ML061720086

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Emergency Core Cooling System (ECCS) Performance Evaluation Models, 10 CFR 50.46(a)(3)(ii) Annual Report for Calendar Year 2005
ML061720086
Person / Time
Site: Palo Verde  Arizona Public Service icon.png
Issue date: 06/02/2006
From: Bauer S
Arizona Public Service Co
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
102-05509-SAB/TNW/RKR, LTR-LIS-06-117
Download: ML061720086 (20)


Text

10 CFR 50.46 A subsidiary of Pinnacle West Capital Corporation Scott A. Bauer Department Leader Regulatory Affairs Tel. 623-393-5978 Mail Station 7636 Palo Verde Nuclear Fax 623-393-5442 PO Box 52034 Generating Station e-mail: Scott.Bauer@aps.com Phoenix, Arizona 85072-2034 102-05509-SAB/TNW/RKR June 02, 2006 ATTN: Document Control Desk U. S. Nuclear Regulatory Commission Washington, DC 20555-0001

Dear Sirs:

Subject:

Palo Verde Nuclear Generating Station (PVNGS)

Units 1, 2, and 3 Docket Nos. STN 50-528/529/530 Emergency Core Cooling System (ECCS) Performance Evaluation Models, 10 CFR 50.46(a)(3)(ii) Annual Report For Calendar Year 2005 Pursuant to 10 CFR 50.46(a)(3)(ii), Arizona Public Service Company (APS) has enclosed (see enclosure 2) the Westinghouse Electric Company's, "10 CFR 50.46 Annual Notification and Reporting for 2005" (LTR-LIS-06-117, dated March 6,2006).

This report describes the changes and errors in Combustion Engineering models for Pressurized Water Reactors (PWRs) ECCS performance analysis in calendar year 2005. The last page of this report is specific to PVNGS. All other appendices of this report are plant-specific to other Combustion Engineering (CE) designed facilities and have not been included as part of this submittal.

As shown in the table in enclosure 1, the PVNGS large break loss of coolant accident (LBLOCA) and small break loss of coolant accident (SBLOCA) analyses used the 1999 EM and S2M evaluation models, respectively, throughout calendar year (CY) 2005. As of December 31, 2005, there was one known error that affected the PVNGS large break LOCA peak clad temperature (PCT) calculation by as much as 2"F. There were no known errors or changes that affected the small break LOCA PCT calculation.

Additionally, because PCT is not calculated as part of the post loss of coolant accident (LOCA) long-term cooling (LTC) analysis, there are no changes or errors in the LTC models that affect PCT.

A member of the STARS (Strategic Teaming and Resource Sharing) Alliance Callaway 0 Comanche Peak 0 Diablo Canyon

  • Palo Verde 0 South Texas Project 0 Wolf Creek

ATTN: Document Control Desk U.S. Nuclear Regulatory Commission Emergency Core Cooling System (ECCS)

Performance Evaluation Models, 10 CFR 50.46(a)(3)(ii) Annual Report Page 2 No commitments are being made to the NRC by this letter.

If you have any questions, please contact Thomas N. Weber at (623) 393-5764.

Sincerely, SAB/TNW/RKR/gt Enclosures

1. Summary of Cumulative Effects on Calculated Peak Clad Temperature (PCT) for PVNGS Due to Changes/Errors in ECCS Performance Evaluation Models
2. Westinghouse Electric Company's, "10 CFR 50.46 Annual Notification and Reporting for 2005," letter number LTR-LIS-06-117, dated March 6, 2006 cc:

B. S. Mallett M. B. Fields G. G. Warnick NRC Region IV Regional Administrator NRC NRR Project Manager for PVNGS NRC Senior Resident Inspector for PVNGS

ENCLOSURE 1 Summary of Cumulative Effects on Calculated Peak Clad Temperature (PCT) for PVNGS Due to Changes/Errors in ECCS Performance Evaluation Models

Summary of Cumulative Effects on Calculated Peak Clad Temperature (PCT) for PVNGS Due to Changes/Errors in ECCS Performance Evaluation Models Large Break LOCA Small Break LOCA (LBLOCA)

