IR 05000335/2021010

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Design Basis Assurance Inspection (Teams) Inspection Report 05000335/2021010 and 05000389/2021010
ML21341A496
Person / Time
Site: Saint Lucie  
(DPR-067, NPF-016)
Issue date: 12/07/2021
From: James Baptist
NRC/RGN-II/DRS/EB1
To: Moul D
Florida Power & Light Co
References
IR 2021010
Download: ML21341A496 (14)


Text

December 7, 2021

SUBJECT:

ST. LUCIE PLANT UNITS 1 & 2 - DESIGN BASIS ASSURANCE INSPECTION (TEAMS) INSPECTION REPORT 05000335/2021010 AND 05000389/2021010

Dear Mr. Moul:

On November 4, 2021, the U.S. Nuclear Regulatory Commission (NRC) completed an inspection at St. Lucie Plant Units 1 & 2. On November 18, 2021, the NRC inspectors discussed the results of this inspection with Mr. Wyatt Godes and other members of your staff.

The results of this inspection are documented in the enclosed report.

No findings or violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely,

/RA/

James B. Baptist, Chief Engineering Branch 1 Division of Reactor Safety

Docket Nos. 05000335 and 05000389 License Nos. DPR-67 and NPF-16

Enclosure:

As stated

Inspection Report

Docket Numbers:

05000335 and 05000389

License Numbers:

DPR-67 and NPF-16

Report Numbers:

05000335/2021010 and 05000389/2021010

Enterprise Identifier: I-2021-010-0043

Licensee:

Florida Power & Light Company

Facility:

St. Lucie Plant Units 1 & 2

Location:

Jensen Beach, FL

Inspection Dates:

October 18, 2021 to November 05, 2021

Inspectors:

J. Braisted, Reactor Inspector

S. Bussey, Sr.. Reactor Technology Instructor

W. Deschaine, Senior Resident Inspector

C. Franklin, Reactor Inspector

E. Haywood, General Engineer Nran

J. Nadel, Senior Resident Inspector

G. Ottenberg, Senior Reactor Inspector

Approved By:

James B. Baptist, Chief

Engineering Branch 1

Division of Reactor Safety

Enclosure

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a design basis assurance inspection (teams) inspection at St. Lucie Plant Units 1 & 2, in accordance with the Reactor Oversight Process. The Reactor Oversight Process is the NRCs program for overseeing the safe operation of commercial nuclear power reactors. Refer to https://www.nrc.gov/reactors/operating/oversight.html for more information.

List of Findings and Violations

No findings or violations of more than minor significance were identified.

Additional Tracking Items

None.

INSPECTION SCOPES

Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Samples were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2515, Light-Water Reactor Inspection Program - Operations Phase. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

REACTOR SAFETY

===71111.21M - Design Bases Assurance Inspection (Teams)

The inspectors evaluated the following components and listed applicable attributes, permanent modifications, and operating experience:

Design Review - Risk-Significant/Low Design Margin Components (IP Section 02.02) (3 Samples)

(1) Unit 1 Instrument Air Check Valves: 1-V18279, 1-V18283, 1-V18290, 1-V18291, 1-V18294, 1-V18295
  • Design bases documents, system descriptions, and training documents
  • Primary design calculations
  • Normal, Abnormal, and Emergency Operating Procedures
  • Surveillance Test Procedures and Recent Results
  • Material Condition of Valves and Associated Equipment
  • Vendor Instruction Manuals
  • Corrective Action History and System Health Reports
  • Condition reports associated with component
  • Local Leak Rate Test Procedure and Recent Results
(2) Unit 2 Component Cooling Water (CCW) Heat Exchanger 2B
  • Design bases documents and system descriptions
  • Primary design calculations
  • Normal, Abnormal, and Emergency Operating Procedures
  • Corrective and Preventative Work Order History
  • Surveillance Test Procedures and Heat Exchanger Cleaning/Inspection Results
  • Material Condition of Heat Exchanger, Pumps, Valves, and Associated Equipment
  • Vendor Instruction Manuals
  • Corrective Action History and System Health Reports
  • Condition reports associated with component
  • Non-essential CCW Header Isolation Valves Testing and Surveillance History
(3) 480 Volt Switchgear Bus 2B2
  • Normal, Abnormal, and Emergency Operating Procedures
  • Material condition and configuration (e.g., visual inspection during a walkdown)
  • Consistency between station documentation (e.g., procedures) and vendor specifications
  • Environmental Conditions
  • Work Maintenance and surveillance test reviews

