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Revised ISI Program for 1990-1999 Interval.
	ML17263A523
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Issue date:	12/31/1993
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QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALDATEPAGE12/31/931of5TABLEOFCONTENTSSection1.0InserviceInspectionProgram:1.01~11.21~31.41.51.61.71.81.91.102.02.12.22.32.42.52.63.03.13.23.33.43.54.04.14.24.3444.55.05.15.25.35.45.5IntroductionGeneralApplicableDocumentsInspectionIntervalsClassificationofComponentsResponsibilityRecordsExaminationMethodsandRequirementsRepairRequirementsReplacementRequirementsSystemPressureTestingClass1ProgramPlanBasisforPreparationComponentsSubjecttoExaminationExtentandFrequencyofExaminationsExemptionCriteriaExaminationofReactorCoolantPumpFlywheelsInserviceInspectionProgramPlanClass2ProgramPlanBasisforPreparationComponentsSubjecttoExaminationExtentandFrequencyofExaminationsExemptionCriteriaInserviceInspectionProgramPlanClass3ProgramPlanBasisforPreparationComponentsSubjecttoExaminationExtentandFrequencyofExaminationsExemptionCriteriaInserviceInspectionProgramPlanClass1,2&3ComponentSupportsBasisforPreparationComponentsSubjecttoExaminationExtentandFrequencyofExaminationsExemptionCriteriaInserviceInspectionProgramPlan9401250044940111.PDRADOCK05000244.8'DR QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALDATEPAGE12/31/932of5Section2.0ReliefRequests:1.0Introduction1.1GeneralSection3.0P&IDBoundaryDrawings:1.0GeneralP&IDBoundaryDrawingsSection4.0Section5.0CodeTables:1.0GeneralTable1,Class1Table2,Class2Table3,Class3Table4,Class1,2,&3IWFComponentSupportsLineList:1.0GeneralLineListSection6.0AllocationTables:1.0GeneralASMECodeRequirementsClass1Class2Class3Class1,2,&3SupportsAugmentedReactorCoolantPumpFlywheelProgramReactorVesselAugmentedProgram,CategoryB-AHighEnergyProgramSnubberProgramSeismicSupportProgram QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALDATEPAGE12/31/933of5Section7.0UTCalibrationBlocks:1.0GeneralUTCalibrationBlocksSection8.0HighEnergyProgram:1.02.03.04.05.06.07.08.09.0GeneralExaminationRequirementsExaminationMethodsFrequencyofExaminationExaminationEvaluationRepair&TestingRequirementsReplacement&TestingRequirementsSchedulingReports&RecordsTable1-HighEnergyWelds&ComponentSupportIdentification.Section9.0SnubberProgram:1.02.03.04.05.06.07.08.0GeneralExamination,Testing&MonitoringRequirementsExamination&TestingMethodsExamination&TestingFrequencyExamination,Testing&MonitoringEvaluationRepair,Replacement&ModificationRequirementsSchedulingReports&RecordsSection10.0SeismicSupportProgram:1.02.03.04.05.06.07.07.08.0GeneralExaminationRequirementsExaminationMethodsFrequencyofExaminationExaminationEvaluationRepair&TestingRequirementsReplacement&TestingRequirementsSchedulingReports&Records QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALDATEPAGE12/31/934ot5Section11.0AdditionalPrograms:1.02.03.04.05.05.75.8GeneralSteamGeneratorTubeInspectionProgram2.1General2.2ExaminationRequirements2.3ExaminationMethods2.4FrequencyofExamination2.5ExaminationEvaluation2.6Repair,Replacement&TestingRequirements2.7Scheduling2.8Reports&RecordsReactorCoolantPumpFlywheelProgram3.1General3.2ExaminationRequirements3.3ExaminationMethods3.4FrequencyofExamination3.5ExaminationEvaluation3.6Repair,Replacement&TestingRequirements3.7Scheduling3.8Reports&RecordsClass1BoltingProgram(IEB82-02)4.1General4.2ExaminationRequirements4.3ExaminationMethods4.4FrequencyofExamination4.5ExaminationEvaluation4.6Repair,Replacement&TestingRequirements4.7Scheduling4.8Reports&RecordsReactorVesselAugmentedProgram,CategoryB-A5.1General'.2ExaminationRequirements5.3ExaminationMethods5.4FrequencyofExamination5.5ExaminationEvaluation5.6Repair,Replacement&TestingRequirementsSchedulingReports&Records QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALDATEPAGE12/31/935of5SUPPLEMENT1TOAPPENDIXB"InserviceInspectionProgramPlan"(SeparateDocumentcontrolledbyMaterialsEngineering6InspectionServices.)SUPPLEMENT2TOAPPENDIXB"TheRepair,ReplacementandModificationProgram" QUALITYASSURANCEMANUALGINNASTATIONSection1EFFECTIVEDATE:PAGE1of34December31,1993ROCHESTERGAS8EELECTRICCORPORATIONSIGNATUREDATETITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALPREPAREDBY:p+Dtg~(q3QUALITYASSURANCEREVIEW:APPROVEBY:

1.0INTRODUCTION

General1.1.11.1.21~1~3ThisAppendix"B"totheQualityAssuranceManualoutlinesthethirdintervalinserviceinspectionexamination(ISI)requirementsforClass1,Class2,andClass3systems,andcomponentsforRochesterGas&ElectricCorporation's(RG&E)R.E.GinnaNuclearPowerPlant(GinnaStation).ThethirdinspectionintervalbeginsonJanuary1,1990,aspermittedbyParagraphIWA-2400ofASMECodeSectionXI,thesecondintervalconcludedDecember31,1989.Thisprogramisbasedontherequirementsofthe1986EditionoftheAmericanSocietyforMechanicalEngineers(ASME)BoilerandPressureVesselCode,SectionXI,"InserviceInspectionofNuclearPowerPlantComponents"asadoptedbytheCodeoftheFederalRegulations,10CFRPart50,(FederalRegister53FR16051)May5,1988.Thisprogramexcludes'hecontrolsoftheEnforcementAuthority,andN-Stamp,inadditiontoIWEofASMESectionXI,sinceitisnotendorsedby'theRegulation.InserviceTestingofpumps(IWP)andvalves(IWV)isperformedinaccordancewithAppendixCoftheGinnaStationQualityAssuranceManual.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVXCEINSPECTIONPROGRAMFORTHE1990-1999XNTERVALREV.3PAGE2of34Section11.2ApplicableDocumentsRG&Ehasadoptedthefollowingdocumentsasthebasisforthethirdinspectionintervalandiscommittedtosatisfyingtheirrequirements.SpecificexceptionstotherequirementsofASMESectionXIareidentifiedandlocatedinthe"ReliefRequests",Section2.0ofthisdocument.Thisprogramwasdevelopedinaccordancewiththesedocuments:1~2.11.2.1.11'.2ASMEBoilerandPressureVesselCodeSectionXI,"RulesforInserviceInspectionofNuclearPowerPlantComponents,"1986Edition,noAddenda.ASMEBoiler&PressureVesselCode,SectionXI,1986Edition,noAddenda,AppendixIV.U.S.NuclearRegulatoryCommission(USNRC)RegulatoryGuides:a~b.1.14,Rev.1,"ReactorCoolantPumpFlywheelIntegrity"1.147,LatestRevision,"XnserviceInspectionCodeCaseAcceptability-ASMESectionXI,Divisionl"c~1.150,Rev.1,"UltrasonicTestingofReactorVesselWeldsDuringPreserviceandXnserviceExaminations"d.1.83,Rev.1,"InserviceInspectionofPressurizedWaterReactorSteamGeneratorTubes"e.1.26,Rev.3"QualityGroupClassificationsandStandardsforWater,Steam,andRadioactiveWasteContainingComponentsofNuclearPowerPlants.1.29,Rev.3,"SeismicDesignClassification".g1.121,Rev.0,"BasesforPluggingDegratedPWRSteamGeneratorTubes".

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GXNNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE3of34h.1.65,Rev..0,"MaterialsandInspectionsforReactorVesselClosureStuds".1.2.3ASMECodeCasesInaccordancewith10CFR50.55a,Footnote6,ASMESectionXICodeCasesreferencedinRegulatoryGuide1.147,"XnserviceInspectionCodeCaseAcceptability-ASMESectionXX,Division1,"maybeincorporatedintotheGinnaStationISIProgram.ThoseCodeCasesincludedinRegulatoryGuide1.147thatwillbeimplementedatGinnaStationareidentifiedinthissection.EachCodeCaseisprecededbyinformationontheapplicablecomponent/area,ASMErequirements,andhowtheCodeCasewillbeimplemented.Paragraph1.2.3.1liststhosebeentechnicallyreviewedandwithoutconditionsbytheNRC1.147andwillbeimplementedyearInspectionInterval.codecasesthathaveendorsed,withorinRegulatoryGuideduringthe3rdten1.2.3.1UseofanysubsequentNRCendorsedcodecasesthatareidentifiedinrevisionstotheRegulatory'uide1.147maybeincorporatedintheprogramandusedduringthe3rdtenyearInspectionInterval.USNRCRegulatoryGuide1.147-ApprovedASMESectionXICodeCasesCodeCaseNo.Sect.XIReferencesComonentAreaN307-1IWB-2500-1StudsandBoltswithHeaterHolesN-416IWA-4400AnyrepairedorreplacedClass2pipingcomponentthatcannotbeisolatedbyvalvesorrequiressecuringsafety/reliefvalves.N-401IWA-2233EddyCurrentExaminations QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE4of34N-402IWA-2233EddyCurrentCalibrationStandardMaterialN-427*N-437N-446CodeCasesIWA-5260IWA-2300CodeCasesinInspectionPlansUseofdigitalreadoutanddigitalmeasurementdevicesforperformingPressureTests.RecertificationofVisualExaminationPersonnel.N-460N-481N-491IWA-2000/3000B-L-1,ItemB12.10IWF-1000/2000/3000AlternativeexaminationcoverageforClass1andClass2welds.AlternativeexaminationrequirementsforCastAusteniticPumpCasings.AlternativerulesforexaminationofClass1,2,3,andMCComponentSupportsofLightWaterCooledPowerPlants.N-498IWX-5000Alternativerulesfor10-yearHydrostaticPressureTestingforClass1and2systems.1.2.4*AsamendedbyUSNRCRegulatoryGuide1.147,April,1992.R.E.GinnaUpdatedFinalSafetyAnalysisReport(UFSAR):Section5.4-ForClass1Section6.6-ForClass2and3 1AII'I QUALITYASSURANCEMANUALGXNNASTATXONTITLE:APPENDIXBR.E.GXNNANUCLEARPOWERPLANTINSERVXCEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE5of341.2.5LetterdatedMarch23,1981,fromDarrellG.Eisenhut,Director,DivisionofLicensing,USNRC,regardingTechnicalSpecificationRevisionsforSnubberSurveillance1.2.5.1FirstAddendatoASME/ANSIOM-1987,Part4Publishedin1988.1.2.61.2.71.2.8USASB31.1.0-1967,"PowerPiping"forHighEnergySystemsR.E.Ginna,TechnicalSpecification4.2."InserviceInspection".R.E.GinnaTechnicalSpecification3.13and4.14"Snubbers".1.2.9LetterdatedFebruary16,1989,toMr.CarlStahle,USNRC,PWRProjectDirectorateNo.1,regardingproposedchangestoSnubberTechnicalSpecificationR.E.GinnaNuclearPowerPlant,DocketNo.50-244.1.2.101.2.111.2.121.2.131'1.3.1RochesterGasandElectricCorporationMechanicalEngineeringSpecification,ME-256,Titled-"SnubberInspectionandTestProgram".ElectricPowerResearchInstitutePWRSteamGeneratorInspectionGuidelines,Rev.2.CodeoftheFederalRegulations,10CFRPart50.USNRC,NRCRegionIInspectionReport50-244/90-12,Section3.4regardingrepairprogram"ServiceInduced"and"CodeRejectable"repairs.InspectionIntervalsTheinserviceinspectionintervalsforClass1componentsstartedonJanuary1,1970,withthesecondintervalstartingonJanuary1,1980.ThethirdinspectionintervalshallstartonJanuary1,1990.

QUALITYASSURANCEMANUALGXNNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVXCEXNSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE6ot34Section11.3.21.3'ForClass2andClass3,thefirstinspectionintervalstartedonMay1,1973;thesecondonJanuary1,1980;andthethirdonJanuary1,1990.ThethirdinspectionintervalforClass1,2and3isscheduledtoendDecember31,1999.However,thisdateissubjecttochangeasallowedbyIWA-2400,whichstatesthateachinspectionintervalmaybedecreasedorextended(butnotcumulatively)byasmuchasoneyear.IfR.E.GinnaNuclearPowerPlantisoutofservicecontinuouslyfor6monthsormore,theinspectionintervalandassociatedperiodduringwhichtheoutageoccurredmaybeextendedforaperiodoftimeequivalenttotheoutage.1.3.4A10-yearexaminationProgramPlan(Supplement1toAppendixB),willdescribethedistributionofexaminationsforClass1,Class2,andClass3componentsinaccordancewithInspectionProgramB,theIWB-2400,IWC-2400,IWD-2400andIWF-2400ofSectionXI,"RulesforInserviceInspectionofNuclearPowerPlantComponents",1986Edition,noAddenda.1.4ClassificationofComponentsTheProgramPlancomponentsandpipinghavebeenclassifiedbyRG&EforpurposesofinserviceinspectionbasedonSectionXI,ArticleIWA-1320,anddefinitionscontainedin10CFR50.2.l.5ResponsibilityAsspecifiedinParagraphIWA-l400ofASMESectionXI,RG&EbearstheoverallresponsibilityforimplementationofanXSXprogram.AdministrativeProcedures,NDEProcedures,ISXPlansandSchedulesare'inplacetocontrolandimplementtheseInserviceXnspectionrequirements.

QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE7of341.6RecordsExaminationrecordsanddocumentationofresultsprovidethebasisforevaluationandfacilitatecomparisonwithpreviousresultsandsubsequentinspections.InaccordancewithSectionXI,IWA-6000,theserecordswillbemaintainedfortheplantlife.1.6.1AnInserviceInspectionReportshallbegeneratedtodocumentapplicableInserviceXnspectionandassociatedRepair,ReplacementandModificationactivities.ASMENXS-1andNIS-2FormsshallbegeneratedandincludedwithintheXnserviceInspectionReport.f1.7ExaminationMethodsandRequirementsExaminationmethodswhichwillbeusedtosatisfyCodeexaminationrequirementshavebeenlistedfornonexemptClass1,Class2,andClass3components,asapplicable.ProvidedinthefollowingisabriefexplanationoftheexaminationmethodswhichwillbeperformedtosatisfytheCoderequirements.PersonnelperformingnondestructiveexaminationswillbequalifiedinaccordancewithwrittenprocedurespreparedasrequiredbyParagraphIWA'-2300ofSectionXI.MethodsofexaminationarealsodescribedintheapplicablesectionsofthisInserviceInspectionProgram.1.7.1VisualExaminationMethodVisualexaminations(VT)willbeperformedinaccordancewithIWA-2210ofASMESectionXI.IWA-2210definesthethreetypesofVTexaminationsasfollows:

IU)lIlt1' QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE8of~34Section11.7.1.1VT-1examinationsareconductedtodeterminetheconditionofthepart,componentorsurfaceexamined.Theexaminationshalldetermineconditionssuchascracks,wear,corrosion,erosion,orphysicaldamageonthesurfacesofthepartorcomponents.ThistypeofexaminationmaybeperformedbydirectorremotemethodsasdefinedinIWA-2211.1.7.1.2VT-2examinations'reconductedtodetectleakage(orabnormalleakage)frompressure-retainingcomponentsduringsystempressureorfunctionaltestsasdefinedinIWA-2212.1.7.1.3VT-3examinationsareconductedtodeterminegeneralmechanicalandstructuralconditionsofcomponentsandtheirsupportssucha'sthepresenceoflooseparts,debris,orabnormalcorrosionproducts,wear,erosion,corrosion,andthelossofintegrityatboltedorweldedconnections.VT-3Examinationsarealsoconductedtodetermineconditionsrelatedtooperabilityofmechanicalandhydraulicsnubbers,andspringdevices.1.7.2SurfaceExaminationMethod1.7.2.1Asurfaceexaminationisperformedtodetectthepresenceofdiscontinuitiesopentothesurfaceofamaterial.Techniquesforsurfaceexaminationincludeeithermagneticparticle(MT)orliquidpenetrant(PT)methods.SurfaceexaminationswillbeconductedasdefinedinIWA-2220.1.7.3VolumetricExaminationMethod1.7.3.1Avolumetricexaminationisperformedtodetectthepresenceofdiscontinuitiesinthevolumeofamaterial.Suchvolumetricexaminationsincluderadiographic(RT),ultrasonic(UT),andeddycurrent(ET).VolumetricexaminationswillbeconductedasdefinedinIWA-2230.1.7.3.2Radiographymaybeperformedbyutilizingeitherx-rayorgammaraytechniques.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE9of341.7.3.3TheUTexaminationsmaybeperformedbyutilizingeithermanualormechanizedUT(MechUT)techniquesinaccordancewithAppendixIofSectionXIandRegulatoryGuide1.150,~Rev.1'fortheReactorVesselExaminationonly.1.7.3.4TheETMethodwillbeutilizedintheexaminationofheatexchangertubinginaccordancewithAppendixIVofASMESectionXIandUSNRCRegulatoryGuide1.83.1.7.4AlternativeExaminationMethods1.7.4.1Alternativeexaminationmethodsmaybeperformedtothosedescribedin1.7.1,1.7.2and1.7.3asallowedinIWA-2240.Thesemayincludesuchthingsasnewlydevelopedtechniques,providedthatthesealternativemethodsareshownbypracticaldemonstrationtobeequivalentorsuperiortothoseofthespecificmethodtothesatisfactionoftheLevelIIINDEExaminer&AuthorizedNuclearInserviceInspector(ANII).1.7.4.2l.7.5Examinationsthatdetectflawswhichrequireevaluationmaybesupplementedbyotherexaminationmethodsandtechniquestodeterminethecharacteroftheflaw.EvaluationofExaminationResultsandSuccessiveInspectionsl.7.5.1TheevaluationofnondestructiveexaminationresultsshallbeinaccordancewithArticleIWA-3000ofSectionXI.Allreportableindicationswillbesubjecttocomparisonwithpreviousdatatoaidincharacterizationanddeterminationoforigin.Class1andClass3componentscontainingrelevantserviceinducedconditionswillbeconsideredacceptableforcontinuedserviceprovidingananalyticalevaluationperformeddemonstratesthecomponent'sacceptabilityandissubsequentlyexaminedinaccordancewiththerequirementsofIWB-3132.4,IWB-3142.4andIWB-3144(b).AcceptancebyRepairorReplacementcanalsobeperformed.SuccessiveinspectionsforClass1relevantserviceinducedconditionsshallcomplywiththe

QUALITYASSURANCEMANUALGINNASTATXONTITLE:APPENDIXBR.E.GXNNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE10of34Section1requirementsofIWB-2420(b)and(c).ForClass3relevant,serviceinducedconditions,successiveinspectionsshallcomplywiththerequirementsofIWC-2420(b)and(c).Class2componentscontainingrelevantserviceinducedconditionswillbeconsideredacceptableforcontinuedserviceprovidinganevaluationperformeddemonstratesthecomponent'sacceptabilityandissubsequentlyexaminedinaccordancewiththerequirementsofIWC-3122.4,IWC-3132.3andXWC-3134(b).AcceptancebyRepairorReplacementcanalsobeperformed.ForClass2relevantserviceinducedconditions,successiveinspectionsshallcomplywiththerequirementsofXWC-2420(b)and(c).Period1andutothe'9'4Outae'86CodeClass1,Class2,andClass3Supportscontainingrelevantserviceinducedconditionswillbeconsideredacceptableforcontinuedserviceproviding'nevaluationortestisperformedthatdemonstratesthecomponent'sacceptability.AcceptancebyRepairorReplacementcanalsobeperformed.SuccessiveinspectionsonsupportscontainingrelevantserviceinducedconditionsshallcomplywiththerequirementsofIWF-2420(b)and(c).Periods2Startin'94Outaeand3:Class1,Class2,andClass3Supportswhosevisualexaminationdoesnotrevealconditionsasdescribedintheacceptancestandards(-3400ofCodeCaseN-491),shallbeacceptableforservice.Visualexaminationswhichdetectrelevantserviceinducedconditionsasdescribedintheacceptancestandardsshallbeunacceptableforserviceunlessacceptedorcorrectedbyoneofthefollowingmethods;-Correctivemeasures(adjustment,'repair,orreplacement),andsubsequentreexaminationincludingtherequirementsof-2220(b)(Note:Successiveexaminationrequirementsof-2420mustbeappliedtosupportscontainingrelevantserviceinducedconditionsinwhichcorrectivemeasureswereutilizedforacceptance.)

'IffiIII QUALITYASSURANCEMANUALGINNASTATIONTITLEIAPPENDIXBR.E.GXNNANUCLEARPOWERPLANTXNSERVICEINSPECTIONPROGRAMFORTHE1990-1999XNTERVALREV.Section13PAGE11of34-Evaluation'rTesttotheextentnecessarytosubstantiateitsintegrityforitsintendedservice(Note:Visualexaminationsthatdetectsurfaceflawsthatexceed-3400criteriashallbesupplementedbyeithersurfaceorvolumetricexaminations).Note1:Flawsorrelevantconditionsinwhichanalyticalevaluationsarebeingperformedtodetermineacceptance,maybeconsideredacceptableforcontinuedserviceduringthisevaluationprocess.1.7.6AdditionalExaminations1.7.6.1Inserviceexaminationsperforme'dthatrevealedserviceinducedflawsthatexceedstheacceptancestandardsshallhaveadditionalexaminationsperformed.1.7.6.2AdditionalexaminationsshallbeperformedtotheextentrequiredbyIWB-2430wheneveraserviceinducedrejectableflawisidentifiedduringtheperformanceofISIexaminationsinaccordancewiththerequirementsspecifiedwithinIWBandIWD.1.7.6.31.7.6.4Additionalexaminationsshallbeperformedtotheextent.requiredbyIWC-2430wheneveraserviceinducedrejectableflawisidentifiedduringtheperformanceofISIexaminationsinaccordancewiththerequirementsspecifiedwithinIWC.Additionalexaminationsshallbeperformed,startingthe'94outage,totheextentrequiredby-2430(CodeCaseN-491)wheneveraserviceinducedrejectableflawisidentifiedduringtheperformanceofISXexaminationsinaccordancewiththerequirementsspecifiedwithinCodeCaseN-491andXWF.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:,APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE12of'34Section11.8RepairRequirementsRepairsshallbeperformedtotherequirementsspecifiedwithinSupplement2toAppendixB,TheRepair,Replacement&Modification(RR&M)Program.ThisRR&MProgramshallapplytoASMEClass1,2&3pressureboundarypiping,components&supports.1.8.1PerformanceofRepairRepairsonASMEClass1,2or3componentsshallbeperformedinaccordancewiththerequirementsofIWA/B/C/D/F-4000ofASMESectionXI,1986EditionorlaterEdition/AddendathatisapprovedvialOCFR50.55a.Alternatively,repairs'maybeperformedeithertotherequirementsoftheoriginalConstructionCode,whichth'ecomponentorsystemwasfabricatedto,ortolaterapprovededitionsoftheConstructionCode,orlaterapprovededitionsofASMESectionIIIalongwithanyCodeCasesapprovedviaRegulatoryGuide1.147.1.8.2Examination/TestforRepairs1.8.2.1ApplicableexaminationrequirementsoftheConstructionCodeshallbemet.Iftherepairisperformedonanexistingweldthatrequiresthecompleteremovaloftheoriginalweldmetalwithinthatjointbeforerewelding,thefollowingadditionalNDErequirementsarerequired:(a)Pressureretainingcomponentsgreaterthan2inchesindiametershallrequirebothsurface,and1004volumetricexaminationstobeperformedonthenewweld.Or(b)Pressureretainingcomponents2inchesorlessindiametershallrequireasurfaceexaminationtobeperformedonthenewweld.Examinationsandtestingofsnubbersandsupportsthathavebeenrepairedshallbeperformedinaccordancewith5.0belowandSection9ofthisprogram.

1111IIIfII QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE13of341.8.2.2Theexaminationshallincludetheoriginalexaminationmethodthatdetectedtheflaw,ifapplicable.1.8.2.3'pplicableexaminationrequirementsofASMEsectionXI,1986EditionshallalsobemettoserveasanewPSIbaselineforfutureISIexaminations,unlesstheexaminationperformedunderparagraph1.8.2.1wasconductedunderconditionsandwithequipmentandtechniquesequivalenttothoserequiredbySectionXI.1.8.2.4AhydrostatictestshallbeperformedinaccordancewithASMESectionXI,1986Edition,unlessspecificallyexemptedbySectionXIArticleIWA-4400,ortheAlternateRulesofIncorporatedCodeCasesorReliefRequests,asapplicable..1.8.3SurfaceflawsinClass1,2,or3,bolts,studs,nutsandligamentsmayberemovedbymechanicalmeansprovidedtheremovalofthatflawdoesnotalterthebasicconfigurationoftheitem.Bolts,studs,andnutsthathaveflawsthatcannotberemovedbymechanicalmeansshallbereplacedorreportedforevaluationasindicatedbySectionXI,ArticleIWA-3100.1.9ReplacementRequirementsReplacementrequirements,whichincludesmodifications,areapplicabletoASMEClass1,2and3pressureretainingcomponentsandpipingsystemsandtheirsupports,unlessspecificallyexemptedbyASMESectionXI,1986Edition,ArticleIWA-7400.1.9.1ReplacementPerformanceReplacementsshallmeettherequirementsofASMESectionXI,1986EditionoralaterEdition/Addendaapprovedvia10CFR50.55a.Inaddition,replacementitemsshallmeet.therequirementsoftheoriginalConstructionCodetowhichtheoriginalpartwasconstructed.TheR.E.GinnaNuclearPowerPlantReplacementProgramisdefinedwithinSupplement2toAppendixB.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE14of34Section11.9.1.1A"LikeforLike"replacementisanitemthatmeetstheoriginalrequirementsofthedesignandprocurementdocumentsfortheitembeingreplacedanddoesnotrequirereconciliation,reanalysisorchangestotheitem'sdesignandtechnicalrequirements.1.9.1.2Anapprovedequivalentisareplacementthatwillresultinadesignortechnicalchangetotheoriginalrequirementsbasedonreconciliation,re-analysisand/ortestingperParagraph1.9.2.1.1.9.21.9.2.1AlternativelyitemsusedforreplacementmaymeetallorportionsoftherequirementslateradditionsoftheConstructionCodeorSectionIII,whentheconstructioncodewasnotSectionIII.Inordertousethisalternateapproach,thefollowingadditionalrequirementsapply.Reconciletherequirementsaffectingthedesign,fabricationandexaminationofthereplacementwiththeDesignAnalysisorDesignCriteriaorothermethodsofanalysisthatdemonstratestheitemissatisfactoryforthespecifieddesignandoperatingconditions.1.9.2.2Mechanicalinterfaces,fitsandtolerancesthatprovidesatisfactoryperformancearecompatiblewiththesystemandcomponentrequirements.1.9.2.3Materialsusedarecompatiblewithinstallationandsystemrequirements.1.9.2.4Ifareplacementisbecauseofafailureoftheitembeingreplaced,adesignevaluationoranalysisshallconsiderthecauseofthefailureanditsimpactonothersimilaritems,andthenecessaryactionsto'etakentoprecluderecurrence.1.9.2.51.9.2.6Whenweldingistobeperformedaspartofthereplacement,therulesofSectionIXshallbefollowedtosatisfytherequirementsofIWA-7320andIWF-7000.CItemsidentifiedinIWA'-7400willbeexemptfromtherequirementsofthereplacementprogram.

