ML031220524

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IR 05000483-03-008, on 02/10/2003 Thru 03/21/2003, for Union Electric Co, Fulton, Mi; Special Inspection Report; Alert Notification System Tone Alert Radios. One Preliminary White Finding
ML031220524
Person / Time
Site: Callaway 
Issue date: 05/02/2003
From: Chamberlain D
Division of Reactor Safety IV
To: Randolph G
Union Electric Co
References
EA-03-060 IR-03-008
Download: ML031220524 (18)


See also: IR 05000483/2003008

Text

May 2, 2003

EA-03-060

Garry L. Randolph, Senior Vice

President and Chief Nuclear Officer

Union Electric Company

P.O. Box 620

Fulton, Missouri 65251

SUBJECT: NRC SPECIAL INSPECTION: INSPECTION REPORT 50-483/03-08;

PRELIMINARY WHITE FINDING - CALLAWAY PLANT

Dear Mr. Randolph:

This report discusses a finding that appears to have low to moderate safety significance. As

described in Section 2.b of this report, the finding involved the failure to maintain your primary

emergency preparedness alert notification system, and also involved apparent cross cutting

human performance issues. This finding was assessed based on the best available

information, including influential assumptions, using the emergency preparedness Significance

Determination Process (SDP) dated December 29, 2000, and was preliminarily determined to

be a White Finding. Although the finding was determined to represent a failure to meet a risk

significant emergency preparedness planning standard, the finding has a low to moderate

safety significance because the loss of notification system function affected less than 2 percent

of the population of the emergency planning zone.

In September 1998, you identified that the database used to identify your tone alert radio

distribution contained significant errors. However, you failed to correct those errors and the

database continued to degrade until a change in electric service provider coverage in your

emergency planning zone in October 2002 prompted you to correct and update the database.

As a result of the errors, a small percentage of residences in your emergency planning zone

would not have received an emergency alerting signal in the event of an accident at the

Callaway facility. The facility staff has implemented appropriate immediate compensatory

measures, and therefore the finding does not present an immediate safety concern. The facility

staff is continuing with long-term corrective measures.

The finding is also an apparent violation of NRC requirements and is being considered for

escalated enforcement action in accordance with the "General Statement of Policy and

Procedure for NRC Enforcement Actions" (Enforcement Policy), NUREG-1600. The current

Enforcement Policy is included on the NRCs Web Site at

http://www.nrc.gov/what-we-do/regulatory/enforcement/enforce-pol.html.

Before we make a final decision on this matter, we are providing you an opportunity (1) to

present to the NRC your perspectives on the facts and assumptions, used by the NRC to arrive

Union Electric Company

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at the finding and its significance, at a Regulatory Conference, or (2) submit your position on

the finding to the NRC in writing. If you request a Regulatory Conference, it should be held

within 30 days of the receipt of this letter and we encourage you to submit supporting

documentation at least one week prior to the conference in an effort to make the conference

more efficient and effective. If a Regulatory Conference is held, it will be open for public

observation. If you decide to submit only a written response, such submittal should be sent to

the NRC within 30 days of the receipt of this letter.

Please contact Mr. Troy Pruett at (817) 860-8215 within 10 business days of the date of receipt

of this letter to notify the NRC of your intentions. If we have not heard from you within 10 days,

we will continue with our significance determination and enforcement decision and you will be

advised by separate correspondence of the results of our deliberations on this matter.

Since the NRC has not made a final determination in this matter, no Notice of Violation is being

issued for these inspection findings at this time. In addition, please be advised that the

characterization of the apparent violation described in the enclosed report may change as a

result of further NRC review.

In accordance with 10 CFR 2.790 of the NRCs "Rules of Practice," a copy of this letter, its

enclosure, and your response will be made available electronically for public inspection in the

NRC Public Document Room or from the Publicly Available Records (PARS) component of

NRCs document system (ADAMS). ADAMS is accessible from the NRC Web site at

http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).

Should you have any questions concerning this inspection, we will be pleased to discuss them

with you.

