ML073370759

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Er 05000302-07-301; Progress Energy Florida; 10/22-25/2007 & 10/30/2007; Crystal River Unit 3, NRC Examination Report
ML073370759
Person / Time
Site: Crystal River 
(DPR-072)
Issue date: 12/03/2007
From: Widmann M
Division of Reactor Safety II
To: Young D
Progress Energy Florida
References
50-302/07-301
Download: ML073370759 (11)


See also: IR 05000302/2007301

Text

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION II

SAM NUNN ATLANTA FEDERAL CENTER

61 FORSYTH STREET, SW, SUITE 23T85

ATLANTA, GA 30303-8931

December 3, 2007

Mr. Dale E. Young, Vice President

Crystal River Nuclear Plant (NA1B)

ATTN: Supervisor, Licensing &

Regulatory Programs

15760 West Power Line Street

Crystal River, FL 34428-6708

SUBJECT:

CRYSTAL RIVER UNIT 3 - NRC EXAMINATION REPORT 05000302/2007301

Dear Mr. Young:

During the period of October 22-25, 2007, the Nuclear Regulatory Commission (NRC)

administered operating examinations to employees of your company who had applied for

licenses to operate your Crystal River Unit 3. At the conclusion of the examination, the

examiners discussed the examination questions and preliminary findings with those members of

your staff identified in the enclosed report. The written examination was administered by your

staff on October 30, 2007.

Two Senior Reactor Operator (SRO) applicants passed both the written and operating

examinations. Two SRO applicants failed the administrative portion of the operating test and

one SRO applicant failed the written examination. There was one post examination comment.

This comment is summarized in Enclosure 2. A Simulation Facility Report is included in this

report as Enclosure 3.

In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter

and its enclosures will be available electronically for public inspection in the NRC Public

Document Room or from the Publicly Available Records (PARS) component of NRC's document

system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-

rm/adams.html (the Public Electronic Reading Room).

FPC

2

Should you have any questions concerning this letter, please contact me at (404) 562-4550.

Sincerely,

\\RA\\

Malcolm T. Widmann, Chief

Operations Branch

Division of Reactor Safety

Docket No.: 50-302

License No.: DPR-72

cc: (See page 3)

Enclosures:

1.

Report Details

2.

NRC Post Examination Comment Resolution

3.

Simulation Facility Report

FPC

3

cc w/encls:

Jon A. Franke

Director Site Operations

Crystal River Nuclear Plant (NA2C)

Electronic Mail Distribution

Michael J. Annacone

Plant General Manager

Crystal River Nuclear Plant (NA2C)

Electronic Mail Distribution

Phyllis Dixon

Manager, Nuclear Assessment

Crystal River Nuclear Plant (NA2C)

Electronic Mail Distribution

Stephen J. Cahill

Engineering Manager

Crystal River Nuclear Plant (NA2C)

Electronic Mail Distribution

R. Alexander Glenn

Associate General Counsel (MAC - BT15A)

Florida Power Corporation

Electronic Mail Distribution

Steven R. Carr

Associate General Counsel - Legal Dept.

Progress Energy Service Company, LLC

Electronic Mail Distribution

Attorney General

Department of Legal Affairs

The Capitol

William A. Passetti

Bureau of Radiation Control

Department of Health

Electronic Mail Distribution

Craig Fugate, Director

Division of Emergency Preparedness

Department of Community Affairs

Electronic Mail Distribution

Chairman

Board of County Commissioners

Citrus County

110 N. Apopka Avenue

Inverness, FL 36250

Jim Mallay

Framatome Technologies

Electronic Mail Distribution

Daniel L. Roderick

Vice President, Nuclear Projects and

Construction

Crystal River Nuclear Plant

Electronic Mail Distribution

Mr. Richard Hons

Training Manager

Crystal River Nuclear Plant

8200 W Venable Street

Crystal River, FL 34429

Tallahassee, FL 32304

David M. Varner

Manager, Support Services - Nuclear

Crystal River Nuclear Plant

Electronic Mail Distribution

_________________________

OFFICE

RII:DRS

RII:DRS

RII:

SIGNATURE

MTM

MAB7

SJV

NAME

M.Widmann

M. Bates

S. Vias

DATE

12/ /2007

12/ /2007

12/ /2007

12/ /2007

12/ /2007

12/ /2007

12/ /2007

E-MAIL COPY?

