ML033010571

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IR 05000400-02-008 on 05/29/2002 - 09/06/2002, for Shearon Harris Nuclear Power Plant, Unit 1, Examination of Problem Identification, Root Cause Evaluation, Extent of Condition Determination and Corrective Actions. Violations Noted
ML033010571
Person / Time
Site: Harris Duke Energy icon.png
Issue date: 10/10/2003
From: Ogle C
NRC/RGN-II/DRS/EB
To: Scarola J
Carolina Power & Light Co
References
EA-00-022, EA-01-310, FOIA/PA-2003-0358 IR-02-008
Download: ML033010571 (18)


See also: IR 05000400/2002008

Text

40

P

NA RECUR

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION II

SAM NUNN ATLANTA FEDERAL CENTER

61 FORSYTH STREET SW SUITE 23T85

ATLANTA, GEORGIA 303034931

EA-00-022

EA-01-310

Carolina Power & Light Company

ATTN: Mr. James Scarola

Vice President - Harris Plant

Shearon Harris Nuclear Power Plant

P. 0. Box 165, Mail Code: Zone 1

New Hill, NC 27562-0165

SUBJECT:

SHEARON HARRIS NUCLEAR POWER PLANT - NRC SUPPLEMENTAL

INSPECTION REPORT 50-400/02-08

Dear Mr. Scarola:.

On May 31, 2002, the Nuclear Regulatory Commission (NRC) completed theonsite portion of a*

supplemental inspection at your Shearon Harris Nuclear Power Plant. A preliminary exit was

held with you and other members of your staff on May 31, 2002, to discuss the results of that

effort. Following completion of additional review in the Region II office, a final exit was held with

Mr. J. Caves on September 6, 2002. The enclosed report documents our findings.from this

inspection.

This supplemental inspection was an examination of your problem identification, root cause

evaluation, extent of condition determination, and corrective actions associated with a White

finding identified in the mitigating systems cornerstone. The White finding involved a violation

of your fire protection program resulting from a Thermo-Lag fire barrier assembly (wall) which

had an indeterminate fire resistance rating.

Based on the results of this inspection, the NRC determined that portions of actions to resolve

(

this issue were appropriate. However, the NRC noted that your planned corrective actions

included the use of local manual actions as opposed to one of the protection methods identified

in NRC Position C.5.b.(2) of Branch Technical Position (BTP) CMEB 9.5-1. Therefore, the

White finding will remain open pending further NRC review of your planned corrective actions

and the development of internal NRC inspection guidance in this area.

  • Or

For administrative purposesjhe White finding and a Severity Level ll violation ass

iated with

the Thermo-Lag fire barrier assembly between the B train switchgear room/auxilia

control

panel room and the A train cable spreading room which were previously identified in NRC's

letter dated April 16, 2002, are included in the enclosed report.

No findings of significance were identified during the inspection.

EW

CP&L

2

In accordance with 10 CFR 2.790 of the NRC's Rules of Practice," a copy of this letter and its

enclosure will be available electronically for public inspection in the NRC Public Document

Room or from the Publically Available Records (PARS) component of NRC's document system

(ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.aov/reading-

rm/adams.html (the Public Electronic Reading Room).

Sincerely,

Charles R. Ogle, Chief

Engineering Branch 1

Division of Reactor Safety

Docket No.: 50-400

License No.: NPF-63

Enclosure: NRC Inspection Report No. 50-400/02-08

w/Attachment

cc w/encl: ...

!

Terry C. Morton, Manager

Performance Evaluation and'

Regulatory Affairs

CPB 9

Carolina Power & Light Company

Electronic Mail Distribution

  • ef

Robert J. Duncan II

Director of Site Operations

Carolina Power & Light Company

Shearon Harris Nuclear Power Plant

Electronic Mail Distribution

Benjamin C. Waldrep

Plant General Manager--Harris Plant

Carolina Power & Light Company

Shearon Harris Nuclear Power Plant

Electronic Mail Distribution

James W. Holt, Manager

Support Services

Carolina Power & Light Company

Shearon Harris Nuclear Power Plant

Electronic Mail Distribution

(cc w/encl cont'd - See page 3)

CP&L

3

(cc w/encl cont'd)

John R. Caves, Supervisor

Licensing/Regulatory Programs

Carolina Power & Light Company

Shearon Harris Nuclear Power Plant

Electronic Mail Distribution

William D. Johnson

Vice President & Corporate Secretary

Carolina Power & Light Company

Electronic Mail Distribution

John H. O'Neill, Jr.

