ML11278A184
| ML11278A184 | |
| Person / Time | |
|---|---|
| Site: | Catawba  |
| Issue date: | 09/28/2011 |
| From: | Morris J Duke Energy Carolinas |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| Download: ML11278A184 (126) | |
Text
-Duke JAMES R. MORRIS ovkEnergy Vice President Duke Energy Catawba Nuclear Station 4800 Concord Road York, SC 29745 803-701-4251 803-701-3221 fax September 28, 2011 10 CFR 50.55a U.S. Nuclear Regulatory Commission Attention: Document Control Desk Washington, DC 20555-0001
Subject:
Duke Energy Carolinas, LLC (Duke Energy)
Catawba Nuclear Station, Units 1 and 2 Docket Numbers 50-413 and 50-414 Proposed Relief Request Number 11-CN-001 for the Third Ten-Year Inservice Inspection Interval Pursuant to 10 CFR 50.55a(g)(5)(iii), Duke Energy hereby requests NRC approval of the subject relief request for the remainder of the third ten-year inservice inspection interval at the Catawba Nuclear Station. This relief request is associated with limited weld examinations performed during the Unit 1 End-of-Cycle (EOC) 17 Refueling Outage (RFO), the Unit 1 EOC 18 RFO, and the Unit 2 EOC 16 RFO. The details of the request are included in the enclosure and its attachments. Duke Energy requests NRC approval of this request within one calendar year of the submittal date.
This submittal document contains no regulatory commitments.
If there are any questions or if additional information is needed, please contact L.J. Rudy at (803) 701-3084.
Very truly yours, JensuR.AtMorris Enclosure/Attachments A0~47 www. duke-energy, com
U.S. Nuclear Regulatory Commission Page 2 September 28, 2011 xc (with enclosure/attachments):
V.M. McCree Regional Administrator U.S. Nuclear Regulatory Commission - Region II Marquis One Tower 245 Peachtree Center Ave., NE Suite 1200 Atlanta, GA 30303-1257 G.A. Hutto, III NRC Senior Resident Inspector U.S. Nuclear Regulatory Commission Catawba Nuclear Station J.H. Thompson (addressee only)
NRC Project Manager (Catawba Nuclear Station)
U.S. Nuclear Regulatory Commission Mail Stop 0-8 G9A Washington, DC 20555-0001
Enclosure Relief Request Number 1 1-CN-001
Relief Request #11 CN 001 1.0 Scope of Relief Request Relief is requested pursuant to 10 CFR 50.55a(g)(5)(iii) for welds listed in Table 1.
These welds were required to be examined in accordance with Inservice Inspection Plans for the following Units.
Catawba Nuclear Station - Unit 1 Third 10-Year Inservice Inspection Interval Interval Start Date:
29 June 2005 Catawba Nuclear Station - Unit 2 Third 10-Year Inservice Inspection Interval Interval Start Date:
15 October 2005 Table 1 Relief Catawba Examination Weld ID Item/Summary Examination Request Unit Performed Number Number Data Section Number (Refueling Number Outaae) 2.0 1
1EOC17 1PZR-W2 C1.B3.110.0002 See Attachment A Pages 1-11 3.0 1
1EOC17 1PZR-W3 C1..B3.110.0003 See Attachment A Pages 12-20 4.0 1
1EOC17 1ELDHX-C1.C1.20.0003 See HD-FLG Attachment A Pages 21-28 5.0 1
1EOC17 1VCT-LH-C1.C1.20.0019 See SH Attachment A Pages 29-35 6.0 1
1EOC17 1NI11-9 Cl.C5.21.0002 See Attachment A Pages 36-42 7.0 1
1EOC18 1BNSHX-C1.Cl.30.0008 See 2B-51C Attachment B Pages 1-9 8.0 1
1EOC18 1BNSHX-C1.C1.30.0009 See 2A-50 Attachment B Pages 10-18 9.0 1
1EOC18 1SGD-C1.C5.11.0001 See W261 Attachment B Pages 19-23 Page 1 of 24
Relief Request #11 CN 001 10.0 1
1EOC18 1CA66-35 C1.C5.11.0002 See Attachment B Pages 24-31 11.0 2
2EOC16 2SGC-04B-C2.C1.10.0002 See 05 Attachment C Pages 1-19 12.0 2
2EOC16 2NI70-4 C2.B9.11.0106 See Attachment C Pages 20-23 Page 2 of 24
Relief Request #11 CN 001 2.0 Weld #1PZR-W2 2.1.
ASME Code Component(s) Affected Unit 1 Pressurizer Spray Nozzle to Upper Head Weld, Weld #1PZR-W2, Summary Number C1..B3.110.0002.
2.2.
Applicable Code Edition and Addenda
ASME Boiler and Pressure Vessel Code,Section XI, 1998 Edition through the 2000 Addenda 2.3.
Applicable Code Requirement
IWB-2500, Table IWB-2500-1, Examination Category B-D, Item Number B3.110 Fig. IWB-2500-7 (b), 100% Volume Coverage of Examination Volume A-B-C-D-E-F-G-H 2.4.
Impracticality of Compliance Surface 1: Upper Head - Carbon steel Surface 2: Spray nozzle - Carbon steel Diameter: 12.750 in.
Thickness: 3.000 in.
The ultrasonic examination of this weld obtained 81.7% coverage of the required examination volume. Because of the weld configuration, the requirements of ASME Section V, Article 4, T-441.1.2(a), T-441.1.3, T-441.1.4, T-441.1.5 and T-441.1.6 could not be met. The aggregate coverage was calculated from the following base and weld metal scan results:
Weld coverage using 35°& 450 shear waves for axial scans (S1, S2), and 350 & 450 shear waves for circ. scans (CW, CCW) obtained 91.9%
coverage.
Base material coverage using 35', 450& 600 shear wave for axial scans (SI) and 350& 450 shear waves for circ. scans (CW, CCW) obtained 77.5% coverage.
0' scan coverage obtained 75.6% coverage.
The aggregate coverage was calculated to be (91.9% + 77.5% +
75.6%)/3 = 81.7%.
The limitation was caused by the weld taper configuration created by the attachment of the spray nozzle to the upper head not allowing scanning from Surface 2. In order to scan all of the required volume for this weld, the upper head to spray nozzle attachment weld would have to be redesigned to allow scanning from both sides of the weld, which is impractical.
Page 3 of 24
Relief Request #11 CN 001 The Catawba Inservice Inspection Plan allows the use of Code Case N-460, which requires greater than 90% volumetric coverage. The achieved coverage did not meet the acceptance criteria of this Code Case.
2.5.
Proposed Alternative and Basis for Use Radiography (RT) is not a desired option because there is no access for film placement.
No other substitution alternative for this weld is available which would provide better coverage.
2.6.
Duration of Proposed Alternative This request is for the duration of the third inservice inspection interval, currently scheduled to end on July 15, 2014.
2.7.
Justification for Granting Relief Ultrasonic examination of the weld for the item number C1..B3.110.0002 was conducted using personnel, equipment, and procedures qualified in accordance with ASME Section XI, 1998 Edition with the 2000 Addenda.
The system leakage test performed each refueling outage in accordance with Table IWB-2500-1; Examination Category B-P requires a VT-2 visual examination to detect evidence of leakage. This test and VT-2 examination provide additional assurance of pressure boundary integrity.
In addition to the above Code required examinations (volumetric and pressure test), Reactor Building Normal Sump monitoring and other RCS leakage detection systems provide additional assurance that, in the event that leakage did occur through this weld, it would be detected and proper action taken.
Duke has examined the weld/component to the maximum extent possible utilizing approved examination techniques and equipment. Based on the acceptable results for the coverage completed by the volumetric examination, the pressure testing (VT-2) examinations required by Section Xl, and the leakage monitoring, it is Duke's position that the combination of examinations provide a reasonable assurance of quality and safety.
Page 4 of 24
Relief Request #11 CN 001 3.0 Weld #1 PZR-W3 3.1.
ASME Code Component(s) Affected Unit 1 Pressurizer Safety/Relief Nozzle to Upper Head Weld, Weld #1PZR-W3, Summary Number C1.B3.110.0003 3.2.
Applicable Code Edition and Addenda
ASME Boiler and Pressure Vessel Code, Section Xl, 1998 Edition through the 2000 Addenda 3.3.
Applicable Code Requirement
IWB-2500, Table IWB-2500-1, Examination Category B-D, Item Number B3.1 10 Fig. IWB-2500-7 (a), 100% Volume Coverage of Examination Volume A-B-C-D-E-F-G-H-I 3.4.
Impracticality of Compliance Surface 1: Upper Head - Carbon steel Surface 2: Safety/Relief nozzle - Carbon steel Diameter: 15.000 in.
Thickness: 3.000 in.
The ultrasonic examination of this weld obtained 81.2% coverage of the required examination volume. Because of the weld configuration, the requirements of ASME Section V, Article 4, T-441.1.2(a), T-441.1.3, T-441.1.4, T-441.1.5 and T-441.1.6 could not be met. The aggregate coverage was calculated from the following base and weld metal scan results:
Weld coverage using 350 & 450 shear waves for axial scans (S1, S2),
and 350 & 450 shear waves for circ. scans (CW, CCW) obtained 93.0%
coverage.
Base material coverage using 35°, 45°& 60' shear wave for axial scans (51) and 350 & 450 shear waves for circ. scans (CW, CCW) obtained 76.2% coverage.
00 scan coverage obtained 74.3% coverage.
The aggregate coverage was calculated to be (93.0% + 76.2% +
74.3%)/3 = 81.2%.
The limitation was caused by the weld taper configuration created by the attachment of the safety/relief nozzle to the upper head not allowing scanning from Surface 2. In order to scan all of the required volume for this weld, the upper head to safety/relief nozzle attachment weld would have to be redesigned to allow scanning from both sides of the weld, which is impractical.
Page 5 of 24
Relief Request #11 CN 001 The Catawba Inservice Inspection Plan allows the use of Code Case N-460, which requires greater than 90% volumetric coverage. The achieved coverage did not meet the acceptance criteria of this Code Case.
3.5.
Proposed Alternative and Basis for Use Radiography (RT) is not a desired option because there is no access for film placement.
No other substitution alternative for this weld is available which would provide better coverage.
3.6.
Duration of Proposed Alternative This request is for the duration of the third inservice inspection interval, currently scheduled to end on July 15, 2014.
3.7.
Justification for Granting Relief Ultrasonic examination of the weld for the item number Cl.B3.110.0003 was conducted using personnel, equipment, and procedures qualified in accordance with ASME Section Xl, 1998 Edition with the 2000 Addenda.
The system leakage test performed each refueling outage in accordance with Table IWB-2500-1; Examination Category B-P requires a VT-2 visual examination to detect evidence of leakage. This test and VT-2 examination provide additional assurance of pressure boundary integrity.
In addition to the above Code required examinations (volumetric and pressure test), Reactor Building Normal Sump monitoring and other RCS leakage detection systems provide additional assurance that, in the event that leakage did occur through this weld, it would be detected and proper action taken.
Duke has examined the weld/component to the maximum extent possible utilizing approved examination techniques and equipment. Based on the acceptable results for the coverage completed by the volumetric examination, the pressure testing (VT-2) examinations required by Section Xl, and the leakage monitoring, it is Duke's position that the combination of examinations provide a reasonable assurance of quality and safety.
Page 6 of 24
Relief Request #11 CN 001 4.0 Weld #1ELDHX-HD-FLG 4.1.
ASME Code Component(s) Affected Unit 1 Heat Exchanger Head to Flange Weld, Weld #1ELDHX-HD-FLG, Summary Number C1.C1.20.0003 4.2.
Applicable Code Edition and Addenda
ASME Boiler and Pressure Vessel Code,Section XI, 1998 Edition through the 2000 Addenda 4.3.
Applicable Code Requirement
IWC-2500, Table IWC-2500-1, Examination Category C-A, Item Number C1.20, Fig. IWC-2500-1 (a), 100% Volume Coverage of Examination Volume A-B-C-D 4.4.
Impracticality of Compliance Surface 1: Carbon Steel Flange Surface 2: Stainless Steel Head Diameter: 9.5 inch Thickness: 0.750 inch The ultrasonic examination of the Heat Exchanger head to flange weld obtained 30.6% coverage of the required examination volume. ASME Section XI, Appendix III, 111-4420 requires coverage of the examination volume in two beam path directions and Appendix III, 111-4430 requires scanning on the weld crown in two directions. Due to the presence of nozzles, the scanning was limited in each direction for 50% of the total weld length. The total aggregate percent of coverage was calculated as follows:
Axial scans 450 shear waves obtained 0.00% coverage at location of 4 nozzles 450 shear waves & 70RL waves obtained 29.7% coverage at remaining length Total axial coverage obtained 0.00% + 29.7% = 29.7%
Circ scans 45' shear waves obtained 13.2% coverage at location of 4 nozzles 450 shear waves obtained 18.2% coverage at remaining length Total axial coverage obtained 13.2% + 18.2% = 31.4%
This aggregate coverage was calculated to be (29.7% + 31.4%) =
61.1%/2 = 30.6%
The limitations were caused by the four physical scanning limitations, all located on the S2 head side. In order to scan all of the required volume for this weld, the heat exchanger would have to be redesigned to allow scanning from both sides of the weld, which is impractical.
Page 7 of 24
Relief Request #11 CN 001 The Catawba Inservice Inspection Plan allows the use of Code Case N-460, which requires greater than 90% volumetric coverage of examination volume A-B-C-D. The achieved coverage did not meet the acceptance criteria of this Code Case.
4.5.
Proposed Alternative and Basis for Use Radiography (RT) is not a desired option because there is no access for film placement.
No other substitution alternative for this weld is available which would provide better coverage.
4.6.
Duration of Proposed Alternative This request is for the duration of the third inservice inspection interval, currently scheduled to end on July 15, 2014.
4.7.
Justification for Granting Relief Ultrasonic examination of the weld for the item number Cl.C1.20.0003 was conducted using personnel, equipment, and procedures qualified in accordance with ASME Section XI, 1998 Edition with the 2000 Addenda.
In addition to the above Code required volumetric examination, Reactor Building Normal Sump monitoring provides additional assurance that, in the event that leakage did occur through this weld, it would be detected and proper action taken.
Duke has examined the weld/component to the maximum extent possible utilizing approved examination techniques and equipment. Based on the acceptable results for the coverage completed by the volumetric examination and the leakage monitoring, it is Duke's position that the combination of examinations provide a reasonable assurance of quality and safety.
Page 8 of 24
Relief Request #11 CN 001 5.0 Weld #1VCT-LH-SH 5.1.
ASME Code Component(s) Affected Unit 1 Tank Lower Head to Shell Weld, Weld #1VCT-LH-SH, Summary Number C1.Cl.20.0019 5.2.
Applicable Code Edition and Addenda
ASME Boiler and Pressure Vessel Code,Section XI, 1998 Edition through the 2000 Addenda 5.3.
Applicable Code Requirement
IWC-2500, Table IWC-2500-1, Examination Category C-A, Item Number C1.20, Fig. IWC-2500-1 (a), 100% Volume Coverage of Examination Volume A-B-C-D 5.4.
Impracticality of Compliance Surface 1: Stainless Steel Shell Surface 2: Stainless Steel Lower Head Diameter: 90.00 inch Thickness: 0.250 inch The ultrasonic examination of the lower head to shell weld obtained 89.4%
coverage of the required examination volume. ASME Section Xl, Appendix Ill, 111-4420 requires coverage of the examination volume in two beam path directions and Appendix III, 111-4430 requires scanning on the weld crown in two directions. Due to the presence four support legs, scanning was limited in each direction for 10.6% of the total weld length. The total aggregate percent of coverage was calculated as follows:
450 shear waves obtained 89.4% coverage in one axial direction (S1 -
shell) 0 450 shear waves obtained 89.4% coverage in one axial direction (S2 -
head) 450 shear waves obtained 89.4% coverage in one circ. direction (S3 -
CW) 450 shear waves obtained 89.4% coverage in one circ. direction (S4 -
CCW)
This aggregate coverage was calculated to be (89.4% + 89.4% + 89.4% +
89.4%)/4 = 89.4%
The limitations were caused by the four support leg scanning limitations. In order to scan all of the required volume for this weld, the volume control tank would have to be redesigned to allow scanning in each required direction, which is impractical.
Page 9 of 24
Relief Request #11 CN 001 The Catawba Inservice Inspection Plan allows the use of Code Case N-460, which requires greater than 90% volumetric coverage of examination volume A-B-C-D. The achieved coverage did not meet the acceptance criteria of this Code Case.
5.5.
Proposed Alternative and Basis for Use Radiography (RT) is not a desired option because there is no access for film placement.
No other substitution alternative for this weld is available which would provide better coverage.
5.6.
Duration of Proposed Alternative This request is for the duration of the third inservice inspection interval, currently scheduled to end on July 15, 2014.
5.7.
Justification for Granting Relief Ultrasonic examination of the weld for the item number C1.C1.20.0019 was conducted using personnel, equipment, and procedures qualified in accordance with ASME Section Xl, 1998 Edition with the 2000 Addenda.
The system leakage test performed each period in accordance with Table IWC-2500-1; Examination Category C-H requires a VT-2 visual examination to detect evidence of leakage. This test and VT-2 examination provide additional assurance of pressure boundary integrity.