YES

NO YES

NO YES

NO YES

NO YES

NO YES

NO YES

NO

Enclosure 1

NUCLEAR REGULATORY COMMISSION

REGION II

Docket No.:

50-302

License No.:

DPR-72

Report No.:

05000302/2007301

Licensee:

Progress Energy Florida (Florida Power Corporation)

Facility:

Crystal River Unit 3

Location:

15760 Power Line Street

Crystal River, FL 34428

Dates:

Operating Tests - October 22 - 25, 2007

Written Examination - October 30, 2007

Examiners:

M. Bates, Chief, Senior Operations Engineer

G. Laska, Senior Operations Examiner

R. Walton, Operations Engineer

Approved by:

Malcolm T. Widmann, Chief

Operations Branch

Division of Reactor Safety

Enclosure 1

SUMMARY OF FINDINGS

ER 05000302/2007301, 10/22-30/2007; Crystal River Unit 3; Licensed Operator Examinations.

The NRC examiners conducted operator licensing initial examinations in accordance with the

guidance in NUREG-1021, Revision 9, Operator Licensing Examination Standards for Power

Reactors. This examination implemented the operator licensing requirements of 10 CFR

§55.41, §55.43, and §55.45.

The NRC administered the operating tests during the period of October 22-25, 2007. Members

of the Crystal River Unit 3 training staff administered the written examination on October 30,

2007. The written examinations and the operating tests were developed by the Crystal River

Training Staff.

Two SRO applicants passed both the operating test and written examination. Two SRO

applicants failed the administrative portion of the operating test. One SRO applicant failed the

written examination. One SRO applicant was issued an operating license; however, one of the

SRO applicants who passed the written examination and operating test, passed the written

examination with an overall score between 80% and 82%. This applicant was issued a letter

stating that he passed the examination and issuance of his license has been delayed pending

any written examination appeals that may impact the licensing decision for his application.

There was one post examination comment.

No findings of significance were identified.

Enclosure 1

Report Details

6.

OTHER ACTIVITIES

4OA5 Operator Licensing Initial Examinations

a.

Inspection Scope

The Crystal River Unit 3 Training Staff developed the operating test and written

examinations in accordance with NUREG-1021, Operator Licensing Examination

Standards for Power Reactors, Revision 9. The licensees examination team reviewed

the proposed examinations. Examination changes agreed upon between the NRC and

the licensee were made according to NUREG-1021 and incorporated into the final

version of the examination materials.

The examiners reviewed the licensees examination security measures while preparing

and administering the examinations to ensure examination security and integrity

complied with 10 CFR 55.49, Integrity of Examinations and Tests.

The examiners evaluated five SRO applicants who were being assessed under the

guidelines specified in NUREG-1021. The examiners administered the operating tests

during the period of October 22-25, 2007. Members of the Crystal River Unit 3 training

staff administered the written examination on October 30, 2007. The evaluations of the

applicants and review of documentation were performed to determine if the applicants,

who applied for licenses to operate the Crystal River Unit 3, met requirements specified

in 10 CFR 55, Operators Licenses.

b.

Findings

No findings of significance were identified.

The NRC determined that the details provided by the licensee for the walkthrough and

simulator tests were within the range of acceptability expected for the proposed tests.

Two SRO applicants passed both the operating test and written examination. Two SRO

applicants failed the administrative portion of the operating test. One SRO applicant

failed the written examination.

The final RO and SRO written examinations with knowledge and abilities (K/As) question

references/answers, examination references, and licensees post examination

comments may be accessed in the ADAMS system (ADAMS Accession Numbers,

ML073321278, ML073321274, and ML073321268).

The examination team noted two generic weaknesses associated with applicant

performance on the administrative section of the operating test. The applicants

displayed a weakness with their ability to correctly determine emergency action level

classifications and determining protective action recommendations. The applicants also

displayed weaknesses in generating a tagging order in accordance with plant

administrative procedures. Copies of all individual examination reports were sent to the

facility Training Manager for evaluation and determination of appropriate remedial

training.

3

Enclosure 1

4OA6 Meetings

Exit Meeting Summary

On October 25, 2007, the examination team discussed generic issues with

Mr. D. Young and members of the Crystal River Unit 3 staff. The inspectors asked the

licensee whether any materials examined during the inspection should be considered

proprietary. No proprietary information was identified.