Shaw, Pittman, Potts & Trowbridge

2300 N. Street, NW

Washington, DC 20037-1128

Beverly Hall, Acting Director

Division of Radiation Protection

1

N. C. Department of Environmental

V

Commerce & Natural Resources

Electronic Mail Distribution

Peggy Force

Assistant Attorney General

State of North Carolina

Electronic Mail Distribution

Public Service.Commission

State of South Carolina

P. O. Box 11649

Columbia, SC 29211

Chairman of the North Carolina

Utilities Commission

P. O. Box 29510

Raleigh, NC 27626-0510

Robert P. Gruber

Executive Director

Public Staff NCUC

4326 Mail Service Center

Raleigh, NC 27699-4326

(cc w/encl cont'd - See page 4)

CP&L

4

(cc w/encl cont'd)

Linda Coleman, Chairman

Board of County Commissioners

of Wake County

P. O. Box 550

Raleigh, NC 27602

Gary Phillips, Chairman

Board of County Commissioners

of Chatham County

Electronic Mail Distribution

U. S. NUCLEAR REGULATORY COMMISSION

REGION II

Docket No:

License No:

Report No:

Licensee:

Facility:

Location:

Dates:

Inspector:

Approved By:

50-400

NPF-63

50-400/2002-08

Carolina Power & Light (CP&L)

Shearon Harris Nuclear Power Plant, Unit 1

5413 Shearon Harris Road

New Hill, NC 27562

May 29 - September 6, 2002

J. Lenahan, Senior Reactor Inspector

Charles R. Ogle, Chief

Engineering Branch 1

Division of Reactor Safety

Enclosure

SUMMARY OF FINDINGS

IR 05000400-02-08; Carolin

Power and Light Company; 6

/29 - 9/6/

Shearon Harris

Nuclear Plant, Unit 1; Suppl mental inspection of Therr

Lag fire b rier with indeterminate

fire resistance rating.

I

This inspection was condu ted by a regional ins

ctor.

hite finding, which was previously

dispositioned in an NRC I er dated April 16, 02, identified in this report for administrative

purposes. The significan

of most findings i in

ated by their color (Green, White, Yellow,

Red) using IMC 0609 uSi

ificance Determin

n Process" (SDP). Findings for which the SDP

does not apply

utreen" or

assigned a severity level after management

review. The NRC's program for overseeing the safe operation of commercial nuclear power

reactors is described in NUREG-1649, Reactor Oversight Process," Revision 3, dated

July, 2000.

-v:'C

,

/f1f0

Cornerstone: Mitigating Sys

s

/

Ad

The NRC performed thi s plemental inspection t assess the licensee's corrective actions

associated with the Ther

-Lag fire barrier separ ing Train A and Train B safety related

cables in the Auxiliary C ntrol Panel (ACP) roomThe Thermo-Lag barrier provided a fire

resistance Kess than he minimum three-hour ffe resistance rating required.b the licensee's

approved fire protecto programespecifio i

-A9o

ratig iORnso C G0Ftft.rr-PT-

ejrt ffare specified by NRC.Branch Technical

position (BTP) CMtB 9.5-1] This performance issue was previously documented in:NRC.

Inspection Report 50-400/99-13 and later characterized as having low to moderate risk

significance (White) in an NRC letter dated April 16, 2002.

During this supplemental inspection, performed in accordance with Inspe

n Procedure

95001, the inspector determined that the licensee's problem identifica.n, root cause and

extent of condition evaluation were adequate. The licensee's correc ye actions to resolve the

issues were ongoing. However, the inspector identified that the lic

see intended to use local

manual operator actions in lieu of one of the methods identified in NRC Position C.5.b.(2) of

Branch Technical Position (BTP) CMEB 9.5-1. The licensee entered this issue into their

corrective action program and resolution is pending.

As a result, the White issue associated with the Thermo-Lag fire barrier will not be closed at this

time. The issue will remain open pending further NRC review of the licensee's corrective

actions and the development of NRC inspection guidance on the use of local manual actions.