Sincerely,

//RA//

Dwight D. Chamberlain, Director

Division of Reactor Safety

Docket: 50-483

License: NPF-30

Enclosure:

NRC Inspection Report

50-483/03-08

Union Electric Company

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cc w/enclosure:

Professional Nuclear Consulting, Inc.

19041 Raines Drive

Derwood, Maryland 20855

John ONeill, Esq.

Shaw, Pittman, Potts & Trowbridge

2300 N. Street, N.W.

Washington, D.C. 20037

Mark A. Reidmeyer, Regional

Regulatory Affairs Supervisor

Regulatory Affairs

Ameren UE

P.O. Box 620

Fulton, Missouri 65251

Manager - Electric Department

Missouri Public Service Commission

301 W. High

P.O. Box 360

Jefferson City, Missouri 65102

Ronald A. Kucera, Deputy Director

for Public Policy

Department of Natural Resources

P.O. Box 176

Jefferson City, Missouri 65102

Rick A. Muench, President and

Chief Executive Officer

Wolf Creek Nuclear Operating Corporation

P.O. Box 411

Burlington, Kansas 66839

Dan I. Bolef, President

Kay Drey, Representative

Board of Directors Coalition

for the Environment

6267 Delmar Boulevard

University City, Missouri 63130

Manager

Quality Assurance

Ameren UE

P.O. Box 620

Fulton, Missouri 65251

Union Electric Company

-4-

Jerry Uhlmann, Director

State Emergency Management Agency

P.O. Box 116

Jefferson City, Missouri 65101

Scott Clardy, Director

Section for Environmental Public Health

P.O. Box 570

Jefferson City, Missouri 65102-0570

Manager

Regulatory Affairs

Ameren UE

P.O. Box 620

Fulton, Missouri 65251

Technical Services Branch Chief

FEMA Region VII

2323 Grand Blvd., Suite 900

Kansas City, Missouri 64108-2670

David E. Shafer

Superintendent, Licensing

Regulatory Affairs

Ameren UE

P.O. Box 66149, MC 470

St. Louis, Missouri 63166-6149

Union Electric Company

-5-

Electronic distribution by RIV:

Regional Administrator (EWM)

DRP Director (ATH)

DRS Director (DDC)

DRS STA (DAP)

Senior Resident Inspector (MSP)

Branch Chief, DRP/B (DNG)

Senior Project Engineer, DRP/B (RAK1)

Staff Chief, DRP/TSS (PHH)

RITS Coordinator (NBH)

DMB (IE35)

W. A. Maier, RSLO

OEMail

Only inspection reports to the following:

B. McDermott (BJM)

CWY Site Secretary (DVY)

ADAMS:  Yes

 No Initials: ______

 Publicly Available  Non-Publicly Available

 Sensitive

 Non-Sensitive

DOCUMENT NAME: R:\\_CW\\CW2003-08RP-REL.WPD

RIV:DRS\\SEPI

RIV:DRS\\SRPI

C:DRS\\PSB

C:DRP\\B

D:ACES

RELantz*

MPShannon*

TWPruett

DNGraves*

GFSanborn

/RA/

/RA/

/RA/

/RA/

MV for

4/ 9 /03

4/ 10 /03

4/ 24 /03

4/ 11 /03

4/ 24 /03

D:DRS

DDChamberlain

/RA/

5/ 2 /03

OFFICIAL RECORD COPY

T=Telephone E=E-mail F=Fax

  • previously concurred

ENCLOSURE 1

U.S. NUCLEAR REGULATORY COMMISSION

REGION IV

Docket:

50-483

License:

NPF-30

Report No.:

50-483/03-08

Licensee:

Union Electric Company

Facility:

Callaway Plant

Location:

Junction Highway CC and Highway O

Fulton, Missouri

Dates:

February 10 through March 21, 2003

Inspectors:

Ryan Lantz, Senior Emergency Preparedness Inspector

Michael Shannon, Senior Health Physicist

Approved By:

Dwight D. Chamberlain, Director

Division of Reactor Safety

Attachments:

(1) Supplemental Information

(2) Event Time Line

SUMMARY OF FINDINGS

Callaway Plant

NRC Inspection Report 50-483/03-08

IR 05000483/03-08; Union Electric Co; Callaway Plant on 02/10-03/21/2003; Special Inspection

Report; Alert Notification System Tone Alert Radios. One preliminary White finding.