In addition to the above Code required examinations (volumetric and pressure test), periodic visual inspections performed by plant operators provide additional assurance that in the event leakage did occur through this weld, it would be detected and proper action taken.
Duke has examined the weld/component to the maximum extent possible utilizing approved examination techniques and equipment. Based on the acceptable results for the coverage completed by the volumetric examination, the pressure testing (VT-2) examinations required by Section Xl, and the continuing periodic leakage inspections, it is Duke's position that the combination of examinations provides a reasonable assurance of quality and safety.
Page 10 of 24
Relief Request #11 CN 001 6.0 Weld #1NI11-9 6.1.
ASME Code Component(s) Affected Unit 1 Piping Elbow to Tee Weld, Weld #1NIll-9, Summary Number Cl.C5.21.0002 6.2.
Applicable Code Edition and Addenda
ASME Boiler and Pressure Vessel Code,Section XI, 1998 Edition through the 2000 Addenda 6.3.
Applicable Code Requirement
IWC-2500, Table IWC-2500-1, Examination Category C-F-i, Item Number C5.21 Figure IWC-2500-7(a), 100% Volume Coverage of Examination Volume C-D-E-F 6.4.
Impracticality of Compliance Component configuration:
Surface 1: Stainless steel elbow Surface 2: Stainless steel tee Diameter: NPS 4.0 in.
Thickness: 0.531 in.
Scanning requirements are described in 10CFR.50.55a (b)(2)(xv)(A)(1). The aggregate coverage was calculated from the following:
600 shear waves obtained an aggregate coverage of 64.8% in one axial direction (S1 - elbow) 600 shear waves obtained an aggregate coverage of 50.8% in one axial direction (S2 - tee) 450 shear waves obtained 92.2% coverage in two circ directions on the elbow side (S1).
450 shear waves obtained 100% coverage in two circ directions on the tee side (S2).
The aggregate coverage was calculated to be (64.8% + 50.8% + 92.2% +
100%)/4 = 77.0%.
The limitation was caused by the tee configuration, as well as a pipe running adjacent to the tee side of the weld. In order to scan all of the required volume for this weld, the valve would have to be redesigned, which is impractical.
The Catawba Inservice Inspection Plan allows the use of Code Case N-460, which requires greater than 90% volumetric coverage. Therefore, the available coverage will not meet the acceptance criteria of this Code Case.
Page 11 of 24
Relief Request #11 CN 001 6.5.
Proposed Alternative and Basis for Use This weld was examined using procedures,, equipment, and personnel qualified in accordance with ASME Section Xl, Appendix VIII. No alternative examinations are planned for the weld during the current inspection interval. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. Additionally, radiography has not been qualified through performance demonstration.
6.6.
Duration of Proposed Alternative This request is for the duration of the third inservice inspection interval, currently scheduled to end on July 15, 2014.
6.7.
Justification for Granting Relief Ultrasonic examination of the weld for the item number C1.C5.21.0002 was conducted using personnel, equipment, and procedures qualified in accordance with ASME Section XI, 1998 Edition with the 2000 Addenda.
In addition to the volumetric examination with limited coverage, Duke performed a surface examination (code required) on this C5.21 item and achieved 100%
coverage. The result from the surface examination was acceptable.
The system leakage test performed each period in accordance with Table IWC-2500-1; Examination Category C-H requires a VT-2 visual examination to detect evidence of leakage.
This test and VT-2 examination provide additional assurance of pressure boundary integrity.
In addition to the above Code required examinations (volumetric, surface, and pressure test), Reactor Building Normal Sump monitoring provide additional assurance that, in the event that leakage did occur through this weld, it would be detected and proper action taken.
Duke has examined the weld/component to the maximum extent possible utilizing approved examination techniques and equipment. Based on the acceptable results for the coverage completed by the volumetric examination, the acceptable results of the surface examinations performed during this outage, the pressure testing (VT-2) examinations required by Section Xl, and the leakage monitoring, it is Duke's position that the combination of examinations provide a reasonable assurance of quality and safety.
Page 12 of 24
Relief Request #11 CN 001 7.0 Weld #1BNSHX-2B-51C 7.1.
ASME Code Component(s) Affected Unit 1 Heat Exchanger Tubesheet to Shell Weld, Weld #1BNSHX-2B-51C, Summary Number C1.C1.30.0008 7.2.
Applicable Code Edition and Addenda
ASME Boiler and Pressure Vessel Code,Section XI, 1998 Edition through the 2000 Addenda 7.3.
Applicable Code Requirement
IWC-2500, Table IWC-2500-1, Examination Category C-A, Item Number C1.30, Fig. IWC-2500-2, 100% Volume Coverage of Examination Volume E-F-G-H 7.4.
Impracticality of Compliance Surface 1: Stainless Steel Tubesheet Surface 2: Stainless Steel Shell Diameter: 49.0 inch Thickness: 0.50 inch ASME Section XI, Appendix Ill, 111-4420 requires coverage of the examination volume in two beam path directions and Appendix III, 111-4430 requires scanning on the weld crown in two directions. The total aggregate percent of coverage was calculated as follows.
0 600 shear waves obtained 0% coverage in one axial direction (S1 -
tubesheet) 0 600 shear waves obtained 20.694% coverage in one axial direction (S2 -
shell) 600 shear and longitudinal waves obtained 45.739% coverage in one circ.
direction (S3 - CW) 60' shear and longitudinal waves obtained 45.739% coverage in one circ.
direction (S4 - CCW)
The aggregate coverage was calculated to be (0% + 20.694% + 45.739%
+ 45.739%)/4 = 28.043%
The limitations were caused by the tubesheet configuration, as well as one nozzle within the weld length. In order to obtain full coverage, the component would have to be redesigned, which is impractical.
The Catawba Inservice Inspection Plan allows the use of Code Case N-460, which requires greater than 90% volumetric coverage of examination volume A-B-C-D. The achieved coverage did not meet the acceptance criteria of this Code Case.
7.5.
Proposed Alternative and Basis for Use Page 13 of 24
Relief Request #11 CN 001 Radiography (RT) is not a desired option because there is no access for film placement.
No other substitution alternative for this weld is available which would provide better coverage.
7.6.
Duration of Proposed Alternative This request is for the duration of the third inservice inspection interval, currently scheduled to end on July 15, 2014.
7.7.
Justification for Granting Relief Ultrasonic examination of the weld for the item number C1.C1.30.0008 was conducted using personnel, equipment, and procedures qualified in accordance with ASME Section XI, 1998 Edition with the 2000 Addenda.
The system leakage test performed each period in accordance with Table IWC-2500-1; Examination Category C-H requires a VT-2 visual examination to detect evidence of leakage. This test and VT-2 examination provide additional assurance of pressure boundary integrity.
In addition to the above Code required examinations (volumetric and pressure test), periodic visual inspections performed by plant operators provide additional assurance that in the event leakage did occur through this weld, it would be detected and proper action taken.
Duke has examined the weld/component to the maximum extent possible utilizing approved examination techniques and equipment. Based on the acceptable results for the coverage completed by the volumetric examination, the pressure testing (VT-2) examinations required by Section Xl, and the continuing periodic leakage inspections, it is Duke's position that the combination of examinations provides a reasonable assurance of quality and safety.
Page 14 of 24
Relief Request #11 CN 001 8.0 Weld #1 BNSHX-2A-50 8.1.
ASME Code Component(s) Affected Unit #1 Heat Exchanger Tubesheet to Shell Weld, Weld #1BNSHX-2A-50, Summary Number C1.C1.30.0009 8.2.
Applicable Code Edition and Addenda
ASME Boiler and Pressure Vessel Code,Section XI, 1998 Edition through the 2000 Addenda 8.3.
Applicable Code Requirement
IWC-2500, Table IWC-2500-1, Examination Category C-A, Item Number C1.30, Fig. IWC-2500-2, 100% Volume Coverage of Examination Volume E-F-G-H 8.4.
Impracticality of Compliance Surface 1: Stainless Steel Shell Surface 2: Stainless Steel Tubesheet Diameter: 49.0 inch Thickness: 0.625 inch ASME Section XI, Appendix III, 111-4420 requires coverage of the examination volume in two beam path directions and Appendix III, 111-4430 requires scanning on the weld crown in two directions. The total aggregate percent of coverage was calculated as follows.
600 shear waves obtained 12.498% coverage in one axial direction (S1 -
shell) 600 shear waves obtained 0% coverage in one axial direction (S2 - shell) 600 shear and longitudinal waves obtained 49.569% coverage in one circ.
direction (S3 - CW) 600 shear and longitudinal waves obtained 49.569% coverage in one circ.
direction (S4 - CCW)
The aggregate coverage was calculated to be (12.498% + 0% + 49.569%
+ 49.569%)/4 = 27.909%
Actual length of weld measured @ 159.3 in. Description of limitations as follows:
$1: 4 Support lugs and 2 lugs limited scanning to 49.05% of total weld length S2: Tubesheet configuration limited scanning 100% of total weld length (no scan)
S3: 2 Nozzles limited scanning to 93.00% of total weld length S4: 2 Nozzles limited scanning to 93.00% of total weld length The Catawba Inservice Inspection Plan allows the use of Code Case N-460, which requires greater than 90% volumetric coverage of examination volume A-Page 15 of 24
Relief Request #11 CN 001 B-C-D. The achieved coverage did not meet the acceptance criteria of this Code Case.
8.5.
Proposed Alternative and Basis for Use Radiography (RT) is not a desired option because there is no access for film placement.
No other substitution alternative for this weld is available which would provide better coverage.
8.6.
Duration of Proposed Alternative This request is for the duration of the third inservice inspection interval, currently scheduled to end on July 15, 2014.
8.7.
Justification for Granting Relief Ultrasonic examination of the weld for the item number Cl.C1.30.0009 was conducted using personnel, equipment, and procedures qualified in accordance with ASME Section Xl, 1998 Edition with the 2000 Addenda.
The system leakage test performed each period in accordance with Table IWC-2500-1; Examination Category C-H requires a VT-2 visual examination to detect evidence of leakage. This test and VT-2 examination provide additional assurance of pressure boundary integrity.
In addition to the above Code required examinations (volumetric and pressure test), periodic visual inspections performed by plant operators provide additional assurance that in the event leakage did occur through this weld, it would be detected and proper action taken.
Duke has examined the weld/component to the maximum extent possible utilizing approved examination techniques and equipment. Based on the acceptable results for the coverage completed by the volumetric examination, the pressure testing (VT-2) examinations required by Section Xl, and the continuing periodic leakage inspections, it is Duke's position that the combination of examinations provides a reasonable assurance of quality and safety.
Page 16 of 24
Relief Request #11 CN 001 9.0 Weld #1SGD-W261 9.1.
ASME Code Component(s) Affected Unit #1 Nozzle to Transition Ring Weld, Weld #1SGD-W261, Summary Number C1.C5.1 1.0001 9.2.
Applicable Code Edition and Addenda
ASME Boiler and Pressure Vessel Code, Section Xl, 1998 Edition through the 2000 Addenda 9.3.
Applicable Code Requirement
IWC-2500, Table IWC-2500-1, Examination Category C-F-I, Item Number C5.11 Figure IWC-2500-7(a), 100% Volume Coverage of Examination Volume C-D-E-F 9.4.
Impracticality of Compliance Component configuration:
Surface 1: Inconel Transition Ring Surface 2: Carbon Steel Nozzle Diameter: 7.5 in.
Thickness: 1.12 in.
Scanning requirements are described in 1 OCFR.50.55a (b)(2)(xv)(A)(1). The aggregate coverage was calculated from the following:
45* & 600 refracted longitudinal waves obtained 100% coverage in one axial direction (S1 - transition ring) 42* refracted longitudinal waves obtained 37.14% coverage in two circ directions.
The aggregate coverage was calculated to be (100% + 37.14%)/2 =
68.57%.
The limitation was caused by the nozzle taper configuration, which limited coverage in the circ direction only, as Appendix VIII, Supplement 10 demonstrations are qualified for single sided coverage in one axial direction. In order to scan all of the required volume for this weld, the nozzle would have to be redesigned, which is impractical.
The Catawba Inservice Inspection Plan allows the use of Code Case N-460, which requires greater than 90% volumetric coverage. Therefore, the available coverage will not meet the acceptance criteria of this Code Case.
Page 17 of 24
Relief Request #11 CN 001 9.5.
Proposed Alternative and Basis for Use This weld was examined using procedures, equipment, and personnel qualified in accordance with ASME Section Xl, Appendix VIII. No alternative examinations are planned for the weld during the current inspection interval. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. Additionally, radiography has not been qualified through performance demonstration.
9.6.
Duration of Proposed Alternative This request is for the duration of the third inservice inspection interval, currently scheduled to end on July 15, 2014.
9.7.
Justification for Granting Relief Ultrasonic examination of the weld for the item number C1.C5.1 1.0001 was conducted using personnel, equipment, and procedures qualified in accordance with ASME Section XI, 1998 Edition with the 2000 Addenda.
In addition to the volumetric examination with limited coverage, Duke performed a surface examination (code required) on this C5.11 item and achieved 100%
coverage. The result from the surface examination was acceptable.
The system leakage test performed each period in accordance with Table IWC-2500-1; Examination Category C-H requires a VT-2 visual examination to detect evidence of leakage. This test and VT-2 examination provide additional assurance of pressure boundary integrity.
In addition to the above Code required examinations (volumetric, surface and pressure test), there are other activities which provide confidence that, in the event that leakage did occur through this weld, it would be detected and proper action taken. Reactor Building Normal Sump rate monitoring provide additional assurance that any leakage would be detected prior to gross failure of the component.
Duke has examined the weld/component to the maximum extent possible utilizing approved examination techniques and equipment. Based on the acceptable results for the coverage completed by the volumetric examination, the acceptable results of the surface examinations performed during this outage, the pressure testing (VT-2) examinations required by Section Xl, and the leakage monitoring it is Duke's position that the combination of examinations provides a reasonable assurance of quality and safety.
Page 18 of 24
Relief Request #11 CN 001 10.0 Weld #1CA66-35 10.1.
ASME Code Component(s) Affected Unit #1 Transition Ring to Elbow Weld, Weld #1CA66-35, Summary Number Cl.C5.11.0002 10.2.
Applicable Code Edition and Addenda
ASME Boiler and Pressure Vessel Code,Section XI, 1998 Edition through the 2000 Addenda 10.3.
Applicable Code Requirement
IWC-2500, Table IWC-2500-1, Examination Category C-F-i, Item Number C5.11 Figure IWC-2500-7(a), 100% Volume Coverage of Examination Volume C-D-E-F 10.4.
Impracticality of Compliance Component configuration:
Surface 1: Inconel Transition Ring Surface 2: Carbon Steel Elbow Diameter: 6.0 in.
Thickness: 0.71 in.
Scanning requirements are described in 10CFR.50.55a (b)(2)(xv)(A)(1). The aggregate coverage was calculated from the following:
450 & 600 refracted longitudinal waves obtained 100% coverage in two axial direction (S1 - nozzle, S2 - elbow) 420 refracted longitudinal waves obtained 54.24% coverage in two circ directions.
The aggregate coverage was calculated to be (100% + 54.24%)/2 =
77.12%.
The limitation was caused by the nozzle taper configuration, which limited coverage in the circ directions only. In order to scan all of the required volume for this weld, the nozzle would have to be redesigned, which is impractical.
The Catawba Inservice Inspection Plan allows the use of Code Case N-460, which requires greater than 90% volumetric coverage. Therefore, the available coverage will not meet the acceptance criteria of this Code Case.
Page 19 of 24
Relief Request #11 CN 001 10.5.
Proposed Alternative and Basis for Use This weld was examined using procedures, equipment, and personnel qualified in accordance with ASME Section Xl, Appendix VIII. No alternative examinations are planned for the weld during the current inspection interval. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. Additionally, radiography has not been qualified through performance demonstration.
10.6.
Duration of Proposed Alternative This request is for the duration of the third inservice inspection interval, currently scheduled to end on July 15, 2014.
10.7.
Justification for Granting Relief Ultrasonic examination of the weld for the item number Cl.C5.11.0002 was conducted using personnel, equipment, and procedures qualified in accordance with ASME Section Xl, 1998 Edition with the 2000 Addenda.
In addition to the volumetric examination with limited coverage, Duke performed a surface examination (code required) on this C5.11 item and achieved 100%
coverage. The result from the surface examination was acceptable.
The system leakage test performed each period in accordance with Table IWC-2500-1; Examination Category C-H requires a VT-2 visual examination to detect evidence of leakage. This test and VT-2 examination provide additional assurance of pressure boundary integrity.
In addition to the above Code required examinations (volumetric, surface and pressure test), there are other activities which provide confidence that, in the event that leakage did occur through this weld, it would be detected and proper action taken. Reactor Building Normal Sump rate monitoring provide additional assurance that any leakage would be detected prior to gross failure of the component.
Duke has examined the weld/component to the maximum extent possible utilizing approved examination techniques and equipment.
Based on the acceptable results for the coverage completed by the volumetric examination, the acceptable results of the surface examinations performed during this outage, the pressure testing (VT-2) examinations required by Section Xl, and the leakage monitoring, it is Duke's position that the combination of examinations provide a reasonable assurance of quality and safety.
Page 20 of 24
Relief Request #11 CN 001 11.0 Weld #2SGC-04B-05 11.1.
ASME Code Component(s) Affected Unit 2 Steam Generator Lower Shell to Transition Cone Weld, Weld #2SGC-04B-05, Summary Number C2.C1.10.0002 11.2.
