ML081210102
| ML081210102 | |
| Person / Time | |
|---|---|
| Site: | Indian Point  |
| Issue date: | 11/19/2005 |
| From: | Entergy Nuclear Northeast |
| To: | NRC Region 1 |
| Richmond, J E, RI/DRS/EB1, 610-337-5220 | |
| References | |
| 3-PT-CS032A, Rev 11 | |
| Download: ML081210102 (33) | |
Text
Procedure Use Is:
Control Copy:
Nuclear Norttieast IBI Continuous Effective Date: / d// 05-0 Reference 0 Information Page 1 of 32 FLOW TEST OF S Approved By:
Team 3D Procedure Owner
-5 f !3 EDITORIAL REVISION
FLOW TEST OF SW HDR CK VLVS AND FLOW TEST OF UNDERGROUND PORTIONS r
OF LINE 409 REVISION
SUMMARY
(Page 1 of 1) 1.0 REASON FOR REVISION 1.I Add FI-I 142, FI-I 143, FI-I 144, and FIC-1176 to the Required Equipment List. These instruments were mistakenly deleted in Revision I O.
2.0
SUMMARY
OF CHANGES 2.1 Prerequisite 3.1 : Added FI-I 142, FI-I 143, FI-I 144, and FIC-1176 with in Cal Due Date column for these instruments. Added
- Note stating: For installed instrumentation, this may be performed by verifying NO overdue calibration PMs or surveillances exist and documenting this in Section 5.0, Comments. These changes are editorial in nature per Step 4.6.13 of IP-SMM-AD-102. (No change bars used)
OF SW HDR CK VLVS AND FLOW TEST OF UNDERGROUND PORTIONS OF LINE 409 TABLE OF CONTENTS Section Title Pane 1. 0 PURPOSE.......................................................................................................
4 2.0 PRECAUTIONS AND LIMITATIONS...............................................................
4 3.0 PREREQUISITES............................................................................................
7 4.0 PROCEDURE................................................................................................
I O 4.1 Initial Conditions....................................................................................
10 4.2 Nuclear SW Header Check Valve SWN-100-2 and Flow Test of Underground Portion of Line 409...........................................................
I O 4.3 Nuclear Service Water Header Check Valve SWN-100-2.....................
15 4.4 31 Service Water Pump Discharge Check Valve SWN-1-1................... 17 4.5 32 Service Water Pump Discharge Check Valve SWN-1-2................... 18 4.6 33 Service Water Pump Discharge Check Valve SWN-1-3................... 19 4.7 RESTORATION.....................................................................................
20 5.0 COMMENTS.................................................................................................. 22 6.0 ACCEPTANCE CRITERIA.............................................................................
23 7.0 TEST ACCEPTANCE....................................................................................
23 8.0 EVALUATION................................................................................................
24
9.0 REFERENCES
25 10.0 RECORDS AND DOCUMENTATION............................................................
26 Attachments ATTACHMENT 1, Instructions For Placing Service Water Flow Indicator In-Service. 27 ATTACHMENT 2, Procedure For Using An Alternate Flow Indicator..........................
31
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS 1.0 PURPOSE NO: 3PT-CS032A Rev: 11 page 4 of 32 I.I This procedure establishes requirements for the following:
0 Demonstrating operational readiness of 31,32, and 33 Service Water Pump discharge check valves and 1-2-3 Service Water to Nuclear Header check valve in accordance with IP3 Inservice Test (IST) Program (Technical Specifications Section 5.5.7).
Demonstrating integrity of underground portion of Line 409 through performance of a flow test in accordance with IP3 IST Program.
1.2 This procedure applies to the following components:
t EO:
Exercise Open 2.0 PRECAUTIONS AND LIMITATIONS 2.1 Precautions and Limitations 2.1.1 2.1.2 This test may be performed in Mode 3.4, 5, or 6.
1-2-3 Service Water Header SHALL be aligned as Essential Header with sufficient flow available for testing.
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS NO: 3PT-CS032A Rev: 11 page 5 of 32
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS 2.2 General Information 2.2.1 Personnel directing this test SHALL read it in its entirety prior to performing the test. Personnel otherwise involved SHALL read applicable sections.
