NG-07-0809, Response to Request for Additional Information Related to the Relief Request for 3rd Period Limited Weld Examinations: Difference between revisions

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{{#Wiki_filter:FPL Energy Duane Arnold, LLC 3277 DAEC Road Palo, Iowa 52324 FPL Energy.
{{#Wiki_filter:FPL Energy.
Duane Arnold Energy Center November 7, 2007                                                         NG-07-0809 10 CFR 50.55a U.S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, D.C. 20555-0001 Duane Arnold Energy Center Docket 50-331 License No. DPR-49 Response to Request for Additional Information Related to the Relief Request for 3rd Period Limited Weld Examinations
Duane Arnold Energy Center FPL Energy Duane Arnold, LLC 3277 DAEC Road Palo, Iowa 52324 November 7, 2007 NG-07-0809 10 CFR 50.55a U.S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, D.C. 20555-0001 Duane Arnold Energy Center Docket 50-331 License No. DPR-49 Response to Request for Additional Information Related to the Relief Request for 3rd Period Limited Weld Examinations


==References:==
==References:==
Line 25: Line 25:
: 2. Letter, Karl D. Feintuch (USNRC) to Richard L Anderson (FPL Energy Duane Arnold), Duane Arnold Energy Center - Request for Additional Information Re: Relief Request from American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Section XI, Rules for Inservice Inspection of Nuclear Power Components, 1998 Edition, Subsection IWB, Subarticle IWB-2500, "Examination and Pressure Test Requirements," and Subsection IWC, Subarticle IWC-2500, "Examination and Pressure Test Requirements," to Allow Performance of Limited Examinations of Various Welds (TAC No. MD5669), dated October 31, 2007 (ML072820132)
: 2. Letter, Karl D. Feintuch (USNRC) to Richard L Anderson (FPL Energy Duane Arnold), Duane Arnold Energy Center - Request for Additional Information Re: Relief Request from American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Section XI, Rules for Inservice Inspection of Nuclear Power Components, 1998 Edition, Subsection IWB, Subarticle IWB-2500, "Examination and Pressure Test Requirements," and Subsection IWC, Subarticle IWC-2500, "Examination and Pressure Test Requirements," to Allow Performance of Limited Examinations of Various Welds (TAC No. MD5669), dated October 31, 2007 (ML072820132)
Reference 1 provided a request for relief from IWB-2500 and IWC-2500 to allow performance of limited examinations of various welds.
Reference 1 provided a request for relief from IWB-2500 and IWC-2500 to allow performance of limited examinations of various welds.
By letter dated October 31, 2007 (Reference 2), the Staff issued a request for additional information regarding Reference 1. The response to the requests of Reference 2 is provided in Enclosure 1 of this letter.
By {{letter dated|date=October 31, 2007|text=letter dated October 31, 2007}} (Reference 2), the Staff issued a request for additional information regarding Reference 1. The response to the requests of Reference 2 is provided in Enclosure 1 of this letter.
FPL Energy Duane Arnold requests approval of the request of Reference 1 by the end of May 2008.
FPL Energy Duane Arnold requests approval of the request of Reference 1 by the end of May 2008.
This letter contains no new commitments nor revises any previous commitments.
This letter contains no new commitments nor revises any previous commitments.
                                                                                        ,404-7
,404-7


NG-07-0809 November 7, 2007 Page 2 of 2 If you have any questions, please contact Steve Catron at (319) 851-7234.
NG-07-0809 November 7, 2007 Page 2 of 2 If you have any questions, please contact Steve Catron at (319) 851-7234.
Richard L. Anderson[
Richard L. Anderson[
Vice President, Duane Arnold Energy Center FPL Energy Duane Arnold, LLC Enclosures cc:   Administrator, Region III, USNRC Project Manager, DAEC, USNRC Senior Resident Inspector, DAEC, USNRC
Vice President, Duane Arnold Energy Center FPL Energy Duane Arnold, LLC Enclosures cc:
 
Administrator, Region III, USNRC Project Manager, DAEC, USNRC Senior Resident Inspector, DAEC, USNRC to NG-07-0809 Page 1 of 8 Response to Request for Additional Information (RAI) Related to the Relief Request for 3rd Period Limited Weld Examinations to NG-07-0809 Page 2 of 8 Response to Request for Additional Information (RAI) Related to the Relief Request for 3rd Period Limited Weld Examinations 2.1 Request for Relief, Examination Cateqorv B-D. Item B3.90. Full Penetration Welded Nozzles in Vessels The licensee previously proposed an alternative, which was approved by Safety Evaluation Report (SER) dated October 6, 2004 (ADAMS accession number ML042380089), to use ASME Code Case N-613-1, which limits the examination volume of Examination Category B-D welds to the weld and 1/2-inch of adjacent base material on each side, in lieu of the ASME Code-required examination volume of the weld and 1/2-T of adjacent base material, where T is the vessel thickness. The current request for relief indicates that achieving greater than 90% (of the volume approved by the October 6, 2004 SER) could not be accomplished for the subject reactor pressure vessel (RPV) nozzle-to-vessel welds.
Enclosure 1 to NG-07-0809 Page 1 of 8 Enclosure 1 Response to Request for Additional Information (RAI) Related to the Relief Request for 3rd Period Limited Weld Examinations
2.1.1 Please re-calculate and report the volumetric coverage(s) obtained for the subject Examination Category B-D nozzle-to-vessel welds with respect to ASME Code requirements, i.e., calculate the coverage when the volume required is the weld and 1/2-T of adjacent base material, where T is the vessel wall thickness.
 
Enclosure 1 to NG-07-0809 Page 2 of 8 Response to Request for Additional Information (RAI) Related to the Relief Request for 3rd Period Limited Weld Examinations 2.1   Request for Relief, Examination Cateqorv B-D. Item B3.90. Full PenetrationWelded Nozzles in Vessels The licensee previously proposed an alternative, which was approved by Safety Evaluation Report (SER) dated October 6, 2004 (ADAMS accession number ML042380089), to use ASME Code Case N-613-1, which limits the examination volume of Examination Category B-D welds to the weld and 1/2-inch of adjacent base materialon each side, in lieu of the ASME Code-required examination volume of the weld and 1/2-T of adjacentbase material, where T is the vessel thickness. The current request for relief indicates that achieving greaterthan 90% (of the volume approved by the October 6, 2004 SER) could not be accomplished for the subject reactorpressure vessel (RPV) nozzle-to-vessel welds.
2.1.1 Please re-calculateand report the volumetric coverage(s) obtained for the subject Examination Category B-D nozzle-to-vessel welds with respect to ASME Code requirements, i.e., calculate the coverage when the volume requiredis the weld and 1/2-T of adjacent base material, where T is the vessel wall thickness.
FPL Energy Duane Arnold Response:
FPL Energy Duane Arnold Response:
The following Table provides the recalculated percentages Component Number           Recalculated         Description Coverage MSC-D001                 56.83%           Main Steam Nozzle to Vessel Weld MSD-DO01                 56.83%           Main Steam Nozzle to Vessel Weld FWB-D001                 56.71%           Feedwater Nozzle to Vessel Weld FWC-DO01                 56.71%           Feedwater Nozzle to Vessel Weld FWD-DO01                 56.71%           Feedwater Nozzle to Vessel Weld RRG-DO01                 53.73%           Recirculation Riser Nozzle to Vessel Weld JPB-DO01                 53.49%           Jet Pump Instrumentation Nozzle to Vessel Weld LCA-DO01                 50.72%           Standby Liquid Control Nozzle to Vessel Weld VIB-DO01                 57.45%           Vessel Instrumentation Nozzle to Vessel Weld
The following Table provides the recalculated percentages Component Number Recalculated Description Coverage MSC-D001 56.83%
 
Main Steam Nozzle to Vessel Weld MSD-DO01 56.83%
Enclosure 1 to NG-07-0809 Page 3 of 8 2.1.2 The licensee stated that the subject nozzle-to-vessel welds are accessible from the vessel side of the RPV, but examinations cannot be performed from the nozzle side due to forging curvature. It is also stated that certain nozzle-to-vessel weld examinations are additionallylimited by RPV design obstructions. However, these statements do not provide adequate descriptive information and technical discussion to support a determination of impracticalityand that the requiredexaminations have been performed to the maximum extent possible at DAEC.
Main Steam Nozzle to Vessel Weld FWB-D001 56.71%
: a.     Provide a detailed description of examination limitations including access requirementsfor automatedor manual ultrasonic techniques employed, and a description of each component geometry that restricts or limits examinations. The technical bases should include cross-sectional sketches of the weld indicating ultrasoniccoverage(s) for each technique employed and details of the weld and base metal materials.
Feedwater Nozzle to Vessel Weld FWC-DO01 56.71%
Feedwater Nozzle to Vessel Weld FWD-DO01 56.71%
Feedwater Nozzle to Vessel Weld RRG-DO01 53.73%
Recirculation Riser Nozzle to Vessel Weld JPB-DO01 53.49%
Jet Pump Instrumentation Nozzle to Vessel Weld LCA-DO01 50.72%
Standby Liquid Control Nozzle to Vessel Weld VIB-DO01 57.45%
Vessel Instrumentation Nozzle to Vessel Weld to NG-07-0809 Page 3 of 8 2.1.2 The licensee stated that the subject nozzle-to-vessel welds are accessible from the vessel side of the RPV, but examinations cannot be performed from the nozzle side due to forging curvature. It is also stated that certain nozzle-to-vessel weld examinations are additionally limited by RPV design obstructions. However, these statements do not provide adequate descriptive information and technical discussion to support a determination of impracticality and that the required examinations have been performed to the maximum extent possible at DAEC.
: a.
Provide a detailed description of examination limitations including access requirements for automated or manual ultrasonic techniques employed, and a description of each component geometry that restricts or limits examinations. The technical bases should include cross-sectional sketches of the weld indicating ultrasonic coverage(s) for each technique employed and details of the weld and base metal materials.
FPL Energy Duane Arnold Response:
FPL Energy Duane Arnold Response:
The examination of all nozzle-to-vessel welds is limited by the nozzle forging curvature. The configuration for each of the above mentioned nozzles is included for review in Enclosure 2.
The examination of all nozzle-to-vessel welds is limited by the nozzle forging curvature. The configuration for each of the above mentioned nozzles is included for review in Enclosure 2.
For nozzle LCA-D0O1, the examination is additionally limited by the proximity of the weld attaching the skirt knuckle to the RPV bottom head. The distance from the bottom of LCA-DO01 weld to the skirt is approximately six inches.
For nozzle LCA-D0O1, the examination is additionally limited by the proximity of the weld attaching the skirt knuckle to the RPV bottom head. The distance from the bottom of LCA-DO01 weld to the skirt is approximately six inches.
      .For nozzle JPB-D001, the examination is additionally limited due to an insulation bracket welded on the vessel. Removal of this bracket is not feasible due to the fact that it supports the lower ring of RPV insulation.
.For nozzle JPB-D001, the examination is additionally limited due to an insulation bracket welded on the vessel. Removal of this bracket is not feasible due to the fact that it supports the lower ring of RPV insulation.
: b.     In addition, the licensee should submit argument(s) as to why the use of other inspection methods (such as phased array ultrasonic testing) would not reasonably increase the examination coverage(s).
: b.
In addition, the licensee should submit argument(s) as to why the use of other inspection methods (such as phased array ultrasonic testing) would not reasonably increase the examination coverage(s).
FPL Energy Duane Arnold Response:
FPL Energy Duane Arnold Response:
As stated in Reference 1, the procedures used at DAEC incorporate examination techniques qualified under Appendix VIII of ASME Section XI Code by the Performance Demonstration Initiative (PDI) for examination of the nozzle-to-vessel shell welds. In addition, FPL Energy Duane Arnold contracted EPRI to computer model each nozzle-to-vessel weld and nozzle inner corner region to assist FPL Energy Duane Arnold in developing and qualifying ultrasonic techniques for these regions. At the time that these components were examined, the phased array technology had not been qualified by Performance Demonstration Initiative for examination of nozzle-
As stated in Reference 1, the procedures used at DAEC incorporate examination techniques qualified under Appendix VIII of ASME Section XI Code by the Performance Demonstration Initiative (PDI) for examination of the nozzle-to-vessel shell welds. In addition, FPL Energy Duane Arnold contracted EPRI to computer model each nozzle-to-vessel weld and nozzle inner corner region to assist FPL Energy Duane Arnold in developing and qualifying ultrasonic techniques for these regions. At the time that these components were examined, the phased array technology had not been qualified by Performance Demonstration Initiative for examination of nozzle-to NG-07-0809 Page 4 of 8 to-vessel welds or the nozzle inner corner region. With the computer modeling of the examination volume and the qualified PDI technique, the examinations were performed utilizing the latest technology.
 
Enclosure 1 to NG-07-0809 Page 4 of 8 to-vessel welds or the nozzle inner corner region. With the computer modeling of the examination volume and the qualified PDI technique, the examinations were performed utilizing the latest technology.
2.1.3 State the total number of Examination Category B-D welds at DAEC, and provide a listing of the volumetric coverage(s) completed for each of these welds. Report any unacceptable flaws detected during the examination of the welds.
2.1.3 State the total number of Examination Category B-D welds at DAEC, and provide a listing of the volumetric coverage(s) completed for each of these welds. Report any unacceptable flaws detected during the examination of the welds.
FPL Energy Duane Arnold Response:
FPL Energy Duane Arnold Response:
The total number of Category B-D welds at the DAEC is 34 of which one is inaccessible due to the CRD array (the inaccessible nozzle is the bottom head drain). There have been no unacceptable flaws identified during the examinations of the listed welds. FPL Energy Duane Arnold has submitted three relief requests with Safety Evaluation Reports (SERs) dated October 18, 1999, March 7, 2001, and March 26, 2003. Below is a table with the accumulated percentages of nozzle to vessel welds from the above SERs.
The total number of Category B-D welds at the DAEC is 34 of which one is inaccessible due to the CRD array (the inaccessible nozzle is the bottom head drain). There have been no unacceptable flaws identified during the examinations of the listed welds. FPL Energy Duane Arnold has submitted three relief requests with Safety Evaluation Reports (SERs) dated October 18, 1999, March 7, 2001, and March 26, 2003. Below is a table with the accumulated percentages of nozzle to vessel welds from the above SERs.
List of Nozzle-to-Vessel Welds Nozzle ID           Period Examined     Code Coverage*           Remarks CRA-DOOI                   1               61.3%           Control Rod Drive CSA-D00 1                   1                 63%               Core Spray CSB-D001                   1                 66%               Core Spray FWA-D001                     1               56.5%               Feedwater HVA-D001                   1               66.0%               Head Vent HSB-D00I                   2               70.9%               Head Spare JPA-D001                   1               61.1%               Jet Pump MSA-D001                   1               59.6%             Main Steam MSB-D00I                   2                 63%               Main Steam RHA-DOO                     1               65.7%             Head Spray RCA-D001                   2                 59%         Recirculation Suction RCB-DOO1                   1                 57%         Recirculation Suction RRA-D001                   1                 63%           Recirculation Inlet RRB-D001                   1                 63%           Recirculation Inlet RRC-D001                   1                 63%           Recirculation Inlet RRD-DOO1                   1               51.4%           Recirculation Inlet RRE-D00I                   1                 64%           Recirculation Inlet RRF-D001                   2               73.36%           Recirculation Inlet RRH-DOO                     1                 64%           Recirculation Inlet VIA-D001                   2               86.2%         Vessel Instrumentation VIC-D001                   2               86.2%         Vessel Instrumentation VID-DOO                   2                 63%         Vessel Instrumentation VIE-D001                   1               66%         Vessel Instrumentation VIF-DOO                   2               86.2%         Vessel Instrumentation
List of Nozzle-to-Vessel Welds Nozzle ID Period Examined Code Coverage*
    *Due to the nozzle design it is not feasible to effectively exam 100% of the required code volume as defined in Figure IWB-2500-7(b).
Remarks CRA-DOOI 1
 
61.3%
Enclosure 1 to NG-07-0809 Page 5 of 8 2.2   Request for Relief, Examination Category B-D, Item B3. 100, Inner Radius Sections of Full PenetrationWelded Nozzles in Vessels 2.2.1 The licensee stated that the proximity of the RPV skirt weld obstructed access for performing the inner radiussection examination on Standby Liquid Control Nozzle LCA-DOO1. However, this statement does not provide adequate descriptive information and technical discussion to support a determinationof impracticalityand that the required examination was performed to the maximum extent possible at DAEC.
Control Rod Drive CSA-D00 1 1
: a.       Provide a detailed description of examination limitations including access requirements for automated or manual ultrasonictechniques employed, and a description of the component geometry that restricts or limits the examination. The technical basis should include cross-sectional sketches of the inner radius section indicating ultrasonic coverage for each technique employed.
63%
Core Spray CSB-D001 1
66%
Core Spray FWA-D001 1
56.5%
Feedwater HVA-D001 1
66.0%
Head Vent HSB-D00I 2
70.9%
Head Spare JPA-D001 1
61.1%
Jet Pump MSA-D001 1
59.6%
Main Steam MSB-D00I 2
63%
Main Steam RHA-DOO 1
65.7%
Head Spray RCA-D001 2
59%
Recirculation Suction RCB-DOO1 1
57%
Recirculation Suction RRA-D001 1
63%
Recirculation Inlet RRB-D001 1
63%
Recirculation Inlet RRC-D001 1
63%
Recirculation Inlet RRD-DOO1 1
51.4%
Recirculation Inlet RRE-D00I 1
64%
Recirculation Inlet RRF-D001 2
73.36%
Recirculation Inlet RRH-DOO 1
64%
Recirculation Inlet VIA-D001 2
86.2%
Vessel Instrumentation VIC-D001 2
86.2%
Vessel Instrumentation VID-DOO 2
63%
Vessel Instrumentation VIE-D001 1
66%
Vessel Instrumentation VIF-DOO 2
86.2%
Vessel Instrumentation
*Due to the nozzle design it is not feasible to volume as defined in Figure IWB-2500-7(b).
effectively exam 100% of the required code to NG-07-0809 Page 5 of 8 2.2 Request for Relief, Examination Category B-D, Item B3. 100, Inner Radius Sections of Full Penetration Welded Nozzles in Vessels 2.2.1 The licensee stated that the proximity of the RPV skirt weld obstructed access for performing the inner radius section examination on Standby Liquid Control Nozzle LCA-DOO1. However, this statement does not provide adequate descriptive information and technical discussion to support a determination of impracticality and that the required examination was performed to the maximum extent possible at DAEC.
: a.
Provide a detailed description of examination limitations including access requirements for automated or manual ultrasonic techniques employed, and a description of the component geometry that restricts or limits the examination. The technical basis should include cross-sectional sketches of the inner radius section indicating ultrasonic coverage for each technique employed.
FPL Energy Duane Arnold Response:
FPL Energy Duane Arnold Response:
A description of examination limitations for performing the UT on the inner radius section on Standby Liquid Control Nozzle LCA-DO01 is included for review as Enclosure 3. The configuration of the nozzle and a photo indicating the proximity of the nozzle to the skirt is also included for review. The request for additional information included a request for cross sectional sketches of the inner radius section. Since the limitation is due to the skirt welded to the vessel and not the configuration as it was on the nozzle-to-vessel welds discussed above, a cross-sectional view is not warranted. To clarify, the skirt limits the surface contact area of the transducer.
A description of examination limitations for performing the UT on the inner radius section on Standby Liquid Control Nozzle LCA-DO01 is included for review as Enclosure 3. The configuration of the nozzle and a photo indicating the proximity of the nozzle to the skirt is also included for review. The request for additional information included a request for cross sectional sketches of the inner radius section. Since the limitation is due to the skirt welded to the vessel and not the configuration as it was on the nozzle-to-vessel welds discussed above, a cross-sectional view is not warranted. To clarify, the skirt limits the surface contact area of the transducer.
The manual ultrasonic techniques employed were as recommended in the EPRI modeling Report IR-2004-62. The techniques utilized were limited by the proximity of the weld attaching the Skirt Knuckle to the RPV bottom head.
The manual ultrasonic techniques employed were as recommended in the EPRI modeling Report IR-2004-62. The techniques utilized were limited by the proximity of the weld attaching the Skirt Knuckle to the RPV bottom head.
The supplied photo in Enclosure 3 shows that the nozzle is located close (approximately six inches) to the skirt weld.
The supplied photo in Enclosure 3 shows that the nozzle is located close (approximately six inches) to the skirt weld.
: b.     In addition, the licensee should submit an argument as to why the use of other inspection methods (such as phased array ultrasonictesting) would not reasonablyincrease the examination coverage.
: b.
In addition, the licensee should submit an argument as to why the use of other inspection methods (such as phased array ultrasonic testing) would not reasonably increase the examination coverage.
FPL Energy Duane Arnold Response:
FPL Energy Duane Arnold Response:
Please refer to the Section 2.1.2 b response. FPL Energy Duane Arnold used the latest PDI demonstrated procedure for the examination of the listed welds at the DAEC.
Please refer to the Section 2.1.2 b response. FPL Energy Duane Arnold used the latest PDI demonstrated procedure for the examination of the listed welds at the DAEC.
 
to NG-07-0809 Page 6 of 8 2.3 Request for Relief, Examination Category B-J, Item B9. 11, Pressure Retaining Welds in Piping 2.3.1 The licensee stated that Weld RBB-JO01 is a branch connection of the recirculation bypass line to the recirculation discharge line, and that the weldolet side is not accessible for scanning due to geometry. However, this statement does not provide adequate descriptive information and technical discussion to support a determination of impracticality and that the required examination was performed to the maximum extent possible at DAEC.
Enclosure 1 to NG-07-0809 Page 6 of 8 2.3   Request for Relief, Examination Category B-J, Item B9. 11, Pressure Retaining Welds in Piping 2.3.1 The licensee stated that Weld RBB-JO01 is a branch connection of the recirculationbypass line to the recirculationdischarge line, and that the weldolet side is not accessible for scanning due to geometry. However, this statement does not provide adequate descriptive information and technical discussion to support a determination of impracticalityand that the required examination was performed to the maximum extent possible at DAEC.
: a.
: a.     Provide a detailed description of examination limitations including access requirements for automated or manual ultrasonic techniques employed, and a description of the component geometry that restricts or limits the examination. The technicalbasis should include cross-sectional sketches of the weld indicating ultrasoniccoverage for each technique employed.
Provide a detailed description of examination limitations including access requirements for automated or manual ultrasonic techniques employed, and a description of the component geometry that restricts or limits the examination. The technical basis should include cross-sectional sketches of the weld indicating ultrasonic coverage for each technique employed.
FPL Energy Duane Arnold Response:
FPL Energy Duane Arnold Response:
The weld RBB-JO01 is a branch connection of the recirculation bypass line to the recirculation discharge line. The weldolet side of the weld is not accessible for scanning. The PDI qualified procedure is NOT qualified for "detection or length sizing of circumferentially oriented flaw indications when only single side access is available and the flaw is located on the far side of the weld." Because of this, only 50% coverage can be claimed. The examination of this weld is further limited by the existing weld crown.
The weld RBB-JO01 is a branch connection of the recirculation bypass line to the recirculation discharge line. The weldolet side of the weld is not accessible for scanning. The PDI qualified procedure is NOT qualified for "detection or length sizing of circumferentially oriented flaw indications when only single side access is available and the flaw is located on the far side of the weld." Because of this, only 50% coverage can be claimed. The examination of this weld is further limited by the existing weld crown.
Included for review is Inservice Inspection Report 101070 in Enclosure 4.
Included for review is Inservice Inspection Report 101070 in Enclosure 4.
: b.     State the size, thickness and materials of construction of the subject weld.
: b.
State the size, thickness and materials of construction of the subject weld.
FPL Energy Duane Arnold Response:
FPL Energy Duane Arnold Response:
The size of the weld is 4 inches, thickness 0.337 inches, and material is 304 stainless steel.
The size of the weld is 4 inches, thickness 0.337 inches, and material is 304 stainless steel.
2.3.2 The licensee listed this weld as Examination Category B-J, Item B9.11, which is for circumferentialbutt welds, NPS 4-inch and larger. However, the licensee stated that Weld RBB-JO01 is a branch connection. Discuss why this weld is not listed as ASME Code Item B9.31 or B9.32.
2.3.2 The licensee listed this weld as Examination Category B-J, Item B9.11, which is for circumferential butt welds, NPS 4-inch and larger. However, the licensee stated that Weld RBB-JO01 is a branch connection. Discuss why this weld is not listed as ASME Code Item B9.31 or B9.32.
 
