ML071360096

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Steam Generator Tube Inspection Report
ML071360096
Person / Time
Site: Palo Verde Arizona Public Service icon.png
Issue date: 05/03/2007
From: Hesser J
Arizona Public Service Co
To:
Document Control Desk, NRC/NRR/ADRO
References
102-05698-JHH/DFH 2-SR-2006-001-00
Download: ML071360096 (38)


Text

Technical Specification 5.6.8 LA%

A subsidiary of Pinnacle West Capital Corporation John H. Hesser Mail Station 7605 Palo Verde Nuclear Vice President Tel: 623-393-5553 P0 Box 52034 Generating Station Nuclear Engineering Fax: 623-393-6077 Phoenix, Arizona 85072-2034 102-05698-JHH/DFH May 03, 2007 ATTN: Document Control Desk U. S. Nuclear Regulatory Commission Washington, DC 20555-0001

Subject:

Palo Verde Nuclear Generating Station (PVNGS) Unit 2 Docket No. STN 50-529, License No. NPF-51, Steam Generator Tube Inspection Report Attached please find Special Report 2-SR-2006-001-00 prepared and submitted pursuant to Technical Specifications (TS) Reporting Requirement 5.6.8. This report discusses steam generator tube plugging in Unit 2 during its 1 3 th refueling outage.

By copy of this letter and the enclosure, this Special Report is being provided to the NRC Region IV Administrator and the PVNGS Resident Inspector.

No commitments are being made to the NRC by this letter.

If you have any questions, please contact Ray E. Buzard at (623) 393-5317.

Sincerely, JHH/REB/DFH/gat Attachment cc:

(with attachment)

B. S. Mallett NRC Region IV Regional Administrator M. T. Markley NRC NRR Project Manager G. G. Warnick NRC Senior Resident Inspector for Palo Verde A member of the STARS (Strategic Teaming and Resource Sharing) Alliance Callaway

  • Comanche Peak 9 Diablo Canyon 9

Palo Verde e

South Texas Project e Wolf Creek A40'-/7

Attachment Unit 2 - 1 3 th Refueling Outage Steam Generator Eddy Current Examination Special Report No. 2-SR-2006-001-00

Attachment Unit 2 - 1 3 th Refueling Outage Steam Generator Eddy Current Examination Special Report No. 2-SR-2006-001-00

M U

Palo Verde Nuclear Generating Station UNIT2 U2R13 ARIZONA PUBLIC SERVICE P. O. BOX 52034 PHOENIX, AZ 85072 Prepared by:

Reviewedby:

b

-1 o

  • -/*

Date: '1-26-0 Date:

/

Report Date:

t' eO. -7 Approved by:

(I Commercial Service Date: 9-19-86

INDEX 1.0

SUMMARY

2.0 ORIGINAL EXAMINATION PLAN 3.0 CONDITION MONITORING ASSESSMENT 4.0 EXAMINATION RESULTS 5.0 EXAMINATION TECHNIQUES and EQUIPMENT 6.0 REPAIR TECHNIQUES and EQUIPMENT APPENDIX A - TUBE SUPPORT DIAGRAM, LEGEND, and CODES APPENDIX B - SG 21

SUMMARY

DATA SHEETS APPENDIX C - SG 22

SUMMARY

DATA SHEETS APPENDIX D - PLI and PLP DATA SHEETS APPENDIX E - PLUG HISTORY and TUBE PLUG MAPS APPENDIX F - FORM NIS - 1

UNIT 2 STEAM GENERATOR EDDY CURRENT U2 R13 Refueling Outage 1.0 Summary This report is intended to satisfy the requirements of PVNGS Technical Specification 5.6.8 for the submittal of a Steam Generator Tube Inspection Report. The steam generator (SG) eddy current examination for the 13th refueling outage in Unit 2 (U2R13) was conducted during October 2006.

Mode 4 entry for Unit 2 Cycle 14 was entered on November 7, 2006. The initial examination plan, for both steam generators, is listed in Table 1. This table summarizes the examinations performed for each of the various categories, examination types, extents, and the number of tubes or tube locations completed.

Based on a 100% eddy current examination of both steam generators, the only active damage mechanism identified was volumetric tube degradation (fretting wear) resulting from tube to tube support interaction.

The examinations resulted in a total of 14 tubes being plugged in SG 21, and 17 tubes being plugged in SG 22. A description of the plugging history for these replacement steam generators is contained in Appendix E along with tube plug maps illustrating the plug locations for this outage.

2.0 Original Examination Plan The original examination plan was developed based on the "PVNGS Steam Generator Degradation Assessment" as specified in PVNGS Procedure 81DP-9RCO1 and required by NEI 97-06. In addition, possible damage mechanisms were reviewed along with the specific requirements set forth in Procedure 73TI-9RC01 and the PVNGS Technical Specifications.

The examination plan is summarized in Table 1 of this report.

3.0 Condition Monitoring Assessment Per the Steam Generator Program, as defined in PVNGS Procedure 81DP-9RC01, a condition monitoring evaluation was conducted by PVNGS Engineering. The results indicated that the steam generator tube integrity performance criteria were satisfied for Unit 2 Cycle 13.

All defects exceeding the Technical Specification repair limits or the PVNGS Administrative Plugging criteria were removed from service. The only tubes exceeding PVNGS Technical Specification and Administrative plugging limits were found in a region around the stay cylinder and at either the Batwing (BW) or Vertical Strap (VS3) supports (see Appendix A). This active degradation mechanism is denoted as BWSC in the plugging data sheets provided in Appendix E.

The eddy current results were reviewed with respect to the steam generator performance criteria specified in PVNGS Technical Specification 5.5.9. No tubes were found to exceed the performance criteria integrity limits. The examination results were also compared to pre-outage predictions. The U2 Cycle 13 Operational Assessment had predicted a maximum though-wall depth for Batwing related tube degradation of 48% based on a beginning of cycle (BOC) value of 18%. The deepest indication found during U2R13 was a 49% wear (as measured by Plus Point) in Tube R43C1 12 in SG 22. As such, the prediction was fundamentally accurate and the 20% administrative plugging criterion applied to Batwing degradation in the Stay Cylinder Region was validated.

