ML13008A073
| ML13008A073 | |
| Person / Time | |
|---|---|
| Site: | Byron  |
| Issue date: | 01/03/2013 |
| From: | Exelon Generation Co, Exelon Nuclear |
| To: | Office of Nuclear Reactor Regulation |
| References | |
| Byron 2013-0005 | |
| Download: ML13008A073 (45) | |
Text
DOCUMENT NO.:
5A REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1.
Owner Exelon Nuclear Date 9-21-12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Work Order No. 01478855-17 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by PCI Energy Services Name One Energy Drive, Lake Bluff, IL Address Type Code Symbol Stamp Not Applicable Authorization No.
Not Applicable Expiration Date Not Applicable 4.
Identification of System RC - REACTOR COOLANT 5.
(a)
Applicable Construction Code ASME Section III 19 71 Edition, S/73 Addenda, N/A Code Case (b)
Applicable Edition of Section X1 Used for Repair/Replacement Activity:
2001 Edition/2003 Addenda (c)
Section XI Code Case(s)
N/A 6.
Identification of Components ame of Component ame of Manufacturer anufacturer Serial No.
National Board No.
ther Identification ear Built Corrected, Removed, or Installed ASME Code Stamped (Yes or No)
RX Hd Pen. 31 CRDM BABCOCK &
WILCOX 640-0004-51 & 52 N198 1 RC01 R 1976 Corrected YES RX Hd Pen. 43 CRDM BABCOCK &
WILCOX 640-0004-51 & 52 N198 1 RC01 R 1976 Corrected YES 7.
Description of Work Remove indications on U-1 RX Head CRDM Penetrations 31 & 43.
8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure Exempt q Other q Pressure 2232 psi Test Temp.
557 OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8'/2 in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks WO# 01478855-17 Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Not Applicable Certificate of Authorization No.
Not Applicable Signed r _.- -
Date
/Z --f3, 20 12 Ow'?tec,or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Hartford, CT have ins ected the components described in this Owner's Report during the period
-ice v : _._,,,. to and state that to the best of my knowledge and belief, the Owner has perf ormed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
r^*.
^
Commissions if^7/
Inspector's Signature N t' 1 8 d Ct D.
Date:
G'ir'l ^'/` f i, 20 12 d E a Iona oa r, tae rovInce, an ndorsements
DOCUMENT NO.:
5A REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1.
Owner Exelon Nuclear Date 9-20-12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Address 3.
Work Performed by Byron Mechanical Maintenance Name 4450 N. German Church Road, Byron, IL Address 4.
Identification of System CV - Chem. & Volume Control 5.
(a)
Applicable Construction Code ASME Section Ill 19 71 Edition, S/72 Addenda, 1649 Code Case (b) Applicable Edition of Section XI Used for Repair/Replacement Activity:
2001 Edition/2003 Addenda (c)
Section XI Code Case(s)
N/A 6.
Identification of Components ame of Component ame of Manufacturer anufacturer Serial No.
National Board No.
ther Identification ear Built Corrected, Removed, or Installed ASME Code Stamped (Yes or No)
Plug COPES-VULCAN PLUG SN:2959A VALVE:
645 EPN:1CV8389B VLV.S/N:7310-95283-261-4 1976 Removed Yes Plug SPX CORP./
Cope-Vulcan TR# 1121-1322261-2-1 (11-01)
HT#421388 N/A EPN:1CV8389B CAT. ID:35955-1 2011 Installed Yes 7.
Description of Work REPLACED TRIM SET (PLUG).
8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure q Exempt IN Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 81/2 in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
Work Order No. 1482783-01 Repair Organization, P.O. No., Job No., etc.
Type Code Symbol Stamp Not Applicable Authorization No.
Not Applicable Expiration Date Not Applicable
9.
Remarks WO:1482783-01 App Ica a anu ac urer s Data Heports to e attached FORM NIS-2 (Back)
CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Not Applicable Certificate of Authorization No.
Not Applicable Signed Date /2 --1 S, 20 12 0
er 0) Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Ha ford, CT have i p ted the components described in this Owner's Report during the period to and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage o a loss of any kind arising from or connected with this inspection.
Commissions
.lf, f^'
/L/,*S.>`4
%;* "f Inspector's Signature National Board, State Province, and Endorsements Date:
_ /if 20 12 (Final)
DOCUMENT NO.:
4A REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1.
Owner Exelon Nuclear Date 3/14/12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Work Order No. 01521024-08 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by Byron Mechanical Type Code Symbol Stamp Not Applicable Maintenance Name Authorization No.
Not Applicable 4450 N. German Church Road, Byron, IL Expiration Date Not Applicable Address 4.
Identification of System REACTOR COOLANT (RC) 5.
(a)
Applicable Construction Code ASME Sect. III - Piping 19 74 Edition, S75
- Addenda, N/A Code Case 5.
(a)
Applicable Construction Code ASME Sect. III - Valve 19 86 Edition, 87
- Addenda, N/A Code Case (b)
Applicable Edition of Section XI Used for Repair/Replacement Activity:
2001 Edition/2003 Addenda (c)
Section XI Code Case(s)
N/A 6.
Identification of Components ASME Corrected, Code National Removed, or Stamped Name of Name of Manufacturer Board Other Year Installed (Yes or No)
Component Manufacturer Serial No.
No.
Identification Built VALVE KEROTEST DF4-7 N/A EPN #IRC8042B 1974 REMOVED YES GLOBE VALVE ANCHOR S/N 12BTQ N/A ETN I RC8042B 2012 INSTALLED YES GLOBE DARLING Cat id# 36308-1 PIPE S.S.
HT# 462294 SANDVIK N/A EPN #1RC22AS 1977 REMOVED NO SCH. 160 PIPE S.S.
Consolidated HT#A3614H Cat id#41105-1 SCH. 160 Power Supply N/A EPN I RC22AB 1998 INSTALLED NO COUPLING Alloy Stainless HT# BVL14K N/A EPN #IRC22AB 1998 REMOVED NO 6000 LBS.
Product Co.
COUPLING Consolidated HT# HDU EPN #IRC22AB 6000 LBS.
Power Supply N/A Cat id# 39134-1 1998 INSTALLED. Ar NO 7.
Description of Work REPLACE KEROTEST VALVE WITH NEW ANCHOR DARING VALVE PER EC #388202 REPLACE PIPE SECTION AND INSTALL COUPLING 8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure 54 Exempt q Other q Pressure 2236 psi Test Temp.
557
°F Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8r in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks WO# 01521024.08 Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Not Applicable Certificate of Authorization No.
Not Applicable Signed
,.,,._ (
G.
/ i ^ vr ti
\\
Date
/ Z
,20 12 Owner or Owner's Designee, Title 401-f CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Hartford, CT have i
- pected the components described in this Owner's Report during the period 3rd to
, and state that to the best of my knowledge and belief, the Owner has performe examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or i loss of any kind arising from or connected with this inspection.
Commissions Inspectors Signature National Board, State Province, and Endorsements Date:
^^^
/;, 20 12
DOCUMENT NO.:
3A REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1.
Owner Exelon Nuclear Date 10/10/12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Work Order No. 1535951-01 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by Byron Mechanical Type Code Symbol Stamp Not Applicable Maintenance Name Authorization No.
Not Applicable 4450 N. German Church Road, Byron, IL Expiration Date Not Applicable Address 4.
Identification of System MS - MAIN STEAM 5.
(a)
Applicable Construction Code ASME Section III 19 74 Edition, S/74 Addenda, 1682-1 Code Case (b) Applicable Edition of Section XI Used for Repair/Replacement Activity:
2001 Edition/2003 Addenda (c)
Section XI Code Case(s)
N/A 6.