to NG-07-0809 Page 7 of 8 FPL Energy Duane Arnold Response:
Enclosure 1 to NG-07-0809 Page 7 of 8 FPL Energy Duane Arnold Response:
The weld is the first circumferential weld off of a weld-o-let connection.
The weld is the first circumferential weld off of a weld-o-let connection.
Please refer to Enclosure 4 which illustrates the weld limitation.
Please refer to Enclosure 4 which illustrates the weld limitation.
2.3.3 State the total population of ASME Code Examination Category B-J welds of similarpipe diameterand wall thickness examined on the same recirculation loop at DAEC, and discuss the volumetric coverage(s) obtained for each of these welds.
2.3.3 State the total population of ASME Code Examination Category B-J welds of similar pipe diameter and wall thickness examined on the same recirculation loop at DAEC, and discuss the volumetric coverage(s) obtained for each of these welds.
FPL Energy Duane Arnold Response:
FPL Energy Duane Arnold Response:
There are a total of nine welds on the same bypass line for Recirculation Loop B. Weld RBB-JO01 was the only weld selected for examination under the ISI Program (1989 Edition of ASME Section XI). For the implementation of Risked Informed ISI, these nine welds are categorized as Category 6a (5a with IGSCC). None of these welds were selected under the RI-ISI Program.
There are a total of nine welds on the same bypass line for Recirculation Loop B. Weld RBB-JO01 was the only weld selected for examination under the ISI Program (1989 Edition of ASME Section XI). For the implementation of Risked Informed ISI, these nine welds are categorized as Category 6a (5a with IGSCC). None of these welds were selected under the RI-ISI Program.
2.4   Request for Relief, Examination Cate-gory C-A, Item C1.20, Pressure Retaininq Welds in Vessels 2.4.1 The license stated that heat exchanger tie-down brackets obstruct access to the subject head-to-shell weld, limiting examination coverage. However, this statement does not provide adequate descriptive information and technical discussion to support a determination of impracticalityand that the required examination was performed to the maximum extent possible at DAEC.
2.4 Request for Relief, Examination Cate-gory C-A, Item C1.20, Pressure Retaininq Welds in Vessels 2.4.1 The license stated that heat exchanger tie-down brackets obstruct access to the subject head-to-shell weld, limiting examination coverage. However, this statement does not provide adequate descriptive information and technical discussion to support a determination of impracticality and that the required examination was performed to the maximum extent possible at DAEC.
: a.     Provide further text and/or a cross-sectionalsketch describing the basis for impracticalityand showing volumetric coverage for Weld HEA-CA-05. In addition, state or show the material, thicknesses, and outside diameters for the subject component. Discuss why the tie-down brackets cannot be removed to allow greateraccess.
: a.
Provide further text and/or a cross-sectional sketch describing the basis for impracticality and showing volumetric coverage for Weld HEA-CA-05. In addition, state or show the material, thicknesses, and outside diameters for the subject component. Discuss why the tie-down brackets cannot be removed to allow greater access.
FPL Energy Duane Arnold Response:
FPL Energy Duane Arnold Response:
Please refer to the attached ISI Report 101098 page 54 of 56 (Enclosure 5) for location of the heat exchanger tie-down brackets that obstruct the head-to-shell weld on the Residual Heat Removal (RHR) Heat Exchanger (Weld HEA-CA-05), which limits the examination coverage. Also provided in Enclosure 5 are some photos showing typical welded attachments to the heat exchanger.
Please refer to the attached ISI Report 101098 page 54 of 56 (Enclosure 5) for location of the heat exchanger tie-down brackets that obstruct the head-to-shell weld on the Residual Heat Removal (RHR) Heat Exchanger (Weld HEA-CA-05), which limits the examination coverage. Also provided in Enclosure 5 are some photos showing typical welded attachments to the heat exchanger.
The original Form U-1 (Enclosure 6) is attached to identify material, thickness, and outside diameter of the RHR Heat Exchanger.
The original Form U-1 (Enclosure 6) is attached to identify material, thickness, and outside diameter of the RHR Heat Exchanger.
 
to NG-07-0809 Page 8 of 8
Enclosure 1 to NG-07-0809 Page 8 of 8
: b.
: b.     State whether the volumetric examination was performed with procedures and personnel that have been qualified in accordance with ASME Code, Section X1, Appendix VIII.
State whether the volumetric examination was performed with procedures and personnel that have been qualified in accordance with ASME Code, Section X1, Appendix VIII.
FPL Energy Duane Arnold Response:
FPL Energy Duane Arnold Response:
The FPL Energy Duane Arnold Administrative Control Procedure that was utilized at the DAEC for the examination on Weld HEA-CA Head to shell weld on the RHR Heat Exchanger was ACP 1211.34, "Manual Ultrasonic Examination of Ferritic Welds < 2 inches Thickness." This procedure is in accordance with ASME Section XI, Appendix Ill.
The FPL Energy Duane Arnold Administrative Control Procedure that was utilized at the DAEC for the examination on Weld HEA-CA Head to shell weld on the RHR Heat Exchanger was ACP 1211.34, "Manual Ultrasonic Examination of Ferritic Welds < 2 inches Thickness." This procedure is in accordance with ASME Section XI, Appendix Ill.
2.4.1(1)       State the total population of ASME Code Examination Category C-A welds at DAEC, and discuss the volumetric coverage(s) obtained for each of these welds.
2.4.1(1)
State the total population of ASME Code Examination Category C-A welds at DAEC, and discuss the volumetric coverage(s) obtained for each of these welds.
FPL Energy Duane Arnold Response:
FPL Energy Duane Arnold Response:
The DAEC has one category C-A Item C1.20 weld (HEA-CA-05) and two category C-A, Item C1.10 welds (HEA-CA-01 and HEA-CA-03). The following table provides the examination coverage of the three identified welds.
The DAEC has one category C-A Item C1.20 weld (HEA-CA-05) and two category C-A, Item C1.10 welds (HEA-CA-01 and HEA-CA-03). The following table provides the examination coverage of the three identified welds.
Examination     Item       Component       Period   Code         Description Category       Number     Number         Examined Coverage C-A             C1.10       HEA-CA-01       3         94%         RHR Heat Exchanger Tube Sheet to Shell Weld C-A             C1.10       HEA-CA-03       1         100%         RHR Heat Exchanger Shell Course Weld C-A             C1.20       HEA-CA-05     2         78.07%       RHR Heat Exchanger Head to Shell Weld
Examination Item Component Period Code Description Category Number Number Examined Coverage C-A C1.10 HEA-CA-01 3
94%
RHR Heat Exchanger Tube Sheet to Shell Weld C-A C1.10 HEA-CA-03 1
100%
RHR Heat Exchanger Shell Course Weld C-A C1.20 HEA-CA-05 2
78.07%
RHR Heat Exchanger Head to Shell Weld


ULTRASONIC EXAMINATION DATA SHEET                                                     /     ) I REACTOR PRESSURE VESSEL WELDS Report No.:               105005                     Calibration Sheet No.:   C-110, C-ill Site:            DAEC Data Sheet No.:               N/A Procedure No.:     ACP 1211.27         Rev.       1 System:             Reactor Vessel                     Exam Surface Temp.:             111                         Couplant:           Humex Weld_ ID:              (!S-DO0OTi:*i:                 Thermometer SIN:               3991                          Batch No.:           98165 Examination Surface: IDI] OD@                         Material Type:     CS
ULTRASONIC EXAMINATION DATA SHEET  
* SS     U               Exam Date:           04/14/05
/  
                                              ......                                                                Exam Start:             10:00 Lo Reference               TDC                       Ro  
) I REACTOR PRESSURE VESSEL WELDS Site:
DAEC Report No.:
105005 Calibration Sheet No.:
C-110, C-ill Data Sheet No.:
N/A Procedure No.:
ACP 1211.27 Rev.
1 System:
Reactor Vessel Exam Surface Temp.:
111 Couplant:
Humex
(!S-DO0OTi:*i:
3991 98165 Weld_ ID:
Thermometer SIN:
Batch No.:
Examination Surface: IDI] OD@
Material Type:
CS SS U
Exam Date:
04/14/05 Exam Start:
10:00 Lo Reference TDC Ro  


==Reference:==
==Reference:==
WCL                             Exam End:               10:00
WCL Exam End:
____________________     I_______________________                                       Exam End:               11:00 Scan Surface                   Exam Number                       Search Unit Angle                   Scan Sensitivity         Exam Number Perpendicular UpStream                         1                         60' RL Zone 1                         76.7 dB                 1, 3, 4 Perpendicular DownStream                         2                         60' RL Zone 2                         83.0 dB                 1, 3, 4 Parallel CW                             3                               N/A                               N/A                     N/A Parallel CCW                             4                               N/A                               N/A                     N/A INDICATIONS L (In) From Ref                     W (in) From Ref                 Sweep Reading Indication                     N.Amp                         ____                            or                    Am              Examination (1-4)
10:00
L-I     L-Max         L-2         W-1     W-Max       W-2     SW-I 0     SW-Max SW-2 0         % Dac M11 Q               M2   []
____________________ I_______________________
NRI       NIA       N/A         NIA           NIA         N/A     N/A       N/A         N/A     N/A         N/A                 N/A REMARKSILIMITATIONS WO: 1129016 Single side access due to configurationRefe             ie:nce EPRI modeling report No. IR-2004-62 f6or imnner, 15% :examination. Obtained 79.3n8%coverage of required volume. See attached coverage plot.
Exam End:
(   Previous E)amination Data Reviewed
11:00 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1
        .46tevermer, A.
60' RL Zone 1 76.7 dB 1, 3, 4 Perpendicular DownStream 2
                                      ~1 I
60' RL Zone 2 83.0 dB 1, 3, 4 Parallel CW 3
Level 0414105]
N/A N/A N/A Parallel CCW 4
Date 14Ihs Dohmen, F.
N/A N/A N/A INDICATIONS L (In) From Ref W (in) From Ref Sweep Reading Indication or Am Examination N.Amp (1-4)
                                                                                                ;   /-
L-I L-Max L-2 W-1 W-Max W-2 SW-I 0 SW-Max SW-2 0  
Date              Bowers, J.
% Dac M11 Q M2
[]
NRI NIA N/A NIA NIA N/A N/A N/A N/A N/A N/A N/A REMARKSILIMITATIONS WO: 1129016 Single side access due to configurationRefe ie:nce EPRI modeling report No. IR-2004-62 f6or imnner, 15% :examination. Obtained 79.3n8%coverage of required volume. See attached coverage plot.
(
Previous E)amination Data Reviewed
~1 I
0414105] 14Ihs  
; /-
14 -.
14 -.
Date Examiner (s)                                           Level Ill Review                                   ANII Review NG-V73Z Rev. 0                                                                                                                                   Page I of i
.46tevermer, A.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner (s)
Level Ill Review ANII Review NG-V73Z Rev. 0 Page I of i


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION) 1'21ihr tin     Rlhaa t% v~i                   C-110 Site:                         DAEC                           Linearity Sheet No.:                             L-002 Procedure No.:                         ACP 1211.27                         Revision:             1 Instrument:                           Panametrics                                       Epoch 1i1                           01448103 Manufacturer                                         Model No.                             Serial No.
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION) 1'21ihr tin Rlhaa t% v~i C-110 Site:
TRL2-ST                               2 (24X42) mm Search Unit:                     RTD                 FS~125 mm             02-102           Rectangular     2.0     MHz       600 / RL           1.05" Manufacturer                   Model             Serial No.             Size       Freq.           Angle I Mode       Incident to Cable:         2 (RG-174)                         12'                             0                                                             wedge front Type                       Length                 No. of Connectors Calibration Standard:                   IE-30             Carbon Steel                 NA/ 5.25"                 66         &deg;F Serial No.               Material               Size I Thickness         Temp.
DAEC Linearity Sheet No.:
Couplant!                 Humex                               98165                     Thermometer:           3991 Type                           Batch No.                                         Serial No.
L-002 Procedure No.:
DAC                                                                         Instrument Settings 90--------------
ACP 1211.27 Revision:
A     0-                     -                        114T SDH               Pulser:                     High           Frequency:             Fixed M     70 ------             -            -          -          -          Pulse Energy:               High           Range:                 6.329" P        - ----
1 Instrument:
L                  -                                                      Pulse Width:                 N/A           Velocity:               .2332 I   so--                                                                 Rep Rate:                 Auto           Delay:                     0.00 T     4-                                                                   Damping:           150 Ohms               Zero Offset:           12.98 U
Panametrics Epoch 1i1 01448103 Manufacturer Model No.
D     30                                                                   Display Mode:         Fullwave             Gain - Axial Scan:         62. 7 dB E     20-----                                                             Filter:                     STD           Gain - Circ. Scan:         N/A dB 10--                                                                 Reject:                     Off           C] Pulse Echo       [Dual Pulse Amplitude:           Fixed Sweep: 0 - 10 =           6.329" C] Depth             [   Metal Path Field Simulator         CS Rompas           SIN     LMT-17                                         Calibration Verification Reflector:,                 1/4T SDH               2" RAD         Initial Calibration Time:         08:56   jVerification Times:
Serial No.
Max Amplitude:                   80%                 80%           Final Calibration Time:           13:55       NiA     F   N/A         N/A         N/A Sweep:                             4.0                 3.2 Gain:                         62.7 dB               47.6 dB Welds Examined                           Report No.                                                 Comments MSC-DO01                                           105005         Work Order 1129016 MSD-DO01                                           105007         Work Order: 1129016 VCB-C005                                           105090         Work Order 1129072 Squint Angle       5&deg; Configuration of Elements: D-SBS II     04/14/05                                             q-*
TRL2-ST 2 (24X42) mm Search Unit:
1W            ./I..)"
RTD FS~125 mm 02-102 Rectangular 2.0 MHz 600 / RL 1.05" Manufacturer Model Serial No.
Aevermer, A.                   Level       Date       '(       Dohmen, F.                       Date             Bowers, J.                   Date Examiner                                                     Level IlIIReview                                    ANII Revlew NG 142Z Rev. 4
Size Freq.
Angle I Mode Incident to Cable:
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA/ 5.25" 66  
&deg;F Serial No.
Material Size I Thickness Temp.
Couplant!
Humex 98165 Thermometer:
3991 Type Batch No.
Serial No.
DAC Instrument Settings 90--------------
A 0-114T SDH Pulser:
High Frequency:
Fixed M
70 ------
Pulse Energy:
High Range:
6.329" PL Pulse Width:
N/A Velocity:  
.2332 I
so--
Rep Rate:
Auto Delay:
0.00 T
4-Damping:
150 Ohms Zero Offset:
12.98 U
D 30 Display Mode:
Fullwave Gain - Axial Scan:
62.7 dB E
20-----
Filter:
STD Gain - Circ. Scan:
N/A dB 10--
Reject:
Off C] Pulse Echo
[Dual Pulse Amplitude:
Fixed Sweep: 0 - 10 =
6.329" C] Depth
[
Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:,
1/4T SDH 2" RAD Initial Calibration Time:
08:56 jVerification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
13:55 NiA F N/A N/A N/A Sweep:
4.0 3.2 Gain:
62.7 dB 47.6 dB Welds Examined Report No.
Comments MSC-DO01 105005 Work Order 1129016 MSD-DO01 105007 Work Order: 1129016 VCB-C005 105090 Work Order 1129072 Squint Angle 5&deg; Configuration of Elements: D-SBS II 04/14/05  
./I..)"
q-* 1W Aevermer, A.
Level Date  
' (
Dohmen, F.
Date Bowers, J.
Date Examiner Level IlII Review ANII Revlew NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
I   C.allhastirrn 5Th~~t Nn~                     C-111 Site:                       DAEC                           Linearity Sheet No.:                           L-002 Procedure No.:                     ACP 1211.27                         Revision:           1 Instrument:                         Panametrics                                     Epoch III                             01448103 Manufacturer                                       Model No.                             Serial No.
I C.allhastirrn 5Th~~t Nn~
TRL2-ST                           2 (24X42) mm Search Unit:                   RTD                   FS-125 mm           02-102         Rectangular       2.0     MHz       60&deg;1 RL           1.05" Manufacturer                 Model           Serial No.           Size         Freq.           Angle I Mode     Incident to Cable:         2 (RG-174)                         12'                           0                                                           wedge front Type -                     Length               No. of Connectors Calibration Standard:                 IE-30               Carbon Steel               NA / 5.25"               66         OF Serial No.               Material             Size I Thickness           Temp.
C-111 Site:
Couplant:                 Humex                             98165                   Thermometer:             3991 TyPe                           Batch No.                                       Serial No.
DAEC Linearity Sheet No.:
TV                                                                   Instrument Settings DAC 10o 980                               [
L-002 Procedure No.:
ot A                                                      Notch            Pulser.                  High            Frequency:              Fixed 70--
ACP 1211.27 Revision:
M    60     -   --        --  -    -                                Pulse Energy:             High           Range:                 14.45" P
1 Instrument:
L                                                                      Pulse Width:              N/A            Velocity:               .2332 I                                                                      Rep Rate:                Auto            Delay:                   12.98 T                                                                      Damping:          150 Ohms                Zero Offset:               0.0 U    3c--
Panametrics Epoch III 01448103 Manufacturer Model No.
D                                                                      Display Mode:      Fullwave              Gain -Axial Scan:         71.0dB E    2O                                                                Filter:                  STD            Gain - Circ. Scan:         N/A   dB Reject:                    Off            Q Pulse Echo         E Dual Pulse Amplitude:        Fixed Sweep: 0 -10 =             14-45" Depth                Metal Path Field Simulator         CS Rompas         SIN       LMT-17                                     Calibration Verification Reflector:                 ID Notch               2" RAD       Initial Calibration Time:       09:04                   Verification Times:
Serial No.
Max Amplitude:                 80%                   80%         Final Calibration Time:         13:58         N/A         N/A         N/A       NIA Sweep:                         7.5                   1.2 Gain:                       71.0 dB               47.2 dB Welds Examined                         Report No.                                             Comments MSC-D001                                         105005       Work Orders 1129016 MSD-D001                                         105007       Work Order: 1129016 VCB-C005                                         105090       Work Order. 1129072 Squint Angle 5*
TRL2-ST 2 (24X42) mm Search Unit:
Configuration of Elements: D-SBS ne 2 11 04/14/05                                                           .-
RTD FS-125 mm 02-102 Rectangular 2.0 MHz 60&deg;1 RL 1.05" Manufacturer Model Serial No.
    ?flevermer, A.               Level         Date A r U         Dohmen, F.                     Date               Bowers, J.                 Date Examiner                                                 Level [il Review                                   ANII Review NG 142Z Rev. 4
Size Freq.
Angle I Mode Incident to Cable:
2 (RG-174) 12' 0
wedge front Type -
Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" 66 OF Serial No.
Material Size I Thickness Temp.
Couplant:
Humex 98165 Thermometer:
3991 TyPe Batch No.
Serial No.
TV DAC Instrument Settings A
M P
L I
T U
D E
10o 980
[
70--
60 3c--
2O ot Notch Pulser.
High Pulse Energy:
High Pulse Width:
N/A Rep Rate:
Auto Damping:
150 Ohms Display Mode:
Fullwave Filter:
STD Reject:
Off Pulse Amplitude:
Fixed Frequency:
Fixed Range:
14.45" Velocity:  
.2332 Delay:
12.98 Zero Offset:
0.0 Gain -Axial Scan:
71.0dB Gain - Circ. Scan:
N/A dB Q Pulse Echo E Dual Sweep: 0 -10 Depth
=
14-45" Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:
ID Notch 2" RAD Initial Calibration Time:
09:04 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
13:58 N/A N/A N/A NIA Sweep:
7.5 1.2 Gain:
71.0 dB 47.2 dB Welds Examined Report No.
Comments MSC-D001 105005 Work Orders 1129016 MSD-D001 105007 Work Order: 1129016 VCB-C005 105090 Work Order. 1129072 Squint Angle 5*
Configuration of Elements: D-SBS ne 2 11 04/14/05  
?flevermer, A.
Level Date A r U Dohmen, F.
Date Bowers, J.
Date Examiner Level [il Review ANII Review NG 142Z Rev. 4


Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-613 -1 Note: calculations performed using 2D plot only Nozzle ID         N3 Area required to be examined Axial scan direction: Height x width 5.25   inches     x       3.007 inches   equals   15.7868 square inches Parallel scan direction: Height x width 5.25   Inches       x     3.007 inches   equals   15.7868 square inches Total area required to be examined           31.5735 square Inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25 inches       x     3.007 inches     equals   15.7868 square inches Triangular area not examined (if applies)       1.24   1)2 base     x     2.16 height equals 1.3392 square inches Axial scan direction area examined             14.4476 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25 inches       x       1.86 inches     equals     9.765 square inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 Inches       x       1.08 inches     equals   0.8505 square inches Combining all scan directions:       25.0631 square inches for total exam Divide area examined by required area:       equals coverage achieved             79.38 % coverage for total exam Calculations performed by:           odd B     ier             Level III DAEC Review                         Frank 6                     Level ANII Review                         Jeremy Bowers J1 Lt-         L4rc
Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-613 -1 Note: calculations performed using 2D plot only Nozzle ID N3 Area required to be examined Axial scan direction: Height x width 5.25 inches x
3.007 inches equals 15.7868 square inches Parallel scan direction: Height x width 5.25 Inches x
3.007 inches equals 15.7868 square inches Total area required to be examined 31.5735 square Inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25 inches x
3.007 inches equals 15.7868 square inches Triangular area not examined (if applies) 1.24 1)2 base x
2.16 height equals 1.3392 square inches Axial scan direction area examined 14.4476 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25 inches x
1.86 inches equals 9.765 square inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 Inches x
1.08 inches equals 0.8505 square inches Combining all scan directions:
25.0631 square inches for total exam Divide area examined by required area:
equals coverage achieved Calculations performed by:
odd B ier Level DAEC Review Frank 6 Level 79.38 % coverage for total exam III ANII Review Jeremy Bowers J1 Lt-L4rc


Examiner          DAEC N3 Coverage Plot     Review-Report #--o Parallel scan direction  Page-         of*
DAEC N3 Coverage Plot Parallel scan direction Examiner Review-Report #--o Page-of*
A Area of coverage Inner 15%
A Area of coverage Inner 15%


Exarniner-       .*
DAEC N3 Coverage Plot Exarniner-Review.
Review.               - -
Report #_o Page-of----
DAEC N3 Coverage Plot          Report       #_o           * -
\\. '\\
      \.
Axial scan direction No coverage ----------  
          '\                            Page-           of----
........_--Area of coverage 60 deg.
Axial scan direction No coverage ----------
                                          ........_--Area of coverage 60 deg.
f 7#
f 7#
A-'
A-'
H   GF       F B E
H GF B
F E


\\'DAEC N3 Coverage Plot Axial scan direction A
60 deg.
B _
C D
No coverage L
V:;,:' ".,
H
.* "" " ''""x v ". "::*.. ;,." *: -, ', ":'.. -"",".
A.
\\
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H G
_F...' _..
Examiner-*
Examiner-*
Review-         -___-
Review-Report #---
    \'DAEC      N3 Coverage Plot                                                Report #--- IrQI Os-0 Page-     of..
IrQI Os-0 Page-of..
Axial scan direction A
.- Area of coverage 60 deg.
                        ...                B _
60C deg. D No coverage            L V:;,:' " .,  "
                                                                                      .- Area of coverage H  .*
                            ""v"".' ""x"::* .. ;, ."*: -,', ":'.. -""," .
A.                        \                    . \                    60 deg.
_F...'_..
                                                  .*  o",
_      H    G              _


ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Calibration Sheet No.:   C-110, C-111 DAEC.                            Report No.:              105007 Site, Data Sheet No.:               N/A Procedure No.:   ACP 1211.27         Rev.     1 System:               Reactor Vessel                 Exam Surface Temp.:           1                         Couplant:           Humex
ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS
                            &sect;-00'i:i !:i 1*1M                                                      3991                                             98165 Weld ID:-                                             Thermometer SIN:                                         Batch No.:
: Site, DAEC.
Examination Surface: IDO OD8                         Material Type:     CS   a         SS   0               Exam Date:           04114/05 Exam Start:             10:00 Lo Reference                     TDC                 Ro  
Report No.:
105007 Calibration Sheet No.:
C-110, C-111 Data Sheet No.:
N/A Procedure No.: ACP 1211.27 Rev.
1 System:
Reactor Vessel Exam Surface Temp.:
1 Couplant:
Humex 1*1M
&sect;-00'i:i !:i 3991 98165 Weld ID:-
Thermometer SIN:
Batch No.:
Examination Surface: IDO OD8 Material Type:
CS a
SS 0
Exam Date:
04114/05 Exam Start:
10:00 Lo Reference TDC Ro  


==Reference:==
==Reference:==
WCL                             E Ed                   11:00 Scan Surface                     Exam Number                 Search Unit Angle                 Scan Sensitivity       Exam Number Perpendicular UpStream                       1                       60' RL Zone 1                       76.7 dB                 1,3, 4 Perpendicular DownStream                       2                       60* RL Zone 2                       83.0 dB                 1, 3, 4 Parallel CW                           3                               N/A                             NIA                   N/A Parallel CCW                           4                               N/A                             N/A                   N/A INDICATIONS Sweep Reading Indication Indcto.            -  L (in) From Ref N.Amp              W (In) From Ref                 MP or [ Depth             fExamination Max              (1 -4)
WCL E
L-Max       L-2     W1       W-Max       W-2         11   SW-Max SW-2       %Dac L1                                                          M1     0   S       M2   "
Ed 11:00 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1
NRI       N/A           N/A       N/A       N/A         N/A       N/A     N/A           N/A   N/A         N/A               N/A REMARKSILIMITATIONS WO: 1129016 Single side access due to configuration. Refereh.nceiEPRI imiodeling report No. IR-2004-62 for inner 15% examination. Obtained tif-398eA overage of required volume. See attached coverage plot.
60' RL Zone 1 76.7 dB 1,3, 4 Perpendicular DownStream 2
Previous E       ination Data Reviewed
60* RL Zone 2 83.0 dB 1, 3, 4 Parallel CW 3
                    ..      ..-          el0                             Date                                             DateDa S   ermer, A.             Level     DtDohmen,                       F.                                 Bowers, J.
N/A NIA N/A Parallel CCW 4
Examiner (s)                                         Level IMl Review NG-173Z Rev. 0                                                                                                                             Page I of I
N/A N/A N/A INDICATIONS Sweep Reading Indication L (in) From Ref W (In) From Ref MP or [ Depth Max Indcto.
fExamination N.Amp (1 -4)
L1 L-Max L-2 W1 W-Max W-2 11 SW-Max SW-2  
% Dac M1 0
S M2 NRI N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A REMARKSILIMITATIONS WO: 1129016 Single side access due to configuration. Refereh.nceiEPRI imiodeling report No. IR-2004-62 for inner 15% examination. Obtained tif-398eA overage of required volume. See attached coverage plot.
Previous E ination Data Reviewed el0 Date DateDa S
ermer, A.
Level
: DtDohmen, F.
Bowers, J.
Examiner (s)
Level IMl Review NG-173Z Rev. 0 Page I of I