Although not identified as active degradation, it should be noted that four (4) tubes were preventatively plugged as a consequence of foreign objects. Three (3) tubes in SG 22 were plugged based on wear indications attributed to a foreign object. Both eddy current and FOSAR (visual inspection) results indicated that the object was removed and no longer at the location. The wear indications were classified as volumetric indications (SVIs) and the affected tubes were preventatively plugged and staked (See Table 2). The fourth location was in SG 21. Eddy current examination revealed a potential foreign object (PLP) on a periphery tube (R58C7) in the free-span above the 08C tube support. No tube degradation (wear) was identified. The location could not be accessed for visual confirmation. PVNGS elected to preventatively plug and stake the affected tube as a conservative measure.

The condition monitoring assessment concluded that no tube integrity issues existed in the Unit 2 steam generators, and based on an overall comparison of projected versus actual results for Cycle 13, there were no identified cycle length limitations for U2 Cycle 14. No in situ pressure tests or tube pulls were performed nor required. As such, the Condition Monitoring Assessment concluded that there were no Mode 4 entry restraints.

4.0 Examination Results A summary of the bobbin and rotating coil (RC) examination results is located in Table 2 of this report. In addition, Appendix A contains a reference drawing of steam generator support locations.

The summary data sheets of Appendices B and C list all tubes in each steam generator with indications expressed as a percent wall thickness reduction, or as an analysis code. Appendix D contains summary data sheets for tubes classified as possible loose parts.

5.0 Examination Techniques and Equipment The eddy current examinations were performed by Westinghouse Electric Company using Zetec MIZ-70 digital data acquisition instrumentation or the Core Star OMNI 200 instrumentation.

Westinghouse Anser acquisition software was utilized with both systems. The following frequencies were used for the tube examinations:

Bobbin Coil RC 500 KHz 300 KHz 300 KHz 200 KHz 100 KHz 100 KHz 35 KHz 35 KHz

Notes: For bobbin coil examinations these frequencies were utilized in both differential and absolute modes.

All tubing was examined with Zetec manufactured bobbin coil probes and Zetec RC style probes.

Bobbin probes manufactured by Core Star and TRC were also utilized. Probe diameters were 0.540" to 0.610". Plus Point RC probes were used for the detection and characterization of the volumetric indications. Data acquisition in both steam generators was facilitated by using Westinghouse Pegasys fixtures configured with either a quad or dual guide tube in each of the hot and cold legs.

Fiber optic cable was used from containment to the data acquisition room located at the PVNGS North Annex. Primary and secondary analysis was all performed on site. The Primary and Secondary Resolution Analysts, Independent Review Analysts, and data management were also located at PVNGS in the North Annex. Westinghouse provided the data acquisition and primary data analysis. Anatec International, Inc. provided the secondary data analysis.

Each individual from Westinghouse and Anatec International, Inc. who performed data analysis was required to complete and pass a PVNGS site specific Eddy Current Data Analysis Course as well as an associated performance examination with at least an 80% proficiency. All individuals performing data analysis were also required to have Qualified Data Analyst (QDA) certification.

6.0 Repair Techniques and Equipment All repairswere performed utilizing the Westinghouse mechanical rolled plug. The plugs were installed in accordance with the PVNGS work control process utilizing the Pegasys fixtures and associated remote plugging equipment.

TABLE 1 EXAMINATION

SUMMARY

SCOPE DESCRIPTION SG 21 SG 22 Exam Description Extents Scope Scope FULL LENGTH TEC-TEH 12355 12354 BOBBIN HOT STRAIGHT SECTION TEH-08H 261 319 BOBBIN

  • COLD STRAIGHT SECTION TEC-08C 278 206 BOBBIN
  • HOT STRAIGHT VARIOUS 34 31 RC HOT U & SQUARE BEND VARIOUS 91 68 RC COLD STRAIGHT VARIOUS 57 315 RC COLD U & SQUARE BEND VARIOUS 15 19 RC Notes:
1.
  • Bobbin examinations were not performed on the short radius U-bends

TABLE 2 INDICATION

SUMMARY

DAMAGE STEAM GENERATOR STEAM GENERATOR MECHANISM 21 22 WEAR 0%- 100%

56 83 PLUGGED (13)

(13)

Possible Loose Parts PLI 0

0 PLP 19 I1 PLUGGED (1)

(0)

Volumetric Indications SVI/MVI 0

4 PLUGGED (0)

(3)

  • PREVENTATIVE (0)

(1) **

PLUGGED U2R13 (14)

(17)

TOTAL PLUGGED / %

(33 / 0.3%)

(37 / 0.3%)

NOTES

1. Numbers in (X) are tubes numbers plugged in each category
2. The above represent the numbers of tubes; not indications
3.
  • 3 tubes were plugged based on PLP wear. No loose part was identified at the location
4. ** 1 tube was plugged to install a stabilizer adjacent to a plugged, but not stabilized Batwing stay cylinder tube.

APPENDIX A TUBE SUPPORT DIAGRAM, LEGEND, and ANALYSIS CODES

PVNGS Steam Generator REPLACEMENTS I

Center of 08H to 08C Row I - 17.415 Row 2 - 19.736 Row 3 - 22.056 Row 4 - 24.377 Row 5 - 26.698 Row 6 - 29.019 I

LEGEND ROW:

Indicates the row number of a given tube.

COL:

Indicates the column number of a given tube.

VOLTS:

Indicates the peak-to-peak voltage of a given indication response.

DEG:

The measured phase angle of a given indication response.

IND:

Indicates the analysis code or PCT for percent PCT:

The percent through the tube wall of a given indication CHN:

Indicates the channel used to measure and evaluate the referenced indication LOCN:

Gives indication location at INCH1 to INCH2 relative to known landmarks such as supports, vertical straps, and batwings. Typical location codes are as follows:

CRLEN:

BEGT and ENDT:

PDIA:

PTYPE:

CAL:

L:

COM:

  1. 1 Vertical Strap.......................... VS1
  1. 1 Batwing....................................