Identification of Components ame of Component ame of Manufacturer anufacturer Serial No.
National Board No.
ther Identification ear Built Corrected,
- Removed, or Installed ASME Code Stamped (Yes or No)
Valve Trim Set W-K-M Valve VALVE S/N:
70-117591 1462 Plug Ht#73305 1 MS018A 1978 Removed No Valve Trim Set FLOWSERVE (
CORPORATION DS/N: L9366-1-1 thru (-5) or L9366-2-1 thru (-5)
N/A Cat id# 1449830-1 UTC 0002904650 2011 Installed No 7.
Description of Work REPLACE VALVE TRIM SET PER EC :380012 8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure q Exempt Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8'/2 in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks WO: 1535951-01 Applicable Manufacturer's Data Heports to be a ac e IR# 1454123 written to address serial number range CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Not Applicable Certificate of Authorization No.
Not Applicable Signed Date
-Z ;Ld CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Harvard, CT havepspepted the components described in this Owner's Report during the period
_, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
Commissions Inspector's Signature National Board, State Province, and Endorsements Date:
L
'+c^!3/ &N JD
, 20 12 er's Designee, Title (Final
DOCUMENT NO.:
3A REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1.
Owner Exelon Nuclear Name 4300 Winfield Road, Warrenville, IL Address 2.
Plant Byron Nuclear Power Station Name 4450 N. German Church Road, Byron, IL Work Order No. 1535952-01 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by Byron Mechanical Type Code Symbol Stamp Not Applicable Maintenance Name Authorization No.
Not Applicable 4450 N. German Church Road, Byron, IL Expiration Date Not Applicable Address 4.
Identification of System MS - MAIN STEAM 5.
(a)
Applicable Construction Code ASME Section III 19 74 Edition, S/74 Addenda, 1682-1 Code Case (b)
Applicable Edition of Section XI Used for Repair/Replacement Activity:
2001 Edition/2003 Addenda (c)
Section XI Code Case(s)
N/A 6.
Identification of Components ame of Component ame of Manufacturer anufacturer Serial No.
National Board No.
ther Identification ear Built Corrected, Removed, or Installed ASME Code Stamped (Yes or No)
Valve Trim Set W-K-M Valve VALVE SIN:
70-117593 1463 Plug Ht#73305 1 MSO18B 1978 Removed No Valve Trim Set Flowserve Corp.
TS/N: L9366-1-1 thru (-5) or L9366-2-1 thru (-5)
N/A Cat id# 1449830-1, UTC 0002904650 2011 Installed No 7.
Description of Work REPLACE VALVE TRIM SET PER EC:380012 8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure q Exempt Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8'h in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
Date Sheet Unit 01 10/10/12 1
of 1
FORM NIS-2 (Back) 9.
Remarks WO: 1535952-01 Applicable Manufacturers Data Heports to be a ac e 0 IR# 1454123 written to address serial number range CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Certificate of Authorizatio Signed CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Hartford, CT have inspected the components described in this Owner's Report during the period 1e caner has performed examinations and taken corrective measures described in this Owner's to
^t ___
and state that to the best of my knowledge and belief, Report in accordance with the requirements of the ASME Code, Section Xi.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
Commissions Inspector's Signature Date:
0,q1e&Jee4 W, 20 12 4
K,4t/I; G, National Board, State Province, and Endorsements (Final
DOCUMENT NO.:
4A REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1.
Owner Exelon Nuclear Name 4300 Winfield Road, Warrenville, IL Address 2.
Plant Byron Nuclear Power Station Name 4450 N. German Church Road, Byron, IL Address 3.
Work Performed by Byron Mechanical Maintenance Name 4450 N. German Church Road, Byron, IL Address Date 9/20/12 Sheet of 1
Unit 01 Work Order No. 01535952-11 Repair Organization, P.O. No., Job No., etc.
Type Code Symbol Stamp Not Applicable Authorization No.
Not Applicable Expiration Date Not Applicable 4.
Identification of System MS - MAIN STEAM 5.
(a)
Applicable Construction Code ASME Section 111 19 74 Edition, S/74 Addenda, 1682-1 Code Case (b)
Applicable Edition of Section XI Used for Repair/Replacement Activity:
2001 Edition/2003 Addenda (c)
Section XI Code Case(s)
N/A 6.
Identification of Components Name of Component Valve bonnet Name of Manufacturer W-K-M Valve Manufacturer Serial No.
VALVE S/N:
70-117592 National Board No.
1463 Other Identification ETN: 1 MS018B Year Built 1978 Corrected, Removed, or Installed Corrected ASME Code Stamped (Yes or No)
Yes 7.
Description of Work MACHINED VALVE BONNET 8.
Test Conducted:
Hydrostatic q Pneumatic q Other q Pressure Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8'h in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
Nominal Operating Pressure q Exempt psi Test Temp.
OF
FORM NIS-2 (Back) 9.
Remarks WO: 01535952-11 Applicable Manufacturers Data Heports to e a ac e CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code, Section X1.
Type Code Symbol Stamp Not Applicable Certificate Authorization No.
Not Applicable Signed i.;,o (.. A; t, gig 60W M-M/{,_
Date AL r, 20 12 Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of y iiiaartford, CT have i spe ed the components described in this Owner's Report during the period to and state that to the best of my knowledge and belief, e Owner has perform d examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or propertysfamagjor a loss of any kind arising from or connected with this inspection.
Inspector's Signature Date:
G'ci 16--,r 20 12 Commissions lz/It T'l /f /.1, G,,
National Board, State Province, and Endorsements (Final
DOCUMENT NO.:
3A REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIRJREPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1.
Owner Exelon Nuclear Date 10/10/12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Work Order No. 1535953-01 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by Byron Mechanical Type Code Symbol Stamp Not Applicable Maintenance Name Authorization No.
Not Applicable 4450 N. German Church Road, Byron, IL Expiration Date Not Applicable Address 4.
Identification of System MS - MAIN STEAM 5.
(a) Applicable Construction Code ASME Section III 19 74 Edition, S/74 Addenda, 1682-1 Code Case (b) Applicable Edition of Section XI Used for Repair/Replacement Activity:
2001 Edition/2003 Addenda (c)
Section XI Code Case(s)
N/A 6.
Identification of Components ame of Component ame of Manufacturer anufacturer Serial No.
National Board No.
ther Identification ear Built Corrected, Removed, or Installed ASME Code Stamped (Yes or No)
Valve Trim Set W-K-M Valve VALVE S/N:
70-117594 1464 Plug Ht#73305 1 MS018C 1978 Removed No Valve Trim Set Flowserve Corp.
(l or
@S/N:
L9366-2-1 1 1-1 thru (-5) (5) 5)
N/A Cat id# 1449830-1, UTC 0002904650 2011 Installed No 7.
Description of Work REPLACE VALVE TRIM SET PER EC:380012.
8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure q Exempt Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8'/2 in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
X
FORM NIS-2 (Back) 9.
Remarks WO: 1535953-01 Applicable Manufacturer's a a Reports to be a ac e IR# 1454123 written to address serial number range CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Not Applicable Certificate of Authorization No.
Not Applicable Signed Date
/C. -", 20 12 Owrfer of Owner' s Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of, Hartford, CT have jnspgcted the components described in this Owner's Report during the period L;_, and state that to the best of my knowledge and belief, ner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section X1.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage r a loss of any kind arising from or connected with this inspection.
Commissions Inspector's Signature National Board, State Province, and Endorsements Date:
DcXV, f(
1
&1' O
, 20 12 (Final
DOCUMENT NO.:
4A REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1.
Owner Exelon Nuclear Date 09/25/12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Work Order No. 01535953-11 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by Byron Mechanical Type Code Symbol Stamp Not Applicable Maintenance Name Authorization No.