White. A violation of the fire protection program required by 10 CFR 50.48 and License

Condition 2.F was identified in an NRC letter dated April 16, 2002. The violation was for

failure to implement the NRC approved fire protection program safe shutdown system

separation requirements by maintaining a three-hour fire rated area separation barrier

between the B Train switchgear room/auxiliary control panel room and the A Train cable

spreading room. The existing Thermo-Lag barrier had an indeterminate fire resistance

rating.

Report Details

01

INSPECTION SCOPE

The NRC performed this supplemental inspection to assess the licensee's corrective

actions associated with a degraded Thermo-Lag fire barrier separating Train A and Train

B safety related cables in the Auxiliary Control Panel (ACP) room. The Thermo-Lag

barrier provided a fire resistance rating less than the minimum three-hour fire resistance

rating required by the approved fire protection program. This performance issue was

previously documented in NRC Inspection Report-nurse 50-400/99-13 and later

characterized as having low to moderate risk significance (White) in an NRC letter dated

April 16, 2002.

The inspector assessed problem identification, the licensee's root cause and extent of

condition evaluation, and the licensee's corrective actions to resolve the White finding in

their fire protection program. The inspector reviewed design change documents,

including design inputs, assumptions, and design evaluations; licensee self assessments;

and changes to operating procedures, fire protection procedures, and the safe shutdown

analysis. The inspector also examined in process plant modifications being performed on

fire barriers.

02

EVALUATION OF INSPECTION REQUIREMENTS

02.01 Problem Identification

a.

Determination of who identified the issue a

under what conditions.

During a fire protection inspection, cond cted from November 1 - 5, 19

, and

documented in NRC Inspection Report 50-400/99-13, two unresolv

items (URls) were

identified by NRC inspectors. One of the URls concerned the ade

acy of a Thermo-Lag

wall which was designated as a three-hour fire barrier between t

Train B switchgear

room and Train A safety related cables routed in the Auxiliary C ntrol Panel (ACP) room.

The potential problem of using Thermo-Lag as a fire barrier m terial was identified to them

industry by the NRC in 1992 in Generic Letter (GL) 92-08 an NRC Bulletin

-

response to NRC Bulletin 92-01 and GL 92-08, the licensee

onducted 6ting on a

mock-up of this Thermo-Lag wall. This testing showed the barrier failed fire endurance

test acceptance criteria at 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> and 48 minutes. The licensee then performed an

engineering evaluation which concluded that the as-constructed Thermo-Lag wall

provided sufficient protection for the area. The NRC did not agree with this determination.

Hence, this issue was identified by NRC. The licensee initiated Problem Evaluation

Report (PER) 99-006863 to document and disposition the URI identified during the

original fire protection inspection.

b.

Determination of how long the issue existed, and prior opportunities for identification.

The degraded fire barrier was installed during original plant construction. In response to

NRC Bulletin 92-01 and GL 92-08, the licensee identified that the Thermo-Lag barrier in

the ACP room did not have a 3-hour fire rating. However, licensee actions to address

this issue resulted in the acceptance of an inadequate Thermo-Lag fire barrier in 1997

12/

(ESR 95-00620, Thermo-lag Fire Prot ction ssues Resolution," R vision 1).

Opportunities to identify this included a 998 triennial fire protectio Nuclear Assessment

Section audit and self-assessments of the fire protection program after 1997.

c.

Determination of the plant-specific risk consequences (as applicable) and compliance

concerns associated with the issue.

The degraded fire barrier was evaluated for a postulated fire in the B switchgear room that

could cause the Thermo-Lag fire barrier wall in the ACP area of the B switchgear room

fire area to fail. Failure of this wall exposed Train A cables, located within the enclosed

barrier area, to the postulated fire. The Train A cables behind the Thermo-Lag wall

affected the Train A auxiliary feedwater function and the steam generator A pressure

operated relief valve functions. The NRC assessment concluded that this event was in

the increased regulatory response (White) band. The results of the NRC's final

significance determination for the degraded fire barrier were documented in an NRC letter

to CP&L dated April 16, 2002, Subject: Final Significance Determination For a White

Finding and Notice of Violation (Shearon Harris Nuclear Power Plant - NRC Inspection

Report 50-400/00-09).

