ML063000213

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6.1 to Procedure 24681-C, Meteorological Station - 10M Wind Direction Channel Calibration.
ML063000213
Person / Time
Site: Vogtle  Southern Nuclear icon.png
Issue date: 07/26/2004
From: Cook T
Southern Nuclear Operating Co
To:
Office of Nuclear Reactor Regulation
Guerrero, C, NRO/DSER/RAP1, 415-2981
References
Download: ML063000213 (48)
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Text

Approved By 7 ot *ev PrEce**dure Numb**r Rnt oced*:*umber Rtv T. W . Cook ".g.e E....

... . ........ . . .. .. . . 24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 1 of 47 METEOROLOGICAL STATION 10M WIND DIRECTION CHANNEL CALIBRATION PROCEDURE USAGE REQUIREMENTS SECTIONS Continuous Use: Procedure must be open and readily available All Except As at the work location. Follow procedure step by Listed Below step unless otherwise directed by the procedure.

Reference Use: Procedure or applicable section(s) available at Attachment 1 the work location for ready reference by person Attachment 2 performing steps. Attachment 3 Attachment 4 Printed October 18, 2006 at 8:44

ETEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL CALIBRATION Information Use: Available on plant site for reference needed. NONE Printed October 18,

Approved By Votl Elcti Patocedure Preat- Number Rev T. W. Cook ~ ~n C~CJfeaIgPat' 24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 3 of 47 TABLE OF CONTENTS PAGE 1.0 PURPOSE 4 2.0 PRECAUTIONS AND LIMITATIONS 4 3.0 PREREQUISITES OR INITIAL CONDITIONS 6 4.0 MAIN BODY 8 4.1 CHANNEL CALIBRATION 8 4.1.1 Test Set-Up 8 4.1.2 Channel Status Check 10 4.1.3 Transmitter Calibration (AZE-55000) 11 4.1.4 Translator Card Calibration (AUY-55000) 12 4.1.5 Recorder Calibration (ASZR-55000) Blue Channel 14 4.1.6 Computer Point Calibration Check 16 4.2 SENSOR VERIFICATION (AZE-55000) 18 4.3 RESTORE TO SERVICE 21 5.0 ACCEPTANCE CRITERIA 23 ATTACHMENT I LOWERING INSTRUMENT BOOM ASSEMBLY 25 ATTACHMENT 2 RAISING INSTRUMENT BOOM ASSEMBLY 27 ATTACHMENT 3 CHANGING RECORDER SETTINGS 29 ATTACHMENT 4 RECORDER A/D BOARD CALIBRATION 34 Printed October 18, 2006 at 8:44

Approved By VoteEeti eteaigPan Procedure Number Rev T. W. Cook I Vo......

, *t, c arene~atgPla,.t,, 24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 4 of 47 CONTINUOUS USE - Formatted Table 1.0 PURPOSE 1.1 The purpose of this procedure is to provide instructions for Channel Calibration of Meteorological Station 1M Wind Direction Loop.

1.2 The performance of this procedure satisfies 10M Wind Direction Channel Calibration Surveillance Requirement of VEGP Technical Review Manual TRS 13.3.3.2 Table 13.3.3-1.

1.3 SCOPE 1.3.1 When this procedure is performed for scheduled Channel Calibration, the following sections shall be used: 1.0, 2.0, 3.0, 4.0 and 5.0.

1.3.2 When this procedure is performed for maintenance, the following sections shall be used: 1.0, 2.0, 3.0, 5.0 and appropriate subsections of 4.0.

2.0 PRECAUTIONS AND LIMITATIONS 2.1 Steps in this procedure may be performed out of sequence only:

2.1.1 With prior approval of the cognizant supervisor. 0 2.1.2 If they do not violate the intent of the procedure. 0 2.1.3 If they are documented in the "Comments" section of the "Completion" Sheet. 0 2.2 Performance of procedure steps, as identified by a double asterisk (*/*),

shall be used when recording data on Data Sheet. 5 2.3 Any calculations necessary for the performance of this procedure shall be shown on "Calculation Sheet". 0 Printed October 18, 2006 at 8:44

Approved By Votl Electric G a Plant A  : Procedure Number Rev T. W. Cook V O u l e-*

  • nerau* g . l *
  • I24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 5 of 47 2.4 The control of lifting wire(s), opening link(s), fuse(s) or jumper(s) will be performed per this procedure.

2.5 Guidelines of Procedure 20429-C "Plant Equipment Component Configuration Control" will be used for tagging of wire(s), link(s), fuse(s) or jumper(s).

2.6 If this procedure is completed and temporary jumper(s) must remain installed and/or lifted wire(s) cannot be reconnected, a Temporary Modification Request must be completed per Procedure 00307-C, "Temporary Modifications".

2.7 This procedure may be performed in conjunction with procedure 24686-C, "Meteorological Station 60M Wind Direction Channel Calibration". 0 2.8 This procedure may be performed in any plant operational mode. 0 2.9 If, during performance of this procedure, any of the following occur, immediately notify cognizant supervisor:

2.9.1 Any personnel error, procedure inadequacy, or malfunction is identified which could prevent fulfillment of "Acceptance Criteria". 0 2.9.2 Any test exceeds specified limits. 0 2.10 To prevent damage to wind vane, this procedure should not be performed with wind speeds in excess of 20 mph.

2.11 If necessary, when maintenance is being performed on the Met Tower instrumentation located in the battery room at the Met Tower, obtain an insulated blanket from the tool room to cover the battery banks while work activities are being performed. Remove covering when work is complete (Do not leave batteries covered for more than one shift).