(SBLOCA)

PVNGS Operating Time Period Unit Cycle In 2005 Cumulative Cumulative Evaluation Calculated Effect of Evaluation Calculated Effect of Model PCT ChangeslErrors Model PCT ChangeslErrors on PCT (1) on PCT (1) 1 12 January-October 1999 EM 2110°F 2=F (2)

S2M 1618°F 0OF (3) 1 13 December 1999 EM 2110°F 20F (2)

S2M 1618°F 0OF (3) 2 12 January - April 1999 EM 2110°F 20F (2)

S2M 1618°F 0OF (3) 2 13 May - December 1999 EM 2110°F 2-F (2)

S2M 1618°F OOF (3) 3 12 January - December 1999 EM 2110°F 20F (2)

S2M 1618°F 0OF (3)

Notes:

(1) Pursuant to 10 CFR 50.46(a)(3)(i), this is a cumulation of the absolute magnitudes of the respective changes in Peak Clad Temperature (PCT) for each known change to and/or error in the associated ECCS performance evaluation model.

(2) Previously, for CY 2004, Arizona Public Service Company (APS) stated that there were no known cumulative effects on PCT for the PVNGS 1999 EM LBLOCA analyses [reference APS letter No. 102-05270-CKS/TNW/JAP, Craig K. Seaman (APS) to Document Control Desk (NRC), dated April 28, 2005, NRC ADAMS Accession No. ML051380367]. In CY 2005, however, an error was discovered in the STRIKIN-I1 computer code which could cause the calculated LBLOCA PCT value (as reported in the PVNGS UFSAR) to increase by as much as 20F. Specifically, Westinghouse Electric Company LLC discovered that the STRIKIN-I1 main program did not provide the correct limiting FLECHT heat transfer coefficient to the PARCH module, for use in checking whether the PARCH steam cooling model could be used in lieu of the FLECHT coefficient to calculate the hot rod PCT. It was determined that the STRIKIN-II program was erroneously providing the FLECHT value from the previous time step for this check.

(3) Previously, for CY 2004, APS stated that there were no known cumulative effects on PCT for the PVNGS S2M SBLOCA analyses

[reference APS letter No. 102-05270-CKS/TNW/JAP, Craig K. Seaman (APS) to Document Control Desk (NRC), dated April 28, 2005, NRC ADAMS Accession No. ML051380367]. Likewise, there are no new relevant changes or errors identified in CY 2005 that would affect the calculated SBLOCA PCT value.

ENCLOSURE 2 Westinghouse Electric Company's, "10 CFR 50.46 Annual Notification and Reporting for 2005,"

letter number LTR-LIS-06-117, dated March 6, 2006

Weslin houseWestinghouse Electric Company Nuclear Services P.O. Box 355 Pittsburgh, Pennsylvania 15230-0355 USA Direct tel: (412) 374-4043 Direct fax: (412) 374-5149 e-mail: kobelajr@westinghouse.com Our ref: LTR-LIS-06-117 March 6, 2006 10 CFR 50.46 Annual Notification and Reporting for 2005

Dear Sir or Madam,

This is a notification of 10 CFR 50.46 reporting information pertaining to the Westinghouse Electric Company Evaluation Models/analyses. As committed to in WCAP-13451, Westinghouse Methodology for Implementation of 10 CFR 50.46 Reporting, Westinghouse is providing an Annual Report for Emergency Core Cooling System (ECCS) Evaluation Model changes and errors for the 2005 model year. Standardized reporting pages for all changes and errors for the Evaluation Models utilized for your plant(s) are enclosed, consistent with the commitment following the NUPIC audit in early 1999. Peak Clad Temperature (PCT) sheets are enclosed. All necessary revisions for any non-zero, non-discretionary, PCT change to Section C has been included. Non-discretionary PCT impacts of 0*F will generally not be presented on the PCT sheet. Any plant-specific errors in the application of the model for 2005 will also be provided in Section C with discussion enclosed or cited. The Evaluation Model changes and errors (except any plant-specific errors in the application of the model) will be provided to the NRC via Westinghouse letter.

