ML081150838

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Response to Notice of Violation Reply and Denied Violations in IR 05000361-07-005 and 05000362-07-005
ML081150838
Person / Time
Site: San Onofre  Southern California Edison icon.png
Issue date: 04/23/2008
From: Chamberlain D
NRC/RGN-IV/DRP
To: Rosenblum R
Southern California Edison Co
References
EA-08-142, EA-08-143 IR-07-005
Download: ML081150838 (6)


See also: IR 05000361/2007005

Text

UNITED STATES

NU CLE AR RE GU LATOR Y C O M M I S S I O N

R EGI ON I V

611 R YAN PLAZA D R IV E, SU ITE 400

AR LI N GTON , TEXAS 76011-4005

April 23, 2008

EA-08-142; EA-08-143

Richard M. Rosenblum

Senior Vice President and

Chief Nuclear Officer

Southern California Edison Company

San Onofre Nuclear Generating Station

P.O. Box 128

San Clemente, CA 92674-0128

SUBJECT: RESPONSE TO NOTICE OF VIOLATION REPLY AND DENIED VIOLATIONS

NRC INSPECTION REPORT 05000361-362/2007005

Dear Mr. Rosenblum:

Thank you for your March 24, 2008 letter of reply (ADAMS; ML0809100650) to our

February 13, 2008 inspection report (ML080440436) and Notice of Violation (NOV)

concerning the failure to preclude repetition of the premature tripping of thermal overloads

for safety-related equipment. Enclosure 2 of your reply contained a request for withdrawal of

noncited violation NCV 05000362/2007005-02, Failure to Implement Procedural

Requirements for Modifications in the Auxiliary Feedwater Steam Supply Trench.

Enclosure 3 of your reply contained a request for conversion of NCV 05000361;

05000362/2007-005-01, Failure to Properly Implement Maintenance Rule Requirements for

Emergency Diesel Generators, to a minor violation.

We have reviewed your reply to the NOV and find it responsive to the concerns. We will

review the implementation of your corrective actions during a future inspection to determine

that full compliance has been achieved and will be maintained.

We have also reviewed the denial of the two other noncited violations. Our comments and

conclusions are addressed below.

NCV 05000362/2007005-02, Failure to Implement Procedural Requirements for Modifications

in the Auxiliary Feedwater Steam Supply Trench:

The referenced report stated:

"TS 5.5.1.1 requires that written procedures be established, implemented, and

maintained for activities specified in Appendix A, Typical Procedures for Pressurized

Water Reactors and Boiling Water Reactors, of Regulatory Guide 1.33, 'Quality

Assurance Program Requirements (Operations), dated February 1978. Regulatory Guide 1.33,

Appendix A, Section 9.e recommends general procedures for the control of

maintenance and modification work. Contrary to this requirement, on May 11, 2007, the

licensee failed to implement appropriate procedures to control modification work in the

Southern California Edison -2-

Unit 2 auxiliary feedwater steam supply trench to ensure the trench would not fill up with

water and render the Unit 2 turbine-driven auxiliary, feedwater pump inoperable."

In Enclosure 2 of your reply, you stated there were four reasons that you requested withdrawal

of the above noncited violation. They were:

applicable, because the trench eductor was not safety-related;

  • You stated there was no indication that the sump pump would not perform its function;
  • You stated the NRCs postulated scenario was highly unlikely.

The regional staff, in consultation with NRCs Office of Enforcement, has reviewed these

reasons and the supporting information. We have concluded that the original noncited violation

is still applicable (EA-08-142). Specifically:

  • While the eductor, and the temporary sump pump, would not be considered safety-

related components themselves, the auxiliary feedwater (AFW) pump is considered a

safety-related component. The violation comes from our concern with the adequate

confidence of the safety-related pumps operation. It is apparent that keeping the trench

from filling up with water, and rendering the AFW pump inoperable, is important to

safety. In your response you stated you recognized that the AFW pump operation would

be adversely affected if the trench filled. You therefore installed equipment to control

level in the trench, and you provided operator rounds to check its status. We concluded

that Regulatory Guide 1.33, specifically, Section 9.e that recommends procedures to

control modification activities, is applicable to this issue and required by Technical

Specification 5.5.1.1.

