05000251/LER-2013-002

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LER-2013-002, Reactor Trip Due to Loss of Offsite Power Resulting From Generator Testing
Docket Number
Event date: 4-19-2013
Report date: 6-18-2013
Reporting criterion: 10 CFR 50.73(a)(2)(v)(D), Loss of Safety Function - Mitigate the Consequences of an Accident

10 CFR 50.73(a)(2)(iv)(A), System Actuation
Initial Reporting
ENS 48948 10 CFR 50.72(b)(2)(iv)(B), RPS System Actuation, 10 CFR 50.72(b)(3)(v)(D), Loss of Safety Function - Mitigate the Consequences of an Accident, 10 CFR 50.72(a)(1)(i), Emergency Class Declaration, 10 CFR 50.72(b)(3)(iv)(A), System Actuation
2512013002R00 - NRC Website

DESCRIPTION OF THE EVENT

On April 19, 2013 at approximately 1721 hours0.0199 days <br />0.478 hours <br />0.00285 weeks <br />6.548405e-4 months <br />, with Unit 4 in Mode 1 at approximately 29% rated thermal power, a reactor [AC, RCT] trip occurred as a result of degraded voltage at the 480V load centers (LC) [ED, BU]. At the time, 3rd harmonic main generator [EL] testing was in progress. Prior to the reactor trip, power to the Unit 4 vital electrical buses [EB, BU] was via the Auxiliary Transformer [EA, XFMR]. Upon receipt of the degraded voltage signal, loads were shed on the vital buses, and both Emergency Diesel Generators (EDG) [EK, DG] started and loaded onto the 4A and 4B 4kV buses. The reactor tripped due to the loss of the Reactor Coolant Pumps [AB, P] during bus load shedding. All control rods inserted.

Core cooling was maintained via natural circulation in Mode 3. The Auxiliary Feedwater (AFW) System [BA] initiated to maintain water level in the steam generators [SB, SG]. Spent fuel pool (SFP) cooling [DA] was lost for approximately 40 minutes. Offsite power was restored to the vital buses in approximately 30 minutes. There was no impact on Unit 3.

An Unusual Event (UE) was declared at approximately 1730 due to a loss of offsite power (LOOP) for greater than 15 minutes. Event Notification 48948 reported the UE, Reactor Protection System (RPS), EDG and AFW ac,tuations, and the LOOP to accident mitigation systems.

This event is reportable in accordance with 10 CFR 50.73(a)(2)(iv)(A) because of RPS, EDG and AFW System actuations, and 10 CFR 50.73(a)(2)(v)(D) because primary power was lost to accident mitigation systems.

CAUSE OF THE EVENT

The root causes (RC) of the event are:

RC1: A test instruction (TI — instructions created by extended power uprate (EPU) personnel within a work order) instead of a plant test procedure (PTP — actual plant procedure) was used for the 3"I harmonic test. The TI did not provide adequate precautions and limitations, did not identify the 480V LCs as possible limiting conditions, and did not specify the proper method of monitoring LC voltage. It contained unclear instructions to the operator to restore generator voltage in a timely manner when specific annunciators alarm.

RC2: Station personnel failed to identify the risk associated with performance of this test.

Contributing causes include: 1) There is inadequate guidance in the Operations pre-job brief checklist to address changes in the operation of the electrical generator, 2) The risk recognition of supplemental workers for the test evolution was less than adequate, 3) Control room personnel did not adequately monitor LC voltage to prevent the degraded condition and did not take timely action to restore generator voltage, 4) There is inadequate guidance in the Work Activity Risk Management procedure to ensure that an activity of this nature is assigned as high risk. The procedure does not address evolutions for the electrical generator other than normal 100% power operations and does not describe the transition from outage to on-line risk management.

ANALYSIS OF THE EVENT

The 3"I harmonic relay power ascension test was being performed after an EPU outage. The purpose of the test is to obtain voltage data for the Unit 4 generator at various power levels during power ascension. The data is used to determine the 3rd harmonic relay settings to be implemented in the multifunctional generator protection relays [EL, RLY]. As part of the testing main generator exciter [EL, EXC] voltage was lowered to provide a MVAR range for data collection.

After subsequent review of voltages and the sequence of events report, it was identified that the voltage at the 4D LC fell below the nominal 434V ± 3 for greater than 60 seconds actuating the degraded voltage relays [ED, RLY, 27]. The relays initiated 4B sequencer bus load shedding. Shortly thereafter, 4A LC voltage fell below the nominal 430V ± 3 for greater than 60 seconds actuating the degraded voltage relays. The relays initiated 4A sequencer bus load shedding.

In response to the identified conditions the degraded voltage relays and sequencers performed their intended function. The vital buses were load shed and then repowered by the EDGs as designed.

ANALYSIS OF SAFETY SIGNIFICANCE

Plant response to the LOOP was as expected. The vital bus loads were shed, and the EDGs started and repowered the buses. Offsite power was restored to the vital buses in approximately 30 minutes, but continued to power the 4C non-essential buses the whole time. Core cooling was maintained via natural circulation until RCPs were restarted with the first RCP starting approximately 67 minutes after the LOOP.

The AFW System maintained water level in the steam generators until a Standby Steam Generator Feed Pump was started approximately 55 minutes after the LOOP. The AFW System was secured and restored to standby service approximately 102 minutes after the LOOP.

Given the successful start of the EDGs and AFW, and restoration of offsite power to vital buses in approximately 30 minutes, the safety significance of this event is considered to be very low.

CORRECTIVE ACTIONS

Corrective actions are documented in AR 1867690 and include the following:

1. Eliminate the use of test instructions as an acceptable way to control plant operation.

2. Provide additional risk recognition guidance in the Work Activity Risk Management procedure to include additional checks and balances for low risk activities, address evolutions for the electrical generator other than at normal 100% power operation, and identify the process to transition from outage to on-line risk management.

3. Include criteria in the Operations pre-job brief checklist that would question evolutions that would change electrical generator operation.

4. Develop and implement a comprehensive program on risk recognition and management.

5. Add risk recognition to supplemental worker training and qualification consistent with the guidance in the Work Activity Risk Management procedure.

6. Include the operating limits for the switchyard, 4kV and LC voltages in the general operating procedure precautions and limitations.

FAILED COMPONENTS IDENTIFIED: None PREVIOUS SIMILAR EVENTS: None

ADDITIONAL INFORMATION

component function identifier (if appropriate)].