Design Review - Large Early Release Frequency (LERFs) (IP Section 02.02)===

(1) Unit 1 Containment Vacuum Relief Isolation Valve, FCV-25-8
  • Local Leak Rate Test Procedure and Recent Results
  • Quarterly Valve Cycle Surveillance Test Procedure and Recent Results
  • Component, Control Scheme, and System Drawings
  • Calculations to Demonstrate Ability to Perform Design Basis Safety Function and Accumulator Sizing
  • Environmental Qualification of Valve Components
  • Vendor Instruction Manuals
  • Preventive Maintenance Program Strategy and Basis Documents
  • System Health Reports and Corrective Action Documents
  • Emergency and Abnormal Operating procedures

Modification Review - Permanent Mods (IP Section 02.03) (5 Samples)

(1) EC 290267, Unit 2 TCV-14-4A Valve Stem Clamp Installation/Removal
(2) EC 289528, Unit 1: Installation of Air Filtration Devices Upstream of V18290
(3) EC 292946, Unit 1 EDG Day Tank Level Relay
(4) EC 286011, Unit 1 HCV-14-8B Replacement
(5) EC 295797, Unit 2 Revise 120 VAC Power Source for UV Relays

Review of Operating Experience Issues (IP Section 02.06) (1 Sample)

(1) NRC Information Notice 2018-03: Operating Experience Regarding Failure to Meet Technical Specifications Requirements for Changing Plant Conditions

INSPECTION RESULTS

No findings were identified.

EXIT MEETINGS AND DEBRIEFS

The inspectors verified no proprietary information was retained or documented in this report.

  • On November 18, 2021, the inspectors presented the design basis assurance inspection (teams) inspection results to Mr. Wyatt Godes and other members of the licensee staff.
  • On November 4, 2021, the inspectors presented the initial inspection results to Mr. D.

Sluszka and other members of the licensee staff.

DOCUMENTS REVIEWED

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

71111.21M Calculations

2109-C-01

AOV Calculation for Unit 1 FCV-25-7 and FCV-25-8

2109-C-011

AOV Program Unit 1 HCV-14-8A, 8B, 9, 10 Valve/Actuator

Capability

2109-C-019

AOV Program Unit 2 TCV-14-4A/B Valve/Actuator Capability

29154-M-0100

Impact of Extended Power Uprate on Normal Operations

Radiation Levels, Shielding Adequacy, and Normal

Operation Radiation Environments in EQ Zones

29154-M-0115

Containment Vacuum Analysis at EPU Conditions

CN-OA-08-39

St. Lucie Unit 2 EPU Containment LOCA Pressure and

Temperature Analysis

CN-OA-09-9

St. Lucie Unit 2 EPU CCW/ICW Temperature Response

Analysis

PSL-1 FJM-90-

Emergency Diesel Generator Fuel Oil Supply St. Lucie Unit

24

PSL-1FJI-11-001

St Lucie Unit 1 Containment Hi/Lo Pressure Alarm Setpoints

PSL-2-J-M-90-

Accumulator Sizing for Vacuum Relief Valves

0013

PSL-2FSC-02-

Evaluation of Stem Clamp Restraint for Valve No. TCV-14-

007

4A in Support of CR 02-0957

Corrective Action

Action Request

2347524, 2352035, 2354805, 2385508, 2396400

Documents

(AR)

Action Request

1998799, 2072717, 2122786, 22801103, 2354805, 2385508,

(AR)

2396400, 2347524, 2352035, 2354805

Action Request

239658, 02392199, 02405470, 02193464

(AR)

Condition Report

2-0957

(CR)