Printed October 18, 2006 at 8:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved 1VIr-LVIAKULU'.t-,ILAL IA I WIN IUtV WIINU UVi Page Number 07/26/04 I CALIBRATION 6 of 47 3.0 PREREQUISITES OR INITIAL CONDITIONS 3.1 TEST EQUIPMENT_____ j Deleted: REQUIRED NOTE

  • Environmental (temperature, humidity, etc.) compensation for M&TE accuracies may need to be considered.

3.1.1 Fluke Model 45 Digital Multimeter (DMM) or equivalent.

3.1.2 Transmation Model 1040 Calibrator or equivalent. 0 3.1.3 Climatronics Model 101124 Wind Direction Linearity (WDL) Test Fixture or equivalent. 0 Jumper. 0 3.1.4 (Required only if recorder A/D board calibration must be performed.)

3.2 MATERIALS REQUIRED 3.2.1 Tape (electrical or duct) used for marking position of boom on lift cable. 0 3.3 ,ShiftSupervisor, or designee, authorization pro[ to pepqrrning work. j-- Deleted: Unit TEST STARTED:

DATE TIME s_ S~ignature Date _1 Deleted: U 3.4 Notify Reactor Operator (RO) the following instruments may be erratic or inoperable during performance of this procedure.

Initial 3.4.1 Recorder AZNLR-55003 (RedCh annel)_, "1M Sigma Theta" j-- Deleted: Pen 3.4.2 Recorder ATDR-55004 (Blue gkhannel)," 10M Dew Point"------------ - .. J--Deleted; Pen Printed October 19, 2006 at 8:44

Approved By V l F i&,]i-ig Plant Procedure Number Rev T. W. Cook Date Approved

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>.* Uei aL*i` 3 A

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METEOROLOGICAL STATION 1OM WIND DIRECTION CHANNEL

, 24681-C Page Number 16.1 07/26/04 CALIBRATION 7 of 47 3.4.3 Computer Point T6173, "10M Dew Point Temperature" 0 3.4.4 Computer Point Y6432, "1DM Sigma Theta" 0 NOTE The following are Surveillance Related Instruments required by VEGP Technical Review Manual TRS 13.3.3.2 Table 13.3.3-1.

3.4,5 Recorder ASZR-55000 (Red _hannel), "10M Wind Speed"------------- C1 -_ - - 4 Deleted- Penr 3.4.6 Recorder ASZR-55000 (Blue.ChanneI),"10M Wind Direction" - -- --- j- Deleted: Pen 3.4.7 Recorder ATDR-55004 (Red C "1DM Ambient Temperature" rhannejl), J - - Deleted: Pen 3.4.8 Recorder ATDR-55004 (Green .ChranneL_,"1060M Delta Temperature" [ J- -Deleted: Pen 3.4.9 Computer Point S6170, "1DM Wind Speed" 0 3.4.10 Computer Point Y6171, "1DM Wind Direction" 0 3.4.11 Computer Point T6172, "1DM Ambient Temperature" 0 3.4.12 Computer Point T6174, "10-60M Delta Temperature" 0 3.5 Verify all Prerequisites or Initial Conditions are met.

Initial Printed October 18, 2006 at 8:44

Approved By Vo.tle Electric Generating Plan* A Procedure Number Rev T. W. Cook I 24681-C 16.1 Date Approved METEOROLOGICAL STATION 10M WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 8 of 47 4.0 MAIN BODY 4.1 CHANNEL CALIBRATION 4.1.1 Test Set-Up 4.1.1.1 Lower instrument boom assembly and connect test cable per "Attachment 1". 0 4.1.1.2 Remove transmitter from cross arm assembly without disturbing alignment collar.

4.1.1.3 Check transmitter bearings by rotating transmitter body in a horizontal plane. The wind vane should remain stationary.

NOTE

  • When removing or installing vane, take care not to damage bearing.

4.1.1.4 Remove wind vane from transmitter and check for physical damage.

Printed October 18, 2006 at 8;44

Approved By ProcedureNumber Rev T. W. Cook 24681-C 16.1 Date Approved ;ICAL STATION IOM WIND D1 Page Number 07/26/04 I CALIBRATION 9 of 47 4.1.1.5 Install transmitter on WDL test fixture, as required (Refer to Figure 1). 0

~- Deciree Wheel r . . Transmitter Test Fixture Wind Direction Linearity Test Fixture FIGURE 1 4.1.1.6 Connect WDL test fixture leads to Transient Protection Panel, module 3, input terminals,4 (Black), 5_(Red), and (White). I - - Deleted: 0 Deleted: 0 I Deleted: 0 Printed October 18, 2006 at 8:44

Approved By Procedurd Number Rev T. W. Cook 24681-C 16.1 Date Approved Page Number 07/26/04 I CALIBRATION 10 of 47 4.1.2 Channel Status Check 4.1.2.1 Rotate test fixture degree wheel counterclockwise (CCW) at least one full turn to a setting of 180 degrees.

4.1.2.2 Rotate test fixture degree wheel in directions and to positions listed and 11 0

record final output device indications in "As Found" section of "Data Sheet 1".

Printed October 11, 2006 at 8:44

Approved By 'Voge E-Jeti Geeatn Plant Acedure Number Rev T. W. Cook gIetlectr eie g! 24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 11 of 47 4.1.3 TransmitterCalibration(AZE-55000) 4.1.3.1 Connect a DMM to states block TB4, terminals 4 (+) and 5 (-).

4.1.3.2 Rotate test fixture degree wheel counterclockwise at least one full turn to a setting of 180 degrees and record output value measured at DMM in "As Found" section of "Data Sheet 2". 0 4.1.3.3 If As Found value is within limit specified on "Data Sheet 2" and a more

  • 1* accurate value is not desired, record value in "As Left" section of "Data Sheet 2" and proceed to appropriate subsection.

