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MONTHYEARML0411703932004-04-16016 April 2004 Core Operating Limits Reports (Colr), Unit 1- Revision 10, Unit 2- Revision 10, and Unit 3- Revision 12 Project stage: Request ML0412402602004-04-28028 April 2004 Supplemental Response to the April 29, 2003 Orders Project stage: Supplement 05000530/LER-2004-001, Re RCS Pressure Boundary Leakage Caused by Degraded Alloy 600 Component2004-04-29029 April 2004 Re RCS Pressure Boundary Leakage Caused by Degraded Alloy 600 Component Project stage: Request ML0413204662004-05-0303 May 2004 Revised Analysis Information for CEDM Nozzle First Revised NRC Order EA-03-009 Project stage: Other ML0412602282004-05-0505 May 2004 Ngs, Unit 1, Letter to G. Overbeck Relaxation of the Requirements of First Revised Order EA-03-009 Regarding Reactor Pressure Vessel Head Inspections. (Tac. MC2388) Project stage: Other ML0414000502004-05-17017 May 2004 Withholding from Public Disclosure, WCAP-15817-P, Revision 1, Structural Integrity Evaluation of Reactor Vessel Upper Head Penetrations to Support Continued Operation... (CAW-04-1803) Project stage: Other ML0419103972004-07-0101 July 2004 First Revised NRC Order EA-03-009 - Additional Analysis Information for Control Element Drive Mechanism (CEDM) Nozzles Project stage: Other ML0431402592004-11-0808 November 2004 Relaxation of the Requirements of First Revised Order EA-03-009 Regarding Reactor Pressure Vessel Head Inspections Project stage: Other ML0508202942005-03-16016 March 2005 Request for Withholding Information from Public Disclosure (CAW-04-1904) Project stage: Withholding Request Acceptance NOC-AE-07002231, Request for Relaxation of Requirements from Revision 1 of Order EA-03-009 Establishing Interim Inspection Requirements for Reactor Pressure Vessel Head Penetrations (Relief Request RR-ENG-2-46)2007-11-0707 November 2007 Request for Relaxation of Requirements from Revision 1 of Order EA-03-009 Establishing Interim Inspection Requirements for Reactor Pressure Vessel Head Penetrations (Relief Request RR-ENG-2-46) Project stage: Request ML0732301172007-11-0707 November 2007 Request for Relaxation of Requirements from Revision 1 of Order EA-03-009 Establishing Interim Inspection Requirements for Reactor Pressure Vessel Head Penetrations (Relief Request RR-ENG-2-46) Project stage: Request ML0905801992009-02-17017 February 2009 Relief Request 41, to Use Appendix I of ASME Code Case N-729-1 Project stage: Request 2004-05-03
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LER-2004-001, Re RCS Pressure Boundary Leakage Caused by Degraded Alloy 600 Component |
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LAFS A subsidiary of Pinnacle West Capital Corporation Palo Verde Nuclear 1 OCFR50.73 Generating Station David M. Smith Plant Manager Nuclear Production Tel.
623-393-6116 Mail Station 7602 Fax.
623-393-6077 RO. Box 52034 e-mail: DSMITH10@apsc.com Phoenix, AZ 85072-2034 192-01138-DMS/SAB/DJS April 29, 2004 U. S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, DC 20555-0001
Dear Sirs:
Subject:
Palo Verde Nuclear Generating Station (PVNGS)
Unit 3 Docket No. STN 50-530 License No. NPF-74 Licensee Event Report 2004-001-00 Attached please find Licensee Event Report (LER) 50-530/2004-001-00 that has been prepared and submitted pursuant to 10CFR50.73. This LER reports the discovery and corrective actions taken as a result of reactor coolant system pressure boundary leakage caused by a degraded alloy 600 pressurizer heater sleeve. The degraded pressurizer heater sleeve was discovered during a short notice outage to repair the unit's electric generator. The pressurizer heater sleeve was repaired prior to Unit 3 resuming power operation.
The corrective actions described in this LER are not necessary to maintain compliance with regulations. Arizona Public Service Company makes no commitments in this letter.
In accordance with 10 CFR 50.73(d), copies of this LER are being forwarded to the NRC Regional Office, NRC Region IV and the Senior Resident Inspector. If you have questions regarding this submittal, please contact Daniel G. Marks, Section Leader, Regulatory Affairs, at (623) 393-6492.
Sincerely, DMS/SAB/DJS/kg Attachment cc:
B. S. Mallett M. B. Fields N. L. Salgado NRC Region IV Regional Administrator NRC NRR Project Manager + (send electronic and paper)
NRC Senior Resident Inspector for PVNGS
APPROVED BY OMB NO. 3150-0104 EXPIRES 7-31-2004
Abstract
On February 29, 2004 with Unit 3 in Mode 3, Hot Standby, engineering personnel discovered boric acid on a pressurizer heater sleeve while conducting a required boric acid walkdown.