Applicable Code Edition and Addenda
ASME Boiler and Pressure Vessel Code,Section XI, 1998 Edition through the 2000 Addenda 11.3.
Applicable Code Requirement
IWC-2500, Table IWC-2500-1, Examination Category C-A, Item Number C1.10, Fig. IWC-2500-1(c), 100% Volume Coverage of Examination Volume J-K-L-M 11.4.
Impracticality of Compliance Surface 1: Carbon Steel Transition Cone Surface 2: Carbon Steel Lower Shell Diameter: 129.0 inch Thickness: 3.0 inch The ultrasonic examination of the lower shell to transition cone weld obtained 46.872% coverage of the required examination volume. ASME Section XI, Appendix III, 111-4420 requires coverage of the examination volume in two beam path directions and Appendix III, 111-4430 requires scanning on the weld crown in two directions. The total aggregate percent of coverage was calculated as follows.
The aggregate coverage from the 0° in the weld and base material obtained 39.440% coverage.
The aggregate coverage from the 450 shear waves in the weld and base material obtained 49.183% coverage.
The aggregate coverage from the 350, 600 shear waves in the weld and base material obtained 52.278% coverage.
The total agqreaqate coveraqe obtained was (39.440% + 49.183% + 52.278%)/3 46.967%.
The limitations were caused by the upper lateral support. In order to obtain full coverage, the lateral support would have to be redesigned, which is impractical.
The Catawba Inservice Inspection Plan allows the use of Code Case N-460, which requires greater than 90% volumetric coverage of examination volume A-B-C-D. The achieved coverage did not meet the acceptance criteria of this Code Case.
Page 21 of 24
Relief Request #11 CN 001 11.5.
Proposed Alternative and Basis for Use Radiography (RT) is not a desired option because there is no access for film placement.
No other substitution alternative for this weld is available which would provide better coverage.
11.6.
Duration of Proposed Alternative This request is for the duration of the third inservice inspection interval, currently scheduled to end on August 19, 2016.
11.7.
Justification for Granting Relief Ultrasonic examination of the weld for the item number C2.C1.10.0002 was conducted using personnel, equipment, and procedures qualified in accordance with ASME Section XI, 1998 Edition with the 2000 Addenda.
The system leakage test performed each period in accordance with Table IWC-2500-1; Examination Category C-H requires a VT-2 visual examination to detect evidence of leakage. This test and VT-2 examination provide additional assurance of pressure boundary integrity.
In addition to the above Code required examinations (volumetric and pressure test), Reactor Building Normal Sump monitoring provide additional assurance that, in the event that leakage did occur through this weld, it would be detected and proper action taken.
Duke has examined the weld/component to the maximum extent possible utilizing approved examination techniques and equipment. Based on the acceptable results for the coverage completed by the volumetric examination, the pressure testing (VT-2) examinations required by Section Xl, and the leakage monitoring, it is Duke's position that the combination of examinations provide a reasonable assurance of quality and safety.
Page 22 of 24
Relief Request #11 CN 001 12.0 Weld #2NI70-4 12.1.
ASME Code Component(s) Affected Unit 2 Pipe to Valve 2NI175 Weld, Weld #2NI70-4, Summary Number C2.B9.11.0106 12.2.
Applicable Code Edition and Addenda
ASME Boiler and Pressure Vessel Code, Section Xl, 1998 Edition through the 2000 Addenda 12.3.
Applicable Code Requirement
IWB-2500, Table IWB-2500-1, Examination Category B-J, Item Number B9.11 Figure IWB-2500-8 (c), 100% Volume Coverage of Examination Volume C-D-E-F 12.4.
Impracticality of Compliance Component configuration:
Surface 1: Stainless Steel Pipe Surface 2: Forged Stainless Steel Valve NPS: 6.00 in.
Thickness: 0.719 in.
Scanning requirements are described in 10CFR.50.55a (b)(2)(xv)(A)(1). The aggregate coverage was calculated from the following:
600 shear waves obtained 50% coverage in one axial direction (S1 - pipe) 600 shear waves obtained 0% coverage in one axial direction (S2 - valve) 60' shear waves obtained 50% coverage in one circ. direction (CW).
600 shear waves obtained 50% coverage in one circ. direction (CCW).
The aggregate coverage was calculated to be (50% + 0% + 50% +
50%)/4 = 37.5%.
The component limitation was caused by the taper configuration of the valve, which did not allow access for scanning. In order to scan all of the required volume for this weld, the component would have to be redesigned, which is impractical.
The Catawba Inservice Inspection Plan allows the use of Code Case N-460, which requires greater than 90% volumetric coverage. Therefore, the available coverage will not meet the acceptance criteria of this Code Case.
Page 23 of 24
Relief Request #11 CN 001 12.5.
Proposed Alternative and Basis for Use This weld was examined using procedures, equipment, and personnel qualified in accordance with ASME Section Xl, Appendix VIII. No alternative examinations are planned for the weld during the current inspection interval. Radiography (RT) is not a desired option because RT is limited in the ability to detect service induced flaws. Additionally, radiography has not been qualified through performance demonstration.
12.6.
Duration of Proposed Alternative This request is for the duration of the third inservice inspection interval, currently scheduled to end on August 19, 2016.
12.7.
Justification for Granting Relief Ultrasonic examination of the weld for the item number C2.B9.11.0106 was conducted using personnel, equipment, and procedures qualified in accordance with ASME Section XI, 1998 Edition with the 2000 Addenda.
In addition to the volumetric examination with limited coverage, Duke performed a surface examination (code required) on this B9.11 item and achieved 100%
coverage. The result from the surface examination was acceptable.
The system leakage test performed each refueling outage in accordance with Table IWB-2500-1; Examination Category B-P requires a VT-2 visual examination to detect evidence of leakage.
This test and VT-2 examination provide additional assurance of pressure boundary integrity.
In addition to the above Code required examinations (volumetric, surface, and pressure test), Reactor Building Normal Sump monitoring and other RCS leakage detection systems provide additional assurance that, in the event that leakage did occur through this weld, it would be detected and proper action taken.
Duke has examined the weld/component to the maximum extent possible utilizing approved examination techniques and equipment.
Based on the acceptable results for the coverage completed by the volumetric examination, the acceptable results of the surface examinations performed during this outage, the pressure testing (VT-2) examinations required by Section Xl, and the leakage monitoring, it is Duke's position that the combination of examinations provide a reasonable assurance of quality and safety.
Page 24 of 24
Attachment A Unit 1 EOC 17 Examination Data
ATIACHMENT A PAGE p OF l2ý Site/Unit: Catawba I I
Summary No.:
C1.B3.110.0002 Workscope:
IS1 UT Vessel Examination Procedure:
Procedure Rev.:
Work Order No.:
MDE-640 4
Outage No.:
C1-47 Report No.:
UT.08-007 Page:
I of I
01756752 Code:
199812000A CatLItem:
B-DIB3.110 Location:
Drawing No.:
CNM 1201.01-17511
==
Description:==
Nozzle to Head System ID:
NC Component ID: 1PZR-W2 Size/Length:
NA Thickness/Diameter: 3.000112.750 Umitations:
Yes - See Limitation Informati6n on Report UT-08-009 Start Time:
1441 Finish Time:
1610 Examination Surface:
Inside []
Outside Ea Surface Condition: GROUND Lo Location:
9.2.3 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
07125 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27220 Surface Temp.:
69 "F
Cal. Report No.:
/CAL-081013 Angle Used 0
45 4 U 0
W 60T Scanning dB 41.3 Indication(s):
Yes D]
No 0 Scan Coverage:
Upstream 10 Downstream R CW --
CCW;]
Comments:
Results:
Accept []
Reject W Info []
Percent Of Coverage Obtained > 90%:
No - 81.7%
Reviewed Previous Data:
Yes Examiner Level 11-N
=Ign Date Reviewer Signature Date Gdebal, Daid M.
W1r2ooe 4008 Examiner Level II.,M Signglure Date Site Review Signature Date Ellis, Ken A
517/2008 NA Other Level II-N Signature Date ANIl Review
,Pj
, Sanature Date Keene, Douglas L.
5W712008 p1gl, /,q
ý /
.=Lb "jC*
0-MCa NDE-91 Revision 5 Page 26 of 26 LIMITED EXAMINATION COVERAGE CHECKLIST ISI Summary No:
CA.S-6.1%.
000OZ
[f (UT) Verify search unit wedge index to nose dimension; 2*
(UT) Draw the examination volume showing beam paths.
[*
(ALL) Draw the examination volume or area with obstructions including dimensions on the Supplemental Report, or if the drawing is too large, attach it to the Supplemental Report; (Marked-up drawings and/or digital photos are acceptable if dimensioned)
I (ALL) Note the scale of the drawing; 1"
(ALL) Calculate coverage in a detailed and orderly method; Note: Does not apply to hangers, snubbers, restraints or supports
['
(ALL) Complete IDDEAL forms: "Limitation Work Sheet" and "Supplemental Report".
90' (ALL) Check the "Reject" box on examination data sheet.
DE Level II
(
Date IWS N
,5151*
MMP NDE Level III Date og-IIT I 0e Figure 13 Limited Examination Coverage Checklist VERIFY HARD COPY WITH NEDL VERSION IMMEDIATELY PRIOR TO INITIAL USE AND EVERY 14 DAYS THEREAFTER WHILE THE PROCEDURE IS IN USE
ATTACHM4ENT /
PAGE 3 0 F UT Vessel Examination Site/Unit: Catawba I Summary No.:
CI.B3.
Workscope:
I
.110.0002 Procedure:
Procedure Rev.:
Work Order No.:
NDE-820 2
01758752 Outage No.:
Ct-17 Report No.:
UT-0-.009 Page:
1 of 9
IS' Code:
1998=2000A Catfltem:
B-D/B3.110 Location:
Drawing No.:
CNM 1201.0475M1
==
Description:==
Nozzle to Head System ID:
NC Component ID: IPZR-W2 Size/Length:
N/A Thlckness/Diameter: 3.000112.750 Uimitations:
Yes - Single Sided Due to Nozzle Start Time:
1441 Finish Time:
1540 Examination Surface:
Inside Q Outside P1 Surface Condition: GROUND Lo Location:
9.2.3 Wo Location:
Centerline of Weld Couplent:
ULTRAGEL II Batch No.:
07125 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27220 Surface Temp.:
69 OF Cal. Report No.:
CAL-084K4, CAL-084(15, CAL.0S-016 Angle Used 0 1 451 45T" 6
60T 3Ir Scanning dB 66.O 66.0 7ps.4 70.0 70.0 Indication(s):
Yes RI No f]
Scan Coverage:
Upstream EO Downstream R]
See attached coverage and Indication data sheets.
Results:
Accept [J Reject 0 Info f]
Additional Inspectors: Josie MuirheadlI Ken Ellis
~~4.
4,/
Percent Of Coverage Obtained > 90%:
No-81.7%
Reviewed Previous Data:
Yes Examiner Level 11-N Date Reviewer Signature Date Gr~ebel, Davd M.
2
ýOt W2oo8 si,!t'l[
Examiner Level I.
idnature Date Site Review Signature ate Stauffer, Lestr, F.
W51712008 NfA Other Level atre Date ANII Review Siatur Date
- Keene,
___Douglas___LW_12__
08
-2J-o
ATTACHM4tH,A PAGE i OF q2, Site/Unit:
Summary No.:
Workscope:
Ultrasonic Indication Report Catnwba II CI.B3.110.0002 Is' Procedure:
NDE.820 Procedure Rev.:
2 Work Order No.:
01756752 Outage No.:
C1.17 Report No.:
UT-08-009 Page:
2 of 9
Wo We Search Unit Angle:
35 Wo Location:
Centedilne of Weld Lo Location:
92.3 o
Piping Welds (j Ferrtic Vessels
> 2"T o
Other W2 MP Metal Path Wmax Distance From Wo To S.U. At Maximum Response ROR Remaining Back Reflection W1 Distance From Wo At Of Max (Forward)
L Distance From Datum W2 Distance From Wo At Of Max (Forward)
Comments:
ma, 1
Summary No.: CI.B3.110.0002 Examiner: Griebel, David M.
Examiner. Stauftfr Lester, Othur. Keene. Douglas Supplemental Report Report No.:
Page:
6A?~L AlIACHAM1 A PA6E§" GF f UT-08-009 3
of 9
Date:
Date:
Level:
l1-N Level:
IIN-Level:
II-N Reviewer:
Site Review.
ANII Review.
Comments: Ind. #1.35 was determined to be a geometric reflector due to weld root geomety. This urea was previously recorded on PSI and ISI exam data which was resolved by review of radiographs.
350
- 51 1
I I
/
\\1 /I-I I
OASS C Pressurizer Spray Nozzle to Head % of Coverage Item No.: C1.B3.110.0002 Weld No..: 1PZR-W2 Weld Coverasle Scan SI S2 S1 S2 Cw Cw CCw CCw Anale 350 350 450 450 350 45D 350 450
% Coverage Obtained 100 76.1 100 58.9 100 100 100 100 735 Total 735
+8=
Base Material Coverage 91.9
% Coverage S1 cw & CCw 350,450&60D 450&350 Total 90.5 64.5 155 77.5 75.6 155 +2=
% Coverage
% Coverage 00 Scan Coverage Aggregate Coverage = Weld + Base Material + 00 + 3 81.7
% Coverage Inspector / Date:
Page A of 1
-a--.-
Pressuzer Spray Nozzle to Head Total Area Weld & Base Material PABE 7 Of *2_.-
Item No. :CI.B3.I10.0002 Weld No. : IPZR-W2 Scale 1" = 2" Total Weld Area = 3.48 sq. in.
Total Area oflBase Material = 3.99 + 4.26 = 8.25 sqc im Total Exam Area = 3.99 + 4.26 + 3.48 11.73 sq. in.
Surfae 2 Nozzle Area = 3.48s i.
Surface I - Head Area= 3.99 sq. in.
Clad Inpector / Date: 'W Page of~
Pressurizer Spray Nozzle to Head 00 Scan Coverage A1IACHMEN! A PAGE 8 OF Z12, Item No. : Ct.B3.110.0002 Weld No. :lPZR-W2 Scale 1" =2" (O Scan TotalArea = 8.87 sq. in.
TOW I 00Scin Covardge = 8.97 /11-73 x100o=75.6%
Smface 2 Nozzle 00 Surface I - Head Inspector / Date:
ASlIo6
Pressurizer Spray Nozzle to Head Base Material Coverage-Axial Scans WAE I Of L4>2 Item No. : Cl.B3.110.0002 Weld No. : IPZR-W2 Scale 1" -2" TotalArea of Base Material = 3.9 9 + 3.4 8 =7.47 sq. in.
Total BaseMateialoverage 7.4 7 f/8.25 x100 =90.5 %
Surfahce 2 NozuIe 450 60P 1 Surface I - Head Ana = 3.99 s in.
Clad inpetor/Date:.w Ie* o, Page 1 of
Pressurizer Spray Nozzle to Head Weld Coverage -Axial & Circumferential Scans 100%
WCovege 350 & 450 Scans CW, CCW and Axlal from Surfac I Tota kld Coverage 35' flor Surfatce 2 = 265 / 3.48 x 100 = 76.1%
Total Weld Coverap 45* from Surface 2 = 2.05/3.48 x 100 = 58.9 %
AIIACHMENT A PASE /0 OF L.-
Item No. : Cl.B3.110.O002 Weld No. : 1PZR-W2 Scale 1" =2"1 Surface 2 Nozzle
- 350 450 Surface 1 - Head Am=-205 so j&n.45*
-350 Clad Inspector / Date:u Jre Page 8B of
Pressurizer Sray Nozzle to Head Base Material Coverage - ircumferential Scans A11AUL1AWf A PAME OF Q42.
Item No. : Cl.B3.110.0002 Weld No.: 1PZR-M2 Scale 1" = 2" Total Area of Base Material = 3.99 + 1.33 = 5.32 sq. in.
Total Base Material Coverage = 5.32 / 8.25 x 100 = 64.5 %
Surface 2 Nozzle 450 350 Surface I -Head Area = 3.99sq, hn.
Clad Inspector/Date:
C1-1!
51?4c6 Page _k of _4
All WAM A PAGE IOF '12...
Site/Unit: Catawba I Summary No.:
Cl.
Workscope:
UT Vessel Examination I
13.110.0003 ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-640 4
01756752 Outage No.:
C1-17 Report No.:
UT-08-DOS Paae:
I of I
Code:
199812000A Cat/item:
B-D8B3.110 Location:
Drawing No.:
CNM 1201.01-17511
==
Description:==
Nozzle to Head System ID:
NC Component 10: 1PZR-W3 Size/Length:
NIA Thickness/Diameter 3.000115.000 Limitations:
Yes-See Umltatlon Information on Report UT-08-OlO Start Time:
1429 Finish Time:
1540 Examination Surface:
Inside []
Outside 9J Surface Condition: GROUND Lo Location:
9.2.3 Wo Location:
Centerlfne of Weld Couplent ULTRAGEL II Batch No.:
07125 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27220 Surface Temp.:
69 "F
I/
Cal. Report No.:
CAL-08-013 Angle Used 0-45 45T 60 S0T Scanning dB 41.8 Indication(s):
Yes []
No [
Scan Coverage:
Upstream R1 Downstream 21 CW R]
CCW E Comments:
Results:
Accept 0]
Reject Ea Info j]
Percent Of Coverage Obtained > 90%:
No - 81.2%
Reviewed Previous Data:
Yes Examiner Level 11-N flint.~
ae-Reviewer Signature Date Griebel, David M.