PIfH QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE15of341.9.3Examination/Test1.9.3.1ThereplacementitemshallbeexaminedandpressuretestedinaccordancewiththeConstructionCodeorlaterCodeprovideditmeetstherequirementsof1.9.1above.1.9.3.2SnubbersshallbeexaminedandtestedinaccordancewithSection9ofthisprogram.Wheretheattachmentofthenon-pressure-retainingitemisweldedtoa'ressureboundary,theweldshallbeexaminedinaccordancewiththerequirementsof1.8.2.1.9.3.3ApplicableexaminationrequirementsofASMESectionXI,1986Edition,shallalsobemettoserveasanewPSIbaselineforfutureISIexaminations,unlesstheexaminationperformedunder1.9.3.1wasconductedunderconditionsandwithequipment.andtechniquesequivalenttothoserequiredbyASMESectionXI.1.9.3.4Replacementsinstalledbymechanicalmethodsshallbepressuretestedatnominaloperatingpressure,orforClass1systems,thepressureassociatedwith100%ratedreactorpower.1.9.4ReportsandRecordsReportsandrecordstotheextentrequiredbytheconstructioncodeandIWA-7520,asapplicableforthereplacement,shallbecompletedforallreplacements.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE16of341.101.10.1l.10.1.1SystemPressureTestingGeneralRequirementsPressuretestingshallbeconductedonallClass1,2,and3pressureretainingcomponentsinaccordancewiththerequirementsofSectionXIArticlesIWA-5000,IWB-5000,IWC-5000,IWD-5000;andSectionXITableIWB-2500-1-ExaminationCat.egoryB-P,TableIWC-2500-1-ExaminationCategoryC-H,andTableIWD-2500-1-ExaminationCategoryD-A,D-BandD-C.Inaddition,"HighEnergy"MainSteamandFeedwaterPipingshallalsobepressuretestedonthesenon-classsystemsinaccordancewiththerulesofIWC-5000.1.10.1.2Pressuretestsareconductedfromnormaloperatingpressure,toapressureupto254overdesignpressure.Thedegreeofpressurizationandthetestboundarydependsuponthetypeofpressuretestbeingperformed.Avisualexamination(VT-2method)isperformedinconcertwiththepressuretestonpressureretainingcomponentsundertestpressure.SpecificexceptionsfromachievingSectionXIrequirementsaredetailedintheReliefRequestSectionofthisdocument.1.10.2TypeofPressureTestsThevarioustypesofpressuretestswhicharerequiredduringtheinspectionint:ervalaredescribedinthefollowing:1.10.2.1LEAKAGEPRESSURETESTThistest,isperformedsubsequenttorefuelingoutages.TheboundarysubjecttotestpressurizationandtheassociatedVT-2examinationduringaleakagepressuretestwillextendtothepressureretainingcomponentswithinthesystemboundarycontainingpressurizedreactorcoolantundertheplantmodeofnormalreactorst;artup.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E..GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE17of341.10.2.2FUNCTIONALPRESSURETESTThistestisperformedonceeachinspectionperiod.Theboundarysubject,totestpressurizat'.ionandtheassociatedVT-2examinationduringasystemfunctional-pressuret.estwillincludeonlythosepressureretainingcomponentswithinthesystemboundarypressurizedunderthetestmoderequiredduringtheperformanceoraperiodicsystem/componentsurveillancetest.1.10.2.3INSERVICEPRESSURETESTThistestisperformedonceeachinspectionperiod.Theboundarysubjecttoatest.pressurizationandtheassociatedVT-'examinationduringasysteminservicepressuretestwillincludeonlythosepressureretainingcomponent'.sunderoperatingpressureduringnormalsystemservice.1.10.2.4HYDROSTATICPRESSURETESTThistest:isperformedonceeachinspectioninterval.TheboundarysubjecttotestpressurizationandtheassociatedVT-2examinationduringasystemhydrostat:icpressuretestincludesallClass1,2,and3componentsandpiping.1.10.2.5PNEUMATICPRESSURETESTThistestislimitedtoClass2and3systems.Theboundarylimitssubjecttotestpressurizationandtheassociat;edVT-2examinationduringasystempneumaticpressuretestarethesameasahydrostaticpressuretest.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GXNNANUCLEARPOWERPLANTINSERVXCEINSPECTIONPROGRAMFORTHE1990-1999INTERVALSection1PAGE18of341.10.2.6REPAIR/REPLACEMENTPRESSURETESTSTheboundarysubjecttotestpressurizationandtheassociated'VT-2examinationislimitedtotheportionrepairedorreplaced,withintheClass1,2or3boundary.Thespecifictypeofpressuretestiseitherahydrostatic,pneumaticoratestatoperatingpressuresuchastheLeakage,XnserviceorFunctional.Thespecifictypeoftesttobeperformedandtheexemptionswhichapplytorepair/replacementpressuretestingaredescribedinSupplement2toAppendixB,theRepair,Replacement6ModificationProgram.CodeCaseN-498doesnotapplytoRepairs,ReplacementsorModifications.1.10.31.10.3.1ExaminationRequirementsDuringtheconductofpressuretests,certifiedVT-2examinationpersonnel,usingRGGEapprovedNDEVT-2examinationprocedureandtheassociatedrecordingform,willexaminetheportionsofpipingunderpressurization.Theexaminationandtestboundariesaredepictedoncontrolledcolor-codedPAID's.Insomecases,thetestboundaryextendsbeyondtheexaminationboundaryduetovalvelocationand/orcheckvalveflowdirection.Ingeneral,personnelwillexamineforevidenceofleakage,inoperativeleakagecollectionsystemsandevidenceofcorrosion.1.10.41.10.4.1TestRequirementsGENERALThecontainedfluidinthesystemorfluidaddedtothesystemshallserveasthepressurizingortestmedium.Insteamsystemseitherwaterorairmaybeused..Whereairisused,thetestproceduresshallpermitthedetectionandlocationofthroughwallleakagesincomponentsofthesystemtested.Thetemperatureofthetestmediumwillbethatoftheavailablesourceunlessotherwisespecifiedbytheimplementingtestprocedure/document.Thetestmediumwillbeofaqualitywhichisequaltoorbetterthanthesystemoperatingmedium.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE19of34Section11.10.4.1.1Duringconductofhydrostatictests,allentrainedairwillbeventedfromthesystemexceptinthefollowingcases:a~b.c~d.AtmosphericStorageTanks0-15psiStorageTanksClass1systemswhereamixtureofsteam,waterandnoncondensiblegasesarepresentinaproportiontypicalofnormalstartupconditions.NormalSteamSystems1.10.4.1.2ForLeakage,Functional,InserviceandHydrostatictests,thelevelofsyst:empressureandtemperatureindicatedorrecordedbynormaloperatingsysteminstrumentation,oralternativelybytestinstrumentationisacceptabl'e.Forhydrostatictests,theinstrumentrequirementsofIWA-5260andapplicableCodeCaseN-437mustbemet.1.10.4.2LEAKAGEPRESSURETESTREQUIREMENTSThesystemleakagepressuretestshallbeconductedatapressurenotlessthannominaloperatingpressureassociatedwith100%RatedReactorPower.Thepressureandtemperaturewillbeattainedatarateinaccordancewiththeheat-uplimitationsspecifiedintheGinnaTechnicalSpecificationsforthecomponent/pipingsystembeingtested.1.10.4.3FUNCTIONALPRESSURETESTREQUIREMENTSThesystemfunctionalpressuretestisnormallyperformedduringperformanceoraPeriodicSurveillanceTest.Thetestisusedtoestablishthetestconditionsassociatedwithnormalsystemoperatingpressureandtemperatureforperformanceofthesystemfunctionalpressuretest.1.10.4.4INSERVICEPRESSURETESTREQUIREMENTSTheoperatingpressureandtemperatureduringnormalsystemoperationisusedduringperformanceofthistest.

QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE20of34l.l0.4.51.10.4.5.1HYDROSTATICPRESSURETESTREQUIREMENTSGeneral1.10.4.5.2CodeCaseN-498stipulationsmaybeemployedonClass1and2RequiredSystemsinlieuofthe10yearHydrostaticTest.Hydrostatictestpressurerequirementsvaryamongeachoftheclassifications.Theminimumtestpressurewillbemaintainedfortheentiredurationofthetest,withtheexceptionoftestsperformedattemperaturesgreaterthan200'F,wheretheexaminationphasemaybeperformedatalowerpressurecorrespondingto200'F.Thetestpressureshallnotexceedthemaximumallowabletestpressureofanycomponent.withinthetestboundary.Thehydrostatictestpressure,includingstatichead,willnotexceed106%ofthespecifiedtestpressureforthesystemanywherewithinthetestboundary.1.10.4.5.2.1Incaseswherethehighestandlowestelevations"cannotbeisolated,andthetestpressureincludingstatichead,wouldexceed106:ofthespecifiedtestpressureatthelowestpoint,thetestpressurewillbereduced.1.10.4.5.2.2Incaseswherethehighandlowelevationsresultinunreasonablysmalldifferencesbetweenthetest,pressureincludingstatichead,and106~ofthespecifiedtestpressure,thetestpressurewillbereducedtoaccommodatetheprecisionofthetestinstrument.1.10.4.5.2.3Thetestpressure,asidentifiedinsections1.10.4.5.2.1and1.10.4.5.2.2,willbeadjustedsuchthat,thetestpressure,includingstatichead,doesnotexceed106%ofthespecifiedtestpressureatthelowestpoint.Theresultingpressureatthehighestpointwillbeconsideredacceptable.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE21of34Section11.10.4.5.3ThehydrostatictestboundarywillendatthetransitionbetweensystempipingandinstrumentationtubingshownonP&IDdrawings.Whenthistransitiondoesnotoccuratanisolationvalve,theboundarywillbeextendedtothefirstisolationvalveafterthetransition.1.10.4.6ThefollowingsectionslistthehydrostatictestpressurerequirementswhichwillbemetforeachCodeclassification:1.10.4.6.1,Class1'hesystemhydrostaticpressuretestisconductedatthepressurecalculatedfromthefollowingtablebasedonthetesttemperature:TestTemeratureDe.F.TestPressure100orless200300400500orgreater1.10P1.08P1.06P1.04P1.02P1.10.4.6.2"P"isthenominaloperatingpressurecorrespondingwithl00%ratedreactorpower.Linearinterpolationwillbeusedatintermediatetesttemperatures.TechnicalSpecificationheat-up/cool-downlimitswillbeobserved.Class2,3,andHighEnergy:a~Thetestpressurewillbeatleast1.10timesthesystempressureforsystemswithadesigntemperatureof200'Forless,andatleast1.25timesthesystempressureforsystemswithadesigntemperatureabove200'F.Thesystempressurewillbethelowestpressuresettingamong'thenumberofsafetyorreliefvalvesprovidedforoverpressureprotectionwithintheboundaryofthesystemtobetested.Forsystems(orportionsofsystems)notprovidedwithsafetyorreliefvalves,thesystemdesignpressurewillbesubstitutedforthesyst:empressure.

II QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE22of34b.Inthecaseofatmosphericstoragetanks,thenominalhydrostaticpressuredevelopedwiththetankfilledtoitsdesigncapacitywillbeacceptableasthetestpressure.c~For0to15psistoragetanks,thetestpressurewillbe1.1timesthedesignpressureofvapororgasspaceaboveliquidlevelforwhichoverpressureprotectionisprovidedbythereliefvalves.Ifreliefvalvesarenotinstalled,thetestpressurewillbeequalto1.1timesthenormaloperatingpressure.d.Forthepurposeofthetest,open-endedportionsofasuctionordrainlinefromastoragetankextendingtothef'irstshutoffvalveareconsideredasanextensionofthestoragetank.e.Foropenendedportionsofdischargelinesbeyondthelastshutoffvalveinnonclosedsystems,atestthatdemonstratesunimpairedflowwillbeperformedinlieuofasystemhydrostaticpressuretest.UnimpairedflowforClass2isdefinedasan"openflowpath"andforClass3as"adequateflowduringsystemoperation".1.10.51.10.5.11.10.5.2TestImplementationAllpressuretestingisimplementedusingboth.theVT.-2examinationprocedureandthespecifictestprocedureforthetypeoftestandportionofsystembeingtested.ApplicableRequiredSystemPressureTestBoundariesshallbeconfirmedpriortoexaminationperformance.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE23of34Section11.10.6SchedulingWhenusingtheinspectionplan,itshouldbenotedthatduringaperiodorrefuelingoutageinwhichahydrostatictestisperformedonasystemorportion(s)ofasystem,theleakagetest(FunctionalorInservice)requiredforthatperiodonthesamesystemorportionofthesystem,maybedeletedfromthatperiodoroutage.Thehydrostatictestwillsatisfytherequirements,forthatleakagetest.2.02.1CLASS1PROGRAMPLANBasisforPreparation2.1.1PreparationoftheClass1ISIprogramplanwasbasedontherequirementsofArticlesIWB-l000andIWB-2000ofSectionXI.Thesearticlesproviderulesandguidelinesforexemptions,.inspectionschedules,andexaminationrequirementsforClass1pressureretainingcomponentsandtheirintegralattachments.2.1.2Asallowedby10CFR50.55a(b)(2)(ii),theextentandfrequencyrequirementsforClass1CategoryB-Jweldexaminationsmaybebasedonthe1974EditionofASMESectionXIwithAddendathroughSummer,1975.ThisearlierCodedoesnot.haveanycriteriaestablishedfortheselectionofspecificweldstobeexamined,andtherefore,stresslevelcriteria,andterminalendcriteriaisnotrequiredfortheselectionprocess.InsteadofutilizingtheearlierCoderulesforCategoryB-Jwelds(whichhasnoselectionguidance),the1986Coderuleswillbeutilizedtotheextent,practical.InlieuofthestresslevelselectioncriteriaTableIWB-2500-1,Notel(b),allaccessibleterminalend,welds(includingterminalendstovesselperNotel(a)ofTableIWB-2500-1)shallbeselected.RefertoCodeTable1inSection4forselectioncriteria.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE24of34Section12.2ComponentsSubjecttoExamination2.2.1BasedontherequirementsofSectionXI,Class1nonexemptpressure-retainingcomponentsandtheirintegralattachmentswillbesubjecttoexaminationduringthethirdinspectioninterval.2.32.3.12.4ExtentandFrequencyofExaminationsClass1components,aslistedinSection4,Table1shallbeexaminedtotheextentandfrequencyrequiredinTableIWB-2500-1andFiguresIWB2500throughIWB2500-20ofSectionXI.ExemptionCriteria2.4.1InaccordancewithIWB-1220,certainClass1componentsareexemptfromexamination.ThefollowingcriteriawereappliedtoexemptcomponentsfromsurfaceandvolumetricexaminationsinaccordancewithSectionXIExemtionCriteriaCodeReferencePipingof1inchnominalpipeIWB-1220(b)(1)size(NPS)andsmaller,exceptforsteamgeneratortubingComponentsandtheirconnectionsIWB-1220(b)(2)inpipingof1inchNPSandsmaller2.5ExaminationofReactorCoolantPumpFlywheelsTheReactorCoolantPumpFlywheelsshallbeexaminedasspecifiedinSection11ofthisprogram.TheseexaminationsshallbescheduledintheClass1sectionoftheISIprogramplan.2.6ZnserviceInspectionProgramPlan(Supplement1toAppendixB)ThisplanprovidestheexaminationrequirementsforClass1componentsperthe1986EditionofSectionXI.Theserequirementsshallbesatisfiedduringthethirdinspectioninterval.Theplanalsoshowstheresultsofexaminationsperformedintheprevioustwointervals.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE25of34Section1AdetaileddescriptionofthecontentsoftheClass1ExaminationPlancanbefoundinthe"Introduction".Thisimmediatelyprecedesthetablesandtheisometricandcomponentdrawings,intheplan.Fromthisplan,anexaminationscheduleisextractedforimplementationoftheexaminationsforeachoutageofthethirdinterval.3.03.13.1.1CLASS2PROGRAMPLANBasisforPreparationPreparationoftheClass2ISIprogramplanisbasedontherequirementsofArticlesIWC-1000andIWC-2000ofSectionXI.Thesearticlesproviderulesandguidelinesforexemptions,inspectionschedule,andexaminationrequirementsforClass2pressureretainingcomponentsandtheirintegralattachments.3.2ComponentsSubjecttoExamination3.2.1BasedontherequirementsofSectionXI,Class2,nonexemptpressure-retainingcomponentsandtheirintegralattachmentswillbesubjecttoexaminationduringthethirdinspectioninterval.3.3ExtentandFrequencyofExaminations3.3.1Class2components,aslistedinSection4,Table2,shallbeexaminedtotheextentandfrequencyrequiredinTableIWC2500-1andFiguresIWC2500-1throughIWC2500-13ofSectionXI.3.4ExemptionCriteriaIWC-1220ofSectionXIprovidestheexemptioncriteriaforClass2components.ThefollowingcriteriawereusedtoexemptClass2componentsfromsurfaceandvolumetricexaminationsinaccordancewithIWC-1220.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAM-FORTHE1990-1999INTERVALREV.Section13PAGE26of343.4.1Thefollowingcomponents(orpartsofcomponents)ofResidualHeatRemoval(RHR),EmergencyCoreCooling(ECC),andContainmentHeatRemoval(CHR),systems(orportionsofsystems)areexemptfromthevolumetricandsurfaceexaminationrequirementsofIWC-2500:(a)vessels,piping,pumps,valvesandothercomponents4inchesNPSandsmallerinallsystemsexceptinhighpressuresafety'injectionsystemsofpressurizedwaterreactorplants;(b)vessels,piping,pumps,valves,andothercomponentsl-l/2inchesNPSandsmallerinhighpressuresafetyinjectionsystemsofpressurizedwaterreactorplants;(c)componentconnections4inchesNPSandsmaller(includingnozzles,socketfittings,andotherconnections)invessels,piping,pumps,valves,andothercomponentsofanysizeinallsystemsexceptinhighpressuresafetyinjectionsystemsofpressurizedwaterreactorplants;(d)componentconnections1-1/2inchesNPSandsmaller(includingnozzles,socketfittingsandotherconnections)invessels,piping,pumps,valvesandothercomponentsofanysizeinhighpressuresafetyinjectionsystemsofpressurizedwaterreactorplants;(e)vessels,piping,pumps,valves,othercomponents,andcomponentconnectionsofanysizeinstaticallypressurized,passive(i.e.,nopumps)safetyinjectionsystemsofpressurizedwaterreactorplants;and(f)pipingandothercomponentsofanysizebeyondthelastshutoffvalveinopen-endedportionsofsystemsthatdonotcontainwaterduringnormalplantoperatingconditions.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE27of34Section13.4.2Thefollowingcomponents(orpartsofcomponents)ofsystems(orportionsofsystems)otherthanRHR,ECCandCHRsystemsareexemptfromthevolumetricandsurfaceexaminationrequirement'sofIWC-2500:(a)vessels,piping,pumps,valvesandothercomponents4inchesNPSandsmaller;(b)componentconnections4inchesNPSsmaller(includingnozzles,socketandotherconnections)invessels,pumps,valvesandothercomponentssize;andfittingspiping,ofany(c)vessels,piping,pumps,valves,othercomponentsandcomponentconnectionsofany.sizeinsystemsorportionsofsystemsthatoperate(whenthesystemfunctionisrequired)atapressureequaltoorlessthan275psigandatatemperatureequaltoorlessthan200'F;and3.4.3(d)pipingandothercomponentsofanysizebeyondthelastshutoffvalveinopenendedportionsofsystemsthatdonotcontainwaterduringnormalplantoperatingconditions.InadditiontotheexemptionsofIWC-1220,non-pipingcomponentsizeexemptionsshallbeasfollows:Nonpipingcomponentshavingacumulativeinletandacumulativeoutletnominalcrosssectionarea,neitherofwhichexceedsthenominalcrosssectionareaoftheapplicableexemptionsize,shallbeexemptedfromthesurface,volumetric,andvisualVT-1andVT-3examinationrequirementsofIWC-2500.Theapplicableexemptionsizeshallbe4"NPSforallsystemsexcepttheClass2HighPressureSafetyInjectionSystem,whichshallbe11/2"NPS.Thispositionisbasedontheinterpretationoftheclarificationmadebyfootnote1ofIWC-1220ofthe1989AddendatoASMESectionXI.Forthepurposeofapplyingthiscriteria,itisassumedthattheintentionoftheCodeisnottoaccumulatethecross-sectionareasofpipingfromdifferentfluidsystemsenteringagivencomponent(e.g.,heatexchangershell&

QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE28of34Section1tubesides),northenon-processpiping(e.g.,vents,drainsandinstrumentation).3.5InserviceInspectionProgramPlan(Supplement1toAppendixB)ThisplanprovidestheexaminationrequirementsforClass2componentsperASMESectionXI,1986Edition,noAddenda.Theserequirementsshallbesatisfiedduringthethirdinspectioninterval.Theplanalsoshowstheresultsofexaminationsperformedduringtheprevioustwointervals.AdetaileddescriptionofthecontentsoftheClass2ExaminationPlancanbefoundinthe"Introduction".Thisimmediatelyprecedesthetablesandtheisometricandcomponentsdrawingsintheplan.Fromtheplananexaminationscheduleisextractedforimplementationoftheexaminationsforeachoutageofthethirdinterval.4.04.1CLASS3PROGRAMBasisforPreparation4.1.1PreparationoftheClass3ISIprogramwasbasedontherequirementsofArticlesIWD-1000andIWD-2000ofSectionXI.Thesearticlesproviderulesandguidelinesforexemptions,inspectionschedules,andexaminationrequirementsforClass3pressureretainingcomponentsandtheirintegralattachments.

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QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE29of344.2ComponentsSubjecttoExamination4.2.1BasedontherequirementsofSectionXI,Class3nonexemptpressure-ret:ainingcomponentsintegralattachmentswillbesubjecttoexaminationduring:thethirdinspectioninterval:,4.2.1.1OtherClass3systemsarenotsubjecttotheexaminationorSystemPressureTestingrequirementsofASMESectionXIbecausetheydonotmeetthesystemfunctionrequirementsofExaminationCategoriesD-A,D-BandD-C,where:D-ASystemsinsupportofReactorShutdownFunctionD-BSystemsinsupportofEmergency'oreCooling,ContainmentHeatRemoval,AtmosphereClean-upandReactorResidualHeat,Removal.D-CSystemsinsupportofResidualHeatRemovalFromSpentFuelStoragePool.4.3ExtentandFrequencyofExaminations4.3.1Class3components,aslistedinTable3shallbeexaminedtotheextentandfrequencyrequiredinTableIWD2500-1andFigureIWD2500-1ofSectionXI.4.3.2Integrallyweldedattachmentsshallbeexamined,utilizingtheVT-3method,onceduringtheIntervalonallClass3ComponentSupports.TheassociatedClass3CategorieshavebeengroupedsincethemethodsofexaminationandtheirRequirementsareidentical.

QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE30of34Section14'ExemptionCriteria4.4.1InaccordancewithIWD-l220,certainClass3componentsareexemptfromexamination.ThefollowingexemptioncriteriawasappliedtoClass3systemsasspecifiedinIWD-l220:ExemtionCriteriaSectionXIReferenceIntegralattachmentsofsupportsandrestraintstocomponentsthat,are4inchesNPSandsmallerwithinthesystemboundariesofExaminationCategoriesD-A,D-B,andD-Cshallbeexempt.fromtheVT-3examination,exceptforAuxiliaryFeedwater.ExemptionfortheAuxiliaryFeedwaterSystemis1inchandless.IWD-l220.1Integralattachmentsofsupportsandrestraintstocomponentsexceeding4"nominalpipesizemaybeexemptedfromthevisualexaminationVT-3ofTableIWD-2500-1provided:IWD-1220.2(a)thecomponentsarelocatedinsystems(orportionsofsystems)whosefunctionisnotrec{uiredinsupportofreactorresidualheatremoval,containmentheatremoval,andemergencycorecooling;and(b)Thecomponentsoperateatapressureof275psigorlessandat,atemperatureor200degreesForless.

QUALITYASSURANCEMANUALGINNASTATIONAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.Section13PAGE31of"344.4.2InadditiontotheexemptionsofIWD-1220,non-pipingcomponentsizeexemptionsshallbeasfollows:Nonpipingcomponentshavingacumulativeinletandacumulativeoutletnominalcrosssectionarea,neitherofwhichexceedsthenominalcrosssectionareaoftheapplicableexemptionsize,shallbeexemptedfromthesurface,volumetric,andvisualVT-1andVT-3examinationrequirementsofIWD-2500.Theapplicableexemptionsizeshallbe4"NPSforallsystemsexcepttheClass3AuxiliaryFeedwaterSystem,whichshallbe1"NPS.Thispositionisbasedontheinterpretationoftheclarificationmadebyfootnote1ofIWD-1220ofthe1989AddendatoASMESectionXI.Forthepurposeofapplyingthiscriteria,itisassumedthattheintentionoftheCodeisnottoaccumulatethecross-sectionareasofpipingfromdifferentfluidsystemsenteringagivencomponent(e.g.,heatexchangershell&tubesides),northenon-processpiping(e.g.,vents,drainsandinstrumentation).4.5InserviceInspectionProgramPlan(Supplement1toAppendixB)ThisplanprovidestheexaminationrequirementsforClass3IWDcomponentsperthe1986EditionofSectionXI.Theserequirementsshallbesatisfiedduringthethirdinspectioninterval.Theplanalsoshowstheresultsofexaminationsperformedduringtheprevioustwointervals.AdetaileddescriptionofthecontentsoftheClass3ExaminationPlancanbefoundinthe"Introduction".Thisimmediatelyprecedesthetablesandtheisometricandcomponentdrawingsintheplan.Fromtheplananexaminationscheduleisextractedforimplementationoftheexaminationsforeachoutageofthethirdinterval.

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QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALSection1PAGE32ot345.05.1CLASS1qCLASS2~ANDCLASS3COMPONENTSUPPORTSBasisforPreparationThefollowingparagraphs(5.1through5.4)describetheInserviceInspectionProgramforClass1,2,and3componentsupportsfortheFirstandSecondPeriods,uptoandincludingthefirstoutage('93).TheremainderoftheSecondandThirdPeriodsshallbeinaccordancewithCodeCaseN-491(forIWF-1000,-2000and-3000)andIWFofthe'86SectionXICode.5.1.1PreparationofthecomponentsupportISIProgramwasbasedontherequirementsofArticlesIWF-1000andIWF-2000ofSectionXI.'hesearticlesproviderulesandguidelinesforexemptions,inspectionschedules,andexaminationrequirementsforClass1,Class2,andClass3componentsupports.InservicetestrequirementsandVT-3inspectionrequirementsforsnubbersshallbeconductedinaccordancewithSection9ofthisprogramwhichimplementstherequirementsofArticleIWF-2000.5.2ComponentSupportsSubjecttoExamination5.2.1BasedontherequirementsofSectionXI,nonexemptcomponentsupportsfortheClass1,Class2andClass3systemsidentifiedinparagraphs2.2,3.2and4.2ofthissectionshallbesubjecttoexaminationduringthethirdinspectioninterval.Thecomponentsupportsrequiringexaminationshallbeasfollows:5.2.l.lPlateandShell-TypeSupportsSupportswhicharefabricatedfromplateandshellelements,suchasvesselskirtsandsaddles,andarenormallysubjectedtoabiaxialstress.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALSection13PAGE33of345.2.1.2Linear-TypeSupportsSupportsactingunderessentiallyasinglecomponentordirectstress.Suchelementsmayalsobesubjectedtoshearstress.Examplesofsuchstructuralelementsare:tensionandcompressionstruts;beamsandcolumnssubjectedto,bending;trusses;frames;arches;rings;andc'ables.5.2.1.3ComponentStandardSupportsAsupportassemblyconsistingofoneormoregenerallymass-producedunitsusuallyreferredtoascatalogitems.ExamplesofsuchitemsareshowninFigureIWF-1210-1ofSectionXI.5.35.3.1ExtentandFrequencyofExaminationComponentsupportsselectedforexaminationshallbethosecomponentsrequiredtobeexaminedundertherequirementsof2.3,3.3and4.3,IWF-2500.Theinservicetest,requirementsofArticleIWF-5000shallbesatisfiedbytherequirementsofSection9ofthisprogram.5.3.1.1Class3componentsupportscontainingintegrallyweldedattachmentsshallbeexamined,utilizingtheVT-3method,onceduringtheInterval.TheassociatedIWFcategorieshavebeengroupedsincethemethodsofexaminationandassociatedRequirementsareidentical.5.3.25.3.3Inaddition,snubbersshallbefunctionallytestedatthefrequencyrequiredbySection9ofthisprogram.Onpipingsystemswhereapipingseismicanalysisboundaryisbeyondthesafetyclassboundary,thecomponentsupportswithintheportionbetweenthosetwoboundariesshallbeexamined.Theextentoftheseexaminationsshallbeconsistentwiththeexaminationrequirementsofthatsafetyclasssystem.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALREV.3PAGE34of34Section15.3.45.45.4.15.4.2HighEnergyPipingComponentSupportsshallbeexaminedtoIWC-2500CategoryC-CandtoIWF-2500inanAugmentedProgram.ExemptionsASMESectionXI,1986Edition,noAddenda,doesnotcontaindefinedexemptioncriteriaforcomponentsupports.ExemptioncriteriaspecifiedinIWB,IWCandIWDhavebeenused.5.5InserviceInspectionProgramPlan(Supplement1toAppendixB)ThisplanidentifiesandincorporatestheappropriatecomponentsupportsintotheClass1,2,and3sectionsoftheexaminationplan.Theserequirementsshallbesatisfiedduringthethirdinspectioninterval.Theplanalsoshowstheresultsofexaminationsperformedintheprevioustwointervals.

