ML14175B023

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IE Insp Rept 50-261/79-01 on 790108-12.No Noncompliance Noted.Major Areas Inspected:Effluent Control Instrumentation,Filter Testing,Reactor Coolant & Secondary Water Tests & Followup on Previously Identified Items
ML14175B023
Person / Time
Site: Robinson Duke Energy icon.png
Issue date: 02/16/1979
From: Gibson A, Jenkins G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML14175B024 List:
References
50-261-79-01, 50-261-79-1, NUDOCS 7903280087
Download: ML14175B023 (8)


See also: IR 05000261/1979001

Text

REG&

UNITED STATES

o

NUCLEAR REGULATORY COMMISSION

REGION II

101 MARIETTA STREET, N.W.

ATLANTA, GEORGIA 30303

Report No.:

50-261/79-1

Licensee:

Carolina Power and Light Company

411 Fayetteville Street

Raleigh, North Carolina 27602

Facility Name: H. B. Robinson Unit 2

Docket No.:

50-261

License No.:

DPR-23

Inspection at H.

.

nson. ite

Inspector:

-;

02//

G

.

/

/Date

Signed

Approved by:

A. . Gibson, Section Chief, FFMSB

Date Signed

SUMMARY

Inspection on January 8-12, 1979

Areas Inspected

This routine unannounced inspection involved 31 inspector-hours onsite in the

areas of effluent control instrumentation, filter testing, tests of reactor

coolant and secondary water, and followup on previous noncompliance, unresolved,

and inspector identified items.

Results

Of the 5 areas inspected, no apparent items of noncompliance or deviations

were identified.

790328 0 0'g7

DETAILS

1.

Individuals Contacted

  • R. B. Starkey, Plant Manager
  • D. S. Crocker, E&RC Supervisor
  • C. W. Crawford, Maintenance Supervisor
  • H. S. Zimmerman, Engineering Supervisor
  • J. M. Curley, Senior Engineer

R. Dayton, Engineer

D. R. Gainey, Jr., RC&T Foreman

W. L. MacCready, Engineer

J. Sawyer, Engineering Technician

One Reactor Operator

One RC&T Technician

One I&C Technician

  • Denotes those present at the Exit Interview.

2.

Licensee Action on Previous Inspection Findings

(Closed) Open Item (78-21-02) Radiological controls associated with fuel

cask loading. An inspector toured the fuel building, reviewed radiation

work permits and records of contamination surveys on crane hook and yoke.

This item is closed (Details I, paragraph 4).

(Closed) Infraction (78-23-02) Waste drums not smeared prior to shipment.

By review of contamination survey records and discussion with RC&T per

sonnel,

an inspector verified corrective actions as stated in CP&L's

letter of November 27, 1978.

(Closed)

Unresolved Item (78-23-03)

Interpretation of "package"

for

spent fuel shipments.

An inspector reviewed records of recent spent

fuel shipments to Brunswick Plant,

and discussed the NRC position

relative to "package"

interpretation as applied to Certificate

of

Compliance No. 9001.

This item is closed (Details I, paragraph 5).

(Closed)

Open Item (78-28-01)

Computer errors in gas effluent calcu

lations. An inspector reviewed an RC&T memorandum which documented the

licensee's review of effluent gas data. The review identified errors in

both plant vent and condenser off-gas data, but concluded that they were

conservative and well within the total estimated error of plus/minus 10

percent.

The inspector had no further questions.

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3.

Unresolved Items

No new unresolved items were identified during this inspection.

4.

Radiological Controls Associated with Fuel Cask Loading (78-21-02)

An inspector toured the fuel handling building and reviewed status of

the following activities which were previously discussed (RII Report

Number 50-261/78-23) with the E&RC Supervisor:

a.

Availability of frisker. At the time of the tour by the inspector,

no frisker was available in the change area at the base of the

stairs leading to the fuel building, although an operator was in

the fuel building in anti-C clothing.

An RC&T foreman said that a

frisker had been located there, but was relocated to the cask decon

area after the fuel cask was removed from the fuel building.