4.1.3.4 If As Found value is not within limits specified on "Data Sheet 2", or a more accurate value is desired, proceed as follows:

Transmitter Shaft

<--Degree Wheel~

Hu Tranmittr Set Screw 4...Transmitter Transmitter Adjustments FIGURE 2

a. Loosen two set screws in transmitter hub. 0
b. With test fixture degree wheel still at a setting of 180 degrees, rotate transmitter shaft for an output value between 1.642 and 1.692V DC measured at DMM.
c. Tighten two set screws in transmitter hub. 0 4.1.3.5 Rotate test fixture degree wheel counterclockwise at least one full turn to a setting of 180 degrees and record output value measured at DMM in "As Left" section of "Data Sheet 2". n Printed October 18,2006 at 8:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved ATION 1DM WIN] Page Number 07/26/04 I CALIBRATION 12 of 47 4.1.4 TranslatorCard Calibration(AUY-55000) 4.1.4.1 If not already performed, connect a DMM to states block TB4, terminals 4

(+) and 5 (-). 0 4.1.4.2 Rotate test fixture degree wheel counterclockwise at least one full turn to a setting of 180 degrees. 0 4.1,4.3 Rotate test fixture degree wheel in directions and to positions listed and record output values measured at DMM in "As Found" section of "Data Sheet 3". 0 4.1.4.4 If all As Found values are within limits specified on "Data Sheet 3" and

  • /_* more accurate values are not desired, record values in "As Left" sections of "Data Sheet 3" and proceed to appropriate subsection. 0 4.1.4.5 If any As Found value is not within limits specified on "Data Sheet 3", or more accurate values are desired, proceed as follows:

Span 540 Translator Card FIGURE 3

a. Place "Mode" switch on translator card to "Zero" position.
b. Adjust "Zero" potentiometer (R34) for an output value between

-0.005 and 0.005V DC measured at DMM. 0

c. Place "Mode" switch to "Span" position. 0 Printed October 18, 2006 at 8:44

Approved By V E Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved METEOROLOGICAL STATION 10M WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 13 of 47

d. Adjust "Span" potentiometer (R33) for an output value between 3.328 and 3.338V DC measured at DMM. [
e. Place "Mode" switch to "540" position. 0
f. Adjust "540" potentiometer (R47) for an output value between 3.328 and 3.338V DC measured at DMM. 0
g. Repeat steps 4.1.4.5a through 4.1.4.5f until no further adjustments are necessary. 0
h. Place "Mode" switch to "Operate" position. 0 4.1.4.6 Rotate test fixture degree wheel counterclockwise at least one full turn to a setting of 180 degrees. 0 4.1.4.7 Rotate test fixture degree wheel in directions and to positions listed and record output values measured at DMM in "As Left" section of "Data Sheet 3".

Printed October 18, 2006 at 8:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved ATION 10M WINI 07/26/04 I CALIBRATION Page Number 14 of 47 4.1.5 Recorder Calibration(ASZR-55000) BlueCthannel

- - J Deleted: Pen 4.1.5.1 If "As Found" values on "Data Sheet 1" were within tolerance and no adjustments were made per subsection 4.1.4 and more accurate readings are not desired, proceed as follows:

a. Discard "Data Sheet 4".

Initial

b. Proceed to appropriate subsection.

4.1.5.2 (Concurrent Verification required)

Open states block links TB-4 terminals,,4 and,5. ..............----

TB-4, term 4 Initial CV Initial term,5____

-I-Initial CV Initial 4.1.5.3 Connect a voltage source and DMM to states block TB-4, (upper terminals) 4 (+) and 5 (-). 0 4.1.5.4 Adjust voltage source for indications listed and record input values

__ measured at DMM in "As Found" section of "Data Sheet 4". 0 4.1.5.5 If As Found values are within limits specified on "Data Sheet 4", and more accurate values are not desired, record values in "As Left" section of "Data Sheet 4", and proceed to step 4.1.5.8. 0

'rinted October 18, 2006 at 8:44

Approved By .

  • o e r ProcedueeNumber Rev T. W. Cook *

`ogueElectrincGenerating la*

  • kv C Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 15 of 47

-- Deleted:l 4.1.5.6 If As Found values are not within limits specified on "Data Sheet 4", or 4 more accurate values are desired, proceed as follows:

a. Verify settings of recorder channel 3 per "Attachment 3" and correct as necessary.
b. If calibration of recorder AID board is not required, proceed to step 4.1.5.7. 0
c. If calibration of recorder A/D board is required, proceed to step 4.1.5.6.d.

jd. Disconnect voltage- source and DMM from states block TB4, -- Formatted- Fnt: (Defauft) Anal (upper terminals) 4 (+) and 5 (-).

e. Perform calibration of recorder AID per "Attachment 4".
f. Disconnect voltage source and DMM from recorder CH4 input terminals.
g. Disconnect test jumper from states block TB4, (upper terminals) 4 and 5.

Formatted Table

h. Reconnect voltage source and DMM to states block TB4, (upper terminals) 4 (+) and 5 (-).

4.1.5.7 Adjust voltage source for indications listed and record input values

  • . measured at DMM in "As Left" section of "Data Sheet 4". o 4.1.5.8 If subsection 4.1.6 is not going to be performed, disconnect voltage source and DMM.