QUALITYASSURANCEMANUALGINNASTATIONSection2EFFECTIVEDATE:PAGE1of39December31,1993ROCHESTERGAS&ELECTRICCORPORATIONSIGNATUREDATETITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREQUESTSPREPAREDBYQUALITYASSURANCEAPPROVEDGY1.0Introduction:General:Inaccordancewith10CFR50.55a(g)(5)(iv),RochesterGas&ElectrichasrequestedrelieffromthoseASMESectionXIrequirementsthathavebeendeterminedimpracticalforcertainareas.ThissectionidentifieseachactiveandownerwithdrawnReliefRequestsubmittedtotheNuclearRegulatoryCommissionfortheirconsiderationandacceptance.Table1providesinformationinasummaryformatforbothactiveandwithdrawnreliefrequestsapplicabletoR.E.GinnaNuclearPowerPlant.FollowingTable1,detailedReliefRequestsarelisted.Theseprovideinformationonthecomponentforwhichreliefisrequested,ASMErequirements,proposedalternatemethod,andotherpertinentinformation,asneeded.Existingactivereliefrequestscanbewithdrawnbytheowneratanytime.AdditionalreliefrequestswillbesubmittedtotheNuclearRegulatoryCommission,asappropriate.

c QUALITYASSURANCEMANUALGINNASTATIONTITLEIAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE2of39Section2TABLEISUMMARYOPRHJFPRRebelRequestNumberSectionXIRefesenceIWB.2500.1Cat.B.AComponentRPVShcUtoBangeWeMASMERequiscmentforWhichReliefisRequestedVolumetricExaminationduringtwodUferentpcAodsReasonforReliefRequestToperformaUexaminationsassoriatcdwiththeSheU.toBangeduringthesamepcskxLProposedAkemateExaminationPerformaUexaminationsassociatedwiththeSheUaoRangeatorneartheendoftheinterval.IWB.2500.1Cat.B-DRPVNozxlcto-VcssclWeMsVolumetricExaminadonduringtwodifferentpcAods.ToperformaUexaminationsassocktcdwiththeNosxk.to.VesselwcMsduringthesamepcsloLPerformaUcxaminatkinsassociatedwiththeNoxxkto.VesselweMsatorneartheendofthelntervaLIWA.1400InspectionhuthorixedInspectionAgency.Useof'huthorixedAgency'cwYorkStatehasnotendorsedASMECodesanddoesnothaveanAuthorixcdInspectionAgency.UseR.E.CinnaQualityAssurancePmgram.4(')IWB.2500ICat.B.LIB-L2ReactorCoolantPumpCaseWeMsandIntervals.VolumetricExaminatknofeaseweMsandvisualofintemab.PumpmateriaiandconBgumtion.Hydsostatietest,surfaceandvisualexamsofoutsidesurfaces.IWB-2500ICat.BM.2ChssIValvesCreatcrthanNPS4.VisualExaminationofvalwintemds.Excessiveradiationexposuseandhistoricalreliabilityofvalves.ExaminevalveIntcmakwhendisassembledformaintcnanee.IWD2500-1Cat.D.BIWC5222(a)RsdioaniveWasteHoMupTank,ChargingPumpsVisualBueucadonathydsostadeprcssure.VisualExaminationat3420psigHydrostaticPressure.TankwUIberenderedinoperatiwduringtests.Pumpshavemaximumpressurelimitonthescab.PerformvisualexaminationeachperiodatnoAnalopcradngprcssure.PerformHydroTestandvisualat2400psig.IWC5222(a)ValvesPCV430andPCV431C.VisualExasninadonatHydrostaticPressure.ValvediaphragmscannotwithstandTestPrcssure.HydrostaticTesttoFkxConnectionoperatediaphragmpcrvalvetestrequirementsandpcrfonnInsesvicevisualexaminationonceperperiod.10(')IWC5222(a)IWD-5223(a)IWD.5223(a)SecondarySideofsteamgeneratorandassoriatcdmainsteampiping.StandbyAuxiliaryPumpRceiscuLUnefromAOV9710A,AOV9710Bandthekassoei.atcddownstreamRoworifices.BoricAcidFilterandassoriatcdpipingbetweenValves347,348Aand349A.VisualExaminationatHydrostaticPressure.VisualExaminationatllydsostatiePressure.VisualExaminatknatHydrostaticPressure.RCBEadoptedpressuredifferentiallimitadonof800psigtopreventprimarysidetubesheetchddingscpamtiolLPressureRedunknBowOriTicerequiresremovalandbiank4sff.SystempipingdocsnotprovMelsolatkntocondcmatesupplyrank.SigniTicanttankreductionwouMbcrequiredforremovalandiscomideredimpractkai.TestPrcssurerequiredwillexceedlimitsforsafeworkingpressureonBoricAcidFil(crHousingFhngeCmkets.HydrostatkTestat1.10timesinsteadof1.25PsvsettingandperformvisualcxammatfoiuPerformInserviceVisualExaminationonceperperiosLPerformInserviceVisualExaminationonceperperiod.(v)~WillIDRAWN QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE3of39Section2TAB!XISUMMARYOFRFJJFPRURISReliefRequestNumberSectfonXIReferenceASMERequirementforWhichRriiefkRequestedReasonlorReliefRequestProposedAlternateExamination12.1IWD-5223(a)hirStanforDieselGeneratorhtciudingReceiverTanksandPiping.VisualExaminatknatHydrostaticPressure.AirStartPressureTestwouMfcqiilfctclndnatlonpfioftofcacMngengineskidtoprecludeaktoairstanmotors,kavtngportionofpfpinguntestable.PerformInseivkeExaminationonceperperiodandonceeachquarteraprcssuredecaytestperformedoiiairrcccivcl;IWD-5223(a)IWD.5223(a)FuelOilTransferPumpsandassoriatedplpuigtotert(dr(allatOilStorageTankJacketCoolingWaterSystemandassociatedpipingtoterminalsatWaterExpansknTanks.VisualExaminarionatHydrostaticPressure.VisualExaminationatHydrostaticPrcssure.RequireshohtknofDieselOilStorageandDryTankwherenomeansofkola(ionkprovidedatTransferpumpdischargepipingwithtanksventedtoatmosphere.CoolingWaterExpansionTankventedtoaunosphcrerequiringisoktknwithvastpipingInvolvedwillbeunabletoprcssurixcPerformsystemFunctionalTesringwithassocktedVisualExaminationonceperperiod.PerformSystemFunctionalTestingwithassociatedVkualExaminationoncepcfpcfiud.13(111)TableIVC2500I,CategoryCHCkss2PipingPen((rath(3containmentvesselwithbalanceofpipingsystemoutskleSectionXIscope.UnderRevision.15(')IWC.2500Cat.CF-I&CF-2l(emsC5.10andC5.50resp.Ckss3PonionoftheservkewatersystemQass2PipingWeMsc3/8'ondnalwallthkknemforpiping>NPSC.VisualExaminationatHydrostaticPressure..PipingWeMsc3/8'ominalwallthicknessdono(requiresurfaceandvolumetricexaminanons.IlydrostaticTesungisimpra(ticalduetosystemdesignthatisopenwndedandempkyingbutterilyvalvesthatwcfcnotdcsigncdtoprovideakaktightboundary.AtamhdmumterminalconnectionweMsofidcntiliedexemptedweMspcrItemsC5.10andC5.50ofTabkIWC2500shouMbeexaminetkPerformInserviceVisualExaminationonceperperiod.SurfaceandVolumetricExaminationsontcmunalconnectionweMSofMen(ipcdexemptedweMSshallbeperformedtotherequirementsofIWC.25001.IWB-2500Cat.8K.lItemB10.10andIWC.2500,Cat.CC,l(emC3.20QassI&2!ntcgralAttachmentonpipingspeciTicallysupportAttachments.VolumetricorsurfaceexaminationonQassIIntegralAttachmentsisrequiredonBaseAttachment>5/8.Qass2requiresasUrfaccexaminationonBaseAttachments>3/0'.IntegtulAttachmentsonCkssI&2supponattachmentsshoUMhaveasUffaccexaminationtoinsuresafetyandsystemintegrity.OnCkssI&2Integralhnachmcnts,asurfaceexaminationshallbeperformedonsupponattachmentstoIWBandIWC-2500requirements.I9IVC2500CategoryCB,ItemsCol&C2.22PulsationDampener,NosskWeM&InsideRadius.ApplicableSurfaceand/orVolumetricExaminations.PhysicalconfigurationnotconduciveforfullExaminationcoverage.PerformSurfaceand/orVolumetricExaminationtoMaximumextentpractkaL(')"(1~1)~

'4N'I1 QUALITYASSURANCE,MANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTXNSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISXRELIEFREUESTSREV.Section23PAGE4of39ReliefRequestNumberSectionXIReferenceComponentTABIX1SUMMARYOPRHIKFmSlSASMERequirementforWhichReliefisRequestedReasonforReliefRequestProposedAlternateExamination23(~)IWAA400Chss3Valves:V~VMIIVMI3V~V~VA738V.4739VA760llydrostatieTestingofCodeImpraetiealityRephcementActivities.ASMESectionIIINDEwithPTofRootPass.PerformaVT.2leakTest.ThisReliefisaone-time'seonly.24(~)IWA-4400Class3VrdvcstVMI3V.4027V4020V~IfydrostaticTestingofCodeImpractkalityReplacementActivities.ASMESectionIIINDEwithPTofRootPass.PcrfonnaVT2leakTest.ThisReliefisaone-timeusconly.(~)~ONETIMEUSEONLY.

tAI QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSSection2PAGE5of39RELIEFREQUESTNO.1DEFERRPVEXAMINATIONSTOENDOFINTERVALComponentsforWhichReliefisRequested:ThecomponentforwhichreliefisrequestedistheReactorPressureVessel(RPV)Shell-to-FlangeWeld.ASMERequirementfromWhichReliefisRequested:TableIWB-2500-1,ExaminationCategoryB-A,requiresthattheRPVShell-to-Flangeweldbeexaminedduringthefirstandthirdperiodsinconjunctionwiththenozzleexaminations,withatleast50percentexaminedduringthefirstperiodandtheremainderbytheendofthethirdperiod.TherequiredShell-to-Flangeexaminationisimpracticalifperformedduringtheperiodsspecifiedasitcanonlybeaccomplishedfromtheflangesurface.III.ProposedAlternateMethod:Duringthefirsttwoinspectionintervals,100percentoftheaccessiblelengthoftheRPVweldsincludingtheShell-to-Flangeweldwereexaminedatorneartheendoftheintervalwhentheentireexaminationcouldbeperformedfromboththeflangesurfaceandthevesselwall.Thisisamorepracticalapproachinthattherequiredexaminationsfrombothsurfacescanbeperformedatthesametime.Duringthethirdinterval,100percentoftheaccessiblelengthofallRPVweldsincludingtheshell-to-flangeweldwillbeperformedatorneartheendoftheintervalwhenalltherequiredexaminationscanbeperformedatthesametime.

I QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.Section23PAGE6of39RELIEFREQUESTNO.2DEFERRPVNOZZLEEXAMINATIONSTOENDOFINTERVALComponentsforWhichReliefis'equested:ThecomponentsforwhichreliefisrequestedaretheRPVNozzle-to-VesselweldsandNozzleInsideRadiusSections.ASMERequirementsforWhichReliefisRequested:TableIWB-2500-1,ExaminationCategoryB-D,ItemB3.90,Nozzle-to-Vesselweldsallowspartialdeferral."Ifexaminationsareconductedfrominsidethecomponentandthenozzleweldisexaminedbystraight.beamultrasonicmethodfromthenozzlebore,theremainingexaminationsrequiredtobeconductedfromtheshellinsidediametermaybeperformedatorneartheendofeachinterval."ExaminationCategoryB-D,Item3.100NozzleInsideRadiusSections,doesnotallowdeferraltotheendoftheinterval,andrequires(footnote2)25percentto50percentofthenozzlestobeexaminedduringthefirstperiod,withtheremaindertobeexaminedattheendoftheinterval.Examinationsfromthenozzleboreandnozzleinsideradiusexaminationscanonlybeperformedontwo(outlets)ofthesixmajornozzleswithoutremovalofthecorebarrel.Themechanizedexaminationofthetwoaccessiblenozzleandinsideradiussectionsisquiteexpensive,andthenozzle-to-vesselexaminationisonlyapartialexaminationfromthenozzlebore.Fromatechnicalpositionconsideringtheprogresswhichisbeingmadeinultrasonicexaminationequipmentandtechniquesandforthecorrelationofdataobtainedfromtheborewiththatobtained,fromtheshell,itishighlydesirabletoperformbothexaminationsatthesametime.III.ProposedAlternateMethod:RochesterGas&Electric(RG&E)proposestoperformbothnozzle-to-vesselexaminations(fromthenozzleboreandfromtheshellinsidediameter)atorneartheendoftheinterval.Thenozzleinsideradiusexaminationswillalsobeperformedatthistime.Thismorepracticalapproachwillallowalltherequiredexaminationstobeperformedatthesametimeonallthenozzlesandnozzleinsideradii.

ItII'tI QUALITYASSURANCE'ANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE'990-1999INTERVALISIRELIEFREUESTSREV.Section23PAGE7of39WITHDRAWNRELIEFREQUESTNO~3UUSEOFAUTHORIZEDINSPECTIONAGENCYExaminationRequirementforWhichReliefisRequested:TheASMEBoilerandPressureVesselCode,SectionXI,1986Edition,IWA-1400(f),requiresanarrangementwithanAuthorizedInspectionAgencytoprovideinspectionservices.Inaddition,theCoderequiresthatcertainadministrativefunctionsbeperformedbythe"EnforcementAuthority"and"AuthorizedNuclearInserviceInspector".ProposedAlternative:GinnaStationislocatedinthestateofNewYork.ThisstatehasnotendorsedASMECodesandthereforedoesnotprovideadministrativeorganizationandcontrolssuchas"EnforcementAuthority","AuthorizedNuclearInserviceInspector"and"ReportingSystems".However,GinnaStation'sQualityAssuranceProgramdoesprovideequivalentadministrativecontrol.Therefore,RG&ErequeststhatGinna'sStationQualityAssuranceProgrambeusedinlieuofCodeadministrativefunctions.RochesterGas&Electric'sprogramfortheinserviceinspection,governedbytheR.E.GinnaStationQualityAssuranceManual,containstherequirementsandresponsibilitiesforimplementationoftheprogramandprocedures.TheprocedureshavebeenpreparedandapprovedbytheresponsibleorganizationswithinRochesterGas&Electric(e.g.,GinnaStation,Engineering,MaterialsEngineeringandInspectionServices,ElectricMeterandLaboratoryandPurchasing).Approvedprocedureswillbeimplementedtocontrolthestandardsforexaminationevaluation.Theseproceduresincludetheidentificationsoftheorganizationperformingtheinspection,descriptionofthemethodofinspectiontobeused,acceptanceandrejectioncriteria,andrequirementsforprovidingevidenceofcompletionandcertificationoftheinspectionactivity.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREQUESTSREV.Section23PAGE8of39WITHDRAWNRELIEFREQUESTNO.3(Con't)Inaddition,proceduresaredevelopedbyGinnaStationtoprescribethedispositionofnonconformances.Theproceduresimplementedfortherepairs,theretestproceduresandthetestresultswillbereviewedbythePlantOperatingReviewCommittee.Themembersofthiscommitteeincludetechnicallyqualifiedstaffpersonnel.Examinationtechniqueshavebeenestablishedinaccordancewithwrittenrequirementsandincorporatedintowrittenprocedures.qualificationsfornondestructivetestpersonnelareincompliancewithRegulatoryGuide1.58,"QualificationofNuclearPowerPlantInspection,ExaminationandTestingPersonnel."RecordsandreportsoftheinserviceinspectionwillbedevelopedandmaintainedbyRochesterGasandElectricandincludesuchitemsasexaminationplansandschedules,examinationofresultsandcorrectiveactions.Thefunctionsoftheauthorizednuclearinserviceinspector,namelytheirreviewandverificationofinserviceexaminations,personnelqualificationandequipmentcertificationduringtheannualoutagesatGinnaStationwillbeperformedbypersonneloftheHartfordSteamBoilerInspectionandInsuranceCompany.Thequalificationsoftheinspectors,inspectionsspecialistsandinspectionagencyareincompliancewiththeCode.

IttIIt QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.Section23PAGE9of39WITHDRAWNRELIEFREQUESTNO.4RCPCASINGWELDSVOLUMETRICANDINTERNALEXAMINATIONComponentsforWhichReliefisRequested:Eachofthe27.5inchdiameterrecirculationloopsatR.E.GinnahasaClass1ReactorCoolantPump.ThefunctionofthesetwopumpsistoprovideforcedcirculationthroughtheRPVcoreduringnormalreactoroperation.CodeRequirementforWhichReliefisRequested:TableIWB-2500-1,ExaminationCategoriesB-L-landB-L-2requirevolumetricexaminationofcasingweldsandvisualexaminationofinternalpressureboundarysurfacesofonepumpcaseineachofthepumpgroupsperformingsimilarsystemfunctionseachinspectioninterval.TheseexaminationsareimpracticalforthereactorcoolantpumpsatGinnaStationandreliefis,therefore,requested.A.SupportingInformationThetworeactorcoolantpumps(RCP)forR.E.GinnaareWestinghouseModel93pumps.Eachpumpcasingisfabricatedbyweldingfourstainlesssteel(SA351CF8)castingstogether.Thus,thereare3circumferentialpressure-retainingweldsthataretobevolumetricallyinspectedinaccordancewithCategoryB-L-l.2.Theunsuitabilityofultrasonicexaminationwasdemonstratedduringthe"A"reactorcoolantpumpexaminationin1980.Anattemptwasmadetodeterminethewallthicknessesusingultrasonicexamination,'hecasingweldsmustbeinspectedusingtheminiaturelinearaccelerator(MINAC).3.RadiographicexaminationusingtheMINACwasperformedontheR.E.Ginna"A!'CPduringtheSpring1981refuelingoutage.Inaddition,thesametypeofexaminationhasbeenperformedatseveralothersites.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.Section23PAGE10of39WITHDRAWNRELIEFREQUESTNO.4(Con't)ThisexaminationwasperformedbyplacingtheMINACinsidethepumpcasingandplacingthefilmontheoutsideofthepump.Toperformtheexamination,thepumpwascompletelydisassembled.Disassemblytothisextentisfarbeyondanydisassemblyexpectedforthisexamination.Also,insulationonthecasingexteriorwasremovedforfilmplacement.Additionally,thepumpbowlmustbedryforinstallationoftheMINAC.Therefore,allfuelassemblieswereremovedfromthereactorvesselandthevesselwaterlevelloweredtobelowthenozzles.CompletedisassemblyofthepumpwasalsorequiredtoconducttheVT-lexaminationinaccordancewithCategoryB-L-2.4~NoproblemshavebeenfoundwiththeweldsatR.E.Ginnaorothersites.Additionally,noproblemshavebeenfoundduringtheCategoryB-L-2visualexamination.Thevisualexaminationwasconductedat,R.E.Ginnaby"usingthevideocameraontheMINAC.ThewholebodyexposuretopersonnelduringtheSpring1981directlyattributabletotheRCP"A"examinations93,067millirem.ThisdoesnotincludethedosereceivedduringthecompletecoreunloadtogettheplantinconditionfortheRCPdisassembly.,5.Thenuclearindustryhasbeensuccessfullyapplyingleak-before-breakconceptstoprimaryloopandClass1auxiliarypipingsystemsofcommercialnuclearpowerplants.Currently,theanalysessupportingsuchconceptscomesunderthereviewoftheNuclearRegulatoryCommissionbyGeneralDesignCriteria-4(GDC-4).

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE11of39Section2RELIEFREQUESTNO.4(Con't)ThereareeightdifferentmodelsofRCP'sinWestinghouse-typePWRs.Model93methodologyusedintheanalysesisconsistentwiththatrecommendedinNUREG1061,Vol.3andGDC-4.AfiniteelementstressanalysismodelfortheModel93pumpwasdeveloped.TheRCPcasingsarecaststainlesssteel.Thechemistriesofeachheatofmaterialusedinthe=pumpswereusedtodeterminethefracturetoughness.Thephenomenonofthermalagingwasaddressed.Theprogramsuccessfullydemonstratesthatleak-before-breakanalysesareapplicabletoallprimarypumpcasingsofallWestinghousedesignPWRsforwhichthescreeningloadsarereasonablyapplicableandthefracturetoughnessareknown.6.WebelievethatperformingavolumetricexaminationoftheGinnaStationUnit1RCPcasingweldsandavisualexaminationoftheinteriorpressureretainingsurfaceofonepumpduringthethirdlO-yearinspectionperioddoes.notprovideanincreaseinsafetyandexpectedradiationexposure.Thefollowingitemshavebeenconsidered:a~b.Visualexamination(VT-2)oftheexteriorofallpumpsduringthehydrostaticpressuretestrequiredbyTableIWB2500-1CategoryB-P.PerformaVisualexamination(VT-l)oftheexternalsurfaces'oftheweldsofonepumpcasing.coPerformavisualexamination(VT-3)oftheinternalsurfaceseachtimepumpdisassemblyisrequiredformaintenance.

QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.Section23PAGE12of39WITHDRAWNd.RELIEFREQUESTNO.4(Con't)Performanevaluationtodemonstratethesafetyandserviceabilityofthepumpcasing.Theevaluationwillinclude:Establishingmaterialpropertiesincludingfracturetoughnessvalues.(ii)Performingastressanalysisofthestructure.(iii)(iv)(v)Reviewingoftheoperatinghistoryofthestructure.Selectionoflocationsforpostulatingflaws.Determinationofaflawsizeresultinginthedetectableleakrate(vi)(vii)Establishingthestabilityoftheselectedflaw.Demonstrationthatapostulatedthrough-wallflawwhichyieldsdetectableleakageremainsstableforalldesignloadings,withamarginof2onflawsize.NOTE:Inmakingthisassessment,thermalagingembrittlementandanyotherprocesseswhichmaydegradethepropertiesofthepumpcasingduringservicewillbeconsidered.

jVP QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE13of39Section2RELIEFREQUESTNO.5VISUALINTERNALEXAMINATIONOFCLASS1VALVESComponentsforWhichReliefisRequested:Class1valvesrequiringvalvebodyinternalVTexamination.Size~Xn.1010101010101010ValveNo.842A842B867A867B700701720721853A853B852A852BMFGTeDarling/CheckDarling/CheckDarling/CheckDarling/CheckVelan/GateVelan/GateVelan/GateVelan/GateVelan/CheckVelan/CheckVelan/GateVelan/GateLineNo.10A-SI2-1502-A10A-SI2-2501-B10A-SI2-2501-A10A-SI2-2501-B10A-RC02501-A10A-RCO-2501-A10A-RCO-2501-B10A-RCO-2501-B6A-RC-2501-A6A-RC-2501-B6A-RC-2501-A6A-RC-2501-BII.ASMERequirement,forWhichReliefisRequestedTableIWB-2500-1,ExaminationCategoryB-M-2,requiresaninternalVT-3examinationonatleastonevalvewithineachgroupofvalvesthat.areofthesamesize,constructionaldesign(suchasglobe,gateorcheckvalves)andmanufacturingmethod,thatperformsimilarfunctionsinthesystem.Thisreliefrequestisbasedonthefollowingpoints:tocompletethesubjectexamination,unnecessaryexpendituresofman-hoursandmanremarerequiredwithessentiallynocompensatingincreaseinplantsafety,and QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.Section23PAGE14of39RELIEFREQUESTNO.5(Con't)2.thestructuralintegrityaffordedbyvalvecasingmaterialutilizedwillnotsignificantlydegradeoverthelifetimeofthevalve.BasedondatacompiledfromaplantsimilarinageanddesigntoGinnaStation,itisexpectedthatapproximately100manhoursand5manremexposurewouldberequiredtodisassemble,inspect,andreassemblethesevales.Performingthisvisualexaminationundersuchadverseconditions,highdosesrate(30-40R/hr),andpooras-castsurfaceconditions,realisticallyprovideslittleadditionalinformationastothevalve'scasingintegrity.Thevalvesmaterial,ahigh-strengthcaststainlesssteel(ASTMA35l-CF8),iswidelyusedinthenuclearindustryandhasperformedextremelywell.Thepresenceofsomedeltaferrite(typically54ormore)substantiallyincreasesresistancetointergranularstresscorrosioncracking.Thedeltaferritealsohelpsthematerialtoresistpittingcorrosioninchloridecontainingenvironments.RG&Efeelsthatadequatesafetymarginsareinherentinthebasicvalvedesignandthatthepublic'shealthandsafetywillnotbeadverselyaffectedbynotperformingavisualexaminationofthevalveinternalpressureboundarysurfaces.Additionally,thisvisualexaminationaddslittleornovaluetotheoverallsafetyoftheplantandsubjectsplantpersonneltounnecessaryradiationexposure.Therefore,arequestforrelieffromthisrequirementissought.III.ProposedAlternativeMethod:A'sstatedabove,RG&Edoesnotbelievethatthevisualexaminationrequiredeachten-yearintervaliswarranted.However,asstandardmaintenancepracticedictates,whenthesevalvesaredisassembledformaintenancepurposes,avisualexaminationoftheinternalsandinternalpressureboundarysurfaceswillbeperformed,totheextentpractical.

QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREOUESTSREV.Section23PAGE15of39WITHDRAWNRELIEFREQUESTNO.6HYDROSTATICTESTINGOFRADIOACTIVEWASTEHOLDUPTANKComponentforWhichReliefisRequested:Theradioactivewastehold-uptankinthewastedisposalsystemprovidesameansofstoringcontaminatedwaterthathasbeenusedintheoperationofthenuclearpowerplant.Thewastedisposalsystemandwastehold-uptankmayberequiredtofunctioninallmodesofreactoroperationincludingcoldshutdownandrefueling.II.ASMERequirementforWhichReliefisRequested:TableIWD2500-1,ExaminationCategoryD-B,ItemNo.D2.10,requiresVT-2examinationofthewastehold-uptankathydrostatictestinglevels(atleast1.10systempressure)duringeachintervalaswellasVT-2examinationsatnominaloperatingpressureduringeachperiod.Thedesignofthewastedisposalsystemissuchthatcontaminatedwaterisstoredinthewasteholduptankuntilsuchtimeasthelevelofcontaminationisbelowthelimitsfordischarge.Atthistimetheholduptanksmaybeunavailableforusebyemptyingthestoredliquid.Severalimportantsystemswithinthechemicalvolumeandcontrolsystemdrainintothewastedisposalsystemhold-uptanks.Thesearethevolumeandcontroltankdrains,reactorcoolantletdownsystem,reactorcoolantdraintankdischarge,andthedemineralizersystemdrains.Ifthetankwastobehydrostaticallytestedbyfillingitwithwaterandpressurizingto1.10systempressure,thehold-uptankwouldberendereduseless.Theplantwouldthenbepotentiallyputintoanunsafeconditionforanyabnormalplantfunctionandifstartupoccurredwithoutaholduptankbeingavailable.

fC QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE16of39Section2WITHDRAWNRELIEFREQUESTNO.6(Con't)Sincethishold-uptankconstantlystoresliquid,anydegradationofthetankmaterialwouldshowuppriortoitbecomingaproblem.RGGEbelievesthathydrostaticallytestingtherad-wastehold-uptankputsGinna'splantinanunsafeconditionandthereforearequestforrelieffromthisrequirementissought.III.ProposedAlternativeMethod:AVisualVT-2examinationshallbeperformedonceeveryperiodwiththesystematnormaloperatingpressuretoverifycontinuedstructuralintegrity.

'\

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFOR,THE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE17of39Section2RELIEFREQUESTN0.7REDUCEDHYDROSTATICPRESSURETESTINGOFCHARGINGPUMPSDISCHARGEPIPINGComponentsforwhichReliefisRequested:CVCS,ThreeChargingPumpsandDischargePipingtoDischargeIsolationValves.ASMERequirementsforwhichReliefisRequested:IWC-5222(a)SystemHydrostaticTest;Thesystemhydrostatictestpressureshallbeatleast1.10timesthesystempressurePsvforsystemswithDesignTemperatureof200F(93C)orless,andatleast1.25timesthesystempressurePsvforsystemswithDesignTemperatureabove200F(93C).ThesystempressurePsvshallbethelowestpressuresettingamongthenumberofsafetyorreliefvalvesprovidedforoverpressureprotectionwithintheboundaryofthesystemtobetested.Thiscorrespondstoatestpressureof3420psig.Thechargingpumpshaveaminimumhydrostatictestpressurelimitationonthesealsof2400psig,asspecifiedbythepumpmanufacturer.Asaresult,thepumpsandassociateddischargepipingtothefirstisolationvalvescannotbetestedtotherequiredCodeTestPressure.III.,ProposedAlternateMethod:DuringthehydrostatictestandassociatedVT-2examination,thechargingpumpsandassociateddischargepipingtothefirstisolationvalveswillbetestedatapressureof2400psig.

QUALITYASSURANCEMANUALGXNNASTATXONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.Section23PAGE18of39RELIEFREQUESTNO.8ALTERNATIVETESTINGOFRCSOVERPRESSUREPROTECTIONSNITROGENACCUMULATORSYSTEMOFVALVESPCV430&PCV431CX.ComponentsforWhichReliefisRequested:RCSOverpressureProtectionNitrogenAccumulatorSystemValvesPCV430andPCV431CIX.ASMERequirementsforWhichReliefisRequested:IWC-5222(a)SystemHydrostaticTest;Thesystemhydrostatictestpressureshallbeatleast1.10timesthesystempressurePsvforsystemswithDesignTemperatureof200'F(93C)orless,andatleast1.25timesthesystempressurePsvforsystemswithDesignTemperatureabove200F(93C).ThesystempressurePsvshallbethelowestpressuresettingamongthenumberofsafetyorreliefvalvesprovidedforoverpressureprotectionwithintheboundaryofthesystemtobetested.Thiscorrespondstoatestpressureof137.5psig.Thediaphragmsintheoperatorsofthesubjectvalvesareonlydesignedtowithstandamaximumpressureof105psig,andthereforecannotbetestedtotherequiredCodetestpressure.lXIX.ProposedAlternateMethod:TheRCSoverpressurenitrogenaccumulatorsyst:emwillbetestedtotheCoderequirementsuptotheflexconnectiontothevalveoperator.Operabilityofthediaphragmandoperatorisverifiedbyvalvetestingrequirements.Inaddition,aninservicepressuretestatoperatingpressurewillbeperformedonceeachinspectionperiodonthepiping,includingthediaphragm.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.Section23PAGE19of39RELIEFREQUESTNO~9REDUCEDHYDROSTATICTESTOFTHESTEAMGENERATORSECONDARYSIDEComponentsforWhichReliefisRequested:MainSteamSecondarySideofSteamGeneratorandDownstreamPipingtoClassBoundary.ASMERequirementfromWhichReliefisRequested:IWC-5222(a)SystemHydrostaticTest;Thesystemhydrostatictestpressureshallbeatleast1.10timesthesystempressurePsvforsystemswithDesignTemperatureof200'F(93C)orless,andatleast1.25timesthesystempressurePsvforsystemswithDesignTemperatureabove200oF(93C).ThesystempressurePsvshallbethelowestpressuresettingamongthenumberofsafetyorreliefvalvesprovidedforoverpressureprotectionwithintheboundaryofthesystemtobetested.SincethedesigntemperatureoftheMainSteamsystemisgreaterthan200F,thetestpressureisrequiredtobe1.25timesPsv,or1356psig.Apressuredifferentiallimitationof800psigbetweentheprimaryandsecondarysideoftheSteamGeneratorhasbeenadopted.Thiswasestablishedearlyinplantlifeduetotheexperiencesofsomeplantswithprimarysidetubesheetcladdingseparation.Tomaintainthis800psigdifferential,andtherequiredpressureonthesecondaryside,theprimarysystemmustbeheateduptoaminimumof160'Fwhichwouldresultinaproblemwithheatbalanceandapotentialoperationalproblemduringimplementationofthetestprocedure.Theadministrativecontrolsnecessarytoassureaproperandsafetestandthecomplexityrequiredforthetestprocedureresultinasituationthatshouldbeminimized.InadditiontotheSectionXIvolumetricandsurfacesexaminationrequirements,thepipingispartoftheaugmentedinspectionprogramsinceitfallswithinthehighenergybreakcriteria.'

QUALITYASSURANCEMANUALGXNNASTATIONTITLEAPPENDIXBR.E.GXNNANUCLEARPOWERPLANTXNSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALXSIRELIEFREUESTSREV.Section23PAGE20of39RELIEFREQUESTNO.9(con't)AletterwassubmittedtoDennisL.Ziemann.ChiefOperatingReactorBranch¹2,USNRC,Dated:November8,1979,requestingrelief.

Subject:

SystemPressureTestRestrictionforSteamGeneratorandassociatedFeedwaterandMainSteampiping,R.E.GinnaNuclearPowerPlant¹1,DocketNo.50-244.III.ProposedAlternateMethod:TestthesecondarysideoftheSteamGeneratorandassociatedMainSteampipingatapressureof1194psig,whichcorrespondsto1.10timesthePsvsetting.Thesecomponentsareinsidecontainmentandanysignificantleakagewouldbedetectedbyvariousleakagemonitoringsystemsduringplantoperation.

IIII QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E-GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE21of39Section2WITHDRAWNRELIEFREQUESTNO.10ALTERNATIVEHYDROSTATICTESTINGOFSTANDBYAUXILIARYPUMPRECIRCULATIONLINEI.ComponentforWhichReliefisRequested:Feedwater,StandbyAuxiliaryPumprecirculationlinebetweenAOV9710A,AOV9710Bandtheirassociateddownstreamfloworifices.I.ASMERequirementfromWhichReliefisRequested:IWD-5223(a)SystemHydrostaticTest;Thesystemhydrostatictestpressureshallbeatleast1.10timesthesystempressurePsvforsystemswithDesignTemperatureof200F(93C)orless,andatleast1.25timesthesyst:empressurePsvforsystemswithDesignTemperatureabove200F(93C).ThesystempressurePsvshallbethelowestpressuresettingamongthenumberofsafetyorreliefvalvesprovidedforoverpressureprotectionwithintheboundaryofthesystemtobetested.Forsystems(orportionsofsystems)notprovidedwithsafetyorreliefvalves,thesystemdesignpressurePdshallbesubstituted"forPsv.InordertohydrotestthispipingtoSectionXIrequirements,thepressurereducingfloworificesdownstreamofAOV9710A&Bwouldrequireremovalandblankflangesinstalled.SystempipingdoesnotprovideanisolationvalvebetweentheorificesandtheCondensateSupplyTank.Asignificantreductionintanklevelwouldberequiredtofacilitateorificeremoval,whichisconsideredtobeimpractical.II.ProposedAlternateMethod:TheClass3portionofthispipingshallbeVT-2examinedatoperationaldischargepressureduringfunctionaltestingwhichisperformedonceeachperiod.

va QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE22of39Section2RELIEFREQUESTNO.11ALTERNATIVEHYDROSTATICTESTINGOFBORICACIDFILTER&ASSOCIATEDPIPINGI.ComponentforWhichReliefisRequested:CVCS,BoricAcidFilter(CSFLBA)andallpipingbetweenvalves347,348Aand349A.ASMERequirementfromWhichReliefisRequested:IWD-5223(a)SystemHydrostaticTest:Thesystemhydrostatictestpressureshallbeatleast1.10timesthesystempressurePsvforsystemswithDesignTemperatureof200'F(93C)orless,andatleast1.25timesthesystempressurePsvforsystemswithDesignTemperatureabove200'F(93C).ThesystempressurePsvshallbethelowestpressuresettingamongthenumberofsafetyorreliefvalvesprovidedforoverpressureprotectionwithintheboundaryofthesystemtobetested.Forsystems(orportionsofsystems)notprovidedwithsafetyorreliefvalves,thesystemdesignpressurePdshallbesubstitutedforPsv.ThehydrostatictestpressurenecessarytosatisfySectionXIrequirementswillexceedthelimitsforthesafeworkingpressureontheBoricAcidFilterhousingflangegaskets.ProposedAlternateMethod:TheBoricAcidFilterandassociatedpipingshallbeVT-2examined,atfulloperationalpressureduringinservicetestingwhichshallbeperformedonceeachperiod.