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ICalibration Sheet No.:                         C-110 Site:                     DAEC                     I     Linearity Sheet No.:                           L-002 Procedure No.:                   ACP 1211.27                         Revision:           1 Instrument:                     Panametrics                                       Epoch III                           01448103 Manufacturer                                         Model No.                             Serial No.
ICalibration Sheet No.:
TRL2-ST                             2 (24X42) mm Search Unit:               RTD                 FS-125 mm             02-102           Rectangular       2.0     MHz       60&deg; 1 RL           1.05" Manufacturer               Model             Serial No.           Size         Freq.           Angle I Mode     Incident to Cable:       2 (RG-174)                     12'                             0                                                             wedge front Type                   Length                 No. of Connectors Calibration Standard:             tE-30                 Carbon Steel               NA 15.25"                 66        &deg;F Temp.
C-110 Site:
Serial No,                 Material             Size I Thickness Couplant:               Humex                             98165                   Thermomet er:            3991 Type                           Batch No.                                       Serial No.
DAEC I Linearity Sheet No.:
DAC                                                                     Instrument Settings log 90 114T A                                                  SDH               Pulser.                   High           Frequency:              Fixed M    7D Pulse Energy:             High           Range:                 6.329" P    60----
L-002 Procedure No.:
L                                                                    Pulse Width:              N/A            Velocity:               .2332 Rep Rate:                Auto            Delay:                     0.00 T    40--
ACP 1211.27 Revision:
Damping:          150 Ohms                Zero Offset:             12.98 U
1 Instrument:
D    301      -                                                    Display Mode:      Fullwave              Gain - Axial Scan:         62.7dB E      20 Filter:                  STD            Gain - Circ. Scan:         N/A dB t0                                                            Reject:                    Off                                1    Dual UJ Pulse Echo Pulse Amplitude:        Fixed Sweep: 0 - 10  =      6.329" Depth          E Metal Path Field Simulator       CS Rompas       SIN     LMT-17                                         Calibration Verification Reflector:               1/4T SDH           2" RAD           Initial Calibration Time:       08:56                   Verification Times:
Panametrics Epoch III 01448103 Manufacturer Model No.
Max Amplitude:               80%               80%           Final Calibration Time:         13;55         N/A         N/A         N/A       N/A Sweep:                       4.0               3.2 Gain:                     62.7 dB           47.6 dB Welds Examined                     Report No.                                                 Comments MSC-D001                                     )05005           Work Order 1129016 MSD-DO01                                     105007           Work Order: 1129016 VCB-CO05                                     105090           Work Order: 1129072 Squint Angle 5&deg; Configuration of Elements: D-SBS Zon. 1/I
Serial No.
                                  .1     04/14/05                       A"                 q LW   -
TRL2-ST 2 (24X42) mm Search Unit:
Af~vermer,     A.           Level     Date       .,(?       Dohmen, F.                     Daete             Bowers, J.                   Date Examiner                                               Level iII Review                                   ANII Review NG 142Z Rev. 4
RTD FS-125 mm 02-102 Rectangular 2.0 MHz 60&deg; 1 RL 1.05" Manufacturer Model Serial No.
Size Freq.
Angle I Mode Incident to Cable:
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
tE-30 Carbon Steel NA 15.25" Serial No, Material Size I Thickness Couplant:
Humex 98165 Thermomet Type Batch No.
66
&deg;F Temp.
er:
3991 Serial No.
DAC Instrument Settings A
M P
L T
U D
E log 90 7D 60----
40--
301 20 t0 Sweep: 0 -10 =
6.329" Depth E Metal Path 114T SDH Pulser.
High Pulse Energy:
High Pulse Width:
N/A Rep Rate:
Auto Damping:
150 Ohms Display Mode:
Fullwave Filter:
STD Reject:
Off Pulse Amplitude:
Fixed Frequency:
Fixed Range:
6.329" Velocity:  
.2332 Delay:
0.00 Zero Offset:
12.98 Gain - Axial Scan:
62.7dB Gain - Circ. Scan:
N/A dB UJ Pulse Echo 1
Dual Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:
1/4T SDH 2" RAD Initial Calibration Time:
08:56 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
13;55 N/A N/A N/A N/A Sweep:
4.0 3.2 Gain:
62.7 dB 47.6 dB Welds Examined Report No.
Comments MSC-D001  
)05005 Work Order 1129016 MSD-DO01 105007 Work Order: 1129016 VCB-CO05 105090 Work Order: 1129072 Squint Angle 5&deg; Configuration of Elements: D-SBS Zon. 1/I
.1 04/14/05 A"
q LW Af~vermer, A.
Level Date  
.,(?
Dohmen, F.
Daete Bowers, J.
Date Examiner Level iII Review ANII Review NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                         C-111 Site:                       DAEC                                                                             I -11A Linearity Sneet NO.:                             .
Calibration Sheet No.:
Procedure No.:                       ACP 1211.27                         Revision:           1 Instrument:                         Panametrics                                       Epoch 111                           01448103 Manufacturer                                         Model No.                             Serial No.
C-111 Site:
TRL2-ST                           2 (24X42) mm Search Unit:                   RTD                   FS-125 mm             02-102           Rectangular     2.0       MHz     60' 1 RL           1.05" Manufacturer                   Model           Serial No.           Size         Freq.           Angle I Mode       Incident to Cable:         2 (RG-1 74)                         12'                           0                                                               wedge front Type                       Length               No. of Connectors Calibration Standard:                 IE-30                 Carbon Steel               NA / 5.25"                 66       OF Serial No.                 Material             Size I Thickness         Temp.
DAEC I -11A Linearity Sneet NO.:
Couplant:                 Humex                               98165                     Thermometer:             3991 Tvoe                             Batch No.                                         Serial No.
Procedure No.:
DAC                                                                       Instrument Settings 100 S     -                                              Notc             Pulser.                   High           Frequency:               Fixed M     7N                                                                 Pulse Energy:             High           Range:                 14.45" P     6 L   6--Pulse                                                                   Width:             N/A           Velocity:               .2332 I-                           -                                          Rep Rate:                 Auto           Delay:                   12.91 T   40---Damping:                                                                         150 Ohms               Zero Offset:                 0.0 7
ACP 1211.27 Revision:
D    30                                                                 Display Mode:       Fullwave             Gain - Axial Scan:           1,0dB E   2--Filter:                                                                                   STD             Gain - Circ. Scan:           N/A dB 1             --      -                                            Reject:                     Off           [) Pulse Echo           Dual Pulse Amplitude:         Fixed Sweep: 0 - 10           14.45' Q     Depth
1 Instrument:
* Metal Path Field Simulator         CS Rompas         SIN       LMT-1 7                                     Calibration Verification Reflector:                   ID Notch               2" RAD         Initial Calibration Time:       09:04                   Verification Times:
Panametrics Epoch 111 01448103 Manufacturer Model No.
Max Amplitude:                 80%                   80%         Final Calibration Time:         13:58         N/A N          NIA         N/A         N/A Sweep:                         7.5                   1.2 Gain:                         71.0 dB             47.2 dB Welds Examined                           Report No.                                               Comments MSC-D001                                           105005         Work Order: 1129016 MSD-DO01                                           105007         Work Order: 1129016 VCB-C005                                           105090         Work Order. 1129072 Squint Angle     5" Configuration of Elements: D-SBS
Serial No.
_______-_-ne                                                   2 11     04/14/05                                     fly&/.~                                                         o Yw-evermer, A.                 Level       Date         L       Dohmen. F.                     Date               Bowers, J.                   Date Examiner                                                   Level IIIReview                                    ANII Review NG 142Z Rev. 4
TRL2-ST 2 (24X42) mm Search Unit:
RTD FS-125 mm 02-102 Rectangular 2.0 MHz 60' 1 RL 1.05" Manufacturer Model Serial No.
Size Freq.
Angle I Mode Incident to Cable:
2 (RG-1 74) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" 66 OF Serial No.
Material Size I Thickness Temp.
Couplant:
Humex 98165 Thermometer:
3991 Tvoe Batch No.
Serial No.
DAC Instrument Settings 100 S
Notc Pulser.
High Frequency:
Fixed M
7N Pulse Energy:
High Range:
14.45" P
6 L
6--Pulse Width:
N/A Velocity:  
.2332 I-Rep Rate:
Auto Delay:
12.91 T
40---Damping:
150 Ohms Zero Offset:
0.0 D
30 Display Mode:
Fullwave Gain - Axial Scan:
7 1,0dB E
2--Filter:
STD Gain - Circ. Scan:
N/A dB 1
Reject:
Off
[) Pulse Echo Dual Pulse Amplitude:
Fixed Sweep: 0 - 10 14.45' Q Depth Metal Path Field Simulator CS Rompas SIN LMT-1 7 Calibration Verification Reflector:
ID Notch 2" RAD Initial Calibration Time:
09:04 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
13:58 N
N/A NIA N/A N/A Sweep:
7.5 1.2 Gain:
71.0 dB 47.2 dB Welds Examined Report No.
Comments MSC-D001 105005 Work Order: 1129016 MSD-DO01 105007 Work Order: 1129016 VCB-C005 105090 Work Order. 1129072 Squint Angle 5" Configuration of Elements: D-SBS
_______-_-ne 2
11 04/14/05 fly&/.~
o Yw-evermer, A.
Level Date L
Dohmen. F.
Date Bowers, J.
Date Examiner Level III Review ANII Review NG 142Z Rev. 4


Nozzle to RPV Coveraee Calculation Sheet Coverage calculated to requirements of Code Case N-613- I Note: calculations performed using 2D plot only Nozzle ID         N3 Area required to be examined Axial scan direction: Height x width 5.26   Inches     x       3.007 Inches   equals   15.7868 square inches Parallel scan direction: Height x width 6.25   Inches     x       3.007 inches   equals   16.7868 square Inches Total area required to be examined           31.5735 square inches required for complete exam Actual area examined 60 degree R.L Axial scan direction: Height x width 6,25   Inches       x     3.007 inches   equals   15.7868 square inches Triangular area not examined (if applies)       1.24 112 base     x     2.16   height equals 1.3392 square inches Axial scan direction area examined             14.4476 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25   inches       x       1.86 Inches   equals     9.766 square Inches Additional Inner 16% area achieved using 40 & 45 degree shear techniques: Height x width 0.7876 inches       x       1.08 inches   equals   0.8505 square inches Combining all scan directions:       25.0631 square inches for total exam Divide area examined by required area:       equals coverage achieved             79.38 % coverage for total exam Calculations performed by:           Todd Blechincier           Level   III DAEC Review                         Frank Dohmen q'Jl./       Level   IIl ANII Review                         Jeremy Bowers
Nozzle to RPV Coveraee Calculation Sheet Coverage calculated to requirements of Code Case N-613-I Note: calculations performed using 2D plot only Nozzle ID N3 Area required to be examined Axial scan direction: Height x width 5.26 Inches x
3.007 Inches equals 15.7868 square inches Parallel scan direction: Height x width 6.25 Inches x
3.007 inches equals 16.7868 square Inches Total area required to be examined 31.5735 square inches required for complete exam Actual area examined 60 degree R.L Axial scan direction: Height x width 6,25 Inches x
3.007 inches equals 15.7868 square inches Triangular area not examined (if applies) 1.24 112 base x
2.16 height equals 1.3392 square inches Axial scan direction area examined 14.4476 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25 inches x
1.86 Inches equals 9.766 square Inches Additional Inner 16% area achieved using 40 & 45 degree shear techniques: Height x width 0.7876 inches x
1.08 inches equals 0.8505 square inches Combining all scan directions:
25.0631 square inches for total exam Divide area examined by required area:
equals coverage achieved 79.38 % coverage for total exam Calculations performed by:
Todd Blechincier Level III DAEC Review Frank Dohmen q'Jl./
Level IIl ANII Review Jeremy Bowers


Examiner--.
DAEC N3 Coverage Plot Axial scan direction A
Review-.......            .
60 deg-Examiner--.
DAEC N3 Coverage Plot          Report #-
Review-.......
of-oo7 Page-Axial scan direction A      60 deg-No coverage ---
Report #-
_-.Area         of cove rage
oo7 Page-of-No coverage ---
                        '\Y 60 deg.
'\\Y
                                                    -7 GF E
_-.Area of cove 60 rage deg.
-7 GF E


Examiner DAEC N3 Coverage Plot       Review-.
DAEC N3 Coverage Plot Parallel scan direction Examiner Review-.
Report#f       1 s*0-o0 _
Report# f 1 s*0-o0 Page-of----
Parallel scan direction  Page-         of----
No coverage Area of coverage Inner 15%
No coverage Area of coverage Inner 15%


Nozzle to RPV Coveraqe Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 60S Note: calculations performed using 2D plot only Nozzle ID         N3     Main Steam MSC-DO01 & MSD-DOO1 Area required to be examined Axial scan direction: Height x width 6.25   inches     x     7.875   inches equals   41.344 square inches Parallel scan direction: Height x width 5.25   inches     x     7.875   inches equals   41.344 square inches Total area required to be examined             82.688 square inches required for complete exam Actual area examined 60&deg; R.L. Axial scan direction: Height x width 6.25   inches     x     7.875 inches   equals   41.344 square inches Triangular area not examined (if applies)       2.5   base     x       4.25 height   equals 5.3125 square inches A--bhi2 1.218   base     x       2.125 height   equals 1.2941 square inches Axial scan direction area examined             34.737 square inches 60* R.L. Parallel scan direction: Height x width 5.25   inches     x     7.875   inches equals   41.3_" square inches Area not examined (if applicable)               5.26 height       x         3.2 width equals   16.8 square inches 5.25 height       x       2.125 width equals   11.156 square inches 41.344 inches   minus area not examined                     27.956 inches equals   13.388 square inches Combining all scan directions:       48.125 square inches for total exam Divide area examined by required area:       equals coverage achieved           58.2 % coverage for total exam 58.2 60' Calculations performed by:           Frank Dohmen             Level   III                         56.1 40' 56.35   45' 170.65 DAEC Review                         Gary Par                                                   56.83
Nozzle to RPV Coveraqe Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 60S Note: calculations performed using 2D plot only Nozzle ID N3 Main Steam MSC-DO01 & MSD-DOO1 Area required to be examined Axial scan direction: Height x width 6.25 inches x
7.875 inches equals 41.344 square inches Parallel scan direction: Height x width 5.25 inches x
7.875 inches equals 41.344 square inches Total area required to be examined 82.688 square inches required for complete exam Actual area examined 60&deg; R.L. Axial scan direction: Height x width 6.25 inches x
7.875 inches equals 41.344 square inches Triangular area not examined (if applies) 2.5 base x
4.25 height equals 5.3125 square inches A--bhi2 1.218 base x
2.125 height equals 1.2941 square inches Axial scan direction area examined 34.737 square inches 60* R.L. Parallel scan direction: Height x width 5.25 inches x
7.875 inches equals 41.3_" square inches Area not examined (if applicable) 5.26 height x
3.2 width equals 16.8 square inches 5.25 height x
2.125 width equals 11.156 square inches 41.344 inches minus area not examined 27.956 inches equals 13.388 square inches Combining all scan directions:
48.125 square inches for total exam Divide area examined by required area:
equals coverage achieved 58.2 % coverage for total exam 58.2 60' Calculations performed by:
Frank Dohmen Level III 56.1 40' 56.35 45' 170.65 DAEC Review Gary Par 56.83


Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 45 degree for Inner 15%
Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 45 degree for Inner 15%
Note: calculations performed using 2D plot only Nozzle ID         N3       Main Steam MSC-DO01 & MSD-DO01 Area required to be examined Axial scan direction: Height x width 0.7875 inches       x     7.875 inches   equals 6.20186 square inches Parallel scan direction: Height x width 0.7875 inches       x     7.875 inches   equals 6.20156 square inches Total area required to be examined           12.4031 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.7875 inches       x     7.875 inches   equals 6.20156 square inches Triangular area not examined (if applies)       0.75 1/2 base     x     0.7875 height   equals 0.29531 square inches Rect. area not examined (if applies)           1.375     x     0.7875   equals 1.08281 Axial scan direction area examined           4.82344 square inches 46 degree shear Parallel scan direction: Height x width 0.7875 inches       x     7.875 inches equals 6.20156 square inches Area not examined (if applies)                     3.0 base       x     0.7875 height   equals 2.3625 square inches Area not examined (if applies)                   2.125 base       x     0.7875 height   equals 1.67344 square inches Parallel scan direction area examined         2.16563 square inches Combining all scan directions:       6.98906 square inches for total exam Divide area examined by required area:       equals coverage achieved             56.35 % coverage for total exam Calculations performed by:           Frank Dohmen             Level   III DAEC Review                         Gary Park ANII Review
Note: calculations performed using 2D plot only Nozzle ID N3 Main Steam MSC-DO01 & MSD-DO01 Area required to be examined Axial scan direction: Height x width 0.7875 inches x
7.875 inches equals 6.20186 square inches Parallel scan direction: Height x width 0.7875 inches x
7.875 inches equals 6.20156 square inches Total area required to be examined 12.4031 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.7875 inches x
7.875 inches equals 6.20156 square inches Triangular area not examined (if applies) 0.75 1/2 base x
0.7875 height equals 0.29531 square inches Rect. area not examined (if applies) 1.375 x
0.7875 equals 1.08281 Axial scan direction area examined 4.82344 square inches 46 degree shear Parallel scan direction: Height x width 0.7875 inches x
7.875 inches equals 6.20156 square inches Area not examined (if applies) 3.0 base x
0.7875 height equals 2.3625 square inches Area not examined (if applies) 2.125 base x
0.7875 height equals 1.67344 square inches Parallel scan direction area examined 2.16563 square inches Combining all scan directions:
6.98906 square inches for total exam Divide area examined by required area:
equals coverage achieved 56.35 % coverage for total exam Calculations performed by:
Frank Dohmen Level III DAEC Review Gary Park ANII Review


Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 40 degree for Inner 15%
Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 40 degree for Inner 15%
Note: calculations performed using 2D plot only Nozzle ID         N3       Main Steam MSC-DOO & MSD-DO001 Area required to be examined Axial scan direction: Height x width 0.7875 inches       x     7.876 inches equals     6.20156 square inches Parallel scan direction: Height x width 0.7875 inches       x     7.876 inches equals     6.20156 square inches Total area required to be examined           12.4031 square inches required for complete exam Actual area examined 40 degree Axial scan direction: Height x width 0.7875 inches       x     7.875 inches equals     6.20156 square inches Triangular area not examined1 ) (if applies)     0   112 base   x         0   height equals   0   square inches Rect area not examined(1 (if applies)           0         x       0     equals   0 Triangular area not examined*1 (if applies)   0.66   1/2 base   x     0.7875 height equals 0.25988 square inches Rect area not examined2 ) (if applies)         1.46       x   0.7875   equals 1.14975 Axial scan direction area examined           4.79194 square inches 40 degree shear Parallel scan direction: Height x width 0.7875 inches       x     7.875 inches equals 6.20156 square inches Area not examined (if applies)                     3.0 base       x     0.7875 height equals 2.3625 square inches Area not examined (if applies)                 2.126 base         x     0.7875 height equals 1.67344 Parallel scan direction area examined       2.16563 square inches Combining all scan directions,       6.95756 square inches for total exam Divide area examined by required area:       equals coverage achieved             56.1 % coverage for total exam Calculations performed by:           Frank Dohmen             Level   III DAEC Review                         Gary Park ANII Review
Note: calculations performed using 2D plot only Nozzle ID N3 Main Steam MSC-DOO & MSD-DO001 Area required to be examined Axial scan direction: Height x width 0.7875 inches x
7.876 inches equals 6.20156 square inches Parallel scan direction: Height x width 0.7875 inches x
7.876 inches equals 6.20156 square inches Total area required to be examined 12.4031 square inches required for complete exam Actual area examined 40 degree Axial scan direction: Height x width 0.7875 inches x
7.875 inches equals 6.20156 square inches Triangular area not examined1 ) (if applies) 0 112 base x
0 height equals 0
square inches Rect area not examined(1 (if applies) 0 x
0 equals 0
Triangular area not examined*1 (if applies) 0.66 1/2 base x
0.7875 height equals 0.25988 square inches Rect area not examined 2 ) (if applies) 1.46 x
0.7875 equals 1.14975 Axial scan direction area examined 4.79194 square inches 40 degree shear Parallel scan direction: Height x width 0.7875 inches x
7.875 inches equals 6.20156 square inches Area not examined (if applies) 3.0 base x
0.7875 height equals 2.3625 square inches Area not examined (if applies) 2.126 base x
0.7875 height equals 1.67344 Parallel scan direction area examined 2.16563 square inches Combining all scan directions, 6.95756 square inches for total exam Divide area examined by required area:
equals coverage achieved 56.1  
% coverage for total exam Calculations performed by:
Frank Dohmen Level III DAEC Review Gary Park ANII Review


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ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Calibration Sheet No.: C-071, C-072 Site:             DACReport DAEC                                    No.:
ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS DAEC Rp5011 Calibration Sheet No.:
Rp5011                  151 Data Sheet No.:               N/A Procedure No.:   ACP 1211.27           Rev.     1                                     /1 System:             Reactor Vessel                   Exam Surface Temp.:             96         TF                                   Humex
C-071, C-072 Site:
                                            '~ic'FWBDOO1Couplant:
DACReport No.:
Weld ID:   __BD_0_0____:__               _          Thermometer SIN:               3991                         Batch No.:           98165 OD               Material Type;     C             SS                       Exam Date:           4111/05 Examination Surface:          0(
151 Data Sheet No.:
_
N/A Procedure No.: ACP 1211.27 Rev.
* Exam Start:             10:40 Lo Reference                   TDC                 Ro  
1  
/1 System:
Reactor Vessel Exam Surface Temp.:
96 TF Humex
'~ic'FWBDOO1Couplant:
Weld ID:
__BD_0_0____:__
Thermometer SIN:
3991 Batch No.:
98165 Examination Surface:
0( OD Material Type; C
SS Exam Date:
4111/05 Exam Start:
10:40 Lo Reference TDC Ro  


==Reference:==
==Reference:==
WCL                                                     12:00 Exam End:
WCL Exam End:
Scan Surface                     Exam Number                   Search Unit Angle                 Scan Sensitivity       Exam Number Perpendicular UpStream                       1                         600 RL ZONE 1                         74.5 dB                 1, 3, 4 Perpendicular DownStream                       2                       60' RL ZONE 2                         79.0 dB                 1, 3, 4 Parallel CW                           3 Parallel CCW                           4 INDICATIONS W (In) From Ref                 Sweep Reading L (In) From Ref Indication                                                                           MP or     Depth             MaxExamination No.                                                                                                         Amp               (1 -E 4
12:00 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1
W-Max     W-2     SW-I El   SW-Max   SW-2 Q     % Dac L-1        L-Max      L-2      W-1 M1   0             M2   Q-_
600 RL ZONE 1 74.5 dB 1, 3, 4 Perpendicular DownStream 2
NRI       NIA         N/A       NIA       N/A           N/A     NIA     N/A         N/A     N/A         N/A               N/A REMARKSILIMITATIONS WO: 1129008 Obtafined "87:67% Coverage of required volume.
60' RL ZONE 2 79.0 dB 1, 3, 4 Parallel CW 3
Parallel CCW 4
INDICATIONS L (In) From Ref W (In) From Ref Sweep Reading Indication MP or Depth MaxExamination No.
Amp (1 -E 4 L-1 L-Max L-2 W-1 W-Max W-2 SW-I El SW-Max SW-2 Q  
% Dac M1 0
M2 Q-_
NRI NIA N/A NIA N/A N/A NIA N/A N/A N/A N/A N/A REMARKSILIMITATIONS WO: 1129008 Obtafined "87:67% Coverage of required volume.
Sei attached coverage plot.
Sei attached coverage plot.
                                      &#xa2;II..I&#xb6;1 ,,     [   Pre       Examination Data Reviewed evermer, A.             Level       Date     *f'       Dohmen, F.,                 fDate               Bowers, J.                 Date vExaminer (s)                                         Level III Review                                 ANII Review NG-173Z Rev. 0                                                                                                                               Page I of 1
&#xa2;II..I&#xb6;1,,
[
Pre Examination Data Reviewed evermer, A.
Level Date  
*f' Dohmen, F.,
fDate Bowers, J.
Date vExaminer (s)
Level III Review ANII Review NG-173Z Rev. 0 Page I of 1