4.1.5.9 If subsection 4.1.6 is not going to be performed, close states block links TB4 terminals,4 and,._......................................... Deleted: -0 LDeleted: TB4-O Printed October 18, 2006 at 8:44

Approved By Procedure Number Rev T. W. Cook [24681-C 16.1 Date Approved METEOROLOGICAL STATION 10M WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 16 of 47 4.1.6 Computer Point CalibrationCheck 4.1.6.1 If "As Found" values on "Data Sheet 1" were within tolerance and no adjustments were made per subsection 4.1.4 and more accurate readings are not desired, proceed as follows:

a. Discard "Data Sheet 5".

Initial

b. Proceed to appropriate subsection. 0 4.1.6.2 (Concurrent Verification required)

If not already performed, open states block links TB4 terminals 4 and 5.

TB4, term 4 Initial CV Initial TB4, term 5 Initial CV Initial 4.1.6.3 Connect a voltage source and DMM to states block TB4, (upper terminals) 4 (+) and 5 (-).

4.1.6.4 Adjust voltage source for indications listed and record input values measurediat DVM in "As Found" section of "Data Sheet 5".

4.1.6.5 If As Found values are within limits specified on "Data Sheet 5", and

  • /1* more accurate values are not desired, record values in "As Left" section of "Data Sheet 6" and proceed to step 4.1.6.8.

hrinted October 18, 2006 at 8:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved 1111- a rUKULU1,IL,1AL 5 1 A I WIN AUINXY WUSMN IJIIML I iIUP4 1-UA Page Number 07/26/04 CALIBRATION 17 of 47 4.1.6.6 If As Found values are not within limits specified on "Data Sheet 5", or more accurate values are desired, proceed to 23503-C, "Plant Computer Point Calibration". 0 4.1.6.7 After computer adjustment or rework, adjust voltage source for

  • /1* indications listed and record input values measured at DMM in "As Left" section of "Data Sheet 5".

4.1.6.8 Disconnect voltage source and DMM.

4.1.6.9 Close states block links TB4 terminals 4 and 5.

Printed October 18, 2006 at 8:44

Approved By V Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 18 of 47 4.2 SENSOR VERIFICATION (AZE-55000) 4.2.1 Disconnect WDL test fixture leads from Transient Protection Panel, module 3, terminals 4, 5 and 6.

4.2.2 Remove transmitter from WDL test fixture.

4.2.3 Install wind vane on transmitter.

Initial 4.2.4 Install transmitter on cross arm assembly.

Initial

'rinted October 18, 2006 at 8:44

ROLOGICAL STATION 10M WINi I DIRECTION CHANNEL CALIBRATION 4.2.5 Rotate wind vane counterclockwise at least one full turn to position at which vane head is pointing over scribe line on alignment collar (Refer to Figure 4).

L, - Scnbe Line Wind Vane Head

- Alignment Collar Wind Vane Tall Vane Orientation FIGURE 4

?tinted October 18, 2006 at 8:44

Approved By Vjtl Procedure Number Rev T. W. Cook I 24681-C 16.1 Date Approved METEOROLOGICAL STATION 10M WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 20 of 47 4.2.6 Record final output device indication in "Actual" section of "Data Sheet

  • _* 6". 0 NOTE If this procedure is to be performed consecutively with Procedure 24686-C, "Meteorological Station 60M Wind Direction Channel Calibration", instrument boom assembly(s) may remain lowered until both loops have been calibrated.

4.2.7 Disconnect test cable(s) and raise instrument boom assembly(s) per "Attachment 2".

Initial Printed October 18, 2006 at 8:44

Approved By E r ting* P A Procedure Number Rev T. W. Cook I u~L2KV 24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 21 of 47 4.3 RESTORE TO SERVICE 4.3.1 Disconnect all test equipment installed during performance of this procedure.

Initial 4.3.2 Jfnot a performed, disconnect test jumper from states block links -- Deleted: (Independent Verification required)l]

TB4 terminals 4 and 5.

TB4, term 4 - Formatted: Tabs: 4", Left + Not at Initial 4.25" TB4, term 5 Formatted: Tabs: 4", Left + Not at S4.25" Initial 4.3.3 If not already performed, close states block links TB4 terminals_4 and _. - Deleted: -0 TB4, term ,4 Initial IDeleted:

TB4, term-5 - j Deleted: 0 Initial 4.3.4 Verify recorder date/time and correct as necessary.

Initial 4.3.5 Remove insulated blanket from batteries, if installed.

Initial Printed October 18, 2006 at 8:44

Approved By Procedure Number Rev Date Approved METEOROLOGICAL STATION ITOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 22 of 47 4.3.5 Have Independent Restoration Verification performed by designated personnel.

a. Test jumper from states block links TB4 terminals 4 and 5 disconnected.

TB4, term 4 IV Initial TB4, term 5 IV Initial

b. States block links TB4 terminals 4 and TB4-5 closed.

TB4, term 4 IV Initial TB4, term 5 IV Initial 4.3.6 Verify loop reflects current plant conditions after it is restored to service.

Initial 4.3.7 Notify RO that Meteorological Station has been returned to service.

NotifyShift Supervisor, or designee, of completion of work including Test 4.3.8 J - Deleted: Unit results.

TEST RESULTS ACCEPTABLE El UNACCEPTABLE El CHANNEL RESTORED TO SERVICE El CHANNEL COMMITED TO REPAIR 0l TEST COMPLETED:

DATE TIME

,SS Signature Date J- - Deleted: U 4.3.9 Record the total number of pages used (signatures, initials, data

./.

recorded, etc.) on the "Completion Sheet", and discard remaining.

Printed October 18, 2006 at 1:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved kAIBRUNIux WUNI Page Number 07126104 I CALIBRATION 23 of 47 5.0 ACCEPTANCE CRITERIA 5.1 The Acceptance Criteria for this procedure is that all devices listed below are within limits specified on applicable Data Sheets.