1 QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE23of39Section2RELZEFREQUESTNO12ALTERNATIVEHYDROSTATICTESTINGOFTHEEMERGENCYDIESELGENERATORCOMPONENTS&ASSOCIATEDPIPINGI.ComponentforWhichReliefisRequested;EmergencyDieselGeneration:2.3.StartingAirincludingreceivertanksandassociatedpiping.FuelOilTransferpumps,suctionanddischargeincludingmiscellaneouslinesterminatingatoilstoragetanks.JacketCoolingWatersystemincludingmiscellaneouslineterminatingatcoolingwaterexpansiontanks.II.ASMERequirementfromWhichReliefisRequested:IWD-5223(a)SystemHydrostaticTest;,Thesystemhydrostatictestpressureshallbeatleast1.10timesthesystempressurePsvforsystemswithDesignTemperatureof200'F(93C)orless,andatleast1.25timesthesyst:empressurePsvforsystemswithDesignTemperatureabove200F(93C).ThesystempressurePsvshallbethelowestpressuresettingamongthenumberofsafetyorreliefvalvesprovidedforoverpressureprotectionwithintheboundaryofthesystemtobetested.Forsystems(orportionsofsystems)not.providedwithsafetyorreliefvalves,thesystemdesignpressurePdshallbesubstitutedforPsv.Onlyportionsofthepipingassociatedwiththecomponents'identifiedabovearecapableofbeingpressuretested.TheAirStartSystempressuretestwouldrequireterminationpriortoreachingtheengineskidtoprecludeadministratingairto'theAirStartMotors.ThiswouldleavethatportionofpipingbetweentheAirStartMotorstothefirstisolation,priortoreachingtheengineskid,untestable.

(rIE' QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.Section23PAGE24of39RELIEFREQUESTNO.12(Con't)TheDieselFuelOilTransfersystemwouldrequireflangeconnectiondisassemblyandtheinstallationofblindflangestoisolatetheDieselOilStorageTank,whichisventedtoatmosphere,andtheDayTankwherenomeansisprovidedtoisolatethetransferpumpdischargepipingatapointclosetothedaytank.Additionally,theoverflowpipingfromthedaytanktothestoragetank,whichisidentifiedasClass3,hasnoisolationvalvesinstalledandisventedtotheatmosphere.TheJacketCoolingWaterSystemwouldrequireisolatingtheCoolingWaterExpansionTank,duetoventstotheatmosphere,whichwouldincludemostofthepipingsubjecttopressuretesting.Duetotheamountofpipingwithintheclassboundarywhichisunabletobepressurized,testinginaccordancewithSectionXIrequirementswouldnotprovesystemintegrityoverandabovetheexistingSurveillanceInserviceandFunctionalTesting.ProposedAlternateMethod:InserviceTestingshallbeperformedontheAirStartSystematleastonceeachperiodinaccordancewiththerequirementsofSectionXI.Additionally,onceeachquarterapressure'decaytestshallbeperformedontheairreceivertoverifycheckvalveoperabilityinthereversedirectionfortheairreceiverinletcheck.SystemFunctionalTestingshallbeperformedatleastonceeachperiodontheDieselFuelOilTransferandJacketCoolingWaterSystemsinaccordancewiththerequirementsofSectionXI.Inadditiontothetestingdiscussedabove,TechnicalSpecifications6.4.1requiressurveillancetestingtobeperformedonamonthlybasis.Suchas,verifyingoperabilityofthefueloiltransferpumpsandverifyingthatthedieselstartsfromnormalstandbyconditions.

11 QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNA'NUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREOUESTSREV.3PAGE25of39Section2RELIEFREQUESTNO.13IALTERNATIVEPRESSURETESTINGOFCONTAINMENTPENETRATIONPIPINGUnderRevision.

I' QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVXCEXNSPECTXONPROGRAMFORTHE1990-1999XNTERVALISIRELIEFREUESTSREV.3PAGE26of39Section2RELIEFREQUESTNO14ALTERNATIVEHYDROSTATICTESTINGOFTHECLASS3SERVICEWATERSYSTEMComponentforWhich,ReliefisRequested:ServiceWater,AllpressureretainingcomponentswithintheClass3portionoftheServiceWaterSystem.ASMERequirementforWhichReliefisRequested:IWD-5223(a)SystemHydrostaticTest;Thesystemhydrostatictestpressureshallbeatleast1.10timesthesystempressurePsvforsystemswithDesignTemperatureof200F(93C)orless,andatleast1.25timesthesystempressurePsvforsystemswithDesignTemperatureabove200F(93C).Thesystempressure.Psvshallbethelowestpressuresettingamongthenumberofsafetyorreliefvalvesprovidedforoverpressureprotectionwithintheboundaryofthesystemtobetested.Forsystems(orportionsofsystems)notprovidedwithsafetyorreliefvalves,thesystemdesignpressurePdshallbesubstitutedforPsv.RochesterGasandElectricbelievesthatthehydrostatictestrequirementfortheservicewatersystemisimpracticalduetosystemdesignwhichdictatestheuseofanopen-endedtest.Theportionofthesystemdownstreamoftheheatexchangerisalsoopen-endedandcannotbehydrostaticallytested.Theremainingsectionofthesystemisonlyisolatablebymeansofbutterflyvalveswhichwerenotdesignedtoprovidealeak-tightboundary.Withthesystemassuchitwouldbeimpracticaltoexpecttheleakagesotherthanatthevalvescouldbedetected.Theamplemarginincoolingcapacityinherentlyprovidedbysystemdesigndoesnotdictatetheneedforanessentiallyleak-tight,boundary.Sincethesystemisinconstantoperation,itsintegrityiscontinuallymonitored.Thoroughinspectionofthesystemeachperiodatthefulloperatingpressureisadequatetodetectanygrossfailuresinthesystemwithoutdegradingsystemsafetyoravailability.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE27of39Section2RELIEFREQUESTNO.14(Con't)III.ProposedAlternateMethod:PressureretainingcomponentswithintheoperationalboundarywillreceiveaninservicetestatoperatingpressureandanassociatedVT-2examinationeachperiodduringtheinterval.

QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTXNSERVICEXNSPECTIONPROGRAMFORTHE1990-1999XNTERVALISIRELIEFREUESTSREV.3PAGE28of39Section2WITHDRAWNRELIEFREQUESTNO.15CLASS2PIPING<3/8",AUGMENTEDEXAMINATIONComponentforWhichReliefisRequested:Class2,IWC2500-1TableExaminationCategoryC-F-landC-F-2,ItemsC5.l0andC5.50.ASMERequirementsforWhichReliefisRequested:CategoryC-F-landC-F-2(ItemsC5.10andC5.50,respectively)forpipingwelds>3/8inchesnominalwallthicknessforpiping>NPS4,asurfaceandvolumetricexaminationisrequiredon100%ofeachweldrequiringexaminationateachinspectioninterval.III.ProposedAlternateMethod:RochesterGasandElectricbelievesasaminimumthattheterminalconnectionweldsofidentifiedexemptedwelds(<3/8"nominalwall)shouldbeexaminedtotherequirementsof,XWC2500-1Table,CategoryC-F-landC-F-2,XtemsC5.10andC5.50respectively.TheseexaminationsareidentifiedintheClass2AllocationTablesasAugmentedExaminationsandalsoareincludedunderthecategoryC-F-landC-F-2.IntheProgramPlanTables(Supplement1toAppendixB).TheseareidentifiedasC-F-lorC-F-2followedby"---".Thesecomponentsarealsonotedintheinstructionfield.1 4N QUALITYASSURANCEMANUALGXNNASTATIONTITLEAPPENDIXBR.E.GXNNANUCLEARPOWERPLANTINSERVICEXNSPECTXONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE29of39Section2WITHDRAWNRELIEFREQUESTNO16CLASS1&2INTEGRALATTACHMENTS'UGMENTEDEXAMINATIONSComponentsforWhichReliefisRequested:Class1andClass2IntegralAttachmentsonPipingspecificallytoSupportAttachments.ASMERequirementsforWhichReliefisRequested:ForClass1,IntegralAttachmentsonpipingasindicatedinIWB-2500-1,CategoryB-K-l,ItemB10.10,requiresvolumetricorsurfaceexaminationbeperformedonBaseAttachmentThickness>5/8".ForClass2,IntegralAttachmentsonpipingasindicated=inIWC-2500-1,CategoryC-C,XtemC3.20,requiresasurfaceexaminationbeperformedonBaseAttachments>3/4".IthasbeenfeltthatsupportattachmentstothepressureboundarysuchasgussetsandstanchionsshouldhaveasurfaceexaminationperformedtoinsurethesafetyandintegrityoftheClass1andClass2Systems.III.ProposedAlternateMethod:SurfaceexaminationsshallbeperformedonIntegralAttachmentsonpipingspecificallysupportattachmentsonceperintervalinaccordancewithIWB-2500-1andIWC-2500-1,B-K-landC-C,respectively.

,gLfl QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREOUESTSREV.3PAGE30of39Section2RELIEFREQUESTNO.19PULSATIONDAMPENER'LTERNATIVEEXAMINATIONSFORNOZZLEWELDS&INSIDERADIUS'ComponentsforWhichReliefisRequested:ChargingSystem,Class2PulseDampenernozzleinsideradiusandnozzleweldsexaminationvolumesperCategoryC-B,ItemsC2.21andC2.22.ASMERequirementsforWhichReliefisRequested:WithinTableIWC-2500-1,CategoryC-BprovidesexaminationrequirementsforClass2pressureretainingnozzleweldsinvessels.ThePulseDampenercontainsthree(3)nozzles,inline,locatedat.thebottomoftheunit.ThesenozzlesrequirebothsurfaceandvolumetricexaminationsasspecifiedbyItemC2.21fornozzle-to-shellwelds.Thesamethree(3)nozzlesalsorequirevolumetricexaminationasidentifiedbyItemC2.22forthenozzleinsideradiussections.ASMESectionXIrequires"essentially100>oftheweldlength"asspecifiedwithintheNoteswithintheIWC-2500-1tables.ASMESectionXICode.CaseN-460statesthatiftheentireexaminationvolumeorareacannotbeexaminedduetointerferencebyanothercomponentorpartgeometry,areductionincoverageisacceptableprovidedthatthecoverageislessthan10>.R.E.GinnaNuclearPowerPlantwasconstructedtoB31.1,1955edition.Thiscodedidnotcontainrequirementstoensurethatitemsbeaccessibleforfutureexaminations.ThePulseDampenerwasconstructedandinstalledintheearly1970's,theconstructioncodeutilizeddidnotprovideprovisionsforaccessibilityforISINDE.ThePulseDampenercontainsthree(3)nozzlesthatrequireexaminationunderASMESectionXI,1986Edition,noaddendaperCategoryC-B.ThesenozzlesareidentifiedasCF-N1,CF-N2andCF-N3.Thethree(3)Nozzle-to-ShellweldsrequirebothsurfaceandvolumetricexaminationsasspecifiedbyItemC2.21.ThesamenozzlesarealsoexaminedvolumetricallyfortheNozzleInsideRadiusSectionperItemC2.22.ThedesignofthePulseDampenerisnotconduciveforexaminationofthenozzlesasidentifiedwithintheaboveitemnumbers.Theoutboard 1ig1NI~~-HIIIIl1II QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEXNSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE31of39Section2RELIEFREQUESTNO.19(Con't)nozzleisidentifiedasCF-N1.Betweenthisnozzleandthemiddlenozzle(identifiedasCF-N2)isasupportthatcoverstheedgeofonenozzleweldheataffectedzone.Fromthemiddlenozzletothethirdnozzle(identifiedasCF-N3)isaspaceofonly7/8"fromtheedgeofonenozzleweldheataffectedzonetotheedgeoftheothernozzleheataffectedzone.Duetotheidentifiedinterferencesofthenozzlesandvesselsupport,theassociatedvolumetricandsurfacevolumecoverageacceptancecriteriaisbelowthestatedvaluewithinCodeCaseN-460.Thefollowingtablesummarizesthecoverageobtainedusingtheindicatedexaminationmethods.NozzleWeldNDEMethodofCoveraeCF-N1PTUT66465%CF-N2'TUT66465~oCF-N3PTUT>90~o80<SinceASMESectionXICoderequiresexaminationofthiscomponentandsinceitistheonlyoneofitstype,styleandfunction;theaboveidentifiedsurfaceandvolumecoverageshouldbeacceptableinmeetingcoderequirements.XI.ProposedAlternateMethod:RochesterGasandElectric(RG&E)proposesthattheNDEsurfaceandvolumecoverageidentifiedwithinthetableabovebeacceptableinfulfillingthecoderequiredexaminations.TheactualphysicalconfigurationofthecomponentbeingexaminedisnotconduciveinobtainingtherequirementsspecifiedwithinCodeCaseN-460.Inaddition,RG&EproposestoperformaVT-2visualexaminationontheentirePulseDampenerduringaleakagetestandhydrostaticpressuretestinaccordancewithIWA-5000andTableIWC-2500-1,asapplicable.

Ihll~'

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE32of39Section2ONE-TIMEUSEONLYRELIEFREQUESTNO~23ALTERNATIVECLASS3HYDROSTATICTESTINGFORCODEREPLACEMENTSComponentsforWhichReliefisRequested:A.ServiceWaterSystem,RulesforHydrostaticTestingofRepairs,ReplacementsorModificationstopressureretainingClass3components.Installationofisolationvalvesa~b.C.d.e.f.gV-4611V-4613V-4626V-4669V-4738V-4739V-4760B.TurbineDrivenAuxiliaryFeedwaterSystem,RulesforHydrostaticTestingofRepairs,ReplacementsorModificationstopressureretainingClass3components.InstallationofvalveV-4023II.ASMERequirementsforWhichReliefisRequested:HydrostatictestingofRepairs,ReplacementsorModificationsonClass3systemsisrequiredbyIWA-4400whichspecifiesthathydrostatictestingshallbeperformedtoIWD-5223(a).Thesystemhydrostatictestpressureshallbeatleast1.10timesthesystempressureP,forsystemswithDesignTemperatureof200'Forless,andatleast1.25timesthesystempressureP,forsystemswithDesignTemperatureabove200'F.ThesystempressureP,shallbethelowestpressuresettingamongthenumberofsafetyorreliefvalvesprovidedforoverpressureprotectionwithintheboundaryofthesystemtobetested.Forsystems(orportionsofsystems)notprovidedwithsafetyorreliefvalves,thesystemdesignpressurePdshallbesubstitutedforP,.

LI4 QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTXONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE33of39Section2ONE-TIMEUSEONLYRELIEFREQUESTNO.23(Con't)IXI.Basis:Thefirstactivitytobeperformedisthereplacementofseven(7)valvesintheClass3ServiceWaterSystem.ThesecondactivityisthereplacementofacheckvalveintheClass3TurbineDrivenAuxiliaryFeedwaterSystem.ServiceWaterSstem:Seven(7)valveswithintheservicewatersystemarecurrentlybeingreplaced:valvenumbers4611,4613,4626,4669,4738,4739,and4760.Thereplacementofthevalvesisbeingperformedtothe1986editionofASMEB&PVCode,SectionIII.Anevaluationtoestablishtheworkareatestboundariesforthevalvereplacementswasperformedasdiscussedbelow(refertodrawings33013-1250sheets1-3):V-4626Thereplacementvalveisagatevalve.Boththeupstreamanddownstreamisolationswouldrequiretheuseofbutterflytypeisolationvalves,thusmakinganelevated(hydrostatic)pressuretestimpractical.(seeReliefRequestg14)V-4611/V-4669/V-4738/V-4739/V-4760/V-4613:Thefirstfivereplacementvalvesaregatevalvesandserveasloopcross-connects.V-4613isabutterflytypedesignandservesasaloopisolationvalve.Inordertoisolatetheselectedareasforreplacement,freezesealswouldberequiredtomaintainsomesystemssuppliedbytheServiceWaterSystemoperational.Theuseoffreezesealsasisolationboundariesisnotfeasible.Inordertoestablishtestboundaries,completeservicewaterloopswouldberequiredtobeisolated,thuscreatinganoperationalhardshipresultinginareductioninplantsafetyduetorenderingcertaincriticaloperationalandsafetyrelatedequipmentunavailable.

'tIl1 QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE34of39Section2ONE-TIMEUSEONLYRELIEFREQUESTNO.23(Con't)TurbineDrivenAuxiliarFeedwaterSstem:Theworkactivitybeingperformedisthereplacementofcheckvalve4023intherecirculationtestline.TheCodeusedforthisworkisthe1989editionofANSIB31.1.Oncethevalveisinstalled,thepipesectioncannotbeisolatedtoperformtheelevated(hydrostatic)pressuretest.Referringtodrawing33013-1237,boundariesfortheworkareawouldbethepumpsuctionvalves(V-4024&4098),thepumpdischargevalve(V-3996)anddownstreamflowcontrolvalveV-4291.BothV-3996andV-4291arenotdesignedforisolationapplications,andwouldrequiretheinstallationoftestblocks.Installationoftheseblockswasfoundtobeimpractical.Partoftheworkareawouldincorporatepipinghavingadesignpressureof150psi,witharequiredtestpressureof2304psi,therefore,anunacceptableconditionwouldexist.Installationofatestblockatthedischargeofthepumpwasreviewedandfoundtobeimpracticalbecausedisassemblyofthepumpwouldberequired.IV.ProposedAlternateMethod:AlternativePressureTestRequirementsforWeldedRepairsorInstallationofReplacementItemsbyWelding:Class3:UsingANSIB31.1andASMEB&PVCodeCaseN-416asabasisforrelief,RochesterGas&Electricconsidersthefollowingalternativerequirementstobeacceptable:NDEshallbeperformedinaccordancewiththemethodsandacceptancecriteriaofSubsectionNDofthe1986EditionofSectionIII.AdditionalNDEalsoisperformedbydyepenetranttestingoftherootpassweldfortheservicewatervalves.ForV-4023,asurfaceexaminationwillbeperformed.

QUALITYASSURANCEMANUALGINNASTATION1lTITLBAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.Section23PAGE35of39ONE-TIMEUSEONLYRELIEFREQUESTNO.23(Con't)2.Priorto,orimmediatelyuponreturntoservice,aVT-2visualexaminationshallbeperformedinconjunctionwithaninserviceorfunctionalleakagetest,usingthe1986EditionofSectionXI,inaccordancewithIWA-5000,atnominaloperatingpressureandtemperature.Thiscoderequiredtestpressureandthenominalsystempressureatwhichaleaktestwillbeperformedasproposedareshowninthetablebelow:SWSValvesCodeRequiredTestPressureTestPressuretobePerformedf'~V-4611V-4613V-4626V-4669V-4738V-4739V-4760165psig165psig165psig165psig165psig165psig165psig75psig(Nom.)75psig(Nom.)75psig(Nom.)75psig(Nom.)75psig(Nom.)75psig(Nom.)75psig(Nom.)Testpressurereflectssystemoperatingpressureofnominal75psig.Thetestpressure(andnominaloperatingpressure)isconsideredadequatetodetectpotentialleakageafterperformingthereplacement.

IIEl QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.Section23PAGE36of39ONE-TIMEUSEONLYRELIEFREQUESTNO.23(Con't)AFWValveV-4023CodeRequiredTestPressure2304psigTestPressuretobePerformed1100psig(Nom.)(2)Testpressurereflectssystemoperatingpressureofnominal1100psig.3.UseofthisReliefRequestwillbedocumentedontheNIS-2FormfortheReplacement.

N QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVXCEINSPECTXONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.Section23PAGE370(39ONE-TIMEUSEONLYRELIEFREQUESTNO24ALTERNATIVECLASS3HYDROSTATICTESTINGFORCODEREPLACEMENTSComponentsforWhichReliefisRequested:ServiceWaterSystem,RulesforHydrostaticTestingofRepairs,ReplacementsorModificationstopressureretainingClass3components.Installationofisolationvalvesa~b.c~d.V-4663V-4013V-4027V-4028ASMERequirementsforWhichReliefisRequested:HydrostatictestingofRepairs,ReplacementsorModificationsonClass3systemsisrequiredbyIWA-4400whichspecifiesthathydrostatictestingshallbeperformedtoXWD-5223(a).Thesystemhydrostatictestpressureshallbeatleast1.10timesthesystempressureP,forsystemswithDesignTemperatureof200'Forless,andatleast1.25timesthesyst:empressureP,forsystemswithDesignTemperatureabove200'F.ThesystempressureP,shallbethelowestpressuresettingamongthenumberofsafetyorreliefvalvesprovidedforoverpressureprotectionwithintheboundaryofthesystemtobetested.Forsystems(orportionsofsystems)notprovidedwithsafetyorreliefvalves,thesystemdesignpressurePdshallbesubstitutedforPy.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSREV.3PAGE38of39Section2ONE-TIMEUSEONLYRELIEFREQUESTNO.24(Con't)III.Basis:Thisrequestforreliefisfora"one-time"useforthereplacementoffour(4)Class3servicewatervalves.Thefourvalvesbeingreplacedarevalvenumbers4663,4013,4027,and4028.Thereplacementrepresentsapreviouslyunscheduledactivityattributabletodefectsencounteredduringarefurbishmentprogram.Thereplacementofthevalvesisbeingperformedtothe1986editionofASMEB&PVCode,SectionIII.Anevaluationtoestablishtheworkareatestboundariesforthevalvereplacementswasperformedasdiscussedbelow(refertodrawings33013-1250sheet3forV-4663and33013-1237forV-4013,V-4027,andV-4028)Allreplacementvalvesaregatevalves.Isolationboundariesforthevalveswouldrequiretheuseofbutterflyvalves,makinganelevated(hydrostatic)pressuretestimpractical.(seeReliefRequestg14)IV.ProposedAlternateMethod:AlternativePressureTestRequirementsforWeldedRepairsorInstallationofReplacementItemsbyWelding:Class3:UsingANSIB31.1andASMEB&PVCodeCaseN-416asabasisforrelief,RochesterGas&Electricconsidersthefollowingalternativerequirementstobeacceptable:NDEshallbeperformedinaccordancewiththemethodsandacceptancecriteriaofSubsectionNDofthe1986EditionofSectionIII.AdditionalNDEalsoisperformedbydyepenetranttestingoftherootpassweld.

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALISIRELIEFREUESTSSection23PAGE39ot39ONE-TIMEUSEONLYRELIEFREQUESTNO.24(Con't)2.Priorto,orimmediatelyuponreturntoservice,aVT-2visualexaminationshallbeperformedinconjunctionwithaninserviceorfunctionalleakagetest,usingthe1986EditionofSectionXI,inaccordancewithIWA-5000,atnominaloperatingpressureandtemperature.Thiscoderequiredtestpressureandthenominalsystempressureatwhichaleaktestwillbeperformedasproposedareshowninthetablebelow:SWSValvesV-4663V-4013V-4027V-4028CodeRequiredTestPressure165psig165psig165psig165psigTestPressuretobePerformed75psig(Nom.)75psig(Nom.)75psig(Nom.)75psig(Nom.)Testpressurereflectssystemoperatingpressureofnominal75psig.Thetestpressure(andnominaloperatingpressure)isconsideredadequatetodetectpotentialleakageafterperformingthereplacement.3.UseofthisReliefRequestwillbedocumentedontheNIS-2FormfortheReplacement.

QUALITYASSURANCEMANUALGINNASTATIONSection3EFFECTIVEDATE:PAGE1of3December31,1993ROCHESTERGAS5ELECTRICCORPORATIONSIGNATUREDATETITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALP&IDBOUNDARYDRAWINGSPREPAREDBY:QUALITYASSURANCEAPPROVEDY:l~Caha1~"1f3I8-z89g-.y31.0General:TheP&IDdrawingsincludedwithinthissectionidentifydrawingscontaininglinesclassifiedasASMEClass1,2,3andHighEnergypressureboundary.Auniquelineidentifierhasbeenestablishedforeachclass-lineandhighenergypressureboundaryline.Thelineidentifierwasusedinthepreparationofthe"Line,List"toidentifythepressureboundaryaswellasdocumentthelineontheapplicableP&IDdrawing.TherulesofASMESectionXIwereappliedtobothclassandhighenergypressureboundariesasspecifiedbyIWB/C/D/F-1200.ThecolorcodedlinesappearingontheapplicabledrawingsidentifythoselinesrequiringInserviceInspectionandarenotexemptunderASMESectionXIforvolumetric,surfaceand/orvisualexaminations.Leakageexaminationboundariesandaccompanyingvisualexaminationsforleakageisnotaddressedonthesedrawings.Pressureboundariesthatarenotcolorcodedreflectlinesthatareexemptfromvolumetric,surfaceand/orvisualexaminations.ThefollowingcolorcodeswereappliedtoClass1,2,3,andHighEnergypressureboundaries;Class1Class2&HighEnergyClass3BlueRedGreen QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALP&IDBOUNDARYDRAWINGSREV.Section32PAGE2of3ThefollowinglistidentifiestheP&IDdrawingsthatcontainASMEClass1,2,3,orHighEnergypressureboundaries.DrawinNumberRevision123112eet121eet1eet233013-123133013-123233013-1236Sheet33013-1236Sheet33013-123733013-123833013-1239Sheet,33013-1239Sheet33013-124533013-1246Sheet33013-1246Sheet33013-124733013-124833013-1250Sheet33013-1250Sheet33013-1250Sheet33013-125833013-1260,33013-126133013-1262Sheet33013-1262Sheet(*)33013-126333013-126433013-1265Sheet33013-1265Sheet33013-126633013-1270Sheet33013-1272Sheet33013-1272Sheet(*)33013-1275Sh33013-1275Sheet33013-1277Sheet(*)33013-1278Sh(*)33013-1278Sh33013-127933013-186333013-186533013-186633013-1870Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.Rev.2298627911918762017131491415211057146516565226899118138

QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALP&IDBOUNDARYDRAWINGSREV.Section32PAGE3of3DrawinNumber33013-188233013-1886Sheet233013-1887(*)33013-189333013-1908Sheet333013-191533013-1991(*)33013-227833013-2279Sheet1RevisionRev.9Rev.5Rev.5Rev.10Rev.3Rev.9Rev.8Rev.0Rev.0Note:(*)=IdentifiesP&IDscontainingASMEClasspipingNPS1"andbelow.Theseidentifieddrawingsarenotincludedwithinthissection.