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
CaIibr~tion 5~heiit No.:                           C-071 Site:                         DAEC                             Linearity Sheet No.:                               L-004 Procedure No.:                         ACP 1211.27                           Revision:               1 Instrument:                           Panametrics                                           Epoch 11                             01435501 Manufacturer                                             Model No.                             Serial No.
CaIibr~tion 5~heiit No.:
TRL2-Aust                               2 (24X42) mm Search Unit:                     RTD                   FS-125 mm             00-447             Rectangular       2.0     MHz 60* / Long.               1.05" Manufacturer                   Model             Serial No.             Size         Freq.           Angle I Mode     Incident to Cable:         2 (RG-174)                           12'                             0                                                               wedge front Type                         Length                 No. of Connectors Calibration Standard:                   IE-30                 Carbon Steel                   NA / 5.25"                 66       01 Serial No.                   Material               Size I Thickness           ITemp.
C-071 Site:
Couplan t                   Humex                               98165                       Thermometer:             3991 Type                             Batch No.                                             Serial No.
DAEC Linearity Sheet No.:
DAC                                                                         Instrument Settinqs 1/4T A     801 SDH              Pulser:                      High            Frequency:                Fixed M                                                                           Pulse Energy:                High            Range:                  8.003" P     sol 60-----1-------------
L-004 Procedure No.:
L                                                                          Pulse Width:                  N/A            Velocity:                .2309 I    50                                                                     Rep Rate:                    Auto            Delay:                    0.000 T    40----------------                                                     Damping:              150 Ohms              Zero Offset:              12.38 U
ACP 1211.27 Revision:
D    30---------------                                                     Display Mode:           Fullwave             Gain - Axial Scan:         6 2 .0 dB E    20--
1 Instrument:
Filter:                      STD            Gain - Circ. Scan:           N/A dB 10      I    -          -  -              .-
Panametrics Epoch 11 01435501 Manufacturer Model No.
Reject:                        Off            Q Pulse Echo         !  Dual Pulse Amplitude:            Fixed Sweep: 0 - 10 =            8.003" Q    Depth
Serial No.
* Metal Path Field Simulator         CS Rompas           SIN       LMT-1 7                                           Calibration Verification Reflector:                     1/4T SDH               2" RAD         Initial Calibration Time:         08:01                 Verification Times:
TRL2-Aust 2 (24X42) mm Search Unit:
Max Amplitude:                   80%                   80%           Final Calibration Time:             16:40       N/A         N/A           N/A         N/A Sweep:                           4.0                   3.4 Gain:                           62.0 dB               48.0 dB Welds Examined                             Report No.                                                 Comments FWB-DO01                                   105011       WO-1129008 FWC-DO01                                   105017       WO-1129009
RTD FS-125 mm 00-447 Rectangular 2.0 MHz 60* / Long.
                                                                    .Squint Angle 3"
1.05" Manufacturer Model Serial No.
_Configuration   of Elements: D-SBS
Size Freq.
                          ~ ~.ONE                                           I PO       CAL AtevermerA.                       Level       Date                 Dohmen, F.                         Date             Bowers, J.                     Date Examiner                                                     Level IIIReview                                        ANII Review NG 142Z Rev. 4
Angle I Mode Incident to Cable:
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" 66 01 Serial No.
Material Size I Thickness ITemp.
Couplan t Humex 98165 Thermometer:
3991 Type Batch No.
Serial No.
DAC Instrument Settinqs A
M P
LI T
U DE 801 60-----1-------------
sol 50 40----------------
30---------------
20--
10 I
Sweep: 0 - 10 =
8.003" Q
Depth Metal Path 1/4T SDH Pulser:
High Pulse Energy:
High Pulse Width:
N/A Rep Rate:
Auto Damping:
150 Ohms Display Mode:
Fullwave Filter:
STD Reject:
Off Pulse Amplitude:
Fixed Frequency:
Fixed Range:
8.003" Velocity:
.2309 Delay:
0.000 Zero Offset:
12.38 Gain - Axial Scan:
62.0 dB Gain - Circ. Scan:
N/A dB Q Pulse Echo Dual Field Simulator CS Rompas SIN LMT-1 7 Calibration Verification Reflector:
1/4T SDH 2" RAD Initial Calibration Time:
08:01 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
16:40 N/A N/A N/A N/A Sweep:
4.0 3.4 Gain:
62.0 dB 48.0 dB Welds Examined Report No.
Comments FWB-DO01 105011 WO-1129008 FWC-DO01 105017 WO-1129009
.Squint Angle 3"
_Configuration of Elements: D-SBS
~ ~.ONE I PO CAL AtevermerA.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner Level III Review ANII Review NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                               C-072 Site                        DAEC                                                                                  L-004 Linearity Sheet No.:
Site DAEC Calibration Sheet No.:
Procedure No.:                    ACP 1211.27                             Revision:               1 Instrument:                       Panametrics                                             Epoch III                           01435501 Manufacturer                                             Model No.                             Serial No.
Linearity Sheet No.:
TRL2-Aust                                   2 (24X42) mm Search Unit:                   RTD               FS-125 mm                   00-447           Rectangular       2.0     M-Iz 60: I Long.             1.05" Manufacturer                 Model               Serial No.             Size         Freq.           Angle I Mode     Incident to Cable:         2 (RG-174)                     12'                                   0                                                             wedge front Type                   Length                   No. of Connectors Calibration Standard:               IE-30                 Carbon Steel                     NA / 5.25"                 66        &deg;F Temp.
C-072 L-004 Procedure No.:
Serial No.                 Material                   Size I Thickness Couplant
ACP 1211.27 Revision:
* Humex                               98165                         Thermometer:             3991 Tvne                           Batch No.                                             Serial No.
1 Instrument:
DAC                                                                         Instrument Settings 100 90-
Panametrics Epoch III 01435501 Manufacturer Model No.
                                                      -ID A     80                                             Notch D                  Pulser:                     High           Frequency:               Fixed M     70-                                           Noch                   Pulse Energy:               High           Range:                 16.27" PL   60 -   -    -                                                        Pulse Width:                 N/A           Velocity:               .2309 I   SO-                                                                   Rep Rate:                   Auto           Delay:                   0.000 T     40-                                                                   Damping:             150 Ohms               zero Offset:             12.38 U
Serial No.
D     30--                                                                   Display Mode:         Fullwave             Gain - Axial Scan:
TRL2-Aust 2 (24X42) mm Search Unit:
7
RTD FS-125 mm 00-447 Rectangular 2.0 M-Iz 60: I Long.
: 3. 0 dB E   20-                                                                   Filter:                     STD           Gain - Circ. Scan:         NIA dB 10                                                                     Reject                       Off               Pulse Echo
1.05" Manufacturer Model Serial No.
* Dual Pulse Amplitude:           Fixed Sweep: 0 - 10 =       16.27" Depth
Size Freq.
* Metal Path Field Simulator         CS Rompas       SIN     LMTo1 7                                               Calibration Verification Reflector:                   ID Notch           2" RAD           Initial Calibration Time:           07:58                   Verification Times:
Angle I Mode Incident to Cable:
Max Amplitude:                 80%               80%             Final Calibration Time:               16:42       N/A         N/A         N/A         N/A Sweep:                         7.5               1.2 Gain:                         73.0 dB           48.0 dB Welds Examined                       Report No.                                                       Comments FWB-D001                           105011           WO: 1129008 FWC-DO01                           105017           wo: 1129009
2 (RG-174) 12' 0
_Squint Angle 3' iConfiguration       of Elements: O-SBS "eONq 2 S&deg; RL CAL I 4/11/05                       Z       t-0i.                   /             Jz..
wedge front Type Length No. of Connectors Calibration Standard:
Pvermer, A.                 LevelDohmen,                                         F.               Date               Bowers, J.                   Date Examiner                                                 Level IIIReview                                          ANII Review NG 142Z Rev. 4
IE-30 Carbon Steel NA / 5.25" Serial No.
Material Size I Thickness Couplant Humex 98165 Thermometer:
Tvne Batch No.
66
&deg;F Temp.
3991 Serial No.
DAC Instrument Settings 100 90-
-ID A
80 D
Notch Pulser:
High Frequency:
Fixed M
70-Noch Pulse Energy:
High Range:
16.27" PL 60 -
Pulse Width:
N/A Velocity:  
.2309 I
SO-Rep Rate:
Auto Delay:
0.000 T
40-Damping:
150 Ohms zero Offset:
12.38 U
D 30--
Display Mode:
Fullwave Gain - Axial Scan:
7 3.0 dB E
20-Filter:
STD Gain - Circ. Scan:
NIA dB 10 Reject Off Pulse Echo Dual Pulse Amplitude:
Fixed Sweep: 0 - 10 =
16.27" Depth Metal Path Field Simulator CS Rompas SIN LMTo1 7 Calibration Verification Reflector:
ID Notch 2" RAD Initial Calibration Time:
07:58 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
16:42 N/A N/A N/A N/A Sweep:
7.5 1.2 Gain:
73.0 dB 48.0 dB Welds Examined Report No.
Comments FWB-D001 105011 WO: 1129008 FWC-DO01 105017 wo: 1129009
_Squint Angle 3' iConfiguration of Elements: O-SBS "eONq 2 S&deg; RL CAL I 4/11/05 Z
t-0i.  
/
Jz..
Pvermer, A.
LevelDohmen, F.
Date Bowers, J.
Date Examiner Level III Review ANII Review NG 142Z Rev. 4


DAEC N4 coverage plot Examine-Axial scan direction   Review Report # z-r-O Page-.- of No Area of coverage 60 'deg.
DAEC N4 coverage plot Axial scan direction Examine-Review Report # z-r-O Page-.- of No Area of coverage 60'deg.
                              ,A, A"
,A, A"


DAEC N4 coverage plot Parallel scan direction E,*view Rc R( port #       /1o___
DAEC N4 coverage plot Parallel scan direction E, Rc R(
PEtge        of--
PE
            ).....
*view port #  
A.
/1o___
tge of--
A.
).....
No coverage Area of coverage
No coverage Area of coverage
                                    .ne 15   cover4ge H             F E
.ne 15 cover4ge H
F E


ULTRASONIC EXAMINATION DATA SHEET NOZZLE TO SHELL WELD AND INNER RADIUS 105011                   Calibration Sheet No.:   C-075 THROUGH C-081 Site:          DAEC                        Report No.:
ULTRASONIC EXAMINATION DATA SHEET NOZZLE TO SHELL WELD AND INNER RADIUS Site:
Data Sheet No.:                   N/A Procedure No.:       ACP 1211.44       Rev. 0 System:           Reactor Vessel               Exam Surface Temp.:             96           "F                                     Humex Couplant:
DAEC Report No.:
FWB-Bore, FWB-Nozzle,                                           3991                                                 98165 Nozzle ID:         FWB-D1301 IR               Thermometer SIN:                                           Batch No.:
105011 Calibration Sheet No.:
Examination Surface: IDQ ODE                 Material Type:       CS     0     SS.       l           Exam Date:               04/11/05 Exam Start-,               10:40 Lo Reference           TDC                   Ra
C-075 THROUGH C-081 Data Sheet No.:
N/A Procedure No.:
ACP 1211.44 Rev.
0 System:
Reactor Vessel Exam Surface Temp.:
96 "F
Humex Couplant:
FWB-Bore, FWB-Nozzle, 3991 98165 Nozzle ID:
FWB-D1301 IR Thermometer SIN:
Batch No.:
Examination Surface: IDQ ODE Material Type:
CS 0
SS.
l Exam Date:
04/11/05 Exam Start-,
10:40 Lo Reference TDC Ra  


==Reference:==
==Reference:==
WCL                           Exam End:                 12:00 Scan Surface               Exam Number                 Search Unit Angle I Skew             Scan Sensitivity           Exam Number Vessel CW                       I1                           21.8&deg; +- 90*                     63.5 dB                     5, 6 Vessel CCW                       2                               250 +-90'                       63.5 dB                     3, 4 Blend CW                         3                             400 +- 900                       53.5 dB                     3, 4 Blend CCW                       4                               70&deg; +- 24'                       78.5 dB                     3, 4 Nozzle Boss CW                     5                         70- (+ to 360)                   78.5 dB                     1 2 Nozzle Boss CCW                     6                         45- (+ to 800)                   55.5 dB                       1,2 Ind. #   Transducer Azimuth         Indication Metal         Transducer 'R'         Transducer Skew       Scan Sensitivity     Exam Number Location                   Path                   Location         ________                ______________
WCL Exam End:
NRI               N/A                     N/A                       N/A                     N/A                   N/A               N/A REMARKSILIMITATIONS 100% Coverage obtained based on modeling program for nozzle examinations. Reference EPRI report no.: IR-2004-62.
12:00 Scan Surface Exam Number Search Unit Angle I Skew Scan Sensitivity Exam Number Vessel CW I1 21.8&deg; +- 90*
63.5 dB 5, 6 Vessel CCW 2
250 +-90' 63.5 dB 3, 4 Blend CW 3
400 +- 900 53.5 dB 3, 4 Blend CCW 4
70&deg; +- 24' 78.5 dB 3, 4 Nozzle Boss CW 5
70- (+ to 360) 78.5 dB 1 2 Nozzle Boss CCW 6
45- (+ to 800) 55.5 dB 1,2 Ind. #
Transducer Azimuth Indication Metal Transducer 'R' Transducer Skew Scan Sensitivity Exam Number Location Path Location NRI N/A N/A N/A N/A N/A N/A REMARKSILIMITATIONS 100% Coverage obtained based on modeling program for nozzle examinations. Reference EPRI report no.: IR-2004-62.
21.80 Exam obtained 95.69% of required volume due to thermocouple obstruction.
21.80 Exam obtained 95.69% of required volume due to thermocouple obstruction.
See attached limitation sheet.
See attached limitation sheet.
WO: 1129008 a     Previous E,, mination Data Reviewed 11   04/11105.3                                                                 -
WO: 1129008 a
Xevermer, K             Level     Date       "<V1       Dohmen, F.                     Dae             Bowers, J                   Date Examiner                                         Level Ill Rev,                                   ANII Review NG-174Z Rev. 0                                                                                                                           Page I of I
Previous E,, mination Data Reviewed 11 04/11105.3 Xevermer, K Level Date  
"<V1 Dohmen, F.
Dae Bowers, J Date Examiner Level Ill Rev, ANII Review NG-174Z Rev. 0 Page I of I


I ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
I ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
C-080 Calibration Sheet No.:
Calibration Sheet No.:
Site:                             DAEC                         Linearity Sheet No.:'-004 Ornto~Ii .rc *'Jfl                       ACP 1211.44                         Revision:           0 Pror-dure No Panametrics                                       Epoch I11                             01435501 Instrument:
C-080 Site:
Manufacturer                                         Model No.                               Serial No.
DAEC Linearity Sheet No.: '-004 Ornto~Ii.rc *'Jfl ACP 1211.44 Revision:
Comp G Search Unit:                     Krautkramer             389-055-750           014XX3         .75" Round       2.25   MHz
0 Pror-dure No Instrument:
* IfShear          .8" Manufacturer                 Model           Serial No.         Size         Freq.         Angle I Mode       Incident to
Panametrics Epoch I11 01435501 Manufacturer Model No.
                      .D*- 47A l'1)                                                       0                                                         wedge front C a b le :           r,_
Serial No.
Type                       Length                 No. of Connectors Carbon Steel                 NA 15.25"                   66          OF Calibration Standard:                      IE-30                                                                      Temp.
Comp G Search Unit:
Serial No.                 Material             Size I Thickness 3991 Couplant:                       Humex                               98165                   Thermometer:           Serial No.
Krautkramer 389-055-750 014XX3  
DAC                                                                     Instrument Settings 100   -    -          -
.75" Round 2.25 MHz
90-                                            _ID A                       -                                  Notch             Pulser:                   High             Frequency:               Fixed M     7D           -              -                                          Pulse Energy:             High             Range:                   8.650" P     60 L     6                                                                     Pulse Width:               NIA             Velocity:                 .1228 1     60-                                                                   Rep Rate:                 Auto             Delay:                     0.00 T     40                                                                     Damping:           150 Ohms                 Zero Offset:             16.92 0         ---                                                              Display Mode:       Fullwave               Gain - Axial Scan:         47.5dB E     20                                                                     Filter:                   STD               Galn - Circ. Scan:         N/A dB 110                                                                   Reject:                     Off
* If Shear
* Pulse Echo       0   Dual Pulse Amplitude:         Fixed Sweep: 0 - 10               8.650"
.8" Manufacturer Model Serial No.
                  ) Depth                 1 Metal Path Field Simulator                   NIA           SIN         NIA                                         Calibration Verification Reflector:                       I) Notch               NIA         Initial Calibration Time:       08:04     ,              Verification Times; Max Amplitude:                       BO%         j       NIA         Final Calibration Time:           16:58         N/A         N/A         N/A         N/A Sweep:                                 9.0               N/A Gain:                             47.5 dB               N/A Welds Examined                           Report No.                                                 Comments FWB-DO01                                             105011         Work Order 1129008 FWC-DO01                                             105017         Work Order: 1129009 Wedge S/N:366-003-087 Configuration of Elements: Single 11 04/11/05Ax..
Size Freq.
tevermer, A.                     Level       Date                 Dohmen, F.                     Date                 Bowers, J.                   Date Examiner                                                       Level IIIReview                                      ANII Review NG 142Z Rev. 4
Angle I Mode Incident to
.D*- 47A l'1) 0 wedge front C a b le :
r,_
Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA 15.25" Serial No.
Material Size I Thickness Couplant:
Humex 98165 Thermometer:
66 OF Temp.
3991 Serial No.
DAC Instrument Settings 100 90-
_ID A
Notch Pulser:
High Frequency:
Fixed M
7D Pulse Energy:
High Range:
8.650" P
60 L
6 Pulse Width:
NIA Velocity:  
.1228 1
60-Rep Rate:
Auto Delay:
0.00 T
40 Damping:
150 Ohms Zero Offset:
16.92 0
Display Mode:
Fullwave Gain - Axial Scan:
47.5dB E
20 Filter:
STD Galn - Circ. Scan:
N/A dB 110 Reject:
Off Pulse Echo 0 Dual Pulse Amplitude:
Fixed Sweep: 0 - 10 8.650"
) Depth 1 Metal Path Field Simulator NIA SIN NIA Calibration Verification Reflector:
I) Notch NIA Initial Calibration Time:
08:04 Verification Times; Max Amplitude:
BO%
j NIA Final Calibration Time:
16:58 N/A N/A N/A N/A Sweep:
9.0 N/A Gain:
47.5 dB N/A Welds Examined Report No.
Comments FWB-DO01 105011 Work Order 1129008 FWC-DO01 105017 Work Order: 1129009 Wedge S/N:366-003-087 Configuration of Elements: Single 11 04/11/05Ax..
tevermer, A.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner Level III Review ANII Review NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Sheet No.:                   C-081 Sie          AGCalibration SieIDE                                       Linearity Sheet No.:                           L-D04 Procedure No.:                   ACP 1211.44                         Revision:           0 Instrument:                       Panametrics                                       Epoch 111                           01435501 Manufacturer                                       Model No.                             Serial No.
Sie AGCalibration Sheet No.:
Comp G 389-055-750         014XX8       .75" Round     2.25   MHz 45' / Shear             .8" Search Unit:            Krautkramer Manufacturer                   Model           Serial No.         Size       Freq.         Angle I Mode     Incident to Cable:           RG-174                         12'                           0                                                       wedge front Type                     Length                 No. of Connectors Calibration Standard:             IE-30                 Carbon Steel               NA / 5.25"               66         OF Serial No.                 Material             Size I Thickness Couplant:               Humex                               98165                   Thermometer:             3991 Type                           Batch No.                                       Serial No.
C-081 SieIDE Linearity Sheet No.:
DAC                                                                   Instrument Settings 10D 90 ID A     80                                             Notch           Pulser:                 High             Frequency:               Fixed M     70     -          -          -          --                    Pulse Energy:           High             Range:                 8.650" P   SO                                                               Pulse Width:             N/A             Velocity:               .1228 I   5     --                                                        Rep Rate:               Auto             Delay:                     0.00 T   40--                                                             Damping:         150 Ohms               Zero Offset:             16.92 U
L-D04 Procedure No.:
D   30                                                               Display Mode:       Fullwave             Gain - Axial Scan:         47.5 dB E   2                                                               Filter:                 STD             Gain -Circ. Scan:           NJA dB 10                                                               Reject:                   Off               Pulse Echo       E   Dual Pulse Amplitude:       Fixed Sweep: 0 - 10         8.650" Q     Depth
ACP 1211.44 Revision:
* Metal Path Field Simulator       CS Rompas         SIN     LMT-17                                       Calibration Verification Reflector.                 ID Notch             .7" SDH         Initial Calibration Time:     08:02                   Verification Times:
0 Instrument:
Max Amplitude:               80%                 80%         Final Calibration Time:       16:52         N/A         N/A         NIA       N/A Sweep:                         9.0                   1.2 Gain:                       47.5 dB             36.0dB Welds Examined                       Report No.                                               Comments FWB-D001                                       105011         Work Order. 1129008 FWC-DO01                                       105017         Work Order, 1129009 Wedge S/N:366-001-204 Configur tion of Elements: Single tevermer, A.               Level       Date                 Dohmen, F.                                       Bowers, J.                   Date Examiner                                               Level III Review                                   ANI Review NG 142Z Rev. 4
Panametrics Epoch 111 01435501 Manufacturer Model No.
Serial No.
Comp G Search Unit:
Krautkramer 389-055-750 014XX8  
.75" Round 2.25 MHz 45' / Shear  
.8" Manufacturer Model Serial No.
Size Freq.
Angle I Mode Incident to Cable:
RG-174 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" 66 OF Serial No.
Material Size I Thickness Couplant:
Humex 98165 Thermometer:
3991 Type Batch No.
Serial No.
DAC Instrument Settings 10D 90 ID A
80 Notch Pulser:
High Frequency:
Fixed M
70 Pulse Energy:
High Range:
8.650" P
SO Pulse Width:
N/A Velocity:  
.1228 I
5 Rep Rate:
Auto Delay:
0.00 T
40--
Damping:
150 Ohms Zero Offset:
16.92 U
D 30 Display Mode:
Fullwave Gain - Axial Scan:
47.5 dB E
2 Filter:
STD Gain -Circ. Scan:
NJA dB 10 Reject:
Off Pulse Echo E
Dual Pulse Amplitude:
Fixed Sweep: 0 - 10 8.650" Q Depth Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector.
ID Notch  
.7" SDH Initial Calibration Time:
08:02 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
16:52 N/A N/A NIA N/A Sweep:
9.0 1.2 Gain:
47.5 dB 36.0dB Welds Examined Report No.
Comments FWB-D001 105011 Work Order. 1129008 FWC-DO01 105017 Work Order, 1129009 Wedge S/N:366-001-204 Configur tion of Elements: Single tevermer, A.
Level Date Dohmen, F.
Bowers, J.
Date Examiner Level III Review ANI Review NG 142Z Rev. 4


Nozzle to RPV Coveraqe Calculation Sheet Coverage calculated to requirements of Code Case N-613- I Note: calculations performed using 2D plot only Nozzle 10         N4 Area required to be examined Axial scan direction: Height x width 5.25   inches     x       2.86   inches   equals   15.015 square Inches Parallel scan direction: Height x width 5.26   inches     x       2.86   inches   equals   15.015 square inches Total area required to be examined             30.03   square Inches required for complete exam Actual area examined 60 degree R.L Axial scan direction: Height x width 5.25   inches       x       2.86 inches   equals   15.015 square inches Triangular area not examined (if applies)       0.88   112 base     x     1.54 height   equals 0.6776 square inches Axial scan direction area examined             14.3374 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25   Inches     x       2.17   Inches   equals   11.3926 square inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 inches       x       0.76   inches   equals   0.5985 square inches Combining all scan directions:       26.3284 square Inches for total exam Divide area examined by required area:       equals coverage achieved             87.67 % coverage for total exam Calculations performed by:           Todd   e           J       Level   Ill DAEC Review                         Frank Doheinel4             Level   Ill ANIII Review                         Jeremy Bowers J9 k-Iqv4
Nozzle to RPV Coveraqe Calculation Sheet Coverage calculated to requirements of Code Case N-613-I Note: calculations performed using 2D plot only Nozzle 10 N4 Area required to be examined Axial scan direction: Height x width 5.25 inches x
2.86 inches equals 15.015 square Inches Parallel scan direction: Height x width 5.26 inches x
2.86 inches equals 15.015 square inches Total area required to be examined 30.03 square Inches required for complete exam Actual area examined 60 degree R.L Axial scan direction: Height x width 5.25 inches x
2.86 inches equals 15.015 square inches Triangular area not examined (if applies) 0.88 112 base x
1.54 height equals 0.6776 square inches Axial scan direction area examined 14.3374 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25 Inches x
2.17 Inches equals 11.3926 square inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 inches x
0.76 inches equals 0.5985 square inches Combining all scan directions:
26.3284 square Inches for total exam Divide area examined by required area:
equals coverage achieved 87.67 % coverage for total exam Calculations performed by:
Todd e
J Level Ill DAEC Review Frank Doheinel4 Level Ill ANIII Review Jeremy Bowers J9 k-Iqv4


ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS 105017                   Calibration Sheet No.:   C-071, C-072 Site:            DAEC                          Report No.:
ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Site:
Data Sheet No.:               N/A Procedure No.:   ACP 1211.27         Rev. 1-                                     2, System:             Reactor Vessel                 Exam Surface Temp,:           96         F             Couplant:           Humex Weld ID:               FWCDO001                   Thermometer SIN:             3991                       Batch No.:           98165 Material Type:     CS     (a     SS     Q               Exam Date.             4/11/05 Examination Surface: IDQ3 ODN Exam Start:             14:40 Lo Reference                 TDC                 Ro
DAEC Report No.:
105017 Calibration Sheet No.:
C-071, C-072 Data Sheet No.:
N/A Procedure No.: ACP 1211.27 Rev.
1-2, System:
Reactor Vessel Exam Surface Temp,:
96 F
Couplant:
Humex Weld ID:
FWCDO001 Thermometer SIN:
3991 Batch No.:
98165 Examination Surface: IDQ3 ODN Material Type:
CS (a
SS Q
Exam Date.
4/11/05 Exam Start:
14:40 Lo Reference TDC Ro  


==Reference:==
==Reference:==
WCL                             Exam End:               1600 Scan Surface                   Exam Number                   Search Unit Angle                 Scan Sensitivity         Exam Number Perpendicular UpStream                     1                       608 RL ZONE 1                         74.5 dB                 1, 3, 4 Perpendicular DownStream                     2                       608 RL ZONE 2                         79.0 dB                 1. 3, 4 Parallel CW                         3 Parallel CCW                         4 INDICATIONS Sweep Reading indication             L (In) From Ref               W (In) From Ref             OMP or E] Depth             Max           Examination No.                                                                                                     Amp               (1 -4)
WCL Exam End:
L-2     W-1     W.Max       W-2     N&#xb6;1 0     SW-Max L-1      L-Max                                            M1   []           M2   [
1600 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1
NRI       N/A         N/A       N/A       N/A         N/A     N/A     N/A       NIA     N/A         N/A               N/A REMARKSILIMITATIONS WO:1 129009 Obt6fned 87.67%*coverage of required volume.
608 RL ZONE 1 74.5 dB 1, 3, 4 Perpendicular DownStream 2
608 RL ZONE 2 79.0 dB
: 1. 3, 4 Parallel CW 3
Parallel CCW 4
INDICATIONS Sweep Reading indication L (In) From Ref W (In) From Ref OMP or E] Depth Max Examination No.
Amp (1 -4)
L-1 L-Max L-2 W-1 W.Max W-2 N&#xb6;1 0 SW-Max M1
[]
M2
[
NRI N/A N/A N/A N/A N/A N/A N/A NIA N/A N/A N/A REMARKSILIMITATIONS WO:1 129009 Obt6fned 87.67%*coverage of required volume.
See attached coverage plot.
See attached coverage plot.
                                                      . Previous Examination Data Reviewed Leve     04111/05   '~~*~.J                                                       -___
Previous Examination Data Reviewed Leve 04111/05  
      ,Stevermer, A.             Level     Date     4         Dohmen, F.                   Dale               Bowers, J.               Date Examiner (s)                                       Level 1l)Review                                 ANI1 Re*vew NG-173Z Rev. 0                                                                                                                           Page I of 1
'~~*~.J  
,Stevermer, A.
Level Date 4
Dohmen, F.
Dale Bowers, J.
Date Examiner (s)
Level 1l) Review ANI1 Re*vew NG-173Z Rev. 0 Page I of 1


