The following report was received from ITT Engineered Valves,
LLC via facsimile:
It is my duty as the Responsible Officer of ITT Engineered Valves, LLC (ITT) to inform the Nuclear Regulatory Commission of a defect with certain items of our nuclear diaphragm valve product line which may be considered Basic Components. The components are ITT's Nuclear M1 diaphragms, sizes 3 inch and 4 inch that may have been sold to certain customers for specific design conditions. The defect does not affect all 3 inch and 4 inch M1 diaphragms that have been sold. It only applies to those that were sold for a particular service condition of Code Case N31 (250?F and 220 psi with 40 year radiation exposure of 1E8 Rad).
The nature of the defect is best described by 10 CFR Section 21.3 Defect Definition #5, as 'an error, omission or other circumstance in a design certification or standard design approval that... could create a substantial safety hazard.' In this case, ITT inadvertently qualified the 3 inch and 4 inch M1 diaphragms for a design condition that includes the effect of radiation when in fact our recommendation was erroneously based on diaphragm testing that did not include irradiated diaphragm test results for those sizes. The potential safety hazard stems from the fact that if one of these diaphragms sees radiation in this particular service, there is no data to indicate that the diaphragm will perform its function in that service condition. Until such time that we can conduct additional irradiated diaphragm testing to additional sample diaphragms and test for this condition, we need to consider the parts that are in this service as potentially unsafe.
ITT is in the process of identifying all facilities for which the diaphragms were sent, either as spare parts or diaphragms incorporated into valve assemblies. We are also preparing to do further verification tests of the 3 inch and 4 inch M1 diaphragms in an attempt to ascertain the true performance rating at the noted condition.
Per
10 CFR 21 policy guidelines, this initial notification will be followed by a written notification by May 27, 2013.