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III2IICIJ~R~I8cl)011I)2CellINI<<N>>W,NHIWONH~Ne-ewINWHNt~LIelnI.let~NHN~Ndt~eeeowIH~Ikl~~-I~HHI,4-..~ttteIllg!Hfonln).IItIA~I.H6)e~i>>I~HI~tlHINH.HNQ~8L..~&'-)HNII~IIF>>-~~P<<wyHe~k~Y.-"t~e<ekl~CHICL':~IekkNH,~HwttetHN~IIAHIII'ItIl~IN)II~~NHWt.till.~NI~I,Lklh.rA-I,Lklhr8L)1Il".)III-HIHN~HINilHtHN~.I,,Lkl)r'tttAILi.'lie~----~2;Ilrr~Inkl)-I~enen!g,,A"n<<:l)nr--),II:L)lw~w~III~enI;:)Irk)wasIl.ltrrIW<<JAN+H'~1,)N'HWe~g--IH~~IIPL'ILL~I~W~tt~wewIt~tk~Q~tkOwl~~H~I~WWW-I",,i~I)INI~N.L)w~INtH~HeNlNlttwtKH~~~wINI~IAN~NtAtINNI;t!I--.ptHHN~~~~INHN~H~~1~~~wten~~~IANlk<<I0ekho~tntHl~~W~AQg)~QiI.Tc~LNIwep,H11Ie.'r1~~~HI~~IWI~~NLLIIirtO}POS>>NOOIININtlnwCC~~IC~etnCH~~2545o78IIII)210 IO12N-~I~r.I>>~~I>>~N~~IHWWW~P>>~NW>>NItNI~I~I-N>>.~IIHOt>>t~INN\~HIHIW~WH>>~NHN~elI~~lotl~>>I>>.~NM~~NNtW11>>>>l~NH~n~>>NItt>>NINHj>>IW~NN~HI>>INIOOINt~HN~11~<<>>I>>INN~W>>tt>>I1f+~~IWHII+<<~I~>>I<<~~NIN>>~t~~H>>WOO~~~~ISaNIN~NWWWNININWW~>>NIHHMII~MANONlt~HOO11I~Hl.CTiiI~~t-O~1~IIH~lltN~NII~N~W~~HI>>~~~N~Irt<<M~NWt<<t~It~NNI~NWMHl~WWN<<tHNNNM~NOO1I~IW1-11>>t~t~IN~11M~M>>MWHN<<~HINtl>>~WIHH~I11MN~IIO1~H~I>>PftttttN~IM~IIWIIN~WtN~H~Hl~~ttIIIIt>>tO~llHI'N~~1>>l~~1~IllfOINirlLM~1>>~HII<<l~>>IHtltifill.'"i~~IHIHNHIII>>W~H~Itt>>lIIW~N~~HIOHOI>>IWffNtl>>HIIH~IYItHl~N~Hl~~~NNI~I<<NOWHI~,Ir>>IWLINIINN~II QUALITYASSURANCEMANUALGINNASTATIONSection4PAGE1of27EFFECTIVEDATE:December31,1993ROCHESTERGAS8ELECTRICCORPORATIONSIGNATUREDATETITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALCODETABLESPREPAREDBY:QUAUTYASSURANCEREVIEW:APPROVEDY:a.-)-f3f84+31.0GeneralThefollowingCodeTablesweredevelopedtoaddressapplicableASMESectionXIRequirementsspecificallytoR.E.GinnaNuclearPowerPlant.TheFormatofeachTableisidenticalandadefinitionappearsbeforethestartofeachtext.ASMESectionXICode,1986Edition,noAddenda,and10CFR50specifythatthisprogramconformstoArticlesIWB,C,DandFofASMESectionXI,ifnotalteredbyaReliefRequestand/orCodeCase.ThefollowinglistidentifiedtheCodeTableapplicability.CodeTableComonentJurisdictionClass1Class2Class3Class1,2and3IWFComponentSupports ItemNtxExanunationCategoryTheASMESecuonXIitemNo.andCategoryofthecomponentarelistedhthesecolumrn.ComponentsandPartsTobeExanunedEachtypeofexaminationareaislistedhthiscolumn.ExamhationMethodsThcNDEmethodrequiredtosatisfyCoderequirementsislistedinthiscolumn.ExaminationRequirementsforThirdInspecthnintervalThiscolumnprovidesinformationregardingthcnumberand/orpercentofexaminationsrequiredtobeperformedfortheinspecdonhtervaiExamhationTechnique/ExanunationAreaCommentsThiscolumnprovides&formationspeciTictoexaminationtechniques,examinationareas,orcomments.0td0H0toXHWOn~~0tglHUtfy~~oxIWO~LOQEgf~tf)H0R'dWXg04QQH'zCdOXXUPH0Mfll00 ItemNtx'nCategoryBl.)0B-ABl.l)Bl.)2REACTORPRESSUREVESSELComponentsandPartsTobeExaminedCucumferentia)andLongitudinalShellWeMsExanunationMethodsVoluinetrieExartdnationRcqudrcmentsforThhdInspectionInterval)00)bofonecucumfcrcrzia)weMtobeexauuncdattructuraldiscontinuhyhthebchlh>>region.Theducecubercircumfercntia)wzldsshallbeperiormedasaAugmentedProgramasspeeiT>>dby10CFRPart50.ExaminationsmaybeperformedatorneartheendoftheInspccrionIntetvaLExaudnarionTcchn'quelgxauunationAreaCommcrasExaminationofcucumferenria)sheUweMswillbeperformedwhhUTtechniques.Thereareno)onghudina)weMsatR.E.Ginna.Qg>10RCMPSCCAPPgHM4KOH0Im81.20BAB1.2]B).228130B.AB).COB.AB).50B-ABI.S)B3.00BDB3100BDSC.)0B-EBI.)IBc.)2Sc.)3CircumfcreruialaudMerMiona)HeadWeMsShell.to.FlangeWeMVolumctrkHead-to-F)angeWeMVolumetricandSurfaceRepairWeldsNozzk-to.VesselWeMsandVolumetrichozzkIruideRadiusSectionPania)PenetmtionWcMs:Visual(VT-2)VesselNmzksConsolRodDriveNmzksInsuumentationNmzles)00bboftheweMtobeexamineLAtleast509boftheweMshallbeexaminedfromtheRangefacebytheendofthefustInspectionperiodandtheremtdnderbytheendofthethirdInspecuonperiod.100)boftheweMtobeexamineL)009bofnmzks.Atleast25)bbutnotmorethan50)bofthenmzksshallbeexaminedbythecndofthefiatperiodandtheremainderbytheendofd>>IntctvaLAtkast25)bofeachgroupofweMsofcomparabksizeandfunctiontobeexandneLTherearenomeridionalorcircumferenria)headweMsatILE.Gutna.ThesheU.to.lhngeweMwillbecxanunedfromthevesselsealsurfaceandfromthevesselwallinsidesurfacewhhUT.NOTE:ReliefRequestu1.Thehead.to.RangeweMwillbeexaminedwithUTandsurfaceexaminationtechniqueswhentheheadisremoved.NorepairweldsatR.E.Ginna.'Ihenmxle-to-vesselweMsandnozzkiiuideradiussecrionswillbeexaminedwithUT.ExaminationwiBbeperfosnefduringthesystemhydrostatictestorahernariivelytoCodeCa>>N-49TLVTexaminationswillbeperiormcdMaccordancewithIWA-52Cth0MWOo~~0tg)Ha~><OMIbf)O+bf)Z+)f)H0MHgR'Ef0RwagH0'JyLB5.10S.FS520B.FBS30B6.10SZ.)IVessure-RetainingDissimilarMetalbveMsVolumetric8SurfacePressure-RctahungDissin8arMetal)VeMsC)osurcHeadNuts>2SurfaceinchesinDiameterAllNozzle.tosafeendbuttweMsNPS4orlarger.)00)bofnutstobeexanuneLExamhtationmaybeperfosncdatorneartheendoftheinspectionintcrvaLEaunsmaybeperformedcou>>identwhhthevesselnozzleexamsrequire)byCategoryB.D.NodissimilarmetalweldsonRPVatILE.Gin@aNutswillbeexaminedwhhMTwhenrenovcdforrefueling.MfD0b0 Table1NSERVVICEINSPECTIONPROGRAMC1ASS1(Gout'd)itemNo.ExaminarionCategoryComponentsandPartsTobe~ExaminationMethodsExaminationRequirementsforThirdInspectionintervalExamfnatNnTechnique/ExamfnathnAreaCommentsREACTORPRESSUREVESSELcont'dBrx20BGIQosureHeadStuds,InPlace,>2IncheslnDiameterVolumetrk1009bolstudstobeexamined.XuamfnadonmaybeperformedatorneartheendoltheinspecrionintervaLQosurestudexamfnarionsmaybeperformed'inpince.'xaminationsshouMbeschedukdwhenstudsareremovedtoreduceradiationexposureandaBow0>>mostthomughexaminarion.CodeCaseNS07-Ishallapply.86.50BZ.IB7.10BG.2B7~B4.2QosureHeadStuds,WhenRemoved,>2InchesinDiameterVolumetrkandSurfaceThreadsinFhmge>2InchesInDiameterVolumetriPrcssure-RetainingBohings2InchesinDiameterCRDHousingsBohs,Studs,andNutsVisual(VT.I)Pressure.RetainingQosureVisual(VT.I)WashersandBufhings>2InchesinDhmetcr10016ofstudstobexanunc<<LXammiai'onmaybeperformedatorneartheendoltheInspccrionimervaL10016ofthreakdholestobecxanun<<LExanunationmaybeperformedatorneartheendoftheinspectionintervaLAUwashcrsandbushingstobeexamineduponstudrcmovaLExamfnatknmaybeperformedatornearthecndoftheInspectionintcnraLABbohs,studs,andnutstobeexanun<<L'ThestudswillbeexaminedwithUTandMT.CodeCaseNS0r/Ishallapply.Nopressure-retainingbohing<2'ndiameteronRPVatLE.Gfnna.Pressure-retainingCRDhousingbohngwBIbeexanuncdwhendisassembl<<LH~0U)~NQWOWtf)HRc(7tf)C('Ef>O(f)OWI+IeWa+tf)OIgrrH+tf)HOe()7~HgoBRIOB.HB13.10B-N.IIntegralAttachmentslorRPVVesselImeriorN/AVisual(VTS)AccessibleareastobeexaminedduringeachInspectionperiorLNoIntegrallyweldedattachmentsonRPVatILE.GfnnathatmeetthereqIremcntsofCategoryBH.B13.50B.N2interiorAttachmentsWithinBemineRegionVisual(VT.I)Accessl>>kattachmentweldstobeexamin<<LExandnationsmaybecompktcdatorneartheendoltheinspectknIntesvaLB13.60B.N.2B13.70BNBBIO.10InteriorAttachmentsBeyondBehlineRegionVisual(VT-3)CweSupportStructureVisual(VTS)ConuolRodDriveHousingVolmnetricorWcMsSurfaceAcccssRrkattachmentweMstobeexamln<<LExaminationsmaybecompletedatorneartheendoftheInspecrionintervaLWithcore.supportstrttureremoved,allaceessibksurfacestobeexamin<<LExamfnacionsmaybecompktedatorneartheendoftheinspectionIntetvaLWcMsinIOIboftheperipheralCRDhousingstobecxamin<<L~nsmaybeperformedatornearthecndoftheInspectionhuesvaLTheCRDhousLngweMswillbeexaminedwithPT.(I)(D0I"0 ItemNo.ExaminarionCategory8IS.IOB.PREACIORPRESSUREVESSEL<<ont'dComponentsandPartsTobeExaminedExaminenonMethodsAllPressure.RetainingVhual(VT2)BoundariesforVesselComponentsINSERVKXINSPKCIIONPROGRAMCIASS1COMPONKNIS(Cont'd)ExaminarionRolulrementsforThirdInspecth>nIntervalAUcomponentstobeexaminedduringsystemleakagetest.ExamfnarionstobeperformedinaccordancewithIWB.5221priortoplantstartupaftereachrefuelingoutage.ExaminarionTechnictur/ExamfnarionAreaCommentsVTtxaminarionswillbeperformedinaccordancewithIWA.524kQgk)0RC(/)QZCCVWWgH(I)Ot3H0B15.11B-PABPressure-RetainingBoundariesforVesselComponentsVisual(VT.2)AllcomponentstobeexanunedduringsystemhydrostatictestorahernatiwlytoCodeCaseNIPS.ExaminarionstobeperformedlnsccordanmwhhitVB.5221/5222atorneard>>endoftheInspectionIntervaLVTexanunationswillbeperiormedInaccordancewnhIWA-524L0(/)WOO~~0')H~u)Z~ov)Itf)O())tf)<+'Lf)H(/)HgQCrE)OXXU0H0g04QrI(/)80r0 TsbkIINSERVKXINSPECIIONPROGRAMCXASSICOMFONENIS(Gxa'd)ItemNcxPRESSURIZER82.108882.1182.12ComponentsandPansTobeExamhedCircumferentialandlongitudinalSheU.to-HeadWeMsExaminationhlethodsVolumetricExatninationRcqmremeatsforThirdInspectionintervalTheupperandbwerhead-tosheUweMstobeexamfnccLOnefootofonehngitudhalweMintetsccringeachhead-to-sheUweMtobeexamhcd.ExaminarionTechnique/ExamhationAreaCommentsExaminationwillbeperfoccacdwithUTtechniques.(I)RKOH082.208882.21822283.1108DEh)208-DBS.C0B.FCircumfccearialandMeriTioaaiHeadWeMsVolumetricNmzkco.VesselWeMsN/ANmzkInsideRadiusSecrionsVolumetricNozzle-toSafeEndDissimilarMetalWeldsseInchesNPSSurfacesndVolumetricHeaterPenetrationWeMsVisual(VT.2)IheremenopessurixerheadweMsatLE.Ghna.AUhsMeradiussecrionstobeexamhed.Atleast2596lmcnotmorethanStylkofthenozzksshallbeexaminedbytheeadofchefustperiodandthercmahdcrbythecndoftheinspectioniatccvaLAUpressurizerheaterpenetrationweklsshaUbeexaminedduchgsystemhydrostatictestorahernativelytoCodeCaseN~98insecordancewithIW8.5222atorneartheendoftheinspectionimecvaLAUbuttweMstobeexamhed.Nonozxk-to.vesselwelds.NouksarehtegraUycastintotheheadofpressurizeratLE.Girma.ExandnationswillbeperformedwhhUTtechniques.VTexamhationwillbeperformedinaccordancewithIWA.5240.ExaminationswillbeperiormcdwithPTandUTtechniques.00)i2"HEr)Oo~~U0c()HO(/)Id+c()O+c()Z+QHR'E)tdXg04QQHC'I)OEr)Ez)UigicHXIDL'dt)30'Ef85.508-FNoxxk-toSafeEadDissiaularMetalWeMs<4InchesNPSN/ANonmzle-to-safeend~imUarmetalweMsonpressurixeratLE.Gina'5.60B.FNoule.toSafeEndSocketWeMsN/ANodissimilarmetalsocketweMsonpressurixerstiLE.Ginna.Bck6084.186.70Bc%80PressureRetahiagBohhg>2IncheshDiameterBohr,Scuds,andNutsVisual(VT.I)s2InchesiaDhmeterAUbohr,scuds,andnutstobeexamhed.Nobohingoapressurixer>2iacheshdiameterstR.E.Ghna.Bohingexamharioasmaybeperformedhplaceuadercensionorwhendisassembkdorremoved.V08820B-HIntegraUyWeldedAttachmentsPessurixcrsupportsMrtnotrequiredforexamharioafor3rdand4thhcervakbyCode.O 4C' Tabk1INSERVICKINSPECIIONPROCRAMCIASSIOOMPONENIS(Cont'd)hemNtxExanunationCategoryPRESSURIZERCont'dBI520B-PComponentsandPansTobeExaminedPressure.RetainingBoundariesforVesselComponentsExamlnarionMethodsVisual(VI'2)ExaminarionRequirementsforThhdInspeerionIntervalAllpressurixercomponentstobeexaminedduringsystemkahagetest.ExaminationtobeperformedinaccordancewithIWB.5221priortophntstattupaftereachrefuelingoutageExaminationTcehnhlue/ExaminationAreaCommentsVTexaminationwillbeperformedinaccordancewithIWB-5240.cMOH0B1521B-PPressure.RetainingOundariesforVesselComponentsVisual(VT-2)AllpressurizercomponentstobeexaminedduringsystemhydrostatictestorahetnativciytoCodeCaseNAPLExanunationtobeper-formedInaccordancewithIWB-5221/5222atorneartheendoftheInspecrionhuervaLVTexaminarionwillbeperformedinaccordancewithIWA.5240.HOMEr)OOH~U0tf)HOMI+If)O+tOHR'EfAR'T)(r()OtdxaPHXIX()())0'dM(i)00 IranExaminationNfxCategorySITA%IGENERATORS82308.882318282ComponentsandPartsTobeExaminedCireumferenrialsndMeridfonalWeMsintheIffwerHeadExaminarionMethodsNNSERVICKNSPECIIONPROGRAM(2ASSI(2)MPONENIS(Co%'d)ExamhationRequirementsforIhffdfnspecdonIntavafExsfnhationTechnique/ExaninationAreaCommentsTherearcnosteamgeneratorkfwerheadcircumferenthlormeridionalweMs.MCCOYOH082.S08883.130B.DBXICOB.D85.70B.FTubesheecto.HeadWeMVolumetricNmzkInsideRadiusSectionsVolumetriNPS4orLargerNmzle.to.SafeEndDiafmilarMetalWchhSurfaceandVolumetriclessthanNFL,Nmzk.to.SafeEndDissimBarMetalWeMsNmxle.toVesselWeMsN/AThttubahccc.tDhcadwcMwillbccfulffuncd.'TheexanhationwillbelimitedtooneofthetwostcamgcfltratorsAllnmzkinsideradiussenionswBIbesmfninccLAtkast2596hznocmorethanSty)hofthenozzksshallbetxanuncdbythetndofthefirsthspectionperiodandcheremainderbytheendoftheinspenionmtavalAllnozzlesafe~dissimihrmetalweMsshallbeexamined.ExaminationwillbeperformedwithUTtechniques.Therearenosteamgeneratornmzle-to-vesselweMs.Nozzksaftintegrallycastintoheads.ExaminationswillbeperformedwithUTccehniques.'Iherearenosteamgeneratornmzle.to.vesselwebb.ExanunafonswillbeperformedwithPTandUTteehniquaatRE.Ginns.Therearenosteamgeneratorwehhofthistype.H0(I)gH(z)OO~~Ucf)HO(I)I+cf)O>cf)HXIvmQH4I)C'I)OWQ2e(zfU~HXIX'I)(II086.90lhG.I86.10086.110NmxlecoSafeEndDissimilarMetalWCMsPrcssure-RctsuungBohng>2InchesinDhmecerNobokhgonsteangenerators>2IncheshdiameteracRE.GinnLTherearenosteamgenemcorwehhofttustype.8730BG2BI5308-PIntegmByWeMedAttachmentsPressure.RetahingBomxhriesN/AVisual(VT-2)Bohr,Studs,andNutsVisusl(VTI)s2InchesinDiameterAllboks,scuds,sndnutswillbeexanined.Iheexaminationwillbelimitedtooneofthetwosttafngcntfstofs.ABnesmgeneratorcomponentscobeeaunfnedduringsystemleakagetest.ExanhationscobepaformtdinccordanmwhhIWB-5221priortophntstanupafttreachrefuelhgoutage.Examinationsmsybeperformedinphctundertensionorwhenrcmovcd.IhertarenostcamgeneratorimegraBywehkdattachments.IW8.250013.VTexsmlnarionswillbeperformedhaccordancewithIWA-524th(/)(t)00 ItemExandnationNo.Categon/STEAMGENERATORSCont'dSISSIB-PBI6.20B4)ComponentsandPansTobeExaminedExaminationMethodsPressure.RetainingBoundariesVisual(VT.2)SteamGenemtorTubingVolumetricTaMeIINSERVKXINSPECIIONPROGRAMCLASSICDMPONENIS(Gun'd)'RequirementsforlMrdinspectionIntervalAllsteamgeneratorcomponentstobeexaminedduringsystemhydrostatictestorahernativelytoCodeCaseN~PILExanunarionstotgeperformedinaccordancewhhIWB.5221/5222atorneartheendoftheinspectionintervaLThetubinginthehockgside,U.bendportion,andoptionallycoMkgsidewillbeexanuned.ExaminationTechnique/ExaminationAreaCommentsVTexaininanonswillbeperformedinaccordancewithIWA4240.Examinationrequirements,exandnationmethod,andtheextentandfrequencyofexaminarionshallbeinaccordancewithplantTcchnicalSpeciYications.H'xf40(/)XErfgHtdOo0tf)H>OfJ)Itf)O>tf)Z+tf)H0(HgR'(fQ0QaEfCEfOX~H0Qg>10RR(/)gZCC~~JYgH(I)CKOH0(f)000 Ia ItemNo.ExaminationCategory82508.882518252HEATEXCHANGERSComponentsandPansTobeExaminedHeadWeMsExaminationMethodsTaMeINSERVVICEINSPECIIONPROGRAMaASSICOMPONENTS(Cont'd)ExaminationRequirementsforThirdInspectionInterualExaminationTechnique/ExaminationAreaCommentsNotneridionalorcircumfcrenriaihealweMsinbeatexchangeratILE.GinnaQg>10RCMP'CC~VPgHMCKO082.6088Tubcshect-to.HeadWeldsVolumeuieEachtubesheet-to.headweMwillbecxanulRdExaminationwiBbeperformedwithUTteclmiques.82.70B.B82JSB-B83.1508-D83.160B.D85100B.F8511085.12086.120BG.I8&.13086.1COLonghudinalWeldsTubesheet.to&hellWeMsVo!umetrieNmzle-to-VesselWcMsandNozzkInsideRadiusSectionVolumetriPressure-RetainingDissimihrMetalWcMsBohs,Studs,andNtxss2InchesMDiameterPrcssure-RetainingBohingN/A)2InchesinDiameterEachtubeshect.to.shellweMwillbecxanuncd.Allnmzle.to-sheBandnmzleinsMeradiussectionswillbecxaminctLAtleast2596butnotmorethan50%ofthenozzlesshallbeexaminedbytheendofthefirstinspecuonperiodandtheremainderbytheendoftheInterrakTherearenoRHElongitudinalweMsatILE.Ginna.ExaminationwillbeperformedwithUTtecluuquea,ExaminationwillbeperformedwithUTtechmques.NoheatexchangerdissimilarweMsatR.E.GfnnLNoheatexchangerbolringatR.E.GlnnaNoheatexchangerbohingatILE.Ginna.0MXHWOO0~OMI+If)O())tf)<+M)Hg0CQQHR'E)C'E)OXVRXO~HXIX'd())0b7IntegrallyWeMedAnnehmentsIntegrallyweMedauachmentsnotrequiredforexaminationfor3rdand4thIntcnraisbycode.815C0B.P815AIB.PPressure.RetainingBoundariesPressure-RetainfngOundsriesVisual(VT-2)Visual(VT.2)AllRHEcomponentswiilbeexaminedduringsystemkakagetest.ExaminarionstobeperformedinaccordancewithIW8.5221priortophntstartupaftereachrefuelingoutage.AllRHEcomponentsw81beexaminedduringsystemhyhostatktestorahernativelytoCodeCaseNA98.Exandnationstobeper-formedinaccordancewithIW8.5221/5222atorneartheendoftheinspectionInterrakVTexaminarionswillbeperformedinaceordaneewithIWA.5240VTexaminationswillbeperformedMaccordancewithIWA524k(D00 II itemNo.PIPING85.130B.F85.140LFComponentssndPansTobeExaminedDissimQarMetalWekhs4InchesNPSDhsimibrMetalWeMs<4inchesNPSExarrdnationMethodsVolumetricandSurfaceN/ATable1INSERVKXINSPECllONPROGRAMCIASS1COMPONENIS(Cont'd)ExarrdnationRequirementsforT)drdInspectionintervalAllbuttweldstobeexamined.ExaminationTechnique/ExsndnatbnAreaCommentsThewekhwillbeexaminedwithUTandPT.NodbsimitsrmetalweMs<4inchesNPSatLE.GtnnaQg>I0RRf/)gMCCOYQQgHMOH085150B.F86.150BGI86.16086.)7089.10W89.1189.12WDissinularMetalSoc'ketWeMsPressure.RetsinhrgBoking>2InchesinDiameterPressure-RettdningBokings2InchesinDiameterCucumferentialPipeWekhs4InchesNPSLongitudinalPipeWeldss4InchesNPSN/AVolumetricandSurfaceVolumetricandSurhce259kof0>>requiredcircumferentialbuttweldstobeexamined.SeeNoteIatendofTabkIforsekctioncriteria.LongitudinalweMsthatadjoinschedukdeircumferemislwekbaretobeexamined.Onepipediameterncxtoexceed12inchesofeachbngitudinslweMkngthrcquireLNodissimilarmetalsocketwekhatILE.Ghana.Nopressure.retainingbohing>2incheshtdiameteratLE.Ginna.Noprcssure.retainingbohing<<2h>>hesonpipingatLE.Girma.ThepipingwekbwillbeexaminedwhhUTandPT.ThepipingwekhwillbeexanunedwithUTsndPT.0f/)gHXOO0I~)t)HOf/)+ItaI'Ejtt)OEtttt)ZL)t)HQHR'dOErjErjO~H'Tjtd0m89.21CircumferentialWeMsSurface<4InchesNPS25%ofthercquircdcircumferentialbuttweMstobeexamhteLSeeNoteIatendofTableIforsekctioncriteriL'thepipingwekhwillbeexaminedwhhPT.g0LongitudinalPipeVVeMs<4InchesNPSNopressure.retainingbnghudktstpipewelds<4h>>hesNPSatILE.Ginna.8920W898)8932W8940WBranchPipeConnectionWeldsa4InchesNPSBranchPipeConnectionWeMs<4InchesNPSSocket)VeMsVolumetricandSurfaceSurface2544oftherequiredbranchconnectionjointstobeexamined.SeeNote)atendofTableIforsekctioncriteriL25%oftherequiredbranchconnectionjointstobeexamineLSeeNoteIatendofTable)forsekctioneriterim25)kof6erequiredsoc'kctwebbtobeexandneLSeehoreIatendofTabkIforselenioneritcria.lhebranchconnectionwekbwillbeexaminedwithUTandPT.ThebranchconnectionweMswillbeexamh>>dwithPT.ThesocketweMswittbeexaminedwhhPT.00Bttk)0B.KIIntegrallyWeMcdAttachmentsIntegrallyweMcdattachmentsrxxrequiredforexaminationfor3rdand4thintervabbycode. F~~II.~-.~ ItemNtxPIPINCCont'dBI%50B.PGomponentsandPartsTobeExaminedABPressureRetainingVisual(VT-2)BoundariesforPipingComponentsTable1NSERVKXINSPKCIIONPROGRAM(XASS1COMPONENIS(Cora'd)ExaminarionRequirementsforThirdInspecrionintervalAllcomponentstobeexaminedduringsystemleakagetest.ExamfnariontobeperformedinaccordancewithIWB.5221priortoplantstanupaltereachfefuelfngoutage.ExaminationTechnique/ExaminationAreaCommentsVTexaminationwiBbeperformedinaccordancewhhIWA.5241Qg>10OH0B15.5)B-PAllPressureRetainingBoundariesforPipingComponentsVisual(VT-2)AllcomponentstobeexaminedduringsystemhydrostarictestoralternativelytoCodeCaseN498.ExaminationtobeperformedinaccordancewithIWB.5221/5222atorneartheendoftheInspectionIntetvahVTexaminationwillbeperformedinaccordancewithIWA.5240.0MgHWO0NOHa~<+OMI~tOOLQQ>NOHMHgRdg0CQe'Q(OXXU~H'0(2)0'E)M(t)0I0

ItemNo.ExaminadonCategoryComponentsandPartsTobeExaminedExaminationMethodsTable1INSERVICEINSPECllONPROGRAMCIASS1COMPONENIS(Cont'd)ExaminadonRequirementsforThirdInspectionIntervalExaminationTechnique/ExaminationAreaCommentsQg>10RR(/)P'cCCQOPUMPS86.180BG.IBohrandStuds,>2InchesVolumeukinDiameterAllbohsandstudstobeexanunedforhemsassociatedwithonecomponentInamuhicomponentgroup.ThebohingwtlIbeexaminedwhhUT.CodeCaseN.307.1shallapply.TheboltingmaybeexaminedInpkceundertensionorwhendisassembledorremovetL86.190B4.18620084.187XOBG.28IIL208-KI812.10B.LI812.208-L2815.60B.PFlangeSurfaceforBolting>>2IncheshDiameterWhenConnectionkDisassembledNuts,Bushings,andWashers>2InchesinDiameterPrcssure-RetammgBohmgs2lachesinDiameterIntegmllyWeMedAttachmentsPumpCasingWeMsInternalSurfacesofPumpCasingsPressure.RetainingBoundariesforPumpComponentsVisual(VT.I)Visual(VT-I)Visual(VT.I)Visual(VM)Visual(VT.2)Examinationinc!udesIinchanntdarsurfaceofIkngearoundeachstudhoksurfacewhendisassembled.AUnuts,bushings,andwasherstobeexanuncdwhendisassembkdononecomponentinamuhicomponentgroup.ReactorcoolantpumpeasingweMsononepumptobeexamineLOnereactorcoolantpumptobeexanunedwhendisassembfoLAllcomponentstobeexaminedduringsystemkahsgetest.ExamfnatsontobcperformedtrtaccordancewithIWB$221priortopkntstartupaftereachrefuelingoutage.VTexaminationwillbeperformedwhenUsassembletLVTexaminationwillbeperformedwhendhassembkd.Nopressure.retainingbohfng<2InchesindiameteronpumpsatILE.Gfnna.Integrallyweldedattachmentsnotrequiredforexaminationfor3rdand4thintervalsbycode.ExaminationperformedinaccordancewithCodeCaseN.481.PumpcasingInternalsurfacewillbeexaminedwithvkualtechniqueswhendisasscmbktLVTexanunationswillbeperformedinaccordancewithIWA.5240.0(/lXOo~~3tf)H0(I)I+tf)O+'LOH(/)H~I-3'E)(T)Xg0CQQC'EfO(x)XUPHMCl081%618-PRG1.14FlywheelPressure.RetainingBoundariesforPumpComponentsPumpFIywheekVisual(VT2)SurfaceandVolumetricAUcomponentstobeexaminedduringsystemhydrostatktestorahcmativelytoCodeCaseN.498.ExaminationtobeperformedInaccordancewithIW8.5221/5222atorneartheendoftheinspectionintervaLEachreactorcookntpumpIlywheeltobeexaminedperRcg.Guide1.14.HighmessareastobeexaminedeachperiodwithfuUexaminationattheendofintcrvaLVTexaminationswillbeperformedinaccordancewithIWA524thExaminationswillbeperformedwithMTandUTtechniquesonthe2activecomponentsasaminimumonanAugmentedProgram.(/)(D0I00