  • We determined that the inspectors conclusion, that conditions could exceed the

temporary sump pumps operating limits, was reasonable. The inspector verified the

vendor specified limit of the temporary sump pump was 140°F. As you stated in your

response, your as-found readings were 133 and 134°F. We believe that minor variations

in the amounts and source of the leakage could reasonably cause the 140°F limit value

to be exceeded.

  • We concluded that your evaluation of the environmental conditions of the modification,

while it may have been conducted under your procedure or process, was inadequate.

Again, your temporary modification review did not identify that the vendor limit of the

pump could be exceeded. Nor did it address that if it failed it could cause the failure of

the safety-related AFW pump. Consequently, we still conclude that you did not

adequately implement your temporary modification process in that the engineering

evaluation of the modification was inadequate.

  • We concluded that the postulated scenario was possible. We also found some

statements in your letter to be confusing. You stated that at the time of the report, the

only appreciable leak present was 1 drop per second (from a 1/2 inch globe valve), and

Southern California Edison -3-

that the trenchs volume was 32 cubic feet. You stated it would take months to fill up the

trench. However, you then stated that operators had been operating the sump pump for

several minutes every three or four days. You also stated that if leakage and water

accumulation had become excessive, operators could have taken additional corrective

actions to address the problem. However, with there being about 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> between

operator rounds, excessive leakage would probably result in the trench filling. We

calculated that a leak rate of approximately 0.33 gallons per minute would fill the trench

in less than 12 hours1.388889e-4 days <br />0.00333 hours <br />1.984127e-5 weeks <br />4.566e-6 months <br /> calling into question the operability of the AFW pump.

NCV 05000361;05000362/2007005-01, Failure to Properly Implement Maintenance Rule

Requirements for Emergency Diesel Generators:

The referenced report stated:

"The inspectors identified a Green noncited violation of 10 CFR 50.65(a)(2) associated with the

failure to include Units 2 and 3 emergency diesel generator (EDG) automatic voltage

regulator (AVR) deficiencies as functional failures in the maintenance rule program. The

inspectors noted that the voltage regulator deficiencies should have placed the emergency

diesel generators into Maintenance Rule 10 CFR 50.65(a)(1) status approximately 6 months

after the failures occurred. This caused a lapse in the determination of appropriate system

monitoring and goal setting to maintain system reliability."

In Enclosure 3 of your reply, you stated you agreed the emergency diesel generator component

failures should have been classified as a Maintenance Rule Functional Failure (MRFF), and the

system should have been placed into 10 CFR 50.65(a)(1) goal setting. However, you further

stated you believed this was a minor violation. You therefore requested we withdraw the

noncited violation.

The regional staff, in consultation with NRCs Office of Enforcement, has reviewed your request

and the supporting information. We have concluded that the original noncited violation is still

applicable (EA-08-143). Specifically:

Section 7 of NRC Manual Chapter 0612, Appendix E, Maintenance Rule Examples,

indicates that violations involving 10 CFR 50.65(a)(1) are almost never minor because

licensees only carry maintenance rule SSCs in (a)(1) status when there have already

been significant equipment problems. Violations of 10 CFR 50.65(a)(2), involving the

failure to demonstrate effective control of performance or condition and not putting the

affected SSC in (a)(1), are not minor because they necessarily involve degraded SSC

performance or condition.

We concluded that the emergency diesel generators are very important to the safe

operation of San Onofre Nuclear Generating Station. The fact that functional failures in

these systems were not reviewed for proper system goal setting (i.e., consideration

under 10 CFR 50.65(a)(1) status) for 6 months was therefore a violation of more than

minor significance.

Based on our reviews, as described above, the NRC has concluded that both of the original

noncited violations are still applicable.

