ML080990634

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Part 21 Notification Regarding Failure to Comply with the Requirements for Dedication of Commercial Grade Items
ML080990634
Person / Time
Site: Millstone, Monticello, Dresden, Peach Bottom, Browns Ferry, Palo Verde, Indian Point, Fermi, Kewaunee, Harris, Wolf Creek, Saint Lucie, Point Beach, Oyster Creek, Watts Bar, Grand Gulf, Cooper, Sequoyah, Byron, Arkansas Nuclear, Three Mile Island, Braidwood, Prairie Island, Brunswick, Limerick, Turkey Point, Vermont Yankee, Crystal River, Haddam Neck, Diablo Canyon, Callaway, Waterford, Robinson, Clinton, San Onofre, Cook, Maine Yankee, Quad Cities, Humboldt Bay, Zion, Bellefonte, Fort Calhoun, LaSalle, Trojan  Entergy icon.png
Issue date: 04/04/2008
From: Golden D
Invensys Process System
To: Jason Kozal
NRC/NSIR/DPR/DDIR/CB
References
Download: ML080990634 (10)


Text

0410412008 U.S. Nuclear Regulatory Commission Operations Center Event Report Page I General Information or Other (PAR) Event# 43853 Rep Org: INVENSYS PROCESS SYSTEMS Notification Date ! Time: 12/19/2007 14:41 (EDT)

Supplier: INVENSYS PROCESS SYSTEMS Event Date / Time: 11/02/2007 (EST)

Last Modification: 04/04/2008 Region: 1 Docket #:

City: FOXBORO Agreement State: Yes County: License #:

State: MA NRC Notified by: DAVID GOLDEN Notifications: JAMES TRAPP RI HQ Ops Officer: JASON KOZAL ERIC DUNCAN R3 Emergency Class: NON EMERGENCY THOMAS FARNHOLTZ R4 10 CFR Section: PART 21 GROUP 21.21 UNSPECIFIED PARAGRAPH SCOTT SHAEFFER R2 VERN HODGE E-MAIL NRR PART 21 NOTIFICATION - FAILURE TO FULLY COMPLY WITH THE REQUIREMENTS FOR DEDICATION OF COMMERCIAL GRADE ITEMS "In accordance with 10CFR21, this letter is to inform you that Invensys Systems, Inc. (d/b/a Invensys Process Systems (IPS)) has identified a failure to fully comply with the requirements for Dedication of Commercial Grade Items (e.g. fuses, resistors, capacitors, etc.) provided to some of our nuclear customers. These parts, certified as safety-related basic components, were not subject to verification of functional performance characteristics as part of the Dedication process and therefore if not installed and tested in their intended application could represent a potential safety hazard.

"This condition was identified during the NUPIC (Nuclear Procurement Issues Committee) joint audit of our Foxboro, Massachusetts facility and immediate notification was provided to the member utilities through their web-based system. This Failure to Comply was confirmed on 11/2/07 and, based on our records, has been determined to be limited to the customers, orders and parts identified in [the report].

"Invensys has taken immediate corrective action to rectify the situation in that these parts are no longer provided as safety-related and we will be providing separate notification to each of the nuclear customers listed in [the report]. It should be noted that the subject materials were all controlled and provided in accordance with the approved IPS procedures which include requirements for inspections verifying the appropriate manufacturer, part number, markings and other physical characteristics. If these items have been properly installed in the intended Foxboro equipment, functional performance is typically verified through subsequent component or system-level testing."