5.1.1 Channel Calibration

a. Translator Card AUY-55000
b. Recorder ASZR-55000, Blue Channel I- - Deleted: Pen
c. Computer Point Y6171 5.1.2 Transmitter AZE-55000 5.2 Satisfactory completion of this procedure has been met when cognizant supervisor has evaluated data obtained per Acceptance Criteria of this procedure, reviewed, and signed "Completion Sheet" provided.

Printed October 18, 2006 at 8:44

Approved By V E G P Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 24 of 47

6.0 REFERENCES

6.1 Met Tower - System Man. - Met Data Col. Center -I.B. - 1X5AG20-0001 6.2 Met Tower - Climatronics Instrumentation Manual, Book 1 - 1X5AG20-0002 6.3 Met Tower - Climatronics Instrumentation Manual, Book 2 - 1X5AG20-0003 6.4 Wiring Diagram Meteorological System, AX3D-CH-M50A 6.5 Wiring Diagram Multiplexer Cab and Plant Computer, 1X3D-CE-D08A 6.6 Wiring Diagram Multiplexer Bay C, IX3D-CE-D08E 6.7 Multiplexer Field Input Wiring Table, 1X5AB04-186 6.8 Instrument Wire Schematic (Tower and Precipitation), IX5AG20C-15 6.9 Instrument Wire Schematic (Transient Protection Panel), 1X5AG20C-16 6.10 Instrument Wire Schematic (Panel Rack), 1X5AG20C-18 6.11 Commitments: 185, 186, 890, 10145 6.12 PROCEDURES 6.12.1 00307-C, "Temporary Modifications" 6.12.2 20429-C, "Plant Equipment Component Configuration Control" 6.12.3 23503-C, "Plant Computer Point Calibration" END OF PROCEDURE TEXT Printed October 18, 2006 at 8:44

Approved By 24681- 11Rev T. W. Cook t5 A 28 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07126/04 CALIBRATION 25 of 47 Page 1 of 2 ATTACHMENT 1 IREFERENCE USE 1.0 INSTRUCTIONS FOR LOWERING INSTRUMENT BOOM ASSEMBLY 1.1 Inside elevator control box, verify power circuit breaker is pushed in and power indicator lamp is ILLUMINATED. 0l 1.2 Place "Heater" switch to the "OFF" position. 0 1.3 Place "Up/Down" switch to the "Down" position. 0 1.4 Place winch control "On/Off' switch to the "ON" position. 0 1.5 If boom does not begin to lower, toggle "Limit-Override" switch to "Override" position for approximately three seconds. 0 CAUTION Bottom limit switch is designed to stop instrument boom at end of travel. If bottom limit switch fails, Instrument Boom will be lowered off tower unless power is not turned off at appropriate time.

1.6 When boom reaches desired position, position winch control "On/Off' switch to "OFF" position. 0 1.7 Mark position of instrument boom carriage cable clamps on cable using tape (electrical/duct) to enable proper replacement during restoration. D 1.8 Remove two cable clamps that attach instrument boom carriage to cable. 0}

CAUTION Ensure Dew Point sensor is properly protected during Instrument Boom Carriage removal.

1.9 Push bottom limit switch on left rail track out of the way, then remove instrument boom carriage from rails. 0 1.10 Repeat step 1.1 through 1.9 for removal of next instrument boom(s), as appropriate. 0 Printed October 18, 2006 at 8:44

Approved By VotlecticPocdure Number Rev T. W. Cook 24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 26 of 47 Page 2 of 2 ATTACHMENT I 1.11 Connect one end of test cable to connector on top side of junction box on instrument boom carriage.

1.12 Connect other end of test cable to connector on left side of junction box mounted on tower base opposite instrument boom carriage.

Printed October 18, 2006 at 8:44

Approved By *lant ,cedure A Proetin* Number Rev T. W. Cook I >?sJ * <u'*'I 24681-C 16.1 Date Approved METEOROLOGICAL STATION 10M WINI) DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 27 of 47 Page 1 of 2 ATTACHMENT 2 J'REFERENCE USE 1.0 INSTRUCTIONS FOR RAISING INSTRUMENT BOOM ASSEMBLY 1.1 Verify winch control "On/Off' switch is in "OFF" position. 0i 1.2 Disconnect test cable from connector on top side of junction box on instrument boom carriage. 0 1.3 Disconnect test cable from connector on left side of junction box mounted on tower base. 0 1.4 Place instrument boom carriage on rails and line up carriage with tape (electrical/duct) applied to cable during removal of cable clamps. 0 1.5 Install and tighten cable clamps. ci 1.6 Remove tape (electrical/duct) used to mark cable clamp positions. 0 1.7 Inside elevator control box, verify power circuit breaker is pushed in and power indicator lamp is ILLUMINATED. ci 1.8 Place "Up/Down" switch to the "UP" position. 0i 1.9 Place winch control "On/Off' switch to the "ON" position. 0 1.10 If boom does not begin to rise, toggle "Limit-Override" switch to "Override" position for approximately three seconds. ci 1.11 Allow drive unit to run until tape (electrical/duct) marking cable instrument boom carriage position is found, then position winch control "On/Off' switch to "OFF" position. 0i 1.12 Repeat steps 1.4 through 1.11 for installation of next instrument boom(s),

as appropriate. 0i 1.13 When all instrument boom carriages have been reattached to cable, place winch control "On/Off' switch to the "ON" position. 0i Printed October 18, 2006 at 8:44

Approved By V e G Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CRANNEL Page Number 07/26/04 CALIBRATION 28 of 47 Page 2 of 2 ATTACHMENT 2 1.14 If boom does not begin to rise, toggle "Limit-Override" switch to "Override" position for approximately three seconds.