The inspection was conducted by two regional senior inspectors. The inspection identified one

apparent violation of NRC requirements. The significance of most findings is indicated by their

color (Green, White, Yellow, Red) using Inspection Manual Chapter 0609 Significance

Determination Process. Findings for which the significance determination process does not

apply are indicated by No Color or by the severity level of the applicable violation. The NRCs

program for overseeing the safe operation of commercial nuclear power reactors is described at

its Reactor Oversight Process website at

http://www.nrc.gov/NRR/OVERSIGHT/ASSESS/index.html.

Cornerstone: Emergency Preparedness



TBD. Between September 1998, and November 2002, due to programmatic

inadequacies, a small percentage of residences in the licensees plume exposure

emergency planning zone would not have received an emergency alerting signal in the

event of an emergency at the Callaway facility. The failure to establish a means to

notify members of the public in the emergency planning zone was a violation of

10 CFR 50.47(b)(5), and also represented an apparent human performance cross

cutting issue involving the timely recognition and correction of degraded conditions.

The finding had greater than minor significance because the condition resulted in a loss

of alert notification capability to about 1.5 percent of the emergency planning zone

population, and if left uncorrected the condition would have continued to degrade.

Using the Emergency Preparedness Significance Determination Process the finding was

preliminarily determined to have low to moderate safety significance (White) because it

was a violation of 10 CFR 50.47(b)(5) and represented a risk-significant planning

standard degraded function failure. This finding was entered in the licensees corrective

action program as Callaway Action Request System Item CARS 200208007

(Section 2.0).

Identification and Resolution of Problems

The inspectors determined that several opportunities to promptly identify and correct a

risk significant condition involving the tone alert radio portion of the Alert Notification

System were missed. Errors in the tone alert radio distribution database were first

identified in September 1998, as a result of a review prompted, in part, by the national

change from an Emergency Broadcast System to the Emergency Alert System.

Corrective actions taken at that time failed to update the database, and failed to

implement programmatic changes to prevent further degradation. Subsequent quality

assurance audits, self-assessments, and surveillances failed to identify that the

database was not corrected in 1998, and that procedural problems and inadequate

supervisory oversight had resulted in a continuing degradation of the database through

November 2002 (Section 4OA2).

Report Details

1.0

Description of Event and Chronology

1.1

Event Summary

Tone Alert Radios (TARs) were used by the licensee as the primary emergency alert

notification system for those residences located within the licensees 10-mile Emergency

Planning Zone (EPZ) that were outside alert notification siren coverage. A database of

those residences requiring TARs was maintained by facility nuclear senior clerks (NSCs)

and updated monthly by reviewing information provided by Callaway Electric

Cooperative, Three Rivers Electric Cooperative, and Ameren Union Electric (UE); the

three utilities supplying residential electric service in the licensees 10-mile EPZ. While

performing surveillance ST-12055, Monthly Distribution of Tone Alert Radios, on

November 7, 2002, the assigned NSC noted an abnormally high number of new

electrical hookups of residences in the Callaway Electric Cooperative service area.

Unknown to the licensee, Callaway Electric Cooperative had acquired additional service

area from Ameren UE in October 2002. After comparing the new electrical hookup list

to the current TAR database, the licensee concluded that approximately 65 residences

in the prior Ameren UE service area had not been issued TARs as required. On

November 26, 2002, the licensee documented the partial loss of TAR coverage in the

stations corrective action program as Callaway Action Request (CAR) 200208007.

On November 27, 2002, CAR 200208007 was screened by the Callaway Onsite Review

Committee as a Significance Level One CAR, requiring a root cause analysis, and

notification to NRC Region IV, Federal Emergency Management Agency Region VII,

and the Missouri State Emergency Management Agency of the occurrence. TAR

mailings to the initially identified 65 affected residences were completed on

November 27, 2002. The licensees full analysis of the partial loss of TAR coverage,

completed in early March 2003, resulted in identification of an additional 33 affected

residences. TARs were mailed to each of these additional residences immediately after

identification.