Test personnel SHALL complete Sections 3.0,4.0, 5.0, 6.0, and 7.0, as applicable.
Any discrepancies found SHALL be identified in Comments, Section 5.0.
Operation of valves FCV-1176, FCV-1176A and TCV-1104, TCV-1105 may cause low service water pressure alarms to annunciate.
SWPs may be tested in any order to limit pump start and stop cycles Three service water pumps SHALL be available to supply service water to support testing and prevent pump runout (7500 gpm).
Additional copies of Attachment 2 may be added if more than one Alternate Flow indicator is used.
It is acceptable to perform the test if the date that the test is to be performed is within the calibration due date plus 6 months for the permanent plant equipment required for the test.
For IS1 Class 3 piping, Section 4.2, Nuclear SW Header Check Valve SWN-100-2 and Flow Test of Underground Portion of Line 409, SHALL be performed at least once each inspection period (3 113 years) to meet the requirements of IWA-5244.
Either Section 4.2, Nuclear SW Header Check Valve SWN-100-2 and Flow Test of Underground Portion of Line 409, or Section 4.3, Nuclear Service Water Header Check Valve SWN-100-2, will be performed as determined by the IST Engineer, but NOT both.
This test establishes flow into an underground pipe and determines the flow out. This is done in lieu of a visual inspection of the piping by VT-2 qualified personnel to meet the requirement of IWA-5244.
2.2.12 Test instruments may be installed or removed out of the sequence specified in the test and in parallel with other test preparation or completion steps.
2.2.13 An upper case "V" used as a column header in lineup tables or beneath an initial line for a step denotes the requirement for verification by a second individual. This verification may be performed concurrently or independently at the discretion of the SMIDesignee.
2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.2.7 2.2.8 2.2.9 2.2.10 2.2.1 1 NO: 3PT-CS032A Rev: I 1
' page 6 of 32
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS 3.0 PREREQUISITES NO: 3PT-CS032A Rev: 11 page 7 of 32 3.1 Equipment required for test:
For installed instrumentation, this may be performed by verifying NO overdue calibration PMs or surveillances exist and documenting this in Section 5.0, Comments.
ENSURE Service Water System is aligned with the 1-2-3 header as Essential header.
ENSURE 5 Fan Cooler Units (FCUs) and 3 EDGs are available to provide flow for testing.
DETERMINE if performance of Flow Test of Underground Portion of Line 409 is required.
3.2 3.3 3.4
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS 1223 (SW to CCR AC)
NO: 3PT-CS032A Rev: 11 page 8 of 32 3
6% Moly Stainless Steel 40 1 8 Carbon Steel, Cement lined 5/16 Std 6
Carbon Steel, Cement lined 1/4 40 1 0 409 (SW to FCUs)
Line to MBFP Lube Oil Coolers Line to Turbine Lube Oil Coolers 40 Carbon Steel, Cement lined 1/4
FLOW TEST OF SW HDR CK VLVS AND FLOW TEST OF UNDERGROUND PORTIONS OF LINE 409 Initials 3.7 IF Section 4.3, Nuclear Service Water Header Check Valve SWN-100-2, will be performed, THEN:
NOTE Line I O " - 12b is in a locked and gated radiation area.
3.7.1 Coordinate with RES for access to perform ultrasonic flowmeter installation and removal.
COORDINATE with P&CE to have an ultrasonic flowmeter(s)
(transducer track center) installed on Line IO-12a through 12e upstream of discharge valves SWN-44-1 through SWN-44-5, 31 through 35 FCU Outlet Isolation, 6-12" below the centerline of thermowell, TE-1415 - 1 through TE-1415 - 5:
Line Diameter Material Schedule 12a 10.75 OD Carbon Steel, Cement lined 114" 40 12b 10.75 OD Carbon Steel, Cement lined 1/4 40 12c 10.75 OD Carbon Steel, Cement lined 1/4 40 12d 10.75" OD Carbon Steel, Cement lined 114 40 12e 10.75 OD Carbon Steel, Cement lined 114 40 3.7.2 N
83iZfffl
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 NO: 3PT-CS032A Rev: 11 FLOW TEST OF UNDERGROUND PORTIONS page 10 0f32 initials 4.0 PROCEDURE 4.1 Initial Conditions 4.1.I OBTAIN permission from Shift Manager (SM) or CRS to 4.2 Nuclear SW Header Check Valve SWN-100-2 and Flow Test of Underwound Portion of Line 409 4.2.1 in Mode 3 OR 4, THEN ENTER TRO 3.7.B.1 action statement for 38 SWP.