INSHMCEINSPECllONPROGRAMCIASSICOMPONENIS(Cont'd)ItemExaminarionNo.CategoryComponentsandPansTobeExanunedExaminationRetiuirementsforThirdInspecrionIntervalExaminarionTcchnhiue/ExamfnarionAreaCommentsOVALVES86.210BGI8&.22086230Bohing>2InchesinN/ADiameterNovalvebohfng>2inchesindhtmeteratLE.Ginna87.70BG.2Bohings2InchesInDiameterVisual(VT-I)Allbohs,studs,andnutstobeexaminedonIcomponentpergroup.ThebohingmaybeexaminedinplaceundertensionorwhendlsassembkdorremoveL810308KI812308-MI812.40B-hlI8IL508M.2815.708P815.718PIntegrallyWeMcdAttachmentsPressure.RetainingWeMsinValveBodies<4InchesNPSPressure-RetainingWeldsinValveBodiesa4InchesNPSInternalSurfacesofValveBodiesonValves>4InchesNPSAllPrcssure.RetainingBoundariesforValveComponentsAllPressureRetainingBoundsriesforValveComponentsVo!muetricVisual(VT4)Visual(Vl'-2)Visual(VT-2)AilweMsononevalveIneachgroupofvalvesthatlsofthesamensttucrionandsfmBsrfunctiontobecxaminohOnevalveiueachgmupofvalvesthatisofthesomeconstructionandsimBsrfunctiontobecxaminctLAllcomponentstobeexaminedduringsystemkahsgetest.ExaminationtobeperformedinaccordancewithIWB5221priortoplantstsrtupaftereachrefuelingoutage.Allcomponentstobeexaminedduringsystemhydroststkt<<storahctnatfvelytoCodeCaseNA98.ExaminationtobeperformedinaccordancewhhIW8.5221/5222atorneartheendoftheinspectionIntervalIntegrallyweMcdattachmentsnotrequfmlforexaminationfor3rdand4thintcrvahbyaxle.NopressureretainingweMsInvalvebodies<4inchesNPSatILE.Ginns.ValveweMswillbeexanunedwithUT.InternalsurfacesofvalvebodiestobeexaminedwithVT.3.VTexaminationswillbeperformedinaccordancewithIWB-5240.VTexaminationswillbeperformedinaccordancewithIWA.5240.0(I)gHXOo~~OeH>tf)Z+o(f)I+tOO()7tf)ZR'E)go4Ac'QHOXead(gi0'T)(I)900O TableIAsaUowedbyIOCFR50.55(a)(b)(2)(ii),ASMESectionXI1974Editionwithaddendathrough1975kpermittedforCategoryBJweMsekctionanddoesnotutilizestresskvelcrfteriiuCategoryBJweMsekcdonshallbeperformedtoASM'ectionXI,1986Edition,noaMcndaandshallnccutilizestresslevelcriteria.Exanunationsselectedshallbedistributedinsuchamamurtoinclude:(a)AllacoessibkTerminalEndsineachpipeorbranchrunconnectedtovessek.(b)AllaeeessibkTerminalEndsandjointsineachpipeorbranchrunconnectedtoothercomponentssuchaspumps,branchesandanchors.(e)Alldissbnilarmetalwelds.Q)%10QRMQSCCAWWgHM'gK00Nixer(d)AddiYionalpipingweMs(structuraldiscontinuityweMs)sothattheuxalnumberofcircumferentialbuttweMs(orbranchconnectionorsocketweMs)sckctcdI'orexaininationequals25%ofthecfrcumferentksIburtweMs(orbranch<<onncctionorsocketweMs)intheReactorCoolantpipingsystem.ThistotaldoesmxincludeweMsexcludedbyIWB-1220.TheseaddiYionalweMsmaybekcatedInoneMopandshallbesekctedamongtheQassIsyrtems,prorated,tothedegreepiactkaLTerminalEnd(TE)WeMsaredefinedastheexuemiYiesofpipingrunsthatconnecttoructures,components,orpipeanchors,eachofwhichactsasarigidrestmintorpmvMesatleasttwodegreesofrestrainttopipingthermalexpansion.Thkdefinition(ref.IWA.9000)isinterpretedtoincludethefolhwingt(a)ChcumferentialweMswhfun3pipediametersofthecenterUneofrigidpipeanchorsoranchorsatpenetmtionsoftheprknaryreactorconta'uunent.(b)PipingconnectionweMsinwhkhthemainprocesspipingisatkast3timeskrgerthantheBranchRun.(c)PipingconnectionstorigMlymountedeomponentr,suchasvessels,pumps,cet.ThefolkwingweldtypesareidentifiedinSupplementItoAppendixB,theProgramPlan.'E.ATerminalEndataPipingAnchor'E-BTerminalEndataBranchConnection'E.PTerminalEndataPumpConnection'E.VTerminalEndataVesselConnection*SDStructuralDiscontinuity'PPipetoPipeBurtWeld'EAMLongitudinalSeamWeMNote:WhenmorethanoneweMtypekapplicable,themorerestrictive(i.c.'IE)isutilized.TerminalEndsatcomponentorbranchconnectionsareconsideredtobethepipingweMconnectiontothesafewn4nozzk,reducer,weMokLsockoletorfiange.2.StructuralDiscontinuity(SD)WeMsincludescircumferentkslweMjointsatpipe-to.nozzk,pipe-to.valve,pipe.topumporpipe.tofirting.Fitting.to.Firtingconnectionsandallsocket.wcMcdconnectionsshaBbeconsideredStructuralDiscontinuities.0MgHEzj0n~~U0tf)H~If)QOMI'Tj+If)O(EItf)~+If)HtdR(jQC'EjOLxj0RwavbsH'd(EI0'Tj=Im(2)Examinationislimitedtothoseintegrallyweldedartachmemsthatmeetthefolkrwingconditions:(a)theattachmentkontheoutsidesurfaceofthepressure.retainingcomponent;(b)theattaclunentprovidescomponentsupportasdefinedinNF-1110;(e)theattachmentbasematerialdesignthkkncssk5/8inchorgreater,and0(d)theartaclunentweMjoinstheartachmenteitherdirectlytothesurfaceofthecomponentortoanMtegrallycartorforgedattachmenttothecomponent.ExaminafonsincludetheweMcdattachmentsofpipingrequiredtobeexanunedbyExanunationCategory8JandtheweMedattachmentstoassociatedpumpsandvalvesintegraltosuchpiping. 1 Itemho.ExandnatlonCategory'IheASMESectionXIItemÃtxandCategoryofthecomponentarelistedinthesecolumns.ComponentsandpartsTobeExandnedEachtypeofexarrunatfonareaislistedInthiscolumn.ExamhtationMethodsTheNDEmethodrequiredtosatisfyCoderequirementsislistedhthiscolumn.Table2ExaminationRequirementsforThirdItnpectionIntervalThiscolunmprovidesInformationregardingthenumberand/orpercentofexamfrmtionsrequiredtobeperformedfortheinspectionintervaLExaminationTechnique/Exanunation/treaCommentsThiscohunnprovidesInformationspeeiTictoexanunationtechniques,exandnatfonareas,orcomments.Qg>I0RAM'CCLOH040MWO~LOHOMI'd+tOO>tOZ+tOHMH~QH'R'TfC'0OXDRxa~HXIXMN0'Ef

ItemNtxPRESSUREVESSELSC1.10G*ComponentsandPatsTobeExaminedSheBCircumferenthltveMsExamhethnMethabVolumetricTaMe2INSERVICEINSPBCIIONPROGRAMCRASS2COMPONENISExaminationRcquiremerrtsforTturdinspectioninterval100%ofeachweMtobeexamhted(appliesonlytowekhatgrossstructuraldiscontintuties).FormukiplevessehofsinulardesignsILcandsetvioe,examinationsmaybelimitedtoonevesseLExamhetionTechtuque/ExaminationAreaCommentsThewekbwillbeexaminedwhhUT.Qg>10R2e(/)~R((Ot3H0CIMCAC)30GACL10CBCh1IC220GBC2.21C2.22GBHealCircumferentialWeklsVolumetricNouksinVessehxl/2-N/AInchNonunalThicknessNouletoSheB(orHeal)WeldNozzksWithotaReinforcingPLsteinYeech>I/2.lochNomirelThkknessNoule.to.SheB(orHead)WeMSurfaceandVolumetricNazeInsideRadiusSectionVolumetricTubesheet.toSheBWeMVolumeuie100%ofeachhead-toaheBweMtobecxamineLformukiplevcssebofsimBardesignsizeandservice,xaninationsmaybelimitedtoonevesseL100%ofeachweMtobecxaminecLFormukfpkvcssehofsiuuhrdesignsheandservke,eanhationsneybeBmitedtoonevesseLABnoukstobeseketedatterndnalendsofpipingrunssekctedforexaminationunderCategoriesCF.landC.F-2.100%ofeachweMtobeexatrdnccLManwaysandlendhokscxcludeLFormuhplevessehofsimihrdesign,she,andservke,examinationsmaybelimitedtoonevesseL100%ofeachareatobexataunetLManwaysandhandholesarecxduded.FormuMplevesselsofsimilardesign,she,andservice,examinationsneybelimitedtoonevesseLTheweldswiBbeexanuncdwithUT.NoCodercquircdNouksMVcssehaI/2.lochNominalThicknessNozzk-toSheB(orHead)WeMatLE.GinnLlheweMswillbeexaminedwithUTandMTorPTasappbcabk.ThenouleinsideraliussectionwillbeexaminedwithUT.H0(/)XErfgHXOOH~U0QHO(I)ItOO(2')ZLkf)H1-3'E)g04Ae'QzOXXU'PH'ElN0'E)C230GBC291GBNoukswithReinforcingPhtcinVcsseh>I/2inchNominalThkkncssRehtforcingPhteWekhSurheeSurfacetoNazetkVesselABnonksatterminalendsofpipingruns.ForrntdtiplevessebofsimBardesign,size,andservice,cxanhetionsmaybelimedtoonevesseLSeeC291,C232,C283ThereinforcingplateweMswiBbecxandnedwhhPTorMTasapplieab'k.(I)(B000 i Tabb2INSERVKXINSPECIIONPROGRAMCLASS2COMPONEÃIS(Conc'd)ItemNtxExaminationCategoryComponentsandPansTobeExaminedExaminarionMetbxhExaminationReciuirementsfor'thirdInspectionIntetva)ExaminationTechnhiue/ExaminatIonAreaCommentsPRESSUREVESSEISCont'dCL32GBNozzle.ToSheB(orHead)N/AWeMsWhenInsideofVesselisAccessibleABnozzksatterminalendsofpipingruns.FormuhipkvessebofsimBardesign,sbe,andsavice,xamlnationsmaybelimbedtoonevesseLTheInsideofvesselisnotaccessible,perfornungCL33Instead.0C233CBC3.10GCCC.IOGDCy.IOGHCy20GHNozzk-ToShcB(orHead)Visual(Vl'2)WcldsIVhenInsideofVesselisInaeeessibkIntegrallyWeldedAt.tachmentsPrcssure.RaainingRobingN/A>2InchesinDiameterPressure.RecainingCompo-Visual(VT.2)PressureRetainingCompoVisual(VT2)nentsABnozzksatterminalerxisofpiphtgfur@.FormuhiplevcssebofsimBardesign,size,andservke,examinationscnaybelirnitcdtoonevesseLI0095oleachweMtobeexamineLAnachmencswhosebasematerhlis3/4InchorgreatercobesekaeLWheremultlpkvessehareprovidedwithanumberofsimilarattachments,theanachmentsmaybediscributedamongthevesseh.Formuhiplevessehofsfnulardesignandsavice,examinationsmaybeBmhcdtoonevesseLABpressure-rccainingboundariesforvessebcobeexaminedduringsystempressuretest.ExaminarionstobeperformedinaeeordancewhhIWG522lforeachinspeaionpericxLABpressure.retainingboundariesforvessehtobeexaminedduringsystemhydroscacktestorahernarivelytoCodeCaseNAPB.ExaminationstobeperformedinaccordancewithIWC.522I/5222atorneartheendoteachinspeaionintavalorduringsameinspectionperiodsofeachhtetvalVTexamfnarionswillbeperformedInaccordancewhhIWB-524LB>>reluhcdcomponenttobeexaminedduringsystemleakagetest.TheweMedattachmentswillbeexaminedwithMTorPTasapplicable.Nopressure.rccainingvesselbohing>2InchesindiameteratILE.Cinna.VTexaminationswiBbeperformedinaccordancewhhIWA5240.VTexaminationswiBbeperformedinaccordancewithIWA.52C0.H0(/)XkEr)0cf)K(=)M)<o(/)I~I~cf)O~tOQ~tDH("I-Ig0QHCdAXErfU~H0'dm 'h itenNo.PIPINGC3.20CCComponentsandPatsTobeExaminedlntegraByWeMcdAuachmeasTable2NSERVVICEDISPECIIONPROGRAM42/ASS2COMPONENIS(Cont'd)'RequirementsforThirdInspectionIntervalIOOIIofeachweMtobeexaminersAttachmentswhosebasematerblb3/4bchorgreatertobeselected.SelectionBmftcdtothosecomponemsselectedunderExanunatbnCategoriesGF.IandGF.2.ExaminationTechruque/ExamfnatbnAreaConunents'IhewekbwiBbeexaminedwithMTorPTasapplicable.Qg>10CCMgCCCCPSYCHMRKOH0C4.20GDC5.10CF-IC5.11C5.12GF.IC5.20GFIC52IPressureRetainingBoking>2InchesinDiameterPipbgWeMsMAusteniticStainlessSteelorHigh-ABoypiphtga3/B.inchhommalWaBTIucknessforPiping>4NPS,CircumferentialPipingWekbinAusteniYieStainlessSteelorHigh-AlbyPipinga3/8lochNominalWaBThicknessforPiping>4NPS,Lon.gitudinalPipingWeMsinAustenftieStainlessSteelorHigh.AlbyPipingal/S.lochNominalWallThicknessforPipinga2NPSands4NPS,CircumferentialSurfaceandVolumetricSurfaceandVolumetricNoprcssure.retainingbaking>2InchesindiameeratR.E.Ginna.NobngkudfnalweMsoftlushennumberatR.E.Ging.IBIDofeachcircumfcrcntblweMrcquiYingexamination.SeeNoteIatendofTable2forselectioncriterh.'IheweMswillbeexaminedwithUTandPT.1009kofeachcueumferentialweklrequitingTheweldswillbeexaminedwhhUTandPT.emnfnatbn.SeeNoteIatendofTable2forsebctioncrftcriL0MgHXOOH~U0u)HOMI+kf3O+tOHMHgR'EfN0CQQHCIEfOWraaQHdf330WLC522GF.IC520CF-IC5.40OF-IC5.41PipingWeMsinAusterdYiccaaudessSteelorHigh.AlbyPipingal/5-InchNominalWaBThicknessforPipinga2NPSands4NPS,IongkudinalSocketWeMsinAusteniYieStalnbssSteelorHigh-AlbyPipingPipeBranchConnectionshAustenftbStairdcssSteelorHigh-AlbyPipinga2NPS,CircumferentialIOOIkoleachweldrequiringexamination.SeeNoteIatendofTable2forsebctioncrucrh.100%ofeachcircumferentialweMrequiYingexaminatbn.SeeNoteIatendofTable2forselectioncriteri.NobngitudinalweMsofthisitennumberatR.E.Ging.Theweldswillbe<<xaninedwithPT.0M800 g'PN itemNtxExamhationCategoryPIPINGcont'dCS.c2GF.IComponentsandPansTobeExamhedPipeBranchConnectionshAustcniYieStainlessSteelorHigh-AlbyPtpmgs2NPS,lnnghudhalExamhationMethodsN/ATsbk2CHSERVICEINSPECllONPROCRAMflASS2COMPONENIS(Coca'd)ExamhationRequirementsforTtdrdInspectionIntervalExaminationTechnique/ExaminationAreaCommentsNobnghudhalweldsofthisitemnmnberatiLE.Girma.Ag>IOH0Cx50GF-2CSSIC552C5.60CF.2CSAiIC5.62C5.70GF-2Cx80GF-2CRSIPipingWefdshCarbonorInw.AlbySteels3/8.InchNominalIVaBTldcknessforPiping>4NPS,CircumferentialandLongitudhalPipingWewsinGutenorInw.ABoySteel>I/5-InchNominalWalllhickncsuforPipings2NPSandirCNPS,CfrcumfcrenriaiandLongitudinalSocketWelChhCmbonorLow&bySteelPipeBranchConnectionsinCarbonorlnw.AlbySteels2NPS,CircumferentialSurfaceandVolumetricN/ASurface100%ofeachciicumferenrialand2.5cofeachbnghudhaIweMrequhingcxanunatbn.SceNote2atendofTabk2forsekccioncriteria.Inaddition,10NliofthemahsteamandmainfecdwaterwcldsbestedoutsidecontainmcncandtravelingsafetyareasshallbeexaminedperTechnhdSpcriTicacions.100%ofeacheireumferentialweMrequiiriingexsnunation.SeeNoce2atendofTable2Iorsekeuoncriteria.liewewswiBbeexamhedwhhUTandMT.NocarbonorbabysteelnonexemptwewsinthhcategoryatILE.Ginns.NocarbonorbwatbysteelnonexemptweldshthkcategoryatR.E.Cinns.TheweldsvriBbeexaminedwithMT.H0f/)ixiHEx)0cf)HUtf)~~ov)I+)wcf)O(2')<(/)~gQHRE)OXDRwaQH'E)fy)0ImC5$2GF.IPipeBranchConnectionsIllCsfboiiofLDW.ABoySteels2NPS,InngitudhalNobngitudhalweldsofthbitemnumberatILE.CinnLg0C720GHPressureReuuningCompoVisual(VT.2)Pressure.RetainingCompo.Visual(Vl'-2)Allpressure.retahhgboundariesforpipingcobeexandnedduringsystemprcssuretest.ExaminationtobeperformedinaccordancewhhIVc&5221foreachhspcctionpcrkxLABpressure.retchingboundariesforpipingtobecxandnedduringsystemhydrostatictestorakcrnarivcfycoCodeCaseNA98.Examha.tiontobeperformedinaccordancewkhIN'O522I/5222atornearthecndofeachhspeetionIntervalorduringsamehspectionperiodsofeachhtcrvaLVTexamhatbnsmllbeperiormedinaceordanccwithIWA.5240.VTexmninstionswBIbeperformedinaccordancewithRVA.5240.0(I)(B00 ItemNo.PUMPSCgaGCComponentsandPartsTobeExaminedintegral/WehkdAt.N/hcachmcncsTabk2!NSEINICEINSPECIIONPROGRAMt2ASS2COMPONDPIS(Cosa'd)ExanutioaRccluftementsforThirdInspccrionIntervalExinationTcchahlue/ExaminarionAreaCnuaents10096ofeachwehftobe~hnachmemswhosebasemateriaiis3/4inchorgreatertobesekctohSekctionlimitedtothosecomponentssekctcdunderExaminationCategoryGG.NopumpsmeetthiscriteriaatR.E.Glans.Qg>10RR(I)QECCLQ~)H(/)CKOC430GDPressure.RetainingBohing>2InchesInDiameterN/ANoprcssure.retainingpumpbohing>2InchesindiameteratLE.Ginna.C6.10CGCPA'NPressure.Reta'uungWeldsinPumpCasingsN/APressure.RetainingCompo.ncntsVisual(Vl'-2)PressureRetainingCompoVimal(VT-2)nentshllpressure-trainingboundariesforpumpstobeexaminedduringpressuretest.ExanunationtobepcriormcdinaccordancewithIWC-5221foreachInspecrioaperiohAllpressureretainiagboundariesforpumpscobeexanunedduringsystemhydrosratktestoralternativelytoCodeCaseNAPILExaminationtobeperformedinaccordancewithIVTS221/5222atorneartheendofeachInspccrionhuesvaIorduringsamein.spccrionperiodsofeachintcrvahNopressure-retainingpumpweMsatLyGinnaVTexanunationswillbepcriormcdhaccordancewithIWA.5240.VTexaminatknswillbeperformedinaccordancewithIWAS240.0(/)gHtdOO~~U0cf)H0O)Igtf)O~tOQ~cg)H0QHXU~H'T)())0XIdn0 ItemNo.ExaminarionCategoryVALVESC3AOGCComponentsandPartsTobeExaminedIntegral/WchkdAt.SurfacetathmentsTabk2NSSERVIcXINSPECIIONPROGRAMCLASS2COMPONENIS(Cont'd)ExamhationRequirementsforlhhdinspectionhtenral100%ofeachweMtobeexamh<<LAuachmentswhosebasematerialis3/ihchofgreatertobesekcted.SckcthnlimbedtothosecomponentsseketedunderExandnatknCategoryGG.ExamhationTechnique/ExaminationAreaCommentsTheweldswBIbeexaminedwithMTorPTasapplicable.ZC(C'0CIAOGDCy.70GHCTAOGHPressure-RctahingBolting>2InchesinNuneterPressure.RetahingWcMshVahreBodiesPressureRetainingCompo.ncntsVisual(VT.2)Prcssure-RetainingCompo.Visual(VT.2)Allpressure.retahhgboundariesforvalvestobeexaminedduringsystemprcssuretest.ExaminationtobeperformedhaccordancewhhIWG5221foreachinspectbnpcriocLAIIpressure.retatnmgboundariesforvalvestobeexaminedduringsystemhydrostatictestorahemativelytoCodeCaseNA9KExamina.thntobeperformedinaccordancewhhIIVG5221/5222atorneartheendofeachinspectionimervalorduringsamehspretionperiodofeachint<<vaLNopressure-retainhgbohing>2hcheshdiameteratLE.Ghna.Nopressure.retainingwcidshvalvebodiesatLE.Ginna.VTexaminationswillbeperformedinaccordancewithIWA.524LVTexaminationswillbeperform<<linaccordancewithIWA5240.H00)gH(x)0o~~+QHUtf)~<o(f)I'dgtf)OLOQ~tOH(/)H~0QHaC'E)OXwa~H0Z