The following customers are effected by this issue: American Electric Power, Arizona Public Service, Dominion Nuclear, Entergy, Exelon, First Energy, Indiana Michigan Power Co., NPPD, OPPD, Constellation, Union Electric, and Wolf Creek. *---i--_

04/04/2008 U.S. Nuclear Regulatory Commission OperationsCenter Event Report Page General Information or Other (PAR) Event # 43853

An updated list of parts and affected utilities was distributed. The affected utilities will be notified next week. The affected utilities are:

Ameren UE American Electric Power Amergen Energy Co LLC Arizona Public Service Arkansas Power & Light Baltimore Gas & Electric Commonwealth Edison Connecticut Yankee Atomic Consolidated Edison Company of New York Detroit Edison Dominion Nuclear Duquesne Light Edison Material Supply LLC Entergy (Operations & Vermont Yankee)

Exelon Nuclear Nine Mile Point Nuclear Station First Energy Corp Florida Power & Light (and FPL Seabrook)

Georgia Power Gina Nuclear Power Plant GPU Nuclear Indiana Michigan Power Company Iowa Public Power District Maine Yankee Atomic Power Nebraska Public Power District New York Power Authority Northern States Power Company Nuclear Management Company Omaha Public Power District Pacific Gas & Electric Company PECO Energy Company Philadelphia Electric Company Portland General Electric Company Progress Energy (Carolinas & Florida)

Southern California Edison Toledo Edison TVA Virginia Power Company Westinghouse Electric Wisconsin Public Service Corp.

Wolf Creek Nuclear Operating Notified the R1DO (Hansell), R2DO (Evans), R3DO (Skokowski), R4DO (Lantz), NRR (Hodge and Thorpe via e-mail), and FSME (Jankovich via e-mail).

Received at: 04/04/2008 16:17 Apr. 4. 2008 3:17PM Foxboro Co, No, 0737 P. 1/8 invensys.

-- - - - - - ., . .- . -. . .- i _ -'.-.- ;. " . _--.- .-. '

NUMBER OF PAGES, IN4LUDING 'COVER PAGE 8 DATE: April 4, 2008 TO: NRC Operations Center FROM: David Golden - Global Director of Quality

SUBJECT:

Notification of Failure to Comply

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Apr. 4. 2008 3:17PM Foxboro Co. No, 0737 P. 2/8 invensys, April 4, 2008 U.S. Nuclear Regulatory Commission Document Control Desk Washington DC 20555-0001

SUBJECT:

Notification of Failure to Comply, dated December 19, 2007 RE: Supplemental Information

Dear Sirs,

In accordance with 10CFR21, this letter is to inform you that Invensys Systems, Inc. [d/b/a Invensys Process Systems (IPS)) has identified the need to report supplemental information related to the subject notification provided on December 19, 2007.

In Attachment 2 of the December 19, 2007 notification (Enclosed), a limited number of affected customers and parts were identified. Subsequent to this notification, additional items have been identified that may be in the same condition [not subject to verification of functional performance characteristics as part of the Dedication process and therefore if not installed and tested in their intended application could represent a potential safety hazard]. The supplemental list of items (Attachment I to this letter) represents components identified as having been certified to nuclear customers from the IPS Foxboro MA factory; we have not confirmed that all certifications were to 10CFR50 Appendix B and IOCFR21, only that some level of certification was provided.

The presence of additional items requiring evaluation by our customers was confirmed on 2/7/08.

As communicated in the initial notification, Invensys has taken immediate corrective action to rectify the situation in that these parts will no longer be provided as safety-related unless processed through a formal CGI dedication process, compliant with current regulatory and industry standards. We will again be providing separate notification to each of the nuclear customers listed in Attachment 1 to this letter which will recommend that they review the procurement reqiuirements, end-use and level of testing performed prior to or following installation.

The materials identified in Attachment 1 were controlled and provided in accordance with the approved IPS procedures in place at the time of delivery which included requirements for inspections verifying the appropriate manufacturer, part number, markings and other physical characteristics. Ifthese items have been properly installed in the intended Foxboro equipment, functional performance is typically verified through subsequent component or system-level testing.

If there are any further questions regarding this notification, contact Jeff Larson, IPS Nuclear QA Director at 949-885-0716 or jeff.larson@ips.invensys.com.