14114 4.2.2 CLOSE SWN-96, SWP's 37.38 And 39 Discharge Isolation To SWP's 31,32 And 33 Discharge Header.
NOTE 1
Step 4.2.3 may cause SW header pressure to go above 97.5 psig and initiate SERVICE WTR. HDR (31, 32,33) HIGH LOW PRESS alarm on Panel SJF. Entry into ARP-012, Panel SJF - Cooling Water and Air, is NOT required.
4.2.3 ENSURE Zurn Strainer control switches are in OFF:
(4 31 Zurn Strainer 0
33 Zurn Strainer 42 0
32 Zurn Strainer
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS 4.2.4 4.2.5 4.2.6 4.2.7 4.2.8 NO: 3PT-CS032A Rev: 11 page 11 of 32 Initials NOTE Steps 4.2.4 and 4.2.5 may cause SW header pressure to drop below 60 psig and initiate SERVICE WTR. HDR (31, 32, 33) HIGH LOW PRESS alarm on Panel SJF. Entry into ARP-012, Panel SJF - Cooling Water and Air, is NOT required.
ENSURE only one SWP (31,32,33) is in operation.
Open-Auto-Closed SI position switch in the OPEN flh OPEN either of the following valves by placing the position (EDG SW valve room):
(4 FCV-1176 i-Jk FCV-1176A PLACE SW Flow Annubar for running SWP in service in accordance with Attachment 1 (FI-I 144, 1143, and 1142), or, if required.
ADJUST SWN-TCV-1103, Containment Air Temp Controller, as necessary.
RECORD the following indicated flows and CALCULATE total flow:
A Ultrasonic Flowmeter on Line 1196 PIA gpm (SW to IA CC Hx)
Ultrasonic Flowmeter on Line 1223 4 4 gpm (SW to CCR AC)
Ultrasonic Flowmeter on Line 409 r\\4 gpm (SW to FCUs)
Ultrasonic Flowmeter on Line to MBFP Lube Oil Coolers Ultrasonic Flowmeter on Line to Turbine Lube Oil Coolers A 9Pm 31,32, 33 EDG SW Flow (FIC-1 176)
Total Flow
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS Initials 4.2.9 RECORD flow on annubar for operating SWP:
,A gPm
..1/3 4.2.10 CALCULATE minimum required flow to verify integrity of underground portion of Line 409 as follows:
Total Flow recorded in Step 4.2.9 X 0.85 = Minimum Flow NO: 3PT-CS032A Rev: 11 page 12 of 32 NOTE IF SWP Flow recorded in Step 4.2.8 is greater than or equal to the Minimum Flow calculated in Step 4.2.10, THEN Flow Test of Line 409 is considered satisfactory.
4.2.1 1 VERIFY Flow Test of Line 409 is satisfactory.
Flow Test of Line 409 Satisfactory YES I NO 4.2.12 Flow Test of Line 409 is NOT satisfactory, THEN immediately NOTIFY IST Engineer.
4.2.13 ENSURE that at least 2 SWPs (31,32,33) are in operation.
NOTE Step 4.2.14 may cause SW header pressure to drop below 60 psig and initiate SERVICE WTR. HDR (31,32,33) HIGH LOW PRESS alarm on Panel SJF.
Entry into ARP-012, Panel SJF - Cooling Water and Air, is NOT required.
4.2.14 OPEN either of the following valves from Panel SBF-1:
SWN-TCV-1104, Containment Temperature Control Valve 4
SWN-TCV-1105, Containment Temperature Control Valve
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS 4.2.15 4.2.16 4.2.17 4.2.18 Rev: 11 NO: 3PT-CS032A page 13 of32 IF SW header pressure indicated on PI-1190R is less than 60 psig OR SERVICE WTR. HDR (31, 32,33) HIGH LOW PRESS alarm on Panel SJF is anunciated, THEN START third SWP.