The

inspector stated that a frisker should be available at the base of

the stairs anytime that personnel have to exit from the fuel building.

The RC&T foreman concurred and had a frisker installed in that

location.

b.

Contamination surveys of crane hook.

By review of contamination

survey records and discussion with an RC&T foreman, an inspector

verified that the cask crane hook and yoke had been surveyed and

decontaminated after the three most recent cask loading evolutions.

c.

Radiation Work Permits (RWP). An inspector reviewed about 18 RWP's

issued during December, 1978, for work in the fuel building or cask

decon area. The specificity of protective clothing requirements on

the RWP's appeared to be adequate.

The inspector had no further questions on this item.

5.

Spent Fuel Shipments (78-23-03)

a.

An inspector reviewed shipping documentation associated with trans

fers of spent fuel from H. B. Robinson to Brunswick made on December 6,

1978, December 15,

1978, and January 2, 1979.

The inspector noted that

radiation survey records for each shipment were being maintained, as

well as contamination survey records for the cask and railcar.

b.

The inspector had previously questioned CP&L's interpretation that

the aluminum enclosure,

rather than the spent fuel cask is

the

"package" for purposes of determining contamination levels and the

transport index of a shipment.

Based on subsequent guidance received,

the inspector stated that the aluminum enclosure was an acceptable

reference point for monitoring radiation levels external to the

-3

package, but that "the external surfaces of the package" for radio

active contamination purposes should be considered to include the

cask surface.

Licensee management acknowledged the inspector's

comments. The inspector's review of fuel shipment records during

this inspection as well as during the inspection of October 2-6,

1978 revealed no case where the fuel cask was not surveyed for

contamination both prior to shipment and upon receipt, and revealed

no case where the cask surface contamination exceeded 22,000 dpm/100

square centimeters.

The inspector had no further questions.

6.

Effluent Control Instrumentation

a.

Radiation Monitor Tests and Calibration

Technical Specification Table 4.1-1 requires that the radiation

monitoring system be checked daily, tested monthly, and calibrated

at refueling intervals. An inspector reviewed completed P.T.12.1,

"RMS Daily Check" for the first week of each month of fourth quarter

1978;

completed P.T.12.2,

"RMS

Bi-Weekly Test" for the fourth

quarter,

1978; completed P.T.12.3,

"Process Monitor Source Check

(Bi-Weekly)"

for the fourth quarter, 1978 and completed P.T.29,

"RMS

Refueling Interval (Calibration)" for the 1978 refueling.

Based on this review,

the inspector stated that the licensee

appeared to be in compliance with item 19 of TS Table 4.1-1.

The

calibrations for gaseous monitors R-12, R-14, R-20 and R-21 were

completed in August 1978 as discussed in RH Rpt.

Nos. 50-261/78-13

and 50-261/78-23; the other monitor calibrations were completed in

March 1978, except R-18 which was replaced and calibrated in May 1978.

During review of the Periodic Tests described above, the inspector

offered comments and suggested improvements to P.T.12.2 and P.T.29;

these were acknowledged by the cognizant licensee representatives.

b.

Correlation of Monitor Readings with Laboratory Measurement of

Concentrations

In response to the inspector's questions, licensee representatives

said that, although some monitor comparisons have been made at

times in the past, there is no program established for periodically

correlating process monitor readings with laboratory measurement of

concentrations.

The inspector said that such correlations are

important to establish and maintain confidence that the monitor

calibration curves, which are determined infrequently and, in some

cases, with point sources, accurately reflect the monitored concen

trations. The E&RC Supervisor concurred,

and stated that a more

formal correlation program would be established for periodically

evaluating the monitors for systems where radioactive samples could

be obtained (79-01-01).

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c.

Settings for Trips and Alarms

An inspector reviewed Standing Order No.

4,

"Radiation Monitor

Setpoints", which sets forth area and process monitor setpoints,

their basis,

and the mechanism for changes.