BW 1

  1. 1 Support Plate in Hot Leg.......... 01H
  1. 7 Support Plate in Cold Leg............. 07C Top Tube Sheet Cold Leg.................. TSC Tube End Hot Leg.............................. TEH Tube End Cold Leg............................ TEC Indicates the flaw length Indicates the beginning and end of the test; together they document the examination extent Documents the probe diameter The last two characters indicates the probe type used for examination MF-bobbin coil mid-frequency (Zetec)

WR-bobbin coil mid-frequency (Westinghouse Replaceable)

SF-bobbin coil spring flex HP or HZ-RC +point solid body FP or FZ-RC +point,. 115 flexible MZ- +point flexible modular MB-RC mag bias +point PH-RC +point HF and MF flexible for UBends Indicates calibration number Indicates the leg the examination was conducted from This comment field is utilized to document the UTIL1 and UTIL2 sizing measurements and APS Level III comments

Analysis CODES:

Absolute Drift.....................................................................

A DI Apex Anom aly....................................................................

APA After Pressure Test..............................................................

APT Bad Data............................................................................

BDA Bulge...................................................................................

BLG Deposit................................................................................

DEP Dent from History...............................................................

DN H Dent.....................................................................................

DNT Distorted Support Signal W ith Indication........................... DSI DSI from History................................................................

DSH Distorted Top of Tubesheet With Indication....................... DTI Geom etric Indication......................................................

G EO ID Chatter...........................................................................

IDC Indication N ot Found..........................................................

IN F Indication N ot Reportable...................................................

IN R Location N ot Correct..........................................................

LN C M ultiple Volum etric Indication...........................................

M V I N o Detectable Defect..........................................................

N DD N o Discontunity Found.......................................................

N DF Non-Quantifiable Indication..........................

NQI N o Tube Sheet Expansion...................................................

N TE Obstructed...........................................................................

OBS Previous Bobbin Call..........................................................

PBC Positive Identification.........................................................

PID Positive Identification Verified...........................................

PIV Possible Loose Part with Indication....................................

PLI Possible Loose Part.............................................................

PLP Previous RC Call.................................................................

PRC Possible Support Anom aly..................................................

PSA Possible Support Indication................................................

PSI Retest W ith 3 coil Probe.................................................

R3C Retest Identification Check.................................................

RID Retest with M agnetic Bias RC Probe..................................

RM B Single Volum etric Indication..............................................

SVI Sludge.................................................................................

SLG To Be Plugged....................................................................

TBP Util2 CODES:

Batwing W rapper Bar W ear................................................

BW W Change..........................................................................

CH Data Quality Acceptable.....................................................

DQA History Review...............................................................

HR Inside Diam eter...............................................................

ID NEW...................................................................................

N EW No Change.....................................................................

N C N o Loose Part Present.........................................................

N LP M anufacturing Induced Groove..........................................

M IG M anufacturing Abnorm ality................................................

LAP Outside D iam eter..........................................................

O D Pit like indication................................................................

PIT Stake...............................................................................

SK Senior Level III Review.................................................

SR Tube to Tube W ear.............................................................

TTW Volum etric Inside Diameter................................................

VID

APPENDIX B STEAM GENERATOR 21

SUMMARY

DATA SHEETS

36 -

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NJI 46 97 94 97 D3O 31 PL 8Z

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NJ 46 97 17 83 D!

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NJI 46 ST 3 09 65 PCT 35 P3 8411 78 0844 433

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.95 70 PCT

."0 73 POT 31 111 DZ!

18 01 D3C 1069 71 PCT 58 05 PCI

.70 113 03!

1 39 73 PCT

.35 114 DSH 03 129 D31

.49 168 D11!

1.81 00 PCT 1 28 00 PCT

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PC 72 PCT 29 157 D3014 15 134 DS!1 39 95 PCT 10 120 0)3!

1.33 72 PCT

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2 78 73 PCT

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1.74 72 PCT 91 09 PCT

.10 112 D3C

.47 124 CS!

.25 112 D3H

.78 80 PCT 1.10 73 PCT

.77 02 PCT

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.28 127 D3C I 19 01 PCY

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2.20 04 PCT

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  • --------------------------------------------------+...

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P1 DM2t 82 TEC TEN

.010 ZBACC 17 HI I

45 162 4C 123 D=1 13 PI V13

-1 01 TEC TEN

.610

.A8C ID NJ H

I 45 1:0 15 17 05 PCT

+/-.

P3 V33

- 83 VI3 V33

.580 IPUF" 77 Hi I

47 120 44 1+/-5 031 14 P1 133

-1 00 TIC TEN

.610 ZBA"C 18 NJ I

47 1+/-0 10.8 09 PCT

.5 P3 V33

-1.00 V83 V33

.580 ZPUFZ 77 H"

1 38 121 53 129 DSH 10 P

V-33 75 TIC TEN

.010 ZBA-C i

NJ HI 154 1+/-1

+/-2 141 D3!

9 PI V32 73 TEC TEN

.610 Z1A8C 41 Hj 154 121 0

s 06 PCT 10 P3 V32 80 Ve2 Vat

.580 ZPUF 77 HI I

161 132 52 107 DOS!

+/-3 Pi 131 Do TEC TEI

.010 1BA-C 43 HI I

101 132 23 84 OS!

13 PI V34 88 TEC TEN

.810 ZBACC 43 HI 101 132 1.77 70 PCT 24 P3 V11 9+/-

V8+/-

Val

.560 ZPUF:

77 NI 101

+/-32 7-7 71 POT 14 P3 V.14 1 14 V94 V&4

.580 "PUFZ 80 Cj I

101 134 22 37 DOS 8

PI V31 88 TEC TEN

.010 184:0 44 HI 101 134

+/-

125 DOS!

7 PI VZ3 80 TEC TEN

.010 3BA8'C 44 HI 101 134 1 22 71 POT 17 P3 Val 84 Wei Vol

.580 ZPUF1 77 HI 161 134 95 73 PCT 17 P3 V35 1 14 V25 W85

.580 ZPUFr:

so CI 34 137 18 A1 DS!

0 PI "H

09 TEC TEN

.18D BAC.