02.02 Root Cause and Extent of Condition Evaluation

a.

Evaluation of methods used to identify root causes and contributing causes.

/

The licensee initiated a Significant Adverse Condition Report, Action Request mber

53063, to evaluate and correct the problem associated with the Thermo-Lag

all. The

evaluation was performed using the systematic methods specified in the licensee's

corrective action program speifiecin CP&L procedure CAP-NGGC-0200. The licensee

cu's

coclu~tbded thot tho

at

e of the White finding was the inappropriate use of an

analysis to accept changes to the NRC approved fire protection program. Contributing

causes were inadequate testing of installed fire barriers, too much reliance on engineering

evaluations, and failure to address design requirements.

b.

Level of detail of the root cause evaluation.

The inspector determined that the root cause evaluation was sufficiently detailed to

support the identified root and contributing causes. However, the root cause analysis did

not specifically identify why the inadequate fire testing of the installed fire barrier

occurred (root cause), or why there was too much reliance on GL 86-10 engineering

evaluations (contributing cause), or why there was a failure to adequately address design

requirements (contributing cause).

c.

Consideration of prior occurrences of the problem and knowledge of prior operating

experience.

The licensee's investigation identified 218 matches from the INPO database including

GLs, NRC Bulletins and Information Notices, and LERs related to similar Thermo-Lag

issues at various nuclear power plants. The root cause evaluation found that the method

of resolution at HNP was unique from the others identified.

3

d.

Consideration of potential common causes and extent of condition of the problem.

In late 2000, the NRC identified additional Thermo-Lag fire barriers in the cable

spreading rooms which did not meet the requirements for three-hour fire barriers.

Because fire suppression systems (sprinklers) existed in most of these areas, the

licensee was able to downgrade the barriers to a one-hour fire rating and comply with the

approved fire protection program requirements. However, some areas did not have

sufficient spatial coverage by these sprinklers. The licensee also did not have sufficient

test data/documentation to adequately demonstrate that some as-built Thermo-Lag

barrier configurations in the cable spreading room provided a one-hour barrier. As a

result, the licensee has initiated a program to evaluate existing sprinkler coverage, install

new sprinklers as required, and test the existing barrier configurations to show they will

meet the one-hour requirement. These corrective actions are scheduled to be

completed by December 2002. The licensee performed a detailed self-assessment to

examine the overall fire protection program and compare it to applicable regulatory

requirements. The evaluation portion of the assessment has been completed.

Numerous findings were identified. Ex

es of finfs

include: illegible UFSAR

drawings, typographical errors in the U

uncle

st ements in the UFSAR and.

SERs, factual errors in the UFSAR (e.g., location of

e tations), and lack of test

documentation to demonstrate the mullid

c Dr fra

an transoms over fire doors

meet the fire protection program requires

<9

02.03 Corrective Actions

a.

Appropriateness of corrective actions.

/'

The inspector determined that po

ns of the licensee's corr ctive actions were

adequate to resolve the issue.

rrective action included

odifying the ACP fire area by

upgrading an existing concretelWall to a three-hour fire b rier. This reduced the

potential for fires starting in t

Train B switchgear room rom spreading to the ACP

room. In addition, design pr cedures were revised to e phasize the requirement that

adequate qualification testi g be performed prior to ch nging the approved fire protection

program. However, the inspector identified that the Ii nsee intended to use local

manual operator actions Ad lieu of protecting Train A nd Train B cables in the new ACP

room fire area using a protection method specified in NRC Position C.5.b.(2) of Branch

Technical Position (BTP) CMEB 9.5-1.. The licensee entered this issue into its corrective

action program as NCR 20020823, "Fire Protection Manual Action Discrepancies."

As a result, the White issue associated with the Thermo-Lag fire barrier will not be closed

at this time. The issue will remain open pending further NRC review of the licensee's

corrective actions and the development of internal NRC inspection guidance in this area.

b.

Prioritization of corrective actions.