IF SW header pressure indicated on PI-I 190R is greater than 97.5 psig OR SERVICE WTR. HDR (31,32,33) HIGH LOW PRESS alarm on Panel SJF is anunciated, THEN:
4.2.16.1 TERMINATE testing.
4.2.16.2 NOTIFY SM, PLACE SW Flow Annubars for running SWPs in service in accordance with Attachment 1 (FI-I 144, 1143, and 1142). or, if required.
RECORD the following indicated flows and CALCULATE total flow:
Ultrasonic Flowmeter on Line 1196 gpm (SW to IA CC Hx)
Ultrasonic Flowmeter on Line 1223 d\\ 4 gpm (SW to CCR AC)
Ultrasonic Flowmeter on Line 409 (SW to FCUs)
Ultrasonic Flowmeter on Line to MBFP Lube Oil Coolers 9Pm Ultrasonic Flowmeter on Line to Turbine Lube Oil Coolers 9Pm 31, 32, 33 EDG SW FLOW (FIC-1176)
QPm Total Flow 9Pm
FLOW TEST OF SW HDR CK VLVS AND FLOW TEST OF UNDERGROUND PORTIONS OF LINE 409 Total Flow of greater than or equal to 9000 gprn in Step 4.2.18 verifies EO of SW N-I 00-2.
4.2.19 VERIFY EO Of SWN-100-2:
I SWN-100-2 EO YES I NO I
Initials
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS Initials 4.3 Nuclear Service Water Header Check Valve SWN-100-2 NO: 3PT-CS032A Rev: 11 page 15 of32 Following step may cause SW header pressure to go above 97.5 psig and initiate SERVICE WTR. HDR (31,32,33) HIGH LOW PRESS alarm on Panel SJF. Entry into ARP-012, Panel SJF - Cooling Water and Air, is NOT required.
4.3.1 ENSURE that at least 2 SWPs (31,32,33) are in operation.
NOTE Steps 4.3.2 and 4.3.3 may cause SW header pressure to drop below 60 psig and initiate SERVICE WTR. HDR (31, 32,33) HIGH LOW PRESS alarm on Panel SJF. Entry into ARP-012, Panel SJF - Cooling Water and Air, is NOT required.
4.3.2 4.3.3 4.3.4 OPEN either of the following valves from Panel SBF-1:
( J )
SWN-TCV-1104, Containment Temperature SWN-TCV-1105, Containment Temperature OPEN either of the following valves by placing the Open-Auto-Closed SI position switch in the OPEN position (EDG SW valve room):
Control Valve Control Valve a
( J )
FCV-1176 FCV-1176A a
IF SW header pressure indicated on PI-1190R is less than 60 psig SERVICE WTR. HDR (31,32, 33) HIGH LOW PRESS alarm on Panel SJF is anunciated, L& &/
THEN START third SWP.
i i
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS Initials NO: 3PT-CS032A Rev: 11 page 16 of 32 4.3.5 E SW header pressure indicated on PI-I 190R is greater 97.5 psig OR SERVICE WTR. HDR (31,32,33) HIGH LOW PRESS alarm on Panel SJF is anunciated, THEN:
4.3.5.1 TERMINATE testing.
iv(iR/
4.3.5.2 NOTIFY SM.
/
4.3.6 RECORD the following indicated flows and CALCULATE total flow:
Ultrasonic Flowmeter on Line 12a 9Pm Ultrasonic Flowmeter on Line 12b
/ 7!<
gpm Ultrasonic Flowmeter on Line 12c "557 gpm 9Pm gPm Ultrasonic Flowmeter on Line 12d Ultrasonic Flowmeter on Line 12e i 5-3 31,32,33 EDG SW Flow (FIC-1176) i. 2 L?
9Pm Total Flow gPm NOTE Total Flow of greater than or equal to 9000 gpm in Step 4.3.6 verifies EO of SWN-100-2.
4.3.7 VERIFY EO of SWN-100-2:
I SWN-100-2 EO 4.3.8 PLACE SW Flow Annubars for running SWPs in service in accordance with Attachment 1 (FI-I 144, 1143 and 1142), or, if required.