TaMe2(I)TheweMssekctcdforexaminationshallInclude7.5%,butnixkssthan28weMs,ofallausteniuctainlesssteelorhighutBoyweMsnot<<xemptcdbyIWG1220.(SomeweMsnocexemptedbyttusCasearenotrequiredtobenondesuuctivelyexaminedperExaminationCategoryGF.I.Thesewelds,however,shallbeincludedlnthetotalweMcounttowhichthe7.5qbsamplingrateisapplied.)ThecxanunatlonsshaBbedistriliutedasfoUows:O(a)theexanunationsshallbedhtributedamongtheQass2systemsprorated,tothedegreepracticable,onthenumberofnonexemptausteniYiestainksssteelorhigh.albaweMsineachsystem(Le.,ifasystemcontains30qbofthenonexemptweMs,then30%ofthenondtcructiveexamhtationsrequhedbyExaminationCategoryGF.IshouMbeperformedonthatsystem);(b)withinasystem,theexaminationsshallbedistributedamongtcrtrdnaiends[seehote(3))andstructuraldiscontinuiYies[seeNoce(4))prorated,tothedegreepracticable,onthenumberofnonexemptternunalendsandstructmuldisconthtuhiesinthatsystem;and(2)(3)(c)whhhteachsystem,examhtationsshallbedistnl>utcdbctwcenhneskcsproratedtothedegreepracticable.TheweMssekctedforexambationshallhclude7.5%,butnotlessthan28weMs,ofallcarbonorbw~weMsnotexempccdbyIWC1220.(SomeweMsnotcxemptcdbytidsCasearenocreqtdrcdtobenondestructivelyexamine!perExamhtationCategoryGF.2.TheseweMs,however,shallbeIncludedlnthetoadweMcomutowhichthe7.596samplingrateisapplied.)Theexaminationsshallbedistributedasfolbwst(a)theexaminationsshaBbedimibutcdamongtheCLsss2systemsprorate,tothedegreepracticable,onthenumberofnonexemptear[enorhiwaBoyweMsineachsystem(Le.,ifasystemconttdns30%ofthenonexemptweMs,then30%ofthenondestructiveexaminationsrequiredbyExanunationCategoryGF-2shouMbeperformedonthatsystem);(b)withinasystem,theexambtations(hallbedistnliutedamongterminalends[seeNote(3))andstructuraldiscontinuitks(seeNcce(<))prorated,tothedegreepracticable,onthenumberofnonexemptternunalendsandstructuraldiscontinuhksinthatsystem;and(e)withineachsystem,exandnadonsshallbedistributedbetweenlinesizesproratedtothedegreepractkabk.(d)OnlythoseweMsshowingreportablepreservicetransverseindkationsneedtobeexaminedfortransverserellectois.TerminalEnds(TE)aredefinedMTableINotes,notenumberl.StructuralDiseontkuiYies(SD)aredefinedinTableINoccs,notenumber2.ThefoBowfngwcMtypesareidentifiedMSupplementItoAppendixB,theProgramPLtn.'EATerminalEndataPipingAnchor'KBTerminalEndataBranchConnection*TE.PTemunalEndataPumpConnection~TE.VTemunalEndataVesselConnection~SDSuucturalDiscontinuhyPPPipetoPipeButtWeM'EAldLongitudinalSeamWeMNote:WhenmorethanoneweMrypekapp!ieable,themorerestrktive(i.e.TE)isutilized.H0(f)gH[x[Oo~~cf)Ha~<+O[f)['d+cf)Otdtf)~R0g0QHIc([O[x)XU~H'dN0L0r.00 tvgWI ItemNo.TheASVESectionXIRemNo.andCateEoryofthecomponentarelistedinthesecolumns.ComponentsandPansTobeExaminedEachtypeofexaminationareaislistedintidecolumn.TheNDEmethodrequiredtosatisfyCoderequirementsislistedinthiscolumn.SNSERVICEINSPECTIONPROGRAMCXXK(IJISSExaminationRequirementsforThirdInspectionImetvafThiscolumnprovidesInformationregardingthenumberandforpercentofexaminationsrequiredtobeperformedfortheInspectionIntervahExaminationTechnique/ExamfnadonAreaCommemsTldscolumnprovidesInformationspcciTictoexaminationtechniques,examinationareas,orcouuucnts.RCCV~~gHV)NK0H00MXHWOoOH~tErHOMI~tdyOtEst3>u)H~HeQHIOWErfUdfXI0d0Ct0 ~It Tabk3itemNtxExamlnarionCategoryCLASS3COMPONENTSComponentsandPansTobeExaminedExanunationMethodsExaminationRequirementsforThirdInspcctlotllluelvalExaminationTcchrdqaelgxamlnarionAreaCommentsRCC~Ob3Dl.10DAD2.10D-8D3.10DCD120IMthroaghDIMD2.20D3thoughD2X4D3.20DCthroughD3.60IntegralAttachmentsofSupponsandRestraints,HydraulicSnubbers,Spring,ConsamtLoad,andShockAbsorbersVisual(VTQ)prcssure.RetainingCompoVisual(VT2)AllcomponentstobeexamineddaringsystempressureorsystemhydrostatictestasdefinedbyIWD-2500ITableDescriptions.ExamfnariontobeperformedinaeeordaneeINq)-5221foreachinspectionperiodandperformedonceeachintervalinaccordancewhhIWD.5223.AIIrequiredanachmentstobeexamineddaringeachinspectionIntervalasdefinedbyIIVD.2500ITabkDeseriptions.Formultiplecomponentsinasystemofsin8ardesign,fusion,andservice,theintegralattachmentofonlyoneofthemuhpkcomponentsshallbeexamined.1hektegralanachmentsselectedshallcorrespondtothosesupportcomponentsselectedforcxandnarioninactor.dancewithIIVF-2510(b).VTexandnationswillbeperformedinaceordaneewithIWA.5240.H0(I)gHWOOH~0HUt()~>o(f)I'E)+tg)O~'))-3Lt()HdQHC'0OX0Rwa0rmQ0 IIII'~N~hV<<->~~llr1~~ itemÃo.ExaminsuonCategoryTheARVESectionXIItemNo.andCategoryofthecomponentarehstedinthesecolmnns.ComponentsandPartsTobeExaminedEachtypeofexaminationareaishstcdinthiscolmnn.TheIIDEmethodrequiredtosatisfyCodererfufrementsislistedintldscolumn.~nRepurementsforThhdInspectionintervalThiscolumnprovidesInformationregardingthenumberand/orpercentofxaminadonsroiuiredtobeperformedfortheInspectionIntervahExandnationTechnhiuefExaminationAreaCrnmerusThiscolumnprovidesInformationspceiTictoexaminationtcchnhiues,cxaminauon~ofcommentnQgPNRRMQECCLAH0H0CQgHWOoOHU'LOHOMIdId'+LOQ>tg)HMH~XI0CQQR'dCMOtrfeUEf%0dMID0I0 BNSERVICEINSPECI)NPROGRAMC1JISSI,CJASS2,AND(1ASS3COMPONENTSUPPORTSitemNtxComponentsandPartsTobeExaminedExaminationRequirementsforThirdInspectionIntervalCIASSIAND3IWFCOMPONENISSUPPORTSFROM1990TO1993OUTAGEUSINGIWF1986CodePIATEANDSHEILTYPESUPPORUNEARTYPESUPPORTSANDCOMPONENTSTANDARDSUPPORTSxamlnadonTcchrdqtuJXamfnatmnAreaConunentsQg>10RR(I)0R(((I)O0F1.10F.AthoughFI.40F2.)0F-BthoughF2.40F3.10F<throughFATSOMechanicalConnectionstoPressure-RcaunfngCompo-nentsandBuiMingStructure;WeMConner.tionstoBuiMingStructure;WeMandMechanicalConnccdonsatInterme.rUateJointslnMuftf-connectcdIntegralandNonintegralSupports;andComponentDlspktcementSettingsofGuidesandStops,MisalignmentofSupports,AssemblyolSu.pportItems;SpringTypeSupports;ComtantLoadTypeSuppotts;ShockAbsorbers;HydraulicType5nubbersVisual(VT4)Componentsupportstobeselectedforexamlnadonarethesupportsofthenonexempc(2assI,2,and3componentsscheduedtobexaamfnerLExaminationboudarlesestablishediusecordamwkhIWF-130thExaminationsmaybeperformedduringnormalsystemoperationorplantout.agesFuncuonaltestingofsnubbertypesupportcomponentsshaBbeperformedinaccordancewithTeciudcalSpecificationsandlnaccordancewithrequirementsofthisprogram.ItemNo.Components8PartstobeExaminedExaminationMethodExaminationRequirementfortheThirdintervalExaminationTechniqucrgxamfnationAreaCommentsCLASSI.2.AND3IWFCOMPONENTSUPPORTSFROM1994TO1999,USINGCODECASEN491ANDIWF1986CODEH0(I)LHXOO~~a0tf)HO(I)Itf)O>tf)~g0QH('dOXwa~H'EfW0'dFI.10F-AClassIpipingsupportsVisual(VT3)25%ofClassIsuppottsFunctionaltestingofsnubberrypesupportcomponentsshallbeperformedinaccordancewithTechnicalSpccilkationsandinaccordancewithrequirementsofthisprogram.F120F.AClass2pipingsupportsVisual(VTB)1546ofClass2supportsF120F-AClass3pipingsupportsVisual(VT3)I0%ofaass3supportsFI40FAChssI,2,53supportsVisual(VT4)10ryrtrexceptformultipleotherthanpipingsupportscomponents.(DnV0 QUALITYASSURANCEMANUALGINNASTATIONISection5EFFECTIVEDATE:REV.'AGE31of96December31,1993ROCHESTERGAS&ELECTRICCORPORATIONSIGNATUREDATETITLEAPPENDIXBR.E.GINNANUCLEARPOWER'PLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVAL~LINELISTPREPAREDBYQUAUTYASSURANCEREVIEW:APPROVEBY:(Z-Z-)1.0GeneralThefollowinglinelistwasdevelopedutilizingASMESectionXIRulesandCriteriatoidentifyallClass1,2&3exemptandnon-exemptitems.Thislistfurtheridentifiesnon-exemptpipinglinesandcomponents,,typeofnondestructiveexaminationrequirementsaswellasprovidingalinedescription.Visualexaminationforleakage(VT-2)boundariesarenotaddressedinthisSection,butshallbeadministrativelyconfirmedbytheresponsibleRochesterGas&Electricorganizationbeforeimplementation.ThelinelistisgroupedbyP&IDDrawingNumber,Class,System,andComponentType.ThisinformationappearsoneachpageoftheLineListontheupperlefthandcorner.TheComponentTypedescriptiondefinestheinformationaseithercomponentsorpiping.Ontheindividualpages,uniquelinenumberswereidentifiedthatcorrespondtoadescriptionofaparticularsegment.OtherrelativeinformationlistedwithineachpageofthelinelistincludesISIFigureNumbers,materialtype,pipesize,wallthickness,applicablecodeexemptionbasis,typicalexamination(NDE)methods,applicableoperatingpressureandtemperature,aswellascomponentinsulationinformation.Therevisionstatusof"R"shallindicatethatachangehasoccurredanywherehorizontallyforthelinenumberinquestion.ARevisionStatusof"A"indicatesanewentrywasmade.AvisualrepresentationofthelinenumbercanbeseenonthecorrespondingP&IDcontainedwithinSection3.Lines1"andunderarenotshown.However,theyareidentifiedinthelinelistdatabase. 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ILE.GINNANUCLEARPOWERPIANTInsaviceExnmInntionBontxhryLIneUstThhdInrpeetbnIntavnlPAIDNot33013.1275-2Chsst3SprtantWASTEDLSPOSALGASH2RECOMBINComp~PIPINGOH0RGBEUneNo.0BbatSWRIUneNo.UneNo.ISISIte~PI.MstrL~h.IMmsExanpnonNDE~b.BssisMettrrsIPo~TernIn?Unedesert'fremsrIrs2CWDG-152N2DWDG.152NN/AN/h200OAN0IWD.122QI<275<200-PEN202'IQIM25,N25A,3/O'REDCLAQSr932'1000IWD122sl1<275<200-PEN30iTOIM33,5433A,3/<'REDCL=A06/93H0MreHRO+'LOHHe@OUl>reHHEIgLI3OHQOX0g0M8nPe00 R.E.OINNANUCLEARPOWERPIANTInsersrieehmlnrnkrnBoundaryUneUstThirdSspeetionIntervalPMDNo-t33013.1277.1Casa.:2System:STEAMGENERATORBIOWDOWNComp~:CONPONENISH0RCMUneNo.OtTbertUneNo.SWRIUneNo.ISI~Fi.MatrlSIseThknsExampdonNDE~b.~h.BasisMethodPo~Terntntlinedeseri'/remarksRevisedEh!SOIAEM501BB-IBlSUR/VOLSVR/VOL715505715505TIVSCOMPACCOVNTEDFORON33013.1231.THISCOMPACCOUNTEDMRON33013.1231.R0dr/93R06/93HQMgHX0~IHtOH~tOQgOMIH~gIO0IOHoHg0UlID00 ItI' R.E.GINNANUCLEARPOWERPIANTlnservleeExamlnanonBoundaryUneUstThirdInspeenonIntervalPAIDNo,t330131277.1Class..:2System.tSTEAMGENERATORSLOWDOWNCompT)pe:PIPINGRCAEUneNo.CBbertSWRIlineNo.UneNo.ISISite~FI.MatrL~ln.Po~TernIn?Unedeserl'/remarlts3A.BD600.IA225D.BD600lh225DBD600.1B2A.M5600.1A2A-M5600.IB28-M$600lb28MS600IB2CM5600I8SCB100SG8-200SG8-100SOB-200SC8-200'400N/AA106N/AN/hN/AA106B31h106N/Ahl06B31A106B31A1060.000(10000.000IL218IL218IL2180218IL218IWC1222(A)lÃC1222(A)IWG1222(h)IV&1222(h)15%.1222(A)IWG1222(A)IWO1222(A)WGI222(h)1005547Y10055471005547100554710055471005547TEE2A-M5600lh628T05701.VALVES701TOVALVE5738.VALVES702TOVALVE5737.N.NOZZIET0FIRSTTEECIRTHWFID.N.NOZZLET0FIRSTTEECIRTHWELD.S.NOZZIET0HRSTTEECIRTHWFID.S.NOZZLE10FIRSTTEEGIRTHWELD.2AM5600-IBIt28TOVALVE5702.R06/93R06/93R06/93R06/93R06/93R06/93R06/93R06/93H0(/lXHWA+NOHHIOg+O(/)~IH100'LOHClQHgNOA0O)(D00 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ILE.GINNANUCLEARPOWERFIANTInservtoeExaminationBorrndaryUneUstTInnlIspectionIntervalP&IDNo..:330131863Qasst2SystemtCONTAINMENTHVACSYSTEMSCompT)rePIPINGH0RG&EUneNoGBbertSWRIlliinneeNo.lineNo.151Slee~FI.MatrL~In.Po~TernfatLmedeseri'eaaarfsIASUCTIAB.RETIBSUCTIGRETIGSUCI'DRETIDSOCTN/hN/hN/hN/AN/AN/hN/AOi)0OAOOAROi)0OASOASaooDidOAXO(LIMOOXNOIMOOIMOOIWC1222(B)IWC1222(B)IWC1222(B)IWG1222(B)IWGI222(B)IWG1222N)IWG1222(B)60120601206012060120601206012060120VLV1559TO'h'ONTREQRCFANASYS.VLV1562IIIRUPEN305'IOCONIINMENT.VLV1556TO'IPCONTREQRCFANBSYS.VLV1574%IRUPEN124'IOCONIINMENT.VLV1571TO"VCONTREQRCFANCSYS.VLV1568%IRUPEN203IOCONIINMENT.VLV1563TO'O'ONTREQRCFANDSYS.AOI/92R06/93hOl/92h01/92A01/92A01/92hOl/92hjQOMgHWO+IDHHu)ZOMpVX'40HIDE'4HoHgH0U)(t)0I00 kIVI R.E.GDINANUCLEARPOWERPIANTInserieeKxamhsthnBoundnryLheLIstThirdlnspeethnIntervalPAIDNo:33013-1865Chss:2System:CONTAINMENTHVACSYSTEMSCompTPpetPIPINGRGAEuneNo.0ihertIIneNo.151SheThhrsExemptionNDE~pi.MerrL~in.~h.MethodPo~TernIn?Lhedesert'enartrsRevisedN/A6AOtL000INC.1222(Cj12580~V7445OUTCONTPASTPEN309TOV7478.R06/93QMgHWO>tl)HHII3g+ONIQt3H2eIhfdOWOV)ID0I00 PV LE.GDINANUCLEARPOWERPIANTInservieeXxaminadonBotmdaryLIneustThhdtnspeedonintervalPBIDNo-t33013-1866Chns:2SystemtCONTAINMENTPURGEEXH5MONITComp~:PIPINGGilbertSWRILbeNo.IIneNo.ISISize~fi.MatrL~In.TIdmsExemptionNDE~in.BasisMethodPo~TernIn?unedesertnrremsrtsN/A36AQILGOGIWC1222(B)36'URGEEXHAUSTIHRUPEN300.0M~gQgH'g%ORI'LI2HoecoHQQRCWM8n00 III ILE.GINNANUCLEARPOWERPIANTInsavkeExnmlnsfionOottnderyLineUst11drdspeetionlntavnlBIFIDNot330131870CIosst2SystemsHVACAIDQUARYdcINIEILKBLDG.CompTTPetPIPINGH0GBbatUneNo.SWRIUneNo.ISISite~Fi.MstrL~ln.TldmsExanptionNDE~in.BssisMethodPoT~emIn7Unedesefi'/rernsrksN/h6AO(1000IWC1222(C)110VALVE7P70PASTPENP132TOVALVE7971.RevisedR06/93HQMCHX0~IHQHgOUlIpVWt170Ht17gLI7HpHgQoF30M80r.0 t'I ~ILE.GINNANUQZARPOWERPIANTInsaviceEstnminntionRonndayUneList'IIdnIinspectionIntavnlP8IDNot33013-1882Qass:2Systan:CONTAINMENTBREATHINGAIRCompType:PIPINGOH0RGBUneNo.GEbatSWRIUUnneeNo.UneNo.ISISizeTIdmsExempdonNDE~PI.~~I~~~8MctbodPoT~emln7Unedeserirerrnrirs6.AT-15046LT400NthNlh6'F000IWC1222iC)<275<200VALVE7443TIIRUPENP317IOPIANGE.AIUPI6000.000IWC.1222(C)<275<200VALVE7444THRVPENP313IOPLANGE.R06/93H~OM~gQHAHgH'g%ORHÃR5'QHoweH@O0 lf41 ILE.GINNANUCLEARPOWERPLANTlamvkeExamhuchaBoundaryLIneLbtThinlnspeeaoainterredRG&ElineNo.GBbertLIneNo.P&IDNot33013-1886.2Chess-t2System:SERVICEAIRCompType:PIPINGISISize~Pi.MntrL~in.2AS0AXOIWC.1222(A)NDEMethodPo~TernIn?UnedeseriremarksRevbedVALVE714I'IIIRUPENP310TOVALVE7226.R06r93H0'gH0MXHWO+IOHVH~gOM'LOQtlyH0g0Q0MIn00 LE.GINNANUQEARPOWERPIANTInsetvteeExamInathnBonndaryUne11stThIrdlnspeethnIntervalP&IDNm.:33013-1887Chss..t2SystmntINSTRUMENTAIRCONINMTBLDGComp~PIPINGOH0RG&EUneNo.2-IA.12582ASDIXIEIWC1222(A)VALVE5392THRUPENP310TOVALVE5393.GBbertSWRI51SIte'IhtnsExempnonNDELbeNsxLbeNo.~FI.MatrL~h.~in.MethodPoT~emIn7Lbedeseri'emarksRevisedA11/91H~OM~NQs2sH2gWOWHII3sEs$~+otOOX>IWma'LOHoweHgOU)80Ttpo00 'v ILE.CINNANIIQZARPOWERPIANTInsaviteExamhrrrha~UneUrtTldrdInrpecdonIntavrdPEdDNot3301319084Chert2S)rtantPiUMARYWATERTREATMENTCompT)perPIPINCHQfRGBLheNo.3PW.125I2.PW125-12A.PW.125'ICGbatSWRIUneNo.LineNo.ISISizeTIdrno~Fi.MrrrrL~h.~h.N/AN/AN/AIVi&1222(A)IWC1222(A)IWC1222(A)NDEMethodPo~TernIn?Lhedesairemorirs3X2RDCROUTSIDETO3X2RDCRINSIDE.R06/93VALVE8418TO3X2RDCRONSIDECONTNMT.R06/933X2RDCRINSIDECONTNMTTOVALVEIM19.ROdr/93H0MgHEz)0hf>rHQH~tO'2cgOMItOOHkg~eH()h9Qg0em0)(D()-Tt00 R.E.GINNANUCLEARPOWERPIANTInsavkeExamfmnionBonndaryUneUst'IhbdlnspeedonIntetvalPMDNot33013.191513asst2SystemtHEATINGSIKAId5CONDENSATKComp~PIPING0H0RGAEUneNo.GBbettSWRIUneNo.UneNo.SizeThhtsExempdonNDE~h.~in.RaslsMethodPoT~emIn?Unedeseri'emasinPENEIRAIION301TOVAIVE6165.RevisedhI1/910MgHXA>eHHtOg+ON'LOOHtOggtOH0HggH0
R.E.GINNANUQZARPOWERPIANTInsnvieeExaminadonBoundaryUneUstTMtdInspectionIntervalRGAEUneNo.GEbertSWRILineNo.UneNo.P8IDNo..:33013-1991Qass.t2System...:FIREPROTECllONINCONTAINMENTCop'Iype:PipiNGISI~F1.MatrLSIseTidesExampthnNDE~in.~in.BasisMetissdPo~TeteIn?Unedesetin/retnarka0H0'geh-FS-1522A.F5400N/AN/Aext0OAXO2.00t1000IWC12t)2IA)IWC.1221(A)13580-VALVE9227'IOVALVE9229INCONTAINMENT.R11/91VALVE5129ATPENP103TO5130.A11/91H0NQHRO>u)HH113g00)td)OHingLI)H<-oHQF/)8n00 Itt.t LE.GUINANUCLEARPOWERPIANTInsaeiceExeminsthaBcrrrsLsryLIneUstThinlInspecdonIntaveiPMDNot33013-2279.1CLsss.:3System:WASTEEVAPORATORSKIDCompTypaCOMPONENTSOH0ROTELineNo.GBbatSWRIlineNo.UneNo.ISISizeThkns~Fi.MstrL~b.~b.N/AN/AN/AExempthnIWD1220.1IWD.1220.1IWD1220.1NDEMethotlPoT~emIn?lineCesalremsrhsWASTEEVAPORATORCONCENTRATOILWASTEEVAPORATORFEEDTANKPUMP.WASTEEVAPORATORFEEDTANKR06/93R06/93R06/93H~ON~gQQgHXHR%ORWP~HMTel'C)NORI>ItaeaHLDOgH'4HOeTT2HQO00cs ,1 LE.GINNANUCIEARPOWERPIANTIneervleeEaunlnathm~UneIirtThlnlInrprethrnlntereaIP&lDNot33013-2279-1Cher-:3System:WASTEEVAPORATORSKIDCompT?perPIPING13OH0RG&ENNMA.WD9ISB-WD9MSA.WD90QbertlineNo.ISIPirl,Marrl.N/AN/hN/hIW0.000150OAXrOOAXSIWD.122aIIWD1220.1IWD1220.1~TernIn?linedererlremarks?WEFTTWDOBTO2642D,WEFTPUMP.R06/93?IhTOSWDI4,26427.7ShR06/93?WECONCENTRATOREWD07'TO2620C,SWDI4R06/93HOMNTNHWOgLOH~LI7Q~OU?IHeOLI7HpHggH0V?O0r-00 QUALITYASSURANCEMANUALGINNASTATXONSection6EFFECTIVEDATE:PAGE1of6December31,1993ROCHESTERGAS8ELECTRICCORPORATIONSIGNATUREDATETITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVXCEINSPECTIONPROGRAMFORTHE1990-1999INTERVALALLOCATIONTABLESPREPAREDBY:QUALITYASSURANCEREVIEW:APPROVEOBY:1.0GeneralThissectionidentifiesprogramexamination.allocationsfor"ASMECodeRequired"and"AugmentedRequired"groupsthatwillbeperformedduringthethirdintervalatR.E.GinnaNuclearPowerPlant.Thetablesidentifythetotalnumberofcomponents,therequirednumberandthedistributionoftherequirednumberwithinoneofthethreeperiods.The"ASMECodeRequired"groupaddressestheprogramrequirementswithrespecttoASMESectionXI.Thisgroupisdividedintothefollowingallocations.Class1Class2Class3Class1,2,&3SupportsThe"AugmentedRequired"groupaddressesRochesterGas&Electriccommitmentsthatwereaddedtothe.InserviceInspectionProgramtoensurecompliancetothecommitmentsandperformance.Thisgroupisdividedintothefollowingallocations.ReactorCoolantPumpFlywheelProgramReactorVesselAugmented,Program,CategoryB-AHighEnergyProgramSnubberProgramSteamGeneratorTubingProgramSeismicSupportProgramOtheradditional"Owner.Elected"examinationsareperformedbyRochesterGas&Electric.Theseadditionalexaminationsarenotmandatoryandaredeterminedbytheownertoensureadditionalsafetyandreliabilityoftheplant.Theseadditional"OwnerElected"examinationsarenotidentifiedwithinthefollowingallocationtables. QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALALLOCATIONTABLESFIEV.Section62PAGE2of6ASMECODEREUIREDClass1CatecaCorTotalReceuiredThirdIntervalScheduled/PercentPeriod1Period2Period3B-AB-BB-DB-FB-G-1B-G-2B-JB-L-1B-L-2B-M-1B-M-2101230241515245195229536132218.2124(*)ifdisassembled.2/28.5%4/57.1%5/20.8>o5/33.3~49/25.1~o3/33.3%28/21.2~o3/100~o0/0<o2/100<1/100+o2/57.1~o1/71.49'/45.8>o3/53.3%49/50.2>o3/66.6451/59.8<o0/10040/0>o0/10043/10042/100413/100>o7/100'7/100%3/100'3/100~o0/10091/10040/100>o(3remaining,onlyifdisassembled,PerRRg5.)B-N-1B-N-2B-N-3IB-0B-QTotal209504791/33.3%0/0%0/040/043/27.2~o18/3041/66.640/0<o0/0>o0/0>o4/63.6<o24/701/100%2/100~o1/100~o3/10044/100418/1004 '\F1k QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALALLOCATIONTABLESREV.Section62PAGE3of6Class2~CateorTotalRecCuiredThirdIntervalScheduled/PercentPeriod1Period2Period3C-AC-BC-CC-F-1C-F-2C-HTotal2230131677387721319131812453301243623/23.0%6/33.3%29/23.4<o17/32'~o10/33.3>o39/31.4p4/53.8~o6/66.6~o52/65.3~o19/67.9410/66.6443/66.1%6/100~o6/100~o43/100>o17/100410/100>o42/100>oClass3CatecaCorrTotalReceuiredThirdIntervalScheduled/PercentPeriod1Period2Period3D-A,D-B&D-C14514138/26.9%54/65.2%49/100%D-A,D-B&D-C30Hydro/Leakage16453/32~3+o51/64~3~o60/100<Total175305 I QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALALLOCATIONTABLESREV.2PAGE4of6Section6Class12&3SuortsOriionalDistributionto1986CodeClass~GrouTotalReceuiredThirdIntervalScheduled/PercentPeriod1Period2Period3Class1Class2Class3Total159377477101314236814165119/13.4~o55/52.1>o93/253+o134/616+o38/26.9454/65.2>o150/23.0%243/59.6<68/100<141/100~o49/100>o258/100%IncoorationofCodeCaseN-491with1986CodeRevisedDistributionProgramReferenceCategoryTotalItemSuortsPeriod1CompletedReuiredCreditedPeriod2Completed/CreditedPeriod3ScheduledScheduled1986CodeReq.forPeriod1and'93OutageF-A,B,CAllItems1013651150Completed(23.0%)44Completed199253ScheduledScheduledCodeCaseN-491forPeriod2(Starting'94Outage)andPeriod3F-AF1.10F-AF1.20F-AF1.30F-AF1.40114,358467743258504410Credit19Credit17Credit10Credit6Credit5Sched.17Credit2Sched.12Credit4Sched.0Credit3Sched.llSched.20Sched.17Sched.31Sched.Totals101318456(30.4%)49(57.0%)79(100%)AuentedReuiredRCPFlheelProram:CatecaCorrTotalReceuiredFlywheel26ThirdIntervalScheduled/PercentPeriod1Period2Period32/333+o2/66~6+o2/100> QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALALLOCATIONTABLESREV.Section62PAGE5ot6ReactorVesselAuentedProramCatecaCorrTotalRecCuiredCateorB-A:ThirdIntervalScheduled/PercentPeriod1Period2Period3B-A0/0>0/O~o3/1004HihEnerProram:CatecaCorrTotalRecCuiredThirdIntervalScheduled/PercentPeriod1Period2Period3HE-CB97HE-CC(*)17HE-DB18HE-LK2Total13497175417434/3549/52.9418/33.342/28.5~o30/65.9~o3/70.6~o18/66.642/57.l~o33/100~o5/100%18/10042/100+o(*)=DenotesIntegralAttachmentCodeCaseN-491Class2CriteriaNon-ClassHihEnerSuortDistributionPeriod2Period1CompletedProgramCategoryTotalCompleted/CreditedPeriod3ReferenceItemSuortsReuiredCreditedScheduledScheduledRequirementforPeriod1and'93Outage.N/A626220Comp.6Comp.(31.7%)18Sched.19Sched.CodeCaseN-491forPeriod2(Starting'94Outage)andPeriod3N/A(F-AF1.20)623Credit(27.3%)4Credit0Sched.(63.6%)4Sched.(100%) QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALALLOCATIONTABLESREV.2PAGE6of6Section6SnubberProram:CatecaCorcTotalRecCuiredSN-VT(*)1491039ThirdIntervalScheduled/PercentPeriod1Period2Period3443/43.04447/86.4%149/1004SN-FT(Total149149298118848/322~o57/704~o44/100~o(*)=Note:GenericLetter90-09willbeimplementedduringthe'94OutageoftheSecondPeriod.SeismicSuortProramOutsideASMEClassBoundarCodeCaseN-491Class2CriteriaSeismicSucrtDistributionProgramReferenceCategoryItemTotalSuortsPeriod1Period2CompletedCreditedPeriod3ReiredCreditedScheduledScheduledCodeCaseN-491forPeriod2(Starting'94Outage)andPeriod3N/A(F-AF1.20)93190Comp.0Credit:9Sched.(47.3%)10Sched.(100%) QUALITYASSURANCEMANUALGINNASTATIONSection7PAGE1of3EFFECTIVEDATE:December31,1993ROCHESTERGAS8ELECTRICCORPORATIONTITLEAPPENDIXBR.E.GXNNANUCLEARPOWERPLANTULTRASONXCCALIBRATXONBLOCKLXSTINGSIGNATUREPREPAREDBY:j~*QUALITYASSURANCEREVIEW:APPROVEBYDATEi2-fi31.0General:ThelistbelowidentifiesUltrasonicCalibrationBlocksthatareownedbyRochesterGas&ElectricandutilizedatR.E.GinnaNuclearPowerPlant.OthercalibrationblocksnotownedbyRochesterGas&ElectricmaybeemployedonlyiftheymeettheapplicablerequirementsspecifiedwithinASMESectionXI,1986Edition,noAddenda.IDENTIFICATIONNUMBER6-SS-108-.134-1A-REG6-SS-408-.280-2-REGB-SS-108-.148-3-REG8-SS-408-.322-4-REGB-SS-160-.906-5-REG10-SS-108-.165-6-REG10-SS-408-.365-7-REG10-SS-140-1.0-8-REG'12-SS-SS-.156-9-REG14-SS-10-.250-10-REG14-CS-30-.375-11-REGPL-1.187-SS-12-REGPL-.30-SS-13-REGPL-3.5-CS-14-REG9-CSCL-15-REG7-CSCL-16-REG5-CSCL-17-REGPL-3.0-SS-18-REGDESCRIPTION6"D-SCHEDULE10-SS-PIPE6"D-SCHEDULE40-SS-PIPE8"D-SCHEDULE10-SS-PIPE8"D-SCHEDULE40-SS-PIPE8"D-SCHEDULE160-SS-PIPE10"D-SCHEDULE10-SS-PIPE10"D-SCHEDULE40-SS-PIPE10"D-SCHEDULE140-SS-PIPE12"D-SCHEDULE5-SS-PIPE14"D-SCHEDULE10-SS-PIPE14"D-SCHEDULE30-CS-PIPE1-187THICK-SS-PLATE.30THICK-SS-PLATE3.5THICK-CS-PLATE9"THICK-CS-CLAD-VESSELBLOCK7"THICK-CS-CLAD-VESSELBLOCK5"THICK-CS-CLAD-VESSELBLOCK3"THICK-SS-PLATEMATERIALSPEC.SA312SA312SA312SA312SA312SA312SA312SA376SA312SA312SA106SA240SA240SA533SA508SA508SA508SA479 QUALITYASSURANCEMANUALGINNASTATIONTITLf:APPENDIXBR.E.GINNANUCLEARPOWERPLANTULTRASONICCALIBRATIONBLOCKLISTINGSection7PAGE2of3IDENTIFICATIONNUMBER6-SS-160-.719-19-REG4-SS-160-.531-20-REG3-SS-160-.438-21-REG8.5-6-8-CS-22-REG6-1-8-CS-23-REGIR-CSCL-24-REG6-SS-120-.562-25-REGFS/NS-CSCL-26-REGIR-CSCL-27-REGCRD-SS/IN-.656-28-REG10-SS-140-1.0-29-REG3.5-.625-8-CS-30-REG5.375-3.5-8-CS-31-REG1.187-8-7-CS-32-REG1.187-N-7-CS-33-REG1.125-8-12-CS-34-REG1.125-N-12-CS-35-REG1.250-8-7-CS-36-REG1.250-N-7-CS-37-REG10-SS-160-1.147-706-SS-X-1.1-38-REG29-SS-X-2.5-39-REGSI/N-CSCL-40-REG27.5-CSS-X-2.4-41-REG29-CSCL-X-2.5-42-REG5.437-SS-X-1.0-43-REGPL-1.5-CS-44-REG14-CS-100-.938-45-REGDESCRIPTION6"D-SCHEDULE160-SS-PIPE4"D-SCHEDULE160-SS-PIPE3"D-SCHEDULE160-SS-PIPEREACTORPRESSUREVESSELNUTREACTORPRESSUREVESSELSTUDO.D.INNERRADIUSBLOCK6"D-SCHEDULE120-SS-PIPEFLANGEANDNOZZLESHELLBLOCKNOZZLEINNERRADIUSBLOCKSS-CONTROLRODDRIVEBLOCK10"D-SCHEDULE140-SS-PIPEREACTORCOOLANTPUMPSTUDREACTORCOOLANTPUMPNUTMATERIALSPEC.SA312SA376SA376SA320-L43SA320-L43SA533SA312SA533SA553SA182SA312ACTUALSTUDACTUALNUT1187"DIA.X7THREADS/IN-CS-STUDSA1931.187"DIA.X7THREADS/IN-CS-NUTSA1941.250"DIA.X7THREADS/IN-CS-NUT10"D-SCHEDULE160-SS-PIPE6"D-1.1"WALL-SS-PIPE29"ID-SS-PIPESAFETYINJECTIONNOZZLEBLOCK27.5"ID-CS-PIPE29"ID-CLAD-CS-PIPE5.437"D-1"WALL-SS-PIPE1.5"THICK-CS-PLATE14"D-SCHEDULE100-CS-PIPESA194SA312SA182SA182SA508SA351SA508SA182SA285SA1061.125"DIA.X12THREADS/IN-CS-STUDSA1931.125"DIA.X12THREADS/IN-CS-NUTSA1941.250"DIA.,X7THREADS/IN-CS-STUDSA193 II QUALITYASSURANCEMANUALGXNNASTATIONTITLE:APPENDIXBR-E-GXNNANUCLEARPOWERPLANTULTRASONICCALIBRATIONBLOCKLISTINGREV.Section71PAGE3of3IDENTIFICATIONNUMBER18-CS-100-1.156-46-REG4-SS-80-.337-47-REG3-SS-80-.300-48-REG4.25-R-CS-N/RB-49-REG1.250-B-6-A490-50-REG1.375-8-17-A490-51-REG1.375-8-24-A490-52-REG1.375-S-33-A490-53-REG3-SP-14-A514-GRF-54-REG2-IC600-80-J-NOZ-55-REG1.875-9-8N-CS-56-REG1.0-4-8N-CS-57-REG1.875-S-S-CS-58-REG2.89-1.87-8-CS-59-REG2-CS-,40-.218-60-REGS-CS-100-.594-63-REG15.0-SS-X-1.60-61-REG20-CS-X-1.281-64-REG24-CS-80-1.218-65-REG30-CS-X-,1.250-66-REG36-CS-X-1.47-67-REG3.0-CS-80-.218-68-REGDESCRIPTION18"D-SCHEDULE100-CS-PIPE4"D-SCHEDULE80-SS-PIPE3"D-SCHEDULE80-SS-PIPEREACTORPRESSUREVESSELNUTREFERENCEBLOCKS/GSECONDARYMANWAYBOLT1.375DIA.X17"LONG-STEEL-STUD1.375DIA.X24"LONG-STEEL-STUD1.375DIA.X33"LONG-STEEL-STUDCOLUMNPINS/G"j"NOZZLES/GANDPRESSURIZERMANWAYBOLTS/GHANDHOLDBOLTS/GPRIMARYMANWAYSTUDS/GPRIMARYMANWAYCLOSURENUT2"BLOWDOWN8"FWBLOCK15"PZRBLOCK20"FWBLOCK24"MSBLOCK30"MSBLOCK30"MSBLOCK3"BLOWDOWNMATERIALSPEC.SA106SA312SA312SA'516ASTMA490ASTMA490ASTMA490ASTMA490ASTMA514INCONEL600SA193SA193SA193SA193SA335SAW6-GRBSA182-F316SA333-GR6SA106-GRBSA517-GR70SA517-GR70SA335-QUALITYASSURANCEMANUALGINNASTATIONSection8EFFECTIVEDATE:PAGE1of8December311993ROCHESTERGAS6ELECTRICCORPORATIONSIGNATUREDATETITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALHIGHENERGYPROGRAMPREPAREDBY:QUALITYASSURANCERAPPROVEDBY'z-g-)3g,MIEI.P-3-1.0General:TheaugmentedinserviceinspectionprogramforHighEnergy(Class6Non-Class)Piping,outsideofcontainment,asestablishedinRochesterGasandElectricCorporation'sReport"EffectofPostulatedPipeBreaksOutsidetheContainmentBuilding",datedOctober29,1973,providesfortheexaminationofallidentifiedcircumferentialbuttweldsatdesignbreaklocationsandatdiscontinuity(Consequential)locationswhereafailurewouldresultinunacceptableconsequences.ThisprogramalsoestablishesaNon-ClassHighEnergyPipingcomponentsupportexaminationrequirements.Therequiredexaminationsareusedtodetectanychangeinconditionordevelopmentofserviceinducedflawsinadvanceofapotentialfailure.SurveillanceofthesecomponentsbytheinspectionprogramprovidesassurancethatthedesignbasisorconsequentialMainSteamorFeedwaterbreakswillnotoccur.2.0ExaminationRequirements:2.1IdentifiedHighEnergyPipingcircumferentialbuttweldsat,designbreaklocationsanddiscontinuity(consequential)locationsshallbeexaminedutilizingvolumetric,surfaceandvisualexaminationtechniques. 