1.15 When instrument boom stops, momentarily toggle "Override" switch to obtain approximately one additional inch of travel to assure instrument boom connector is made up with tower spring loaded connector.

1.16 When boom has been raised to desired position, position winch control "On/Off' switch to "OFF" position.

1.17 Place "Heater" switch to the ON position.

1.18 Verify all contact indicators are ILLUMINATED.

Printed October 18,2006 at 8:44

Approved ~~~~ leti ~

eeattgPatoceduneNumber ByPrl ~ " Rev T. W. Cook 4!, . 24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 29 of 47 Page 1 of 5 ATTACHMENT 3 SREFERENCE USE 1.0 INSTRUCTIONS FOR CHANGING RECORDER SETTINGS 1.1 Open recorder front cover to access softkeys. 0 1.2 Press "Stop" key to stop data storage. 0 1.3 At "Do you want to stop data storage?" prompt, use "A" "N."arrow keys to highlight "Yes", then press "DISP/ENTER" key. 0 1.4 Verify "STOP" is displayed in red square at top center of display. 0 1.5 Press "Menu" key. 0 NOTE The first four top row soft keys correspond to the Menu choices displayed across bottom of screen. The fifth soft key (far right) will display next page of Menu choices, if available.

1.6 At "Set mode" screen, press "#1" softkey (far left) to select "Range, Alarm". 0 Printed October 18, 2006 at 8:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1_

Date Approved METEOROLOGICAL STATION IOM WIND DIRECTI( Page Number 07/26/04 I CALIBRATION 30 of 47 Page 2 of 5 ATTACHMENT 3 *J Formatted Table FOrmatted:

F-- Indent: Left: -5 px, Right: -6 px o DI DQ z Cj H CL H FIGURE 5 1.7 At "Range - Alarm" screen, use "A", "V", "4", "11"arrow keys to highlight "First-CH:" field. 0 1.8 Select channel "03" by pressing corresponding softkey. 0 1.9 Verify channel number selected is displayed in "First-CH:" field. 0 1.10 If the "Mode" or "Type" field settings are correct, proceed to step 1.12 0 1.11 If the "Mode" or 'Type" field settings are not correct proceed to as follows:

1.11.1 Use "A", "V", "4", "1*" arrow keys to highlight "Mode" or "Type" field setting to be changed. 0

?rinted October 18, 2006 at 8:44

Approved By VoteElcii Gnrating Platocedure Number Rev T. W. Cook I 'Ou Icn Nn~~Lg~24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 31 of 47 Page 3 of 5 ATTACHMENT 3 1.11.2 Observe available settings for the highlighted field as displayed in blue across bottom of screen.

1.11.3 If desired setting is not displayed in first four settings listed, press the fifth (far right) softkey "1/3" to display next four settings available.

1.11.4 Press softkey corresponding to desired setting and verify new setting is displayed in field and is highlighted in yellow.

1.11.5 Press "DISP/ENTER" key to save changes, then verify new setting is displayed and field is no longer highlighted. 0 1.11.6 Repeat step 1.11.1 through 1.11.5 until "Mode" and 'Type" fields display correct settings. 0 1.12 If the "Range" field setting is correct, proceed to step 1.14 1.13 If the "Range" field setting is not correct proceed to as follows:

1.13.1 Use "A", "V" ","", "l'" arrow keys to highlight "Range" field setting.

1.13.2 Observe available "Range" settings displayed in blue across bottom of screen.

1.13.3 If desired setting is not available in first four settings displayed, press the fifth (far right) "Next 1/2" softkey to display next three settings available.

1.13.4 Select correct "Range" value from settings displayed in blue at bottom of screen by pressing corresponding softkey. 0 1.13.5 Verify new setting is displayed in "Range" field and is highlighted in yellow.

1.13.6 Press "DISP/ENTER" key to save changes and verify new setting is displayed in "Range" field and is no longer highlighted. 0 1.14 If the "SpanL", "Span_U", "Scale_L", or "Scale U" field settings are 0 correct, proceed to step 1.16.

Printed October 18, 2006 at 1:44

Approved By l  :  : Procedure Number Rev T. W. Cook VoElcic GenerainPltA24681-C 16.1 Date Approved METEOROLOGICAL STATION 10M WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 32 of 47 Page 4 of 5 ATTACHMENT 3 1.15 If the "SpanL", "SpanU", "ScaleL", or "ScaleU" field settings are not correct proceed to as follows:

1.15.1 Use "A" "V" "`4" "1" arrow keys to highlight "Span_L", "SpanU", 0 "ScaleL", or "ScaleU" field setting.

1.15.2 Press the first (far left) softkey to select "Input" as displayed in blue at bottom of screen. 0 FIGURE 6 1.15.3 At "Available range" screen, use "A"..""4""1A" arrow keys to highlight

"->". (Reference Figure 6) 0 1.15.4 Press "DISP/ENTER" key to move cursor right and highlight (-) minus sign. 0 1.15.5 To retain (-) minus sign, while (-) minus sign is highlighted, use "A" "V"

".4".. " arrow keys to highlight (-), then press "DISP/ENTER" to move cursor right. [

1.15.6 To delete (-) minus sign, while (-) minus sign is highlighted, use "A" "V"

".4" "o-" arrow keys to highlight "Sp", then press "DISP/ENTER" key to move cursor right. 0 Printed October 18, 2006 at 8:44

Approved By V Electri GeneratPng Pa A cedure Number Rev T. W. Cook , Youeiiiec

-M i. , lant, , 24681-C 16.1 Date Approved METEOROLOGICAL STATION 10M WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 33 of 47 Page 5 of 5 ATTACHMENT 3 1.15.7 Use "A" "V" "A" "No" arrow keys to select new value for highlighted digit, then press "DISP/ENTER" key accept highlighted digit and move cursor right.