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                           C-071 Site:                            DAEC                                                                                        L-004 Linearity Sheet No.:
Site:
Procedu re No..                               ACP 1211.27                               Revision:             1 Instrument:                                   Panametrics                                             Epoch 11                           01435501 Manufacturer                                               Model No.                             Serial No.
DAEC Calibration Sheet No.:
TRL2-Aust                             2 (24X42) mm Search Unit:                           RTD                         FS-125 mm             00-447           Rectangular     2.0     MHz 600 ( Long.             1.05" Manufacturer                             Model             Serial No.           Size         Freq.           Angle I Mode     Incident to Cable:             2 (RG-174)                                   12'                           0                                                             wedge front Type                                 Length                 No. of Connectors Calibration Standard:                             IE-30                 Carbon Steel                 NA / 5.25"                 66        OF Temp.
Linearity Sheet No.:
Serial No.                     Material               Size I Thickness Couplant:                     Humex                                           98165                     Thermometer:             3991 Type                                     Batch No.                                         Serial No.
C-071 L-004 Procedu re No..
DAC                                                                                   Instrument Settings
ACP 1211.27 Revision:
                                                                              *1~
1 Instrument:
luu.                 -    - ---   -     -
Panametrics Epoch 11 01435501 Manufacturer Model No.
go    -       -                       ---
Serial No.
114T A      80 ---
TRL2-Aust 2 (24X42) mm Search Unit:
soo SDH               Pulser:                   High           Frequency:              Fixed M                                                                                        Pulse Energy:             High           Range:                 8.003" 40 P
RTD FS-125 mm 00-447 Rectangular 2.0 MHz 600 ( Long.
L                                                                                      Pulse Width:                N/A          Velocity:               .2309 At  ----                                -          -
1.05" Manufacturer Model Serial No.
I                                                                                      Rep Rate:                  Auto          Delay:                   0.000 T    20 so  -    -    -      --                  -        -                          Damping:          150 Ohms              Zero Offset:             12.38 U                                                                                                                                                            6 D                                                                                      Display Mode:        Fullwave            Gain - Axial Scan:           2,0dB E                                                                                      Filter,                    STD            Gain - Circ. Scan:         N/A dB 10H Reject:                      Off          Ej Pulse Echo       1   Dual Pulse Amplitude:          Fixed Sweep: 0 - 10 =                    8.003" U    Depth                I    Metal Path Field Simulator           CS Rompas                   SIN         LMT-17                                         Calibration Verification Reflector:                   1/4T SDH                           2" RAD         'Initial Calibration Time:       08:01                 Verification Times:
Size Freq.
Max Amplitude:                       80%                         80%           Final Calibration Time:         16:40       N/A         N/A         N/A         N/A Sweep:                                 4.0                         3.4 Gain:                           62.0 dB                         48.0 dB Welds Examined                                       Report No.                                                 Comments FWB-DO01                                             105011         WO-1 129008 FWC-D001                                             105017         wo-1t2go09 iSquint Angle 3=
Angle I Mode Incident to Cable:
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" Serial No.
Material Size I Thickness Couplant:
Humex 98165 Thermometer:
Type Batch No.
66 OF Temp.
3991 Serial No.
DAC Instrument Settings
*1~
A M
P LI T
U D
E luu.
go 1-80 ---
At ----
so -
soo 40 20 10H Sweep: 0 - 10 =
8.003" U Depth I
Metal Path 114T SDH Pulser:
High Pulse Energy:
High Pulse Width:
N/A Rep Rate:
Auto Damping:
150 Ohms Display Mode:
Fullwave
: Filter, STD Reject:
Off Pulse Amplitude:
Fixed Frequency:
Fixed Range:
8.003" Velocity:  
.2309 Delay:
0.000 Zero Offset:
12.38 Gain - Axial Scan:
62,0dB Gain - Circ. Scan:
N/A dB Ej Pulse Echo 1
Dual Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:
1/4T SDH 2" RAD  
'Initial Calibration Time:
08:01 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
16:40 N/A N/A N/A N/A Sweep:
4.0 3.4 Gain:
62.0 dB 48.0 dB Welds Examined Report No.
Comments FWB-DO01 105011 WO-1 129008 FWC-D001 105017 wo-1t2go09 iSquint Angle 3=
Configuration of Elements: D-SBS ever_
Configuration of Elements: D-SBS ever_
er__A___I_______ONE                                                 I O&deg;K CAL 11         04/11/05 4wAv.                                   4,-eA AtevermerA.                             Level             Date                 Dohmen, F.                         eBowers,                 J.                 Date Examiner                                                                 Level IMi Review                                   ANi Reylew NG 142Z Rev. 4
er__A___I_______ONE I O&deg; K CAL 11 04/11/05 4wAv.
4,-eA AtevermerA.
Level Date Dohmen, F.
: eBowers, J.
Date Examiner Level IMi Review ANi Reylew NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                         C-072 Site:                           DAEC                         Linearity Sheet No.:                             L-004 Procedure No.:                         ACP 1211.27                         Revision:             1 lns*trtum~nt"                           Panametrics                                       Epoch III                           01435501 Manufacturer                                       Model No.                             Serial No.
Calibration Sheet No.:
TRL2-Aust                           2 (24X42) mm Search Unit:                       RTD                 FS~125 mm             00-447           Rectangular       2.0     MHz 60* / Long.           1.05" Manufacturer                 Model           Serial No.           Size         Freq.           Angle I Mode     Incident to Cable:           2 (RG-174)                         12'                             0                                                           wedge front Type                       Length               No. of Connectors Calibration Standard:                     IE-30               Carbon Steel               NA / 5.25"                 66         OF Serial No.                 Material             Size I Thickness           Temp.
C-072 Site:
Couplant:                     Humex                             98165                     Thermometer:             3991 Type                           Batch No.                                         Serial No.
DAEC Linearity Sheet No.:
DAC                                                                     Instrument Settings 1o0~             -        -      -      -
L-004 Procedure No.:
80-ID A                                                          Notch            Pulser.                    High            Frequency:              Fixed M      70                 ---                                             Pulse Energy:              High            Range:                  16.27" P
ACP 1211.27 Revision:
L                                                                          Pulse Width:              N/A            Velocity:.              .2309 so---------------
1 lns*trtum~nt" Panametrics Epoch III 01435501 Manufacturer Model No.
I                                                                          Rep Rate:                 Auto           Delay:                   0.000 T    40 30--                                                                  Damping:          150 Ohms                Zero Offset:             12.38 U
Serial No.
D                                                                          Display Mode:        Fullwave            Gain - Axial Scan:         73.0 dB E    30    -                                                              Filter:                  STD            Gain - Circ. Scan:         N/A dB Reject:                    Off            U Pulse Echo       1* Dual Pulse Amplitude:,        Fixed Sweep: 0 - 10=            16.27" QLDepth                  1 Metal Path Field Simulator           CS Rompas         SIN       LMT-17                                         Calibration Verification Reflector:                       ID Notch             2" RAD         Initial Calibration Time:         07:58                 Verification Times:
TRL2-Aust 2 (24X42) mm Search Unit:
Max Amplitude:                     80%                 80%         Final Calibration Time:           16:42       N/A         N/A         N/A         N/A Sweep:                               7.5                 1.2 Gain:                             73.0 dB             48.0 dB Welds Examined                           Report No.                                               Comments FWB-DO01                                 105011       WO: 1129008 FWC-D001                                 105017       WO: 1129009 Squint Angle 3&deg; Configuration of Elements: D-SBS
RTD FS~125 mm 00-447 Rectangular 2.0 MHz 60* / Long.
______._______--' ____ZON5                                       2 6   RL CAL 71 04/11105                                           q11'~                             .
1.05" Manufacturer Model Serial No.
vermer, A                     Level       Date               Dohmen, F.                     'Date             Bowers, J.                 Date Examiner                                                   Level IIIReview                                      ANII Review NG 142Z Rev. 4
Size Freq.
Angle I Mode Incident to Cable:
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" 66 OF Serial No.
Material Size I Thickness Temp.
Couplant:
Humex 98165 Thermometer:
3991 Type Batch No.
Serial No.
DAC Instrument Settings A
M P
L I
T U
D E
1o0~
80-70 so---------------
40 30--
30 Sweep: 0 - 10=
16.27" QL Depth 1 Metal Path ID Notch Pulser.
High Pulse Energy:
High Pulse Width:
N/A Rep Rate:
Auto Damping:
150 Ohms Display Mode:
Fullwave Filter:
STD Reject:
Off Pulse Amplitude:,
Fixed Frequency:
Fixed Range:
16.27" Velocity:.
.2309 Delay:
0.000 Zero Offset:
12.38 Gain - Axial Scan:
73.0 dB Gain - Circ. Scan:
N/A dB U Pulse Echo 1* Dual Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:
ID Notch 2" RAD Initial Calibration Time:
07:58 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
16:42 N/A N/A N/A N/A Sweep:
7.5 1.2 Gain:
73.0 dB 48.0 dB Welds Examined Report No.
Comments FWB-DO01 105011 WO: 1129008 FWC-D001 105017 WO: 1129009 Squint Angle 3&deg; Configuration of Elements: D-SBS
______._______--' ____ZON5 2 6 RL CAL 71 04/11105 q11'~
vermer, A Level Date Dohmen, F.  
'Date Bowers, J.
Date Examiner Level III Review ANII Review NG 142Z Rev. 4


Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-613-1 Note: calculations performed using 2D plot only Nozzle ID         N4 Area required to be examined Axial scan direction: Height x width 5.26 inches       x       2.86 Inches   equals   15.015 square Inches Parallel scan direction: Height x width 5.25   inches       x     2.86 inches   equals   15.015 square inches Total area required to be examined             30.03 square Inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25   inches       x     2.86 Inches   equals   16.016 square inches Triangular area not examined (if applies)       0.88   112 base     x       1.54 height equals 0.6776 square inches Axial scan direction area examined           14.3374 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25   inches       x       2.17 inches   equals   11.3925 square inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 inches       x       0.76 Inches   equals     0.5985 square Inches Combining all scan directions:       26.3284 square inches for total exam Divide area examined by required area:       equals coverageechieved               87.67 % coverage for total exam Calculations performed by:           Todd Blechiner             Level   I DAEC Review                         FranPk   m       L       Level   Ill ANIII Review                         JeremV Bowers J3-tLj -qc
Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-613-1 Note: calculations performed using 2D plot only Nozzle ID N4 Area required to be examined Axial scan direction: Height x width 5.26 inches x
2.86 Inches equals 15.015 square Inches Parallel scan direction: Height x width 5.25 inches x
2.86 inches equals 15.015 square inches Total area required to be examined 30.03 square Inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25 inches x
2.86 Inches equals 16.016 square inches Triangular area not examined (if applies) 0.88 112 base x
1.54 height equals 0.6776 square inches Axial scan direction area examined 14.3374 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25 inches x
2.17 inches equals 11.3925 square inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 inches x
0.76 Inches equals 0.5985 square Inches Combining all scan directions:
26.3284 square inches for total exam Divide area examined by required area:
equals coverageechieved 87.67 % coverage for total exam Calculations performed by:
Todd Blechiner Level I
DAEC Review FranPk m
L Level Ill ANIII Review JeremV BowersJ3-tLj -qc


DAEC N4 coverage plot Examiner         4&#xfd;   V-,-,.,--
DAEC N4 coverage plot Axial scan direction Examiner 4&#xfd; V-,-,.,--
Axial scan direction Review       K" Report # _,zl-o,',
Review K"
Page         of A '
Report # _,zl-o,',
Page of A '
No coverage'---
No coverage'---
Area of coverage 60 deg.
Area of coverage 60 deg.
--        -  - H> XAI~
H> XAI~


DAEC N4 coverage plot Parallel scan direction E*eview
DAEC N4 coverage plot Parallel scan direction E*xaminer-  
                                *xaminer-               -- &deg; Fq Report # &#xfd;         -,7 Page --     of-*
-- &deg;
No coverage Area of coverage Inner 15%;1c.overage 4H G           F E
*eview Fq Report # &#xfd;  
-, 7 Page --
of-*
No coverage Area of coverage Inner 15%;1c.overage 4H G F
E


ULTRASONIC EXAMINATION DATA SHEET NOZZLE TO SHELL WELD AND INNER RADIUS Report No.:               105017                   Calibration Sheet No.: C-075 THROUGH G-081 Site:            DAEC Data Sheet No.:                 N/A Procedure No.:       ACP 1211,44       Rev. 0 System:           Reactor Vessel               Exam Surface Temp.:             96         F               ouplant:umex FWC-Bore. FWC-Nozzle.                                         3991                                             98165 Nozzle ID:           FWC-D001 IR               Thermometer SIN:                                         Batch No.:
ULTRASONIC EXAMINATION DATA SHEET NOZZLE TO SHELL WELD AND INNER RADIUS Site:
Material Type:     CS     Q     SS     Q             Exam Date:             04111/05 Examination Surface: IDQ O[0 Exam Start:             14:40 Lo Reference             TDC                 Ro  
DAEC Report No.:
105017 Calibration Sheet No.: C-075 THROUGH G-081 Data Sheet No.:
N/A Procedure No.:
ACP 1211,44 Rev.
0 System:
Reactor Vessel Exam Surface Temp.:
96 F
ouplant:umex FWC-Bore. FWC-Nozzle.
3991 98165 Nozzle ID:
FWC-D001 IR Thermometer SIN:
Batch No.:
Examination Surface: IDQ O[0 Material Type:
CS Q
SS Q
Exam Date:
04111/05 Exam Start:
14:40 Lo Reference TDC Ro  


==Reference:==
==Reference:==
WCL                           Exam End:               16:00 Scan Surface               Exam Number                 Search Unit Angle I Skew           Scan Sensitivity           Exam Number Vessel CW                       1                           21.8* +- 900                     63.5 dB                   5, 6 Vessel CCW                       2                             25 +-900                       63.5 dB                   3. 4 Blend CW                       3                             400 +- 900                     53.5 dB                   3, 4 Blend CCW                       4                             700 +- 240                     78.5 d8                   3, 4 Nozzle Boss CW                     5                       70* (+- 130 to 36')                 78.5 dB                   1, 2 Nozzle Boss CCW                     6                       454 (+-596 to 80)                   55.5 dB                     1,2 Exam  Number Location R Ind. #     Transducer   Azimuth     Indication   Metal       Transducer             Transducer Skew       Scan Sensitivity   ExamNumber Location                 Path                                       TransducerSkew     __anSensitivity NRI                 NIA                   N/A                       N/A                   NIA                 NIA               N/A REMARKSILIMITATIONS 100% Coverage obtained based on modeling program for nozzle examinations. Reference EPRI report no.: IR-2004-62.
WCL Exam End:
WO: 1129009
16:00 Scan Surface Exam Number Search Unit Angle I Skew Scan Sensitivity Exam Number Vessel CW 1
                                                  ,  Previous Ex mitUon Data Reviewed vermer, A.       Level     Date-   --            Dohmen, F.                                   Bowers, J.
21.8* +- 900 63.5 dB 5, 6 Vessel CCW 2
Examiner                                       Level Ill Review                               ANII Review NG-174Z Rev. 0                                                                                                                       Page 1 of I
25 +-900 63.5 dB
: 3. 4 Blend CW 3
400 +- 900 53.5 dB 3, 4 Blend CCW 4
700 +- 240 78.5 d8 3, 4 Nozzle Boss CW 5
70* (+- 130 to 36')
78.5 dB 1, 2 Nozzle Boss CCW 6
454 (+-596 to 80) 55.5 dB 1,2 Ind. #
Transducer Azimuth Indication Metal Transducer R Transducer Skew Scan Sensitivity Exam Number Location Path Location TransducerSkew
__anSensitivity ExamNumber NRI NIA N/A N/A NIA NIA N/A REMARKSILIMITATIONS 100% Coverage obtained based on modeling program for nozzle examinations. Reference EPRI report no.: IR-2004-62.
WO: 1129009 Previous Ex mitUon Data Reviewed vermer, A.
Level Date-Dohmen, F.
Bowers, J.
Examiner Level Ill Review ANII Review NG-174Z Rev. 0 Page 1 of I


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
SCalibration Sheet No.:                         C-080 Site:                         DAEC                 _        Linearity Sheet No.:                           L-004 Procedure No.:                       ACP 1211.44                         Revision:           0 Instrument:                           Panametrics                                     Epoch IlI                             01435501 Manufacturer ,                                     Model No.                             Serial No.
SCalibration Sheet No.:
Comp G Search Unit:               Krautkramer               389-055-750           014XX3       .75" Round     2.25   MHz         / Shear         .8" Manufacturer                   Model           Serial No.         Size       Freq.         Angle I Mode     incident to Cable:           RG-174                             12'                           0                                                     wedge front Type                         Length               No. of Connectors Calibration Standard:                   IE-30               Carbon Steel               NA 15.25"                 66         OF Serial No.                 Material             Size I Thickness           Temp.
C-080 Site:
Couplant:                   Humex                               98165                   Thermometer:             3991 Type                           Batch No.                                         Serial No.
DAEC Linearity Sheet No.:
DAC                                                                     Instrument Settings 90 --  ---------------
L-004 Procedure No.:
A     so--c-                                               ID             Pulser                   High             Frequency:               Fixed M     70 ----           -    -        -        -      -          -      Pulse Energy:           High             Range:                 8.650" P
ACP 1211.44 Revision:
L       ---                                                                Pulse Width:             N/A             Velocity:               .1228 1   50                                                                   Rep Rate:               Auto             Delay:                     0.00 T     49                                                                   Damping:         150 Ohms               Zero Offset:             16.92 U
0 Instrument:
4 D     30-                                                                 Display Mode:       Fullwave             Gain - Axial Scan:         7.5 dB E     20-                                                                 Filter:                 STD             Gain- Circ. Scan:         N/A dB 10-                                                                 Reject:                   Off               Pulse Echo       l   Dual Pulse Amplitude:       Fixed Sweep: 0 - ID                 6.650" QL Depth
Panametrics Epoch IlI 01435501 Manufacturer,
* Metal Path Field Simulator               N/A           SIN         WA                                       Calibration Verification Reflector:                   ID Notch                 N/A         Initial Calibration Time:     08:04                   Verification Times.
Model No.
Max Amplitude:                   80%                   NIA         Final Calibration Time:       16:58       -N/A           N/A       N/A         N/A Sweep:                             9.0                 NIA Gain:                           47.5 dB                 N/A Welds Examined                             Report No.                                             Comments FWB-D001                                             105011       Work Order: 1129008 FWC-DO01                                             105017       Work Order: 1129009 Wedge SJN:366-003-087 Configuration of Elements: Single
Serial No.
                                                                    *400+
Comp G Search Unit:
it     0411t/05 4       -                              qh                           -
Krautkramer 389-055-750 014XX3  
    /Ktevermer, A.                     Level       Date                 Dohmen, F.                   Date               Bowers, J.                   Date Examiner                                                   Level I1lReview                                    ANII Revigw NG 142Z Rev. 4
.75" Round 2.25 MHz  
/ Shear  
.8" Manufacturer Model Serial No.
Size Freq.
Angle I Mode incident to Cable:
RG-174 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA 15.25" 66 OF Serial No.
Material Size I Thickness Temp.
Couplant:
Humex 98165 Thermometer:
3991 Type Batch No.
Serial No.
DAC Instrument Settings 90 --
A so--c-ID Pulser High Frequency:
Fixed M
70 ----
Pulse Energy:
High Range:
8.650" P
L Pulse Width:
N/A Velocity:  
.1228 1
50 Rep Rate:
Auto Delay:
0.00 T
49 Damping:
150 Ohms Zero Offset:
16.92 U
D 30-Display Mode:
Fullwave Gain - Axial Scan:
4 7.5 dB E
20-Filter:
STD Gain-Circ. Scan:
N/A dB 10-Reject:
Off Pulse Echo l
Dual Pulse Amplitude:
Fixed Sweep: 0 - ID 6.650" QL Depth Metal Path Field Simulator N/A SIN WA Calibration Verification Reflector:
I D Notch N/A Initial Calibration Time:
08:04 Verification Times.
Max Amplitude:
80%
NIA Final Calibration Time:
16:58  
-N/A N/A N/A N/A Sweep:
9.0 NIA Gain:
47.5 dB N/A Welds Examined Report No.
Comments FWB-D001 105011 Work Order: 1129008 FWC-DO01 105017 Work Order: 1129009 Wedge SJN:366-003-087 Configuration of Elements: Single
*400 +
it 0411t/05 4 qh  
/Ktevermer, A.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner Level I1l Review ANII Revigw NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                         C-081 Site:                   DAEC                                                                         L-004 LIIInaIIty SIIetL NoU.:                           ....
Calibration Sheet No.:
Procedure No.:                 ACP 1211.44                       Revision.             0 Panametrics                                     Epoch III                               01435501 Instrument:
C-081 L-004 Site:
Manufacturer                                      Model No.                                 Serial No.
DAEC LIIInaIIty SIIetL NoU.:
Comp G                                                                                 .8" Krautkramer             389-055-750         014XX8         .75" Round       2.25       MHz 45* ( Shear Search Unit:
Procedure No.:
Manufacturer               Model           Serial No.         Size         Freq.             Angle I Mode     Incident to Cable:         RG-174                     12                           0                                                         wedge front Type                     Length               No. of Connectors Calibration Standard:           IE-30               Carbon Steel               NA / 5.25"                     66        *F Serial No.               Material             Size I Thickness               Temp.
ACP 1211.44 Revision.
Couplant:             Humex                           98165                     Thermomet           r: 3991 Type                         Batch No.                                           Seral No.
0 Instrument:
DAC                                                                   Instrument Settings 100--
Panametrics Epoch III Model No.
SO so-                                     ID A    70                 ,Notch                                 Pulser:                   High               Frequency:              Fixed M
01435501 Serial No.
Pulse Energy:             High               Range:                  8.6501 50 L                                                                Pulse Width:               N/A               Velocity:               .1228 I                                                                Rep Rate:                Auto                Delay:                     0.00 T                                                                Damping:          150 Ohms                  Zero Offset:             16.92 U
Manufacturer Comp G Search Unit:
D                                                                Display Mode:        Fullwave                Gain - Axial Scan:       47.5 dB E                                                                Filter:                    STD                Gain - Circ. Scan:         N/A d1B
Krautkramer 389-055-750 014XX8  
        '10 Reject:                      Off              0  Pulse Echo     U   Dual Sweep: 0 - 10 =      8.650                        Pulse Amplitude:        Fixed C]Depth              Metal Path Field Simulator     CS Rompas       SIN     LMT-17                                       Calibration Verification Reflector:               ID Notch           .7" SDH       Initial Calibration Time:       08:02                     Verification Times:
.75" Round 2.25 MHz 45* ( Shear  
Max Amplitude:             80%               80%         Final Calibration Time:         16:52         N/A       I   N/A     I   N/A       N/A Sweep:                       9.0               1.2 Gain:                     47.5 dB           36.0dB Welds Examined                   Report No.                                               Comments FWB-DO01                                   105011         Work Order: 1129008 FWC-DO01                                   105017         Work Order: 1129009 Wedge SIN:366-001-204 I,
.8" Manufacturer Model Serial No.
I 41/0                   Configuration of Elements: Single c
Size Freq.
tevermer, A.             Level     Date               Dohmen, F.                     Date                   Bowers, J.                 Date Examiner                                           Level IIIReview                                        ANIl Review NG t42Z Rev. 4
Angle I Mode Incident to Cable:
RG-174 12 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" Serial No.
Material Size I Thickness Couplant:
Humex 98165 Thermomet Type Batch No.
66
*F Temp.
r: 3991 Seral No.
DAC Instrument Settings AM L
I T
U D
E 100--
SO so-ID 70  
,Notch 50
'10 Sweep: 0 - 10 =
8.650 C]Depth Metal Path Pulser:
High Pulse Energy:
High Pulse Width:
N/A Rep Rate:
Auto Damping:
150 Ohms Display Mode:
Fullwave Filter:
STD Reject:
Off Pulse Amplitude:
Fixed Frequency:
Fixed Range:
8.6501 Velocity:  
.1228 Delay:
0.00 Zero Offset:
16.92 Gain - Axial Scan:
47.5 dB Gain - Circ. Scan:
N/A d1B 0
Pulse Echo U Dual Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:
ID Notch  
.7" SDH Initial Calibration Time:
08:02 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
16:52 N/A I
N/A I
N/A N/A Sweep:
9.0 1.2 Gain:
47.5 dB 36.0dB Welds Examined Report No.
Comments FWB-DO01 105011 Work Order: 1129008 FWC-DO01 105017 Work Order: 1129009 Wedge SIN:366-001-204 Configuration of Elements: Single I,
I 41/0 c
tevermer, A.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner Level III Review ANIl Review NG t42Z Rev. 4


ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS 105019                     Calibration Sheet No.:   C-067, C-068 Site:            DAEC                          Report No.:
ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Site:
Data Sheet No..                 N/A Procedure No.:   ACP 1211.27         Rev.       1                               /   i)
DAEC Report No.:
System:             Reactor Vessel                 Exam Surface Temp.:           96         OF               CouplantHumex Weld ID:             FW-DO1                       Thermometer S/N:             3991                         Batch No.:           98165 Examination Surface: IDQ       ODG               Material Type:     CS     0     SS     Q                 Exam Date:             4/11105 Exam Start:               12:15 Lo Reference                 TDC                 Ro  
105019 Calibration Sheet No.:
C-067, C-068 Data Sheet No..
N/A Procedure No.: ACP 1211.27 Rev.
1  
/ i)
System:
Reactor Vessel Exam Surface Temp.:
96 OF CouplantHumex Weld ID:
FW-DO1 Thermometer S/N:
3991 Batch No.:
98165 Examination Surface: IDQ ODG Material Type:
CS 0
SS Q
Exam Date:
4/11105 Exam Start:
12:15 Lo Reference TDC Ro  