Corrective Action

AR 02408049

20 DBAI-Typo Error For Equip. Number in U2 CCW DBD

10/18/2021

Documents

AR 02408214

NRC 2021 DBAI Cable Tray Housekeeping

10/19/2021

Resulting from

AR 02408230

NRC 2021 DBAI ID of Cable-Tray Penetration Seal Cracking

10/19/2021

Inspection

AR 02408245

NRC 2021 DBAI 480V SWGR 2B2 Station Service

10/19/2021

Transformer Leak

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

AR 02408304

21 DBAI-Editorial Error in DBD-CMTMT-1 Section

7.8.1.2a

10/20/2021

AR 02408417

21 DBAI-1B EG: Room Air Intake As Visual Corrosion

10/20/2021

AR 02408418

21 DBAI-1B EDG: Generator Bearing Sight Glass Oil Drip

10/20/2021

AR 02408419

21 DBAI-1B1 Diesel Engine: Crankcase Air/Oil Separator

10/20/2021

AR 02408547

21 DBAI-Minor Housekeeping Issue (CCW Building)

10/21/2021

AR 02408550

21 DBAI-U2 HCV-14-8B Air Regulator Surface

Degradation

10/21/2021

AR 02408551

21 DBAI-Ladder Had Been Stored Improperly

10/21/2021

AR 02408625

21 DBAI-Grating Platform I-Beam Degraded (U2 Intk

Struct)

10/22/2021

AR 02408655

NRC 2021 DBAI: Design Tornado Criteria in Unit 1 UFSAR

10/22/2021

AR 02409014

21-DBAI U2 Intake Structure Multi. Conduit Covers

Missing

10/25/2021

AR 02409095

21-DBAI U2 Intake Structure Valve Pit Room Severe

Rust

10/26/2021

AR 02409146

21-DBAI U2 Intake Structure Conduit Pedestal Cracked

10/26/2021

AR 02409290

21 DBAI-Error on Drawing 8770-G-878

10/27/2021

AR 02409431

Documentation Discrepancy Regarding the Unit 1 Vacuum

Relief Setpoints

10/28/2021

AR 02409555

21 DBAI Item # 0214 - Improper Cancellation of WR 94137532

10/29/2021

AR 02409612

21 DBAI-U2 Support CW-3000-7004 for CW-11 Follow-

up Insp

10/29/2021

AR 02410062

21 DBAI Update Proc with U2 Station Service Xfmr

Guidance

11/02/2021

AR 02410090

21 DBAI-Improve WO Process to Remove Field

Equipment.

11/02/2021

AR 02410097

Incorrect Statement in EQ Document Package

11/02/2021

AR 02410117

Normal Radiation Dose Rates at Unit 1 FCV-25-8 Isolation

Valve

11/02/2021

AR 02410210

Containment Vacuum Analysis Inconsistent With Technical

Specifications

11/03/2021

AR 02410253

21 DBAI-U2 Intake Structure-Degraded Support Steel

11/03/2021

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

AR 02410256

Electrical Conduit Covers Held with Zip-Ties

11/03/2021

AR 02410257

21 DBAI-Untimely Reinspection of 2B3 480V MCC

11/03/2021

AR 02410259

21 DBAI-U2-Pipe Sup. 2998-CW-3000-7001-ITEM#6 Bolt

Degraded

11/03/2021

AR 02410309

21 DBAI-U1 Containment Vacuum Relief Calc Fouling

Factor

11/04/2021

AR 02410329

Normal Operations Radiation Dose for EQ of Solenoid Valve

11/04/2021

AR 02410333

21 DBAI-Completion of Structures Inspection Reports

11/04/2021

AR 02410343

U2 ICW Pump Ground Cable

11/04/2021

AR 02410897

Error in EQ Zone DOC PAC U1 15.2 and 1.3 for EQ

Components on FCV-25-7/8

11/09/2021

AR 02411615

Add Note to Calculation 129154-M-0115

11/17/2021

Drawings

2998-24421 Sht.

of 37

ST. LUCIE UNIT 2 ROD CONTROL SYSTEM UPGRADE

POWER CABINET CONFIGURATION AND INSTALLATION

2998-24421, Sht.

of 37

ST. LUCIE UNIT 2 ROD CONTROL SYSTEM UPGRADE

POWER CABINET CONFIGURATION AND INSTALLATION

2998-24421, Sht.