This information is for your use in making a determination relative to the reporting requirements of 10 CFR 50.46. The information that is provided in this letter was prepared in accordance with Westinghouse's Quality Management System (QMS).

A Customer 1st project has been executed to improve the process through which 10 CFR 50.46 reports are created and transmitted to the customer. The current process requires batch processing of the issue reports at the beginning of each year. These reports were previously communicated to you through the Customer Project Managers by means of mail or email. The new process which starts with the issuance of this letter is dynamic in that the reports will be generated throughout the year and placed in the Rackup eRoom immediately after completion. An eRoom is a highly controlled internet based file storage system. The eRoom will allow the customer to directly access the reports and will serve as the new way through which the reports are communicated to you.

S. E. Saunders (Electronically Approved)*

J. R. Kobelak (Electronically Approved)*

LOCA Integrated Services II (LIS II)

Verifier, LIS I C. H. Boyd (Electronically Approved)*

M. M. Corletti (Electronically Approved)*

Manager, LIS II Manager, LIS I S. P. Rigby (Electronically Approved)*

Manager, Operations Analysis with Attachments

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Attachment I - 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 6, 2006 Attachment I - 10 CFR 50.46 Reporting Text

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Attachment I - 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 6, 2006 Annual Report on Combustion Engineering ECCS Performance Evaluation Models for PWRs

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Attachment I - 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 6, 2006 ABSTRACT This report describes changes to and errors in the Westinghouse Electric Company LLC (Westinghouse) Emergency Core Cooling System (ECCS) performance evaluation models (EMs) for Combustion Engineering (CE) PWRs in calendar year (CY) 2005 per the requirements of 10CFR50.46. For this reporting period, an error in the Large Break LOCA 1999 EM steam cooling model was identified and corrected. The maximum plant specific impact of this error correction is an increase in the peak cladding temperature (PCT) of 2 OF. Other changes to LOCA analysis methods in CY 2005 did not have an impact on PCT.

The sum of the absolute magnitudes of the generic PCT changes for the large break LOCA 1985 EM from all reports to date continues to be less than 1 OF excluding plant specific effects. The generic impact on the PCT for the large break LOCA 1999 EM is less than 1.2 OF for plants analyzed with the Automated/Integrated Code System (AICS) and less than 3 OF for plants analyzed with the Advanced AICS (AAICS). There is no generic accumulated change in PCT for the small break LOCA S2M evaluation model.

No change occurred in the PCT due to post-LOCA long term cooling issues. The total effect relative to the 50 OF definition of a significant change in PCT for each evaluation model is the sum of the generic effects for that model and plant specific effects, if any, described in the plant specific text provided in this report.

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- 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 6, 2006 INTRODUCTION This report addresses the Nuclear Regulatory Commission (NRC) requirement to report changes and errors in ECCS performance evaluation models. The ECCS Acceptance Criteria, Reference 1, spell out reporting requirements and actions required when errors are corrected or changes are made in an evaluation model or in the application of a model for an operating licensee or construction permittee of a nuclear power plant.

The action requirements in 1 OCFR50.46(a)(3) are:

1.

Each applicant for or holder of an operating license or construction permit shall estimate the effect of any change to or error in an acceptable evaluation model or in the application of such a model to determine if the change or error is significant. For this purpose, a significant change or error is one which results in a calculated peak fuel cladding temperature (PCT) different by more than 50°F from the temperature calculated for the limiting transient using the last acceptable model, or is an accumulation of changes and errors such that the sum of the absolute magnitudes of the respective temperature changes is greater than 50 0F.

2.

For each change to or error discovered in an acceptable evaluation model or in the application of such a model that affects the temperature calculation, the applicant or licensee shall report the nature of the change or error and its estimated effect on the limiting ECCS analysis to the Commission at least annually as specified in 10CFR50.4.

3.

If the change or error is significant, the applicant or licensee shall provide this report within 30 days and include with the report a proposed schedule for providing a reanalysis or taking other action as may be needed to show compliance with 10CFR50.46 requirements.