22 HI 34 137

.04 81 POT 12 P3 DON

- 78 CoN 0dM

.60 IP2N:

73 HA RON COL VOLT.

0C6 INC PER CHN LOCO INCHI INCH.2 CLENI BEGT KNOT P0IA PTYPE CAL L CONI 4- -

4 Tubes: ;50 RiCofdS: 136 3

APPENDIX C STEAM GENERATOR 22

SUMMARY

DATA SHEETS

--+/-2 Percent calls Palo Verde 2 U11813 PV8*,02 20601016 19.26.+/-N8o w843 45 1 IO0 COL VOLT3 DES TWO PER CNN LOCH 2N*'1I NC08 CORLEN BEST £N8T P81A PTVPE CAL LI C0M 4- -- -4, -- -

35 84 90 I51 137 152 152 113 I118 lis 156 I156 1158 150 101 161 14 I 04 I161 101 161 84 84 34 30 30 30 so go 37 37, 38 36 38 38 47 1

.28 125 Ot1 19 PI mN

9

+/-1 34 34 41 48 s5 57 57 57 66 04 08 66 60 0G 73 71 76 76 77 77 81 81 al 81 84 84 85 85 as 88 13 315 22 17 16 65

.27 45 19 Is

.77 44 B7 28 W,,

77 38 9S

+/-4

.91

  • 33 57 67 7I

&S 69 d8 91

  • 133 8.I

+/-2

.54

.38

.2 1.00 61.

27 1"1 D.al 78 POT 138 Del 13',. O:1 75 Del 07

  1. i!

1+/-8 Del 69 POT 115 Del 77 POT 132 08]

72-POT 76 Del 78 POT

+/-6 081[

78 POT 131 081 83 POT 138 081 79 POT 147 D08 74 POT 141 031 72c POT 84 -PCT 58 081 77 POT 60 081 101 08!Z 93 POT 75 POT 73 081 79 POT 74 Dal 86 POT 64 0Do 69 08!

"6 POT 79 POT 113 081i V22 Doe 980 V33 Dow 110 11c V33 V3+/-

83+/-

V33 1133 V33 S31 BtlZ V31 WZL V33 V83 BWZ W31 9l*4 V32 V82 BW12 wi2 w83 W22 aw4l 9*4+/-

V13 v*2 233 8142 V83

.86

.96

.83

-1.00

.112 35.60 4.52

-1.06

-1.01

-.78

.90

.63

.58

, 74

.7,

.51

.90

.51

.900

-410

-.03

-. 70

-. 87

.76

  • 70

-.84

-.84

-. 60

-.84

-. 94

-. 73

-.85

-. 88

.87

-. 72

-. 95 TEN "EC .610

94:0 11 Cl TEN TEN TEN TEN 821 TEN 110 TEN TEN T22 TEC TEC 823 TEC 110 I"C TEC Va3 TEC 110 TEC 821 TEC

@8N TEC1 TEC TEC TEC 90*8 TEC 0NO TEC TEC TEC TEC 882 TEC TEC TEC 832 TEC 11C TEC TEC C22 TEN "23 TEN E33 TEN V "

TEN TEN V83 TEN was TEN TEN 823 TEN TEN TEN V23 W23 TEN 823 TEN "8+/-3 TEN TEN W23 E33 TEN

.610

.589

.OLD

.,10

.580

.008

.ale

.010

.589

. 810

.380

.6010

.Ale 5*80

. al e

.010

.500 5010

.380 6010

.580 5300

  • 5891

.010

.610

.580

,580

.610

.589

.589 ale3

B420

-PUF-"

T' BA-C ZBA::

94:C 9PUF:

ZBAZC Z-BA:C

--PUFZ ZBAZC

-.PUF"

8CC ZBA:'C
  • "PUF:
pnc
94:0 ZB:ZC

.PU4F0 MBAZO ZPUFZ 29420 T.PtJ*

BAZC ZEU*ZC ZPMw:

ZP9:0

BAZC

"*BAZC 23UF"

Buv:
BA9C

-.PUFI-ZBAZO 30 19 15 GI 26 61 34 7o 36 35 61 52 01 1

01 38 as 38 81 37 6l 38 86 38 61 3

al 13 6l 3

3 61 8s 18 61 I

61 3

3 as Cl NJ Cl Cl Cl NI LAP Cl 01004 CI Cl NJ NJ NJ "I

NJ NI NJ HN CI NJ NJ NI NJ NJ NI NI NI NI Cl HIDD Cj Cl NJ 142 8

.38 128 Dl 19 PI awl

-.87 TEC TEN

.81:

ZAZ:

3 NI 422 88 101 POT 1Z P3 9*1

-. 70 am814 3

.360 ZPPFU 61 NJ 4I 80 51 1+/-: 081 15 PI B*1

.71 TEC TEN

.619 ZBA:4:

3 HN 48 89 1 18 79 POT

=

P3 94I

.77 IN M8253.ow aM:

61 48 80 1 6 116 0D!

33 P1 DWI

.06 TEC TEN

.010 9 A9Z4 3N j 48 80 1.82 731 PT 30 P3 9*I

.89 BI1 823

.580Mw:

Ol NI 132 80 53 1360 081

1.

PL 833

-. 97 TEC TEN 6

94g 0AZ.

47 NJ 132 80 09 8o POT 18 P3 V33

-. 013 V83 M3

.589

PU'Z 01 HI I RON C00 VOLT. DE0 IND PIR C1N LOCN 1NC*i IN=

CR1EN BEST ENOT POIA PTYPE CAL L C004 4 -

Se - `2 Percent Calls PANo Verda 2

UY3It PVNB2 2N0+/-01 10:20i,20 W8:43 45

.+..

.+..........

ROM COL VOLTS DES IND PER CNN LOON 1NCH41 IMCM2 CRLEN BEST KNDO PO1A PTYPE CA., L COM 4-18 41 4j 41 41

-41 41 41 4,

45 4,

47 42 44 44 44 48 44 44 4j 48 48 j8 14 4-40 48 1 45 148 47 48 40 46 45 I47 14" 4*0 8a 8B 94 90 94 90 90 90 90 90 91 91 91 91 91 91 91 92 92 92 92 93 93 93 93 93 9"

93 93 94 94 94 97 104 197 L.e 102 LAI 104 104 154 I0V.

104 104 IDA 164 100 4-

.71 3 41 Z".32 4.34

.05 3.17 I.. 47 1.80 33 73 1.04 70 2 13

+/- 33

.90

.5`2

.4, 38 w4 40 78 24

.4.