1.2

Sequence of Events

The inspectors developed a detailed sequence of events and organizational response

time line. The time line included applicable events and actions before, during, and

following the November 2002 identification of a partial loss of TAR coverage. The time

line was generated from the licensees root cause analysis report, written records, and

interviews with members of the licensees staff. The detailed sequence of events is

provided in Attachment 2.

2.0

Human Factors and Procedural Aspects of the Event

a.

Inspection Scope

The inspectors evaluated the quality of procedures for maintenance of the TAR

database, and the effectiveness of supervisory oversight and administrative staff actions

in utilizing those procedures. The inspectors interviewed facility and electric service

provider personnel, and reviewed the facility root cause report. The inspectors also

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reviewed documents to determine the design requirements for the Callaway Alert

Notification System (ANS).

b.

Observations and Findings

Introduction. The inspectors identified an apparent violation of 10 CFR 50.47(b)5, which

requires, in part, that a . . . means to provide early notification and clear instruction to

the populace within the plume exposure pathway Emergency Planning Zone have been

established. The finding was preliminarily determined to be of low to moderate safety

significance (White).

Description. The inspectors identified several instances of poor procedural guidance,

inadequate supervisory oversight, and ineffective administrative practices which affected

the ability to maintain an accurate TAR database. The inspectors also identified several

missed opportunities to identify errors in the TAR database and programmatic

inadequacies that allowed continued degradation of the TAR database.

The Callaway NSCs were responsible for performing the monthly and annual

surveillances used to maintain the TAR database. These surveillances were used to

satisfy, in part, Section 8.5, Maintenance and Inventory of Emergency Equipment and

Supplies, of the Callaway Emergency Response Plan (ERP). The inspectors observed

the following inadequacies in the performance and content of both of these maintenance

surveillances:

The monthly surveillance, ST-12055, Monthly Distribution of Tone Alert Radios,

required the NSC to review new electric service hookup and disconnect

information and determine if any of the addresses were outside of siren

coverage. The NSC utilized a TAR desktop guide, Emergency Preparedness

Tone Alert Radio Distribution/Database Maintenance, as a reference to make

the determination. The NSC independently evaluated the information supplied

by the electric utilities, updated the TAR database, and prepared a mailing for

the new TAR users. During an interview, an NSC explained to the inspectors

that she had been told verbally that when a Mokane address was observed, it

should be considered to be within siren coverage, and therefore would not

require issuance of a TAR. The desktop guide reinforced this expectation in

Section 2.1.3, Ameren UE Cards, which stated, in part, that if the address was

. . . a street, . . . its probably located in the town of Mokane, which is covered by

siren. However, after the November 2002 event, it was identified that some

street addresses in Mokane were outside siren coverage.

The annual surveillance, ST-12056, Annual Mailing of Tone Alert Instructions,

was used by the NSCs to send each residence in the TAR database new

batteries and use instructions. In 2000, the annual surveillance was modified to

require the NSC to select one of the three local electric service utilities, request

an updated customer list to compare to the TAR database, and revise as

needed. This change was made as a cost saving measure to ensure new TAR

batteries and instructions were not mailed to inactive residences. The

surveillance did not specify which utility should be chosen, nor did it require

selection of a different utility each year. The inspectors noted that each year

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since modification of the surveillance, the Three Rivers Electric Cooperative was

chosen for database comparison. The inspectors determined that use of the

same utility each year did not result in adequate coverage of all utilities by the

annual surveillance.

The NSCs had inadequate guidance concerning when to expect electrical

hookup information from the Ameren UE utility. The TAR desktop guide stated,

in part, that a monthly report would be received from the Callaway and Three

Rivers Cooperatives, but only stated that . . . you will also receive cards for

Union Electric customers. The majority of the Ameren UE customers are in siren

coverage. From May 2002 through November 2002, Ameren UE failed to send

the hookup/disconnect cards due to a change in the Ameren UE customer

tracking system. This failure to send the cards was not questioned by the NSCs

nor the emergency preparedness staff.