5i W12008 51ti tqs Examiner Level I-N Signature f Date Site Review Signature Date E11is, Ken 572008 NIA Other Level Il-N S
atura Date ANiI Review atureR Keene, Douglas L.
Z SM72008 4._
9_
- 7.
at
/0111/11Y
NDE-9 1 Revision 5 Page 26 of 26 LIMITED EXAMINATION COVERAGE CHECKLIST IS[SummaryNo:
C1. B'53A.
- C)003 Er (UT) Verify search unit wedge index to nose dimension; (UT) Draw the examination volume showing beam paths.
(ALL) Draw the examination volume or area with obstructions including dimensions on the Supplemental Report, or if the drawing is too large, attach it to the Supplemental Report; (Marked-up drawings and/or digital photos are acceptable if dimensioned)
(ALL) Note the scale of the drawing; (ALL) Calculate coverage in a detailed and orderly method; Note: Does not apply to hangers, snubbers, restraints or supports (ALL) Complete IDDEAL forms: "Limitation Work Sheet" and "Supplemental Report1.
(ALL) Check the "Reject" box on the xamination data sheet.
SDE Level III (1A
-=
Date 4
IWS N MMP NDE Level rn U Date F/ ban Figure 13 Limited Examination Coverage Checklist VERIFY HARD COPY WITH NEDL VERSION IMMEDIATELY PRIOR TO INITIAL USE AND EVERY 14 DAYS THEREAFTER WHILE THE PROCEDURE IS IN USE
Al I MMI~ A PASE N Oftf-UT Vessel Examination SiteUnit: Catawba /
Summary No.:
CI.E Workscope:
1 M3.110.0003 ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-820 2
01756752 Outage No.:
Cl-17 Report No.:
UT-08-010 Page:
1 of 7
Code:
1998I2000A Cat.fitem:
B-D"B3.110 Location:
Drawing No.:
CNM 1201.01-17511
==
Description:==
Nozzle to Head System ID:
NC Component ID: 1PZR-W3 Size)Lengih:
NIA Thickness/Diameter: 3.000115.000 Limitations:
Yes - Single Sided Due to Nozzle Start Time:
1429 Finish Time:
1610 Examination Surface:
Inside [3 Outside [
Surface Condition: AS GROUND Lo Location:
9.2.3 Wo Location:
Centevilne of Weld Couplant ULTRAGEL II Batch No.:
07125 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27220 Surface Temp.:
69 OF Cal. Report No.:
CAL-08 14, CAL-08/015, CAL-0016 Angle Used 0
45 45T 60 T01" 35T Scanning dB 66.0 66.0 754 70.0 70.0 Indicaton(s):
Yes []
No Sa Scan Coverage:
Upstream 65 Downstream []
CW [
CCWR Comments:
See attached coverage data sheeis.
Prevously recorded ID Geomeby was seen, but at less than recordable Indications Results:
Accept [
Reject Ea Info -]
Additional Inspectors: Josle Mulrhed I Ken Ellis Percent Of Coverage Obtained > 90%:
No-81.2%
Reviewed Previous Data:
.0 Yes Examiaer Level 11-Nt-1 lur e De Reviewer Signature Date Examiner Level Ill-N
-Sgnature Date Site Review Signature Date Stauffer, Lester, E.
.WM"*
"*--S7208 NIA Other Level RIIN Siture eview Signature Da Keene, Douglas L.
_I
Pressurizer Safet/Relief Nozzle to Head % of Coverage Item No.: C1.B3.110.0003 Weld No.: 1PZR-W3 Weld Coverate Scan SI S2 S1 S2 Cw Cw CCw CCw Anele 350 350 450 450 350 450 350 450
% Coveraie Obtained 100 82.4 100 61.4 100 100 100 100 743.8 Total 743.8 + 8 -
93.0
% Coverage Base Material Coveraze Sc Cw& Ccw 350,450&600 45°&350 Total 89.3 63.1 152.4 76.2 74.3 152.4 + 2 =
% Coverage
% Coverage 00 Scan Coveraee Aggregate Coverage = Weld + Base Material + 00 + 3 81.2
% Coveraie Page "Z of -7 Inspector / Date:
Pressurizer Safety / Reliet Nozze to Head Total Area Weld & Base Material Total Weld Area = 3.29 sq. in.
Total Area ofBase Material = 3.59 + 3.87 = 7.46 sq. in.
PASE /( u**2 Item No. : C1.B3.110.0003 Weld No.: 1PZR-W3 Scale 1" =2" Total Exam Area = 3.59 + 3.29 + 3.87 = 10.75 sq. im Surface 2 Nozzle Axa - 3.29
. in.
Inspector / Date:
_LIB Iae'o Page 3of J Clad
Pressurizer Safet / Relief Nozze to Read 0° Sca Coverage AlI ALthft%
Item No. : CI..B3.11.00003 Weld No. : 1PZR-Wi Scale 1" It-2"t O00Scan TOW1Am = 7.9 9 sq. n TotW )a S' CoerW = 7-99/ 1075 x100(=74.3%
Surface 2 Nozzle 00 Clad Pawe.5L of-2
Pressurzer Safe / Relief Nozzle toiead Base Material Coverage. Axial Scans ATTACHMENT A MAE /8, OF el, Weld No.: :
3 Total Area of flase MaWal = 3.5 9 + 3.07== 6.66 sq. in.
Total Base Material Scan Coverage 6.66 / 7.46 x 100 = 89.3 %
Scale 1" =22" Nome Clad lspector / Datef:
Page -s of-r
All~i~IA VASE c j
Pressuizer Safety./ Relief Nozzle to Head Weld Coverage -Axial & Circmnferential Scans Item No. : C1.B3.110.0003 Weld No.: IPZR-W3 100%0 Covwa 350 & 450 Scans CW, OCW am Axial from Surface I Total Weld Coverage 350 from Surface 2 = 2.71 / 3.29 x 100 = 82.4%
Total Weld Coverage 45° from Surface 2 = 2.02 / 3.29 x 100 = 61.4%
SuN No:
Scale 1" =2"1 face 2 ize 350 50 Inspector / Date:
Page of_ 11 Cad
Pressurizer Safety / Relief Nozzle to Head Base Material Coverage - Grcumferential Scans A11ACHM111 A PAGE 2 o OF 'qi.
Item No.: CI.B3.110.0003 Weld No.: 1PZR-W3 Scale 1" = 2" Total Area of Base Mateial =3.59 + 1.12 =4.71 sq. in.
Total Base Material scanCverage = 4.71 / 7.46 x 100 = 63.1 %
Surface 2 Nozzle 450 & 350 Inspector / Date:
6IBIoe~
Clad
PA5EZI HF 'Z UT Vessel Examination Site/Unit: Catawba /
Summary No.:
Cl.i Workscope:
I C1.20.0003 Procedure:
Procedure Rev.:
Work Order No.:
NDE-3630 01756741 Outage No.:
C1-7, Report No.:
UT-08-054 Paae:
t of 7
ISI pace:
I of I
Code:
199812000A CatJltem:
C-A/C1.20 Location:
Drawing No.:
CN4SIN3-1554-1.0
==
Description:==
Head to Flange System ID:
NV Component ID: 1ELDHX-HD-FLG Size/Length:
NMA Thickness/Diameter:
0.75019.500 Limitations:
Yes - See Attached Limitation Calculations Start Time:
0946 Finish lime:
1020 Examination Surface:
Inside []
Outsie 10 Surface Condition: AS GROUND Lo Location:
RT 01 Wo Location:
Centeline of Weld Couplant:
ULTRAGEL n Batch No.:
07125 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE32?6J Surface Temp.:
72 OF Cal. Report No.:
CA4..A-OB.7,CL47,C
- -70-074 Angle Used 0
45 45Tr 45L Scanning dB 45.1 50.1 58.2
- 60 60S Indication(s):
Yes Fa Nofl Scan Coverage:
Upstream[R Downstream[1 CWRJ CCW[
Comments:
a Reduced scanning dB to obtain 2:1 signal to noise ratio.
Results:
Accept []
Reject Info []
Percent Of Coverage Obtained > 90%:
No - 30.6%
Reviewed Previous Data:
Yes Examiner Level gI.-N ature Date Revie Signature 5
Date Eaton, Jay A.
512212008 5
7 Examiner Level lll.N 0~n~se Date Site Review Signature Date Stauffer, Lester, E.MW L_6-51222008 NIA Other Level NIA Signature Date ANII Review Signature Date MA w5moo2008
- SigL, 1
S-1
PAGE ?2Y 5f 2--
ý 0- 1 0 rV84"r-Ultrasonic Indication Report Site/Unit:
Catawba I
Summary No.:
Ct.C Workscope:
t 1.20.0003 IS!
Procedure:
Procedure Rev.:
Work Order No.:
NDE-3630 I
01756741 Outage No.:
CI-17 Report No.:
UT-OB-054 Page:
2 of I
Search Unit Angle:
Wo Location:
Lo Location:
o Piping Welds o
Ferritic Vessels > 2T (j Other Vessel c 2"T Wo W"flU CL W1 WW2 MP Metal Path Wmax Distance From Wo To S.U. At Maximum Response RBR Remaining Back Reflection WI Distance From Wo At Of Max (Forward)
L Distance From Datum W2 Distance From Wo At Of Max (Forward)
Comments:
TUT
-4..DMIAM ILo Scan Indlcation W
Forward Bacdward L
L
.2 RBR Remarks No.
Of Max Of Max Of Max Of Max Of Amp.
DAC W
1 200%
1-1.9 1.2 NIA WA NIA NIA NIA CL+I" NIA WA Geometry 3
2 200%
1-2.9 1.3 WA NIA MIA WIA NA CL+I"
,IA MIA Geometry Examiner Level i l-N Signature Date Reviewer Signature ate Eaton, Jay A-*
ME!
5/200 Examiner Level IIl-N g
e Date Site Review Signature I "
Date Stauffer, Lester, E.
All 5/12_2008 NIA Other Level NIA Signature Date ANII Review Signature Date NWA 512212008
pI
ýt AtIA PA6E2.5 afL2 WIT-.
z 0
pL (3
'I'q~Ati
- Li
~1 A.,
U
-I
'N ir;J 0
- 0
-no
%A1
A11ACHt4ENT q[
PAUE 2 q OF 41?,
DUKE ENERGY COMPANY ISI LIMITATION REPORT Summary #:
CI.CI.20.0003 Component ID IELDHX-HD-FLG remarks:
0 NO SCAN SURFACE BEAM DIRECTION Nozzle Connection "LIMITED SCAN i1 0
2 1
E[] 2 0 cw 0 ccw FROM L 26.0" to L 30.0" INCHES FROM WO + 0.5 to Beyond ANGLE:
[] 0 0 45 E] 60 other 70o FROM DEG to DEG 0
NO SCAN SURFACE BEAM DIRECTION Nozzle Connection
-ILIMITED SCAN EI-1 0
2 0
1 [-] 2 0c w 0 ccw FROM L 30.0-to L 3.5" INCHES FROM WO + 0.5 to Byone ANGLE:
0 0 0 45 0 60 other 7o° FROM DEG to DEG 0
NO SCAN SURFACE BEAM DIRECTION Nozzle Connection "LIMITED SCAN
]1 02 0
1 5-1 2 0 cw 0*ccw FROM L1 i.o" to L 16.o" INCHES FROM WO
+ 0.5 to Betond ANGLE:
[0 0
45 0 60 other 700 FROM DEG to DEG 0
NO SCAN SURFACE BEAM DIRECTION Nozzle Connection E-l LIMITED SCAN
[-
1 0
2 0
1
-- 2 0 cw 0 ccw FROM L won0" to L i9.5" D
INCHES FROM WO + 0.5 to Beyond Sketch(s) attached ANGLE:
0] 0 [] 45.r Ig.[]
o4.ther 700_
FROM DEG to DEG
!*yes I".No Prepared By:
Jay Eato Level:'
III Date:
05/2212008 Sheet H{
of I
I
-U-
% Coveraae Calculations Item No. : CI.C..20.0003 Weld No.: 1ELDHX-HD-FLG HX 0 = 9.6" fi" =
0.750" Weld Length=
301" Limited a total of 15" due to 4 nozzles = 15 / 30 X 100 = 50% of the weld legth Ag-regate Coverage Calculation Axial Scans At 4 - Nozzles Remaining Length Total 0%
29.7%
29.7 %
( 50% of the Length x 0% of the Volume ) "
( 50% of the Length x 59.4% of the Volume )
Circ. Scans At 4 -Nozzles 13.2 %'
Remaining Length 18.2 %
Total 31.4 %
Total 61.1 + 2=
( 50% of the Length x 26.4% of the Volume )
( 50% of the Length x 36.3% of the Volume )
30.6%
Aggregate Coverage ePage 5 of -7 Inspector I Date:
Summary No. CI.C.20.0003 Wd No. I El jX-ED-FLG Scale: 1" = I" Total ExamnArea= 1.75 sq. in.
CrQ Cveirae for 50% of the wed lenIt
% Coverage in the Circ. direction=( 0.173 +0.344 +0.118 )/ 1.75x 100=36.3%
45'. Shear Om* Covew e for 50% of the weld length due to Nozzles *4 locations
%Coverageinthe rc. direcion-=(0.344+0.118)/1.75x100=26.4%
Inspector / Date:
L Page C. ofŽ
Sutma ary No. C.Ci.2.0003 VWd No. I RI Scale: II = I" d
450 ShearF Head\\,
Flange Si I
I I
I I
I A~ial Scan 450 Shear (1D/OD/DCalibimton)
% Coverge from S2 with Shear moves =0.786 / 1.75 x 100=44.9%
Axial Sn 7PRL
% Coverage From S2 with 700 RL=0.253 / 1.75 x 100= 14.5%
Total % Coverage From S2 with 70 0 RL and 450shear = 14.5% + 44.9% = 59.4%
Jn~,cto/Dae:
3t
~,Page
-1of~
Inspector/Date:
NDF-91 Revision Pap 26 of 26 LIMITED EXAMINATION COVERAGE CHECKLIST
[SI Summary No:
CA.C-.lO.0003 (UT) Verify search unit wedge index to nose dimension; (LIT) Draw the examination volume showing beam paths.
[fl/' (ALL) Draw the examination volume or area with obstructions including dimensions on the Supplemental Report. or if the drawing is too large, attach it to the Supplemental Report; (Marked-up drawings and/or digital photos are acceptable if dimensioned)
Er (ALL) Note the scale of the drawing; (ALL) Calculate coverage in a detailed and orderly method; Note: Does not apply to hangers, snubbers, restraints or supports (ALL) Complete IDDEAL forms: "Limitation Work Sheet" and "Supplemental Report".
[
(ALL) Check the "Reject" box on the examination data sheet.
iWS NDE Level III Date 5
zo IVI Figure 13 Umited Examination Coverage Cheddist VERIFY HARD COPY WrFH NEDL VERSION IMMEDIATELY PRIOR TO INITIAL USE AND EVERY 14 DAYS THEREAFrER WHILE THE PROCEDURE IS IN USE
Site/Unit: Catawba I Summary No.:
C.c Workscope:
UT Vessel Examination WA11MUMEXT hi PASE 2 q OF LIZ I
~1.20.0019 Is' Procedure:
Procedure Rev.:
Work Order No.:
NDE-3630 01758742 Outage No.:
CI-17 Report No.:
UT-08-031 Pace:
I of r.
Code:
199812000A Cat./item:
C-A/C1.20 Location:
C:.1I Drawing No.:
CN-181N3-1554-1.1
==
Description:==
Lower Head to Shell System ID:
NV Component ID: IVCT-LH-SH Size/tLength:
NIA Thickness/Diameter 0.25010.000 Urnmiations:
Yes - See Attached Limitation Report Start Time:
1025 Finish Time:
1115 Examination Surface:
Inside 5 Outside [
- Surface Condition: GROUND Lo Location:
&.2.1 Wo Location:
.C*;,:,t,;;,
1 1 V IPr F
ul;,,D Couplant:
ULTRAGEL II Batch No.:
07125 Temp. Tool Mfg.:
FISHER Serial No.:
MCNDE 27219 Surface Temp.:
87
°F Cal. Report No.:
CAL-08-052 Angte Used 0l451 45T1 60 60T Scanning dB 61.8 61.8 Indication(s):
Yes [
No 0 Scan Coverage:
Upstream R]
Downstream 65 CW R)
CCW [
Comments:
Results:
Accept El Reject 0 Info n Percent Of Coverage Obtained > 90%:
No - 89.4%
Revee Previous Date:
.s Yes
'I Examiner... Level II.N Sgatre Date Reviewer SgaueDt
,eepe, wt.W C.
