ML20012B062

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Forwards Addl Info to Support Util Request for Relief from ASME Section XI Code Case N-416 Re Hydrostatic Pressure Test Requirements,Consisting of Alternative for Testing Class 2 Piping Following Repair or Replacement
ML20012B062
Person / Time
Site: Sequoyah  Tennessee Valley Authority icon.png
Issue date: 03/05/1990
From: Wallace E
TENNESSEE VALLEY AUTHORITY
To:
NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM)
References
NUDOCS 9003130399
Download: ML20012B062 (3)


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. o TENNESSEE VALLEY AUTHORITY CH ATTANOOGA. TENNESSEE 374o1 SN 157B Lookout place MAR 051990 I

U.S. Nuclear Regulatory Commission ATTN: Document Control Desk Washliston, D.C.

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Centlemen:

in the Matter of

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Docket Nos. 50-327 Tennessee Valley Authority

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50-328 SEQUOYAH NUCLEAR PLANT (SQN) - ADDITIONAL INFORMATION RECARDING CODE CASE N-416

Reference:

TVA letter to NRC dated December 20, 1989 "Sequoyah Nuclear plant (SQN) - Request for Relief from the Requirements of the American Society of Mechanical Engineers ( ASME) Code Section II -

' Hydrostatic pressure Test Requirements" This letter provides NRC with odditional information that supports a previous TVA relief request as submitted in the reference letter. During NRC's review of TVA's request for relief. questions arose concerning the applicability of an authorized Code Case N-416 that provides an alternative to the code requirement for hydrostatic testing of Class 2 piping following repair or replacement.

Because of various technical difficulties involved in evoking Code Case N-416 (i.e., volumetric examination of a full penetration weld on a branch connection whose nominal pipe size is 1.25 inches). TVA submitted the reference-relief request and proposed an alternative weld exam.

TVA considers the alternate exam to be the best method available for testing the branch connection weld.

Enclosed is a discussion of the technical difficulties associated with evoking Code Case N-416 and TVA's rationale for selecting the alternate examination method under the proposed relief request.

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If you have any questions concerning this submittal, please telephone D. V. Goodin at (615) 843-7734.

Very truly yours.

TENNESSEE VALLEY AUTHORITY E. C. Wallace. Manager Nuclear Licensing and Regulatory Affairs Enclosure cc:

See page'2 Y

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An Equal Opportunity Employer

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U.S. Nuclear Regulatory Commission MAR 051990 l

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Ms. S. C. Black, Assistant Director (Enclosure) for Projects TVA Projects Division U.S. Nuclear Regulatory Constission j

One White Flint, North 11555 Rockville Pike

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Rockville, Maryland 20852 I

Mr. B. A. Wilson, Assistant Director (Enclosure) for Inspection Programs TVA Projects Division U.S. Nuclear Regulatory Commission Region 11-101 Marietta Street, NW, Suite 2900 i

Atlanta, Georgia 30323 NRC Resident. Inspector (Enclosure)

Sequoyah Nuclear Plant 2600 Igou Ferry Road' Soddy Daisy, Tennensee 37379 e

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.,o ENCLOSURE 1.

Description of the Modification An open-ended section of piping between the residual heat removal (RHR) heat exchanger and the RitR containment spray header is to be modified to receive a branch connection.

This section of piping is 8 inches in diameter and is an American Society of Mechanical Engineers (ASME)

Class 2.

The modification requires a 1.06-inch-diameter hole be drilled in the 8-inch piping and a 1.25-inch fitting be welded onto the outside well of the pipe.

The normal installation method is to weld the sockolet in place and then drill out the inside diameter of the sockolet and the pipe wall to which it is connected to the desired dimension (1.06 inches).

This drilling process removes both the parent metal and the root bead of the wold leaving a full penetration attachment weld.

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Technical Difficulties Associated with Code Case N-416 Code Case N-416 was considered by the Tennessee Valley Authority (TVA) for the proposed modification. paragraph (b) of this code case requires using volumetric examination methods (i.e., radiography or ultrasonic examination) for full penetration welds. The construction code of record for Sequoyah Nuclear plant (SQN) (i.e.. U.S.A. Standard B31.7-1969) does not require radiography for branch connections that have a nominal pipe size of 4 inches or less.

Radiography of the 1.25-inch branch connection would offer no guarantee in the results because of large density changes over a cross section of the weld and the rapid curvature of a fitting of this size.

TVA estimates a 6-to 8-hour timefecmn to perform a radiograph of this geometry and configuration with the possibility for indeterminate results.

Ultrasonic examination would also be impractical because of the lack of a surface (parallel to the weld) of sufficient length to allow an ultrasonic scan.

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Justification for TVA's proposed Alternative Exam TVA considers the alternative examination technique proposed in TVA's original request'for relief letter dated December 20, 1989, "Sequoyah Nucicar plant (SQN) - Request for Relief from the Requirements of the American Society of Mechanical Engineers (ASME) Code Section XI -

i-Hydrostatic pressure Test Requirements." to be the best method available for testing the branch connection weld.

1 The unimpaired flow test required by the ASME Section XI code would have subjected the weld to a flow of air past the weld. The alternate test proposed by TVA would subject the weld to a colunn of water with a static head pressure of approximately 45 pounds per square inch followed by a VT-2 visual leakage examination.

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