The completion of each monthly and annual surveillance was required by

procedure to be reviewed by a member of the emergency preparedness staff,

but neither that review nor any independent or quality control verifications were

required to validate the accuracy of the NSCs conduct of the surveillance. Prior

to the licensees evaluation of corrective actions for the November 2002 event,

neither the emergency preparedness reviewer, nor any other quality control or

audit review, identified that the practice of selecting the same utility for review

each year did not result in an adequate coverage by the surveillance and would

be ineffective in correcting database errors.

The inspectors determined that the poor procedural guidance provided to the NSCs and

inadequate supervisory oversight of the conduct of the TAR maintenance surveillances,

directly contributed to the emergency preparedness programmatic weakness that

resulted in the inability to provide timely notification to all members of the populace

located in the EPZ.

The inspectors reviewed the specific design requirements of the Callaway ANS system

to determine program compliance with the required design. The Callaway ERP,

Section 3.1, stated that the ERP . . . satisfies the intent of the guidance stated in

NUREG-0654/FEMA-REP-1, Revision 1. NUREG-0654/FEMA-REP-1, Criteria for

Preparation and Evaluation of Radiological Emergency Response Plans and

Preparedness in Support of Nuclear Power Plants, gives specific design criteria for the

ANS in Appendix 3. Section 6.7.2.1 of the ERP, Alerting the General Public,

describes, in general terms, the use of fixed sirens and tone alert receivers as the

system used to alert the population in the 10-mile EPZ. More specific uses of the ANS

are contained in Appendix H of the ERP. Both of these areas of the ERP stated that the

ANS provides alerting to approximately 100 percent of the population within the 10-mile

EPZ. The detailed design of the ANS is described in the FEMA approved ANS Design

Report. The ANS Design Report confirms the use of the TARs as the primary means of

physical notification for those residents outside siren coverage. The ANS Design Report

discusses both the administrative and physical means of notification in Section E.6, and

stated that additional information on the administrative means of notification is found, in

part, in Annex D of the affected countys Radiological ERP.

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The inspectors reviewed Annex D of the Callaway County ERP. Section III.A,

Emergency Instructions to the Public, Public Alert System, described the ANS as

having two specific capabilities: 1) within 15 minutes, provide area-wide coverage of the

entire 10-mile EPZ and direct coverage of essentially 100 percent of the population

within five miles of the plant, and 2) within 45 minutes, coverage of the entire population

within the 10-mile EPZ. These criteria are essentially a reprint of the criteria in

Appendix 3 to NUREG-0654/FEMA-REP-1.

The inspectors determined that the Callaway ANS design required the licensee to be

able to identify where failures in the primary ANS had occurred, and take compensatory

measures within 45 minutes to notify those residents who were potentially affected by

that failure. The inspectors determined that the 45 minute design criterion could not be

met due to, (1) the inaccurate TAR distribution, and (2) the inability to identify those

residences without TARs and take appropriate compensatory actions within

approximately 45 minutes. The licensees final evaluation of the partial loss of TAR

coverage required extensive effort and approximately 4 months of time to identify all of

the affected residences and issue the appropriate TARs.

The inspectors reviewed the extent of the TAR system loss. The licensees evaluation

identified approximately 98 residences that had not received TARs. Based on a total

TAR distribution of approximately 2500, this represented a loss of approximately

3.9 percent of the TAR portion of the ANS system. Based on an average of

three occupants per residence, and a total population of 19,000, this loss affected

approximately 1.5 percent of the population of the EPZ. Sixty-five of the missing TARs

were located in the prior to October 2002 Ameren UE service area, which had a total of

232 residences outside of siren coverage. This represented a loss of approximately

28 percent of the TAR system for the prior Ameren UE service area. The inspectors

concluded that the likelihood for residents to be alerted to an emergency condition by

other means, such as increased traffic, noise in the streets, etc. . . . was reduced in the

prior Ameren UE service area due to the relatively large percentage of the TAR system

affected.

The inspectors determined that the failure of the licensees self-assessments, audits,

and supervisory oversight to identify this finding was a significant weakness in the

problem identification and resolution cross cutting area. Since this failure is related to

the finding, the inspectors did not characterize the failure as a separate problem

identification and resolution concern. Additional details are in section 4OA2.