1.15.8 Repeat steps 1.15.7 to change remaining digits within field.

1.15.9 When all digits and (-) minus sign in field have been changed, use "A" "I" "A" "'4"arrow keys to highlight "ENT", then press "DISP/ENTER" key to enter changes in "Range - Alarm" screen.

1.15.10 At "Range -Alarm" screen, verify new numeric value is displayed in field and highlighted in yellow.

1.15.11 Press "DISP/ENTER" key to save changes and verify correct numeric value is displayed in field and is no longer highlighted.

1.15.12 Repeat steps 1.15 through 1.15.11 until "SpanL", "SpanU", "ScaleL",

or "Scale U" field settings are correct. 0 1.16 If the "Unit" field setting is correct, proceed to step 1.18. 0 1.17 If the "Unit" field setting is not correct, navigate through "Unit" Menu similar as steps 1.15 through 1.15.10 except change unit settings instead of numeric values.

1.18 When all channels have been verified, press "START" softkey and verify red "STOP" square at top center of display changes to green with flashing "t'"and chart grid is displayed on screen.

Printed October 18, 2006 at 8:44

Approved By Votl ElcrcGnrtn ln Procedure Number Rev T. W. Cook W vogue*Aec..ic1.*ene*lmgicianL / 24681-C 16.1 Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 34 of 47 Page 1 of 3 ATTACHMENT 4 IREFERENCE USE 1.0 CALIBRATION OF YOKOGAWA RECORDER A/D BOARD 1.1 Ifperforming calibration of CH3 or CH4, proceed as follows:

K 1.1.1 Connect test jumper across TB-4 (upper terminals) 4 (+) and 5 (-) to provide zero input to CH3 and CH4 AID board. 0 1.1.2 Connect voltage source and DMM to recorder CH4 (+) and (-) terminals to provide full scale input to CH3 and CH4 A/D board per Figure 7.

C TeaH 6 VDC Rear View of Yokogewa Recorder DMM Voltage SourceI I Test A- 0 Z ,Jumper B-e T8-4 FIGURE 7 1.2 Assure recorder environment is maintained at 73.4 F +/- 9 OF during calibration. 0 Printed October 18, 2006 at 8:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1.

Date Approved MT1ON10M WIN[ Page Number 07/26/04 I CALIBRATION 35 of 47 Page 2 of 3 ATTACHMENT 4 1.3,- Press door latch and open recorder door to access recorder ON/OFF -- Deleted: 4 switch per Figure 8.

eooted ON/OFFswMuch Door Latet behind Door o

0DOG@3D I=~

DcIIQIIciz cI 1 FIG _U RE 8 .. ... .. . .. . .. .. . . . . .. . S" "}rmatted: Font: (Default) Arlal, 1.4 If not already performed, turn ON recorder and allow warm-up period of at least 30 minutes.

1.5 Enter "Calibration Mode" As follows:

1.5.1 Turn OFF recorder.

1.5.2 Press and hold "A" arrow key and "DISP/ENTER" key.

1.5.3 Press and release recorder power ON switch to turn recorder ON. 0 1.5.4 Continue to hold "A" arrow key and "DISP/ENTER" key until "Calibration Mode" screen is displayed. 0 1.6 For calibration of CH3, and _ CH4 select "03-0,4" by_ _pressing _

corresponding softkey, then press "DISP/ENTER" button. 0 1.7 At "A/D No." screen, select desired channels as follows:

1.8 At "A/D adjust range" screen, select "Next 1/2" by pressing far right softkey.

1.9 For 0 to 5 V DC range, select "6V" by pressing corresponding softkey and observe "6V" is highlighted next to "A/D adjust range".

Printed October 18, 2006 at 8:44

Approved By V Procedure Number Rev T. W . Cook *,..........i*! 24681-C 16.1

! aeApproved ] 10M ~ 268- "c~~eeain~~at Date Approved METEOROLOGICAL STATION IOM WIND DIRECTION CHANNEL Page Number 07/26/04 CALIBRATION 36 of 47 Page 3 of 3 ATTACHMENT 4 1.10 Adjust voltage source connected to CH4 input to 6.000 V DC. 0 1.11 Allow calibration value to stabilize, then press "DISP/ENTER" key. [

1.12 Press "ESC" softkey to return to previous screen,.

1.13 Select V#3 End" by pressing corresponding softkey. 1 1.14 To save changes, at the "Do you really want to save A/D adjust value?"

prompt, press "4" or "N-" arrow key to highlight "YES", then press "DISP/ENTER" key. 0 1.15 Turn recorder OFF to exit Calibration Mode. 0 1.16 Turn recorder ON to return recorder display to normal screen. 0 1.17 Return to recorder calibration step 4.1.5.6f. 0 Printed October 18, 2006 at 8:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved Page Number 07/26/04 I 37 of 47 Sheet 1 of 2 DATA SHEET 1 Meteorological Station Title Meteorological Station 10M Wind Direction NOTES: N/A COMMENTS: -FDItd, P,-

CCW 180 180.0 175.0 185.0 CCW 330 330.0 325.0 335.0 CW 360 360.0 355.0 365.0 CW 30 390.0 385.0 395.0 CW 150 510.0 505.0 515.0 Printed October 18, 2006 at 8:44

Vpruvea Ity Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved Page Number 07/26/04 I 38 of 47 Sheet 2 of 2 DATA SHEET I Meteorological Station Title Meteorological Station 10M Wind Direction NO[VE6: NIA COMMENTS:

Uk.,VV .3u OU.U 43.d14.1z CCW 180 180.0 175.88 184.12 CCW 330 330.0 325.88 334.12 CW 360 360.0 355.88 364.12 CW 30 390.0 385.88 394.12 CW 150 510.0 505.88 514.12 IPERFORM ED BY:

DATE:

I

'tinted October 18, 2006 at 8:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved Page Number 07/26/04 I 39 of 47 Sheet 1 of 1 DATA SHEET 2 10M Wind Direction, Instr. No. AZE-55000 Location Meteorological Tower Serial No.