Not Applicable 4450 N. German Church Road, Byron, IL Expiration Date Not Applicable Address 4.
Identification of System MS - MAIN STEAM 5.
(a)
Applicable Construction Code ASME Section 111 19 74 Edition, S/74 Addenda, 1682-1 Code Case (b) Applicable Edition of Section XI Used for Repair/Replacement Activity:
2001 Edition/2003 Addenda (c)
Section XI Code Case(s)
N/A 6.
Identification of Components Name of Component Valve bonnet Name of Manufacturer W-K-M Valve Manufacturer Serial No.
VALVE S/N:
70-117593 National Board No.
1464 Other Identification ETN: 1 MS018C Year Built 1978 Corrected, Removed, or Installed Corrected ASME Code Stamped (Yes or No)
Yes 7.
Description of Work MACHINE VALVE BONNET 8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure q Exempt Other q Pressure psi Test Temp. '
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8' in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks WO: 01535953-11 App licable Manufacturers a a Heports to be a ac e CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code, Section X1.
Type Code Symbol Stamp Not Applicable Certificate uthorization No.
Not Applicable Signed M'%1
- n^^
Co0/^ d 1 &4TbfL Date (Z -
, 20 12 Owner or Owner' s Designee, Title CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Hartford, CT have i sp ted the components described in this Owner's Report during the period to at 1?
, and state that to the best of my knowledge and belief, he Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property dama p or a loss of any kind arising from or connected with this inspection.
Commissions Y
^/S/z el Inspector's Signature National Board, State Province, and Endorsements Date:
4044144e if
, 20 12 (Final
DOCUMENT NO.:
3A REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1
Owner Exelon Nuclear Date 10/10/12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant
-Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Work Order No. 1535954-01 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by Byron Mechanical Type Code Symbol Stamp Not Applicable Maintenance Name Authorization No.
Not Applicable 4450 N. German Church Road, Byron, IL Expiration Date Not Applicable Address 4.
Identification of System MS - MAIN STEAM 5.
(a) Applicable Construction Code ASME Section 111 19 74 Edition, S/74 Addenda, 1682-1 Code Case (b) Applicable Edition of Section XI Used for Repair/Replacement Activity:
2001 Editlon/2003 Addenda (c)
Section XI Code Case(s)
N/A 6.
Identification of Components ame of Component ame of Manufacturer anufacturer Serial No.
National Board No.
ther Identification ear Built Corrected, Removed, or Installed ASME Code Stamped (Yes or No)
Valve Trim Set W-K-M Valve VALVE S/N:
70-117594 1465 Plug Ht#73305 1 MS018D 1978 Removed No Valve Trim Set Fiowserve Corp.
S/N: L9366-1-2 N/A Cat id# 1449830-1 UTC 0002904650 2011 Installed No 7.
Description of Work REPLACE VALVE TRIM SET PER EC:380012.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure q Exempt Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 81/2 in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks WO: 1535954-01 Applicable manufacturers Data Heports to be a ac e CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Not Applicable Certificate o uthorization No.
Not Applicable Signed G.
AA MA T/Ro1\\IA)A j"L !-
Date I,L - 7, 20 12 Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Har ord, CT have inspe ed the components described in this Owner's Report during the period
__ to
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage of loss of any kind arising from or connected with this inspection.
Commissions A-11-4 f4' A('/t G Inspector's Signature National Board, State Province, and Endorsements Date:
/t,2012 (Final
DOCUMENT NO.:
7A REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIRJREPLACEi4IENT ACTIVITY As Required by the Provisions of the ASME Code Section XI I.
Owner Exelon Nuclear Date 10-5-12 Name 4300 Winfield Road, Warrenville, IL Sheet Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Work Order No. 01549925-01 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by Byron Mechanical Type Code Symbol Stamp Not Applicable Maintenance Name Authorization No.
Not Applicable 4450 N. German Church Road, Byron, IL Expiration Date Not Applicable Address 4.
Identification of System REACTOR COOLANT (RC) 5.
(a)
Applicable Construction Code ASME Sect. III - Piping 19 74 Edition, S75
- Addenda, N/A Code Case 5.
(a)
Applicable Construction Code ASME Sect. III - Valve 19 71 Edition, W72 Addenda, N/A Code Case (b)
Applicable Edition of Section XI Used for Repair/Replacement Activity:
2001 Edition/2003 Addenda (c)
Section XI Code Case(s)
N/A 6.
Identification of Components ASME Corrected, Code National Removed, or Stamped Name of Name of Manufacturer Board Other Year Installed (Yes or No)
Component Manufacturer Serial No.
No.
Identification Built VALVE KEROTEST 13174-8 N/A ETN #IRC8042C 1974 REMOVED YES GLOBE VALVE FLOWSERVE ETN IRC8042C GLOBE CORP S/N 95BUJ N/A Cat id# 36308-1 2012 INSTALLED YES PIPE S.S.
SANDVIK HT# 462294 N/A ETN #IRC22AC 1977 REMOVED NO SCH. 160 PIPE S S Consolidated Cat id#41105-1 HT#510310 N/A 2009 INSTALLED NO SCH. 160 Power Supply ETN IRC22AC 7.
Description of Work INSTALLED NEW ANCHOR DARING VALVE PER EC #389152 AND REPLACED PIPE 8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure Exempt q Other q Pressure 2240 psi Test Temp.
558 OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8'h in. x I 1 in., (2) information in items 1 through 6 on this report is includedon each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
of I
FORM NIS-2 (Back) 9.
Remarks WO# 01549925-01 Applicable Manufacturer's Data Reports to be attached CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Not Applicable Certificate of Authorizatioj No Not Applicable Signed Date
/Z "/V,20 12 CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of H}rtford, CT have inspected the components described in this Owner's Report during the period to and state that to the best of my knowledge and belief, the Owner has performed xaminations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
Commissions
'Zo 3^ %/^ /x,/, `,
/4 C.
Inspector's Signature National Board, State Province, and Endorsements Date:
^GGZL%77C e,' /^, 20 12
DOCUMENT NO.:
4A REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1.
Owner Exelon Nuclear Date 9-25-12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Work Order No. 01571180-01 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by Byron Mechanical Type Code Symbol Stamp Not Applicable Maintenance Name Authorization No.
Not Applicable 4450 N. German Church Road, Byron, IL Expiration Date Not Applicable Address 4.
Identification of System CV - CHEMICAL VOLUME CONTROL 5.
(a) Applicable Construction Code ASME Section III 19 71 Edition, S72 Addenda, 1649 Code Case (b) Applicable Edition of Section XI Used for Repair/Replacement Activity:
2001 Edition/2003 Addenda (c)
Section XI Code Case(s)
NONE 6.
Identification of Components ame of Component ame of Manufacturer anufacturer Serial No.
Nation al Board No.
ther Identification ear Built Corrected, Removed, or Installed ASME Code Stamped (Yes or No)
Plug Copes Vulcan 2933 N/A 1 CV8149B 1976 Removed No Plug (TRIM SET)
Copes Vulcan S/N: 9021 -96589-1 -1 (90-8)
HT# 62348 N/A 1 CV8149B Cat id# 34152-1 1991 Installed No 7.
Description of Work REPLACED PLUG / TRIM SET.
8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure q Exempt Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8'/2 in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks WO# 01571180-01 pp ica a anu ac ure s Data Reports to be attached CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Certificate of Authorization No.
Not Applicable Signed i'C /
Date A? - /, 20 12 Not Applicable Owned or 0 er's Designee, Title CERTIFICATE OF INSERVICE INSPECTION 1, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Hartford, CT have i sp cted the components described in this Owner's Report during the period
^^- to _
and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
Commissions
/L/, :E5( ', /G Inspector's Signature National Board, State Province, and Endorsements Date:
20 12
DOCUMENT NO.:
3A REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1.