PARTIAL LIST OF PERSONS CONTACTED

Licensee personnel

D. Young, Vice President - CR3

J. Franke, Director Site Operations

R. Hons, Manager Training

P. Dixon, Manager Nuclear Assessment

M. Van Sicklen, Manager Operations Training

M. Broussard, Supervisor Operator Initial Training

B. Wunderly, Manager Shift Operations

D. Herrin, Licensing

F. Lawrence, Nuclear Operations Instructor

F. Dola, Training

NRC personnel

G. Laska, Senior Operations Examiner

Enclosure 2

NRC Resolution to the Crystal River Post Examination Comment

A complete text of the licensees post-exam comments can be found in ADAMS under

Accession Number ML073321268.

ADMIN JPM - Equipment Control, Develop an Operations Clearance for FWP-7

LICENSEE COMMENT:

The licensee contends that double valve isolation on the discharge side of FWP-7 is not

a critical aspect for successful completion of the task. The licensee contends that the

safety afforded by double isolation is met if an operator only tags a single manual

isolation because there is a check valve between the high energy source and the

maintenance boundary. The licensee contends that with one valve tagged and the

check valve functioning as designed, two failures would have to occur in order to allow a

high energy source to the work area.

The licensee contends that the OSHA standard requires verification of energy isolation,

which may be accomplished by observation as frequently as necessary if there is a

possibility of reaccumulation of stored energy. The licensee further contends that the

OSHA standard would be met by having a vent open inside the maintenance boundary,

which provides a means of continuously monitoring for stored energy.

After the licensee submitted their formal comment, they also provided evidence that

there were two check valves between the high energy source and the maintenance

boundary. The licensee also provided documentation that they take periodic

temperature readings between these two check valves.

The licensee contends that the double isolation requirement is not criteria for an

unsatisfactory grade for this task.

NRC RESOLUTION:

In accordance with procedure OPS-NGGC-1301, Equipment Clearance, Revision 17,

double isolation is required OR SSO permission shall be obtained and a notification to

the workers shall be included in the special instructions of the clearance order. The

following is an excerpt from Page 31 of the procedure:

When plant design allows, systems that operate with temperatures greater than

200°F, pressures greater than 500 psig, caustic or acid systems (excluding boric

acid) should be isolated from the work area by two in series closed valves when

the system is to be breached. SSO permission shall be obtained to hang any

clearance that meets the above requirements and does not use double valve

isolation. This permission and a notification to the workers of the clearance

boundary limitations shall be noted in the clearance Special Instructions.

Furthermore, OPS-NGGC-1301 also states that check valves should not be used as

clearance boundaries, but if they are used, then the check valve is required to be tagged

and a vent path between the check valve and the maintenance boundary must be

established and tagged. The following is an excerpt from page 87 of the procedure:

2

Enclosure 2

Boundary

Device

Restrictions

Tagout Method

Check Valve

- Should not be used as a

boundary device

- If used, place a tag on the check valve to

prevent inadvertent removal from the

system

- If possible, establish a vent path between

the check valve and work location

- Tag the vent path if possible

The task was designed to allow the applicants to receive credit for successful completion

of the task if single isolation was used on the discharge side of FWP-7 if SSO

permission was obtained and the special instructions in the clearance order contained a

notification to the work group. When using single valve isolation, the applicants were

required to either write these administrative requirements on the clearance order, or

state to the examiner that these administrative requirements would apply.

The Job Performance Measure (JPM) Task Standard, the standard that was required to

be met in order to successfully complete the task, was to develop the clearance

boundary in accordance with OPS-NGGC-1301. Therefore, the NRC disagrees with the

licensees contention because OPS-NGGC-1301 requires either double isolation on the

discharge side of FWP-7 OR that SSO permission is obtained for single isolation and

that the work group notification is stated in the special instructions. OPS-NGGC-1301

also states that check valves should not be used as a boundary device. The NRC

believes the answer key was correct as written in the approved examination. In order to

complete the task with a satisfactory score, an applicant was required to either use

double isolation on the discharge side of FWP-7 OR obtain SSO permission for using

single isolation and make the appropriate work group notification in the special

instructions of the clearance order.

Enclosure 3

SIMULATION FACILITY REPORT

Facility Licensee: Crystal River Unit 3

Facility Docket Nos.: 05000302

Operating Tests Administered on: October 22-25, 2007

This form is to be used only to report observations. These observations do not constitute audit

or inspection findings and, without further verification and review in accordance with IP

71111.11, are not indicative of noncompliance with 10 CFR 55.46. No licensee action is

required in response to these observations.

While conducting the simulator portion of the operating tests, examiners did not observe any

simulation fidelity issues.