This schedule may be developed using an integrated scheduling system previously approved for the facility by the NRC. For those facilities not using an NRC approved integrated scheduling system, a schedule will be established by the NRC staff within 60 days of receipt of the proposed schedule.

4.

Any change or error correction that results in a calculated ECCS performance that does not conform to the criteria set forth in paragraph (b) of 10CFR50.46 is a reportable event as described in 10CFR50.55(e),

50.72 and 50.73.

The affected applicant or licensee shall propose immediate steps to demonstrate compliance or bring plant design or operation into compliance with 10CFR50.46 requirements.

This report documents the errors corrected in and/or changes to the presently licensed ECCS performance evaluation models for PWRs developed by Combustion Engineering, made in the year covered by this report, which have not been reviewed by the NRC staff. This document is provided to satisfy the reporting requirements of the second item above. Reports for earlier years are given in References 2-18.

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Attachment I - 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 6, 2006 COMBUSTION ENGINEERING ECCS EVALUATION MODELS AND CODES Four evaluation models (EM) for ECCS performance analysis of Combustion Engineering (CE) designed PWRs are described in topical reports, are licensed by the NRC, and are covered by the provisions of 10CFR50.46. The evaluation models for large break LOCA (LBLOCA) are the 1985 EM and the 1999 EM. For the small break LOCA, the evaluation model is the S2M EM.

Post-LOCA long term cooling (LTC) analyses use the LTC evaluation model.

Several digital computer codes are used to do ECCS performance analyses of PWRs for the evaluation models described above that are covered by the provisions of 10CFR50.46.

Those for LBLOCA calculations are CEFLASH-4A, COMPERC-Il, HCROSS, PARCH, STRIKIN-Il, and COMZIRC. CEFLASH-4AS is used in conjunction with COMPERC-II, STRIKIN-Il, and PARCH for SBLOCA calculations. The codes for post-LOCA LTC analyses are BORON, CEPAC, NATFLOW, and CELDA.

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Attachment I - 10 CFR 50.46 Reporting Text Our ref. LTR-LIS-06-117 March 6, 2006 Appendix K Large Break - 1999 EM Related Items

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Attachment I - 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 6, 2006 LBLOCA STEAM COOLING MODEL ERROR CORRECTION (Non-Discretionary Change)

Background

The LBLOCA Evaluation Model, 1999 EM, has an NRC imposed Safety Evaluation Report (SER) constraint. The constraint stipulates that the steam cooling model in the PARCH module of the STRIKIN-II program can be used for calculating the hot rod PCT provided the resulting heat transfer coefficients are no better than those calculated using the FLECHT heat transfer correlation.

An error in the implementation of this constraint in the 1999 EM was discovered in calendar year 2005 and was corrected.

The error pertains to the STRIKIN-I1 main program not providing the correct limiting FLECHT heat transfer coefficient value to the PARCH module for use in checking the SER constraint.

It was determined that the STRIKIN-II program was providing the steam cooling model heat transfer coefficient value from the previous time step for this check.

Estimated Effect The error in the STRIKIN-I1 program was corrected by a coding change to ensure the use of the FLECHT heat transfer coefficient for confirming that the SER constraint was met. The maximum plant specific impact on PCT due to correcting the steam cooling model was an increase of 2 OF. The impact of the correction on PCT for each applicable CE fleet plant is shown in the plant specific text of this report.

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Attachment I - 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 6, 2006 COMPONENT MODEL IMPROVEMENT TO INCLUDE EFFECT OF SPACER GRIDS FOR LBLOCA ANALYSIS (Discretionary Change)

Backgqround The implementation of an Advanced Automated/Integrated Code System (AAICS) was previously identified as a change in the implementation of the 1999 EM LOCA Evaluation Model in the Annual 10 CFR 50.a.6 Report for calendar year 2004 (Reference 18).

A change to the 1999 EM has been implemented since last year's report. This change pertains to the PARCH module of the STRIKIN-I1 program and was implemented via a component model improvement to include the effects of spacer grids.

