05000255/FIN-2012003-01
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Finding | |
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Title | Inadequate Design Margins for Evaluation of Leaking SIRWT Nozzles |
Description | The inspectors identified a finding of very low safety significance and an associated NCV of 10 CFR 50, Appendix B, Criterion III, Design Control for the licensees failure to adequately evaluate leaking Safety Injection and Refueling Water Tank (SIRWT) nozzles during the application of American Society of Mechanical Engineers (ASME) Code Case N-705. During the April-May 2012 refueling outage, the SIRWT was drained for inspection and repairs and a deformed nozzle was sealed off, as it was believed to be the potential source of pre-outage leakage. Upon refill, leakage was observed under a different section of the roof upon which the SIRWT rests, indicating a potentially new leak. The licensee employed ASME Code Case N-705 to demonstrate tank operability given the existing leakage and set an upper limit for allowed leakage. Inspector review of the approved evaluation identified certain Code Case criteria that were not discussed, namely, the residual weld stresses and seismic sloshing stresses. After discussions with the inspectors, the licensee developed residual weld stress values for their evaluation and discussed potential effects of seismic sloshing. The result was a reduction in allowed leakage from 130 gallons per day (gpd) to 34.8 gpd. The licensee entered the issue in their CAP as CR-PLP-2012-04245 and CR-PLP-2012-03732. The finding was determined to be more than minor because the finding, if left uncorrected, could become a more significant safety concern. The inspectors utilized examples 3j and 3k in IMC 0612, Appendix E, Examples of Minor Issues, to inform this determination. Omission of Code-Case-required parameters in the approved evaluation led to reasonable doubt on the operability of the system had the licensee ascended to a mode requiring SIRWT operability. Further analysis was also required by the licensee. Absent NRC identification, the failure to adequately evaluate the leaking SIRWT nozzles could have allowed unstable cracks to remain in service. Unstable nozzle cracks could propagate and allow unacceptable leakage from the SIRWT resulting in loss of inventory and increase the risk for insufficient core cooling for post LOCA conditions. This finding impacted the Mitigating Systems Cornerstone attribute of Equipment Performance (reliability). The finding adversely affected the cornerstone objective to ensure the availability, reliability, and capability of systems that respond to initiating events to prevent undesirable consequences. Because the licensee promptly corrected this issue and lowered the amount of allowed leakage, the inspectors answered No to all of the worksheet questions identified in IMC 0609, Significance Determination Process, Attachment 0609.04, Phase 1 - Initial Screening and Characterization of Findings, Table 4a for the Mitigating Systems Cornerstone. The correct leakage limit was in place prior to the required time the tank needed to be operable. Therefore, this finding screened as having very low safety significance (Green). This finding has a cross-cutting aspect in the area of Human Performance for the work practices component. The licensee did not provide adequate supervisory and management oversight of work activities, including contractors, such that nuclear safety was supported (H.4.c). Specifically, the licensee failed to ensure that the vendor evaluation to demonstrate SIRWT nozzle integrity with through-wall cracks included consideration of residual weld stresses and seismic sloshing stresses. The inspectors determined the primary cause of this finding based upon discussions with the licensees engineering staff. |
Site: | Palisades ![]() |
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Report | IR 05000255/2012003 Section 1R08 |
Date counted | Jun 30, 2012 (2012Q2) |
Type: | NCV: Green |
cornerstone | Mitigating Systems |
Identified by: | NRC identified |
Inspection Procedure: | IP 71111.08 |
Inspectors (proximate) | M Holmberg J Cassidy T Bilik M Mitchell J Geissner D Jones J Ellegood T Taylor A Scarbeary W Lyon S Shah D Alley |
CCA | H.2, Field Presence |
INPO aspect | LA.2 |
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Finding - Palisades - IR 05000255/2012003 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Finding List (Palisades) @ 2012Q2
Self-Identified List (Palisades)
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