At the inspector's

request, a

reactor operator demonstrated the process monitor

setpoints on January 11, 1979; these were compared with the values

on the current Setpoint Log and no discrepancies were identified.

Three setpoints are established for the liquid effluent monitor

(R-18),

with the selected setpoint based on the number of circu

lating water pumps running at the time of a liquid discharge. The

procedure does not specify reducing the setpoint to its minimum

value during periods when no release is in progress. The inspector

stated that this would be good practice, to provide an earlier

alarm in the event of an unanticipated release.

Management repre

sentatives agreed and stated that a procedure change would be made

if evaluation showed no adverse operational problems (79-1-2). The

inspector had no further questions regarding setpoints.

d.

RMS Trip Circuitry

An

inspector questioned

licensee

representatives

regarding a

situation at another facility where the radiation monitor system

trip relays were found to be not failsafe.

Based on a schematic

review and discussion with an I&C technician, the inspector deter

mined that loss of circuit power will actuate the trip functions

for the H. B. Robinson RMS system.

7.

Testing of Air-Cleaning Systems

a.

An inspector reviewed P.T.24.0, "Fans and Associated Charcoal and

Absolute Filters (Refueling and Filter Change)"

for the 1978

refueling outage. The test was completed on March 20, 1978, and

results approved on April 9,

1978.

The inspector also had dis

cussions

with the

cognizant

Engineer,

Senior

Engineer,

and

Engineering Supervisor regarding the test program.

b.

Technical Specification Table 4.1-3,

Item

14,

specifies testing

fans and filters for the control room and RHR compartments at each

refueling shutdown. The review of P.T.24.0 verified that fan and

charcoal and HEPA tests were conducted and met the specified accep

tance criteria for the control room ventilation and the auxiliary

building charcoal systems.

c.

Technical Specification 4.12.1 requires pressure drop and air

distribution tests be conducted each operating cycle for Spent Fuel

Building and Containment Purge filter systems.

The- review of

P.T.24.0 verified that these tests were conducted and met the

acceptance criteria.

0I

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d.

Technical

Specification

4.12.2.a.

states:

"The tests of

Specification 3.8.2.a for the refueling filter systems shall be

performed initially and at least once per operating cycle, prior to

each refueling outage operation or after every 720 hours0.00833 days <br />0.2 hours <br />0.00119 weeks <br />2.7396e-4 months <br /> of system

operation".

Technical Specification 4.12.2.b states:

"The tests

and sample analysis of Specification 3.8.2.b for the refueling

filter systems shall be performed initially, at least once per

operating cycle prior to each refueling outage operation or after

every 720 hours0.00833 days <br />0.2 hours <br />0.00119 weeks <br />2.7396e-4 months <br /> of system operation,

and following significant

painting,

fire,

or chemical

release in

any ventilation zone

communicating with the filter systems."

Neither the in-place tests

(T.S. 3.8.2.a) nor the laboratory carbon test (T.S. 3.8.2.b) were

performed for the Spent Fuel Building filter system during the 1978

refueling outage. A "Comments Section" in P.T. 24.0 states that

due to the fact that HV-EA had been operated for less than 720

hours and the possibility of exceeding this limit prior to the next

refueling is remote,

the system was not subjected to the in-place

or iodine removal tests.

The Engineering Supervisor stated that

the licensee interpreted T.S. 4.12.2.a and b as not requiring the

tests as long as 720 hours0.00833 days <br />0.2 hours <br />0.00119 weeks <br />2.7396e-4 months <br /> of filter system operation had not been

exceeded.

He stated this interpretation was influenced by discussions

he had with NRC licensing personnel at the time (1973 or 1974) this

technical

specification was revised.

This interpretation

was

discussed and approved during a PNSC meeting on February 20, 1978.

The Engineer responsible for filter testing stated that, while

attending a course on filter testing in late Spring or early Summer,

1978, he talked informally with NRC representatives and was informed

that the tests should be conducted at least once each operating cycle.