Analysis. The finding was assessed through the Failure to Meet Regulatory

Requirement branch of the Emergency Preparedness Significance Determination

Process (SDP). This finding is a performance deficiency in that inadequate procedures,

quality reviews, and supervisory oversight resulted in TARs not being distributed to

approximately 98 residences. The finding had greater than minor significance because

the condition resulted in a loss of alert notification capability to about 1.5 percent of the

EPZ population and if left uncorrected, the condition would have continued to degrade.

The issue is associated with attributes of the Emergency Preparedness Cornerstone,

and did affect the cornerstone objective, in that 98 residences would not have been

notified of an emergency through their primary notification system. The finding was

determined to represent an apparent failure to meet a risk significant emergency

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preparedness planning standard as defined by Inspection Manual Chapter 0609,

Appendix BProperty "Inspection Manual Chapter" (as page type) with input value "NRC Inspection Manual 0609,</br></br>Appendix B" contains invalid characters or is incomplete and therefore can cause unexpected results during a query or annotation process., Section 2.a, with a preliminary significance determination of WHITE.

Enforcement. 10 CFR 50.47(b) requires that the onsite emergency response plans for

nuclear power reactors meet each of fourteen planning standards. Standard (5) states,

in part, that a . . . means to provide early notification and clear instruction to the

populace within the plume exposure pathway Emergency Planning Zone have been

established. The failure to maintain an accurate TAR database, and the inability to

recognize that failure and take compensatory measures in a sufficiently short time

period, resulted in the failure to establish a means to notify members of the populace in

the EPZ between September 1998 and November 2002, in the event of an accident at

the Callaway facility, and is an apparent violation of 10 CFR 50.47(b). The licensee took

immediate corrective actions to issue TARs to the residences initially identified during

this event. The licensee also took extensive actions to identify all of the residences in

the EPZ that are outside siren coverage to correct any additional errors in the TAR

database and issued TARs, as appropriate. The inspectors determined that the interim

corrective actions taken were adequate and that based on these actions, the finding and

apparent violation is not an immediate safety concern. The licensee has entered this

issue into its corrective action program as CAR 200208007 (AV 50/483-0308-01).

4OA2 Identification and Resolution of Problems

a.

Inspection Scope

The inspectors reviewed periodic audits and surveillances, as well as corrective action

documents, to identify prior opportunities to identify and correct the TAR database errors

and programmatic inadequacies.

b.

Observations and Findings

The inspectors determined the first missed opportunity to identify the degraded TAR

database was due to incomplete corrective actions in response to Suggestion

Occurrence Solution (SOS) Report SOS-98-3339 dated September 1, 1998. This SOS

identified that TAR database errors existed, but failed to complete corrective actions to

update the database, and failed to identify process control and procedural inadequacies

that contributed to the errors. Quality Assurance Surveillance Report SP98-100, dated

December 28, 1998, incorrectly identified that all actions from SOS-98-3339, with the

exception of issuing new radios, were completed. In fact, the TAR database had not

been corrected for the Ameren UE utility, since an updated customer list had not been

received. On May 11, 1999, SOS-98-3339 was closed based on the completion of the

TAR database revisions which, in fact, had not been performed.

Annual reviews of the emergency preparedness program conducted by the facility

quality assurance organization, as required by 10 CFR 50.54(t), failed to identify the

incomplete corrective actions from SOS-98-3339, and also failed to identify the process

and procedural inadequacies which led to the continuing degradation of the TAR

database. The inspectors determined the weaknesses displayed in the audit program

directly contributed to the emergency preparedness programmatic weakness that

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resulted in the inability to provide timely notification to all members of the populace

located in the EPZ.

Supervisory review of the second and third instances of the revised annual TAR

maintenance surveillance, ST-12056, completed April 10, 2001 and 2002, respectively,

failed to identify that the surveillance was not providing adequate coverage of all utilities.

Although the surveillance was being conducted as written, the TAR database was not

being reviewed and updated for two of the three residential electric service providers.

The inspectors determined that these programmatic and implementation weaknesses

represented a human performance cross cutting issue involving the timely recognition

and correction of degraded conditions. Because this cross cutting issue directly

contributed to the apparent violation discussed in Section 2.0, it was not identified as a

separate finding.