Owner Exelon Nuclear Date 10/5/12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Work Order No. 01579700-01 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by Byron Mechanical Type Code Symbol Stamp Not Applicable Maintenance Name Authorization No.
Not Applicable 4450 N. German Church Road, Byron, IL Expiration Date Not Applicable Address 4.
Identification of System CHEMICAL FEED AND VOLUME CONTROL 5.
(a)
Applicable Construction Code ASME Section III 19 71 Edition, Wt72 Addenda, 1649 & Code Case 1501 (b) Applicable Edition of Section XI Used for Repair/Replacement Activity:
2001 Edition/2003 Addenda (c)
Section XI Code Case(s)
NONE 6.
Identification of Components ame of Component ame of Manufacturer anufacturer Serial No.
National Board No.
ther Identification ear Built Corrected, Removed, or Installed ASME Code Stamped (Yes or No)
RELIEF VALVE CROSBY /
TYCO N56901 0047 N/A 1CV8119 2010 REMOVED YES RELIEF VALVE CROSBY/
TYCO N56901 0046 N/A SI#1434146 UTC# 0002841061 2009 INSTALLED YES 7.
Description of Work Replace Relief Valve.
na 8.
Test Conducted:
Pneumatic q Nominal Operating Pressure Other q Pressure 184 psi Test Temp.
Exempt q OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8 'h in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks WO# 01579700-01 Applicable manufacturer's Data Heports to e a ac e CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Not Applicable Certificate of uthorization No.
Not Applicable Signed A A J CA R
CUORA IAJk alp Date 12 - l 20 12 Owner or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT ofH r ord, CT have in spec d the components described in this Owner's Report during the period to
, and state that to the best of my knowledge and belief, 01 (A the ner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
t Commissions Inspector's Signature National Board, State Province, and Endorsements Date:
If
, 20 12 (Final
FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1
Owner Exelon Nuclear Date 08/17/12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Work Order No. PO 472531 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by NWS Technologies Type Code Symbol Stamp Not Applicable Name Authorization No.
VR - 632 / NR - 81 131 Venture Blvd, Spartanburg, SC 29306 Expiration Date April 3, 2015 / April 9, 2015 Address 4.
Identification of System PRESSURIZER (RY) 5.
(a)
Applicable Construction Code ASME Section III 19 71 Edition, W72 Addenda, None Code Case (b) Applicable Edition of Section XI Used for Repair/Replacement Activity 2001 Edition _/ 2003 Addenda (c)
Section XI Code Case(s)
NONE 6.
Identification of Components ame of Component ame of Manufacturer anufacturer Serial No.
National Board No.
ther Identification ear Built Corrected, Removed, or Installed ASME Code Stamped (Yes or No)
Relief Valve RY8010 Nozzle CROSBY VALVE
& GAGE S/N:
N90555-37-0066 N/A Valve s/n N56964-00-0047 1976 REMOVED No Relief Valve RY8010 Nozzle CROSBY VALVE
& GAGE S/N# N90555-55-0123 HT# 60383 N/A Cat ID# 24125-1 1986 INSTALLED No 7.
Description of Work Replaced nozzle in RY Safety valve s/n N56964 0047 / CAT ID# 1402762-1 8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure q Exempt Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 81/2 in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks PO 472531 Applicable Manufacturer's Data Reports to be attache CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code, Section Xi.
Type Code Symbol Stamp Certificate of Authorization Signed ne Not Applicable Not Applicable A'C C, rd Date Owner's Designee, Title
,2012 CERTIFICATE OF INSERVICE INSPECTION i, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Nar#ford, CT have inspected the components described in this Owner's Report during the period
^J to
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or propert damage or a loss of any kind arising from or connected with this inspection.
^, 4 44411119&-- A6 Commissions
,1 1Zl^^^/ 4e
^ 1 I eo S
P nd E do Inspectors Signature N at i ona au, tats rownce, a n
rsements Date:
20 12 (Final)
arising from or connected with this inspection.
ate Inspectors Signature Commissions (NB (ind endorsements), jurisdiction,& no.)
NB#13930, A, N, I SC#264 FORM NVR-1 REPORT OF REPAIR Ef' REPLACEMENT El' OF NUCLEAR PRESSURE RELIEF DEVICES
- 1. Work performed by:
NWS Technologies, LLC Purchase Order #
472531 131 Venture Boulevard, Spartanburg, SC 29306
- 2. Work performed for. Exelon Corporation, Byron Nuclear Station 3/4. Owner - name, address and identification of nuclear power plant Exelon Corporation, Byron Nuclear Station 4450 N. German Church Road Byron, IL 61010
- 5. a: Repaired pressure relief device:
Pressurizer Safety Valve b: Name of manufacturer.
c: Identifying nos.
- 9. Design responsibilities:
n/a
- 11. Description of work (include name and identifying number of replacement parts):
As-found test. Disassembled, spring test Inspected components, replaced nozzle, cleaned, lapped seats, lubricated, assembled.
Certified set-pressure using steam. Jacked and lapped to restore seat integrity.
Final seat tightness and bellows/gasket integrity verified using gaseous nitrogen.
- 12. Remarks: NWS Traveler # 11-101. New nozzle S/N: N90555-55-0123 CERTIFICATE OF COMPLIANCE I,
Jason C. Gibson certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacement of the pressure relief devices described above conforms to Section XI of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2015.
National Board Certificate of Authorization No.
81 to use the ^"NR" stamp expires April 9, 2015.
iL NWS Technologies, LLCC.4--
QA Manager Date Repair Organization Authorized representative Title CERTIFICATE OF INSPECTION I,
Elmostafa Elkouri holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of SC and employed by Hartford Steam Boiler of Hartford CT have inspected the repair, modification HB-86-BP N56964-00-0047 (type)
(mfrs S" d: Construction Code:
ASME / III / 1 1971 (name/section/division)
(edition)
- 6. ASME Code Section XI applicable for inservice inspection:
- 7. ASME Code Section XI used for repairs, replacements:
- 8. Construction Code used for repairs, replacements:
n/a steam 6"
1976 (NBA)
(service)
(size)
(yr.built)
W72 n/a 1
(addenda)
(Code Cases(s))
(Code Class) 2001 2003 n/a (edition)
(addenda)
(Code Case(s))
2001 2003 n/a (edition)
(addenda)
(Code Case(s))
1971 W72 n/a (edition)
(addenda)
(Code Case(s))
or replacement described in this report on and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section XI of the of the ASME Code and the National Board Inspection Code' VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind 18 5771
FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1.
Owner Exelon Nuclear Date 9-05-12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL P.O. 00475125 Rev-3 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by NWS Technologies, LLC Type Code Symbol Stamp NR / VR 131 Venture Boulevard Authorization No.
632 / 81 Spartanburg, SC 29306 Expiration Date 4-3-15 / 4-9-15 Address 4.
Identification of System MAIN STEAM (MS) 5.
(a)
Applicable Construction Code ASME Section III 19 74 Edition, N/A Addenda, None Code Case (b)
Applicable Edition of Section XI Used for Repair/Replacement Activity 2001 Edition / 2003 Addenda (c)
Section XI Code Case(s)
NONE 6.
Identification of Components ASME Corrected, Code National Removed, or Stamped Name of Name of Manufacturer Board Other Year Installed (Yes or No)
Component Manufacturer Serial No.
No.