/
//
. *. o -5,1412008 M
IS1 s
Examiner Level II.N
.*gn Date Site Review
,"Signature Date Mulrhead, Josle t511412008 NIA Other Level NIA Signature Date ANII Review
/)/
Sii ature Date MIA 5114/2008
.kr4
-4
/Z
-2 ý9
A71ACHMENT /
PA6E 3 0 OF fi11kANM&ft fwmý I Aý Ultrasonic Indication Report Slte/Unit:
Catawba I
I Procedure:
NDE-3630 Summary No.:
Workscope:
CI.Ct.20.0019 IS' Procedure Rev.:
Work Order No.:
I 01756742 Search Unit Angle:
45 Wo Location:
C Lo Location:
9.2.1 Outage No.:
CI-17 Report No.:
UT-08-031 Page:
2 of A L~o Wo We CL W1 W2 E-
,f:
D o Piping Welds o
Ferritic Vessels
> 2"T
@) Other Vessel < 2"T MP Metal Path Wmax Distance From Wo To S.U. At Maximum Response RBR Remaining Back Reflection WI Distance From Wo At Of Max (Forward)
L Distance From Datum W2 Distance From Wo At Of Max (Forward)
Comments:
TT La Scan Indication W
Forward Backward L
i L
!2 RBR Remarks No.
or Max Of Max Of Max Of Max Of Amp.
DAC W
40%
.20
.38 A
WA NIA NIA NIA NIA WA NIA NIA Geometry - 360 INT.
Examiner Level I1-N Signature Date ReviewerSintrDae
- Leeper, IWnfred C.
U 51142005 I
I Examiner Level 1-J.
Sign lure Date Site Review Signature Date Mulrhead, Josle 5(1412008 NIA Other Level NIA Signature Date AN1I Review
/
Signature/I Datel NIA 5/14/20081 _
M 2
(
AIIACHMENT A PASE31 OF 2
Summary No.: CI.Cl.20.0019 Examiner Leeper, Winfred C.
Examiner Muirhead, Joshe Other NIA Supplemental Report Level:
II-N Level:
il-N Level:
NIA Reviewer:
Site Review:. NIA ANII Review:.
aL 11V Report No.:
UT.08.031 Page:
3 of _,86 Date:
Date:
Date:9________
Comments: Indication #1 - 45°. 360" INT. Is geometilcal weld root Indication caused by beam redirection.
Sketch or Photo: Z:AUT\\IDDEALtProfteLine2.Jpg i
A IAgL -
I
MDetermli U1 Sihe/Unit:
Catawba I
1 d4 Q.
Summary No.:
CI.Cl.20.0019 Workscope:
161 nation of Percent Coverage for r Examinations - Vessels Procedure:
Procedure Rev.:
Work Order No.:
NDE-3630 1
01756742 Outage No.:
C1I?7 Report No.:
UT-08-031 Page:
4 of
% total for 0 dog 0 dee Planar Scan
% Length X
% volume of length /100 =
45 den Scan 1 89A00
% Lehgth X 100.000
% volume of length /100 =
Scan 2 89.400
% Length X 100.000
% volume of length 1100 -
Scan 3 89400
% Length X 100.000
% volume of length 1100 =
Scan 4
$89A00
% Length X 100.000
% volume of length / 100 =
Add totals and divide by # scans a 89.400
% total for 45 deg 89.400
% total for Scan 1 89.400
% total for Scan 2 89.40
% total for Scan 3 89.400
% total for Scan 4 Other den Scan I
% Length X
% volume of length 1100 =
% total for Scan i Scan 2
% Length X
% volume of length / 100 =
% total for Scan 2 Scan 3
% Length X
% volume of length /1100 =
% total for Scan 3 Scan 4
% Length X
% volume of length 1100 =
% total for Scan 4 Add totals and divide by 9 scans
% total for dog Percent omoete l.ovemae Add totals for each angle and scan required and divide by # of angles to determine; 89.400
% Total for complete exam Note:
Supplemental coverage may be achieved by use of other angles I methods. When used, the coverage for volume not obtained with angles as noted above s be a ated and added to the total to provide the percent total for the complete examination.
Site Field Supervisor:
ate:
ILA os)
ATIASoEt 3
A PABE 33 OF *z1 DUKE ENERGY COMPANY ISI LIMITATION REPORT Summary #:
C1.CI.20.0019 Component ID IVCT-LH-SH remarks:
NO SCAN SURFACE BEAM DIRECTION 7 1/2" at 4 support leg El LIMITED SCAN 0
1 03 2 0
1 02 0
cw ID ccw
@45-,135-,225-and315' FROM L to L INCHES FROM WO CL to Begonod ANGLE:
0 0 0 45 0 60 other FROM DEG to DEG
% of weld not examined n
NO SCAN SURFACE BEAM DIRECTION 7.5" X 4 = 30" E] LIMITED SCAN n
1
[1 2
[-1 El 2
-] cw [l ccw Total weldlength=2R3" FROM L to L INCHES FROM WO to
% examined =(283-30) / 283x100 ANGLE:
0 0
' 45 El 60 other FROM DEG to DEG
= 99.4%
O] NO SCAN SURFACE BEAM DIRECTION EI LIMITED SCAN l I El 2 n
1 0-] 2 O1 cw El ccw FROM L to L INCHES FROM WO to ANGLE:
0 0 [E 45 0: 60 other FROM DEG to DEG o NO SCAN I1 LIMITED SCAN SURFACE 010 2
BEAM DIRECTION E] 1 E] 2 [I cw [-- ccw Sketch(s) attached FROM L ANGLE:
0o0 to L 45 160 A OJ INCHES FROM WO DEG to DEG to 0
yes 0
No Prepared By-Winfred Reviewed By:
AIIACommIU A 7-DUKE POV%
ULTMSONC BEAM AN Ei* COMPANY M
,EASUREMENT RECORD F
I t
I II I ~
1 tI I I.
I t
1..: Take thickness measurements between "iwedge locations.
2.. Place search unit on straight run of pipe, and peak the signal.
3I Measure distance (d) between exit
. points.
- 4. Calculate beam angle with formnula as shown using measuied wall thickness.
tan
=(d/2) t I.
I "i
9
,P I
- 5. Use the measured beam; determine coverage and wl I
m.lotting any indications.
SPipe size:
A For thin wall pipe us# 2nd Vee path IPipe Schedule:,
Lo tan (d/2),":
2t N'ominal 45 deg: djA.__L..; t= 6,305 measured angle= i!.*
deg Nominal 60 deg: d
"" t= -
-.;.. measured angle=i+/-_..deg Nominal 70 deg: d.
t=,._.;
measured angle=.deg 1-7--I 1
angle to en
'I 1.. ~
Level iDate I sg s:*.i
/
I Iml II III I.
I' I
I
0--
Lo A *.~*
r.
I-
.1
- a~
~
~
-C,.
I 64 NOI~
(,gj9
S
. t VERM:
am~mds
. ~
.-.,*l
.4.
.1.
- .,*.~.-,.
-.1,.
-C 77oq r.v
(
, I
.5.
- 5 I
A~IACHQh A PAGE5( OF 1/2..
SitefUnit Catawba I
Summary No.:
CI.C5.21.0002 Workscope:
IS!
UT Pipe Weld Examination Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 17 01756732 Outage No.:
C1.17 Report No.:
UT-08-023 Page:
1 of 6
Code:
199812000A CatJltem:
C-F-11C5.21 Location:
Drawing No.:
CN.INI-11
==
Description:==
Elbow to Tee System ID:
NI Component ID: INIll-9 Size/Length:
NIA Thickness/Diameter 0.531 14.000 Limitations:
Yes - See Attached Umitation Report Start Time:
0935 Finish Time:
1020 Examination Surface:
Inside [3 Outside Ea Surface Condition: AS GROUND Lo Location:
9.A.1.1 Wo Location:
Centerline of Weld Couplant ULTRAGEL II Batch No.:
07125 Temp. Tool MIg.:
FISHER Seyal No.:
MCNDE,27220 Surface Temp.:
68
°F Cal. Report No.:
CAL.08 1, CAL-08142, CAL-08-0.3 Angle Used 0
45 145T1 60 SOL Scanning dB 45.0 45.0 60 Indication(s):
Yes []
No [
Scan Coverage:
Upstream R1 Downstream R]
FC 08-03
- Results:
Accept [E Reject R]
Info []
Percent Of Coverage Obtained > 90%:
- o-77.0%
Reviewed Previous Data:
Yes Examiner Level III-N L
m I..swneture
""Date Reviewer^
Signature Date Eaton, Jay A.]..,
5112=208 2
ýJ.e.//7".
.-- /*.
Examiner Level 11-N gaueDate Site Review y/Signature I
Date Ellis, Ken 5112/2008 W/A Other Level NIA Signature Date ANII Review A
ASi nature Date NIA 2/200_
item NO. OC1A.21.002~M o N1-Wd NoJM11-9 I
600 RLWave Scale:-"
- 1" No Coverage Cainmed Suppleent coverage with 60P RL Wave Only See Note:
Note: 600 RL scan not included in percentage coverage due to requirements of IOCFR50.55a(b)(2)(xv)(A)(1). Best effort scan with 60' RL obtained 13.1% coverage in one axial direction.
Side View-Not to Scale Limited Area Surf. 2 Limited Area Surf 1 Plan View-Not to Scale Weld INVII-9 Limited 3" in throat area each side of Tee for a total of 6" on Surface 2. Limited area from Lo + 2.1" to Lo + 5.1" and from Lo + 9.3" to 14+ 12.3".
Inspector/Date :
ST33 2o PageZLof e 4-I I,
Item No. CI1.CS.OdN.2 Wd No.INIII-9 Side View -Not to Scale IL Vl,
L Y m
~zz Surwf 2
°
°...
V~ld 1NVII-9 Swf. I Plan Mew-Not to Scale Limited 2" due to adjacent pipe on Surface I side of the weld Limited area from Lo + 6.1" to Lo + 8.1".
Inspector / Date:
,s~ i~i~jo~
Page 3 ofL,
-~I.
~r~1
-4 hispector / Date :
Page -3 of (v
Itemn No. C1.C5.2l.00O2 V~ o NI-Wd No.IMII-9 Scale: P" 1" 450 Shear 450 Shear Crc. Scan limitation due to adjacent pipe Total inspection volume = 2.3 sq. in x 1.1" x 1.8" = 2.3 cuL in.
Volume not examined =0.16 sq. in x 1.1" =0.18 cu. in.
Total volum examined circ. scan from Surface 1
= 100- ( 0.18 / 2.3 x 100 ) =92.2%.
lnspector / Date:
Page 4 ofCo
Itein No. CIc.M21.0002 VI oNl-Wd No.114111-9 Scale: V"= V" I
600 RL',Wve T
and 60P Shear
/
Tee S2 Coverage Claimed = 50%/
No Coverage Claimed I
Suppalental coveage" with 600 RL Wave Only See Note:
Note: 600 RL scan not included in percentage coverage due to requirements of IOCFR50.55a(b)(2)(xv)(A)(1). Best effort scan with 600 RL obtained 12.1% coverage in one axial direction.
Limited due to adjacent pipe on the surface 1 side of the weld.. Limited area from Lo + 6.1" to Lo + 8.1".
-0 1:
IpoIDt:4>
Page 's of 1.
bspedor / Dae:
% Coverage Calculations Item No. : CI.C5.21.0002 Weld No.: INIl-9 Pipe 0 = 4.5" fi"=
0.531" Weld Length =
14.2" Limited scan on Surface 2 due to the throat of the tee for 6" of the weld length.
Limited scan on Surface I due to adjacent pipe for 2" of the weld length.
% of Length at throat of Tee = 6 / 14.2 x 100 = 42.2%.
% of Length atadjacent pipe = 2 / 14.2 x 100 = 14.1%.
% of Length examined 100% = 100 - 14.1 - 42.2 = 43.7%.
Agaregate Coverage Calculation S1 = Pipe Sl = Pipe S1 = Pipe Total SI S2 = Too S2 = Tee Total S2 S1 S3&S4 S2 S3 & S4 43.7 %
21.1 %
2%
64.8 %
43.7 %
0%
7.1%
50.8 %
92.2 %
100 %
( 43.7% of the Length x 100% of the Volume)
( 42.2% of the Length x 50% of the Volume)
( 14.1% of the Length x 0% of the Volume)
( 43.7% of the Length x 100% of the Volume)
( 42.2% of the Length x 0% of the Volume )
( 14.1% of the Length x 50% of the Volume)
(92.2% of the Volume)
(100% of the Volume) 77.0%
Aggregate Coverage Total =
307.8 + 4 =
ct a:3 Page&(eof "
~r" Inspector I Date:
NDE-91 Revision 5 Page 26 or 26 LIMITED EXAMINATION COVERAGE CHECKLIST ISI Summary No:
CI. CPE.Z'. OO1>'2 V
(UT) Verify search unit wedge index to nose dimension; (UT) Draw the examination volume showing beam paths.
(ALL) Draw the examination volume or area with obstructions including dimensions on the Supplemental Reporn, or if the dra*ing is too large, attach it to the Supplemental Report; (Marked-up drawings and/or digital photos are acceptable if dimensioned)
(ALL) Note the scale of the drawing; (ALL) Calculate coverage in a detailed and orderly method; Note: Does not apply to hangers. snubbers, restraints or supports (ALL) Complete IDDFAL forms: "Limitation Work Sheet" and "Supplelnental Report".
(ALL) Check the "Reject" box on t examination data sheet.
IDE Level III Date IWS N MMP NDE Level III i' Date Fý/f-o CU Figure 13 Limited Examination Coverage Checklist
-0 >-
3-Cn rM 14 VERIFY HARD COPY WITH NEDL VERSION IMMEDIATELY PRIOR TO INITIAL USE AND EVERY DAYS THEREAFTER WHILE THE PROCEDURE IS IN USE
Attachment B Unit 1 EOC 18 Examination Data
AIIACHIENI 5 PAGE 1.
OF 31 Site/Unit Catawba I I
Summary No.:
CI.CI.30.0008 Workscope:
ISl UT Vessel =xamination Procedure:
Procedure Rev.:
Work Order No.:
NOE-3630 1
01863584 Outage No.:
Cl-18 Report No.:
UT-09-283 Page:
1 of 5
Code:
199812000A Catditem:
C-AICI.30 Location:
Drawing No.:
CN4SiN3-1563-1.0
==
Description:==
Tubesheet to Shell System ID:
NS Component 10: IBNSHX-2B-SIC Size/Length:
N/A Thickness/Diameter:
0.5010.OISS Limitations:
Yes, see attached limitation sheet Start Time:
1300 Finish Time:
1430 Examination Surface:
Inside []
Outside []
Surface Condition: AS WELDED Lo Location:
CIL of Manway Wo Location:
Centerline of Weld Couplant ULTRAGEL II Batch No.:
07125 Temp. Tool Mfg.:
Fluke Serial No.:
OCQUA33090 Surface Temp.:
74
'F Cal. Report No.:
CAL-09-322, 323. 324 Angle Used 0
45 145T 60 G"OT SORL Scanning dB 54.9 56.1 69.5 Indication(s):
Yes [
No E]
Scan Coverage:
Upstream El Downstream CW R]
CCW [
Comments:
6D°RL scanned with 89.5 dB due to signal to noise ratio.
Results:
Accept []
Reject ]
into l [3 Percent Of Coverage Obtained > 90%:
No Reviewed Previous Data:
Yes Eixminer Level IM Signature Date Reviewer Signature Date Ransom, Greg J.
121512009 Y1 Examiner Level -IIN S,
inature Date Site Review Signature Date Dean, Steven" 121512009 Other Level pj.N ij f
fgt Date ANII Review Signature Date Day, John, C.
121512009 L*
V
.Ž z -0, -V.
AIIACHMEtfl 8
?A 6E 7, OF 31 Site/Unit Summary No.:
Workscope:
Ultrasonic Inaication Report Catawba I
I CI.CI.30.0008 ISI Procedure:
Procedure Rev.:
Work Order No.:
NDE-3630 I
01863684 Outage No.:
C1-18 Report No.:
UT-0-283 Page:
2 of 5
Search Unit Angle:
60 Shear Wo Location: Centedine of Weld Lo Location:
0° 0
Piping Welds 0
Ferritic Vessels
> 2TZ
() Other Vessel<2"T MP Metal Path Wmax Distance From Wo To S.U. At Maximum Response RBR Remaining Back Reflection W1 Distance From Wo At Of Max (Forward)
L Distance From Datum W2 Distance From Wo At Of Max (Forward)
Comments:
FC 09-01, 09-05 Wa WAW CL IWVIW2 14-L
-DATI LL Indication W
Forward Backward Li L
L2 RBR Remarks Angle No.
Of Max Of Max Of Max Of Max or Amp.
DAC 0W MP W1 MP W2 MP Max Max 2
1 224 1.0 1.25 WA WA NIA N/A 360 54" INT.
N/A Geometric Examiner Level Il.N Signature Date Reviewer Signature Date J.
121512009 41_o_
Examiner Level Date Site Revle Signature Date Dean, Steven
_**12/5/2009 Other Level II.N
- SiWn, Date ANII Review Signature Date Day, John, C.
1215/2009
Supplemenital Report Summary No.: C1.C1.30.0008 Examiner Ransom, Greg Examiner. Dean, Steven Other. Dav. John. C.
1%
AI1ACHt4MXT a PAGE *. (IF3/
Report No.:
UT-09-283 Page:
3 of 5
Date: /A/- D Date:
Date:
J.
Level:
Il-N Level:
II-N Level:
1i-N Reviewer:
Site Review:.
ANII Review:.
-jag,
-- -- d " -
Comments: Ind. #1 Is a geometric reflector due to Tube Sheet Condition was verified by plotting as shown below.
Sketch or Photo:
Z-AUTNDDEALProfd~e~ne2jpg
-Tt-Ae, SACCt-
-5ý's I
9L. S1 1010S
AttACHMENT R.