FLOW TEST OF SW HDR CK VLVS AND FLOW TEST OF UNDERGROUND PORTIONS OF LINE 409 L_
CAUTION Limit pump operation below 2500 gpm. Pump flow may be reduced to 2000 gprn provided operation at this flow rate does NOT exceed 30 minutes and vibration near top of motor parallel and vertical to discharge nozzle does NOT exceed 0.7 idsec.
4.4 31 Service Water Pump Discharqe Check Valve SWN-1-1 4.4.1 4.4.2 ENSURE 31 SWP in operation.
ENSURE FI-I144 or Alternate Annubar is in service.
(Attachment 1 or 2) 4.4.3 4.4.4 4.4.5 THROTTLE discharge valve on running SWPs (32,33) as necessary to ensure 31 SWP flow rate is equal to or greater than 6000 gprn:
( J )
RECORD SWP 31 flow rate:
SWN-2-2, 32 SWP Discharge Isolation SWN-2-3, 33 SWP Discharge Isolation 31 SWP flow gPm 2 6000 gprn indicates SWN-1-1 EO 1
SWN-1-1 No I
EO ENSURE the following valves are open:
SWN-2-2,32 SWP Discharge Isolation SWN-2-3, 33 SWP Discharge Isolation Initials 7
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS CAUTION Limit pump operation below 2500 gpm. Pump flow may be reduced to 2000 gprn provided operation at this flow rate does NOT exceed 30 minutes and vibration f motor parallel and vertical to discharge nozzle does NOT exceed NO: 3PT-CS032A Rev: 11 page 18 of 32 4.5.3 THROTTLE discharge valve on running SWPs (31, 33) as necessary to ensure 32 SWP flow rate is equal to or greater than 6000 gprn:
(4)
SWN-2-1, 31 SWP Discharge Isolation 0
RECORD SWP 32 flow rate:
SWN-2-3, 33 SWP Discharge Isolation 4.5.4 32 SWP flow
& I C 6 7 gpm z
6000 gprn indicates SWN-1-2 EO 4.5.5 ENSURE the following valves are open:
SWN-2-1, 31 SWP Discharge Isolation SWN-2-3, 33 SWP Discharge Isolation
FLOW TEST OF SW HDR CK VLVS AND FLOW TEST OF UNDERGROUND PORTIONS OF LINE 409 4.6 33 Service Water Pump Discharqe Check Valve SWN-1-3 4.6.1 4.6.2 ENSURE 33 SWP in operation.
ENSURE FI-I 142 or Alternate Annubar is in service.
(Attachment 1 or 2).
CAUTION Limit pump operation below 2500 gpm. Pump flow may be reduced to 2000 gpm provided operation at this flow rate does NOT exceed 30 minutes and vibration near top of motor parallel and vertical to discharge nozzle does NOT exceed 0.7 inlsec.
4.6.3 THROTTLE discharge valve on running SWPs (31, 32) as necessary to ensure 33 SWP flow rate is equal to or greater than 6000 gprn:
SWN-2-1.31 SWP Discharge Isolation SWN-2-2, 32 SWP Discharge Isolation 0
33 SWP flow QPrn 4.6.4 RECORD SWP 33 flow rate:
h 6000 gprn indicates SWN-1-3 EO 4.6.5 ENSURE the following valves are open:
SWN-2-1, 31 SWP Discharge Isolation SWN-2-2,32 SWP Discharge Isolation Initials
/"v; i
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS Initials NO: 3PT-CSO32A Rev: 11
' page 20 of 32 4.7 RESTORATION 4.7.1 4.7.2 4.7.3
,-'4.7.4 4.7.5 4.7.6 4.7.7 ENSURE the following valves are closed:
( J )
SWN-TCV-1104, Containment Temperature SWN-TCV-1105, Containment Temperature ALIGN SWPs as directed by CRS.
ALIGN Zurn Strainer control switches as directed by CRS.
ENSURE the Open-Auto-Closed SI position switches for the following valves are in the AUTO position (EDG SW valve room):
Control Valve Control Valve FCV-1176 FCV-1176A 0
OPEN SWN-96, SWPs 37,38 And 39 Discharge Isolation To SWP's 31,32 And 33 Discharge Header.
IF TRO 3.7.8.1 was entered in Step 4.2.1, iHEN EXIT TRO 3.7.6.1 action statement.