.41 45 33 B7 32

.74

'3 33 Go 27

.'3 72 110

.07 93 1 73

.17 71 1.07 1.37 IS 10B-Z 08 98 Ila 64 S7 09 113 70 98 01 94 107 73 75 144 PI" B3 3:

99 104 110 BIl B8 167 99 111 70 76 T7 77 127 79 63 B0 9L 07 7,

1+/-3 78 7?

11:

70 IGO 123 so 78 153 70 4-"

Dal POT Cel oat PCT POT POT 08D POT Dal POT Del Del POT PCT 08D POT POT Del POT 0I1 POT Dal POT 08!

POT 08!

POT 0Da PCT Del POT cam PCT 081 POT POTt 08!

PCT OS!

POT UCT PCT PCT DCa POT Del Cal POT POT Del POT Del P1 DM2 P3 BD2 P31 M1 P3 DlM P3 DM41 PI 8WL P3 ow4l PI BMil P1 BDl P3 eml Pa B"il Pl Swii P3 Bmi P3 DM1 PI SMil P3 BMId PI DM1 P3 Bill P1 DM1 PI BMI P3 owl Pl BMI P3 BMil Pl VU4 P3 V3:4 PI BMil P3 DM1 Pa BMI P1 DM1 PL V33 P2 Val PL Val P1 DM1 P3 81d2 PI V'33 P3 Val3 PI awl1 P3 SUL3 P3 V33 P1 BDM PI 61dl P3 DM1 P3 D1w P1 DM1d P3 012 P1 owl

.91

.91

-.88

.80

-. 79

.10

.7.9

-3.1 79

-.a4

-. 89J

-. 14 AT

.89

-.94J

-. 94

.83

-.SB:

-.80

-.90

  • .890

.73 73

-7.8

.7G

.,I

-7. 5

-. 894

-. 9+/-,

-.82 1.0) 1.03

.91 1.92

  • .77

-,.8+/-

-. 71

.77

.79

.88

-.80

.81

  • 9-"

.982

-. 598 TEO 11C TEC TEC "m

08M TEC T£N TEC TEC TEO TEC TEC TaE TEC amN TEC am14 TEC TEC awl TEC Vt.'

TEO am TEC O9¢ TEC

  • S)

TEC TEC 09C TEC Val TEC e9H TEO TEC TEC TEC TEC TEN Wn TEN TEN V03 Yea3 TEN TEN Val TEN TEN V23*

V93 TEN VTa YVa TEN Vt3 TEN Vt3 TEN V*3 TEN Vt)3 TEN Vt)

TEN Vt4 TEN VTE VD3 TEN TEN YVt TEN Vt3 TEN Val TEN Vt)

TEN Vt)

TEN Vt)

Wt3 TEN Vtl TEN

.010

.380

.010

.010 Ale

.550 3580

.010

.358

.019 35"

.010

.015

.380

.380

.010

.580

.010

.580

.a01

  • 580

.010

.580

.010

.010

.010

.010

.010

.010

.010 380

.0110

.010 3800

.Sao

.ale

.010

.380

.010

AZC

-BAZC

PUF:

DBCC

BAZC ZPUF ZPLJP-M.AZC

--PUFf.

tcc
PUv:

ZBAZC Z BAZ.

ZPUF:

ZBAZ.C

84:0 ZPUF1:

ZB:ZC ZPUF:

ZRAZC ZPUF:

ZPUFZ ZBAZ:C ZBA.ZC

8CC0
PU:0 IZPUFZ ZPUF:-

-BAZC

PUCC
PUFr"

+/-.8*CC

+/-8CCIF

-+/-B4+/-0 049 100

.42 128 Del 11 P1 DlM

-. 91 TEC TEN

.010

+/-84+/-0C 13 N1 I ON COM.

VOMTS CEO IN PER CNN LOCH 1NCHI 1NC4H CALEN BELT ENDT PO0A PTYPE CAL L COi 4-

+

ZG - 22 Percent Calls Palo Vera&e Z U1213 PWIGS2 20,01001 10,'285.,20 8:43 43 I ROW OL VOLT3 DES IND PER CHN LOCH IlCu INOII CALEN BEST INDT POZA PTYPI 0

. CON I

40 4a 48 48 48 lie 118 I4543 S *5 4.3 47 47 51 51 43 43 36 43 43 45 43 48 148 i11 110 41 41 41 41 43 43 4"

47 40 40 441 40 6a oa 100 137 107 107 107 107 Ile 0137

'SO 106 lee 1le 112 112 112 112 112 112 112 112 113 113 113 113 114 114 113 114 114 114 114 115 114 115 114 115 115 53 BC POT 11 P3 wl

.93 09e W3

.ySa ZPLu:

01x Hx 1.03

1. 4a

.70 1 01

.30 92 B0

.97 1.49 I 9, 38 78 57 490

.20

.31 4 51

,0 83 57

.71 45 33 1,09 1.4,3 2.49 1.18 33

.03

.34

  • ,55

.54

.04

1. 09 1 03 34 58 119 80 113 83 10r9 69 62 94 a3 73 120 f1 73 77 99 07 90 64 B5 07" 150 88 93 95 190 73 109 131 71 77 73 132 31 110 110 71 84 96 74 oar POT on]

POT oal POT 0D!

Dal POT POT PCT POT 08D POT Del Dal POT POT POT 08D POT Dal POT Dal Dal POT PCT POT OeT POT 0Da POT PCT Dal POT 24 25 20 20 13 17 20 28 25 29 13 15 11 11 49 10 13 49 13 10 13 14 10 13 10 19 31 13 35 21 11 13 9

11 10 18 19 19 Is 31 P1 Pa P1 P3 P1 P3 P1 P1 PS Pa P1 P3 pl, P3 P1 P1 P1 P3 P3 P3 P1 P3 Pi P3 PI P3 Pi PI P3 P3 Pi P3 P1 P3 Pi P1 P3 P3 P1 P3 owl owll V133

'Z3 owl awl DM2 sm:

DM2 Sul oM1 DM1 aill D14 Sil awl WM2 owl BMI Bll BMil BMl V34 V134 DM1

'33 Swil W33 DM1 DM1 DM2 DM2 1133 DM2 V33 DM2 V$3, I33

- 80

-. 94

.82

.82

.85

.88

-.94

-.81

  • 99

-. 81

-. 94,f

-. 94

.488

.80

-. 79

.79

.83

-.91

.92

.83

.75

-.9'