Identification Built MAIN STEAM VALVE VALVE SM:
SAFETY RELIEF DRESSER S/N: ADE60 N/A BR09590 1977 REMOVED NO VALVE -DISK (INCONNEL X-750)
CAT ID*
DRESSER S/N: AGM17 N/A 1438465-1 2011 INSTALLED NO DISK UTC# 2894628 SPINDLE DRESSER S/N: G9776 N/A VALVE S/N:
1977 REMOVED NO BR09590 CAT ID#
SPINDLE DRESSER S/N: AGF07 N/A 1449980-1 2011 INSTALLED NO UTC# 2884360 YOKE DRESSER S/N: N/A N/A VALVE S/N:
1977 REMOVED NO BR09590 CAT ID#
YOKE DRESSER S/N: AEW93 N/A 1449920-1 2011 INSTALLED NO UTC# 2894541 COMPRESSION DRESSER S/N: N/A N/A VALVE S/N:
1977 REMOVED NO SCREW BR09590 CAT ID#
COMPRESSION DRESSER S/N: AGE06 N/A 1452424-1 2011 INSTALLED NO SCREW UTC# 2887900 7.
Description of Work Refurbished valve / installed new disk, spindle, yoke & compression screw.
8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure q Exempt Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 81/2 in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks P.O. 00475125 Rev-3 Applicable Manufacturees Data Reports to be attached NWS Traveler 11-278 Yoke previously removed for valve BR09596 CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Not Applicable Certificate of Authorization No.
Not Applicable Signed
^:sr-.*"t-e-
Date 20 12 Owner ^r Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Hartford, CT have inspected the components described in this Owner's Report during the period
- 3.- k to g- %. ^- Lam-and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xl.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
J--- 1,...^.Q.
Commissions t-Lc3#8-1 s-.. A"'c
- =t-zs %tot3.s Inspector's Signature National Board, State Province, and Endorsements Date:
'"- is
, 20 12
f FORM NVR-1 REPORT OF REPAIR REPLACEMENT OF NUCLEAR PRESSURE RELIEF DEVICES
475125 131 Venture Boulevard, Spartanburg, SC 29306
- 2. Work performed for. Exelon Corporation, Byron Nuclear Station 3/4. Owner - name, address and identification of nuclear power plant Exeton Corporation, Nuclear Station 4450 N. German Church Road Byron, IL 61010 1 e -Y
- 5. a: Repaired pressure relief device:
Main Steam Safety Valve V 'V#
b: Name of manufacturer.
Consolidated / Dresser c: Identifying nos.
3707R BR09590 (type)
(mfrs S/M d: Construction Code:
ASME / III / 1 1974 (name/section/division)
(edition)
- 6. ASME Code Section XI applicable for inservice inspection:
- 7. ASME Code Section XI used for repairs, replacements:
- 8. Construction Code used for repairs, replacements:
n/a steam 6"
77 (NBre)
(service)
(size)
(yr.built) n/a n/a 2
(addenda)
(Code Cases(s))
(Code Class) 2001 2003 n/a (edition)
(addenda)
(Code Case(s))
2001 2003 n/a (edition)
(addenda)
(Code Case(s))
1974 n/a n/a (edition)
(addenda)
(Code Case(s))
- 9. Design responsibilities:
n/a
- 11. Description of work (include name and Identifying number of replacement parts):
Disassembled, cleaned, inspected, lapped nozzle & passivated seat area, installed preoxidized disc, load tested spring, implemented EC#339376 extend. wear mod.) and EC#340678 (roll pin mod.), new yoke installed. assembled. Certified set-pressure and seat tightness using steam.
- 12. Remarks: NWS Traveler # 11-278. Code parts replaced: Disc s/n AGM17, Spindle s/n AGF07, Compression Screw s/n AGE06 Yoke s/n AEW93 CERTIFICATE OF COMPLIANCE I,
Jason C. Gibson certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section XI of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2015.
National Board Certificate of Authorization No.
81 to use the "NR" stamp expires April 9, 2015.
_.C._-
Manager, QA Date Repair Organization Authorized representative Title CERTIFICATE OF INSPECTION I,
Deryl Simpson holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of NC and employed by HSB of CT of Hartford, CT have inspected the repair, modification or replacement described in this report on 9-5-1,?
and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section Xi of the of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be Wi le in any manner for any personal injury, property damage or loss of any kind arising from or connected w)Ih)his jr %pection.
9-Sid Date NB #10652 A, B, N, NS NC # 1206 Commissions (NB (Ind endorsements), jurisdiction,& no.)
FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section X1 Owner Exelon Nuclear Date 9-05-12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL P.O. 00475125 Rev-3 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by NWS Technologies, LLC Type Code Symbol Stamp NR / VR 131 Venture Boulevard Authorization No.
632 / 81 Spartanburg, SC 29306 Expiration Date 4-3-15 / 4-9-15 Address 4.
Identification of System MAIN STEAM (MS) 5.
(a)
Applicable Construction Code ASME Section 111 19 74 Edition, N/A Addenda, None Code Case (b)
Applicable Edition of Section XI Used for Repair/Replacement Activity 2001 Edition / 2003 Addenda (c)
Section X1 Code Case(s)
NONE 6.
Identification of Components ASME Corrected, Code National Removed, or Stamped Name of Name of Manufacturer Board Other Year Installed (Yes or No)
Component Manufacturer Serial No.
No.
Identification Built MAIN STEAM VALVE VALVE S/N:
SAFETY RELIEF DRESSER SIN: AAF42 N/A BRO9599 1977 REMOVED NO VALVE -DISK (INCONNEL X-750)
CAT ID#
DRESSER SIN: AGM1 8 N/A 1438465-1 2011 INSTALLED NO DISK UTC# 2894628 SPINDLE DRESSER S/N: G9776 N/A VALVE S/N:
1977 REMOVED NO BR09599 CAT ID#
SPINDLE DRESSER S/N: AGD79 N/A 1449980-1 2011 INSTALLED NO UTC# 2884360 SPRING DRESSER SIN: D-10 N/A VALVE SIN:
1977 REMOVED NO BR09599 CAT ID#
SPRING DRESSER S/N: AGD99 N/A 1432297-1 2011 INSTALLED NO UTC# 2884057 COMPRESSION DRESSER S/N: N/A N/A VALVE SIN:
1977 REMOVED NO SCREW BR09599 COMPRESSION CAT ID#
DRESSER S/N: AGH01 N/A 1452424-1 2011 INSTALLED NO SCREW UTC# 2887900 7.
Description of Work Refurbished valve / installed new disk, spindle, spring & compression screw.
8.
Test Conducted:
Pneumatic q Nominal Operating Pressure q - Exempt X Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 81/2 in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks P.O. 00475125 Rev-3 Applicable Manufacturer's Data Reports to be attachea NWS Traveler 11-279 CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Not Applicabl Not Applicable Date
/ S 120 12 Certificate of Authorization No.
Signed j
^- r rez^-^--r--
CtA O
or Owner's Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSR CT of Hartford, CT have inspected the components described in this Owner's Report during the period 8-3 k-t z-to CC-I's - V --
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury ar property damage or a loss of any kind arising from or connected with this inspection.
ms=s Commissions
-u = 9-s4 AT- 'c_ sue- ^. L-Z^SS-Inspector's Signature National Board, State Province, and Endorsements Date:
, 20 12
FORM NVR-1 REPORT OF REPAIR 0 REPLACEMEjV^ 77 8 5 OF NUCLEAR PRESSURE RELIEF DEVICES 1
- 1. Work performed by:
NWS Technologies, LLC Purchase Order #
475125 131 Venture Boulevard, Spartanburg, SC 29306
- 2. Work performed for. Exelon Corporation, Byron Nuclear Station 3/4. Owner - name, address and identification of nuclear power plant Exelon Corporation, Byron Nuclear Station 4450 N. German Church Road Byron, IL 61010
- 5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer.
Consolidated / Dresser c: Identifying nos.