and 37

ST. LUCIE UNIT 2 ROD CONTROL SYSTEM UPGRADE

POWER CABINET CONFIGURATION AND INSTALLATION

2998-G-085

Flow Diagram Instrument Air System

8770-12704

1/2" - 1878 Piston Check Valve

8770-12721

3/4" 1878 Socket Ends Carbon Steel Piston Check Valve

Non-Cobalt Trim

8770-3726

1/2" - 2" 600 #CS Piston Check Valves

M

8770-5655

in Piston Spring Oper Btfy Valve I-FCV-25-7 & 8

8770-5656

Cross Sect Btfy Valves I-FCV-25-7, 8, 9, 10, 11, 12, & 13

8770-5858

Cross Section ASME - P&V Code Standard Nuclear Class 2

N-SL-2FII Valve

8770-6530

Pist Spring Oper for Btly Valves I-FCV-25-7 & 8

8770-A-451-1000

Equipment Qualification Documentation Package

8770-B-327

Control Wiring Diagram: Diesel-Gen Fuel Oil Transfer Pump

1B

8770-G-878

HVAC - Control Diagrams - Sheet 1

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Engineering

Changes

EC 289528

Unit 1: Installation Of Air Filtration Device Upstream V18290

EC 290387

Convert Manual Pratt Butterfly Valve to AOV

EC 292864

U2: Replace Regulators Upstream of FCV-25-7 and FCV-

25-8

EC 292946

Unit 1 EDG Day Tank Fill Valve Relay

Engineering

Evaluations

EC295797_50-59

CEDMCS CAB C2 - Revise 120 VAC Power Source for UV

Relays

ENG-SPSL-08-

0164

Identification of Containment Isolation Valves Subject to

Technical Specification 3/4.6.3, "Containment Isolation

Valves"