4OA6 Management Meetings

Exit Meeting Summary

On March 21, 2003, the inspectors presented the inspection results to Mr. G. Randolph,

Senior Vice-President, Generation and Chief Nuclear Officer, and other members of his

staff at a telephonic exit meeting. The licensees staff acknowledged the findings

presented.

The inspector asked the licensees staff whether any materials examined during the

inspection should be considered proprietary. No proprietary information was identified.

ATTACHMENT 1

SUPPLEMENTAL INFORMATION

KEY POINTS OF CONTACT

Licensee

R. Affolter, Vice President, Nuclear

L. Akers, Accountant, Callaway Electric Cooperative

J. Beck, Customer Service, Ameren UE Jefferson City

B. Berger, Office Supervisor, Three Rivers Electric Cooperative

W. Bevard, Emergency Response Coordinator

J. Blosser, Manager, Regulatory Affairs

S. Crawford, Emergency Response Coordinator

L. Graessle, Superintendent, Protective Services

J. Hiller, Engineer, Regional Regulatory Affairs

G. Houghs, Supervising Engineer, Quality Assurance

D. Kuhlman, Customer Accounts, Ameren UE Saint Louis

J. Laux, Manager, Operations Support

A. Lee, Supervisor, Access Control

V. McGaffic, Superintendent, Performance Improvement

G. Pendergraff, Evaluator, Protective Services

G. Randolph, Senior Vice President, Generation; Chief Nuclear Officer

M. Reidmeyer, Supervisor, Regional Regulatory Affairs

A. Ruga, Nuclear Clerk

C. Struttmann, Senior Nuclear Clerk

J. Winkler, Corrective Action Specialist

W. Witt, Plant Manager

NRC

J. Hanna, Resident Inspector

ITEMS OPENED, CLOSED, AND DISCUSSED

Opened

05000483/0308-01

AV

Failure to meet the Alert Notification System design

criteria due to programmatic deficiencies resulting

in an inaccurate Tone Alert Radio database in

apparent violation of 10 CFR 50.47(b)(5).

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DOCUMENTS REVIEWED

The following documents were selected and reviewed by the inspectors to accomplish the

objectives and scope of the inspection and to support any findings:

Corrective Action Program Documents

SOS-98-3339, CAR 199901955, CAR 200208007, CAR 200300778

Root Cause Evaluation, CAR 200208007, February 5, 2003

Miscellaneous Documents

Callaway Radiological Emergency Response Plan, Revision 25

Annex D to Callaway County/Fulton Radiological Emergency Response Plan, June 1999

Callaway County/Fulton Emergency Procedures #6 and #15

Alert and Notification System Design Report, January 7, 2002

Surveillance Report SP98-100, of December 28, 1998

Procedures

Procedure APA-ZZ-00500, Corrective Action Program, Revision 31

Procedure KSP-ZZ-0001, Alert and Notification Availability, Revisions 0 and 1

Tone Alert Radio Desktop Guide, Emergency Preparedness Tone Alert Radio

Distribution/Database Maintenance, November 10, 1998

LIST OF ACRONYMS USED

ANS

Alert and Notification System

CAR

Callaway Action Request

CFR

Code of Federal Regulations

EPZ

10-mile Plume Exposure Emergency Planning Zone

ERP

Emergency Response Plan

FEMA

Federal Emergency Management Agency

NSC

Nuclear Senior Clerk

SDP

Significance Determination Process

SOS

Suggestion Occurrence Solution

TAR

Tone Alert Radio

TBD

To Be Determined

UE

Union Electric

ATTACHMENT 2

Event Time line:

Partial Loss of Tone Alert Radio Coverage at Callaway.

January 1998

Per normal practice, letters were sent to verify type of residence to new

residents in the Emergency Planning Zone (EPZ) identified as located

outside siren coverage. Tone Alert Radios (TARs) were sent after

responses to the letters verified permanent occupied residences. Very

few letters were returned. Implementation of the National Emergency

Alert System from the Emergency Broadcast System changed the

broadcasting radio frequencies and made the current TARs ineffective.