Sincerely, Mavid Golden Director, Global Quality Assurance Invensys Process Systems Attachment 1 Enclosure Invensys Process Systems 33 Commercial Street Foxboro, MA USA

Apr. 4. 2008 3:I7PM Foxboro Co, No. 0737- P. 3/8 SUPPLEMENTAL INFORMATION APRIL 4, 2008 ATTACHMENT 1 PART NO. DESCRIPTION CUSTOMER NAME A3304BV WIRE AMERGEN ENERGY CO LLC ARIZONA PUBLIC SERVICE CO CONNECTICUT YANKEE ATOMIC DOMINION NUCLEAR CONNECTICUT DUQUESNE LIGHT CO EDISON MATERIAL SUPPLY LLC NINE MILE POINT NUCLEAR STATIO

.FIRST ENERGY CORP G P U NUCLEAR AG1OOVE DISPLAY COVER R E GINNA NUCLEAR POWER PLANT C0152QT RESISTOR/JUMPER ASSY AMEREN UE C351OLG FUSE AMEREN UE EXELON NUCLEAR G P U NUCLEAR D0126VX FAN ASSEMBLY ARKANSAS POWER & LIGHT CO DOMINION NUCLEAR CONNECTICUT GEORGIA POWER COMPANY D0142NB BUMPER ASSEMBLY AMEREN UE AMERGEN ENERGY CO LLC ARIZONA PUBLIC SERVICE CO ARKANSAS NUCLEAR ONE BALTIMORE GAS & ELECTRIC CO.

DETROIT EDISON CO DOMINION NUCLEAR CONNECTICUT EDISON MATERIAL SUPPLY LLC ENTERGY OPERATIONS INC.

EXELON NUCLEAR FLORIDA POWER & LIGHT COMPANY GEORGIA POWER COMPANY IOWA ELECTRIC LIGHT & POWER CO NEW YORK POWER AUTHORITY NUCLEAR MANAGEMENT COMPANY OMAHA PUBLIC POWER DISTRICT PECO ENERGY COMPANY PORTLAND GENERAL ELECTRIC CO PROGRESS ENERGY CAROLINAS INC.

R E GINNA NUCLEAR POWER PLANT TOLEDO EDISON CORP.

VIRGINIA POWER COMPANY WISCONSIN PUBLIC SERVICE CORP, Page 1 of 6

Apr. 4. 2008 3:17PM Foxboro Co. No. 0737 P. 4/8 SUPPLEMENTAL INFORMATION APRIL 4, 2008 ATTACHMENT I PART NO. DESCRIPTION CUSTOMER NAME E0285VX POTENTIOMETER AMEREN UE E0307TE RESISTOR OMAHA PUBLIC POWER DISTRICT G01 14AE CABLE ASSEMBLY AMERGEN ENERGY CO LLC G0114DW CABLE ASSEMBLY AMERGEN ENERGY CO LLC EDISON MATERIAL SUPPLY LLC G P U NUCLEAR G0114DX MOTOR SUPPORT EXELON NUCLEAR G0114HD DISPLAY INDICATOR (RED) ARIZONA PUBLIC SERVICE CO ARKANSAS POWER & LIGHT CO FLORIDA POWER & LIGHT COMPANY FPL ENERGY SEABROOK LLC NEBRASKA PUBLIC POWER DISTRICT G01 14HE DISPLAY INDICATOR ARIZONA PUBLIC SERVICE CO.

(GREEN) ARKANSAS POWER & LIGHT CO EDISON MATERIAL SUPPLY LLC ENTERGY OPERATIONS INC EXELON NUCLEAR FLORIDA POWER & LIGHT COMPANY PACIFIC GAS & ELECTRIC COMPANY PROGRESS ENERGY FLORIDA INC.

G0114HG DISPLAY INDICATOR (BLUE) ARKANSAS POWER & LIGHT CO EDISON MATERIAL SUPPLY LLC ENTERGY OPERATIONS INC EXELON NUCLEAR FPL ENERGY FPL ENERGY SEABROOK LLC G01 14NK CHART DRIVE MOTOR AMERGEN ENERGY CO LLC ARIZONA PUBLIC SERVICE CO EDISON MATERIAL SUPPLY LLC ENTERGY NUCLEAR OPERATIONS INC ENTERGY NUCLEAR VERMONT YANKEE EXELON NUCLEAR FPL ENERGY NEBRASKA PUBLIC POWER DISTRICT WISCONSIN PUBLIC SERVICE CORP.