JPN-PSL-SEIP-

93-049

Emergency Diesel Generator(EDG) Instrument Setpoint

Evaluation

PSL-ENG-LRAM-

00-095

SYSTEMS AND STRUCTURES MONITORING PROGRAM

- LICENSE RENEWAL BASIS DOCUMENT

PSL-ENG-SESS-

01-039

Scoping and Categorization of Air Operated Valves

Miscellaneous

21-31017

Certificate of Analysis: FPL Instrument Air sample results

10/14/2021

2998-2472

Vendor Manual - ITE Switch gear, Breakers/Components

8770-12712

1/2" - 2" 1878 lb Piston Lift Check Valves with Resilient Seat

Option

8770-12743

Design & Seismic Analysis 3/4" Class 1878 Carbon Steel

GB Piston Check Valve

8770-16809

Vendor Manual -U1/U2 480V Masterpact Breakers

8770-6250

Velan Valves and Maintenance Instructions

8770-8717

Henry Pratt Butterfly Valves

DBD-480V-AC-2

480 VAC DISTRIBUTION SYSTEM Design Basis Document

DBD-CCW-1

Component Cooling Water System

DBD-CCW-2

Component Cooling Water System

DBD-CNTMT-1

Containment Systems

ER-M-100-2002-

F05

Fleet Maintenance Rule Scoping Document

FLO-2998.114

EBASCO Specification Rubber Seated Butterfly Valves

FPL-1

Quality Assurance Topical Report

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

Operability

Evaluations

2-AOP-22.01

Rapid Downpower

Procedures

0-PME-100.08

Agastat E7000 Series Timing Relay Testing Procedure

1-ADM-09.23

Time Critical Operator Actions and Time Sensitive Actions

Program

1-AOP-01.13

Natural Circulation Cooldown

1-AOP-18.01

Instrument Air Malfunction

1-AOP-68.01

Loss of Containment Integrity/Air Locks

1-AOP-99.02

Station Blackout While Shutdown

1-ARP-01-F00

Control Room Panel F RTGB-102

1-EOP-09

Loss of Offsite Power/Loss of Forced Circulation

LOOP/LOFC

1-EOP-99

Appendices/Figures/Tables/Data Sheets

1-GOP-123

Turbine Shutdown - Full Load to Zero Load

1-GOP-201

Reactor Plant Startup - Mode 2 to Mode 1

1-GOP-203

Reactor Shutdown

1-GOP-302

Reactor Plant Startup - Mode 3 to Mode 2

1-GOP-303

Reactor Plant Heatup - Mode 3 < 1750 to Mode 3 > 1750

1-GOP-305

Reactor Plant Cooldown - Hot Standby to Cold Shutdown

1-GOP-403

Reactor Plant Heatup - Mode 4 to Mode 3

1-GOP-504

Reactor Plant Heatup - Mode 5 to Mode 4

1-NOP-18.41

Instrument Air System Operation

1-NOP-25.05

Containment Ventilation Systems

1-NOP-59.01B

1B Emergency Diesel Generator Standby Lineup

1-NOP-59.02B

1B Emergency Diesel Generator Operations

1-NOP-99.07

Operations Hard Cards

1-ONP-01.03

Plant Condition 3 Shutdown Cooling in Operation - No

Reduced Inventory

1-ONP-01.04

Plant Condition 4 Shutdown Cooling in Operation - Reduced

Inventory Operations

1-OSP-100.27

Schedule of Periodic Tests, Checks and Calibrations

1-OSP-18.01

INSTRUMENT AIR ACCUMULATOR TESTS

1-OSP-68.02

Local Leak Rate Test

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

1-OSP-99.29

Surveillance Tracker

1-PMI-25.27

P-25-1B and P-25-13B, Containment to Annulus Channel B

Differential Pressure Calibration

2-ADM-09.23

Time Critical Operator Actions and Time Sensitive Actions

Program

2-AOP-01.08

RCS Leakage Abnormal Operations

2-AOP-01.10

Pressurizer Pressure and Level

2-AOP-01.13

Natural Circulation Cooldown

2-AOP-09.01

Feedwater Control System Abnormal Operations

2-AOP-14.01

Component Cooling Water Abnormal Operations

2-AOP-18.01

Instrument Air Malfunction

2-AOP-21.03A

2A Intake Cooling Water System Header

2-AOP-47.01B

Loss of a Safety Related AC Bus - Train B

2-AOP-49.02

20V Instrument AC System (Class 1E) Abnormal Operation

2-AOP-99.01

Loss of Technical Specification Instrumentation

2-EOP-01

Standard Post Trip Actions SPTA

2-EOP-03

Loss of Coolant Accident (LOCA)

2-EOP-04

Steam Generator Tube Rupture

2-EOP-99

Appendices/Figures/Tables/Data Sheets

2-GOP-123

Turbine Shutdown - Full Load to Zero Load

2-GOP-201

Reactor Plant Startup - Mode 2 to Mode 1

133

2-GOP-203

Reactor Shutdown

2-GOP-302

Reactor Plant Startup - Mode 3 to Mode 2

2-GOP-303

Reactor Plant Heatup - Mode 3 < 1750 to Mode 3 > 1750

2-GOP-305

Reactor Plant Cooldown - Hot Standby to Cold Shutdown

2-GOP-305

Reactor Plant Cooldown - Hot Standby to Cold Shutdown

2-GOP-403

Reactor Plant Heatup - Mode 4 to Mode 3

2-GOP-504

Reactor Plant Heatup - Mode 5 to Mode 4

2-NOP-99.07

Operations Hard Cards

2-ONP-01.03

Plant Condition 3 Shutdown Cooling in Operation - No

Reduced Inventory

2-ONP-01.04

Plant Condition 4 Shutdown Cooling in Operation - Reduced

Inventory Operations

Inspection

Procedure

Type

Designation

Description or Title

Revision or

Date

2-OSP-100.27

Schedule of Periodic Tests, Checks and Calibrations

105

ADM-09.25

Surveillance Frequency Control Program

ADM-17.32

Structures Monitoring Program

ADM-29.01A

Inservice Testing (IST) Program for Pumps and Valves

ADM-68.01

Containment Leakage Rate Testing Program

EN-AA-100

Design Control Program

EN-AA-203-1001

Operability Determinations/Functionality Assessments

EN-AA-205-1100

Design Change Packages

ER-AA-100

Air Operated Valve Program

ER-AA-100-1000

Air Operated Valve Program Implementation

ER-AA-100-2002

Maintenance Rule Program Administration

IP-ENG-001

Standard Design Process

C

OP-1-0010125A

Surveillance Data Sheets

199

OP-2-0010125A

Surveillance Data Sheets

218

OP-AA-100-1000

Conduct of Operations

STD-C-009

Seismic Technical Evaluation - Replacement Items and New

Designs

STD-M-005

ANSI/ASME Code Reconciliation for Replacement Materials,

Parts, & Components

TR-AA-230-1007

Conduct of Simulator Training and Evaluation

TR-AA-230-1007-

F13

Simulator Exercise Guide, Three Column

Self-Assessments AR 2359881 -

AD-AA-103

Assessment of SSMP Walkdowns

AR# 2251726

NRC IN 2018-03: Failure to Meet Technical Specifications

for Changing Plant Conditions.

05/01/2018

Work Orders

Work Order (WO)

2009385, 40496750, 40499133, 40503590, 40565248,

40571871, 40696319, 40696501, 40696511, 40696522,

40744465, 40746926, 40757846, 40758145, 40758147,

40758149, 40758701, 40758710, 40772657, 40772658,

40772659, 40046912, 40555939, 40572603, 40615761,

40618195, 40634403, 40664727, 40680001, 40693891,

40706737, 40722774, 40739171, 40752039, 40760691,

40760524