September 1, 1998

Callaway RMS Supervisor initiates an investigation on the delay in

issuance of TARs. No TARs had been issued to new residents in the

EPZ since January 1998, resulting in errors in the current database.

Corrective Action Report (Suggestion Occurrence Solution Report)

SOS-98-3339 was written on September 1, 1998, to document the issue.

Corrective actions included requesting a list from each of the three local

residential electric service companies of all customers located in the EPZ.

September 29, 1998 SOS-98-3339 stated, All action to close this SOS projected to be

completed by the end of January 1999. We are waiting for receipt of

customer printouts from local utilities. TARs were then issued to new

residents as customer lists were received.

December 23, 1998

Quality Assurance Surveillance Report SP98-100 was issued. This

surveillance report reviewed the corrective actions associated with

SOS-98-3339. Surveillance Report SP98-100 stated that, There is a

current status for completion of 1/31/1999, to allow shipment of new

radios upon receipt. All other actions have been completed.

May 11, 1999

SOS-98-3339 was closed based on receipt of utility printouts and

completion of the TAR distributions and database revisions. (During the

investigation of the problem identified in November 2002, the licensee

determined that a customer list was not received from Ameren UE and

that SOS-98-3339 was incorrectly closed.)

March 17, 2000

Annual surveillance ST-12056 was performed using Three Rivers Electric

Cooperative customer information. No problems were identified.

October 24, 2000

Annual surveillance ST-12056, Annual Mailing of Tone Alert

Instructions, was modified to require, in part, that the licensee obtain one

of the three local service utilitys customer data base, and compare it to

the current TAR database.

April 10, 2001

Annual surveillance ST-12056 was performed using Three Rivers Electric

Cooperative customer information. No problems were identified.

April 10, 2002

Annual surveillance ST-12056 was signed off as being performed and

was approved by a reviewing authority, with no problems identified;

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however, the documentation did not show that the TAR distribution list

was compared to a current local utility customer list as required by the

surveillance. The inspectors interviewed the individual who performed

the surveillance and determined that the TAR database was compared to

the monthly update list provided by the Three Rivers Electric Cooperative,

which would have met the surveillance requirement.

November 7, 2002

Monthly surveillance ST-12055 was performed to identify new residences

that required TARs. Clerical personnel noted an abnormally large

number of new customers for the Callaway Electric Cooperative.

November 26, 2002

Corrective Action Report (CAR) 200208007 was written to document the

large number of customers needing TARs issued. Immediate corrective

actions included: (1) Calling residences identified as possibly not having

TARs; (2) Requesting route alerting from the Callaway County

Emergency Management Director of the areas affected if an emergency

were to be declared; and (3) Identifying the number of TARs available on

site and taking actions to have additional radios delivered to the site

overnight.

November 27, 2002

CAR 200208007 screened as a Significant Level 1 CAR requiring a

formal root cause analysis. Additional immediate corrective actions taken

were to: (1) Mail TARs to all identified residences that required but did not

have radios; and (2) Provide a list of affected residents to the Callaway

County Emergency Management Director.

December 11, 2002

The event was evaluated for reportability using the guidance in

NUREG 1022, Section 3.2.13, Loss of Emergency Preparedness

Capabilities. The event was determined not to be reportable because a

major loss of offsite response capabilities had not occurred. Based on

the initial assessment of 65 affected residences, approximately

1.0 percent of the households in the EPZ were affected, which did not

meet the threshold for a major system loss. Using the final assessment

of 98 affected households, approximately 1.5 percent of the households

were affected, and similarly did not meet the reportability threshold.

January 29, 2003

CAR 200300778 was written to evaluate the extent of condition.

CAR 200300778 requested that each department head identify all cases

where their departments rely on outside organizations to ensure that they

meet regulatory responsibilities.

February 5, 2003

The root cause analysis for CAR 200208007 was completed.

February 10, 2003

NRC Special Inspection commenced on site at the Callaway facility.

March 3, 2003

The licensee completed their analysis of the extent of the loss of TAR

coverage. Thirty-three more residences that required TARs were

identified in addition to the initial sixty-five. All affected residences were

mailed TARs and usage instructions.

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March 21, 2003

The final NRC exit meeting was conducted by telephone with Callaway

facility management.