The improved component model is the 1999 EM steam cooling model for less than 1 in/sec core reflood flow rate. This improvement to the existing 1999 EM component model is intended to be an optional feature of the LBLOCA 1999 EM that is applicable to the CE 16x16 Next Generation Fuel (NGF) design as well as to any other CE fuel design for future applications. The improved model is described in Reference 19 which has been submitted to the NRC for review and approval.

Estimated Effect There is no change in PCT with regard to the current analyses of record for the CE fleet plants since the component model improvement mentioned above is not used in these analyses.

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- 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 6, 2006 ADDITIONAL AUTOMATION OF LOCA ANALYSIS METHODS (Discretionary Change)

Background

Automation of the LBLOCA and SBLOCA analysis methods using AAICS had been previously reported in last year's 10 CFR 50.46 report (Reference 18).

Additional automation of methods was implemented for both the LBLOCA and SBLOCA analyses.

For both analyses, the case inputs for various computer case runs were automatically generated using case matrix generation programs. The case inputs refer to input values for simulating a specific LOCA scenario for a specific plant using the EM. The case matrix refers to a set of parametric cases with differing break sizes and/or plant operating conditions. The utility program CMG99A was used for LBLOCA 1999 EM case matrix generation, while program CMGS2M was used to create the case matrix for the SBLOCA S2M EM. These programs eliminated much of the manual effort required in setting up LOCA case runs and reduced the potential for errors.

Estimated Effect The use of these utility programs did not result in any changes to the EM or any of its components including those controlled by Appendix K.

The use of the case matrix generation programs, CMG99A and CMGS2M, for automating the LOCA analyses has no impact on the analysis results, including the PCT.

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Attachment I - 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 6, 2006 Appendix K Small Break - S2M Related Items

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- 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 6, 2006 ADDITIONAL AUTOMATION OF LOCA ANALYSIS METHODS (Discretionary Change)

Background

Automation of the LBLOCA and SBLOCA analysis methods using AAICS had been previously reported in last year's 10 CFR 50.46 report (Reference 18).

Additional automation of methods was implemented for both the LBLOCA and SBLOCA analyses.

For both analyses, the case inputs for various computer case runs were automatically generated using case matrix generation programs. The case inputs refer to input values for simulating a specific LOCA scenario for a specific plant using the EM. The case matrix refers to a set of parametric cases with differing break sizes and/or plant operating conditions. The utility program CMG99A was used for LBLOCA 1999 EM case matrix generation, while program CMGS2M was used to create the case matrix for the SBLOCA S2M EM. These programs eliminated much of the manual effort required in setting up LOCA case runs and reduced the potential for errors.

Estimated Effect The use of these utility programs did not result in any changes to the EM or any of its components including those controlled by Appendix K. The use of the case matrix generation programs, CMG99A and CMGS2M, for automating the LOCA analyses has no impact on the analysis results, including the PCT.

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Attachment I - 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 6, 2006 CONCLUSIONS The correction of errors in LOCA analysis models and/or changes to LOCA analysis methods during CY 2005 had the following impact on LOCA analysis results.

(1) The correction of the steam cooling model in the STRIKIN-II program of the 1999 EM for LBLOCA results in a maximum plant specific impact on PCT of 2 OF.

(2) The component model improvement to include the effects of spacer grid has no impact on the current analyses of record for CE fleet plants since this improvement is not used in these analyses.

(3) The automation of the LBLOCA and SBLOCA analysis methods for the 1999 EM and S2M EM using the case matrix generation programs, CMG99A and CMGS2M, respectively, has no impact on analysis results, including the PCT.

The sum of the absolute magnitude of the changes in PCT calculated using the 1985 EM for LBLOCA, including those from previous annual reports, References 2-18, remains less than 10F. The maximum generic impact on PCT calculated with the 1999 EM is less than 30F (from Reference 18). There are no additional generic PCT changes' for the Year 2005 for the 1985 EM and the 1999 EM models. Plant specific LBLOCA considerations for each plant in the CE fleet including the application of the corrected steam cooling model are discussed in the plant specific text provided in this report.