The Unit had been shutdown and was being maintained in Mode 3 while trouble shooting a turbine-generator excitation problem. The cause of the boric acid leakage was attributed to primary water stress corrosion cracking of alloy 600 materials in the pressurizer heater sleeve. The amount of boric acid found was small.
The pressurizer heater sleeve was repaired using a mechanical nozzle seal assembly (MNSA).
Similar previous conditions of pressure boundary leakage were reported in LER 50-530/2003-002-00, LER 50-530/2001-003-00, and. LER 50-528/2001-001-00.
NRC FORM 366 (7.)
(If more space Is required, use additional copies of (If more space is required, use additional copies of (if more space Is requited, use additional copies of (if more space Is required, use additional copies of (if more space Is required, use additional copies of NRC Form 366A)
- 8.
PREVIOUS SIMILAR EVENTS
Similar previous conditions were reported in LER 50-530/2003-002-00, LER 50-530/2001-003-00, and LER 50-528/2001-001-00 in which different hot leg instrument nozzles and/or heater sleeves were found to have evidence of leakage (boric acid residue). Similarly, these conditions have been attributed to PWSCC and the nozzles/sleeves were repaired using an NRC-approved mechanical nozzle seal assembly (MNSA), and/or a permanent repair design.
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| 05000529/LER-2004-001, Regarding Steam Generator Tube Leak | Regarding Steam Generator Tube Leak | 10 CFR 50.73(a)(2)(iv)(A), System Actuation 10 CFR 50.73(a)(2)(ii)(B), Unanalyzed Condition 10 CFR 50.73(a)(2)(v)(A), Loss of Safety Function - Shutdown the Reactor 10 CFR 50.73(a)(2)(v)(B), Loss of Safety Function - Remove Residual Heat 10 CFR 50.73(a)(2)(v), Loss of Safety Function 10 CFR 50.73(a)(2)(x) 10 CFR 50.73(a)(2)(iii) 10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown 10 CFR 50.73(a)(2)(ix)(A), Prevented Safety Function in Multiple System | | 05000530/LER-2004-001, Re RCS Pressure Boundary Leakage Caused by Degraded Alloy 600 Component | Re RCS Pressure Boundary Leakage Caused by Degraded Alloy 600 Component | | | 05000528/LER-2004-001, Regarding Reactor Shutdown Due to Reactor Coolant System Pressure Boundary Leakage | Regarding Reactor Shutdown Due to Reactor Coolant System Pressure Boundary Leakage | | | 05000530/LER-2004-002, Regarding an Automatic Reactor Trip on Low DNBR Following a Main Turbine Control System Malfunction | Regarding an Automatic Reactor Trip on Low DNBR Following a Main Turbine Control System Malfunction | | | 05000530/LER-2004-002-01, 1 for Palo Verde, Unit 3 Regarding Main Turbine Control System Malfunction Results in Automatic Reactor Trip on Low DNBR | 1 for Palo Verde, Unit 3 Regarding Main Turbine Control System Malfunction Results in Automatic Reactor Trip on Low DNBR | 10 CFR 50.73(a)(2)(x) 10 CFR 50.73(a)(2)(ix)(A), Prevented Safety Function in Multiple System 10 CFR 50.73(a)(2) | | 05000529/LER-2004-002, On 07/14/2004 Reactor Tripped on Low Departure from Nucleate Boiling Ratio (DNBR) | On 07/14/2004 Reactor Tripped on Low Departure from Nucleate Boiling Ratio (DNBR) | 10 CFR 50.73(a)(2)(iv)(A), System Actuation 10 CFR 50.73(a)(2)(ii)(B), Unanalyzed Condition 10 CFR 50.73(a)(2)(v)(A), Loss of Safety Function - Shutdown the Reactor 10 CFR 50.73(a)(2)(v)(B), Loss of Safety Function - Remove Residual Heat 10 CFR 50.73(a)(2)(v), Loss of Safety Function 10 CFR 50.73(a)(2)(vii), Common Cause Inoperability 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(i) 10 CFR 50.73(a)(2)(vi)(A) 10 CFR 50.73(a)(2)(x) 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded 10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown 10 CFR 50.72(b)(3)(ii), Degraded or Unanalyzed Condition 10 CFR 50.73(a)(2)(viii)(A) 10 