The inspector concluded that the licensee's corrective actions were properly prioritized to

address the risk. The changes to the ACP fire area were being worked concurrent with

completion of the engineering change. The inspector reviewed Engineering Change

(EC) 48802 to upgrade an existing concrete wall between Switchgear Room B and the

ACP room to a three-hour rated fire barrier. This work included sealing the existing

4

penetrations in the wall. The above actions transformed the ACP room into a new fire

area. The licensee has revised its fire plan (AOP-036, Safe Shutdown Following a Fire)

to address the newly created area. However, as discussed above, this plan includes the

use of local manual operator actions to achieve safe shutdown for some fire scenarios in

the new ACP room fire area as discussed above.

c.

Establishment of schedule for implementing and completing the corrective actions.

The inspector verified that the licensee's corrective action program identified assigned

individuals, completion dates, and reference numbers in the licensee's corrective action

tracking program to ensure that corrective actions would be completed in accordance

with their priority. Procedure changes to ensure that review criteria exist so that fire

barrier modifications do not invalidate test results in the future was complete. Although

the EC for the ACP room had not been issued, the field work had been performed at risk

and was essentially completed prior to completion of the EC. Reviews of other fire

barriers by the licensee were in progress, and initial walk downs were complete.

Resolution of other fire protection issues was in progress and was being prioritized based

on risk.

d.

Establishment of quantitative or qualitative measures of success for determining the

effectiveness of the corrective actions to prevent recurrence.

The effectiveness of these measures will be determined by the licensee through direct

observation of the completed modifications and changes to the fire protection program.

The licensee has scheduled an effectiveness review for July 2003.

The inspector performed plant walk downs and conducted document reviews in

determining that the extent of condition for the Thermo-Lag wall issue included all

Thermo-Lag usage in the plant. Thermo-Lag usage in the plant included various

transoms and mullions on the 216', 236', 261', and 305' elevations of the reactor auxiliary

building and control building; and Thermo-Lag wall and tunnel assemblies in the A and B

cable spreading rooms, the B switchgear room and the ACP area. The problem with the

Thermo-Lag issue was related to the use of engineering evaluations for determining the

applicability of fire test results to qualify plant features as rated fire barriers. In the case

of the Thermo-Lag, a failed three-hour qualification fire test was used to accept Thermo-

Lag features by engineering evaluation as adequate for the hazard. The use of failed

tests for fire rating determination appears specific to the resolution of this Thermo-Lag

issue. In other cases, hardware modifications were made to reconcile the configurations

to the test configurations that passed rating tests. Upgrading the concrete wall between

the B switchgear room and the ACP room to a three-hour barrier decreases the risk of

damaging the A train cables in the ACP room as a result of a fire in the B switchgear

room.

5

03

OTHER ACTIVITIES

03.01 Other

(Closed) AV 50-400/00-09-01: Failure to Maintain the Fire Area Separation Barrier

Between The B Train Switchgear Room/Auxiliary Control Panel Room and the A Train

Cable Spreading Room as a 3-hour Rated Barrier

This apparent violation was identified to the licensee in a letter dated December 18,

2001, Subject: NRC Inspection Report 50-400/00-09; Preliminary White Finding. The

apparent violation concerned the Thermo-Lag fire barrier assembly which separated the

B train switchgear room and the A train cable spreading room. The results of testing

performed by the licensee in 1994 and 1995 showed that the fire barrier did not have the

required three-hour fire resistance rating. After reviewing the test results, the licensee

changed the fire protection program by revising the rating of the fire barrier from three

hours to that suitable for the hazard. This issue had been initially identified by NR

s

Unresolved Item 50-400/99-13-01. In a letter dated April 16, 2002, Subject: Fi

Significance Determination For a White Finding and Notice of Violation (Sh

ron Harris

Nuclear Power Plant - NRC Inspection Report 50-400/00-09), the licens

was informed'

that NRC had determined that this issue was a violation of License Ci dition 2F of the

Harris Operating License. A Notice of Violation, Severity Level Ill,

as included as an

Enclosure to the April 16, 2002 letter. For tracking purposes, this Severity Level IlIl

violation is identified as Violation (VIO) 50-400/02-08-01: Failure to Implement and

Maintain NRC Approved Fire Protection Program Safe Shutdown System Separation

Requirements. Apparent Violation 50-400/00-09-01 is closed.