4tI QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E-GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONREPORTFORTHE1990-1999INTERVALHIGHENERGYPROGRAMREV.3PAGE2of8Section8I2.2IdentifiedNon-ClassHighEnergyPipingcomponentsupportsshallbeexaminedutilizingvisualexaminationtechniques.Forperiods2and3,areducedselectionshallbeutilizedbasedontherequirementsofCodeCaseN-491forClass2pipingsupports.Thissamplingschemerequiresa15%sampledistributionamongthesystemsandsupporttypeswithineachsystem.AllintegralattachmentsassociatedwithHighEnergycomponentsupportsshallreceiveasurfaceexamination,basedontheCoderequirementsforClass2pipingintegrallyweldedattachments.2.3ExaminationsonHighEnergyPipingcircumferentialbuttweldsatdesignbreaklocationsandconsequentialbreaklocations,aswellascomponentsupportsandintegrallyweldedattachments,areidentifiedwithinTable1ofthissection.I2.42.4.12.4.2SystemPressureTestingandassociatedvisualexaminationforleakage,shallbeperformedonthemainrunoftheHighEnergyPiping.The10-yearHydrostatictestingrequirementsforHighEnergyPipingwasderivedfromASMESectionXICode,IWC-5000,asacontinuationoftheClass2boundary.WiththeimplementationofCodeCaseN-498withintheISIProgram,thecodecaserequirementsmaybeperformedinlieuofhydrostatictestrequirementsforHighEnergyPiping.LeakagetestingrequirementsforHighEnergyPipingwasderivedfromASMESectionXICode,IWC-5000,asacontinuationoftheClass2boundary.3.0ExaminationMethods:3.1Applicableexaminationsshallbeperformedinaccordancewith1.7.1,1.7.2,1.7.3and1.7.4ofSection1. QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONREPORTFORTHE1990-1999XNTERVALHXGHENERGYPROGRAMREV.Section83PAGE3of84.04.1FrequencyofExaminationXdentifiedHighEnergyPipingcircumferentialbuttweldsatdesignbreaklocationsshallbeexaminedonceeachperiod.Circumferential.buttweldsat.discontinuity(consequential)locationsshallbeexaminedonceperinterval.4.3SelectedNon-ClassHighEnergyPipingcomponentsupportsshallbeexaminedonceperinterval.IdentifiedHighEnergyPipingXntegrallyweldedattachmentsshallbeexaminedonceperinterval.4~44.55.0OnthemainrunofHighEnergyPipingpressureboundary,aLeakageexaminationshallbeperformedonceperperiod.InlieuofaHydrostaticTestonceperintervalonthemainrunofHighEnergyPipingpressureboundary,aLeakageexaminationmaybeperformedonceperintervaltoCodeCaseN-498criteria.ExaminationEvaluation:5.1ThhevaluationofexaminationsoftheHigh-EnergypipingweldsoutsideofcontainmentwillbeinaccordancewithSectionXIXWC-3130forvisualexaminationsandIWC-3120forvolumetricandsurfaceexaminations.EvaluationsofradiographicresultsshallbeinaccordancewiththeacceptancecriteriaforradiographicexaminationsreferencedinUSASB31.1.0-1967,"PowerPiping"and"ASMESectionXI."UltrasonicExaminationsperformedinaccordancewiththerequirementsofAppendixIandIIIandtheacceptancecriteriainUSASB31.1.0-1967(Radiography).VisualexaminationsofidentifiedHighEnergyPipingSupportswillbeevaluatedinaccordancewithIWF-3000forPeriod1,and-3000ofCodeCaseN-491forPeriods2and3. QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONREPORTFORTHE1990-1999INTERVALHIGHENERGYPROGRAMREV.Section83PAGE4of'86.06.1Repair&TestingRequirements:RepairsandapplicablesystempressuretestsperformedonASMEClass2and3HighEnergypressureretainingpipingandassociatedcomponentsupportsandintegralattachmentsshallconformtotherequirements"specifiedwithinSupplement2toAppendixB,theRepair,ReplacementandModificationProgram.CodeCaseN-498doesnotapplytoRepairs.7.07.18.0Replacement&TestingRequirements:Replacements,includingModifications,andapplicablesystempressuretestsperformedonASMEClass2and3HighEnergypressureretainingpipingandassociatedcomponentsupportsandintegralattachmentsshallconformtotherequirementsspecifiedwithinSupplement2toAppendixB,theRepair,ReplacementandModificationProgram.CodeCaseN-498doesnotapplytoReplacementsandModifications.Scheduling:8.18.29.0SchedulingoftheHighEnergyProgrampipingwelds,componentsupportsandintegralattachmentsshallbeperformedandcontrolledwithin.Supplement1toAppendixB,theProgramPlan.Table1identifieswelds,componentsupportsandintegralattachmentsthatarewithintheHighEnergyProgram.ReportsandRecords:9.1ReportsandRecordsgeneratedonHighEnergypressureretainingcomponents,integralattachmentsandcomponentsupportsshallconform,asapplicable,totherequirementsofSection1andSupplement2toAppendixB,theRepair,ReplacementandModificationProgram. QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONREPORTFORTHE1990-1999INTERVALHIGHENERGYPROGRAMREV.Section83PAGE5of8TABLE1HIGHENERGYPROGRAMMAINSTEAMLOOPA-WELDS:-DesinBasisBreak30A-MS-600-1AD30A-MS-600-1AF130A-MS-600-1AD136-MS-600-1L1ConseuentialBreak30A-MS-600-1A30A-MS-600-1A30A-MS-600-1A30A-MS-600-1A30A-MS-600-1A30A-MS-600-130A-MS-600-1D2EE2GG2JL30A-MS-600-1A30A-MS-600-1A30A-MS-600-1A30A-MS-600-1A30A-MS-600-1A30A-MS-600-1D3E1FG1HKMAINSTEAMLOOPB-WELDS:DesinBasisBreak30B-MS-600-1BD30B-MS-600-1BJ1ConseuentialBreak30B-MS-600-1BH136-MS-600-1P130B-MS-600-1B30B-MS-600-1B30B-MS-600-1B30B-MS-600-1B30B-MS-600-1B30B-MS-600-1D1EKL1M030B-MS-600-1B30B-MS-600-1B30B-MS-600-1B30B-MS-600-1B30B-MS-600-130B-MS-600-1D2JLL2NP QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONREPORTFORTHE1990-1999INTERVALHIGHENERGYPROGRAMREV.3PAGE6of8Section8TABLE1Cont.MAINSTEAM-TURBINEBUILDING-WELDS:DesinBasisBreak36-MS-600-1L2ConseuentialBreak36-MS-600-124A-MS-600-1A24A-MS-600-1A24A-MS-600-1A24B-MS-600-1A24B-MS-600-1A24B-MS-600-1AL4BClDlBCD24A-MS-600-1A24A-MS-600-1A24A-MS-600-1A24B-MS-600-1A24B-MS-600-1A24B-MS-600-1AABlDABlClFEEDWATER-TURBINEBUILDING-WELDS:DesinBasisBreak20-FW-900-1M3ConseuentialBreak20-FW-900-120-FW-900-120-FW-900-120-FW-900-18-FW-900-18-FW-900-18-FW-900-18-FW-900-1JLMM2BDFH20-FW-900-120-FW-900-120-FW-900-18-FW-900-18-FW-900-18-FW-900-18-FW-900-1KlLlMlACEG IHI QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONREPORTFORTHE1990-1999INTERVALHIGHENERGYPROGRAMSection8PAGE7of8TABLE1Cont.FEEDWATERLOOPA-WELDS:DesinBasisBreak20-FW-900-1M420-FW-900-1U2ConseuentialBreak20-FW-900-1Ul14A-FW-900-lAAA14A-FW-900-114A-FW-900-114A-FW-900-114A-FW-900-114A-FW-900-114A-FW-900-114A-FW-900-114A-FW-900-1A14A-FW-900-1A14A-FW-900-1AT2U7U6VAVlV2AWYZlZ314A-FW-900-114A-FW-900-114A-FW-900-114A-FW-900-114A-FW-900-114A-FW-900-114A-FW-900-1A14A-FW-900-1A14A-FW-900-1A14A-FW-900-1AT3U5VVBV2V2BXZZ2Z4FEEDWATERLOOPB-WELDS:DesinBasisBreak20-FW-900-1Al14B-FW-900-1BNConseuentialBreak20-FW-900-1F414B-FW-900-1BV14B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-1B14B-FW-900-1B14B-FW-900-1BF3FlGGlG4HAHlH2AzLNl0114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-114B-FW-900-1B14B-FW-900-1B14B-FW-900-1BF5F2G2G3HHBH2H2BKM0P fIE QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONREPORTFORTHE1990-1999INTERVALHIGHENERGYPROGRAMREV.3PAGE8of8Section8TABLE1Cont.MAINSTEAM-COMPONENTSUPPORTS:(*)MSU-35(*)MS-34(*)MS-35(*)MS-47MS-59MS-36MS-37(*)MS-150MS-38MS-39MS-151MS-40(*)MS-41S13AS13BMS-42MS-43MS-167MS-153MS-44(*)MS-149MS-45(*)MS-46S23AS23BFEEDWATER-LOOPA-COMPONENTSUPPORTSFWU-16FWU-17(*)FWU-18FWU-19FWU-20(*)FWU-21FWU-22FWU-23FWU-24FWU-25(*)FWU-26(*)FWU-27(*)FWU-28FEEDWATER-LOOPB-COMPONENTSUPPORTSFWU-36FWU-35FWU-34FWU-32FWU-33FWU-31FWU-30(*)FWU-29FWU-40(*)FWU-39FWU-38FWU-37FEEDWATER-MAIN-COMPONENTSUPPORTSFW-37FW-38FW-39FW-40FW-41FW-42FW-43(*)FW-45FEEDWATER-RECIRCULATIONLINE-COMPONENTSUPPORTS:CD-167CD-168CD-169(*)CD-170NOTE:*=IntegralAttachments QUALITYASSURANCEMANUALGXNNASTATIONSection9EFFECTIVEDATE:PAGE1of4December31,1993ROCHESTERGAS8,ELECTRICCORPORATIONSIGNATUREDATETITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALSNUBBERPROGRAMPREPAREDBYQUALITYASSURANCEREVIEW:APPROVEDY:1.0General:1.21.2.1TheinspectionandtestingofallsafetyrelatedsnubbersshallbeimplementedandperformedinaccordancewithMechanicalEngineeringSpecificationME-256,"SnubberXnspection6TestProgram",toensuretherequiredoperabilityofthesesnubbersduringaseismicorotherevent,initiatingdynamicloads.Thesnubberprogram,asdefinedwithinME-256,establishesbothvisualexaminationandfunctionaltestingrequirements.Thisprogrampertainstomechanicalandhydraulicsnubbers.1.2.2Thesnubberprogramincludes:a~b.c~d.e.f.gh.VisualInspectionRequirementsVisualInspectionFailureEvaluationVisualInspectionCorrectiveActionandImpactonExaminationFrequencyFunctionalTestingRequirementsFunctionalTestSampleFunctionalTestFailureAnalysisFunctionalTestingCorrectiveActionFunctionalTestingMethodsInspectionandTestingDocumentation1.3TheSnubberProgramadherestotherequirementsofASMESectionXI,1986EditionArticleXWFandincludesguidenceprovidedbyASME/ANSIOMc-1990,Part4.1.4R.E.GinnaNuclearPowerPlantTechnicalSpecificationsestablishesaSnubberSealServiceLifeMonitoringforHydraulicSnubbersthatiscontrolledbyR.E.GinnaStationProcedures. IIIIilY QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALSNUBBERPROGRAMREV.Section93PAGE2of42.0Examination,TestingandMonitoringRequirements:2.1Visual(VT-3)ExaminationsandFunctional(FT)TestingshallbeperformedtotheextentspecifiedwithinME-256.2.2Thesealservicelifeofhydraulicsnubbersshallbemonitoredandsealsreplacedasrequiredtoensurethattheservicelifeisnotexceededbetweensurveillanceinspectionsduringaperiodwhenthesnubberisrequiredtobeoperable.ThesealreplacementshallbedocumentedandretainedinaccordancewithTechnicalSpecification.3.0ExaminationandTestingMethods:3.1Visual(VT-3)ExaminationsandFunctional(FT)Testing'shallbeperformedto'.,verifytherequirementsspecifiedwithinME-256,asaminimum.4.0ExaminationandTestingFrequency:4.14.24.3Visual(VT-3)ExaminationsandFunctional(FT)TestingshallbeperformedatthefrequencyspecifiedwithinME-256.Visual(VT-3)BaselineExaminationsshallbeperformedwhenevernewsnubbersareinstalled,reinstallationofexistingorswappedsnubbersthatwerefunctionallytested,orafterrepairs,replacementsormodifications.FunctionaltestingrequirementsfornewinstallationsorsparesshallbeequaltoormorestringentthanthatspecifiedwithinME-256.5.0Examination,TestingandMonitoringEvaluation:I5.1SnubbersthatdonotappeartoconformwiththeVisual(VT-3)ExaminationrequirementsofMechanicalEngineeringSpecificationME-'256,shallbereportedforevaluationandappropriatecorrectiveaction.VisualexaminationfailureevaluationshallbeperformedwhennecessaryandrequiredbyME-256.Correctiveactionmayincluderepair,replacemen'tormodificationofthesnubber.
QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALSNUBBERPROGRAMREV.Section93PAGE3of45.2Snubbersthatdonotappeartoconformwiththevisualexaminationacceptancerequirementsandarelaterconfirmedasfailuresandappearsinoperablemaybedeclaredoperableforthepurposeofestablishingthenextvisualinspectioninterval,providingthat:(1)thecauseoftherejectionisclearlyestablishedandremediedforthatparticularsnubberandforothersnubbersthatmaybegenericallysusceptible;and(2)theaffectedsnubberisfunctionallytestedinthe"asfound"conditionanddeterminedoperable.Allsnubbersfoundconnectedtoaninoperablecommonhydraulicfluidreservoirshallbecountedasinoperablefordeterminingthenextinspectioninterval.Snubbersthat,donotappeartoconformwiththevisualexaminationacceptancerequirementsandarelaterconfirmedasfailuresbutdoesnotappearinoperableshallnotbedeclaredinoperableandthecauseoftherejectionshallberemedied.5.3SnubbersthatdonotmeettheoperabilitytestingacceptancecriteriainME-256shallbeevaluatedtodeterminethecauseofthefailureandappropriatecorrectiveactiontaken.5.4Theservicelifeofasnubberisevaluatedviamanufacturinginputandengineeringinformationthroughconsiderationofthesnubberserviceconditionsandfunctionaldesignrequirements.Theonlysnubbercomponentswithservicelivesnotexpectedtoexceedplantlifearesealando-ringsfabricatedfromcertainsealmaterials.Therefore,asealreplacementprogramisrequiredtomonitorsnubbersealando-ringservicelifeandtoassuresnubberoperabilityisnotdegradedduetoexceedingcomponentservicelife. tK QUALITYASSURANCEMANUALGINNASTATXONTITLE:APPENDIXBR.E.GXNNANUCLEARPOWERPLANTINSERVICEXNSPECTIONPROGRAMFORTHE1990-1999INTERVALSNUBBERPROGRAMREV.3PAGE4of4Section96.06.1Repair,ReplacementandModificationRequirements:Repairs,ReplacementsandModificationsperformedonsnubbersunderthisprogramshallconform,asapplicable,totherequirementsspecifiedwithinSupplement2toAppendixB,theRepair,ReplacementandModificationProgram.7.07.17.2Scheduling:TheVisualExaminationsandFunctionalTestingschedulesshallbeestablished,trackedandmaintainedwithinSupplement1tothisAppendix.TheXnserviceInspectionProgramPlanshallidentifyandtrackexpandedoradditionaltestingand/orexaminationsasspecifiedandrequiredbyME-256.8.0ReportsandRecords:8.1ReportsandrecordsfortheVisual(VT-3)ExaminationsandFunctional(FT)TestingshallbemaintainedonallsnubberslistedwithinME-256.8.28.3Applicablerecordsandreports,asrequiredbySupplement2forRepairs,ReplacementsorModifications,shallbemaintainedforsnubbers.Recordsoftheservicelivesofallhydraulicandmechanicalsnubberslistedinthisprogram,includingthedateatwhichtheservicelifecommences,andassociatedinstallationandmaintenancerecordswillbemaintained.
QUALITYASSURANCEMANUALGINNASTATIONSection10REV.PAGE1oI6EFFECTIVEDATE:December31,1993ROCHESTERGAS8ELECTRICCORPORATIONSIGNATUREDATETITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALSEISMICSUPPORTPROGRAMPREPAREDBYQUALITYASSURANCEREVIEW:APPROVED':I2-I-$3fr-4->31.0General:1.2TheaugmentedinserviceinspectionprogramforSeismicCategoryIsupportsoutsideoftheASMEClassboundarywasdevelopedtoprovidegreaterassurancethatidentifiedcomponentsupportswilloperatewhenandifneededduringaseismicevent.SeismicCategoryIsupportsoutsideoftheASMEClassboundaryareidentifiedinTable1.2.0I2ol3.0ExaminationRequirements:SelectedSeismicCategoryIsupportsshallbeexaminedutilizingvisual(VT-3)examinationtechniques.SupportselectionshallbebasedonCodeCaseN-491forClass2pipingsupports.Thissamplingschemerequiresa15%sampledistributedamongthesystemsandsupporttypeswithin-eachsystem.ExaminationMethods:3.1Thevisual(VT-3)examinationshallbeperformedinaccordancewithSection1.4.0FrequencyofExamination:4.15.0Theselectedsampleshallbeexaminedatleastonceduringtheinspectioninterval.ExaminationEvaluation:5.1Thevisual(VT-3)examinationresultsshallbeevaluatedinaccordancewithIWF-3000forPeriod1,and-3000ofCodeCaseN-491forPeriods2and3. QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALSEISMICSUPPORTPROGRAMREV.Section101PAGE2of65.26.06.17.07.18.08.19.09.1Supportswhichdonotmeetthevisual(VT-3)examinationrequirementsshallbereportedforevaluationandappropriatecorrectiveaction.Repair&TestingRequirements:ApplicablerepairsandtestingshallbeperformedtotherequirementsofSupplement2toAppendixB,theRepair,ReplacementandModificationProgram.CodeCaseN-498doesnotapplytoRepairs.Replacement&Modification,andTestingRequirements:ReplacementsandModifications,andapplicabletestingshallbeperformedtotherequirementsofSupplement2toAppendixB,theRepair,ReplacementandModificationProgram.CodeCaseN-498doesnotapplytoReplacementsandModifications.Scheduling:SchedulingofidentifiedSeismicCategoryIsupportsshallbeperformedandcontrolledwithinSupplement1toAppendixB,theprogramplan.ReportsandRecords:ReportsandrecordsgeneratedonidentifiedSeismicCategoryIsupportsshallconformtoapplicablerequirementsspecifiedwithinSection1andSupplement2toAppendixB.
QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E-GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALSEISMICSUPPORTPROGRAMSection10PAGE3of6Table1SeismicCategoryISupportsLineSegment:AFW100SupportNumberAFU-130AFU-139SupportNumberAFU-132SupportNumberAFU-137SupportNumberAFU-138LineSegment:AFW200SupportNumberAFU-88LineSegment:AFW300SupportNumberAFU-4Support,NumberAFU-5SupportNumberAFU-6SupportNumberAFU-7LineSegment:CfTC100SupportNumberCVU-84LineSegment:CVC200SupportNumberCVU-125SupportNumberCVU-126SupportNumberCVU-129SupportNumberCVU-130LineSegment:CVC700SupportNumberCVC-56SupportNumberCVC-58 QUALIT'ZASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALSEISMICSUPPORTPROGRAMREV.Section101PAGE4of6Table1(Cont.)SeismicCategoryISupportsLineSegment:CVC730SupportNumberCVC-39SupportNumberCVC-40LineSegment:FW300SupportNumberFWU-40FWU-36FWU-32FWU-28SupportNumberFWU-39FWU-35FWU-31SupportNumberFWU-38FWU-34FWU-30SupportNumberFWU-37FWU-33FWU-29LineSegment:FW301SupportNumberFWU-16FWU-20FWU-24SupportNumber$'WU-17FWU-21FWU-25SupportNumberFWU-18FWU-22FWU-26SupportNumberFWU-19FWU-23FWU-27LineSegment:MS300SupportNumberMSU-35MSU-52MSU-48MSU-57SupportNumberMSU-59MSU-53MSU-49SupportNumberMSU-60MSU-54MSU-50SupportNumberMSU-51MSU-47MSU-56LineSegment:RHR300SupportNumberRHU-86SupportNumberRHR-87SupportNumberRHU-90SupportNumberRHR-91 QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALSEISMICSUPPORTPROGRAMREV.Section101PAGE5of6Table1(Cont.)SeismicCategoryISupportsLineSegment:SAFW450SupportNumberAFU-169AFU-177SupportNumberAFU-170SupportNumberAFU-175SupportNumberAFU-176LineSegment:SGB-300SupportNumberBDU-21SupportNumberBDU-23LineSegment:SGB-400SupportNumberBDU-26SupportNumberBDU-27LineSegment:S2100SupportNumberSIU-8LineSegment:SI200SupportNumberSIU-55LineSegment:SW1500SupportNumberSWU-363SupportNumberSWU-364SupportNumberSWU-365SupportNumberSWU-366 II'I QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E-GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALSEISMICSUPPORTPROGRAMREV.1PAGE6of6Section10Table1(Cont.)SeismicCategoryISupportsLineSegment:SW2100SupportNumberSWU-523SWU-533SupportNumberSWU-524SWU-534SupportNumberSWU-525SupportNumberSWU-526LineSegment:SW2300SupportNumberSWU-602SWU-606SupportNumberSWU-603SWU-607SupportNumberSWU-604SupportNumberSWU-605LineSegment:SW2500SupportNumberSWU-637SWU-638SupportNumberSWU-642SupportNumberSWU-639SupportNumberSWU-640 QUALITYASSURANCEMANUALGINNASTATIONSectionllEFFECTIVEDATE:PAGE1of9December31,1993ROCHESTERGAS8ELECTRICCORPORATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALADDITIONALPROGRAMSSIGNATUREPREPAREDBY:$~+)gQUALITYASSURANCEREVIEW:APPROVEDY:DATEI~-I-6lZ441.0General:ThepurposeofthissectionistoprovideinformationandclarificationonadditionalinspectionprogramsbeingperformedatR.E.GinnaNuclearPowerPlant.TheseinspectionprogramsmaybedueinparttoASMESectionXIprogramrequirementsortoothercommitmentsmadebyRochesterGasandElectric.ThefollowinglistidentifiesadditionalinspectionprogramsbeingperformedatR.E.GinnaNuclearPowerPlant:SteamGeneratorTubeInspectionProgramReactorCoolantPumpFlywheelProgramClass1BoltingProgram(IEB82-02).,ReactorVesselAugmentedProgram,CategoryB-A2.0SteamGeneratorTubeInsectionProram:2.1General:2~1.1TheSteamGeneratorTubeInspectionProgramincorporatestherequirementsofASMESectionXICode,underCategoryB-Q,ItemNumberB16.20.TheCoderequiresthatSteamGeneratortubinginU-TubeDesignbevolumetrically(EddyCurrent)examinedtotheextentandfrequencygovernedbytheplantTechnicalSpecifications.InaccordancewiththisCoderequirementandR.E.GinnaStationTechnicalSpecifications,eddycurrentexaminationsshallbeperformed.SteamGeneratorTubingshallbeexaminedtheirfulllength,atleastonceeveryfiveyears. I' QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALADDITIONALPROGRAMSREV.Sectionll3PAGE2of92.1.2TheSteamGeneratorTubeInspectionProgramalsoincorporatestherequirementsofUSNRCRegulatoryGuide1.83,Revision1,datedJuly,1975,"InserviceInspectionofPressurizedWaterReactorSteamGeneratorTubes"andtherecommendationsoftheElectricPowerResearch(EPRI)PWRSteamGeneratorInspectionGuidelines,Revision2.2.2ExaminationRequirements:2.2.1Theprogramforeachyearofthefiveyearsshallinclude,asaminimum,thefollowingrequirements:l.Arotatingrandomsamplingof20%ofalloperationaltubesfortheirfulllength.2.Arotatingrandomsampleof20~ofeachtypeofsleevedinlettubefortheirfulllength,,includingthesleevefromtheupperendthroughtheexpandedtransitionofthelowerend.3.Alloperationaltubesthathadapreviouslyidentifieddegradationofgreaterthan20%throughwalltotheextentofpreviouslyidentifieddegradation.However,ifaftertwo(2)consecutiveinspectionsthesetubeshavenothadgreaterthan104furtherpenetration,theinspectionfrequencyonthesetubesmaybeextendedto40months.2.2.22Othertubesmaybeaddedtotheprogrameachyearasnecessarytomeetotherconcernsandareclassifiedas"ownerelected"."OwnerElected"examinationsarenotmandatoryandmaybeperformedasdeterminedbytheowner.TheGinnaSteamGeneratorReliabilityCommitteemaychangetheaforementionedplantomeetoutageschedules,providedthatthechangesmeettherequirementofRegulatoryGuide1.83andSupplement1tothisAppendix.2.3ExaminationMethod:2.3.1EddyCurrent(Volumetric)ExaminationtechniquesshallbeemployedtoperformtherequiredexaminationsonSteamGeneratortubes. QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALADDITIONALPROGRAMSREV.Section11'PAGE3of92.42.4.12.5FrequencyofExaminations:Examinationsshallbeperformedeveryrefuelingoutagetotheextentrequiredandspecifiedwithin2.2,asaminimum.ExaminationEvaluation:2.5.1EddyCurrentevaluationshallbeperformedinaccordancewithR.E.GinnaStationTechnicalSpecifications.2.62.6.1Repair,ReplacementandTestingRequirementsRepaircriteriaforsteamgeneratortubesisbasedontherequirementsofRegulatoryGuide1.121,"BasesforPluggingDegradedPWRSteamGeneratorTubes".2.6.1.12.6.1.22.6.22.72.7.12.82.8.1Steamgeneratortubesthathaveimperfectionsgreaterthan40percentthrough-wallasindicatedbyeddycurrent,shallberepairedbypluggingorsleeving.Steamgeneratorsleevesthathaveimperfectionsgreaterthan30percentthroughwallasindicatedbyeddycurrentshallberepairedbyplugging.RepairsbyweldedplugsandsleevesshallbeperformedinaccordancewithSupplement2tothisAppendix.Scheduling:EddyCurrentexaminationschedulesofSteamGeneratorTubesshallbeestablishedwithinSupplement1tothisAppendix.ReportsandRecords:ApplicablerecordsshallbemaintainedasspecifiedwithinSection1ofthisprogramandasapplicableandrequiredwithinSupplement2tothisAppendix. QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALADDITIONALPROGRAMSREV.Section113PAGE4of92.8.2Within15daysfollowingthecompletionoftheevaluationofeachinserviceinspectionofsteamgeneratortubes,thenumberoftubesrequiredbyParagraph2.6.1abovetobepluggedorsleevedineachsteamgeneratorshallbereportedtotheUSNCRin,aSpecialReport.2.8.3ThecompleteresultsofthesteamgeneratortubeinserviceinspectionshallbesubmittedtotheUSNRCinaSpecialReportwithin12monthsfollowingthecompletionoftheinspection.ThisSpecialReportshallinclude:(a)Numberoftubesinspectedandextenttowhichinspected.(b)Locationandpercentofwall-thicknesspenetration.foreachindicationofanimperfection,and(c)Identificationoftubespluggedorsleeved.2.8.4Ifthenumberoftubesinageneratorfallingintocategories(a)or(b)belowexceedsthecriteria,thenresultsoftheinspectionshallbeconsideredaReportableEventpursuantto10CFR50.73.OralnotificationtotheNRCStaffshallbeaccomplishedwithin48hours,butnosoonerthanthenextnormalworkingdayafterthefinalreviewoftheeddycurrentresults.Awrittenfollow-upreportshallprovideadescriptionofinvestigationsconductedtodeterminethecauseofthetubedegradationandcorrectivemeasurestakentoprecluderecurrence.Categories(a)and(b)are:(a)Morethan10percentofthetotaltubesinspectedaredegraded(imperfectionsgreaterthan20percentofthenominalwallthickness).However,previouslydegradedtubesmustexhibitat,least10percentfurtherwallpenetrationtobeincludedinthiscalculation.(b)Morethan1percentofthetotaltubesinspectedaredegraded(imperfectionsgreaterthantherepairlimit). ,I QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALADDITIONALPROGRAMSREV.Section113PAGE5of93.0ReactorCoolantPumFlheelProram:3.1General:TheaugmentedinserviceinspectionprogramforReactorCoolantPumpFlywheelsincorporatestherequirementsoftheUSNRCRegulatoryGuide1.14,Revision1,datedAugust1975,entitled"ReactorCoolant:PumpFlywheelIntegrity".3.2ExaminationRequirements:3.2.1Examinationsshallbeperformed.onallactiveReactorCoolantPumpFlywheelsandAnti-RotationPawls.3'ExaminationMethod:3.31ReactorCoolantPumpFlywheelsshallbeexaminedusingUltrasonicandSurfaceexaminationtechniques.3.3.23.3'ReactorCoolantPumpAnti-RotationPawlsshallbeexaminedusingSurfaceexaminationtechniques.UltrasonicandSurfaceexaminationsshallconformtoandbeperformedinaccordancewithSection1ofthisprogram.3.4FrequencyofExaminations:3.4.1ExaminationsshallbeperformedonalloperatingReactorCoolantPumpFlywheelandAnti-RotationPawlsonceeachperiod.3.5ExaminationEvaluation:3.5.1ExaminationevaluationsshallbeperformedinaccordancewithSection1ofthisprogram.3.5.2Unacceptableexaminationsshallbereportedforevaluationandappropriatecorrectiveaction. QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALADDITIONALPROGRAMSREV.3PAGE6of9Section113.6Repair,ReplacementandTestingRequirements3.6.13.7RepairsandReplacementsshallbeperformedinaccordancewithSupplement2tothisAppendix,asapplicable.Scheduling:3.7.1ExaminationschedulesshallbeestablishedwithinSupplement,1tothisAppendix.3.8ReportsandRecords:3.8.1ApplicablerecordsshallbemaintainedasspecifiedinSection1ofthisprogramand'whenrequiredwithinSupplement2tothisAppendix.4.0Class1BoltinProramIEB82-024.1General:ThisaugmentedinspectionprogramwasestablishedtoaddressIEBulletin82-02,"DegradationofThreadedFastenersintheReactorCoolantPressureBoundaryofPWRPlants"datedJune2,1982.4.2ExaminationRequirements:4.2.1Examinationsshallbeperformedonthreadedfastenersofclosureconnectionswhenopenedforcomponentinspectionormaintenanceforthefollowing,asapplicable:Steamgeneratorandpressurizermanwayclosures.2.Valvebonnetsandpumpflangeconnectionsinstalledonlineshavinganominaldiameterof6inchesorgreater.3.Controlroddrive(CDR)flangeandpressurizerheaterconnectionsthatdonothavesealweldstoprovideleak-tightintegrity. 4LHII QUALITYASSURANCEMANUALGINNASTATIONTITLEAPPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVXCEINSPECTXONPROGRAMFORTHE1990-1999INTERVALADDITIONALPROGRAMSREV.3PAGE7of9Section114.3ExaminationMethod:4.3.1ApplicablethreadedfastenersofclosureconnectionsshallbeexaminedutilizingbothSurfaceandVisualtechniques.4'FrequencyofExaminations:4.4.1Applicablecomponentscontainingthreadedfastenersofclosureconnectionsshallbeexaminedwhenopenedforcomponentinspectionormaintenance.4.5ExaminationEvaluation:4.5.1ExaminationevaluationsshallbeperformedinaccordancewithSection1ofthisprogram.4.5.2Unacceptableexaminationsshallbereportedforevaluationandappropriatecorrectiveaction.4.6Repair,ReplacementandTestingRequirements4.6.14.7RepairsandReplacementsshallbeperformedinaccordancewithSupplement2tothisAppendix,asapplicable.Scheduling:4.7.1Examinationschedulesshallbeestablished,asapplicableandrequired,withinSupplement1"tothisAppendixortheMaintenanceInserviceInspectionProgram(MISIP).4.8ReportsandRecords:4.8.1ApplicablerecordsshallbemaintainedasspecifiedwithinSection1ofthisprogramandasapplicablewhenrequiredwithinSupplement2tothisAppendix.
QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALADDITIONALPROGRAMSREV.3PAGE8of9Section115.0ReactorVesselAuentedProramCateorB-A:-5.15.2General:rAsspecifiedwithintheFederalRegister,10CFRPart50,Vol.57,No.152datedAugust6,1992,aspecificaugmentedexaminationprogramisrequiredforASMESectionXICategoryB-A,ShellWeldsof"PressureRetainingWeldsinReactorVessel".ExaminationRequirements:5.2.15.3ExaminationsshallbeperformedonallASMESectionXICategoryB-A,ItemB1.0,ShellWeldsof"PressureRetainingWeldsinReactorVessel"thatarenotrequiredbytheCode.ExaminationMethod:5.3.15.4UltrasonicexaminationsshallconformandbeperformedinaccordancewithSection1ofthisprogram.FrequencyofExaminations:5.4.15.5ExaminationsshallbeperformedonceduringtheInspectionInterval.ExaminationEvaluation:5.5.15.5.25.6ExaminationEvaluationsshallbeperformedinaccordancewithSection1ofthisprogram.Unacceptableexaminationsshallbereportedforevaluationandappropriatecorrectiveaction.Repair,ReplacementandTestingRequirements5.6.1RepairsandReplacementsshallbeperformedinaccordancewithSupplement2tothisAppendix,asapplicable. i<<iIIll QUALITYASSURANCEMANUALGINNASTATIONTITLE:APPENDIXBR.E.GINNANUCLEARPOWERPLANTINSERVICEINSPECTIONPROGRAMFORTHE1990-1999INTERVALADDITIONALPROGRAMSREV.3PAGE9of9Section115.75.7.15.85.8.1Scheduling:ExaminationschedulesshallbeestablishedwithinSupplement1tothisAppendix.1ReportsandRecords:ApplicablerecordsshallbemaintainedasspecifiedwithinSection1ofthisprogramandwhenrequiredwithinSupplement2tothisAppendix.
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1.0INTRODUCTION

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