Description Transmitter Manufacturer Climatronics Model No. 100076 KIl/A I 1.04Z 1.0Wb~ I I PERFORMED BY: DATE:

Printed October 18, 2006 at 8:44

,,pproved By Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved Page Number 40 of 47 07/26/04 I Sheet 1 of 1 DATA SHEET 3 Instr. No. AUY-55000 Location Meteorological Station Serial No.

Description Translator Card Manufacturer Climatronics Model No. 100163 NOTES: N/A JNP------PECED' LOJIMIT. -l LIMIT; ~ AS FOUND---- 'A$-LEF-T COMMENTS.

DIR.~ POSITIN VI~'C V D~ ~DCDGx 5 COW 30 0.278 0.232 0.324 CCW 180 1.667 1.621 1.713 CCW 330 3.056 3.010 3.102 CW 30 3.611 3.565 3.657 CW 150 4.722 4.676 4.768 CW 30 3.611 3.565 3.657 CCW 330 3.056 3.010 3.102 CCW 180 1.667 1.621 1.713 CCW 30 0.278 0.232 0.324 PERFORMED BY: DATE:

hinted October 18, 2006 at 8:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved Page Number 97/26/04 I 41 of 47 Sheet I of 1 DATA SHEET 4 10M Wind Direction, Instr. No. ASZR-55000 Location Meteorological Tower Serial No.

Description Videographic Recorder Manufacturer Yokogawa, Model No. DX104-3-2/SI20. _--- "Deleted: Leeds &Northrup bDeleted: 250 NOTES: BlueChannel---------------------------------------------------------------------------------- _] - -[ Deleted: Pen

)INDICAION *EXPECTED ?.LIMIT LO LIMT I**MIT H -- A* FOUND COMMENTS:

DERES VCVDC~ ~VDC 7;V DC vb 0.0 0.000 -0.025 0.025 135.0 1.250 1.225 1.275 270.0 2.500 2.475 2.525 405.0 3.750 3.725 3.775 540.0 5.000 4.975 5.025 405.0 3.750 3.725 3.775 270.0 2.500 2.475 2.525 135.0 1.250 1.225 1.275 0.0 0.000 -0.025 0.025 PERFORMED BY: DATE:

Printed October 18, 2006 at 8:44

Procedure Number Rev apprved By T. W. Cook 24681-C 16.1.

Page Number Date Approved 07/26/04 I 42 of 47 Sheet 1 of 1 DATA SHEET 5 Instr. No. Y6171 Location N/A Serial No. N/A Description Computer Point Manufacturer N/A Model No. N/A NOTES: N/A JtINICATION~ XECD LO LIMIT HILIMIT A FOUND LEFT~

AS COMMENTS:

DERES C VPC

ýVDCý DCC VDVOC:

2.0 0.018 0.006 0.030 135.0 1.250 1.238 1.262 270.0 2.500 2.488 2.512 405.0 3.750 3.738 3.762 538.0 4.980 4.968 4.992 405.0 3.750 3.738 3.762 270.0 2.500 2.488 2.512 135.0 1.250 1.238 1.262 2.0 0.018 0.006 0.030 PERFORMED BY: DATE:

'rinted October 18, 2006 at 8:44

Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved ,OGICAL STATION 10M WIND DIRECTION CHANNEL CALIBRATION Page Number 43 nf 47 07/26/04 I Sheet 1 of 1 DATA SHEET 6 10M Wind Direction, Instr. No. AZE-55000 Location Meteorological Tower Serial No.

Description Transmitter Manufacturer Climatronics Model No. 100076 NOTES: N/A INPUT EXPECTED LO LIMIT H IIATA VANE DEGREES DEGREES QEGREE DEGREES ORIENTATION 180.0 175.0 185.0 COMMENTS:

PERFORMED BY: DATE:

Printed October 18, 2006 at 8:44

Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved Page Number 07/26/04 I 44 of 47 M&TE SHEET

~ ~<~'~ TEST EQUIPMENT USED

1. D. -NUMBERT MO-DEL NO -CALIBRATION DUE DATA SHEETS IMPACTED

~DATE COMMENTS:

COMPLETED BY: DATE.

'tinted October 18, 2006 at 8:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved IVrtLVKULU'.%ALA, I A 1OUiN L~VIN'VYLINIJ FIJkM%III Page Number 07/26/04 CALIBRATION 45 of 47 Sheet I of 1 CALCULATION SHEET Show all calculations performed during course of this procedure in the space below.

Completed by: Date Printed October 18, 2006 at 8:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved Page Number 07/26/04 I CALIBRATION 46 of 47 Sheet I of 1 COMPLETION SHEET DEFICIENCIES OCCURRED AND ACTIONS TAKEN ERPOMIN

PRSONEL WOK (PintNarn-ý--- IN-ITIAL-TOTAL NUMBER OF PAGES USED (Signatures, Initials, Data etc.)

APPROVED BY: DATE:

Printed October 18, 2006 at 8:44

Approved By Procedure Number Rev T. W. Cook 24681-C 16.1 Date Approved METEOROLOGICAL STATION 1DM WINM Page Number 07/26/04 CALIBRATION 47 of 47 Printed October 18, 2006 at 8:44

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