PA6 0 F
,oO M
IC!i0 A..
W ISI LIMITATION REPORT
..Compp+s!On di11-:
1BNSHX-2-S+.C Item No:
CLCL30.0008..
-remerfs:
0 NO SCAN-SURFACE BEAM DIRECTION T
-"ht c..nfg-O LIMIIEDOSCAN 0-1 0*"2 1 '920
.cw 0_
.cw" FROM-L WA to L N/A INCHES FROM WO CL to, Beyond ANGLE.
- 0 0 45 0R.60 other FROM 0 DEG.to
.'360 DEG 0NO SCAN SURFACE BEAM DIRECTION Nozzle..
" UMITED SCAN
- 0. 1 2
0 1 0].2
]w CW-C,'M-Nozzlel.viithi 2.O
.Mn-FROM L 0-5.7' to L -O 41.90 INCHES FROM'WO
+0.5' to Beyond I flgth. TotvJ Weld length ANGLE:
0] 0 045 0 60
-other FROMM WA DEGto NWA.DEG a.-
t' I3'pgo-.
O NO SCAN SURFACE BEAMWDIRECTION.
r] LIMITED SCAN
[] I ' 0 2
0
- 0.
1 2 0[]cw+
__w_[I__._
FROM L to L INCHES FROM:WO to ANGLE:
C1 0.0 45 Q 60 other.
F.OM.
DEGto DEG' n
NO SCAN SURFACE BEAM"DIRECTION
-LIMITED SCAN 01 0 2 T] 1 0"2. Orw 0 accw FROM L tol INCHES FROMIWO
_to sketch(s) attached ANGLE:
0 00 5 0: 60 other FROM DEGto DEG 0
yes 0
No
12/14/2000 MON 14,14 VAX 8037013463 ONG Wool Repair w001/002 Determination of Percent Coverage for UT Examinations - Vessels
(
I SlteA~nit Catawba I
Summaury No.
CIC.0M."
tus Woakscops:
liI Proosdure NDE.630 Outafle No.:
1l Pmoo d ur Rev.:
I Reptut No.:
U?-og-23 WoA Order No.:
0`136584 Pegr.
6 of 0
E i
Sma Length X
%volw" of len
/Iwom ____% towfor 0dog 8=n3
%LngthX ____%
vckmnaof largth I100m ____%
tiatufor ScmnI Scan2' ____%
Lngu X
% Volume ofbath 1100= ____%t1012ltcr Si2 Siont
%___%~gh
___%volumoofl,1ngth 1100m ____%ta towfram a Add totals and divide by # scans a.
% tota fotr46 dog 0
ScAni "
0.000
%LWOX__X 0AM0
%vrolumeaflengthi100=
0.000 10Motu forSeen I Scani 2 U.700
% Length X 21.A00
%walumeoftoengthll0ow 20.694
%totel for8San2 son 3
$02"0
%LeAnqghX 47.0
%v0luM~oflenggM100u 45.339 total for Scan 3 Scan 4 _
6.700
% Length X
_q30
% volume of length 11003 411,730 Y& tola for Scan 4 Add totdalsanddivideby scnem 2G4
% totUlfor..J0.
dog Add totas fo usd1 an&l and somi required and! divde by# of anglas (o detemin~e; 2803UTotal %ur Complete an.
Suppamm coovms may be achieved by use of othier angles I masliods. When used, the aowarge" for volume not oband with mles as noted Wav shall be calcl"taa MO added to lbsebWei to poimiledo t
pwsWt WMi ftr the Ciapiab I
l 0
Sfte Field Supervison.
P--4
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-- 3 ca rr
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AITACHMXT~ S MAE /() Of3 SitelUnit Catawba I 1
Summary No.:
CI.CI.30.0009 Workscope:
IS8 UT Vessel L-Aamination Procedure:
Procedure Rev.:
Work Order No.:
NDE-3630 1
01863584 Outage No.:
C1-18 Report No.:
UT-09.284 Page:
1 of 5
Code:
199812000A Cat./item:
C-AJC1.30 Location:
Dravitng No.:
CN-ISIN3-1563-1.0
==
Description:==
Tubesheet to Shell System ID:
NS Component ID: IBNSHX-2A-50 Size/Length:
60"1157 Thickness/Diameter.
0.62510.01SS Umitations:
Yes, see attached limitation sheet Start Time:
1240 Finish Time:
1400 Examination Surface:
Lo Location:
Inside D]
CIL of Manwav Outside &a Wo Location:
Surface Condition: AS WELDED Centerline of Weld Couplant ULTRAGEL II OCQUA33090 Surface Temp.:
71 F
CAL-09.318, 319, 320 Batch No.:
07125 Temp. Tool Mfg.:
Fluke Serial No.:
Cal. Report No.:
AngleUsed 1 0 145 45T 60 160T oR Scanning dB 56.9
.9 70 Indication(s):
Yes RJ No L]
Comments:
60ORL scanned with 70 dB due to signal to noise ratio.
Scan Coverage:
Upstream []
Downstream []
Cw RJ Ccw RJ Results:
Accept ]
Reject f]
Info []
Percent Of Coverage Obtained > 90%:
No
PAGE //
OF '1 SitelUnit Summary No.:
Workscope:
Ultrasonic Indication Report Catawba I
1 C14.C.30.0009 IS' Procedure:
Procedure Rev.:
Work Order No.:
NDE-3630 1
01863584 Outage No.:
C1-18 Report No.:
UT-09-284 Page:
2 of 5
Search Unit Angle:
so o
Wo Location:
Centerline of Weld Lo Location:
0° O Piping Welds o Ferritic Vessels
> 2"T G Other Vessel<2"T W
1 W2aa C..
MP Metal Path Wmax Distance From Wo To S.U. At Maximum Response RBR Remaining Back Reflection WI Distance From Wo At Of Max (Forward)
L Distance From Datum W2 Distance From Wo At Of Max (Forward)
Comments:
FC 09-01, 09-05 via
--DToA
~...L.WI i~LO la Indication W
Forward Bckward Li L
L2 RBR Remaft Angle No.
0or Max Of Max Of Max of Max of Amp.
DAC W
223
.96 1.2 NIA NIA NIA NIA 360" 117° INT.
NMA Geometry Examiner Level 11-N gtu Date Review Signature Date Ransom, Greg J.12509 Examiner Level li-N Date Ste Review Signature Date Day, John, C.
12J5/2009 Other Level u-tN
.Snure Date ANII Review Signature Date Dean, Steven 12)5120091 e~*~
7-4
~~f'
-/
Supplemt;,-ca, Report Report N Pa ATTACHMEti /*
PA 6 E/;
OF 31 lo.:
UT-09-284 ge:
3 of 5
Date:
Date: ____-__-,_
Date:
Summary No.: Ct.C1.30.0009 Examiner Ransom, Greg Level:
li-Ni Examiner. Day, John, C.6W~iV Level:
Il-N Other~ Dean, Steven
-5
-100-Level:
SI-N 14wý Reviewer:
Site Review.
ANII Review:
Comments: Ind. #1 is a geometric reflector due to Tube Sheet. Condition was verified by plotting as sho*n below.
Sketch or Photo: 7:\\UTMDDEALUPmfilieUne2.Jpg s-i/
-Mie shaee?
s-2 I
ATTACHMENT Z DUKE POWER COMPANY ISI LIMITATION REPORT VR D..
ComponenttWeld ID: I BNSHX-2A-50 Item No:
C1.Cl.30.0009 remarks:
C] NO SCAN SURFACE BEAM DIRECTION Tube Sheet Configuration El LIMITED SCAN 1
0] 2
[0 1 E 2 0D cw 0 cow See past data for UT limited FROM L N/A to L NIA INCHES FROM WO CL to Beyond calculations.
ANGLE:
0 0 E] 45 0 60 other FROM 0 DEG to 360 DEG 0
NO SCAN SURFACE BEAM DIRECION
- Support lugs located @ 45o, LI LIMITED SCAN 0
1 2
5'1 0 2 *0cw lrccw 1350, 225 & 315. Each length FROM L toL INCHES FROM WO
+1.0" to Beyond
@17.5"4395% of total len.gth ANGLE:
5 0 [] 45 0 60 other FROM N/A DEG to N/A DEG 0 NO SCAN SURFACE BEAM DIRECTION Nozzle = 3.5% of exam length El LIMITED SCAN 1
i 2
1 2
cw Z ccw FROM L *(f7O AltoL
- D'ijo.0 INCHES FROM WO
+0.5" to Beyond ANGLE:
[E 0 [1 45 0@ 60 other FROM N/A DEG to N/A DEG
[
NO SCAN SURFACE BEAM DIRECTION Nozzle = 3.5% of exam ElLIMITED SCAN 0
1 El 2 E] I Ei 2
ED cw 0
ccw length FROM L 0+81.0" to L 0+86.5" INCHES FROM WO
+0.5" to Beyond Sketch(s) attached 4
[] yes
[] No ANGLE:
0 0 C]
5 0 60 other FROM NIA DEG to N/A DEG Prepared By:
Gregoi Ransom Level:
I Date:
12/05109 She*et 4 of 5 Reviewed By:
Date*
- Autho, Inspector Date.:
13 E a Z.
Z *t Mikk 9111AIIIII
- fwfwwP, Determination of Pement Coverage for UT Examinations -Vessels
- 1 SWteUM Catawba
/I Summary No.:
CII.C11.30.0400 Woftboop 3
Procedur:
R094630 Outage No.:
C1-,S Procedure Rv.:
I Report No.:
Ut.046 Work Order No.:
01131184 Page:.
of a
Scan
% Length X
%voltmeaflergth/100a _
_% total for 0dog Scan Length X volume oflength 1100,
%totldifor*can'1 Scan 2
% LengohX
%volume of lnglh 11100,,
totual for San 2 ScanS
% LmengthX
%volumeoflngth lt00-
% totalbOScan3 600n4
% Length X
% volume oflength 11100 a
% total for Soan 4 Add totals and divide by 0 scans a.
% tobl for 44 deg ii' QMELdeq 60 Scan 1 49.050
% Length X 2MA10
% volt oflength 1100,,
12.418
% total for am Bean 2 1l00.
% Length X 0.000
% volume of lenI t 100 z 0.000 toal for San 2 Scan 3 9U900
% LNg X
3,, 300
% volume oflenglh 1100 -
41L.,9
% tola for SM 3 SCM4
,93.000
% LengthX 03=0.*
%vohzmeoftenghlt00a 4-6618
%toaltforScan4 Add tolal and divide by 5 scans J,
l
%trWIor 40 dog Add totals for each &ge and am required and dide byS of angles to dtsenring; VA.309
% Toma for complete exam Nowe:
7 c-Supplemnntl coveoagewmay be achieved by urseo f.otherangles I methods. When used, the coverage for volume Ml*.
obtained with &nVles a noted above shall be calulated and added to 1he total to provide the percent total for the complete r
amlmnatlon.
Site Fildw Supventor
-O z
Data____
I i
4
""I.
-'-C-,
P.Aeif
- OEM,
~iA'¶'4X Ac.t1,j~itT i ~i' 4 SrAt r:'
IS I IV~~dC Jk4Vi
['
C I
AV*C=
(AýO*S-
.?-.gfs l lot
'I-I ri V~et dt~tfr~
re.r " A I
?4ERO apr Or,
- )..r - 0 S osds r~ iIA.
SE ~ ~
.. cI~L
,rk~~p.
I lJlflL I L'*
Se A LE
- 51 -
5.
Li c
- 7
-V ca At77r
)
ýI'jrLIA 10 1* 150T - OT - 0 S - 0'5'5 b
SCALE
~
b:L - *..S-g-tv-Lj-
",1 I
PL :
2.D CIJý c P-A&C 9* L1 (L t F,
rm c arLecIA it 4'-
AIIACHMENT 35 WAE 1c7 OF -!
Sft/Unt Catuwba I I
Summaiy No.:
C145.1,1.000 Draalfg Na.:
CIIl 1201.91?67 System 10:
CA Componenti IV ISGO.W261 LimiAtO=s See liitaftio abaoe UT Pipe Weid Examination Procedure:
P01-UT-I 0 Procedure Raw.:.
C Woik Order No.:
0188=38 Ca~fler:
C-P.1!C.11 Location:~
Deaciptiom Nd~Ie to Transillan Ritns Outlag No.-
0`-18 Report "I.:
WT-09-207 Page:
I of Size~ength W/A bdnsJlmtz4 71B-slanTiale 1011 Finish Tme:
1'048 Exadnwtlon Surfoc inside J Outside 0 SUrfae Codton: AS GROUND Lo Locauion:
9.1.1.1 Wo Locaion:
CentWline of Weld Couplant UL.TRAGEL U Temp. Tod AlI.:
DA.J Seam No.:
MCNDE32805 Surface Temp.:
6a
- F Cal. Report No.:
CALS-248, 24,9.250.2--1. & 252 Angle Used I01 145 IA5T WO 45L.
42L Scawfn in It 36.1 43.4 73.9 84.6 63.8 dicaid"(is):
Yes C.
Nom scan Ceraw Upsteam 10 Downstream L".
COw Ccw Commentr WA Batch No.:
07125 Resuft:
Accept 0 Reject Z.
Percent Of Coverage Obtfaned v 90%:
info i3
AflAfI4ME.tfl
.~
DUKE POWER COMPANY PA 6Eo OFI ISI LIMITATION REPORT Component/Weld ID:
1 SGD-W261 Item No:
C1.C5.11.0001 remarks:
NO SCAN
,SURFACE BEAM DIRECTION Due to nczzle configuration E LIMITED SCAN 1222 5-11 2
1 Z O2 E cw [I ccw FROM L N/A to L N/A INCHES FROM WO CL to Beyond ANGLE:
C] 0 (D 45 [] 60 other FROM 0 DEG to 360 DEG E-NO SCAN SURFACE BEAM DIRECTION
[F LIMITED SCAN E 1 E0 2
[] 1 [1 2Ecw ccw FROM L to L INCHES FROM WO to ANGLE:
E] 0 [] 45 El 60 other FROM DEG to DEG n
NO SCAN SURFACE BEAM DIRECTION El LIMITEDSCAN
['
I El 2
-l1 -El 2 El cw E-ccw FROM L to L INCHES FROM WO to ANGLE:
El 0 [] 45 E] 60 other FROM DEG to DEG El NO SCAN LI UMITED SCAN SURFACE BEAM DIRECTION El I [1 2
[] 1 [E 2
[-'
cw [I ccw Sketch(s) attached FROM L to L INCHES FROM WO 4
to DEG to DEG 0
yes El No ANGLE:
C] 0 []
5 E 60 other FROM Sheet 2 Of 5
Date:
Summary No-: CI.C.11.0001 Examiner Tucker, David K.
Examiner:
N/A Other:
N/A Supplemrntai Report Level:
IM-N Level:
N/A Level:
NIA Reviewer:
Site Review:.
ANII Review:
A11A!CH1-ENT PA6EZI _Y _:I Report No.:
UT-09-207 Page:
3 of 5
Date:12, (606 Date:
Date:
Comments: I SGD - W261 Axial Coverage Sketch or Photo:
Weed4 x-
.13~
C v,
P_
9335 lj~
01 V7 I
/
/
/
Summary No.: CI.C6.11.0001 Examiner~ Tucker, David K.
Examiner MIA Other:
NA Supplemtntal Report
&L PASEZ2 U 31 Report No.:
UT-O9-207 Page:
4 of 5
Date: *-A-I-o' Date:
Date:
Level:
Il-N Level:
NIA Level:
NIA Reviewer:
Site Review:
ANII Review:
Comments: I SGD - W261 Circumferential Coverage Sketch or Photo:
~' 6J~z46c/A 6 pa
~d*71,~
,~6Y72
/
/
Report No: UT-09-207 Page 5 of 5 Summary No: C1.C5.11.0001 60W longitudinal waves = 100% coverage in one axial direction (S1 - transition ring) 450 shear and longitudinal waves = 100% coverage in one axial direction (S1 - transition ring) 450 shear and longitudinal waves = 37.14% coverage in one circ. direction (83 - CW) 450 shear and longitudinal waves = 37.14% coverage in one circ. direction ($4 - CCW)
Total aggregate coverage = (100% + 100% + 37.14% + 37.14%)14 = 68.57%
Examiner JamMesEM A
evelUT Date: 12/08/2009 M--
- r- '!
ATIACHNER, S PA$Ef 2 ziL-F 31 Site/Unit Catawba I I
Summary No.:
CI.CS.1i.0013 Workscope:
I1S UT Pipe Weid Examination Procedure:
Procedure Rev.:
Work Order No.:
PD0-U1710 C
-01560933 Outage No..
Cl-48 Report No.;
UT-09-2T?
Page:
1 of e
Code:
120A Cat/tem:
C-F-1iCB.11 Location:
Drawing No.:
CN-1CA-SB
==
Description:==
Nozzle to Elbow system 1D:
CA Component ID: ICAS6-35 Size/Lengthl:
NA Thickness/Diameter D.7115.A=CS-ln LimitaUon:
See DUrtatJ*o *heat StartTime:
1215 FinthTnme:
1339 Examination Srface:
Inside C]
Outside 0 Surface Condition: AS GROUND Lo Location:
9.1.1.1 We Location:
Canterlne of Weld CouplantJ ULTRAGEL II Batch No.:
07125 Temp. Tool Mig.:
DA.S Serial No.:
MCNDE32835 Surface Temp.:
76
-F Cal. Red Natz CAL-09-32., 326. 327* 328 & 332 Angle Used j0 1 46 1 45T
.60 1 I
Scanning d8 1
'-14-1.
