05000528/LER-2006-003

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LER-2006-003, Palo Verde Nuclear Generating Station Unit 1
Palo Verde Nuclear Generating Station Unit 1
Event date: 05-30-2006
Report date: 07-25-2006
Reporting criterion: 10 CFR 50.73(a)(2)(iv)(A), System Actuation

10 CFR 50.73(a)(2)(v), Loss of Safety Function
Initial Reporting
ENS 42609 10 CFR 50.72(b)(3)(iv)(A), System Actuation
5282006003R00 - NRC Website

Note: All times listed in this event report are approximate and Mountain Standard Time (MST) unless otherwise indicated.

1.� REPORTING REQUIREMENT(S):

Arizona Public Service (APS) submits LER (50-528/2006-003-00) pursuant to 10 CFR 50.73(a)(2)(iv)(A), to report an actuation of the 'A' train emergency diesel generator in response to a valid loss of power event to one class bus (EPBAS03). Notification of this event was made to the NRC on ENS 42609.

2. DESCRIPTION OF STRUCTURE(S), SYSTEM(S) AND COMPONENT(S):

Class lE AC System Safety-related equipment is divided into two load groups. Either one of the associated load groups is capable of providing power for safely shutting down the unit. Each alternating current (AC) load group consists of one 4.16 kilo-volt (KV) bus (HS: EB), three 480V load centers (EIIS: ED), four 480V motor control centers (MCCs)(EIIS: ED), and two non-Class 1E MCCs (EIIS: ED). The preferred power source for each load group is off-site ac power (EIIS: EK).

Standby Power Supply (EllS Code: EK) The standby power supply for each safety-related load group consists of one emergency diesel generator (EDG)(EIIS: EK), complete with its accessories and fuel storage and transfer systems. The standby power supply functions as a source of AC power for safe plant shutdown in the event of loss of preferred power and for post­ accident operation of engineered safety feature (ESF) loads.

Balance of Plant Engineered Safety Feature Actuation System (BOP-ESFAS) The balance of plant engineered safety features actuation system (BOP-ESFAS) provides initiating signals to components requiring automatic actuation. These actuating signals are generated whenever monitored variables reach levels that require protective action.

The following are actuation signals of the BOP-ESFAS:

  • Fuel building essential ventilation actuation signal (FBEVAS)
  • Containment purge isolation actuation signal (CPIAS)
  • Control room ventilation isolation actuation signal (CRVIAS)
  • Control room essential filtration actuation signal (CREFAS).
  • Loss of power/load shed (LOP/LS)
  • Diesel generator start signal (DGSS)
  • Sequencer output signals The system performs its function by initiating ESF systems equipment if selected abnormal conditions are detected. The setpoints for the actuation signals are selected to minimize the consequences of design basis accidents.

3. INITIAL PLANT CONDITIONS:

Unit 1 was defueled for a mid-cycle outage. Off site power was providing power to both 'A' and 'B' train components. The entire core was off loaded to the spent fuel pool with inventory and cooling supplied by 'B' train components.

4. EVENT DESCRIPTION:

experienced a valid loss of power (LOP) actuation on the train 'A' 4.16 KV safety bus (PBAS03). At the time of the event, the EDG 'A' had just been manually removed from the PBAS03 bus following a maintenance surveillance test and was slowing down after completing its post run cool down. The PBAS03 bus was powered from its normal offsite power supply when an invalid load shed signal was received from the 'A' train load sequencer which opened the normal offsite power breaker to PBAS03 bus and stripped all of the loads off the bus. This caused a valid LOP signal since PBAS03 was deenergized. The EDG 'A' received a valid emergency run signal and returned to rated frequency and voltage; however, its output breaker did not close. The closure was blocked by the 'A' train load sequencer which had stalled, thus preventing the closure signal to the EDG 'A' output breaker. The PBAS03 bus was eventually reenergized from its normal offsite power supply by licensed operator action. No other engineered safety feature (ESF) actuations occurred and none were required.

5. ASSESSMENT OF SAFETY CONSEQUENCES:

Unit 1 was defueled and no LCO entries were required. Offsite power was available to the 'A' train safety bus; however, the invalid load shed signal blocked immediate restoration of power to the 'A' train safety bus. The 'B' train was supplied by its normal offsite power; however EDG 'B' was not available due to planned outage related maintenance. The electrical grid was stable throughout the event and no irradiated fuel movement was in progress.

The event did not result in any challenges to the fission product barriers or result in the release of radioactive materials. Therefore, there were no adverse safety consequences or implications as a result of this event and the event did not adversely affect the safe operation of the plant or health and safety of the public.

The event did not result in a transient more severe than those analyzed in the updated Final Safety Evaluation Report Chapters 6 and 15. The event did not have any nuclear safety consequences or personnel safety impact.

The condition would not have prevented the fulfillment of any safety function of structures or systems as defined by 10 CFR 50.73(a)(2)(v).

6. CAUSE OF THE EVENT:

An investigation team was assembled to determine the cause of the event and develop actions to prevent recurrence. The team included plant engineers and industry consulting engineers. The investigation team was not able to recreate the invalid actuation signal. However, during troubleshooting and reviews of previous events caused by the load sequencer it was determined that the most probable cause for the event was from electrical noise/interference which affected the operation of the load sequencer. As a result, several modifications were recommended to reduce the electrical interference.

The electrical interference condition has been observed only on the Unit 1 'A' train load sequencer, and as such, modifications were not recommended for the 'B' train load sequencer in Unit 1 or for Units 2 and 3.

7. CORRECTIVE ACTIONS:

A design modification was installed to reduce electromagnetic interference (EMI) in the sequencer. Additionally, suspect relays and noise suppression networks were replaced in the EDG control cabinet and several connections in the cabinet were reworked to further reduce the electrical noise.

The cabinet was measured for electrical noise prior to and after the installation of the modification and refurbishment. After the modification and refurbishment, the interference noise was significantly reduced. To validate the corrective actions, 16 retest runs were performed on EDG 'A' with no sequencer problems.

Any additional corrective actions taken as a result of the investigation of this event will be implemented in accordance with the APS corrective action program. If information is subsequently developed that would significantly affect a reader's understanding or perception of this event, a supplement to this LER will be submitted.

8. PREVIOUS SIMILAR EVENTS:

In the past three years, no similar events were reported for a LOP to a safety bus caused by a load sequencer problem.