Subsequently, he began drafting a proposed change to the technical

specification to clarify its intent; that proposed change is still in

draft form.

When questioned, the Engineering Supervisor stated that

he still believed his interpretation to be correct at that time and

did not consider having the tests done at that time (Summer, 1978),

even though spent fuel was being handled frequently throughout C-1978

for transfer to the Brunswick Plant.

On January 18,

1979,

the

inspector contacted the Plant Manager by telephone and stated that

RII management had concluded that T. S. 4.12.2.a and b were worded

and punctuated sufficiently vague to technically permit the licensee's

interpretation and, for this reason, no noncompliance had occurred.

The inspector stated that the intent of the technical specification

was to require testing at least once per operating cycle, and more

frequently if

720 operating hours were reached.

The Plant Manager

stated that a proposed Technical Specification change to clarify

T.S. 4.12.2, along with a number of other sections, will be sub

mitted in the future. He stated that, until the Technical Speci

fication is

revised,

the testing will be accomplished at least

-6

each

operating

cycle

if

720

operating hours have not been reached,

and confirmed

that

this

will

commence with

the

1979

refueling

outage.

The inspector had no further questions.

e.

Technical Specification 3.8.2.b states, in part, that the results

of laboratory carbon sample analysis from the Containment Purge

filter system shall show >90% radioactive methyl iodide removal at

0.05 to 0.15 mg/m 3 inlet methly iodide concentration.

The carbon

in the containment purge system was replaced during the 1978 refueling

outage.

In reviewing test data, performed in November, 1977, by a

sub-contractor, the inspector noted that the carbon was tested at

an inlet methyl iodide concentration of 2.0 mg/m 3 .

A licensee

representative said that this was done pursuant to a statement in

the Basis for T.S. 4.12 which states:

"If test results are unaccep

table, all adsorbent in the system shall be replaced with an adsorbent

qualified according to Table 1 of Regulatory Guide 1.52".

R.G. 1.52

(June 1973), Table 1 references RDT Standard M16-1T, which specifies

an upstream methyl iodide concentration of 1.5 to 2.0 mg/m 3 .

By

telephone on January 18,

1979,

the inspector informed the Plant

Manager that the methyl iodide test was acceptable as performed,

based on the guidance provided in the Technical Specification Basis

as well as the fact that the test concentration used did not degrade

the quality of the test and met accepted industry practice.

The

Plant Manager stated that the proposed technical specification

change discussed in

paragraph d.,

above would eliminate

any

discrepancy between T.S. 3.8.2.b and the Basis to T.S. 4.12.

He

stated that, in the interim, testing of charcoal samples would be

conducted under the conditions

specified

in T.S.3.8.2.b.

The

inspector had no further qeustions.

f.

The inspector identified no items of noncompliance associated with

T.S.3.8.2 or T.S. 4.12.2.

8.

Tests of Reactor Coolant and Secondary Water

An inspector reviewed Daily Chemistry Reports for the 4th quarter 1978,

and verified that chemistry and radiochemistry sampling met or exceeded

the requirements of T.S. Table 4.1-2,

Item 1, that the reactor coolant

activity limit of T.S.3.1.4 was not exceeded,

and that the reactor

coolant chemistry limits of T.S.3.1.6 were not exceeded.

The inspector

also reviewed the Chemistry Reports for September 1978, and verified

that the secondary water activity did not exceed the limit of T.S.3.4.2

during the most recent steam generator tube leak of September 21,

1978.

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9.

Air Supply for Respirators

In response to the inspector's questions, the E&RC Supervisor said that

instrument air is

used to supply respirators for air-line operation.

Based on discussion with the E&RC Supervisor and an I&C technician, the

inspector stated that there appeared to be no mechanism where this

breathing air could become radioactively contaminated.

10.

Exit Interview

The inspector met with management representatives (denoted in paragraph

1) on January 12,

1979,

and discussed the scope and findings of the

inspection. In addition, matters relating to testing of air-cleaning

systems were discussed with the Plant Manager by telephone on January 18,

1979.