I 4.I I
Undicaijon(s)
Yes 2 No 0 Scan Coverage:
Upstream 2]
Downstream 2 CW kj CCW R Comments:
-Scanning dWs for weld crown and surface I scans: 45WS, Ax a 38.3; 4S°L, Ax= 79.8; 45"L Clrc = 64.1 + O0L, Ax = 61.9 I
I Results:
Accept 0 Reject 03 Percent Of Coverage Obtained > 90%:
Woe No Reviewed Previous Data:
Yes Exmfe ee 1H84Date Reviewer signature aa Tucker.
Dai V.
121...0 f_DI Emie ee j'SgaueDate ISite Review Signature Date Otl r Level NIA Signalue Date ANII ReviW Signature Date I
7 =,
A11ACAM~4ii B PA BE 5.-
Ultrasonic Indication Report 31U/Unnt Catawba 4
Summay No-.
M.CI Worksowe; lSt Pracedure:
Procedure Rev.:
WoVk Orde. No-POt-UT-10 C
0111033 Outage No,:
Cl-18 Repot No,:
UT-OS-2TT Page:
2 Of Seapch Ur* Angle:
Wjw.
Wo Loca*tm.
..1.1 La Loc
,oS Weld C.utu'gne I I1 I
I I
I
(
!f qu LI i
AI1ACHME~t13 PASE 2 4, DF3.J 9-277
--xamnler WAq, n
OthmbWA Supplemental Report Report No.:
UT.ý I--
M-Lo.a:
II.-I LOVeL:
WA LMwe:
WA Rovrmr C4::TfW Level BOILj7' :u.1PI Site~01 Revew.WA__
AORve ogtt Cgt;..,.ga Dete 12f1412009 Commenle; 11CM6414 Due to grdndng to provide a "lRuh welcr" procedural requiremenk, new profl, data was taken as TOC of ths.component See page 8 ofs.
indiatlon ereofuglen confinred using hrgher angle exam (G0RU. and profile pfoL Wo for Indicatfon 41 was taken from tpaertransition to trnemucer exit poIn Sketch or Photo:
V5 IRI.
41.
j
ATIAr mEki IL DUKE POWER COMPANY ISI LIMITATION REPORT PASE2-7-Af 3 1 ComponentfWeld ID:
1CA66-35 Item No:
CI.C511.0002 remarks:
E] NO SCAN SURFACE BEAM DIRECTION
,ue to weld taper
[
LIMITED SCAN 9
1 2
E] I E] 2 0 cw 0 ccw FROM L NIA to L
.N/A INCHES FROM WO 0
to 1.35" ANGLE:
E] 0 (@ 45 C] 60 other FROM 0
DEG to 360 DEG Li NO SCAN SURFACE BEAM DIRECTION LILIMITED SCAN El I
[] 2 3 1 2E]cw E] ccw FROM L to L INCHES FROM WO to ANGLE:
Li 0 11 45 0 60 other FROM DEG to DEG
-1 NO SCAN SURFACE BEAM DIRECTION LI LIMITED SCAN L] 1 Li 2 i 1 E'] 2 L] cw [:] ccw FROM L to L INCHES FROM WO to ANGLE:
E0 0 E0 45 ED 60 other _
FROM DEG to DEG EL NO SCAN E3 LIMITED SCAN FROM L SURFACE BEAM DIRECTION I
Fi1 1 02 L1ii L2Lic w 0 cow I to L 4
INCHES FROM WO to 0
DEG Sketch(s) attached 0
yes Li No 7 ANGLE:
0 0l 5 E0 60 other FROM DEG ti Sheet 4 of 8 I
Date:
MWW.--i Supplemer,.
Report AIIACHMElI 3 PAE*"2 9 F3/Reporto,:
U1-./-277 Page:
5 of 8
Summary No.: CI.C5.11.0002 Examiner: Tucker, David K.
N Examiner:
NIA Level:
NIA Reviewer:
Site Review:
ANII Review:.
Date:
Z010,do~
Date:
Date:
Comments: 1CA66-35 Axial Coverage 7*;*/4e
=Ae
--.#A,',s,,,.:,/,IA' ZT4
"-W *T1ICo Sketch or Photo:
All'
,4
/~/XX
£
Supplemef I Report PtBE 2
i OF 3,
Report No.:
Page:
U~i--.-277 6
of
.0 Summary No.: Cl.C5.11.0002 Examiner Tucker, David K.
I.-N Level:
N/A Level:
N/A Reviewer:
Site Review:.
ANI! Review:
Date: _-0 ZIZSZ al Date:
Date:
Comments: ICA66-35 Circumferential Coverage Sketch or Photo:
- .~ d
/i,,
1
-4 6 r, I
4/ 945/w, 7;;;z Ai, /
z.
ZlZ
/-
M,A.-
LAJ CS 0
to dic
.gc C6 Report No, UT-09-277 Page 7 of 8 Summrary Mumber: C1.C5.11,0002 Axial covrage. (Sl, SZ): 100%
Circ. coverage (CW, CCOW) 54.24%-
Aggregat~e, coverage: 100% *. S4.24% = 154.24.%/2 = 77.12%
Examiner David K. Zimmerman _,______.
__r__
02/24/2010
Summary No.: C1.C5.11.0002 Examiner ukr DvdK Examiner NWA Other NWA Supplemenrial Report ATIACHMENJ 5 PAEE_/
OF1:3 Report No.:
Page:
Reviewer.
Site Review:
ANIJ Review.
Ur-09 -277 8
of 8
Date:
Date:.
Level:
I1-N Level:
NIA Level:
NIA Comments:
lew,0ý41 - 35 lye" e::7...... z Z-f;ww- ""00" 7-vc-Sketch or Photo:
N~
~oN'-~~
L~
N N
N~
7;;;I,,Ylrlo^l
Attachment C Unit 2 EOC 16 Examination Data
A11ACHNEIT C PAGE IOf 2.3 Site/Unit: Catawba 1 2
Summary No.:
C2.C1.10.0002 Workscope:
ISI UT Vessel Examination Procedure:
Procedure Rev.:
Work Order No.:
NDE-820 3
01817953 Outage No.:
C2-16 Report No.:
UT-09-140 Page:
I of 18 Code:
1998 Cat./Item:
C-AIC 1.10 Location:
Drawing No.:
CN-ISIN3-2553-1.0
==
Description:==
Lower Shell to Transition Cone System ID:
NC Component ID: 2SGC-04B-05 Size/Length:
NIA Thickness/Diameter 3.06010.00ICS Limitations:
See Supplemental Reports Start Time:
1010 Finish Time:
1250 Examination Surface:
Inside F]
Outside W Surface Condition:
AS GROUND Lo Location:
9.2.1 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
07125 Temp. Tool Mfg.:
D.A.S Serial No.:
MCNDE32805 Surface Temp.:
88
°F Cal. Report No.:
CAL.09-177, CAL-09-178, and CAL-09-179 Angle Used 0
45 45T 1 60 GOT 33513ST Scanning dB 59.6 69.6 67.2 67.2 57.8 Indication(s):
Yes I.
No Fb.
Scan Coverage:
Upstream beJ Downstream [
- CCW LJ Comments:
PIC 09-03, Inspectors:'fieWDean and BanylWyirhead-ý Results:
Accept []
Reject W Info []
Percent Of Coverage Obtained > 90%:
No Reviewed Previous Data:
Yes Examiner Level II.N 0.,47 Date Reviewe Signature Date Tucker, David K.
3/27/2009 Examiner Level Il-N Signature Date Site Review VVSignature Date Ellis II, Kenneth R.
312712009 Other Level II.N
,Sgnature Date ANII Review Signature Date Ransom, Greg J.
4Z--.*
4--.
312712009
/
22,2*-
41-;.0
AIIACHNENT C.
PAGE 2 OFz I
Determination of Percent Coverage for 5 M UT Examinations - Vessels Sita/Unit:
Catawba
/
2 Summary No.:
C2.C1.10.0002 Workscope:
ISl Procedure:
Procedure Rev.:
Work Order No.:
NDE-820 3
01817953 0 don Planar Scan 100.000
% Length X 39.440
% volume of length /100 u Outage No.:
C2-16 Report No.:
UT-09-140 Page:.0
.. of 18 39.440
% total for 0 dog Scan 1 100.000
% Length X 75.750
% volume of length I 100 =
75.750
% total for Scan 1 Scan 2 100.000
% Length X 42.100
% volume of length / 100 =
42.100
% total for Scan 2 Scan 3 100.000
% Length X 39.440
% volume of length / 100 =
39.440
% total for Scan 3 Scan 4 100.000
% Length X 39.440
% volume of length / 100 =
39.440
% total for Scan 4 Add totals and divide by # scans,
49.182
% total for 45 dog Other don 35.60 Scan 1 100.000
% Length X 87.800
% volume of length / 100 =
87.800
% total for Scan 1 Scan 2 100.000
% Length X 42.430
% volume of length / 100 =
42.430
% total for Scan 2 Scan 3 100.000
% Length X 39.440
% volume of length 1100 =
39.440
% total for Scan 3 Scan 4 100.000
% Length X 39.440
% volume of length / 100 =
39.440
% total for Scan 4 Add totals and divide by N scans
- 52.278
% total for 35,60 dog Percent complete coveraae Add totals for each angle and scan required and divide by # of angles to determine; 46.967
% Total for complete exam Note:
Supplemental coverage may be achieved by use of other angles I methods. When used, the coverage for volume not obtained with angles as noted above shall be calculated and added to the total to provide the percent total for the complete examination.
Site Field Supervisor:
SIte Field SupervIsor:
Date:
Date:
(J)*
L' SitelUnit:
Catawba I
ax -< Summary No.:
C2.CI.10 Limitation Record 2
.0002 Procedure:
NDE420 Procedure Rev.:
3 Outage No.:
C2-16 Report No.:
UT-09-140 Page:
3 of 18 Workscope:
ISI Work Order No.:
01817953 Description of Umitation:
See Attachment for Limitation Calculations.
Coverage Sketch oliUmitation:
C:%Documenta and SottlngsaDudleyVAy DocumentsC2.Cl.10.02.bmp Aggregate %
Total Weld/Base Metal Aggrepte Percent of Coverage AnSle scan Base Metal Weld Metal rTotal AUNreate 45 51 73.42 78.06 75.75 vtLL 45 52 t7
' ZM 10.75 HI1,.1 01 4s S3 50.62
,L.L 28.26 39A44 45 S4 50.62 WnIý!*
29.26 39.44 60 5
B_.863
£6.96 87.S0 35 52 71.13 13.72 42A43 35 S3 50.62 28.26 39.44 35 S4W 50.62 28.26 39.44 050 50.62 2L26 39.44
_________17__
1__________
7_____________
Limitations removal requiremet*:
N/A Radiation field:
NIA Examiner Level l1.N 8,1, Datd Reviewer Signature Data Tucker, David K.
iz 0-312712009
- F a/-
Examiner Level II.N SI0,noture P Date Site Review Signature Date
) [s II, Kenneth R.
_____ý--_
__'_X512712009 Other Level UI.N.
Sigature Date ANII Review Signature Date Ransom, Greg J.
=
~i~i 312712009 42 L
I d#Li-0
I WAS Supplemenwi Report ATIACHMEKTC PAGE 1 OF 23 Report No.:
UT.09-140 Page:
4 of 18" Summary No.: C2.C110.0002 Examiner Tckr David K.
Examiner Ellis 11, Kenneth R.
Other L
Ransom, Gre J.
i Skech r Poto Z:Fors\\Ban Foms\\2.C.10000A..rn Reviewer:
Level:
II-N Level:
i1-N Level:
I"-N Site Review:.
ANII Review:.
Date: -
Date:
Date:
,,air & /
Comments: Weld Metal Percent of Coverage Total Weld Length = 432.0 In.
Total Restraint Lugs (9) = 27.0 In.
% Length = 27.0 In. / 432.0 In. = 0.0625 x 100 = 6.25%
Sketch or Photo: Z-IFormnsBlank Forms\\C2.C1.10.0002A..bmp Weld Metal Percent of Coverage Angle Scan
% Length
% Area
% Coverage Total %
Aggregate 45 51 93.75 83.12 77.93 45 51 6.25 2.41 0.15 78.08 45 52 93.75 11.50 10.78 45 s2 6.25 0.00 0.00 10.78 45 53 93.75 30.14 28.26 45 S3 6.25 0.00 0.00 28.26 45 S4 93.75 30.14 28.26 45 S4 6.25 0.00 0.00 28.26 60 51 93.75 90.35 84.70 60 51 6.25 36.17 2.26 86.96 35 52 93.75 14.63 13.72 1
35 S2 6.25 0.00 0.00 13.72 35 S3 93.75 30.14 28.26 1
35 53 6.25 0.00 0.00 28.26 35 S4 93.75 30.14 28.26 35 54 6.25 0.00 0.00 28.26 0
50 93.75 30.14 28.26 0
50 6.25 0.00 0.00 28.26
Supplementan Report Report No.:
Page:
Al IACHIA1Q C
P A 61 ----,JUoS*
UT-09-140 5
of 18 Date:
Date:
Date: 4-Summary No.: C2.C1.10.0002 Examiner:
d Tucer Di K
Examiner. Ellis II, Kenneth R.
Other. Ransom, Greg J. 4 W:
Level:
i1-N Level:
Il-N Level:
Il-N Reviewer:7t Site Review.
ANII Review:
Comments: Base Metal Percent of Coverage See page 4 for % Length Calculations Base Metal Percent of Coverage Angle Scan
% Length
% Area
% Coverage Total %
Aggregate 45 S1 93.75 75.87 71.13 45 Si 6.25 36.78 2.29 73.42 45 52 93.75 75.87 71.13 45 S2 6.25 36.78 2.29 73.42 45 53 93.75 53.99 50.62 45 53 6.25 0.00 0.00 50.62 45 S4 93.75 53.99 50.62 45 54 6.25 0.00 0.00 50.62 60
$1 93.75 90.56 84.90 60 51 6.25 59.58 3.73 88.63 35 52 93.75 75.87 71.13 35 52 6.25 0.00 0.00 71.13 35 S3 93.75 53.99 50.62 35 53 6.25 0.00 0.00 50.62 35 54 93.75 53.99 50.62 3S S4 6.25 0.00 0.00 50.62 0
so 93.75 53.99 50.62 0
SO 6.25 0.00 0.00 50.62
mulfi'dise Supplemen-ral Report AI 1AtHHIE*T C PAGE 6 OF 2"3 Report No.:
UT-09-140 Page:
6 of 18 Summary No.: C2.C1.10.0002 Examiner: Tucker, David K.-
Examiner: Ellis I., Kenneth R.--
Other. Ransom, Greg J.
Level:
li-N Level:
II-N Level:
Il-N Reviewer:
Site Review:
ANII Review:
A/LC~.
-I Date:..a" Date:
Date:
Comments: Area of Interest - Base Sketch or Photo: Z:\\UT\\OUTAGES\\Catawba\\2EOC16\\UT-09-140.bmp
- 'RM;"4.Lf*t,*'5)'=L.or0""
TotlI 5ee* 7;t.I.
SZ - LOW& Shlelf 51 - Transtoi Cane
auk&
ieaiiw.
Supplemental Report At I A EtRI CA
-PA.,617 If 23 Report No.:
UT-09.140 Page:
7 of 18 Summary No.: C241I.10.0002 Examiner: Tucker, David K.
Examiner: Ell(s 11. Kenneth R.
Other: Ransom, Greg J.SC
-0 0,
Level:
Il-N Level:
Il-N Level:
li-N Reviewer:
Site Review:
ANII Review:
i~
Date:
Date:
Date: +/-.,,.
L Comments: (Base) Scan I - 45,. 600 Sketch or Photo: Z:UUAEI~twa2 1%U-0-4-0.bmp I'HI: 4V x 1.5"/ 2 =3.0'"
COE: 1.9"' 1.5' 2 c 42S' Totai 5,425" 5,425' 7.15' 0.7587 x 100"= 75.8716 IMA71 AM) 1.0" x 0.6'/ 2 = 0.3' ADC: 1.0' x.5" 2 -O.75"'
Total IM"5 -5 425- ' =6.475"'
6.475" `1 7.15" = 0.9056 x 100 =90.56i%
f_
S2 - Lower Shell 51 - Transition Cone
Ir&
Supplememail Report Report No.:
Page:
AI1ACHMIINTC PAGE 8 OF 23 UT-09-140 8
of 18 Summary No.: C241I.110.0002 Examiner: Tucker, David K.
Examiner: Ellis 11, Kenneth R.
Other. RansomTGreg E
Level:
Il-N Level:
li-N Level:
Il-N Reviewer:
Site Review:
ANII Review:
1~2 Date:
Date:
Date:
/,21 _K2&A/
Comments: (Base) Scan I - 450, 600: 9 Tabs @ 3.0" =27" Total Length Sketch or Photo: Z:tUflOUTAGESXCatawbaý2EOC16\\UT-09-1 40-002.bmp CM;: 1A" xIV2.9=/2.03' RDf: 0.8" x 1,5 /2 -0.6' Total 2A3*
2.fir 4/ 7.W 1 '0.367B KI 0- 3&72%
ABC: 0.4'x 0.8"/2 - 16" ACF: Or x/23*2 = M92 Total L63" I + 2.63"'~ 4.26"'
4.26' '/7.1r,' - 0.59SS8X 100 = 99-3gw S2 - Lower Shell Si -Transition Cone
Supplemenrdl Report Al ACHM,EIT C PAGE, 431 Report No.:
UT-09-140 Page:
9 of 18 Summary No.: C2.C(.1n.0002 Examiner: Tucker, David K.