CFR 50.73(a)(2)(viii)(B) | | 05000528/LER-2004-002, Technical Specification Violation - Exceeded 20% RTP with LCO Not Met | Technical Specification Violation - Exceeded 20% RTP with LCO Not Met | | | 05000529/LER-2004-003, Regarding Actuation of Plant Emergency Diesel Generators | Regarding Actuation of Plant Emergency Diesel Generators | 10 CFR 50.73(a)(2)(iv)(A), System Actuation 10 CFR 50.73(a)(2)(ii)(B), Unanalyzed Condition 10 CFR 50.73(a)(2)(v)(A), Loss of Safety Function - Shutdown the Reactor 10 CFR 50.73(a)(2)(v)(B), Loss of Safety Function - Remove Residual Heat 10 CFR 50.73(a)(2)(v), Loss of Safety Function 10 CFR 50.73(a)(2)(vii), Common Cause Inoperability 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(i) 10 CFR 50.73(a)(2)(x) 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded 10 CFR 50.73(a)(2)(iii) 10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown 10 CFR 50.73(a)(2) 10 CFR 50.73(a)(2)(viii)(A) 10 CFR 50.73(a)(2)(viii)(B) | | 05000528/LER-2004-003, Unit I, Regarding Manual Reactor Trip - Slipped Control Element Assembly | Unit I, Regarding Manual Reactor Trip - Slipped Control Element Assembly | 10 CFR 50.73(a)(2)(iv)(A), System Actuation | | 05000528/LER-2004-004, Re Missed Surveillance Requirement for Temperature Detector Calibration | Re Missed Surveillance Requirement for Temperature Detector Calibration | | | 05000528/LER-2004-005, Re Missed Surveillance Tests on Shutdown Cooling Valve RCS Pressure Interlocks | Re Missed Surveillance Tests on Shutdown Cooling Valve RCS Pressure Interlocks | 10 CFR 50.73(a)(2)(iv)(A), System Actuation 10 CFR 50.73(a)(2)(ii)(B), Unanalyzed Condition 10 CFR 50.73(a)(2)(v)(A), Loss of Safety Function - Shutdown the Reactor 10 CFR 50.73(a)(2)(v)(B), Loss of Safety Function - Remove Residual Heat 10 CFR 50.73(a)(2)(v), Loss of Safety Function 10 CFR 50.73(a)(2)(vii), Common Cause Inoperability 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(i) 10 CFR 50.73(a)(2)(x) 10 CFR 50.73(a)(2)(iii) 10 CFR 50.73(a)(2)(i)(A), Completion of TS Shutdown 10 CFR 50.73(a)(2)(ix)(A), Prevented Safety Function in Multiple System 10 CFR 50.73(a)(2) 10 CFR 50.73(a)(2)(viii)(A) | | 05000528/LER-2004-006, Regarding a Loss of Offsite Power (LOOP) and the Subsequent Reactor Trip | Regarding a Loss of Offsite Power (LOOP) and the Subsequent Reactor Trip | | | 05000528/LER-2004-007, Regarding Exceeding the Maximum Power Level Specified in Operating License Condition 2.C(1) | Regarding Exceeding the Maximum Power Level Specified in Operating License Condition 2.C(1) | | | 05000528/LER-2004-008, Regarding Improper Contact Configuration on Containment Isolation Valve | Regarding Improper Contact Configuration on Containment Isolation Valve | | | 05000528/LER-2004-009, Supplemental Report to Licensee Event Report 2004-009-00 | Supplemental Report to Licensee Event Report 2004-009-00 | | | 05000528/LER-2004-011, Re Missed Surveillance Requirements for Containment Lvs Test/Drain Valves | Re Missed Surveillance Requirements for Containment Lvs Test/Drain Valves | 10 CFR 50.73(a)(2)(iv)(A), System Actuation 10 CFR 50.73(a)(2)(ii)(B), Unanalyzed Condition 10 CFR 50.73(a)(2)(v)(A), Loss of Safety Function - Shutdown the Reactor 10 CFR 50.73(a)(2)(v)(B), Loss of Safety Function - Remove Residual Heat 10 CFR 50.73(a)(2)(v), Loss of Safety Function 10 CFR 50.73(a)(2)(vii), Common Cause Inoperability 10 CFR 50.73(a)(2)(i)(B), Prohibited by Technical Specifications 10 CFR 50.73(a)(2)(i) 10 CFR 50.73(a)(2)(x) 10 CFR 50.73(a)(2)(ii)(A), Seriously Degraded 10 CFR 50.73(a)(2)(iii) 10 CFR 50.73(a)(2)(ix)(A), Prevented Safety Function in Multiple System 10 CFR 50.73(a)(2) 10 CFR 50.73(a)(2)(viii)(A) 10 CFR 50.73(a)(2)(viii)(B) |
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