(Closed) AV 50-400/00-09-02: Failure to Obtain NRC Approval Prior to Implementing a

Change to the Approved Fire Protection Program

This apparent violation was also identified to the licensee in a letter dated December 18,

2001, Subject: NRC Inspection Report 50-400/00-09; Preliminary White Finding. This

apparent violation concerned the fact that the licensee made changes to the approved

fire protection program by accepting the degraded fire barrier, through an engineering

evaluation, without prior Commission approval. This issue had been initially identified by

NRC as Unresolved Item 50-400/99-13-02. In a letter dated April 16, 2002, Subject:

Final Significance Determination For a White Finding and Notice of Violation (Shearon

Harris Nuclear Power Plant - NRC Inspection Report 50-400/00-09), the licensee was

informed that NRC had determined that it was appropriate to cite this issue as part of

Violation (VIO) 50-400/02-08-01: Failure to Implement and Maintain NRC Approved Fire

Protection Program Safe Shutdown System Separation Requirements. Apparent

Violation 50-400/00-09-02 is closed.

6

04

MANAGEMENT MEETINGS

Exit Meeting Summary

The inspector presented interim results of the inspection to Mr. J. Scarola and other

members of his staff at the conclusion of the inspection on May 31, 2002. A final exit

meeting was held via telephone with Mr. J. Caves and other members of the licensee's

staff on September 6, 2002, to present the final results of the inspection. The licensee

acknowledged the findings presented. Proprietary information is not included in the

inspection report.

7

SUPPLEMENTAL INFORMATION

PARTIAL LIST OF PERSONS CONTACTED

Licensee

D. Alexander, Manager, Nuclear Assessment Section

J. Caves, Supervisor, Licensing

M. Fletcher, Fire Protection System Engineer

C. Georgeson, Electrical Engineer

J. Holt, Site Support Services Manager

A. Khanpour, Superintendent of Design, Harris Engineering Support Services (HESS)

D. McAfee, Fire Protection Program Manager

E. McCartney, Superintendent Of Technical Services, HESS

J. Scarola, Harris Plant Vice President

M. Wallace, Senior Analyst, Licensing

NRC

J. Brady, Senior Resident Inspector

ITEMS OPENED, CLOSED AND DISCUSSED

Ogened

50-400/02-08-01

Vlo

Failure to Implement and Maintain NRC

Approved Fire Protection Program Safe

Shutdown System Separation Requirements

(Section 03.01)

Closed

50-400/00-09-01

AV

Failure to Maintain the Fire Area Separation

Barrier Between The B Train Switchgear

Room/Auxiliary Control Panel Room and the

A Train Cable Spreading Room as a 3-hour

Rated Barrier (Section 03.01)

Failure to Obtain NRC Approval Prior to

Implementing a Change to the Approved

Fire Protection Program(Section 03.01)

50-400/00-09-02

AV

LIST OF BASELINE INSPECTIONS PERFORMED

The following procedure was used to perform the inspection during the report period.

Documented findings are contained in the body of the report.

IP 95001

Supplemental Inspection For One Or Two White Inputs In A Strategic

Performance Area.

ATTACHMENT

LIST OF DOCUMENTS REVIEWED

CP&L Procedure CAP-NGGC-200, Corrective Action Program, Rev. 4

Engineering Service Request 99-0180, Evaluation of Low Density Silicone Elastomer (LDSE)

Seals, Rev. 0, 6/16/99

Engineering Change 48802, Make ACP Room Separate Fire Area, Revision 0, 7/17/02

Calculation E-5525, Safe Shutdown Analysis in Case of Fire, Rev. 5, 5/7/02, and pending

changes resulting from EC 48802

Calculation E-5524, Safe Shutdown Analysis Changes to the Cable Function Report and

Essential Cable Analysis, Rev. 5, 6/2/02

Abnormal Operating Procedure AOP-036, Safe Shutdown Following A Fire, Rev. 19, and

pending revisions resulting from EC 48802

Drawing Numbers SK-48802-C-1 000, ACP Door Transom Detail, Sheets 1 and 2

Drawing Number SK-48802-C-1 000, ACP Wall Penetrations, Sheet 1

Work Orders 233062 01 and 233062 02, Make ACP Room Separate Fire Area

ATTACHMENT

EA-00-022

EA-01-310

Carolina Power & Light Company

ATTN: Mr. James Scarola

Vice President - Harris Plant

Shearon Harris Nuclear Power Plant

P. 0. Box 165, Mail Code: Zone 1

New Hill, NC 27562-0165

SUBJECT:

SHEARON HARRIS NUCLEAR POWER PLANT - NRC SUPPLEMENTAL

INSPECTION REPORT 50-400/02-08

Dear Mr. Scarola:

On May 31,2002, the Nuclear Regulatory Commission (NRC) completed the onsite portion of a

supplemental inspection at your Shearon Harris Nuclear Power Plant. A preliminary exit was

held with you and other members of your staff on May 31, 2002, to discuss the results of that

effort. Following completion of additional review in the Region II office, a final exit was held with

Mr. J. Caves on September 6, 2002. The enclosed report documents our findings from this

inspection.

This supplemental inspection was an examination of your problem identification, root cause

evaluation, extent of condition determination, and corrective actions associated with a White

finding identified in the mitigating systems cornerstone. The White finding involved a violation

of your fire protection program resulting from a Thermo-Lag fire barrier assembly (wall) which

had an indeterminate fire resistance rating.

Based on the results of this inspection, the NRC determined that portions of actions to resolve

this issue were appropriate. However, the NRC noted that your planned corrective actions

included the use of local manual actions as opposed to one of the protection methods identified

in NRC Position C.5.b.(2) of Branch Technical Position (BTP) CMEB 9.5-1. Therefore, the

White finding will remain open pending further NRC review of your planned corrective actions

and the development of internal NRC inspection guidance in this area.

For administrative purposes, the White finding and a Severity Level III violation associated with

the Thermo-Lag fire barrier assembly between the B train switchgear room/auxiliary control

panel room and the A train cable spreading room which were previously identified in NRC's

letter dated April 16, 2002, are included in the enclosed report.

No findings of significance were identified during the inspection.

CP&L

2

In accordance with 10 CFR 2.790 of the NRC's Rules of Practice," a copy of this letter and its

enclosure will be available electronically for public inspection in the NRC Public Document

Room or from the Publically Available Records (PARS) component of NRC's document system

(ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.aov/readina-

rm/adams.html (the Public Electronic Reading Room).

Sincerely,

Charles R. Ogle, Chief

Engineering Branch 1

Division of Reactor Safety

Docket No.: 50-400

License No.: NPF-63

Enclosure: NRC Inspection Report No. 50-400/02-08

w/Attachment

cc w/encl::

Terry C. Morton, Manager

..-

Performance Evaluation and

.

-

^

.

Regulatory Affairs

CPB 9

Carolina Power & Light Company

.

.

.,

Electronic Mail Distribution

Robert J. Duncan II

Director of Site Operations

Carolina Power & Light Company

Shearon Harris Nuclear Power Plant

Electronic Mail Distribution

Benjamin C. Waldrep

Plant General Manager-Harris Plant

Carolina Power & Light Company

Shearon Harris Nuclear Power Plant

Electronic Mail Distribution

James W. Holt, Manager

Support Services

Carolina Power & Light Company

Shearon Harris Nuclear Power Plant

Electronic Mail Distribution

(cc w/encl cont'd - See page 3)

CP&L

3

(cc w/encl cont'd)

John R. Caves, Supervisor

Licensing/Regulatory Programs

Carolina Power & Light Company

Shearon Harris Nuclear Power Plant

Electronic Mail Distribution

William D. Johnson

Vice President & Corporate Secretary

Carolina Power & Light Company

Electronic Mail Distribution

John H. O'Neill, Jr.

Shaw, Pittman, Potts & Trowbridge

2300 N. Street, NW

Washington, DC 20037-1128

Beverly Hall, Acting Director

Division' of Radiation Protection

N. C. Department of Environmental

Commerce & Natural Resources

Electronic Mail Distribution

Peggy Force

Assistant Attomey General

State of North Carolina

Electronic Mail Distribution

Public Service Commission

State of South Carolina

P. O. Box 11649

Columbia, SC 29211

Chairman of the North Carolina

Utilities Commission

P. 0. Box 29510

Raleigh, NC 27626-0510

Robert P. Gruber

Executive Director

Public Staff NCUC

4326 Mail Service Center

Raleigh, NC 27699-4326

(cc w/encl cont'd - See page 4)