REMOVE SWP flow Annubars from service in accordance with or 2, as applicable.
FLOW TEST OF SW HDR CK VLVS AND FLOW TEST OF UNDERGROUND PORTIONS OF LINE 409
~~
Initials 4.7.8 PERFORM Independent Verification of valves in the following table:
1 SWN-96 SWP's 37,38 And 39 Discharge isolation To SWP's 31.32 And 33 Discharae Header
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS 5.0 COMMENTS NO: 3PT-CS032A Rev: 11 page 22 of 32 Test Performers:
Print Name:
Initials:
SignaturelDate:
FLOW TEST OF SW HDR CK VLVS AND FLOW TEST OF UNDERGROUND PORTIONS OF LINE 409 6.0 ACCEPTANCE CRITERIA 6.1 Technical Specification Reauirernents:
None 6.2 IST reauirements:
I Required Component Actions 7.0 TEST ACCEPTANCE 7.1 Technical Specification Acceptance Criteria None 7.2 IST Acceptance Criteria 7.2.1 Based on the recorded data, are all IST Acceptance Criteria of Section 6.2 satisfied?
NO N/A 7.2.2 E valve(s) failed to exhibit required required change of position, THEN:
0 0
0 NOTIFY CRSlSM to declare the valve(s) inoperable.
INITIATE a WRT and a CR.
TAKE applicable action in accordance with Technical Specifications and EVALUATE impact on supported systems.
flow test of Line 409 failed to meet minimum flow requirement, THEN:
7.2.3 0
NOTIFY CRSISM, INITIATE a CR 0
NOTIFY IST Engineer
FLOW TEST OF SW HDR CK VLVS AND FLOW TEST OF UNDERGROUND PORTIONS OF LINE 409 7.3 NO is circled in Step 7.2.1 or, THEN LIST corrective action(s) taken and comments.
Comments:
8.0 EVALUATION 8.1 IST EVALUATION n
$'7
/&
Reviewed By:
L 3-3a-4z IST Engineer I Date 8.2
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS
9.0 REFERENCES
NO: 3PT-CS032A Rev: 11 page 25 of 32 9.1 Commitment Documents None 9.2 Development Documents 9.2.1 9.2.2 9.2.3 9.2.4 9.2.5 9.2.6 9.2.7 9.2.8 9.2.9 9.2.10 9.2.1 1 9.2.12 9.2.1 3 9.2.14 9.2.15 9.2.16 Flow Diagram 9321-F-20333 (Sheets 1 and 2) and 9321-F-27223 ASME Section X I
AMSE/ANSI OM (Part 10)
PFM-22A, lnservice Testing Program Technical Specifications LCO 3.7.9 Ingersoll-Rand Operation and Maintenance Technical Manual Installation (NYPA 209-1 00000314)
Memo IP-PRF-94-58, Full Flow Test Requirements of Various Service Water System Valves (SWN-100-1, 100-2, 1-1, 1-2, 1-3, 1-4, 1-5, 1-6)
Ingersoll Rand letter to L. Garofolo dated April 18, 1989, NPSH Testing on Pumps 0586013 to 0586019 Record of Telephone Conversation dated March 24, 1994 between NYPA-IP3 (Achille A. Celio) and Ingersoll-Rand (Bob Cornman)
Response to Quality Assurance Recommendation (QAR-845). Full Flow Testing of Service Water Valves SWN-100-1, 2 and SWN-1-1 thru 1-6 Design Basis Document I.D. 24.0, Service Water System, Table 4.1-1 IP-DEE-Ol-O18MC, ENG-648A Flow Balancing Results - Fan Cooler Units/ Service Water Flows, FI-1121 Through Fl-1125 (3-)IC-PC-I-F-1142, Service Water Pump No. 33 Flow (3-)IC-PC-I-F-1143, Service Water Pump No. 32 Flow (3-)IC-PC-I-F-1144, Service Water Pump No. 31 Flow 3-IC-PC-I-F-1176, Service Water to Diesel Generator Cooler Flow
FLOW TEST OF SW HDR CK VLVS AND NO: 3PT-CS032A Rev: 11 FLOW TEST OF UNDERGROUND PORTIONS page 26 of 32 OF LINE 409,
9.3 Interface Documents 9.3.1 Technical Specifications LCOs 3.4.7, 3.4.8, 3.7.9, 3.8.2, 3.9.4,
& 3.95 and Section 5.5.7 Technical Requirements Manual TRO 3.7.B.1 9.3.2 9.3.3 SOP-EL-O04A, Electric Motor Operation 9.3.4 ARP-012, Panel SJF - Cooling Water and Air 10.0 RECORDS AND DOCUMENTATION 10.1 Records The following required records resulting from this procedure are controlled and maintained in accordance with the IP3 Records Retention Schedule.
