ML20197D990

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Forwards Insp Rept 99900774/86-01 on 860127-31 & Notices of Violation & Nonconformance.Violation Found in Area of Specifying Part 21 as Applicable Requirement on Purchase Orders & Nonconformance Re Audits Noted
ML20197D990
Person / Time
Issue date: 05/13/1986
From: Zech G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
To: Stamateris J
AIRCO, INC.
Shared Package
ML20197D995 List:
References
REF-QA-99900774 NUDOCS 8605150133
Download: ML20197D990 (3)


Text

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!" o NUCLEAR REGULATORY COMMISSION g g WASHINGTON, D. C. 20555 May 13, 1986 Docket No. 99900774/86-01 Airco Filler Metals ATTN: Mr. John H. Stamateris Materials Manager 4437 49th Street Cleveland, Ohio 44125 Gentlemen:

This refers to the inspection conducted by J. C. Harper of this office on January 27-31, 1986, of your facility in Cleveland, Ohio and to the discussions of our findings with David C. Nenstiel and members of your staff at the conclusion of the inspection.

This inspection was made as a result of the 10 CFR Part 21 notification made by

  • the Donald C. Cook Nuclear Power Plant on December 20, 1985. The Part 21 notification reported incomplete flux coating of a significant number of E7018 Weld Rods. Areas examined during the inspection and our findings are discussed in the enclosed report. Within these areas, the inspection consisted of an examination of procedures and representative records, interviews with personnel, and observations by the inspector.

During the inspection it was found that the implementation of your QA program failed to meet certain NRC requirements. Specifically, a violation was found in the area of specifying Part 21 as an applicable requirement on purchase orders issued to vendors of calibration services and machining and stress relieving services. Nonconformances were found in the areas of internal audits, auditor qualification, control of measuring and test equipment, NDE personnel qualifi-cations, training and QA indoctrination and procurement practices. The specific findings resulting from the inspection and rei'erences to the pertinent require-ments are identified in the enclosures to this letter.

The responses requested by this letter are not subject to the clearance procedures of the Office of Management and Budget as required by the Paperwork Reduction Act of 1980, PL 96-511.

In accordance with 10 CFR 2.790 of the Commission's regulations, a copy of this letter and the enclosed inspection report will be placed in the NRC's Public Document Room.

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May 13, 1986 Airco Filler Metals Should you have any questions concerning this inspection, we will be pleased to discuss them with you.

Sincerely, Otiginsisig.wtpg Cey Q.Zwk /g Gary G. Zech, Chief

Vendor Program Branch Division of Quality Assurance, Vendor, and Technical Training Center Programs Office of Inspection and Enforcement l

Enclosures:

1. Appendix A-Notice of Violation
2. Appendix B-Notice of Nonconformance
3. Appendix C-Inspection Report 99900774
4. Appendix D-Inspection Data Sheets (8 pages)

DISTRIBUTION:

.IMB:IE:09 3 VPB Reading DQAVT Reading RVo11mer BGrimes HMiller JStone LParker EMerschoff JHarper(2)

OPGormley

  • See previous page for concurrenc .

VPB:DQAVT SC/VPB:DQAVT B AVT JHarper* EMerschoff* GGZech 04/03/85 04/25/85 5 'l3'85  !

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Airco Filler Metals May 13, 1986 Should you have any questions concerning this inspection, we will be pleased to discuss them with you.

Sincerely,

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Gary . ech, Chief Vendor Program Branch Division of Quality Assurance, Vendor, and Technical Training Center Programs Office of Inspection and Enforcement

Enclosures:

1. Appendix A-Notice of Violation
2. Appendix B-Notice of Nonconformance
3. Appendix C-Inspection Report 99900774
4. Appendix 0-Inspection Data Sheets (8 pages) a l

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