3707R BR09599 n/a steam 6"
77 (type)
(mfrs SIN)
(NB*)
(service)
(size)
(yr.buiit) d: Construction Code:
ASME / III / 1 1974 n/a n/a 2
(name/section/division)
(edition)
(addenda)
(Code Cases(s))
(Code Class)
- 6. ASME Code Section XI applicable for inservice inspection:
2001 2003 n/a (edition)
(addenda)
(Code Case(s))
- 7. ASME Code Section XI used for repairs, replacements:
2001 2003 n/a (edition)
(addenda)
(Code Case(s))
- 8. Construction Code used for repairs, replacements:
1974 n/a n/a (edition)
(addenda)
(Code Case(s))
- 9. Design responsibilities:
n/a
- 11. Description of work (include name and identifying number of replacement parts):
Disassembled, cleaned, inspected, lapped nozzle & passivated seat area, installed preoxidized disc, load tested spring, replaced spring assembly, implemented EC#339376 (extend. wear mod.) and EC#340678 (roll pin mod.). assembled.
Certified set-pressure and seat tightness using steam.
- 12. Remarks: NWS Traveler # 11-279. Code parts replaced: Disc s/n AGM1 8, Spindle s/n AGD79, Compression Screw s/n AGH01, Spring Assembly s/n AGD99 CERTIFICATE OF COMPLIANCE Jason C. Gibson certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section XI of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2015.
National Board Certificate of Authorization No.
81 to use the "NR" stamp expires April 9, 2015.
IJs /z NWS Technologies, LLC r'
Manager, QA Date Repair Organization I
Authorized representative rite CERTIFICATE OF INSPECTION 1,
Meryl Simpson holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of NC and employed by HSB of CT of Hartford, CT have inspected the repair, modification or replacement described in this report on 5_F;2 and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section XI of the of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be li le in any manner for any personal injury, property damage or loss of any kind arising from or conn
' h is 'n section.
9-5-_1A NB #10652 A, B, N, NS NC # 1206 Data JIV n
o's signature Commissions (NB (Ind endorsements), jurisdidion,& no.)
187755 Work Progression & Hold Point Checklist POD 475125 NWS Traveler #
11.279 This block to be signed after Indicating hold points and prior to work:
This traveler has been reviewed and approved for use by:
7 1.,L r C
NM QA -
aeon Gbson Da Construction Code:
ASME Section: III Edition:
74 Addenda: n/a CodeCase: n/a Repair Code:
ASME Section: X1 Edition: 2001 Addenda: 2003 CodeCase: n/a NWS technologies 1 Valve Serial Number BR09599 This traveler has been reviewed and approved for use by:
This traveler has been reviewed and approved for use by:
Work Step NW QA Hold NWS QA Witness Date/Init NWS ANI Hold NWS ANI Witness Date/Init Valve had been tested at site. Sent to NWS for refurb and steam set assure certification.
- 1. Receipt In
'on
- 2. Full disassembly
- 3. Component inspection
- 4. Repair (Section XI) components (Exelon Attachment 5 3
of X
/f
- 5. Replace (Section XI) components Exelon Attachment 3 recfdl 3
X 11&W DA, i%t q7r. S-
- 7. Lap and passivate nozzle seat
- 8. Inspect spring / Load test spring
- 11. Valve assembly
- 12. Set blowdown rings
- 13. Steam set-pressure certification testing ^Nv+!- T* i*Z tN.^)
^
- 14. Steam seat tightness test
- 15. Tighten compression screw locknut & torque seal 3
X S
- 18. Lockwire and seal ring pins and cap x
kPA
- 17. Final Inspection t
/L X
- 18. Completion of Form NVR-1 X
- 19. Apply nameplate 21#11 X
1 $7/),.
This block to be signed after completion of work:
This traveler has been reviewed and accepted by:
This traveler has been reviewed and accepted by:
DOCUMENT NO.:
4.1 REV. NO.: 0 FORM NIS-2 OWNER'S REPORT FOR REPAIR /REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1.
Owner Exelon Nuclear Date 09-27-11 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Work Order No. PO 475609 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by NWS Technologies Type Code Symbol Stamp Not Applicable Name Authorization No.
VR - 632 / NR - 81 131 Venture Blvd, Spartanburg, SC 29306 Expiration Date April 3, 2012 / April 9, 2012 Address 4.
Identification of System PRESSURIZER (RY) 5.
(a)
Applicable Construction Code ASME Section III 19 74 Edition, W74 Addenda, None Code Case (b) Applicable Edition of Section XI Used for Repair/Replacement Activity 2001 Edition _/ 2003 Addenda (c)Section XI Code Case(s)
NONE 6.
Identification of Components ASME Corrected, Code National Removed, or Stamped Name of Name of Manufacturer Board Other Year Installed (Yes or No)
Component Manufacturer Serial No.
No.
Identification Built Relief Valve CROSBY VALVE S/N:
N/A Valve s/n 1979 Corrected yes RY8010
& GAGE N56964-00-0094 N56964-00-0094 Relief Valve CROSBY VALVE Spring assembly #
N/A na 1979 Removed -
No RY8010 Spring
& GAGE SNX2761 Relief Valve CROSBY VALVE Spring assembly N/A na 2011 Installed No RY8010 Spring
& GAGE
- K81915-46-0026 Relief Valve CROSBY VALVE Disc s/n N90349-N/A na 1979 Removed No RY8010 Disc
& GAGE 81-0271 Relief Valve CROSBY VALVE Disc s/h N90349-N/A na 2008 Installed No RY8010 Disc
& GAGE 43-0409 Relief Nozzle CROSBY VALVE Nozzle s/n N9055-N/A na 1979 Corrected No
& GAGE 49-016 7.
Description of Work Replaced RY Safety valve spring and disc, machined nozzle 8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure q Exempt Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8'/2 in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks PO 475609 Applicable Manufacturer's Data Reports to-l-e-a-ffia-c-fi-e-a CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Not Applicable Not Applicable Date
-?, 20 11 CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Hartford, CT have inspected the components described in this Owner's Report during the period OA to
, and state that to the best of my knowledge and belief, the Owner has performed xaminations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xl.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property dams or a loss of any kind arising from or connected with this inspection.
Commissions
/L/
4*1 Inspectors Signature National Board, State Province, and Endorsements Date:
Af^
,20 11 Code, Section Xl.
Type Code Symbol Stamp Certificate ofAuthorization No.
Signed i&-
Owner r Owner's Designee, Title (Final)
FORM NVR-1 REPORT OF REPAIR DO REPLACEMENT OF NUCLEAR PRESSURE RELIEF DEVICES
- Rev. 2, Corrected 9/27/11
- 1. Work performed by:
NWS Technologies, LLC Purchase Order #
475609 131 Venture Boulevard, Spartanburg, SC 29306
- 2. Work performed for: Exelon Corporation, Byron Nuclear Station 3/4. Owner - name, address and identification of nuclear power plant:
Exelon Corporation, Byron Nuclear Station 4450 N. German Church Road Byron, IL 61010
- 5. a: Repaired pressure relief device:
Pressurizer Safety Valve b: Name of manufacturer:
c: Identifying nos.
HB-86-BP N56964-00-0094 n/a (type)
(mfr's S/N) d: Construction Code:
ASME / lit / 1 1974 (name/section/division)
(edition)
- 6. ASME Code Section XI applicable for inservice inspection:
- 7. ASME Code Section XI used for repairs, replacements:
- 8. Construction Code used for repairs, replacements:
- 9. Design responsibilities:
n/a steam 6"
1979 (NB#)
(service)
(size)
(yr.buiit)
W74 n/a I
(addenda)
(Code Cases(s))
(Code Class) 2001 2003 n/a (edition)
(addenda)
(Code Case(s))
2001 2003 n/a (edition)
(addenda)
(Code Case(s))
1974 W74 n/a (edition)
(addenda)
(Code Case(s))
- 10. Opening pressure:
2460 psig Set-pressure adjustment made at:
NWS Technologies, LLC using steam
- 11. Description of work (include name and identifying number of replacement parts):
As-found test. Quantify leak rate.