G0114PP DRIVE CABLE AMERGEN ENERGY CO LLC ARIZONA PUBLIC SERVICE CO.

EDISON MATERIAL SUPPLY LLC NEBRASKA PUBLIC POWER DISTRICT PROGRESS ENERGY FLORIDA INC.

Page 2 of 6

Apr, 4. 2008 3:17PM Foxboro Co. No, 0737 P. 5/8 SUPPLEMENTAL INFORMATION APRIL 4, 2008 ATTACHMENT 1 PART NO. DESCRIPTION CUSTOMER NAME G01 14PQ CABLE ASSY ARIZONA PUBLIC SERVICE CO.

ARKANSAS NUCLEAR ONE EDISON MATERIAL SUPPLY LLC ENTERGY EXELON NUCLEAR FLORIDA POWER & LIGHT COMPANY PHILADELPHIA ELECTRIC CO PROGRESS ENERGY FLORIDA INC.

G01 14PR CABLE ASSY ARIZONA PUBLIC SERVICE CO.

ARKANSAS POWER & LIGHT CO EDISON MATERIAL SUPPLY LLC EXELON NUCLEAR FLORIDA POWER & LIGHT CO NEBRASKA PUBLIC POWER DISTRICT PROGRESS ENERGY FLORIDA INC.

G(0114PU CABLE ASSY ARIZONA PUBLIC SERVICE CO.

ARKANSAS NUCLEAR ONE ,

EDISON MATERIAL SUPPLY LLC ENTERGY EXELON NUCLEAR PROGRESS ENERGY FLORIDA INC.

G0115KB SPRING ARIZONA PUBLIC SERVICE CO.

ARKANSAS POWER & LIGHT CO EXELON NUCLEAR HO183AC CAPACITOR ARIZONA PUBLIC SERVICE CO DOMINION NUCLEAR CONNECTICUT EDISON MATERIAL SUPPLY LLC FIRST ENERGY CORP.

MAINE YANKEE ATOMIC POWER PROGRESS ENERGY FLORIDA INC.

HO183DS CAPACITOR AMERGEN ENERGY CO LLC DOMINION NUCLEAR CONNECTICUT EDISON MATERIAL SUPPLY LLC ENTERGY NUCLEAR OPERATIONS INC FIRST ENERGY CORP FPL ENERGY SEABROOK LLC --

G P U NUCLEAR NEW YORK POWER AUTHORITY PROGRESS ENERGY FLORIDA INC.

WOLF CREEK NUCLEAR OPERATING H0183GT CAPACITOR AMERGEN ENERGY CO LLC EDISON MATERIAL SUPPLY LLC FIRST ENERGY CORP.

G P U NUCLEAR CORP Page 3 of 6

Apr, 4, 2008 3:18PM Foxboro Co. No, 0737 P. 6/8 SUPPLEMENTAL INFORMATION APRIL 4, 2008 ATTACHMENT 1 PART NO. DESCRIPTION CUSTOMER NAME HO1 53GU CAPACITOR AMERGEN ENERGY CO LLC EDISON MATERIAL SUPPLY LLC FIRST ENERGY CORP, KO120RE CAPACITOR AMERGEN ENERGY CO LLC ARIZONA PUBLIC SERVICE CO.

DOMINION NUCLEAR CONNECTICUT EDISON MATERIAL SUPPLY LLC ENTERGY NUCLEAR OPERATIONS INC FIRST ENERGY CORP.

G P U NUCLEAR CORP NEW YORK POWER AUTHORITY NUCLEAR MANAGEMENT COMPANY NEW YORK POWER AUTHORITY N0110AM CAPACITOR CONSOLIDATED EDISON CO OF N Y DOMINION NUCLEAR CONNECTICUT EDISON MATERIAL SUPPLY LLC ENTERGY NUCLEAR OPERATIONS INC FIRST ENERGY CORP.

NUCLEAR MANAGEMENT COMPANY R E GINNA NUCLEAR POWER PLANT TVA WESTINGHOUSE ELECTRIC WISCONSIN PUBLIC SERVICE CORP.