Southern California Edison -4-

In accordance with 10 CFR 2.390 of the NRCs Rules of Practice, a copy of this letter will be

made available electronically for public inspection in the NRC Public Document Room or from

the Publicly Available Records (PARS) component of NRCs document system (ADAMS),

accessible from the NRC website at http://www.nrc.gov/reading-rm/adams.html (the Public

Electronic Reading Room).

Sincerely,

/RA/

Dwight D. Chamberlain, Director

Division of Reactor Projects

Docket: 50-361/362

License: DPF-10/15

cc:

Chairman, Board of Supervisors

County of San Diego

1600 Pacific Highway, Room 335

San Diego, CA 92101

Gary L. Nolff

Assistant Director-Resources

City of Riverside

3900 Main Street

Riverside, CA 92522

Mark L. Parsons

Deputy City Attorney

City of Riverside

3900 Main Street

Riverside, CA 92522

Dr. David Spath, Chief

Division of Drinking Water and

Environmental Management

California Department of Health Services

850 Marina Parkway, Bldg P, 2nd Floor

Richmond, CA 94804

Michael J. DeMarco

San Onofre Liaison

San Diego Gas & Electric Company

8315 Century Park Ct. CP21G

San Diego, CA 92123-1548

Southern California Edison -5-

Director, Radiological Health Branch

State Department of Health Services

P.O. Box 997414 (MS 7610)

Sacramento, CA 95899-7414

Mayor

City of San Clemente

100 Avenida Presidio

San Clemente, CA 92672

James D. Boyd, Commissioner

California Energy Commission

1516 Ninth Street (MS 34)

Sacramento, CA 95814

Douglas K. Porter, Esq.

Southern California Edison Company

2244 Walnut Grove Avenue

Rosemead, CA 91770

A. Edward Scherer

Southern California Edison Company

San Onofre Nuclear Generating Station

P.O. Box 128

San Clemente, CA 92674-0128

Mr. Steve Hsu

Department of Health Services

Radiologic Health Branch

MS 7610, P.O. Box 997414

Sacramento, CA 95899-7414

Mr. James T. Reilly

Southern California Edison Company

San Onofre Nuclear Generating Station

P.O. Box 128

San Clemente, CA 92674-0128

Chief, Radiological Emergency Preparedness Section

National Preparedness Directorate

Technological Hazards Division

Department of Homeland Security

1111 Broadway, Suite 1200

Oakland, CA 94607-4052

Ross T. Ridenoure

Southern California Edison Company

San Onofre Nuclear Generating Station

P.O. Box 128

San Clemente, CA 92674-0128

Southern California Edison -6-

Electronic distribution by RIV:

Regional Administrator (Elmo.Collins@nrc.gov)

DRP Director (Dwight.Chamberlain@nrc.gov)

DRS Director (Roy.Caniano@nrc.gov)

DRS Deputy Director (Troy.Pruett@nrc.gov)

Senior Resident Inspector (Clyde.Osterholtz@nrc.gov)

Branch Chief, DRP/D (Michael.Hay@nrc.gov)

Senior Project Engineer, DRP/D (Greg.Werner@nrc.gov)

Senior Project Engineer, DRP/D (Geoff.Miller@nrc.gov)

Team Leader, DRP/TSS (Chuck.Paulk@nrc.gov)

RITS Coordinator (Marisa.Herrera@nrc.gov)

Only inspection reports to the following:

DRS STA (Dale.Powers@nrc.gov)

D. Adams, OEDO RIV Coordinator (John.Adams@nrc.gov)

ROPreports

SO Site Secretary (Heather.Hutchinson@nrc.gov))

SUNSI Review Completed: _JAC__ ADAMS: Yes No Initials: _JAC_

Publicly Available Non-Publicly Available Sensitive Non-Sensitive

R:\_Reactors\SONGS\2008\SONGS NOV Reply 03-24-2008.doc ADAMS ML081150838

C:DRP/E C:DRP/D ACES/OE D:DRP

JAClark MCHay GMVasquez DDChamberlain

/RA/ /RA/ /RA/ /RA/

04/14/2008 04/14/2008 04/22/2008 04/23/2008

OFFICIAL RECORD COPY T=Telephone E=E-mail F=Fax