Disassembled, replaced spring, disc, machined nozzle. Inspected, cleaned, lapped seats, spring rate tested, lubricated, assembled. Certified set-pressure using steam. Jacked and lapped to restore seat integrity.
Final seat tightness and bellows/gasket integrity verified using gaseous nitrogen.
- 12. Remarks: NWS Traveler # 11-203. New Spring Tag: K81915-46-0026, new disc s/n N90349-43-0409.
Rev. 1 corrects spring s/n in Remarks (12). Rev. 2 corrects Construction Code years (5d, 8).
CERTIFICATE OF COMPLIANCE I,
Jason C. Gibson certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacement of the pressure relief devices described above conforms to Section XI of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2012.
National Board Certificate of Authorization No.
81 to use the "NR" stamp expires April 9, 2012.
f 271 /1 NWS Technologies, LLC Q... C.
QA Manager ate Repair Organization Authorized representative Title CERTIFICATE OF INSPECTION I,
Charles F. Toegel Jr.
holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of NC and employed by Hartford Steam Boiler of Hartford, CT have inspected the repair, modification or replacement described in this report on 2 7
/( and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section XI of the of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connecteyt voth this inspegtio I
at t7at NB # 8462, A, N, I NC# 1073 Commissions (NB (incl endorsements), jurisdiction,& no.)
FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI Owner Exelon Nuclear Date 08/17/12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Work Order No. PO 480138 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by NWS Technologies Type Code Symbol Stamp Not Applicable Name Authorization No.
VR - 632 / NR - 81 131 Venture Blvd, Spartanburg, SC 29306 Expiration Date April 3, 2015 / April 9, 2015 Address 4.
Identification of System PRESSURIZER (RY) 5.
(a)
Applicable Construction Code ASME Section 111 19 71 Edition, W72 Addenda, None Code Case (b) Applicable Edition of Section XI Used for Repair/Replacement Activity 2001 Edition / 2003 Addenda (c)Section XI Code Case(s)
NONE 6.
Identification of Components ame of Component ame of Manufacturer anufacturer Serial No.
National Board No.
ther Identification ear Built Corrected, Removed, or Installed ASME Code Stamped (Yes or No)
Relief Valve RY8010 Spring Assembly CROSBY VALVE
& GAGE S/N:
NX-2761-0029 N/A Valve s/n N56964-00-0048 1976 REMOVED No Relief Valve RY8010 Spring Assembly ANDERSON GREENWOOD CROSBY S/N# K81915-47-0027 N/A Cat ID# 1450227-1 2012 INSTALLED No 7.
Description of Work Replaced spring in RY Safety valve s/n N56964-00-0048 / CAT ID# 1402762-1 8.
Test Conducted: Hydrostatic q
Pneumatic q Nominal Operating Pressure q Exempt Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 81/2 in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks PO 480138 Applicable Manufacturer's Data eports to be attached CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Certificate of Authorization No.
Signed Not Applicable Not Applicable cea,__ _x Date wner,br Owner's Designee, Title 2012 CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of a ford, CT have i sp cted the components described in this Owner's Report during the period to and state that to the best of my knowledge and belief, the owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code, Section Xl.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
Commissions 4//5 W
/ S k'X G Inspector's Signature National Board, State Province, and Endorsements
/7,2012 Date:
(Final)
FORM NVR-1 REPORT OF REPAIR Q' REPLACEMENT IE(
OF NUCLEAR PRESSURE RELIEF DEVICES
- 1. Work performed by:
NWS Technologies, LLC Purchase Order #
480138 131 Venture Boulevard, Spartanburg, SC 29306
- 2. Work performed for. Exelon Corporation, Byron Nuclear Station 3/4. Owner - name, address and identification of nuclear power plant:
Exelon Corporation, Byron Nuclear Station 4450 N. German Church Road Byron, IL 61010
- 5. a: Repaired pressure relief device:
Pressurizer Safety Valve b: Name of manufacturer.
c: Identifying nos.
HB-86-BP N56964-00-0048 (type)
(mf s SIN) d: Construction Code:
ASME / III / 1 1971 (name/section/division)
(edition)
- 6. ASME Code Section XI applicable for inservice inspection:
- 7. ASME Code Section XI used for repairs, replacements:
- 8. Construction Code used for repairs, replacements:
- 9. Design responsibilities:
n/a n/a steam 6"
1976 (NB#)
(service)
(size)
(yr.buitt)
W72 n/a I
(addenda)
(Code Cases(s))
(Code Class) 2001 2003 n/a (edition)
(addenda)
(Code Case(s))
2001 2003 n/a (edition)
(addenda)
(Code Case(s))
1971 W72 n/a (edition)
(addenda)
(Code Case(s))
- 10. Opening pressure:
2460 psig Set pressure adjustment made at NWS Technologies, LLC using steam
- 11. Description of work (include name and identifying number of replacement parts):
As-found test. Disassembled, spring test, replaced spring assembly. Inspected components, cleaned, lapped seats, lubricated, assembled.
Certified setpressure using steam. Jacked and lapped to restore seat integrity.
Final seat tightness and bellows/gasket integrity verified using gaseous nitrogen.
- 12. Remarks: NWS Traveler # 11-343: New Spring S/N: K81915-47-0027 (Suhm 0027)
CERTIFICATE OF COMPLIANCE I,
Jason C. Gibson certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacement of the pressure relief devices described above conforms to Section XI of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2015.
National Board Certificate of Authorization No.
81 to use the "NR" stamp expires April 9, 2015.
Y
/
^
QA Manager Date Repair Organization
_/ Authorized representative Title CERTIFICATE OF INSPECTION I,
Elmostafa Elkourl holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of SC and employed by Hartford Steam Boiler of Hartford, CT have inspected the repair, modification or replacement described in this report on and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section XI of the of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be liable in any manner for any personal injury, property damage or loss of any kind arising from or connected with this inspection.
NB#13930, A, N, I SC#264 Date Inspectors Signature Commissions (NB (ind endorsements), jurisdiction,& no.)
- 1. 8 6778
FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL P.O.00485139 Address 3.
Work Performed by NWS Technologies, LLC Type Code Symbol Stamp NR / VR 131 Venture Boulevard Authorization No.
632 / 81 Spartanburg, SC 29306 Expiration Date 4-3-15 / 4-9-15 Address 4.
Identification of System MAIN STEAM (MS) 5.
(a)
Applicable Construction Code ASME Section 111 19 74 Edition, N/A Addenda, None Code Case (b) Applicable Edition of Section XI Used for Repair/Replacement Activity 2001 Edition _/ 2003 Addenda (c)Section XI Code Case(s)
NONE 6.
Identification of Components ASME Corrected, Code National Removed, or Stamped Name of Name of Manufacturer Board Other Year Installed (Yes or No)
Component Manufacturer Serial No.
No.
Identification Built MAIN STEAM VALVE VALVE S/N:
SAFETY RELIEF DRESSER S/N: AAH67 N/A BU01482 1978 REMOVED NO VALVE -DISK CAT ID#
50)
(INCONNEL X-7 DRESSER S/N: AET40 N/A 1438465-1 2011 INSTALLED NO DISK UTC# 2888324 SPINDLE DRESSER S/N: G1299 N/A VALVE S/N:
1978 REMOVED NO BU01482 CAT ID#
SPINDLE DRESSER S/N: AGD77 N/A 1449980-1 2011 INSTALLED NO UTC# 2884360 COMPRESSION DRESSER S/N: N/A N/A VALVE S/N:
1978 REMOVED NO SCREW BU01482 COMPRESSION CAT ID#
SCREW DRESSER S/N: AGH02 N/A 1452424-1 2011 INSTALLED NO UTC# 2893938 7.