.85

-.91

-.91

.77

-.91

.80

-.91

.77

-. 910

.8"

.82

-. 80

-.80 TEC TEC YT3 TEC ION TEC TEC ECN TE0 TEC TEC TEC TEC TEC MN1 08C TEC aM TEC But TEN 1124 TEC TEC am call TEC am TEC 038 TIC TIC 806 08C TIN 11+/-3 TEN VD3 TEN VS3 TEN 1123 TEN TEN V13 1133 TEN TIN 1123 TEN TEN TEN

¥Z3 V23 V213 TEN V213 TEN V13 TEC V14 TEN TEN

¥V3 W'83 TEN 113 TEN V13 TEN TEN WZ3 1W13 TEC 11+/-3

.010

.580

.019

,583

.010

.583

.010

.010

.580

.583

.010

.580

.010

.010

.010

.580

. 583

.010

.583

.013

.583

.010

.013

.580

.589

.013

,563

.810

.583

.010

.010

.580 ZB:ZC ZPLFFZ ZBA:Z ZPU*FZ

Puv:

ZP*IF" ZPUF:

ZBAZC

-- PLFZ BAZC

zco ZB3ZC

-ZPL9FF ZPt*FF ZPtUFZ ZB&:O ZPUF:

ZBAZC Z'B*ZC ZPUFZZ ZPtUF:

BAZC ZPV/FZ ZBWZ ZBAZC ZPUF:

ZPUFZ.

3 60 13 00 44 60 0

60 04 so 0

60 00SO 0a 0

04 10 as 5a 60 01 01 84 S

5 04 00 S

00 5

80 58 04 NJ NJ NJ NJDO NJ Nj HI CI NJ NJ NJ HI HN MIDO NI CI NI HI HtI H I NI H I H I Cl NI HI NI ClI CI NI NJ CI Cl CI NJ 4-110 1.+/--

150 081 23 PI DM1

-. 81 TEC TEN

.010 34:0z 0

NJ 45 110 1 21 80 POT 21 P3 OD1

-. 90 MN 113

. W3 ZPUFI 60 HINOA 40 117 38 96 0814 14 P1 V13

.79 TEC TEN

.010 a54:0 0

NJ

42. 117

.09 113 0WH 21 P1 V33

.79 TEC TEN

.019 B-z0 a

NJ 110 117

.19 112 02!

8 P1 1124

-.90 TEC TEN

.010 Z:34:0 56 NJ 110 117 73 79 POT 14 P3 1184

-. 90 V1-4 V14

.380 P.PUF:

80 C

39 116B 9

115 081 24 P1 wlM

-. 91 TEC TEN

.010 :BA:C 5 NJ 38 118 1.85 71 POT 29 P3 Bul

-. 099 MN ye3

,-PUFF:

0 NJ 30 119

.67 13,0 08 15 P1 D14

-. 93 TEC TEN

.010 Z:B0Z 5

NJ 34 119 1 32 89 POT 23 PS DMI

-. 92 MN W23

.583 TMPUFZ 60 NJ 45 120 34 19 081 9

P1 1*33

-. 81 TEC TEN

.01a

.A,:

0 NJ 45 1Ic 02 79 POT 12 P3 V33

-. 85 V11 2313

.80 ZPU-F" as NJ 44 11 4-4 152 0Da 13 PL 1101

.79 TEC TEN

.013

-:B34 a

NJ RON COL VOLTS DES IND PER CNN LOCK IN141 I MOM CA1LEN BEST INDT PO14 PTYPE CAL L C0064 3

I.

+/-2 Percent Cells Palo Yore. Z U+/-R13 PV1G48 2061601 1o':'/2znh 08:43 45 A ON COL VOLTS CEO IND PER CHN LOON 1INC841 184CK2 RLEN DEBT ERECT PC14 PTYPE CAL LCOiN 33 1

62 121 08!

10 Pi DML

-.95 TEC TEN

.610 BAXC s HJ 33 1IZ-IN 0 80 8^

PCT 19 P3 OWL

-. 87 0m Vt.)

.3O ZPuF-C NHJ 19 1^4 51 139 Del 19 Pi DM1

-. 92 TEC TEN

.010 ZSAZC 6

NJ as 1+/-*4 43 5+/-_

8!1 14 P1 SWI

.90 TEC TEN

.010 Z+/-A3C a

NJ 2

1:=4 00 so PCT 11 P3 SUL

-. 92 WM8 V23

.so

--PUF:

60 NJ

^S 1+/-*,4 85 PCT 18 P3 41

.so M8M4 Vt)

.583M TPU-60 NJ 165 1+/-4 1 50 70 SV!

24 P3 TIC

.37 TIC TIC

.600 ZPSIC 74 CIMN PLPi 167 1+/-4

+/- 78 68 IV!

30 P3 T:C

.40 TCIt TiC

609, ZPIC' 74 CwO PLPFP 160 1+/-15 54 94 IVI 10 P3 TIC

.13 TIC TIC

.600 ZPt1tZ 74 OjIN

PLP, IG10 1n 5.3 S8 VI 19 P3 TIC

.59 TIC TIC

.6009 ZPClCI 74 OpNC PLP

+/-E 1:7 10*9 01!

10 P1 VI3 1.00 TEO TEN

.619

.10 C 5

N 1+/-"7 41 70 PCT 10 P3 VI3 1.00 VV)

Vt3

.398

PuF:

60 Wi 118 133 21 N

goD 7

P1 V83

.81 TEN TEC

.60ll 3A4:

55 cj 118 133 57 88 POT 11 P3 V33

.81 V)3 V.)3

.580

PuF:

60 NJ 10G 13" 57 143 08!

16 P1 DM2

-.80 TEC TEN

.013 ZBAZC 41 NI 10 135 1.11 71 POT 20 P3 DM2

-. 80 11C VSII

.13"0

epuu 0

CI 162 135 53 128 08!

15 Pl Dm2

-.79 TEC TEN

.610 11.:C 41 NJ 102 135 Of 79 PCT 15 P3 DM2

-. 79 11 VI"

.58" ZPuFF:

80 Cj 11-14)3 G8 101 03]

10 P1 VSI

.88 TEN TEC

.019 ZBA+/-C 54 O1 102 143

.65 79 POT 13 P3 VI+/-

.84 V=" VCf

.589 ZPLIF:

00 NJ 113 140 37 06 01£ 11 PI V3:

-.73 TEN TEC

.6019

ACC 38 Cj 113 140 1.01 B",

POT I

P3 VI32

-. 85 V312 VIZ

.583 ZPuF:

00 NjOOA 190 181

.24 03 O8I 8

P1 V33

-. 94 TEN TEC

.613

-BZC 51 0I 10N 181 7

80 POT 14 P3 VI3

-.94 V3'3 VM)

.58 ZPU:

60 NI T3 Ze 35 150 08a a

P1 V'3

.27 TEN TEC

.019 ZAZC 12--0 1 4

4----

I ROM COL VOLTS LE, IND PEN CNN LOON IN£8041 INCH1 CRLEN BEAT ERDT P1tA PTYPE CAL CON

+................

4.................

+.........

+......

TuaL;:

87 Recor4s:

1B3

APPENDIX D PLI & PLP DATA SHEETS

30 -

21 PLP Calls Palo Verde 2 U2R13 PVMe=2 :90*001 1@,20.'KO 07:40:515 BE

.T....

T T.P IROW cat VOLTY 0O0 INO PER CNN LOON INOHI INCIIZ÷ LEN BEST [N..

PO.A PTYPE CAL. L CO.

4-----------------

38 7

1 00 142 PLP 8

De 14 14 TEN TEO

.010 Z8AZC 47 CjZR I 58 7

1.30 93 PLP 0

saC 14 14 00e

@90

.060 PCIHZ 79 Cl3R I 08 15 1.91 83 PLP 8

10c 1 92 Die @ic

.coQ TPSH:

84 C13R I 00 15 1.09 B8 PLP 8

sic 1 20 Die @10

.000 ZPCH:

84 CgZR I 87 10 1 0 84 PLP 8

tic 1 10 010 10c

.000 ZPONZ 84 CI3R I I 31 30 23 I1 PLP 8

17H 18.48 TEN TEC

.010 ZBAZC 30 C03R 152 57 23 93 PLP 8

97H 18 24 TEN TEC

.610 ZHACC 30 C;IR am 79

.37 110 PLP B

TON 0 17 TEC TEN

.010 89ZCC 11 HISR 38 79 2 18 89 PIP 8

TOM d 24 TON GIN ae00 ZPSN2 73 klR I 39 so 20 100 PLP 8

TIN 5 s9 TEC TEN

.010 ZBA=O a

Hj:R I 39 so 1.55 81 PLP 8

TV 0 681 TSH G1

.000 ZPCH:

73 NI3R 157 1422 11 91 PLP a

97H 27 03 TEC TEN

.010 ZBAC 42 "13K1 157 142

.94 07 PLP 9

67H 27 01 07H

@0a

.800 ZPSHN 73 NI3R 143 150 24 09 PLP a

062 i8 03

@2C 030

.000 YPON:

84 C3RI 143 150 10 76 PLP 8

20C 10 97

@20

@3C

.000 TPNH:

84 CgR I 142 111 19 75 PLP 8

920 10 17 02C 030

.000 ZPCHZ 84 CIR I 144 151

.15 70 PLP 8

920 19 16 02C 030

.000 ZPPH:

79 C3RI 143 132 Z8 07 PLP 8

90C 19 13 02C @30

.000 YPNHZ 79 CI3R 145 152 28 09 PLP 8

920 19 02 TEN TEC

.010 ZBA=C 30 CIZR 145 1252

.95 73 PLP 8

  • 2C 19 9 920C 030

.000 SPONZ 79 C1R I 144 153 77 00 PLP 8 02c 18.84 0zc 030

.000 zPNH:

79 CI3R 140 153 10 03 PLP a

02c 19s08 TEN TEC

.010 Z9A:C 39 C[d I

1 4 8 1 53 4 5 0 8 P L P 8 9z 2

1 0 0 9 2c 0 S 0

.0 0 6 P C 7 9 C:Y 145 154

.19 98 PLP 8 *zC 19 93 TEN TEO

.010 ZUA:C 39 CR I

145 154

.4 71 PLP 8

92c 10 93 OzC 930

.000

PON 79 C0ZY 144 155 18 03 FLP 8

92C 196 3

@20 030

.060 ZPCNz 79 CI39 143 150 98 70 PLP 8

820 19 70 02C 030

.800 zPWz 84 C01R I 145 150 00 74 PLP a

SIC 10 02 020 630

.000 TPSWZ 84 CISR 145 15a 21 07 PLP 8

92c 17 23 062 030

.600 ZPCHZ 84 CI0R I I ROW COL VOLTV DE0 ING PER CHM LOOCN INCHI INCHN CMLEN BEGT ENOT POZA PTYPE CAL L CO1I Tuba 19 Racor4d: 29

+/-

30 -

PLP Calls Palo Verde 2 UJ+/-R13 PV63.

MH0II01 LI;2,'Z 6 O 68:Z.0:29 Row COL voLT:

DEG ING PER CNN LOON INCNI 1MON2 CALE* hOT ElIOT POZA PTYPI CAL L COs4I

+-.

9+/-

105 1 so 67 PLP 8

FOP 80 FOP FOP

.000 ZPSNZ 01 CIRI 34 125 2 09 913 PLP 8

FOP 89 FOP FOP

.000 ZP3H:

81 Cj13r I 3,

125 2 18 92 PLP 8

FOP 60 FOP FOP

.000 ZPSN:

81 C135I 15 120 75 00 PLP 8

FOP 63 FOP 01C

.860 PCl SL 8

C13f.

1 170 1 05 80 PLP TZC 11 T8C TOCO

.000

.P-IHC 01 C1 3R I 0

185 34 5? PLP a

SOm

4 40 TEN TIC

.010 "8:AC 04 CI3R I 8

1815 7

"39 PLP 8

SON 24.70 TEN TEC

.010 2BA8CC 04 CI;R I I

0 187

.1 74 PLP a 90H 24.71 TEN TEC

.010 ZBA-C 0a CI0".

I 0 188

+/-7 60 PLP a

SON 24 50 TEN TIC

.010 28ACC 04 CIR. I 9

1S9 1 98 81 PLP a

02C L4 02C 020

.000 ZP3H:

01 CI03 I

7 Z00 1 SO6 05 PIP a

020 15 020 020C

.000 ZPCIC 01 013:I C

--.. V-

-- --- -- ---C-P--

CNN-O.-

N.....

N..

E.T..........

... OT. P..A..

TYP..CL 0 ROWd COL.

VOLTC:

DEG IOD PEJR CNN LOON INCHL INCH2 ORLENI BEGT ENOT PDIA PTYPE CAL L COt41

÷

÷

4.

TuLam 11 Records:

11

APPENDIX E PLUG Lists PLUG Maps PLUG HISTORY

SO -

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PLUG HISTORY STEAM GENERATOR 21 STEAM GENERATOR 22 OUTAGE/YEAR NUMBER OF

% BOBBIN NUMBER OF

% BOBBIN PLUGS EXAMINED PLUGS EXAMINED FACTORY 2002 0

NA 1

NA BASELINE 2-03 10 100 12 100 U2M12 1

<1%

0 0

U2R12 8

100 7

100 U2R13 14 100 17 100 TOTAL 33 37

APPENDIX F FORM NIS-1

APS NIS -1 FORM OWNERS' DATA REPORT FOR INSERVICE INSPECTIONS

1. OWNER ARIZONA PUBLIC SERVICE COMPANY, et al la. ADDRESS P.O. BOX 52034; PHOENIX, ARIZONA 85072
2. PLANT PALO VERDE NUCLEAR GENERATING STATION 2a. ADDRESS 5801 SOUTH WINTERSBURG ROAD, TONOPAH, ARIZONA 85354
3. UNIT NUMBER 2
4. OWNERS CERTIFICATE OF AUTHORIZATION NONE
5. COMMERCIAL SERVICE DATE 9-19-86
6. COMPONENTS INSPECTED:

COMPONENT OR MANUFACTURER SERIAL STATE OR NATIONAL APPURTENANCE OR INSTALLER NUMBER PROVINCE BOARD NO 2MRCEE01A Ansaldo 212 NA 161 STEAM GENERATOR 21 2MRCEE01B Ansaldo 211 NA 160 STEAM GENERATOR 22

_ I _

I __

I __

I __

I.

4 a

a I

APS NIS-1 BACK OWNERS' DATA REPORT FOR INSERVICE INSPECTIONS

7. EXAM DATES October 2006
8. INSPECTION INTERVAL October 2006
9. ABSTRACT OF EXAMINATIONS. INCLUDE A LIST OF EXAMINATIONS AND A STATEMENT CONCERNING STATUS OF WORK REQUIRED FOR CURRENT INTERVAL.

Table I in the report summary section documents the number and type of each examination performed.

Several degraded/defective tubes were observed during these examinations. A summary of the tubes with indications of degradation is listed in Appendix B and C of this report for SG 21 and 22 respectively. The tubes identified on the following pages were plugged as a result of this examination.

The number of tubes plugged are as follows: SG 21 = 14 tubes SG 22 17 tubes WE CERTIFY THAT THE STATEMENTS MADE IN THIS REPORT ARE CORRECT AND THE EXAMINATIONS AND CORRECTIVE MEASURES TAKEN CONFORM TO THE RULES OF THE ASME CODE, SECTION XI.

DATE

/--0 7

SIGNED: ARIZONA PUBLIC SERVICE COMPANY BY Y-D el772/-

CERTIFICATE OF INSERVICE INSPECTION I, THE UNDERSIGNED, HOLDING A VALID COMMISSION ISSUED BY THE NATIONAL BOARD OF BOILER AND PRESSURE VESSEL INSPECTORS AND THE STATE OF PROVINCE OF ARIZONA EMPLOYED BY HSB CT OF HARTFORD, CONNECTICUT HAVE INSPECTED THE COMPONENTS DESCRIBED IN THIS OWNERS REPORT DURING THE PERIOD ocr. 2"-v. TO

,-ct-,

AND STATE THAT TO THE BEST OF MY KNOWLEDGE AND BELIEF, THE OWNER HAS PERFORMED EXAMINATIONS AND TAKEN CORRECTIVE MEASURES DESCRIBED IN THIS OWNERS REPORT IN ACCORDANCE WITH THE REQUIREMENTS OF THE ASME CODE, SECTION XI. BY SIGNING THIS CERTIFICATE NEITHER THE INSPECTOR NOR HIS EMPLOYER MAKES ANY

WARRANTY, EXPRESSED OR
IMPLIED, CONCERNING THE EXAMINATIONS AND CORRECTIVE MEASURES DESCRIBED IN THIS OWNERS REPORT.

FURTHERMORE, NEITHER THE INSPECTOR NOR HIS EMPLOYER SHALL BE LIABLE IN ANY MANNER FOR ANY PERSONAL INJURY OR PROPERTY DAMAGE OR A LOSS OF ANY KIND ARISING FROM OR CONNECTED WITH THIS INSPECTION.

ýý 4

7z--,

INSPECTOR COMMISSIONS

c. -FS! ",\\

S, k, L(

Az 244 NATL' BOARD, STATE, PROVINCE DATE

APS NIS-1 FORM OWNERS' DATA REPORT FOR INSERVICE INSPECTIONS

1. OWNER ARIZONA PUBLIC SERVICE COMPANY, et al la. ADDRESS P.O. BOX 52034; PHOENIX, ARIZONA 85072
2. PLANT PALO VERDE NUCLEAR GENERATING STATION 2a. ADDRESS 5801 SOUTH WINTERSBURG ROAD, TONOPAH, ARIZONA 85354
3. UNIT NUMBER 2
4. OWNERS CERTIFICATE OF AUTHORIZATION NONE
5. COMMERCIAL SERVICE DATE 9-19-86 SG 21 Tubes Plugged SG 22 Tubes Plugged R58 R34 R36 R43 R47 R44 R48 R46 R45 R47 R44 R43 R45 R45 C7 C83 C85 C92 C92 C93 C93 C97 C98 Clio Cll C112 Cl 12 Cl 18 R39 C86 R48 C89-R41 C90 R43 C90 R42 C91 R45 C104 R47 C104 R46 C107 R45 C108 R43 C112 R41 C114 R40 C115 R45 C116 R39 ClG8 R165 C124 R167 C124 R166 C125