Previous plant specific PCT effects for the S2M SBLOCA evaluation model are discussed in Appendices A through F of Reference 15. There is no previous generic accumulated change in cladding temperature for the S2M EM. There are no additional PCT changes for calendar year 2005 for the S2M evaluation model. Plant specific SBLOCA considerations for each plant in the CE fleet are discussed in the plant specific text provided in this report, as applicable.

There is no PCT effect for the post-LOCA long term cooling evaluation model.

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Attachment I - 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 6, 2006 REFERENCES

1.

"Acceptance Criteria for Emergency Core Cooling Systems for Light Water Nuclear Power Reactors," Code of Federal Regulations, Title 10, Part 50, Section 50.46.

2.

"Annual Report on C-E ECCS Codes and Methods for 10CFR50.46," CENPD-279, April, 1989.

3.

"Annual Report on C-E ECCS Codes and Methods for 10CFR50.46," CENPD-279, Supplement 1, February, 1990.

4.

"Annual Report on C-E ECCS Codes and Methods for 10CFR50.46," CENPD-279, Supplement 2, April, 1991.

5.

"Annual Report on C-E ECCS Codes and Methods for 10CFR50.46," CENPD-279, Supplement 3, April, 1992.

6.

"Annual Report on C-E ECCS Codes and Methods for 10CFR50.46," CENPD-279, Supplement 4, April, 1993.

7.

"Annual Report on C-E ECCS Codes and Methods for 10CFR50.46," CENPD-279, Supplement 5, February, 1994.

8.

"Annual Report on ABB C-E ECCS Performance Evaluation Models," CENPD-279, Supplement 6, February, 1995.

9.

"Annual Report on ABB C-E ECCS Performance Evaluation Models," CENPD-279, Supplement 7, February, 1996.

10. "Annual Report on ABB CE ECCS Performance Evaluation Models," CENPD-279, Supplement 8, February, 1997.
11.

"Annual Report on ABB CE ECCS Performance Evaluation Models," CENPD-279, Supplement 9, March, 1998.

12. "Annual Report on ABB CE ECCS Performance Evaluation Models," CENPD-279, Supplement 10, February, 1999.
13. "Annual Report on ABB CE ECCS Performance Evaluation Models," CENPD-279, Supplement 11, March, 2000.
14. "Annual Report on Combustion Engineering ECCS Performance Evaluation Models for PWRs," CENPD-279, Supplement 12, April, 2001.
15. "Annual Report on Combustion Engineering ECCS Performance Evaluation Models for PWRs," CENPD-279, Supplement 13, Rev. 1, April, 2002.
16. "Annual Report on Combustion Engineering ECCS Performance Evaluation Models for PWRs," CENPD-279, Supplement 14, Rev. 1, April, 2003.
17. "Annual Report on Combustion Engineering ECCS Performance Evaluation Models for PWRs," CENPD-279, Supplement 15, March 2004.
18. "Annual Report on Combustion Engineering ECCS Performance Evaluation Models for PWRs," CENPD-279, Supplement 16, March 2005.
19. "CE 16x16 Next Generation Fuel Core Reference Report", WCAP-16500-P, Rev.

0, February 2006.

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Attachment I - 10 CFR 50.46 Reporting Text Our ref: LTR-LIS-06-117 March 3, 2006 Plant Specific Text for Palo Verde Units 1, 2 and 3 A LBLOCA analysis for Palo Verde Units 1, 2, and 3 showed a 2 IF increase in PCT due to the correction of the steam cooling model error in the STRIKIN-II computer program and a 0 OF change due to the use of AAICS. Therefore, the total impact on PCT for the LBLOCA analysis for Palo Verde Units 1, 2, and 3 is 2 IF.

There is no plant specific impact on PCT for the S2M SBLOCA analysis for the Palo Verde Units 1, 2 and 3 plants. Therefore, the total impact on PCT for the SBLOCA analysis for Palo Verde Units 1, 2 and 3 is 0 OF.

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