Description of Work Refurbished valve / installed new disk, spindle & compression screw.
8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure q Exempt Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 8'/z in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
Owner Exelon Nuclear Date 9-05-12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
Repair Organization, P.O. No., Job No., etc.
FORM NIS-2 (Back) 9.
Remarks P.O.00475125 Rev-3 App licable ManufactureFs Data Reports to be attached NWS Traveler 12-265 CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Not Applicable Certificate of Authorization No.
Not Applicable Signed Date 20 12 Owner dic Owner' s Designee, Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Hartford, CT have inspected the components described in this Owner's Report during the period B -^'- %. -I-to t- '- '% -
, and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
U"t-,---
Commissions t-& p v 33-^ 5-4 A*j t 1 cGV Inspector's Signature National Board, State Province, and Endorsements Date:
'c^T, t 5 -,20 12
FORM NVR-1 REPORT OF REPAIR REPLACEMENT El OF NUCLEAR PRESSURE RELIEF DEVICES
- 1. work performed by:
NWS Technologies, LLC Purchase Order #
485139 131 Venture Boulevard, Spartanburg, SC 29306
- 2. Work performed for. Exelon Corporation, Byron Nuclear Station 18 7 7 3/4. Owner - name, address and identification of nuclear power plant Exelon Corporation, Byron Nuclear Station 4450 N. German Church Road Byron, IL 61010
- 5. a: Repaired pressure relief device:
Main Steam Safety Valve b: Name of manufacturer.
Consolidated / Dresser c: Identifying nos.
3707R BU01482 n/a steam 6"
78 (type)
(mf s SIN)
(NB#)
(service)
(size)
(yr.buift) d: Construction Code:
ASME / III / 1 1974 n/a n/a 2
(name/section/division)
(edition)
(addenda)
(Code Cases(s))
(Code class)
- 6. ASME Code Section XI applicable for inservice inspection:
2001 2003 n/a (edition)
(addends)
(Code Case(s))
- 7. ASME Code Section XI used for repairs, replacements:
2001 2003 n/a (edition)
(addenda)
(Code Case(s))
- 8. Construction Code used for repairs, replacements:
1974 n/a n/a (edition)
(addenda)
(Code Case(s))
- 9. Design responsibilities:
n/a
- 10. Opening pressure:
1220 psig Set-pressure adjustment made at NWS Technologies, LLC using steam
- 11. Description of work (include name and identifying number of replacement parts):
Disassembled, cleaned, inspected, lapped nozzle & passivated seat area, installed preoxidized disc, load tested spring, implemented EC#339376 (extend. wear using steam.
and EC#340678 (roll pin _mod), assembled. Certified set-pressure and seat tightness
- 12. Remarks: NWS Traveler # 12-265. Code parts replaced: Disc s/n AET40, Spindle s/n AGD77, Compression Screw s/n AGH02 CERTIFICATE OF COMPLIANCE 1,
Jason C. Gibson certify that to the best of my knowledge and belief the statements made in this report are correct and the repair, modification or replacemtn of the pressure relief devices described above conforms to Section Xt of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
National Board Certificate of Authorization No.
632 to use the "VR" stamp expires April 3, 2015.
National Board Certificate of Authorization No.
81 to use the "NR" stamp expires Apri19,2015.
f
/Z.
-i ---
Manager, QA ate Repair Organization U
Authorized representative Title CERTIFICATE OF INSPECTION 1,
Deryl Simpson holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and certificate of competency issued by the jurisdiction of NC and employed by HSB of CT of Hartford, CT have inspected the repair, modification or replacement described in this report on and state that to the best of my knowledge and belief, this repair, modification or replacement has been completed in accordance with Section Xl of the of the ASME Code and the National Board Inspection Code "VR" and "NR" rules.
By signing this certificate, neither the undersigned nor my employer makes any warranty, expressed or implied, concerning this repair, modification or replacement described in this report. Futhermore, neither the undersigned nor my employer shall be ii in any manner for any personal injury, property damage or loss of any kind arising from or connect t '
n.
F-15'-/2 -
I -1<N-7 NB #10652 A, B, N, NS NC # 1206 Date in s Signature Commissions (NB (ind endorsements), jurisdiction,& no.)
FORM NIS-2 OWNER'S REPORT FOR REPAIR/REPLACEMENT ACTIVITY As Required by the Provisions of the ASME Code Section XI 1
Owner Exelon Nuclear Date 08/31/12 Name 4300 Winfield Road, Warrenville, IL Sheet 1
of 1
Address 2.
Plant Byron Nuclear Power Station Unit 01 Name 4450 N. German Church Road, Byron, IL Purchase Order 00493340 Rev-0 Address Repair Organization, P.O. No., Job No., etc.
3.
Work Performed by ECKER - ERHARDT Type Code Symbol Stamp Not Applicable Name Authorization No.
Not Applicable 2347 West 18th Street, Chicago, IL 60608 Expiration Date Not Applicable Address 4.
Identification of System SAFETY INJECTION (SI) 5.
(a)
Applicable Construction Code ASME Section III 19 74 Edition, S75 Addenda, None Code Case (b) Applicable Edition of Section XI Used for Repair/Replacement Activity 2001 Edition-/ 2003 Addenda (c)
Section XI Code Case(s)
NONE 6.
Identification of Components ASME Corrected.
Code National Removed, or Stamped Name of Name of Manufacturer Board Other Year Installed (Yes or No)
Component Manufacturer Serial No.
No.
Identification Built 90° ELBOW Consolidated Ht #
N/A CAT ID# 1459561-1 2012 CORRECTED NO MQPF-1 UTC# 2921328 90° ELBOW Consolidated Ht #
N/A CAT ID# 1459561-1 2012 CORRECTED NO NAPY-1 UTC# 2921329 TEE Consolidated HT#
N/A CAT ID# 1459571-1 2012 CORRECTED NO NAPY-1 UTC# 2921327 7.
Description of Work Machined counter bore in fittings per CC-AA-501-1025 8.
Test Conducted:
Hydrostatic q Pneumatic q Nominal Operating Pressure q Exempt Other q Pressure psi Test Temp.
OF Note: Supplemental sheets in form of lists, sketches, or drawings may be used, provided (1) size is 81/2 in. x 11 in., (2) information in items 1 through 6 on this report is included on each sheet, and (3) each sheet is numbered and the number of sheets is recorded at the top of this form.
FORM NIS-2 (Back) 9.
Remarks Purchase Order 00493340 Rev-0 Applicable Manufacturers Data Reports to be attached UTC# 2921328 was originally UTC# 2910425 prior to machining UTC# 2921329 was originally UTC# 2912434 prior to machining UTC# 2921327 was oriclinally UTC# 2911287 prior to machining CERTIFICATE OF COMPLIANCE I certify that the statements made in the report are correct and this conforms to the requirements of the ASME Code,Section XI.
Type Code Symbol Stamp Not Applicable Certificate of Authorizati No.
Not Applicable Signed Date
?I'_
20 12 ffW e 11 r Owner's Designee. Title CERTIFICATE OF INSERVICE INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of Illinois and employed by HSB CT of Hartford, CT have i sp cted the components described in this Owner's Report during the period
_ to 31,IIA and state that to the best of my knowledge and belief, e Owner has performed examinations and taken corrective measures described in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Report.
Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
,a ___
Commissions 111112: f-Y
_ L Inspector's Signature National Board, State Province, and Endorsements Date:
31
, 20 12