N0262AB FUSE AMERGEN ENERGY CO LLC INDIANA MICHIGAN POWER CO.

ARIZONA PUBLIC SERVICE CO EDISON MATERIAL SUPPLY LLC G P U NUCLEAR GEORGIA POWER COMPANY NEW YORK POWER AUTHORITY NORTHERN STATES POWER CO PROGRESS ENERGY FLORIDA INC.

TVA N0268AX LAMP EXELON NUCLEAR SOUTHERN CALIFORNIA EDISON CO N0268BP LAMP EXELON GENERATION COMPANY LLC FLORIDA POWER & LIGHT COMPANY TVA WOLF CREEK NUCLEAR OPERATING N0279CT RELAY AMEREN UE PROGRESS ENERGY FLORIDA INC.

WOLF CREEK NUCLEAR OPERATING Page 4 of 6

Apr. 4, 2008 3:18PM Foxboro Co. No. 0737* P. 7/8 SUPPLEMENTAL INFORMATION APRIL 4, 2008 ATTACHMENT 1 PART NO. DESCRIPTION CUSTOMER NAME NO300LS PLASTIC GUIDE AMEREN UE AMERGEN ENERGY CO LLC ARIZONA PUBLIC SERVICE CO ARKANSAS NUCLEAR ONE BALTIMORE GAS & ELECTRIC CO.

DETROIT EDISON CO EDISON MATERIAL SUPPLY LLC ENTERGY OPERATIONS INC.

EXELON NUCLEAR FLORIDA POWER.& LIGHT COMPANY G P U NUCLEAR IOWA ELECTRIC LIGHT & POWER CO NEW YORK POWER AUTHORITY NUCLEAR MANAGEMENT COMPANY PECO ENERGY COMPANY PROGRESS ENERGY CAROLINAS INC.

R E GINNA NUCLEAR POWER PLANT VIRGINIA POWER COMPANY WISCONSIN PUBLIC SERVICE CORP.

N0306AY RELAY DOMINION NUCLEAR CONNECTICUT N031OWA PUSH BUTTON, MARKED AMEREN UE "AUTO" COMMONWEALTH EDISON CO EXELON GENERATION COMPANY LLC WOLF CREEK NUCLEAR OPERATING N031OWB PUSH BUTTON, MARKED AMEREN UE "MANUAL" WOLF CREEK NUCLEAR OPERATING N0311HU JUMPER WOLF CREEK NUCLEAR OPERATING P0151XU CONNECTOR TERMINAL AMERICAN ELECTRIC POWER BLOCK, 32 POSITION P0162AX BATTERY, 3V AMERGEN ENERGY CO LLC BALTIMORE GAS & ELECTRIC CO DOMINION NUCLEAR CONNECTICUT EDISON MATERIAL SUPPLY LLC ENTERGY NUCLEAR OPERATIONS INC NINE MILE POINT NUCLEAR STATIO EXELON NUCLEAR NEW YORK POWER AUTHORITY R E GINNA NUCLEAR POWER PLANT TOLEDO EDISON CORP.

VIRGINIA POWER COMPANY Page 5 of 6

Apr. 4, 2008 3:18PM Foxboro Co. No, 0737 P. 8/8 SUPPLEMENTAL INFORMATION APRIL 4, 2008 ATTACHMENT 1 PART NO. DESCRIPTION CUSTOMER NAME P0170BR WIRE AMEREN UE ARIZONA PUBLIC SERVICE CO CONNECTICUT YANKEE ATOMIC DOMINION NUCLEAR CONNECTICUT FIRST ENERGY CORP SOUTHERN CALIFORNIA EDISON CO X0168FQ LOCK DOMINION NUCLEAR CONNECTICUT OMAHA PUBLIC POWER DISTRICT PECO ENERGY COMPANY X0170DA FAN AMERICAN ELECTRIC POWER DOMINION NUCLEAR CONNECTICUT GEORGIA POWER COMPANY X0171 PZ KEY OMAHA PUBLIC POWER DISTRICT PECO ENERGY COMPANY Page 6 of 6