10.1.1 When completed this Performance Procedure becomes a Quality Record.
10.2 Documentation None
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS ATTACHMENT 1, Instructions For Placing Service Water Flow Indicator In-Service (Page 1 of 4)
NO: 3PT-CS032A Rev: 11 page 27 of 32 Initials NOTE An annubar assembly drawing is provided on Page 4 of 4.
L 1.O PLACE Normal Flow Indicator FI-I 144 in service as follows:
1.I 1.2 1.3 1.4 1.5 1.6 1.7 1.8 WHEN use of Normal Flow indicator FI-I 144 is complete, THEN REMOVE from service as follows:
2.1 2.2 2.3 VERIFY FI-I 144 Hi and Lo side isolation valves are closed.
OPEN SWN-141, FI-I 144 Hi Side Root Isolation.
OPEN SWN-131, FI-I 144 Lo Side Root Isolation.
VERIFY FI-I 144 Hi Side Vent valve is open.
VERIFY FI-I 144 Lo Side Vent valve is open.
Simultaneously OPEN Hi Side and Lo Side isolation valves for FI-I 144.
CLOSE FI-I 144 Lo Side Vent valve.
CLOSE FI-I 144 Hi Side Vent valve.
2.0 OPEN FI-I 144 Hi Side Vent.
OPEN FI-I 144 Lo Side Vent.
Simultaneously CLOSE both Hi side and Lo side isolation valves for CLOSE SWN-141, FI-1144 Hi Side Root Isolation.
CLOSE SWN-131, FI-1144 Lo Side Root Isolation.
FI-I 144.
2.4 2.5
,' I
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS ATTACHMENT 1,
Instructions For Placing Service Water Flow Indicator In-Service (Page 2 of 4)
NO: 3PT-CS032A Rev: 11 page 28 of 32 initials NOTE An annubar assembly drawing is provided on Page 4 of 4.
3.0 PLACE Normal Flow Indicator FI-1143 in service as follows:
3.1 3.2 3.3 VERIFY FI-1143 Hi and Lo side isolation valves are closed.
OPEN SWN-142, FI-1143 Hi Side Root Isolation.
OPEN SWN-132, FI-1143 Lo Side Root Isolation.
3.4 VERIFY FI-1143 Hi Side Vent valve is open.
3.5 VERIFY FI-1143 Lo Side Vent valve is open.
i
, %,I 3.6 Simultaneously OPEN Hi Side and Lo Side isolation valves for FI-1143.
i,
3.7 3.8 CLOSE FI-1143 Lo Side Vent valve, CLOSE FI-1143 Hi Side Vent valve.
4.0 WHEN use of Normal Flow Indicator FI-I 143 is complete, THEN REMOVE from service as follows:
4.1 4.2 4.3 OPEN FI-1143 Hi Side Vent.
OPEN FI-1143 Lo Side Vent.
Simultaneously CLOSE both Hi side and Lo side isolation valves for CLOSE SWN-142, FI-1143 Hi Side Root Isolation.
CLOSE SWN-132, FI-1143 Lo Side Root Isolation.
FI-1143.
4.4 4.5
r b
FLOW TEST OF SW HDR CK VLVS AND FLOW TEST OF UNDERGROUND PORTIONS OF LINE 409 ATTACHMENT 1, Instructions For Placing Service Water Flow Indicator In-Service (Page 3 of 4)
Initials NOTE An annubar assembly drawing is provided on Page 4 of 4.
5.0 PLACE Normal Flow Indicator FI-I 142 in service as follows:
5.1 5.2 5.3 VERIFY FI-1142 Hi and Lo side isolation valves are closed.