Examiner: Ellis 11, Kenneth R.
E Other: Ransom, Greg J.
/ZLP~/.
Level:
IM-N Level:
II-N Level:
li-N Reviewer:
Site Review.
ANII Review:5 Date. -9 Date:
Date:
Comments: (Base) Scan 2 - 35%, 450 Sketch or Photo: Z:URUAEýaabUO11T0-4-0.m ABC / EMN1t Actual percent of coverag shown on Soan 1.
- ~e~'crug4L
"\\A4\\
a y
lv C
£ S2 - Lower Shell SI *-Trangli*of Cone
F r 'M 7-M L71=kAk.a Supplememal Report A IACHMENI C PAE /0.IF ;_3 Report No.:
UT-09-140 Page:
10 of 18 Summary No.: C:tC-.1O.0002 Examiner: Tucker, David K.
Examiner: Ellis 11, Kenneth R.
Other: Ransom, Greg J.
Level:
li-N Level:
II-N Level:
Il-N Reviewer.
/Z F/
Site Review:
ANII Review: 7 mT -. 7"_
Date:
___,r Date:
Date:
Comments: (Base) Scan 3, 4 -45*, 359 / 0* Scan Sketch or Photo: Z:%UThOUTAGESCatawbaX2EOC16%UT-O9-14O-OD4.bmp ABE: 0.5'x4.0O/ 2 - V ACE: 23' x1,6"/ 2 =2.3r2 Total 3.W6 3.W 1~7.19 = O.S399 x 1O05-.SUM S2 - Lower She"l
$1 - Transition rCone
£2-Lower Shell Si - Transition Cone
I& aSupplemential Report At 1AIIHMEI C PAGE /
OF 23 Report No.:
UT-09-140 Page:
11 of 18 Summary No.: C241I.10.0002 Examiner~ Tucker, David K.
Examiner: Ellis 1 Kenneth other: Ransom, Greg J.
Sa Level:
II-N Level:
It-N Level:
Il-N Reviewer:
Site Review:.
ANII Review.
Date: &Q5le.'
Date:
Date:
j*
.*.3*.
Comments: (Base) Scan 3, 4 - 450, 350 1 00 Scan: 27" Total Length Sketch or Photo: Z:%UTQOUTAGESICatawba%2EOC1 6MUT-09-1 40-005.bmp cWVj.te Lss(0%) C0vernS z
$2-Lowersheg St -Trmn..dln CMae SZ-Lower S~~d S+/--Transltlafi Cbae
Abwai Supplemental Report A1I1tMfIAT c-PA6t I?- OF 2-3 Report No.:
UT-09-140 Page:
12 of 18 Summery No.: C2.CI.1-.0002 Examiner: Tucker, David K.
Examiner, Ellis 11, Kenneth R.
Other: Ransom, Greg J. 4T hf-wf.-* s Level:
Il-N Level:
II-N Level:
II-N Reviewer:
d 1
(,
Site Review:
ANII Review:
Date:
Date:
Comments: Area of Interest - Weld Sketch or Photo: Z:1UTROUTAGESýCatawbaý2EOC16%UT-O9-40-006.bmp A8C-3.r,2Y
/4,785' 1
Scn' 4.1'xO.7/Z-1435' TbtalieW -! &W1 I
S2 - Lover Shel s-S rLnsfiol come
AIIAWAIRuT C PAGE 13 QF 23 1
Ilk" 015WW7.
Supplemental Report Report No.:
Page:
Summary No.:
Examiner:
Examiner:
Other:
C2.C1.10.0002 Tucker, David K.
Ellis II, Kenneth R.
Ransom, Greg J.
Level:
I1-N Level:
Il-N Level:
Il-N Reviewer:
Site Review:
ANII Review:
UT-09-140 13 of 18 Date:
Date:
Date:
C4 ed;496.9 A -
Comments: Scan I - 450 (Weld) and Scan I - 45° (Weld): 27" Total Length Sketch or Photo: Z:\\UT*OUTAGES\\Catawba\\2EOC16\\UT-09-140-007.bmp Z:\\UTnOUTAGES\\CatawbaX2EOC16\\UT-09-140-OO8.bmp 5Aidl&W2=Lef12 i W'8J~
ABI OXXIW~a-O.xSý'
cW' -/5 Ur --c~M
,I 109 Ii Sr
" - L*.W Shell St -Tanskin (oat
-kowat N Md SI -Toulai of
A I 1ACHMI.T C.
PAGE /
OF -.
burns Supplemental Report Report No.:
UT-09-140 Page:
14 of 18 Summary No.:
Examiner:
Examiner.
Other C2.CI.10.0002 Tucker, David K.
Ellis 11, Kenneth R Ransom, Greg J.
4tA 7.
Level:
I-N Level:
Il-N Level:
Il-N Reviewer:
Site Review:
ANII Review:.
-7~
~2 ~-~'
Date:
Date:
Date:
Comments: Scan 1 - 60° (Weld) and Scan 1.60* (Weld): 27" Total Length Sketch or Photo:
Z:ýUTROUTAGESýCatawbaý2EOC1 6\\UT-09-1 40-009.bmp 5 Wa UJ
?.Wh 11 6.z--
C.0.617 a 100 i 2.17%I Sz -
L' r St - r.n-atio ctme
AI"IACHMEVU C PAGE/_
OF 23 Supplemental Report Report No.:
UT-09-140 Page:
15 of 18 Summary No.: C2.C1.10.0002 Examiner Tcer, David d
Level:
1l-N Examiner Ellis II, Kenneth R.
,Level:
Il-N Other: Ransom, Greg J.
_ý Level:
Il-N Other II-Reviewer:
Site Review:
ANII Review:
Date:
Date:
Date:.f-/,L.
Comments: Scan 2 - 35' (Weld) and Scan 2 - 450 (Weld)
Sketch or Photo:
Z:\\UT\\OUTAGES\\Catawbaý2EOC16\\UT-09-140-O11.bmp 1.
~ 9W OJ63xM U3 Z:\\U\\OUAGE\\Caawb\\2EC16UT-9-10-02.bmp AMC 2SXX14~2-0,1IY' a0LQ 1SI
-W OL0.113M 2&).ILM 32-T~tto0 Lam Sz-L SWs
Al IACHmEw C..
PAGE /& OF 23 P40 e-M.
Supplemental Report Report No.:
UT-09-140 Page:
16 of 18 Summary No.:
Examiner:
Examiner Other:
C2.C1.10.0002 Tucker, David K.
Level:
li-N Ellis 11, Kenneth R.
Level:
li-N Ransom, Greg J.
Level:
1i-N Reviewer Site Review:
ANII Review:
4/
Date:
Date:
Date:
Comments: Scan 2 - 35 0m 450 (Weld): 27" Total Length and Scan 3,4 - 350, 450 I 0 Scab (Weld)
Sketch or Photo:
Z:\\U'OUTAGES\\Catawbak2EOC16\\UT-09-140-013.bmp Z~lJTROUTAGESkCatawbak2EOC161UT-09-140-014.bmp WACoWMP-1OMLou A3C~ 13, 2.5 / a - 1,S75~'
1.8~S 'j&2Z '
~JO14 i
= 3S.L4~
sl=TIMMWMCA00 s5 -Tfs"Wo"Cpm
A 9-MSupplemental Report AI IACHM(ET C PAGE/1 7 0F23 Report No.:
UT-09-140 Page:
17 of 18 Summary No.:
Examiner:
Examiner.
Other C2.CI.10.0002 Tucker, David K.
Ellis o o
, Kenneth R.
Ransom, Greg _,1 Level:
I1-N Level:
Il-N Level:
Il-N Reviewer:
A.
Site Review:
ANII Review:
£Z' e*
i" Date:
Date:
Date:
Comments: Scan 3,4 - 350, 450 100 Scan (Weld) - 27" Total Length 0% Coverage - 100% Loss Sketch or Photo: Z~~OTGEýaab 5C6U-0-4-I.bmp
$2 - L*,,*Sh*I Si - Transition Cone
Supplemental Report A1148AW~~ C.
PAGE Of FZ3 Report No.:
UT-09-140 Page:
10 of 18 Summary No.: C2.C1.10.0002 Examiner. Tucker, David K.
Examiner~ 0111siI.
jieuint Level:
Il-N Level:
I--N LeM:
I.-N Reviewer~
Site Review ANII R~eview.
Date:
Date:
Date: 4.-yd..f Comments:
DUKE POWER CO1 ISI LINMIATION REJ IPANY IORT Component/Weld ID: 2SGC-048-05 Item No:
C2.C1.10.0002 remarks:
NO SCAN SURFACE BEAM DIRECTION Permanent Restraint Ring QLIMITED SCAN 01 z2
[0 1 0 2 0 O cw ccw FROM L N/A to L N/A INCHES FROM WO -CA-to Beyond ANGLE:
Ba 0 0 45 0 60 other 35 FROM 0
DEG.to 360 DEG 0
NO SCAN SURFACE BEAM DIRECTION Permanent Restae Ping l LIMITEoSCAN 9
f1 02 Q1 O2L E
CW 0
FROM L N/A to L N/A INCHES FROM Wo C/L to Beyond ANGLE:
] 00 46 0 60 other FROM 0 DEGto 360 DEG 0
NO SCAN SURFACE BEAM DIRECTION
. Permenent Resbalnt Taft - 9 QLIMITED SCAN 031 02 0] 1 0 2 [1 cw 0 C0 W (3-eaoh) LoCeas:1@0+17 FROM L toL
° INCHES FROM WO
+2.5 to Beyond -
2@0+77r,3@0+125" ANGLE:
[0 0
45 060 other FROM N/A DEGto N/A DEG 40 *1,73OSW+183 0
NO SCAN SURFACE BEAM DIRECTION 16o + 232". 7@0
- 28W" 0
LIMITED SCAN 0 1 0 2 0 1 01 2 09 CW 0 ccW 8V + 33r,9,@0 +3 9r FROM L to L INCHES FROM WO
+2.5 to.Beynd Sketch(s) attached ANGLE:
0 0 0 45 0.60 other 35 FROM N/A DEGto WN/A-DEG 0
yes 0
No Prelmed By-David Zmrn-eman Levt.:
Date.
03/27o Sheet of Reviewed BY.
Oa-Aut-le 081r.
Data
(ir'C=
C-30J
<~ )-A LIMITED EXAMINATION COVERAGE CHECKLIST ISI Summary No: ( 7.
UL. t:.)
410 (UT) Verify search unit wedge index to nose dimension; (UT) Draw the examination volume showing beam paths.
(ALL) Draw the examination volume or area with obstructions including dimensions on the Supplemental Report, or if the drawing is too large, attach it to the Supplemental Report; (Marked-up drawings and/or digital photos are acceptable if dimensioned)
(ALL) Note the scale of the drawing; (ALL) Calculate coverage in a detailed and orderly method; Note: Does not apply to hangers, snubbers, restraints or supports (ALL) Complete IDDEAL forms: "Limitation Work Sheet" and "Supplemental Report".
(ALL) Check the "Reject" box on the examination data sheet.
MES NDE Level III Date
,) r/ A 1ý A 9 I
/ --I--
I
A11ACHMEP C PAGE 20 OF 23 Site/Unit: Catawba /
2 Summary No.:
C2.B9.11.0106 Workscope:
ISl UT Pipe Weld Examination Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 17 01808431 Outage No.:
C2-16 Report No.:
UT-09-1 01 Page:
1 of 4
Code:
1998 Cat./Item:
B-JIB9.11 Location:
Drawing No.:
CN-2NI-70
==
Description:==
Valve 2NI175 to Pipe System ID:
NI Component ID: 2NI70-4 Size/Length:
NIA ThicknessfDiameter: ).719 1 6.00 1 SS Limitations:
See Supplemental Reports Start Time:
1032 Finish Time:
1050 Examination Surface:
Inside []
Outside PJ Surface Cortdition: AS GROUND Lo Location:
9.1.1.1 Wo Location:
Centerline of Weld Couplant:
ULTRAGEL II Batch No.:
07125 Temp. Tool Mfg.:
Lutron Serial No.:
MCNDE32833 Surface Temp.:
72
'F Cal. Report No.:
CAL-09-129, CAL-09-130, and CAL-09-131 Angle Used 0
45
.45T 60 SOL Scanning dB 41 45 55 Indication(s):
Yes [-
No []
Scan Coverage:
tJpstream LI Downstream W1 CW []
CCW R Comments:
None Results:
Accept [I Reject W1 Info ]__
Percent Of Coverage Obtained > 90%:
No Reviewed Previ~us Data:
Yes Examiner Level II.N Sig ature Date Reviewer Signature Date Leeper, Winfred C.
LU.,
3/1612009
./j
-, 01 Examiner Level II-N il Date Site Review Signature Date Dean, Steven 3116/2009 Other Level NIA Signature Date ANIIRevi w Signature Date NIA V
~Y~
.g
G~jM1WDeter Site/Unit: Catawba I 2
Summary No.:
C2.B9.11.0106 Workscope:
ISt mination of Percent Coverage for UT Examinations - Pipe Procedure:
Procedure Rev.:
Work Order No.:
NDE-600 17 01808431 Outage No.:
C2-16 Report No.:
UT-09-101 Page:
2 of 4
PVkZ 0,19l
\\,.
45 den
-eCMan
-Seen 2 Scan 3 Scan 4 11880000-%
Length)(
100.0o -%LengthX I j) 0.
% Length X 50.0..
Of ;,;-*th-100-
.000
% total for Scan 1
50.000-----/"velume-f-length4 G--.*--.60.
% total for Scan 2 50.vo
% volume of length 1100 =
.0,0 O
% total for Scan 3 So. 00
% volume of length /100 =
3 0-00
% total for Scan 4 Add totals and divide by # scans =
50.000
% total for 45 deg Other d!eM-60 (to be used for supplemental scans)
The data to be listed below is for coverage that was not obtained with the 45 dog scans.
Scan I Scan 2 Scan 3 Scan 4 100.000
% Length X 0.000
% Length X
% Length X
% Length X 50.000
% volume of length / 100 =
0.000
% volume of length /100 =
% volume of length /100 =
% volume of length /100 =
50.000
% total for Scan 1 0.000
% total for Scan 2
% total for Scan 3
% total for Scan 4 Percent complete coveraae Add totals for each scan required and divide by # of scans to determine; 37.500
% Total for complete exam Site Field Supervisor:
Date:,.
_--0_
Suppleme,,cal Report Report No.:
Page:
AIIACHMMW C2 PAGE 22
'F23 UT-09-101 3
of 4
Summary No.: C2.129.11.01106 Examiner: Leeper, Winfred C.
Examiner: Diean, Steven Other. NIA Level:
II.N Level:
I1-N Level:
NIA Reviewer:
Site Review.
ANII Review
- 22Jt19 Date: _"__-__
Date:
Date:,v.
llbI
=T.............
Comments:
Sketch or Photo: CADocuments and Settings\\BDudleyWMy Documents%2E016M2N170-4A.jpg
- 2.,
- .110 2NI70-4 46k Cosa&_
dl~2frz~d~tML
~1S~ ~I~P
~
2
I, Supplemerual Report Summary No.: C2.B9.11.0106 Examiner: Leeper, WInfred.
Levet i,-N Reviewer:
Examiner. Dean StiVen
-Level:
illM_
Site Review.
Obter:
NA Level:
MA.
ANti Review.
A1IACHMEATC-PA6C2 3 Of Z5 Report No.:..
UT-09-101 Page:
4 of "4t Date:
Date:
Date: 4 DUKE POWER COMPANY ISI LIMITATION REPORT ComponentiWeld ID: 2NI70-4 Item No:
C2.B9.11.0106 remarks:
0 NO SCAN SURFACE BEAM DIRECTION Permanent Restaint Ring El LIMITED SCAN
-1 1 ID 2
[0 1 [1 2 [1 Cw C3 CCW FROM L N/A to L NIA INCHES FROM WO 4" to Beyond ANGLE:
00 0 45 0 60 other FROM 0 DEGto 360 DEG 0
NO SCAN SURFACE BEAM DIRECTION E] LIMITED SCAN E]1 0] 2 0
1 E] 2 [] cw E] ccw FROM L to L INCHES FROM WO to ANGLE:
- 0) 0 0 45 0] 60 other FROM DEG to DEG E] NO SCAN SURFACE BEAM DIRECTION
[] LIMITED SCAN 1
0 2
01 E0 2 [1 cw [] ccw FROM L to L INCHES FROM WO to ANGLE:
0 0 0 45 0160 other FROM _
DEG to DEG 0] NO SCAN SURFACE BEAM DIRECTION E] LIMITED SCAN 1
0l 2
[0 1
[2 1
aw 0 ccw FROM L to L INCHES FROM WO to Sketch(s) attalched ANGLE:
0 00 45
] 80 other FROM DEG to DEG 0
yes 0
No Prepared BY:
Winfred Leeper Level:
11 Date:
o3/16/2009 Sheet 4 of 4 Reviewd By-Date:
Authorized Inspector Date: