ML071020063
| ML071020063 | |
| Person / Time | |
|---|---|
| Site: | Catawba |
| Issue date: | 05/16/2007 |
| From: | Catherine Haney Plant Licensing Branch III-2 |
| To: | Morris J Duke Power Co |
| Stang, JF, NRR/DLPM/LPD III-1, 415-1345 | |
| References | |
| TAC MD4141 | |
| Download: ML071020063 (6) | |
Text
May 16, 2007 Mr. J. R. Morris Site Vice President Catawba Nuclear Station Duke Power Company LLC 4800 Concord Road York, SC 29745
SUBJECT:
CATAWBA NUCLEAR STATION, UNIT 1 - PRESSURIZER SURGE, SPRAY, SAFETY, AND RELIEF NOZZLE WELD SUSCEPTIBILITY TO PRIMARY WATER STRESS CORROSION CRACKING (TAC NO. MD4141)
Dear Mr. Morris:
This letter acknowledges the receipt of information from Duke Power Company LLC, d/b/a Duke Energy Carolinas, LLC (Duke), pertaining to the pressurizer surge, spray, safety, and relief nozzle and safe end welds at Catawba Nuclear Station, Unit 1.
The discovery, in October 2006, of five circumferential indications in three Alloy 82/182 dissimilar metal (DM) welds on the pressurizer at the Wolf Creek Generating Station (Wolf Creek) raised safety concerns based on the size and location of the indications. At Wolf Creek, three indications were in the pressurizer surge nozzle-to-safe end weld, and two separate indications were in the safety and relief nozzle-to-safe end welds. These findings also indicated that significant concerns might exist with the inspection schedules for addressing the pressurizer weld concerns issued by the industry-sponsored Materials Reliability Program (MRP), in Primary System Piping Butt Weld Inspection and Evaluation Guideline (MRP-139).
The Nuclear Regulatory Commission (NRC) is concerned about the pressurizer surge nozzle-to-safe end weld indications, as this is the first time that multiple circumferential primary water stress-corrosion cracking (PWSCC) indications have been identified in a weld. This condition calls into question the degree of safety margin present in past structural integrity evaluations for flawed DM welds susceptible to PWSCC, since multiple stress-corrosion cracking flaws may grow independently and ultimately grow together, significantly reducing the time from flaw initiation to leakage or rupture.
Based on discussions with the NRC staff, licensees of plants susceptible to this condition have committed to enhanced inspection frequency and reactor coolant system leakage monitoring until actions to mitigate the potential of PWSCC in the affected welds have been completed.
J. Morris In your letter dated February 8, 2007 (Agencywide Documents Access & Management System (ADAMS) Accession Number ML070470272), you stated that the pressurizer surge, spray, safety, and relief nozzle-to-safe end welds containing Alloy 82/182 material have been mitigated through application of full structural weld overlay at Catawba Nuclear Station, Unit 1. As a result, your response adequately addresses the concerns that the NRC has at this time regarding PWSCC susceptibility of these welds.
Sincerely,
/RA/
Catherine Haney, Director Division of Operating Reactor Licensing Office of Nuclear Reactor Regulation Docket No. 50-413 License No. NPF-35 cc: See next page
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J. Morris May 16. 2007 Catawba Nuclear Station, Units 1 & 2 Page 1 of 2 cc:
Site Vice President Catawba Nulcear Station Duke Power Company, LLC 4800 Concord Road York, SC 29745 Associate General Counsel and Managing Attorney Duke Energy Carolinas, LLC 526 South Church Street - EC07H Charlotte, North Carolina 28202 Regulatory Compliance Duke Energy Corporation 4800 Concord Road York, South Carolina 29745 North Carolina Municipal Power Agency Number 1 1427 Meadowwood Boulevard P.O. Box 29513 Raleigh, North Carolina 27626 County Manager of York County York County Courthouse York, South Carolina 29745 Piedmont Municipal Power Agency 121 Village Drive Greer, South Carolina 29651 Assistant Attorney General North Carolina Department of Justice P.O. Box 629 Raleigh, North Carolina 27602 NCEM REP Program Manager 4713 Mail Service Center Raleigh, North Carolina 27699-4713 North Carolina Electric Membership Corp.
P.O. Box 27306 Raleigh, North Carolina 27611 Senior Resident Inspector U.S. Nuclear Regulatory Commission 4830 Concord Road York, South Carolina 29745 Assistant Director Division of Waste Management Bureau of Land and Waste Management Dept. of Health and Environmental Control 2600 Bull Street Columbia, South Carolina 29201-1708 Manager Nuclear Regulatory Issues and Industry Affairs Duke Energy Corporation 526 South Church Street Mail Stop EC05P Charlotte, North Carolina 28202 Saluda River Electric P.O. Box 929 Laurens, South Carolina 29360 Vice President Customer Relations and Sales Westinghouse Electric Company 6000 Fairview Road 12th Floor Charlotte, North Carolina 28210 Owners Group (NCEMC)
Duke Energy Corporation 4800 Concord Road York, South Carolina 29745 Senior Counsel Duke Energy Carolinas, LLC 526 South Church Street - EC07H Charlotte, NC 28202
Catawba Nuclear Station, Units 1 & 2 Page 2 of 2 cc:
Division of Radiation Protection NC Dept. of Environment, Health, and Natural Resources 3825 Barrett Drive Raleigh, North Carolina 27609-7721 Group Vice President, Nuclear Generation and Chief Nuclear Officer P.O. Box 1006-EC07H Charlotte, NC 28201-1006