OPEN SWN-143, FI-1142 Hi Side Root Isolation.
OPEN SWN-133, FI-1142 Lo Side Root Isolation.
5.4 5.5 5.6 5.7 VERIFY FI-1142 Hi Side Vent valve is open.
VERIFY FI-I 142 Lo Side Vent valve is open.
Simultaneously OPEN Hi Side and Lo Side isolation valves for FI-1142.
CLOSE FI-1142 Hi Side Vent valve.
5.8 CLOSE FI-I 142 Lo Side Vent valve.
rr 6.0 WHEN use of Normal Flow Indicator FI-I 142 is complete, THEN REMOVE from service as follows:
6.1 6.2 6.3 OPEN FI-1142 Hi Side Vent.
OPEN FI-I 142 Lo Side Vent.
Simultaneously CLOSE both Hi side and Lo side isolation valves for CLOSE SWN-743, FI-1142 Hi Side Root Isolation.
FI-1142.
6.4 6.5 CLOSE SWN-133, FI-1142 Lo Side Root isolation.
FLOW TEST OF SW HDR CK VLVS AND OF LINE 409 FLOW TEST OF UNDERGROUND PORTIONS HI SIDE L o w SIDE ROOT ISCJL ROOT SOL ANNUBAR NO: 3PT-CS032A Rev: 11 page 30 of32
FLOW TEST OF SW HDR CK VLVS AND FLOW TEST OF UNDERGROUND PORTIONS r
OF LINE 409 ATTACHMENT 2, Procedure For Using An Alternate Flow Indicator (Page 1 of 2)
Initials 1.O CONNECT the Alternate Flow Indicator as follows:
1.I 1.2 1.3 1.4 RFCORD Alternate Flow Indicator to be used:
ENSURE Normal Flow Indicator Hi and Lo Side Isolations are closed.
ENSUhE Alternate Flow Indicator Hi and Lo Side isolations are closed.
DISCONNkCT the Hi and Lo Side fittings of the Normal Flow Indicator and the Altehate Flow Indicator.
een the Hi Side of the Normal Flow Indicator and the Alternate the Alternate Flow lndi
\\
1.5 INSTALL tubin 1.6 INSTALL tubin 2.0 PLACE the Alternate 2.1 2.2 VERIFY both Hi and Lo Side F ENSURE Normal Flow Indicator Hi open.
VERIFY Alternate Flow Indicator Hi Side v dicator isolation valves are closed.
o Side Root Isolation Valves are 2.3 2.4 VERIFY Alter 2.5 Simultaneou isolation valves.
CLOSE Alternate Flow Indicator Lo Side vent.
2.6 2.7 CLOSE Alternate Flow Indicator Hi Side vent.
FLOW TEST OF SW HDR CK VLVS AND FLOW TEST OF UNDERGROUND PORTIONS r
OF LINE 409 I
I I
NO: 3PT-CS032A Rev: 11
. page 32 of 32 ATTACHMENT 2, Procedure For Using An Alternate Flow Indicator (Page 2 of 2) 3.0 WHEN use of Alternate Flow Indicator is complete, THEN REMOVE from servic&*
follows:
\\..
Initials 3.1 3.2 3.3 OPEthtqmate Flow Indicator Hi Side vent.
OPEN Alternatwow Indicator Lo Side vent.
Simultaneously CLO&%e.. Normal Flow Indicator Hi Side and Lo Side isolation valves.
"_ -i i
-r 3.4 CLOSE the Normal Flow Indicator Side Root Isolation Valve.
Isolation Valve.
3.5 CLOSE the Normal Flow Indicator Lo Sid 3.6
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DISCONNECT and REMOVE the tubing from t Normal Flow Indicator and the Alternate Flow lndicat CONNECT the HI and Lo side fittings of the Normal Flow the Alternate Flow Indicator as required.
d Lo Side of the 3.7
IPEC SITE MANUAL ah
=== Enkvgy MANAGEMENT COMMENTS:
5 QUALITY RELATED IP-SMM Revision 2 DC-904 ADMINISTRATIVE PROCEDURE INFORMATIONAL USE Page 20 of 20 Signature/Date
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