==Reference:==
==Reference:==
WCL                             Exam End:               13.50 Scan Surface                   Exam Number                   Search Unit Angle                 Scan Sensitivity         Exam Number Perpendicular UpStream                     1                       60' RL ZONE 1                           74.5 dB                   1,3, 4 Perpendicular DownStream                     2                       60' RL ZONE 2                         79.0 dB                   1, 3, 4 Parallel CW                         3 Parallel CCW                         4 INDICATIONS L (In) From Ref               W (In) From Ref               Sweep Reading Indication                                                                       IMP or     Depth             MaxExamination No.                                                                                                       Amp               (i - 4)
WCL Exam End:
L-1       L-Max       L-2       W-1     W-Max       W-2         0  sw-i       SW-21     %Dac.
13.50 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1
M1 1       SW-Max M2 Q NRI       N/A       NIA       N/A       N/A           N/A     N/A     N/A       N/A       N/A         NIA               N/A REMARKSIUMITATIONS WO:1 129010 21baind   87.67%:coverage of required~volume.
60' RL ZONE 1 74.5 dB 1,3, 4 Perpendicular DownStream 2
See attached coverage plot 0Previous,xamination         Data Reviewed 4:                     It     040111/05     -A"/6 "-                       &#xfd;z                                               VZ___
60' RL ZONE 2 79.0 dB 1, 3, 4 Parallel CW 3
VanRuler, C.             Level       Date       "T1&     Dohmen, F.                   'Date               Bowers, J.                   Date Examiner (s)                                       Level IIIReview                                  ANII Review NG-173Z Rev. 0                                                                                                                               Page I of 1
Parallel CCW 4
INDICATIONS L (In) From Ref W (In) From Ref Sweep Reading Indication IMP or Depth MaxExamination No.
Amp (i - 4)
L-1 L-Max L-2 W-1 W-Max W-2 sw-i 0
SW-21  
%Dac.
M1 1 SW-Max M2 Q
NRI N/A NIA N/A N/A N/A N/A N/A N/A N/A NIA N/A REMARKSIUMITATIONS WO:1 129010 21baind 87.67% :coverage of required~volume.
See attached coverage plot 0Previous  
,xamination Data Reviewed 4:
It 040111/05  
-A"/6 "-  
&#xfd;z VZ___
VanRuler, C.
Level Date "T1&
Dohmen, F.  
'Date Bowers, J.
Date Examiner (s)
Level III Review ANII Review NG-173Z Rev. 0 Page I of 1


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                           C-0067 Site:                    DAEC                                                                                L-004 ACP 1211.27             Linearity Sheet No.:
Site:
Procedure No.:
DAEC Calibration Sheet No.:
Procedure No.:                  ACP 1211.27                           Revision:             1 Instrument:                       Panametrics                                         Epoch I1l                             01435501 Manufacturer                                           Model No.                               Serial No.
Linearity Sheet No.:
TRL2-Aust                             2 (24X42) mm Search Unit:                 RTD                 FS-125 mm               00-447           Rectangular       2.0     MHz 60' 1 Long.           1.05" Manufacturer                 Model             Serial No.           Size         Freq.           Angle I Mode   Incident to Cable:       2 (RG-174)                     12'                             0                                                             wedge front Type                     Length                 No. of Connectors Calibration Standard:             IE-30               Carbon Steel                   NA 15.25"                   66        &deg;F Serial No.                 Material               Size I Thickness           Temp.
C-0067 L-004 Procedure No.:
Couplant:               Humex                               98165                     Thermometer:             3991 TvnA                             R~t~h Nn*
ACP 1211.27 Procedure No.:
DAC                                                                       Instrument Settings 100 so-     _      1/4T A     Sc                                       ..... SDH               Pulser:                   High             Frequency:             Fixed M     70--                                                             Pulse Energy:             High             Range:                 8.003" P
ACP 1211.27 Revision:
L    sG                                                               Pulse Width;               NIA             Velocity:               .2309 I   So   -                                                          Rep Rate:                 Auto             Delay:                 0.000 T     40--                                                             Damping:           150 Ohms                 Zero Offset:           12.38 DU    30 -     -                                                      Display Mode:       Fullwave               Gain . Axial Scan:       62.0 dB E   20                                 -                              Filter:                     STD             Gain- Circ. Scan:         N/A dB 10                                                               Reject:                     Off             OPulse Echo             Dual
1 Instrument:
                &#xfd;-_     -Pulse                                                   Amplitude:       Fixed Sweep: 0 - 10           8.0030 Depth
Panametrics Epoch I1l 01435501 Manufacturer Model No.
* Metal Path Field Simulator       CS Rompas         SIN     LMT-17                                           Calibration Verification Reflector:               114T SDH             2" RAD           Initial Calibration Time:         08:01                   Verification Times:
Serial No.
Max Amplitude:               80%                 80%           Final Calibration Time:           16:40         N/A     INA             N/A       N/A Sweep:                       4.0                 3.4 Gain:                     62.0 dB             48.0 dB Welds Examined                       Report No.                                                   Comments FWD-DG01                             105019         Squint Angle 3
TRL2-Aust 2 (24X42) mm Search Unit:
RTD FS-125 mm 00-447 Rectangular 2.0 MHz 60' 1 Long.
1.05" Manufacturer Model Serial No.
Size Freq.
Angle I Mode Incident to Cable:
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA 15.25" Serial No.
Material Size I Thickness Couplant:
Humex 98165 Thermometer:
TvnA R~t~h Nn*
66
&deg;F Temp.
3991 DAC Instrument Settings 100 so-1/4T A
Sc  
..... SDH Pulser:
High Frequency:
Fixed M
70--
Pulse Energy:
High Range:
8.003" PL sG Pulse Width; NIA Velocity:  
.2309 I
So Rep Rate:
Auto Delay:
0.000 T
40--
Damping:
150 Ohms Zero Offset:
12.38 U
D 30 -
Display Mode:
Fullwave Gain. Axial Scan:
62.0 dB E
20 Filter:
STD Gain-Circ. Scan:
N/A dB 10 Reject:
Off OPulse Echo Dual
&#xfd; -_  
-Pulse Amplitude:
Fixed Sweep: 0 - 10 8.0030 Depth Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:
114T SDH 2" RAD Initial Calibration Time:
08:01 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
16:40 N/A INA N/A N/A Sweep:
4.0 3.4 Gain:
62.0 dB 48.0 dB Welds Examined Report No.
Comments FWD-DG01 105019 Squint Angle 3
_Configuration of Elements: D-SBS
_Configuration of Elements: D-SBS
_ZONE   1 600 RL CAL WORK ORDER: 1129010 11 04/111/05                                               r-LoJ7      ~         9 L-'                             o&#xfd; VanRuler, G.               Level     Date                 Dohmen, F.                       Date               Bowers, J.                 Date Examiner                                               Level IIl Review                                     ANII Review NG 142Z Rev. 4
_ZONE 1 600 RL CAL WORK ORDER: 1129010 11 04/111/05 r-  
~
9 LoJ7 L-'
o&#xfd; VanRuler, G.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner Level IIl Review ANII Review NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                         C-0068 n~Arcf"
Calibration Sheet No.:
  *Ite:                                                     Linearity Sheet No.:                           L-004 Procedure No.:                   ACP 1211.27                         Revision:             1 Instrument:                       Panametrics                                     Epoch ill                           01435501 Manufacturer                                       Model No.                             Serial No.
C-0068 n~Arcf"
TRL2-Aust                           2 (24x42) mm Search Unit:                 RTD                 FS-125 mm             00-447           Rectangular     2.0     MHz 60 / Long.             1.05" Manufacturer                 Model           Serial No.           Size         Freq.           Angle I Mode     Incident to Cable:         2 (RG-174)                       12'                           0                                                           wedge front Type                       Length               No. of Connectors Calibration Standard:               IE-30               Carbon Steel                 NA 15.25"                 66         OF Serial No.                 Material             Size I Thickness           Temp.
*Ite:
Couplant!               Humex                             98165                     Thermometer:             3991 Tvoe                           Batch No.                                       Serial No.
Linearity Sheet No.:
DAC                                                                     Instrument Settings 100 0ID S                                         Notch             Pulser:                   High           Frequency:             Fixed M     70-                                           N                 Pulse Energy:             High           Range:                 16.27" P   s                                                               Pulse Width:               NIA           Velocity:               .2309 L      0 I                                                                     Rep Rate:                 Auto           Delay:                 0.000 T   4C--                                                             Damping:         150 Ohms               zero Offset:             12.38 u
L-004 Procedure No.:
D   3C                                                               Display Mode:       Fullwave             Gain -Axial Scan:         73.0dB E     20--           I                                               Filter.                   STD           Gain - Circ. Scan:         N/A dB S--Reject.                                                                               Off           0   Pulse Echo
ACP 1211.27 Revision:
* Dual Pulse Amplitude:         Fixed Sweep:   - 10=         16.27" Depth
1 Instrument:
* Metal Path Field Simulator       CS Rompas         S/N       LMT.17                                       Calibration Verification Reflector:                 ID Notch             2" RAD         Initial Calibration Time:       07:58                 Verification Times:
Panametrics Epoch ill 01435501 Manufacturer Model No.
Max Amplitude:               80%                 80%         Final Calibration rime:         16:42       N/A     INIA             N/A         N/A Sweep:                         7.5                 1.2 Gain:                       73.0 dB             48.0 dB Welds Examined                       Report No.                                               Comments FWD-DO01                             105019       Squint Angle 3_
Serial No.
TRL2-Aust 2 (24x42) mm Search Unit:
RTD FS-125 mm 00-447 Rectangular 2.0 MHz 60 / Long.
1.05" Manufacturer Model Serial No.
Size Freq.
Angle I Mode Incident to Cable:
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA 15.25" 66 OF Serial No.
Material Size I Thickness Temp.
Couplant!
Humex 98165 Thermometer:
3991 Tvoe Batch No.
Serial No.
DAC Instrument Settings 100 0ID S
Notch Pulser:
High Frequency:
Fixed M
70-N Pulse Energy:
High Range:
16.27" P
s L
0 Pulse Width:
NIA Velocity:  
.2309 I
Rep Rate:
Auto Delay:
0.000 T
4C--
Damping:
150 Ohms zero Offset:
12.38 u
D 3C Display Mode:
Fullwave Gain -Axial Scan:
73.0dB E
20--
I Filter.
STD Gain - Circ. Scan:
N/A dB S--Reject.
Off 0 Pulse Echo Dual Pulse Amplitude:
Fixed Sweep:  
- 10=
16.27" Depth Metal Path Field Simulator CS Rompas S/N LMT.17 Calibration Verification Reflector:
ID Notch 2" RAD Initial Calibration Time:
07:58 Verification Times:
Max Amplitude:
80%
80%
Final Calibration rime:
16:42 N/A INIA N/A N/A Sweep:
7.5 1.2 Gain:
73.0 dB 48.0 dB Welds Examined Report No.
Comments FWD-DO01 105019 Squint Angle 3_
Configuration of Elements:
Configuration of Elements:
D-SBS ZONE 2 60* RL CAL WOR 7   O5IER:1129010 VanRuler, C.                 Level     Date                 Dohmen, F.                     Date             Bowers, J.                   Date Examiner                                               Level Ill Review                                   ANII Review NG 142Z Rev, 4
D-SBS ZONE 2 60* RL CAL WOR 7
O5IER:1129010 VanRuler, C.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner Level Ill Review ANII Review NG 142Z Rev, 4


Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-613 Note: calculations performed using 2D plot only Nozzle ID         N4 Area required to be examined Axial scan direction: Height x width 5.25   inches     x       2.86   inches   equals   15.015 square inches Parallel scan direction: Height x width 6.26   inches       x     2.86   inches   equals   15.015 square inches Total area required to be examined             30.03 square inches required for complete exam Actual area examined 60 degree R.L Axial scan direction: Height x width 6.25   inches       x       2.86 inches   equals   15.015 square Inches Triangular area not examined (if applies)       0.88 112 base     x       1.54 height   equals 0.6776 square inches Axial scan direction area examined             14.3374 square inches GOdegree R.L Parallel scan direction: Height x width 5.25   Inches     x       2.17   inches equals   11.3925 square Inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 inches       x       0.76   inches equals   0.5985 square inches Combining all scan directions:       26.3284 square Inches for total exam Divide area examined by required area:         equals coverage achieved           87.67 % coverage for total exam Calculations performed by:           Todd Blechinqgr           Level   Ill DAEC Review                          Frank Dohmen     "k   cc- Level   III ANIII Review                          Jeremy Bowers
Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-613 Note: calculations performed using 2D plot only Nozzle ID N4 Area required to be examined Axial scan direction: Height x width 5.25 inches x
                                            -3 i.           ):4-
2.86 inches equals 15.015 square inches Parallel scan direction: Height x width 6.26 inches x
2.86 inches equals 15.015 square inches Total area required to be examined 30.03 square inches required for complete exam Actual area examined 60 degree R.L Axial scan direction: Height x width 6.25 inches x
2.86 inches equals 15.015 square Inches Triangular area not examined (if applies) 0.88 112 base x
1.54 height equals 0.6776 square inches Axial scan direction area examined 14.3374 square inches GO degree R.L Parallel scan direction: Height x width 5.25 Inches x
2.17 inches equals 11.3925 square Inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 inches x
0.76 inches equals 0.5985 square inches Combining all scan directions:
26.3284 square Inches for total exam Divide area examined by required area:
equals coverage achieved 87.67 % coverage for total exam Calculations performed by:
DAEC Review ANIII Review Todd Blechinqgr Level Ill Frank Dohmen "k
cc-Level III Jeremy Bowers
-3 i.  
): 4-


DAEC N4 coverage plot Examinet#           o, Axial scan direction Report #jros6     .
DAEC N4 coverage plot Axial scan direction Examinet#
Page         of No coverage-'
o, Report #jros6 Page of No coverage-'
Area of coverage 60 deg.
Area of coverage 60 deg.


DAEC N4 coverage plot Parallel scan direction Examiner W. 41 q-
DAEC N4 coverage plot Parallel scan direction Examiner 41 o-,,
_.iL o-,,
Review' W. _.iL q-Report
Review' Report _fC2;od-oa Page-- of-No coverage of coverage coverage H G       -_ F 1
_fC2;od-o a Page-- of-No coverage of coverage coverage H
G F
1


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                         C-065 Site:                      DAEC                                                                              L-004 Procedure No.:                   ACP t211.44             Linearity Sheet No.:
Site:
Procedure No.:                      ACP 1211.44                           Revision:           0 Panametrics                                        Epoch III                            01435501 Instrument:
DAEC Calibration Sheet No.:
Manufacturer                                         Model No.                             Serial No.
Linearity Sheet No.:
Comp G Krautkramer                 389-055-750           014XX3       .75" Round     2.25   MHz "I, Shear               .8' Search Unit:
C-065 L-004 Procedure No.:
Manufacturer                   Model           Serial No.         Size       Freq.         Angle I Mode     Incident to Cable:             RG-174                         12'                           0                                                       wedge front Type                         Length               No. of Connectors Calibration Standard:                 IE-30               Carbon Steel               NA / 5,25"                 66         OF Serial No.                 Material             Size I Thickness           Temp.
ACP t211.44 Procedure No.:
Couplantf                 Humex                                 98165                   Thermometer.             3991 Tnoe                               Batch No.                                       Serial No.
ACP 1211.44 Revision:
DAC                                                                     Instrument Settings 90---------------
0 Instrument:
A     0--                                             Notch             Pulser:                 High             Frequency:             Fixed M     70-                                                                 Pulse Energy:           High             Range:                 8.650" PL     -        -          -            -        -        -            Pulse Width:             N/A             Velocity:               .1228 I     ---                                                              Rep Rate:               Auto             Delay:                   0.00 T   40--                                                               Damping:         150 Ohms               Zero Offset:           16.92 7
Panametrics Manufacturer Epoch III Model No.
U    3o                       -    '--"Display                                 Mode:     Fullwave             Gain - Axial Scan:       4   .5 dB E   20-   -Filter.                                                                             STD             Gain - Circ. Scan:         N/A dB 10                               -                                  Reject                     Off             U Pulse Echo       El Dual
01435501 Serial No.
                                            -                              Pulse Amplitude:       Fixed Sweep: 0 - 10 s           8.650' Depth
Comp G Search Unit:
* Metal Path Field Simulator             N/A             S/N         NIA                                       Calibration Verification Reflector:                 ID Notch                   N/A         Initial Calibration Time:       08:04     )           Verification Times:
Krautkramer 389-055-750 014XX3  
Max Amplitude:                 80%                   N/A         Final Calibration Time:         16:58         N/A         N/A         N/A         NIA Sweep:                           9.0                   N/A Gain:                       47.5 dB                   NIA Welds Examined                           Report No.                                             Comments IW*-         *I~~I                                 05019         Work Order 1129010 Wedge S/N:366-003-087 Configuration of Elements: Single
.75" Round 2.25 MHz "I, Shear  
                                                                    *40- +- goo VanRuler, C.
.8' Manufacturer Model Serial No.
11 Level 04/"1 1/05 Date               Dohmen, F.                     Date               Bowers, J.                   Date Examiner                                                   Level Ill Review                                   ANY Review KG 142 Z RejA4
Size Freq.
Angle I Mode Incident to Cable:
RG-174 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5,25" 66 OF Serial No.
Material Size I Thickness Temp.
Couplantf Humex 98165 Thermometer.
3991 Tnoe Batch No.
Serial No.
DAC Instrument Settings 90---------------
A 0--
Notch Pulser:
High Frequency:
Fixed M
70-Pulse Energy:
High Range:
8.650" PL Pulse Width:
N/A Velocity:  
.1228 I
Rep Rate:
Auto Delay:
0.00 T
40--
Damping:
150 Ohms Zero Offset:
16.92 U
3o "Display Mode:
Fullwave Gain - Axial Scan:
4 7.5 dB E
20-  
-Filter.
STD Gain - Circ. Scan:
N/A dB 10 Reject Off U Pulse Echo El Dual Pulse Amplitude:
Fixed Sweep: 0 - 10 s 8.650' Depth Metal Path Field Simulator N/A S/N NIA Calibration Verification Reflector:
ID Notch N/A Initial Calibration Time:
08:04  
)
Verification Times:
Max Amplitude:
80%
N/A Final Calibration Time:
16:58 N/A N/A N/A NIA Sweep:
9.0 N/A Gain:
47.5 dB NIA Welds Examined Report No.
Comments IW*-  
*I~~I 05019 Work Order 1129010 Wedge S/N:366-003-087 Configuration of Elements: Single
*40- +- goo 11 04/"1 1/05 VanRuler, C.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner Level Ill Review ANY Review KG 142 Z RejA 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                         C-059 Site:                  DAEC                                                                            I .. lAA Linearity Sneet rto..,
Calibration Sheet No.:
Procedure No.:                 ACP 1211.44                           Revision:             0 Panametrics                                      Epoch III                            01435501 Instrument:
C-059 I.. lAA Site:
Manufacturer                                         Model No.                             Serial No.
DAEC Linearity Sneet rto..,
Comp G Search Unit:         Krautkramer               389-055-750           014XX8       .75" Round       2.25     MHz 45&deg; /Shear             .8" Manufacturer                   Model           Serial No.         Size       Freq.         Angle I Mode     incident to Cable:         RG-174                         12'                           0                                                       wedge front Type                     Length                 No. of Connectors Calibration Standard:           IE-30                 Carbon Steel               NA / 5.25"                 66         &deg;F Serial No.                 Material             Size I Thickness             Temp.
Procedure No.:
Couplant:             Humex                               98165                   Thermometer:               3991 Type                             Batch No.                                         Serial No.
ACP 1211.44 Revision:
DAC                                                                     Instrument Settings 4-go-80-
0 Instrument:
                                                    ' ID A                                                  Notch             Pulser.                   High             Frequency:              Fixed M    70-Pulse Energy:             High             Range:                  8.650 P    60        -      -  -
Panametrics Manufacturer Epoch III Model No.
L                                                                    Pulse Width:               N/A             Velocity:               .1228 I    so-Rep Rate:                Auto            Delay:                     0.00 T    40 Damping:          150 Ohms                Zero Offset:             16.92 U
01435501 Serial No.
30-                                                                                                                                  4 5 D                                                                    Display Mode:        Fullwave              Gain - Axial Scan:         7. 4dB E    2o-                                                                                      STD              Gain - Circ. Scan:         N/A dB Filter:
Comp G Search Unit:
1o-                                                          Reject                      Off            E  Pulse Echo       0   Dual Sweep: 0 - 10          8.650"                          Pulse Amplitude:        Fixed
Krautkramer 389-055-750 014XX8  
[  Depth
.75" Round 2.25 MHz 45&deg; /Shear  
* Metal Path Field Simulator     CS Rompas         SIN       LM''-1 7                                       Calibration Verification Reflector:               ID Notch             .7" SOH         Initial Calibration Time:       08:02                 Verification Times:
.8" Manufacturer Model Serial No.
Max Amplitude:             80%                 80%           Final Calibration Time:         16:52         NJA         N/A         N/A       N/A Sweep:                       9.0                 1.2 Gain:                     47.5 dB             36.0dB Welds Examined                     Report No.                                               Comments FWD-D001                                     105019         Work Order. 1129010 Wedge SIN:366-001-204 Configuration of Elements: Single 11 04/11/05                                           11/(Cr    S         .j9 VanRuler, C.             Level       Date                 Dohmen, F.                     Date               Bowers, J.                 Date Examiner                                             Level IIIReview                                          Review IANA NG 142Z Rev. 4
Size Freq.
Angle I Mode incident to Cable:
RG-174 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" 66  
&deg;F Serial No.
Material Size I Thickness Temp.
Couplant:
Humex 98165 Thermometer:
3991 Type Batch No.
Serial No.
DAC Instrument Settings 4-A M
P L
I TU D
E go-80-70-60 so-40 30-2o-1o-Sweep: 0 - 10 8.650"
[
Depth Metal Path
' ID Notch Pulser.
High Pulse Energy:
High Pulse Width:
N/A Rep Rate:
Auto Damping:
150 Ohms Display Mode:
Fullwave Filter:
STD Reject Off Pulse Amplitude:
Fixed Frequency:
Fixed Range:
8.650 Velocity:  
.1228 Delay:
0.00 Zero Offset:
16.92 Gain - Axial Scan:
4 7. 5 4dB Gain - Circ. Scan:
N/A dB E
Pulse Echo 0
Dual Field Simulator CS Rompas SIN LM''-1 7 Calibration Verification Reflector:
ID Notch  
.7" SOH Initial Calibration Time:
08:02 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
16:52 NJA N/A N/A N/A Sweep:
9.0 1.2 Gain:
47.5 dB 36.0dB Welds Examined Report No.
Comments FWD-D001 105019 Work Order. 1129010 Wedge SIN:366-001-204 Configuration of Elements: Single 11 04/11/05 11/(C r S  
.j9 VanRuler, C.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner Level III Review IANA Review NG 142Z Rev. 4


ULTRASONIC EXAMINATION DATA SHEET NOZZLE TO SHELL WELD AND INNER RADIUS Report No.:             105019                   Calibration Sheet No.: C-059 THROUGH C-065 Site:          DAEC Data Sheet No.:                 N/A Procedure No.:     ACP 1211.44     Rev. 0 System;           Reactor Vessel             Exam Surface Temp.:           96           F             Couplant:             Humex FWD-Bore, FWD-Nozzle.                                       3991                                               98165 Nozzle ID:         FWD-D001 IR               Thermometer SIN:                                         Batch No.98 Material Type:     CS   21     SS       Q             Exam Date:             04/11/05 Examination Surface: IDE OL31
ULTRASONIC EXAMINATION DATA SHEET NOZZLE TO SHELL WELD AND INNER RADIUS Site:
                            .....                                                                    Exam Start:             12:15 WCL                            Exam End:                125 L. Reference             TDC               Ro  
DAEC Report No.:
105019 Calibration Sheet No.: C-059 THROUGH C-065 Data Sheet No.:
N/A Procedure No.:
ACP 1211.44 Rev.
0 System; Reactor Vessel Exam Surface Temp.:
96 F
Couplant:
Humex FWD-Bore, FWD-Nozzle.
3991 98165 Nozzle ID:
FWD-D001 IR Thermometer SIN:
Batch No.98 Examination Surface: IDE 1
OL3 Material Type:
CS 21 SS Q
Exam Date:
04/11/05 Exam Start:
12:15 L. Reference TDC Ro  


==Reference:==
==Reference:==
 
WCL Exam End:
Exam End:               13:50 Scan Surface             Exam Number               Search Unit Angle I Skew             Scan Sensitivity         Exam Number Vessel CW                     1                         21.80 +- 900                       63.5 dB                   5, 6 Vessel CCW                     2                         250 +-901                         63.5 dB                   3, 4 Blend CW                       3                         400 +- 900                       53.5 dB                   3, 4 0
125 Exam End:
Blend CCW                     4                         7 ' +- 249                       78.5 dB                   3, 4 Nozzle Boss CW                     5                     70' (+- 13' to 36')                   78.5 dB                   1,2 Nozzle Boss CCW                   6                     450 (+-59&deg; to 800)                   55.5 dB                     1,2 Ind. #     Transducer Azimuth       Indication Metal         Transducer'R'       Transducer Skew       Scan Sn Sensitivity nsit Exam EaN Numbere Location                 Path                 Location           radekw NRI               N/A                   N/A                   NIA                     N/A                   N/A               N/A REMARKSILIMITATIONS 100% Coverage obtained based on modeling program for nozzle examinations. Reference EPRI report no.: IR-2004-62.
13:50 Scan Surface Exam Number Search Unit Angle I Skew Scan Sensitivity Exam Number Vessel CW 1
21.80 +- 900 63.5 dB 5, 6 Vessel CCW 2
250 +-901 63.5 dB 3, 4 Blend CW 3
400 +- 900 53.5 dB 3, 4 Blend CCW 4
70 ' +- 249 78.5 dB 3, 4 Nozzle Boss CW 5
70' (+- 13' to 36')
78.5 dB 1,2 Nozzle Boss CCW 6
450 (+-59&deg; to 800) 55.5 dB 1,2 Ind. #
Transducer Azimuth Indication Metal Transducer'R' Transducer Skew Scan Sensitivity Exam Number Location Path Location radekw Sn nsit EaN e
NRI N/A N/A NIA N/A N/A N/A REMARKSILIMITATIONS 100% Coverage obtained based on modeling program for nozzle examinations. Reference EPRI report no.: IR-2004-62.
21.80 Exam obtained 95.69% of required volume due to thermocouple obstruction.
21.80 Exam obtained 95.69% of required volume due to thermocouple obstruction.
See attached limitation sheet.
See attached limitation sheet.
WO: 1129010 NG-174Z Rev. 0                                                                                                                       Page I of I
WO: 1129010 NG-174Z Rev. 0 Page I of I


Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 60V Note: calculations performed using 2D plot only Nozzle ID         N4       Feedwater FWBIC/D-D0OI Area required to be examined Axial scan direction: Height x width 4.687 inches       x     7.187 inches   equals   33.685 square inches Parallel scan direction: Height x width 4.687   inches     x     7.187 inches   equals   33.685 square inches Total area required to be examined             67.371 square inches required for complete exam Actual area examined 60* R.L. Axial scan direction: Height x width 4.687   inches     x     7.187   inches equals   33.685 square inches Triangular area not examined (if applies)       2.3   base     x       3.94 height   equals 4.531 square inches   A=bh2 1.06   base     x       1.85 height   equals 0.9805 square inches Axial scan direction area examined             28.174 square inches 60' R.L. Parallel scan direction; Height x width 4.687 inches       x     7.187 inches   equals   33.685 square inches Area not examined (if applicable)               4.687 height     x       2.95   width equals   13.827 square inches 4.687 height     x       1.85   width equals   8.671 square inches 33.685 inches   minus area not examined                     22.498 Inches equals   11.188 square inches Combining all scan directions:       39.362 square inches for total exam Divide area examined by required area:       equals coverage achieved           58.43 % coverage for total exam Calculations performed by:           Frank Dohmen             Level   111                             58.43   60s 56,46   45&deg; 55.4   40 DAEC Review                         Gary Par                                                           170.29 56.71
Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 60V Note: calculations performed using 2D plot only Nozzle ID N4 Feedwater FWBIC/D-D0OI Area required to be examined Axial scan direction: Height x width 4.687 inches x
7.187 inches equals 33.685 square inches Parallel scan direction: Height x width 4.687 inches x
7.187 inches equals 33.685 square inches Total area required to be examined 67.371 square inches required for complete exam Actual area examined 60* R.L. Axial scan direction: Height x width 4.687 inches x
7.187 inches equals 33.685 square inches Triangular area not examined (if applies) 2.3 base x
3.94 height equals 4.531 square inches A=bh2 1.06 base x
1.85 height equals 0.9805 square inches Axial scan direction area examined 28.174 square inches 60' R.L. Parallel scan direction; Height x width 4.687 inches x
7.187 inches equals 33.685 square inches Area not examined (if applicable) 4.687 height x
2.95 width equals 13.827 square inches 4.687 height x
1.85 width equals 8.671 square inches 33.685 inches minus area not examined 22.498 Inches equals 11.188 square inches Combining all scan directions:
39.362 square inches for total exam Divide area examined by required area:
equals coverage achieved 58.43 % coverage for total exam Calculations performed by:
Frank Dohmen Level 111 58.43 60s 56,46 45&deg; 55.4 40 DAEC Review Gary Par 170.29 56.71


Nozzle to RPV CoveraQe Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 45 degree for Inner 15%
Nozzle to RPV CoveraQe Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 45 degree for Inner 15%
Note: calculations performed using 2D plot only Nozzle ID         N4       Feedwater FWBICID-DOOI Area required to be examined Axial scan direction: Height x width 0.703 inches       x     7.187 inches   equals   5.05246 square inches Parallel scan direction: Height x width 0.703 inches       x     7.187 inches   equals   5.05246 square inches Total area required to be examined           10.1049 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.703   inches     x     7.187 inches   equals   5.05246 square inches Triangular area not examined (if applies)     0.703 112 base     x     0.703 height   equals   0.247 square inches Rect. area not examined (if applies)           1.127     x       0.703   equals 0.79228 Axial scan direction area examined           4.01308 square inches 45 degree shear Parallel scan direction: Height x width 0.703 inches       x     7.187 inches equals 5.05246 square inches Area not examined (if applies)                   2.95 base       x     0.703 height   equals 2.07385 square inches Area not examined (if applies)                   1.830 base       x     0.7030 height   equals 1.28649 square inches Parallel scan direction area examined         1.69212 square inches Combining all scan directions:       5.7052 square Inches for total exam Divide area examined by required area:       equals coverage achieved           56.46 % coverage for total exam Calculations performed by:           Frank Dohmen             Level   Ill DAEC Review                         Gary Park ANII Review
Note: calculations performed using 2D plot only Nozzle ID N4 Feedwater FWBICID-DOOI Area required to be examined Axial scan direction: Height x width 0.703 inches x
7.187 inches equals 5.05246 square inches Parallel scan direction: Height x width 0.703 inches x
7.187 inches equals 5.05246 square inches Total area required to be examined 10.1049 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.703 inches x
7.187 inches equals 5.05246 square inches Triangular area not examined (if applies) 0.703 112 base x
0.703 height equals 0.247 square inches Rect. area not examined (if applies) 1.127 x
0.703 equals 0.79228 Axial scan direction area examined 4.01308 square inches 45 degree shear Parallel scan direction: Height x width 0.703 inches x
7.187 inches equals 5.05246 square inches Area not examined (if applies) 2.95 base x
0.703 height equals 2.07385 square inches Area not examined (if applies) 1.830 base x
0.7030 height equals 1.28649 square inches Parallel scan direction area examined 1.69212 square inches Combining all scan directions:
5.7052 square Inches for total exam Divide area examined by required area:
equals coverage achieved 56.46 % coverage for total exam Calculations performed by:
Frank Dohmen Level Ill DAEC Review Gary Park ANII Review


Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7%b) volume 40 degree for Inner 15%
Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7%b) volume 40 degree for Inner 15%
Note: calculations performed using 2D plot only Nozzle ID         N4       Feedwater FWBIC/D-DO01 Area required to be examined Axial scan direction: Height x width 0.703 inches         x     7.187 inches equals     5.05246 square inches Parallel scan direction: Height x width 0.703 inches         x     7.187 inches equals     5.05246 square inches Total area required to be examined           10.1049 square inches required for complete exam Actual area examined 40 degree Axial scan direction: Height x width 0.703 inches         x     7.187 inches   equals   5.05246 square inches Triangular area not examined 1 ) (if applies)   0.38 1/2 base     x         0.3 height equals   0.057 square inches Rect. area not examined1t ) (if applies)           0     x       0     equals   0 Triangular area not examined(21 (if applies)     0.6 1/2 base     x       0.703 height equals   0.2109 square inches Rect. area not examined(2) (if applies)         1.25     x     0.703   equals 0.87875 Axial scan direction area examined             3.90581 square inches 40 degree shear Parallel scan direction: Height x width 0.703 inches         x     7.187 inches equals 5.05246 square inches Area not examined (if applies)                     2.95 base       x     0.703 height equals 2.07385 square inches Area not examined (if applies)                   1.830 base       x     0.703 height equals 1.28649 Parallel scan direction area examined         1.69212 square inches Combining all scan directions:       5.59793 square inches for total exam Divide area examined by required area:       equals coverage achieved             55.4 % coverage for total exam Calculations performed by:           Frank Dohmen             Level   Ifl DAEC Review                           Gary Park ANII Review
Note: calculations performed using 2D plot only Nozzle ID N4 Feedwater FWBIC/D-DO01 Area required to be examined Axial scan direction: Height x width 0.703 inches x
7.187 inches equals 5.05246 square inches Parallel scan direction: Height x width 0.703 inches x
7.187 inches equals 5.05246 square inches Total area required to be examined 10.1049 square inches required for complete exam Actual area examined 40 degree Axial scan direction: Height x width 0.703 inches x
7.187 inches equals 5.05246 square inches Triangular area not examined 1 ) (if applies) 0.38 1/2 base x
0.3 height equals 0.057 square inches Rect. area not examined t1 ) (if applies) 0 x
0 equals 0
Triangular area not examined(21 (if applies) 0.6 1/2 base x
0.703 height equals 0.2109 square inches Rect. area not examined(2) (if applies) 1.25 x
0.703 equals 0.87875 Axial scan direction area examined 3.90581 square inches 40 degree shear Parallel scan direction: Height x width 0.703 inches x
7.187 inches equals 5.05246 square inches Area not examined (if applies) 2.95 base x
0.703 height equals 2.07385 square inches Area not examined (if applies) 1.830 base x
0.703 height equals 1.28649 Parallel scan direction area examined 1.69212 square inches Combining all scan directions:
5.59793 square inches for total exam Divide area examined by required area:
equals coverage achieved 55.4 % coverage for total exam Calculations performed by:
Frank Dohmen Level Ifl DAEC Review Gary Park ANII Review


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ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Calibration Sheet No.:   C-020     C-021 DAEC                            Report No.:                  105045 Site:
ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Site:
Data Sheet No.:                 N/A Procedure No.: ACP 1211.27               Rev.     1                                   /     )
DAEC Report No.:
System:             Reactor Vessel                   Exam Surface Temp.:               88         F             Couplant:           Ultragel II
105045 Calibration Sheet No.:
::*RRG-D.001i***:                                               3991                                               00325 Weld ID:             .... . D00:   .Thermometer                     SIN:                                         Batch No.:
C-020 C-021 Data Sheet No.:
Examination Surface: IDQ ODU                         Material Type:       CS     a       SS     0               Exam Date:           0410412005
N/A Procedure No.: ACP 1211.27 Rev.
                                                      .,                                                            Exam Start:               09:10 Lo Reference                     TDC                 Ro  
1  
/  
)
System:
Reactor Vessel Exam Surface Temp.:
88 F
Couplant:
Ultragel II
::*RRG-D.001i***:
3991 00325 Weld ID:
D00:  
.Thermometer SIN:
Batch No.:
Examination Surface: IDQ ODU Material Type:
CS a
SS 0
Exam Date:
0410412005 Exam Start:
09:10 Lo Reference TDC Ro  


==Reference:==
==Reference:==
WCL                             Exam End:                 10:15 Scan Surface                     Exam Number                   Search Unit Angle                   Scan Sensitivity         Exam Number Perpendicular UpStream                       1                         60W RL ZONE 1                         74.5 dB                   1, 3, 4 Perpendicular DownStream                       2                         60- RL ZONE 2                         72.5 dB                   1, 3,4 Parallel CW                           3                                 NIA                             NIA                       NIA Parallel CCW                           4                                 N/A                             N/A                     N/A INDICATIONS Sweep Reading L (in) From Ref               W (In) From Ref                   SMP or QDepth            Max Indication                         N.Amp                                                                                           Examination (1 -4)
WCL Exam End:
L-Max       L-2     W-1       W-Max       W-2     sM1O SW-Max SW-2 0             %Dac(4 L-1 M1 0l             M2 Q NRI         N/A           N/A       N/A     NIA         NIA       N/A       N/A       N/A     N/A       N/A                 N/A REMARKSIUMITATIONS
10:15 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1
,Single sided accessdue to configuration-ReferenceEPRI Modeling Report                             .1IR-2004-62 for inner 15% examinations.
60W RL ZONE 1 74.5 dB 1, 3, 4 Perpendicular DownStream 2
*1btained .80.44%.ode required volume.. .i                     .
60- RL ZONE 2 72.5 dB 1, 3,4 Parallel CW 3
Obtained 80.44% coverage of required volume.
NIA NIA NIA Parallel CCW 4
N/A N/A N/A INDICATIONS Sweep Reading L (in) From Ref W (In) From Ref SMP or Q Depth Max Indication Examination N.Amp (1 -4)
L-1 L-Max L-2 W-1 W-Max W-2 sM1O SW-Max SW-2 0  
%Dac(4 M1 0l M2 Q NRI N/A N/A N/A NIA NIA N/A N/A N/A N/A N/A N/A REMARKSIUMITATIONS
,Single sided accessdue to configuration-ReferenceEPRI Modeling Report  
.1IR-2004-62 for inner 15% examinations.
*1btained.80.44%.ode required volume...i Obtained 80.44% coverage of required volume.
See attached coverage plot.
See attached coverage plot.
0 PreviousEx           nination Data Reviewed Ate                               04104105Ah&#xfd;
0 PreviousEx nination Data Reviewed Ate 04104105Ah&#xfd;
          'Stevermer, A.               Level     Date             -    Dohmen, F.                   Date               Bowers, J.                 Date Examiner (s)                                           Level Ill Review                                 ANII Review NG-173Z Rev. 0                                                                                                                                   Page 11of I
'Stevermer, A.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner (s)
Level Ill Review ANII Review NG-173Z Rev. 0 Page 11 of I


Nozzle to RPV Coverace Calculation Sheet Coverage calculated to requirements of Code Case N-613-1 Note: calculations performed using 2D plot only Nozzle ID         N2G Area required to be examined Axial scan direction: Height x width 6.25   Inches     x       3.008 inches   equals     15.792 square inches Parallel scan direction: Height x width 5.25   inches     x       3.008 inches   equals     15.792 square Inches Total area required to be examined             31.584 square Inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25   inches       x     3.008 Inches   equals     15.792 square inches Triangular area not examined (if applies)         1.3   112 base     x       2.24 height equals 1.456 square inches Axial scan direction area examined             14.336 square inches 60 degree R.L Parallel scan direction: Height x width 5.25 inches       x       1.95 Inches   equals   10.2375 square inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 inches       X       1.058 Inches   equals   0.83318 square inches Combining all scan directions:       25.4067 square Inches for total exam Divide area examined by required area:       equals coverage achieved             80.44 % coverage for total exam Calculations performed by:         Todd BAechinger V           Level   III DAEC Review                         Frank Do men         l       Level   Ill ANIl Review                         Jeremy Bowers 3(2                     -
Nozzle to RPV Coverace Calculation Sheet Coverage calculated to requirements of Code Case N-613-1 Note: calculations performed using 2D plot only Nozzle ID N2G Area required to be examined Axial scan direction: Height x width 6.25 Inches x
                                                                '-ft-f9 "               rage   OT
3.008 inches equals 15.792 square inches Parallel scan direction: Height x width 5.25 inches x
3.008 inches equals 15.792 square Inches Total area required to be examined 31.584 square Inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25 inches x
3.008 Inches equals 15.792 square inches Triangular area not examined (if applies) 1.3 112 base x
2.24 height equals 1.456 square inches Axial scan direction area examined 14.336 square inches 60 degree R.L Parallel scan direction: Height x width 5.25 inches x
1.95 Inches equals 10.2375 square inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 inches X
1.058 Inches equals 0.83318 square inches Combining all scan directions:
25.4067 square Inches for total exam Divide area examined by required area:
equals coverage achieved 80.44 % coverage for total exam Calculations performed by:
Todd BAechinger V Level III DAEC Review Frank Do men l
Level Ill ANIl Review Jeremy Bowers 3(2  
'-ft-f9 "
rage OT


Examiner-DAEC N2G Coverage Plot Review--
Examiner-Plot Review--
Report -
Report DAEC N2G Coverage Axial scan direction Page-- of-No Area of coverage
Axial scan direction Page--       of-No                           Area of coverage
-4 60deg 1
  -4 60deg 1
H G
H G         F   E
F E


Examiner DAEC N2G Coverage Plot     Review Report .# ..-     <
DAEC N2G Coverage Plot Parallel scan direction No coverage
Parallel scan direction  Page         of-
*2 Examiner Review Report.#..-
                                      *2 No coverage                            Area of coverage ner 15% coverage H   G         F   E
Page of-Area of coverage ner 15% coverage H
G F
E


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Cnlibratinn Sh~t W~                         C-020 Site:                       DAEC                                     Linearity Sheet No.:                       L-004 Procedure No.:                     ACP 1211.27                                 Revision:           1 InstrumentL                         Panametdcs                                                 Epoch III                             01435501 Manufacturer                                             Model No.                             Serial No.
Cnlibratinn Sh~t W~
TRL2-AUST                               2(24x42)
C-020 Site:
Search Unit:                       RTD                   FS~125 mm               00-447         mm Rec         2.0   MHz 60 I Long.               1.05" Manufacturer                       Model           Serial No.         Size         Freq.         Angle I Mode       incident to Cable:           2 (RG-174)                             12'                           0                                                         wedge front Type                           Length                   No. of Connectors Calibration Standard:                       IE-30                 Carbon Steel               NA / 5.25"                 65         OF Serial No.                   Material             Size I Thickness           Temp.
DAEC Linearity Sheet No.:
Couplant-                 Ultragel II                                 00325                     Thermometer:             3991 Type                                 Batch No.                                         Serial No.
L-004 Procedure No.:
DAC                                                                         Instrument Settings to90 100  ----- -                    --            --
ACP 1211.27 Revision:
_1/4T A     G-~                                                     SDH               Pulser             HIGH                     Frequency:         FIXED M     70--           -      -          -          -            -      -      Pulse Energy:         HIGH                 Range:           8.003" PL   GO- -Pulse                                                                       Width:         N/A                 Velocity:         .2309 I     SO                                                                       Rep Rate:           AUTO                   Delay:           0.000 T     40                       --                                              Damping:         150 OHMS                   Zero Offset:         12.38 U
1 InstrumentL Panametdcs Epoch III 01435501 Manufacturer Model No.
D     30-                                                                       Display Mode:       Full Wave               Gain - Axial Scan:     60.5   dB E     20-                                                                       Filter:           STD                       Gain - Circ. Scan:     N/A     dB
Serial No.
                  --          -          -      -                              Reject             OFF                     0 Pulse Echo             Dual Pulse Amplitude:       Fixed Sweep:.0 - 10=               8.003" 0     Depth
TRL2-AUST 2(24x42)
* Metal Path Field Simulator: CS ROMPAS SIN                         LMT-17                                           Calibration Verification Reflector:                 114 T SDH                   2" RAD         Initial Calibration Time:     07:11                     Verification Times:
Search Unit:
Max Amplitude:                     80%                   80%           Final Calibration Time:       11:50           N/A.       N/A         N/A         N/A Sweep:                             4.0                   2.6 Gain:                         60.5 dB                   49.1 dB Welds Examined                             Report No.                                               Comments:
RTD FS~125 mm 00-447 mm Rec 2.0 MHz 60 I Long.
RRG-D001                                 105045         Squint Angle 30 Configuration of Elements: D-SBS ZONE       1 608 RL   Cal 11D4/04105                           ~       ~
1.05" Manufacturer Model Serial No.
yevermer A.                         Level       Date                   Dohmen, F                     Date               Bowers, J.                   Date Examiner                                                           Level IIIReview                                    ANII Review NQ 142Z Rev. 4
Size Freq.
Angle I Mode incident to Cable:
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" 65 OF Serial No.
Material Size I Thickness Temp.
Couplant-Ultragel II 00325 Thermometer:
3991 Type Batch No.
Serial No.
DAC Instrument Settings 100 to90 -
_1/4T A
G-~
SDH Pulser HIGH Frequency:
FIXED M
70--
Pulse Energy:
HIGH Range:
8.003" PL GO -
-Pulse Width:
N/A Velocity:  
.2309 I
SO Rep Rate:
AUTO Delay:
0.000 T
40 Damping:
150 OHMS Zero Offset:
12.38 U
D 30-Display Mode:
Full Wave Gain - Axial Scan:
60.5 dB E
20-Filter:
STD Gain - Circ. Scan:
N/A dB Reject OFF 0 Pulse Echo Dual Pulse Amplitude:
Fixed Sweep:. 0 - 10=
8.003" 0
Depth Metal Path Field Simulator: CS ROMPAS SIN LMT-17 Calibration Verification Reflector:
114 T SDH 2" RAD Initial Calibration Time:
07:11 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
11:50 N/A.
N/A N/A N/A Sweep:
4.0 2.6 Gain:
60.5 dB 49.1 dB Welds Examined Report No.
Comments:
RRG-D001 105045 Squint Angle 30 Configuration of Elements: D-SBS ZONE 1 608 RL Cal 11 D4/04105  
~  
~
yevermer A.
Level Date Dohmen, F Date Bowers, J.
Date Examiner Level III Review ANII Review NQ 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.;                     C-021 Site:                   DAEC                           LineariN Sheet No.*                        L-004 Procedure No.:               ACP 1211.27                           Revision:           1 Instrumente                   Panametrics                                         Epoch III                             01435501 Manufacturer                                       Model No.                               Serial No.
Calibration Sheet No.;
TRL2-AUST                             2(24x42) 0 Search Unit:                 RTD                 FS-125 mm           00-447           mm Rec           2.0   MHz 6 &deg;/Long.               1.05" Manufacturer               Model           Serial No.         Size         Freq.         Angle I Mode       incident to Cable:       2 (RG-174)                       12'                         0                                                         wedge front Type                     Length               No. of Connectors Calibration Standard:               IE-30             Carbon Steel               NA / 5.25"                 65         *F Serial No.               Material             Size I Thickness           Te-mp Couplant:             Ultragel II                       00325                     Thermometer:             3991 Type                         Batch No.                                         Serial No.
LineariN Sheet No.*
DAC                                                                   Instrument Settings IO-ID A           -                              Notch             Pulser:           HIGH                     Frequency:         FIXED M     70--                                                           Pulse Energy:         HIGH                 Range:           16.27" PL 60                                                               Pulse Width:           NIA                 Velocity:         .2309 I   SO-                                                           Rep Rate:           AUTO                   Delay:           0.000 T     40-                                                           Damping:         150 OHMs                                       12.38 u                                                                                                               Zero Offset:
C-021 Site:
D     30---Display                                                             Mode:     Full Wave               Gain -Axial Scan:       73.0   dB E     20                                                             Filter             STD                     Gain-Circ.Scan:           N/A     dB 10     --                                                    Reject:             OFF                     Q   Pulse Echo
DAEC L-004 Procedure No.:
* Dual Pulse Amplitude:         Fixed Sweep: 0 - 10 =       16.27" Q   Depth
ACP 1211.27 Revision:
* Metal Path Field Simulator: CS ROMPAS SIN               LMT-017                                         Calibration Verification Reflector:               ID NOTCH             2" RAD       Initial Calibration Time;     07:09                     Verification Times:
1 Instrumente Panametrics Epoch III 01435501 Manufacturer Model No.
Max Amplitude:               80%                 80%         Final Calibration Time:       11:49           N/A         N/A         NNA Sweep:                       7.5                 1.2 Gain:                     73,0 dB           49.1 dB Welds Examined                     Report No.                                             Comments RRG-DO01                         105045       Squint Angle 3' Configuration of Elements: D-SBS ZONE 2 60- RL Cal
Serial No.
          .. - -- P__                                                                                 .
TRL2-AUST 2(24x42)
  ~Y~::z:::=~-
Search Unit:
  -/tevermer,A.
RTD FS-125 mm 00-447 mm Rec 2.0 MHz 6 0 &deg;/Long.
II 04104/051         J11"       &
1.05" Manufacturer Model Serial No.
Dohmen, F.
Size Freq.
                                                                            /*1 I I Date X.I1-     Y3&#xfd;_
Angle I Mode incident to Cable:
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" 65  
*F Serial No.
Material Size I Thickness Te-mp Couplant:
Ultragel II 00325 Thermometer:
3991 Type Batch No.
Serial No.
DAC Instrument Settings IO-ID A
Notch Pulser:
HIGH Frequency:
FIXED M
70--
Pulse Energy:
HIGH Range:
16.27" PL 60 Pulse Width:
NIA Velocity:  
.2309 I
SO-Rep Rate:
AUTO Delay:
0.000 T
40-Damping:
150 OHMs Zero Offset:
12.38 u
D 30---Display Mode:
Full Wave Gain -Axial Scan:
73.0 dB E
20 Filter STD Gain-Circ.Scan:
N/A dB 10 Reject:
OFF Q Pulse Echo Dual Pulse Amplitude:
Fixed Sweep: 0 - 10 =
16.27" Q Depth Metal Path Field Simulator: CS ROMPAS SIN LMT-017 Calibration Verification Reflector:
ID NOTCH 2" RAD Initial Calibration Time; 07:09 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
11:49 N/A N/A NNA Sweep:
7.5 1.2 Gain:
73,0 dB 49.1 dB Welds Examined Report No.
Comments RRG-DO01 105045 Squint Angle 3' Configuration of Elements: D-SBS ZONE 2 60- RL Cal
.. - -- P__  
~Y~::z:::=~- II 04104/051 J11"  
/*1 1
X. -I Y3 &#xfd;_
-/tevermer, A.
Examiner Level Date Dohmen, F.
Level III Review I I Date I
Bowers, J.
Bowers, J.
Level      Date                                                    I                                          Date Examiner                                              Level III Review                                      ANtI Rnviaw NG 142Z Rev, 4
ANtI Rnviaw Date NG 142Z Rev, 4


Nozzle to RPV Coveraae Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume .60 Note: calculations performed using 2D plot only Nozzle ID         N2     RRG-DOD1 Area required to be examined Axial scan direction: Height x width 5.25   inches     x     8.125 inches   equals   42.656 square inches Parallel scan direction: Height x width 5.26   inches     x     8.125   inches equals   42.656 square inches Total area required to be examined             85.313 square inches required for complete exam Actual area examined 60' R.L. Axial scan direction: Height x width 5.25   inches     x     8.125   Inches equals   42.656 squareinches Triangular area not examined (if applies)       2.7   base     x       4.66 height   equals 6.291 square inches A=bhI2 1.218   base     x     2.125 height   equals 1.2941 square inches Axial scan direction area examined             35.071 square inches 600 R.L. Parallel scan direction: Height x width 5.26   inches       x     8.125 inches   equals   42.666 square inches Area not examined (if applicable)               5.25 height     x         3.6 width equals   18.9 square inches 5.26 height     x       2.125 width   equals 11.166 square inches 42.656 inches   minus area not examined                     30.056 inches   equals   12.6 square inches Combining all scan directions:       47.671 square inches for total exam Divide area examined by required area:       equals coverage achieved           55.88 % coverage for total exam 55.88 so' Calculations performed by:         Frank Dohmer               Level   III                         51.63 40' 53.85 45' 161.36 DAEC Review                       Gary Par                                                     53.73
Nozzle to RPV Coveraae Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume.60 Note: calculations performed using 2D plot only Nozzle ID N2 RRG-DOD1 Area required to be examined Axial scan direction: Height x width 5.25 inches x
8.125 inches equals 42.656 square inches Parallel scan direction: Height x width 5.26 inches x
8.125 inches equals 42.656 square inches Total area required to be examined 85.313 square inches required for complete exam Actual area examined 60' R.L. Axial scan direction: Height x width 5.25 inches x
8.125 Inches equals 42.656 squareinches Triangular area not examined (if applies) 2.7 base x
4.66 height equals 6.291 square inches A=bhI2 1.218 base x
2.125 height equals 1.2941 square inches Axial scan direction area examined 35.071 square inches 600 R.L. Parallel scan direction: Height x width 5.26 inches x
8.125 inches equals 42.666 square inches Area not examined (if applicable) 5.25 height x
3.6 width equals 18.9 square inches 5.26 height x
2.125 width equals 11.166 square inches 42.656 inches minus area not examined 30.056 inches equals 12.6 square inches Combining all scan directions:
47.671 square inches for total exam Divide area examined by required area:
equals coverage achieved 55.88 % coverage for total exam 55.88 so' Calculations performed by:
Frank Dohmer Level III 51.63 40' 53.85 45' 161.36 DAEC Review Gary Par 53.73


Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2600-7(b) volume 40 degree for Inner 15%
Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2600-7(b) volume 40 degree for Inner 15%
Note: calculations performed using 2D plot only Nozzle ID         N2       RRG-D001 Area required to be examined Axial scan direction: Height x width 0.7875 inches         x     8.125 inches   equals   6.39844 square inches Parallel scan direction: Height x width 0.7875 inches         x     8.125 inches   equals   6.39844 square inches Total area required to be examined           12.7969 square inches required for complete exam Actual area examined 40 degree Axial scan direction: Height x width 0.7876 inches       x     8.125 inches   equals   6.39844 square inches Triangular area not examined') (if applies)     0.72 112 base     x     0.7875 height equals 0.2835  square inches Rect. area not examined1 ) (if applies)           0       x     0.7875   equals     0 Triangular area not examined2) (if applies)     0.76 112 base     x     0.7875 height equals 0.29925 square inches Rect. area not examined(2) (if applies)         1.37     x     0.7875   equals 1.07888 Axial scan direction area examined           4.73681 square inches 40 degree shear Parallel scan direction: Height x width 0.7875 inches       x       8.125 inches equals 6.39844 square inches Area not examined (if applies)                    3.625 base       x     0.7875 height equals 2.85469 square inches Area not examined (if applies)                    2.125 base       x     0.7875 height equals 1.67344 Parallel scan direction area examined          1.87031 square inches Combining all scan directions:       6.60713 square inches for total exam Divide area examined by required area:       equals coverage achieved           51.63 % coverage for total exam Calculations performed by:           Frank Dohmen             Level   III DAEC Review                           Gary Park ANII Review
Note: calculations performed using 2D plot only Nozzle ID N2 RRG-D001 Area required to be examined Axial scan direction: Height x width 0.7875 inches x
8.125 inches equals 6.39844 square inches Parallel scan direction: Height x width 0.7875 inches x
8.125 inches equals 6.39844 square inches Total area required to be examined 12.7969 square inches required for complete exam Actual area examined 40 degree Axial scan direction: Height x width 0.7876 inches x
8.125 inches equals 6.39844 square inches Triangular area not examined') (if applies) 0.72 112 base x
0.7875 height Rect. area not examined1 ) (if applies) 0 x
0.7875 equals 0
Triangular area not examined2) (if applies) 0.76 112 base x
0.7875 height Rect. area not examined(2) (if applies) 1.37 x
0.7875 equals 1.07888 Axial scan direction area examined 4.73681 square inches 40 degree shear Parallel scan direction: Height x width equals 0.2835 square inches equals 0.29925 square inches 0.7875 inches x
8.
Area not examined (if applies)
Area not examined (if applies)
Parallel scan direction area examined 125 inches equals 6.39844 square inches 3.625 base x
0.7875 height 2.125 base x
0.7875 height 1.87031 square inches equals 2.85469 square inches equals 1.67344 Combining all scan directions:
6.60713 square inches for total exam Divide area examined by required area:
equals coverage achieved 51.63 % coverage for total exam Calculations performed by:
Frank Dohmen Level III DAEC Review ANII Review Gary Park


Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 45 degree for Inner 15%
Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 45 degree for Inner 15%
Note: calculations performed using 2D plot only Nozzle ID         N2     RRG-DOO1 Area required to be examined Axial scan direction: Height x width 0.7875 inches       x     8.125 inches   equals   6.39844 square inches Parallel scan direction: Height x width 0.7875 inches       x     8.125 inches equals     6.39844 square inches Total area required to be examined           12.7969 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.7875 inches       x     8.125 inches equals     6.39844 square inches Triangular area not examined (if applies)     0.75 112 base     x     0.7875 height equals   0.295 square inches Rect. area not examined (if applies)           1.375   x     0.7875   equals 1.08281 Axial scan direction area examined           5.02031 square inches 45 degree shear Parallel scan direction: Height x width 0.7875 inches       x     8.125 inches equals 6.39844 square inches Area not examined (if applies)                 3.625 base       x     0.7875 height equals 2.855 square inches Area not examined (if applies)                 2.125 base       x     0.7875 height equals 1.673   square inches Parallel scan direction area examined       1.87031 square inches 0 inches     x         0   inches equals       0     square inches Combining all scan directions:       6.89063 square inches for total exam Divide area examined by required area:       equals coverage achieved             53.85 % coverage for total exam Calculations performed by:           Frank Dohmen             Level     III DAEC Review                         Gary Park ANII Review
Note: calculations performed using 2D plot only Nozzle ID N2 RRG-DOO1 Area required to be examined Axial scan direction: Height x width 0.7875 inches x
8.125 inches equals 6.39844 square inches Parallel scan direction: Height x width 0.7875 inches x
8.125 inches equals 6.39844 square inches Total area required to be examined 12.7969 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.7875 inches x
8.125 inches equals 6.39844 square inches Triangular area not examined (if applies) 0.75 112 base x
0.7875 height equals 0.295 square inches Rect. area not examined (if applies) 1.375 x
0.7875 equals 1.08281 Axial scan direction area examined 5.02031 square inches 45 degree shear Parallel scan direction: Height x width 0.7875 inches x
8.125 inches equals 6.39844 square inches Area not examined (if applies) 3.625 base x
0.7875 height equals 2.855 square inches Area not examined (if applies) 2.125 base x
0.7875 height equals 1.673 square inches Parallel scan direction area examined 1.87031 square inches 0 inches x
0 inches equals 0
square inches Combining all scan directions:
6.89063 square inches for total exam Divide area examined by required area:
equals coverage achieved 53.85 % coverage for total exam Calculations performed by:
Frank Dohmen Level III DAEC Review Gary Park ANII Review


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                                                                                                                                                                                                ~~k4~'           F                               F~F1 j~           44 I...............
F F
                                                                                                                                                                                                  ........                - I --
I F
4 F
F Fl I~ F F
F 14 I
F F
F F
F F 4
F j F
F 1 1 F
: 4.
F, F F F
F' F
1-.KL~
K IIF'  
~  
/
I 4
1  
.~.I F
I  
/
F F
F 4
F~,~41d
/
V/F F
FW1~F~F
//
F.-...9&..............F
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F F~F1 j ~
44 I...............  
- I --  


      ,-          I     II           Ih,,         i                           .  -          ,    i                   i               i           i             i I         /Izz 1i       RELVISED PEP~ DUUK-UrAI91f                         IAK     DA U    ALT R         NO.       DESCRIPTION             BILL OF MATL.     PROCED.
I II Ih,,
10/24/00             REVISED PER DURF-0146                               DA JAH GP FED               I  FORGING                    SA508 CLASS 2 12/]7/9l           ISSUED PER DURF-UO133 FOR ECP-1627                   JW TAK LAL CEZ               2  SAFE END FORGING            SB-166 DATE                             REVISION                             DRFTR. CHK'D. ENGR. VER.     3 SAFE END EXT. FORGING       SA336 CLASS F8 S.S.
i i
4 CONSUMABLE   INSERT   AJNCONEL 82 DU
i i
                        -n                        0o                                                    5  1ST CLAD LAYER         3.309_
i i
(0                                                                                                    6 2ND & 3RD CLAD LAYER       308L 7 THERMAL SLEEVE             SB-168 0                                                                                                    8 THERM. SLEEVE   INNER EXT. 304L SA240 9 SHELL PLATE -1             SA533 CLASS I OR.B_
I  
'(0 z                                                                              10 THERMAL SLEEVE ADAPTER SB-166                   I Cl) 10 CO                                240*                                       SEE WPS-1C3-1F5 a                0r)
/Izz 1i RELVISED PEP~ DUUK-UrAI91f IAK U DA ALT R
OR WPS-143-IF5F7 C-'-
NO.
DETAIL A ORIENTATTON OF WEI 1n PAnfS                                                 INCONEL BUTTERING
DESCRIPTION BILL OF MATL.
  -o              0)                                                                                        PER WPS-103-2F43
PROCED.
  -I OVERLAY PER cn        WPS-103-IF5 or                                                                 I) u)        WPS-143-1F5F7 WPS-3I 09-2F43 TS-1                   4
10/24/00 REVISED PER DURF-0146 DA JAH GP FED 12/]7/9l ISSUED PER DURF-UO133 FOR ECP-1627 JW TAK LAL CEZ DATE REVISION DRFTR. CHK'D. ENGR.
                                  /-
VER.
                                                                                                                              -S v
(0 0
                                                      "--SEE DETAIL A
'(0 Cl)
                                                                                              \*,SEE VS-01-4t0<1>
CO a
NJ~
C-'-
:o2                                                                                      DETAIL 1 N2A (RRA-F2)
-o
N2B (RRB-F2)(SEE NOTE 1)
-I DU 10 0r) 0)
N2C (RRC-F2)
cn u)
N2D (RRD-F2)(SEE NOTE I)
-n z
DETAIL I                    N2E (RRE-F2)
0o I
                                                          -- <*SEE VS-01-40<2>                   N2F (RRF-F2)                          -_SEE     VS-Oi-40<1>
FORGING SA508 CLASS 2 2
DETAIL 7                          N2G (RRG-F2)                                DETAIL 2 N2A (RRA-D1)                      N2H (RRH-F2)                                N2A (RRA-F2A)
SAFE END FORGING SB-166 3
SAFE END EXT. FORGING SA336 CLASS F8 S.S.
4 CONSUMABLE INSERT AJNCONEL 82 5
1ST CLAD LAYER 3.309_
6 2ND & 3RD CLAD LAYER 308L 7
THERMAL SLEEVE SB-168 8
THERM. SLEEVE INNER EXT. 304L SA240 9
SHELL PLATE -1 SA533 CLASS I OR.B_
10 THERMAL SLEEVE ADAPTER SB-166 I
240*
SEE WPS-1C3-1F5 OR WPS-143-IF5F7 DETAIL A ORIENTATTON OF WEI 1n PAnfS INCONEL BUTTERING PER WPS-103-2F43 OVERLAY PER WPS-103-IF5 or WPS-143-1F5F7
/-
WPS-3I I)
TS-1 4
09-2F43
:o2 NJ~
F-
-S
"--SEE DETAIL A v
\\*,SEE VS-01-4t0<1>
DETAIL 1 N2A (RRA-F2)
N2B (RRB-F2)(SEE N2C (RRC-F2)
N2D (RRD-F2)(SEE N2E (RRE-F2)
N2F (RRF-F2)
N2G (RRG-F2)
N2H (RRH-F2)
NOTE 1)
NOTE I)
DETAIL I
<*SEE VS-01-40<2>
DETAIL 7 N2A (RRA-D1)
N2B (RRB-D1)
N2C (RRC-D1)
N2D (RRD-DI)
N2E (RRE-Dl)
N2F ER z.QI)
N2G (
ftRRG-D 1 N2H TRTT
-_SEE VS-Oi-40<1>
DETAIL 2 N2A (RRA-F2A)
N2B (RRB-F2A)
N2B (RRB-F2A)
N2B (RRB-D1)
N2C (RRC-F2A)
N2C (RRC-D1)                                                                  N2C (RRC-F2A)
N2D (RRD-F2A)
N2D (RRD-DI)                                                                  N2D (RRD-F2A)
N2E (RRE-F2A)
N2E (RRE-Dl)                                                                  N2E (RRE-F2A)
N2F (RRF-F2A)
NOTE:                                        N2F (RRF-F2A)
AY N20 (RRG-F2A) 2B N2H (RRH-F2A) 51/4.
F-                                                     N2F      ERz.QI)
NOTE:
N2G ( ftRRG-D 1                  1. SEE SHT. 2 FOR WELD OVERL AY              N20 (RRG-F2A)
: 1. SEE SHT. 2 FOR WELD OVERL REPAIRS OF F2 WELDS OF N2 AND N2D NOZZLES.
N2H TRTT                              REPAIRS OF F2 WELDS OF N22B              N2H (RRH-F2A)
135Y,,
AND N2D NOZZLES.
-I
51/4.                  135Y,,
  -I


ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Calibration Sheet No.:-019 THRU C-090 DAEC                            Report No.:              105061 Site:
ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Site:
Data Sheet No.:             N/A Procedure No.: ACP 1211.27             Rev.         1-System:             Reactor Vessel                 Exam Surface Temp.:             88             &deg;F             Couplant:           Humex Weld 1D:               JPB*1...                     Thermometer SIN:                                             Batch No.98165 Weld 10                                                                                 atchNo:         014 Material Type:     CS     0       SS       E               Exam Date:           04/14/05 Examination Surface: ID[3 OD@
DAEC Report No.:
Exam Start:           14:40 Lo Reference                 TDC                 Ro  
105061 Calibration Sheet No.:-019 THRU C-090 Data Sheet No.:
N/A Procedure No.: ACP 1211.27 Rev.
1-System:
Reactor Vessel Exam Surface Temp.:
88  
&deg;F Couplant:
Humex Weld 1D:
JPB*1...
Thermometer SIN:
Batch No.98165 Weld 10 atchNo:
014 Examination Surface: ID[3 OD@
Material Type:
CS 0
SS E
Exam Date:
04/14/05 Exam Start:
14:40 Lo Reference TDC Ro  


==Reference:==
==Reference:==
WCL
WCL
__________Exam                             End:           15:20 Scan Surface                   Exam Number                   Search Unit Angle                     Scan Sensitivity       Exam Number Perpendicular UpStream                     1                       600 RL ZONE 1                           76.7 dB               1, 3, 4 Perpendicular DownStream                     2                       60' RL ZONE 2                           74.7 dB               1, 3, 4 Parallel CW                         3 Parallel CCW                         4 INDICATIONS Sweep Reading SIMP orrQDphMxExamination r] Depth            MaxR IndIcation L (In) From Ref           ~M W (In) From Ref No.                                                                                                           Amp               (1-4)
__________Exam End:
W-Max       W2     SW         SW-MaxSW-2             % Dac L-1      L-Max        L-2      W-1 M11 0                 M2   r-_
15:20 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1
NRI       NIA       N/A       NIA         N/A         N/A     N/A       N/A           N/A     N/A         NIA               N/A REMARKSILIMITATIONS WO: 1129013 Limitation: 5" x 3" insulation bracket located 12" below nozzle&#xfd;. *btained 77.86% coverage ofrequired volume. See attached coverage plot.
600 RL ZONE 1 76.7 dB 1, 3, 4 Perpendicular DownStream 2
N Previous Exalination Data Reviewed 11     04114/05                                         /   s             30     .                 4-7 Level     Date                 Doate                                             Bowers, J                 Date Examiner (s)                                       Level II Review                                     ANII Review NG-173Z Rev. 0                                                                                                                               Page I of I
60' RL ZONE 2 74.7 dB 1, 3, 4 Parallel CW 3
Parallel CCW 4
INDICATIONS Sweep Reading L (In) From Ref W (In) From Ref SIMP or r] Depth MaxR IndIcation
~M rQDphMxExamination No.
Amp (1-4)
L-1 L-Max L-2 W-1 W-Max W2 SW SW-MaxSW-2  
% Dac M11 0 M2 r-_
NRI NIA N/A NIA N/A N/A N/A N/A N/A N/A NIA N/A REMARKSILIMITATIONS WO: 1129013 Limitation: 5" x 3" insulation bracket located 12" below nozzle&#xfd;. *btained 77.86% coverage ofrequired volume. See attached coverage plot.
N Previous Exalination Data Reviewed 11 04114/05  
/
s 30.
4-7 Level Date Doate Bowers, J Date Examiner (s)
Level II Review ANII Review NG-173Z Rev. 0 Page I of I


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                         C-089 Site:                                  DAEC                                                                                L-002 Linearity Sheet No.:
Site:
Procedure No.:                                  ACP 1211.27                           Revision:             1 Instrument:                                     Panametrics                                         Epoch III                           01448103 Manufacturer                                           Model No.                             Serial No.
DAEC Calibration Sheet No.:
TRL2-ST                           2 (24X42) mm Search Unit:                               RTD                     FS-125 mm           02-102           Rectangular     2.0     MHz       600 / RL           1.05 Manufacturer                       Model           Serial No.         Size           Freq.             Angle I Mode     Incident to Cable:             2 (RG-174)                                   12'                             0                                                             wedge front Type                               Length                 No. of Connectors Calibration Standard:                             1E-30                   Carbon Steel                 NA / 5.25"                 66        &deg;F Temp.
Linearity Sheet No.:
Serial No.                   Materal               Size I Thickness Couplanti                         Humex                                     98165                   Thermometer:             3991 Tvye                                 Batch No.                                         Serial No.
C-089 L-002 Procedure No.:
DAC                                                                           Instrument Settings 95v   -    - - I -    1       -
ACP 1211.27 Revision:
114T A      8a             I       I - I                               -
1 Instrument:
SDH              Pulser.                  High            Frequency:              Fixed M                                                                                      Pulse Energy:            High            Range:                  6.329" Sc0----                           -        -      -                            Pulse Width;              N/A            Velocity:                .2332 L
Panametrics Epoch III 01448103 Manufacturer Model No.
Rep Rate;                Auto            Delay:                      0.0 40--                --              -              --
Serial No.
T                                                                                      Damping:            150 ohms              Zero Offset:            12.98 U    30-------------------                                                                                                                                 62 7 D                                                                                      Display Mode:       Full Wave             Gain - Axial Scan:           . dB E                                                                                      Filter:                  STD              Gain - Circ. Scan:         N/A dB it;  -    -      -          -        -  -      -
TRL2-ST 2 (24X42) mm Search Unit:
Reject:                    Off            l0 Pulse Echo
RTD FS-125 mm 02-102 Rectangular 2.0 MHz 600 / RL 1.05 Manufacturer Model Serial No.
* Dual Pulse Amplitude:        Fixed Sweep: 0 - 10=                   6.329"
Size Freq.
[      Depth                a   Metal Path Field Simulator                 CS Rompas             SIN       LMT-17                                         Calibration Verification Reflector:                           1/4T SDH                   2" RAD.         Initial Calibration Time:       08:56     I             Verification Times:
Angle I Mode Incident to Cable:
Max Amplitude:                           800/0                   80%         Final Calibration Time:         16:02         N/A     I   N/A         NIA         N/A Sweep:                                     4.0                     3.2 Gain:                                   62.7dB                 47.6 dB Welds Examined                                       Report No.                                               Comments JPB-D001                                                       105061         Work Order 1129013 Squint Angle 5O Configuration of Elements: D-SBS ZONE1 11 04/14/D5nt"                                     Jq5 tevderme A.                             Level       Date           '    Dohmen, F.                     Date               Bowers, J.                   Date Examiner                                                               Level III Review                                     ANII Review NG 142Z Rev. 4
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
1E-30 Carbon Steel NA / 5.25" Serial No.
Materal Size I Thickness Couplanti Humex 98165 Thermometer:
Tvye Batch No.
66
&deg;F Temp.
3991 Serial No.
DAC Instrument Settings A
M L
T U
D E
95v -
I 1
8a I
I I
Sc0----
40--
30-------------------
it; -
114T SDH Pulser.
High Pulse Energy:
High Pulse Width; N/A Rep Rate; Auto Damping:
150 ohms Display Mode:
Full Wave Filter:
STD Reject:
Off Pulse Amplitude:
Fixed Frequency:
Fixed Range:
6.329" Velocity:
.2332 Delay:
0.0 Zero Offset:
12.98 Gain - Axial Scan:
6 2.7 dB Gain - Circ. Scan:
N/A dB l0 Pulse Echo Dual Sweep: 0 -
[
Depth 10=
6.329" a Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:
1/4T SDH 2" RAD.
Initial Calibration Time:
08:56 I
Verification Times:
Max Amplitude:
800/0 80%
Final Calibration Time:
16:02 N/A I
N/A NIA N/A Sweep:
4.0 3.2 Gain:
62.7dB 47.6 dB Welds Examined Report No.
Comments JPB-D001 105061 Work Order 1129013 Squint Angle 5O Configuration of Elements: D-SBS ZONE1 11 04/14/D5nt" Jq5 tevderme A.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner Level III Review ANII Review NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                         C-090 Site:                            DAEC                                                                            L-002 Linearity Sheet No.:
Calibration Sheet No.:
Procedure No.:                         ACP 1211.27                           Revision:           1 Instrument:                             Panametrics                                       Epoch II1                             01448103 Manufacturer                                         Model No.                               Serial No.
Linearity Sheet No.:
TRL2-ST                             2 (24X42) mm Search Unit:                       RTD                 FS-125 mm             02-102           Rectangular     2.0     MHz       60' / RL         1.05" Manufacturer                   Model           Serial No.         Size           Freq.             Angle I Mode     Incident to Cable:               2 (RG-174)                     12-                             0                                                               wedge front Type                     Length                 No. of Connectors Calibration Standard:                     1E-30               Carbon Steel                 NA J 5.25"                 66         OF Serial No.                 Material             Size I Thickness           Temp.
C-090 L-002 Site:
Couplant:                     Humex                               98165                   Thermometer:             3991 Tfnt                   lt.~h Nn                                         Serial No.1 DAC                                                                     Instrument Settings too-so                                   ID A       80               -                                Notch             Pulser:                 High             Frequency:               Fixed M       70   .--                                                            Pulse Energy:           High             Range:                 14.45" L               -0                                                         Pulse Width:             N/A             Velocity:               .2332 I     So                                                                   Rep Rate:               Auto             Delay:                   12.98 T       4---                                                                 Damping:           150 ohms               Zero Offset:               0.0 uD 30 --                                                               Display Mode:     Full Wave               Gain-Axial Scan:           71,OdB E     20 -         -                                                      Filter.                 STD               Gain - Circ. Scan:         NIA dB to                                                                   Reject:                     Off             OPulse Echo             Dual
DAEC Procedure No.:
              -                                                              Pulse Amplitude:       Fixed Sweep: 0 - 10         14.45
ACP 1211.27 Revision:
[J Depth
1 Instrument:
* Metal Path Field Simulator             CS Rompas       SIN     LMT-17                                         Calibration Verification Reflector:                       ID Notch           2" RAD.         Initial Calibration Time:       09:04     (Verification               imes:
Panametrics Epoch II1 01448103 Manufacturer Model No.
Max Amplitude:                     80%                 80%           Final Calibration Time:       16:03         NIA         NiA IN/A               N/A Sweep:                             7.5                 1.2 Gain:                             71.0 dB       1     47.2 dB Welds Examined                           Report No.                                               Comments JPB-D001                                             105061           Work Order: 1129013 Squint Angle 5' Configuration of Elements: D-SBS, ZONE2 11   D4114/05             4                                   '        ,,      L..-----                   .#o.o"j-
Serial No.
    -&#xb6;evermner, A.                     Level       Date   /\           Dohmen, F.                   Date               Bowers. J.                   Date Examiner                                                     Level IIIReview                                    AN!I Review NG 142Z Rev. 4
TRL2-ST 2 (24X42) mm Search Unit:
RTD FS-125 mm 02-102 Rectangular 2.0 MHz 60' / RL 1.05" Manufacturer Model Serial No.
Size Freq.
Angle I Mode Incident to Cable:
2 (RG-174) 12-0 wedge front Type Length No. of Connectors Calibration Standard:
1 E-30 Carbon Steel NA J 5.25" 66 OF Serial No.
Material Size I Thickness Temp.
Couplant:
Humex 98165 Thermometer:
3991 Tfnt lt.~h Nn Serial No.1 DAC Instrument Settings too-so ID A
80 Notch Pulser:
High Frequency:
Fixed M
70 Pulse Energy:
High Range:
14.45" L  
-0 Pulse Width:
N/A Velocity:  
.2332 I
So Rep Rate:
Auto Delay:
12.98 T
4---
Damping:
150 ohms Zero Offset:
0.0 uD 30 --
Display Mode:
Full Wave Gain-Axial Scan:
71,OdB E
20 -
Filter.
STD Gain - Circ. Scan:
NIA dB to Reject:
Off OPulse Echo Dual Pulse Amplitude:
Fixed Sweep: 0 - 10 14.45
[J Depth Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:
ID Notch 2" RAD.
Initial Calibration Time:
09:04 (Verification imes:
Max Amplitude:
80%
80%
Final Calibration Time:
16:03 NIA NiA IN/A N/A Sweep:
7.5 1.2 Gain:
71.0 dB 1
47.2 dB Welds Examined Report No.
Comments JPB-D001 105061 Work Order: 1129013 Squint Angle 5' Configuration of Elements: D-SBS, ZONE2 11 D4114/05 4
L..-----  
.#o.o"j-
-&#xb6;evermner, A.
Level Date  
/\\
Dohmen, F.
Date Bowers. J.
Date Examiner Level III Review AN!I Review NG 142Z Rev. 4


                                              ,xaminer DAEC N8 Coverage Plot                   &eport             __
DAEC N8 Coverage Plot Parallel scan direction No coverage I
                                                &#xfd;eprtLfQ1570(&#xfd;L   -
Inner 15%coeaLeI Area of co*
Parallel scan direction          "age-   - -   of-No coverage I
--,xaminer
Area of co*vierage Inner 15%coeaLeI H G           F E
&eport  
&#xfd;eprtLfQ1570(&#xfd;L "age- - - of-vierage H
G F E


Examiner DAEC N8 Coverage Plot               Review-Report #
DAEC N8 Coverage Plot Parallel scan direction Examiner Review-Report #
Parallel scan direction          Page_ - of---.
Page_
No cover Area of coverage inner 15%
of---.
H GF         F E
No cover inner 15%
Area of coverage H
GF E
F E


Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-613 -1 Note: calculations performed using 2D plot only Nozzle ID         N8 Area required to be examined Axial scan direction: Height x width 5.25   Inches     x       3.008 inches   equals   15.792 square Inches Parallel scan direction: Height x width 5.25   inches     x       3.008 inches   equals   15.792 square inches Total area required to be examined             31.584 square Inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25 inches       x       3.008 inches equals 14.9803 square Inches Note: Only 94.86% of axial scan surface area examined due to Insulation bracket interference Triangular area not examined (if applies)       1.29   112 base     x       2.14 height equals 1.3803 square inches Axial scan direction area examined             13.6   square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25   Inches       x       1.93 inches   equals   10.1325 square inches Additional Inner 15% area achieved using 45 degree shear technique: Height x width 0.7875 inches       x       1,09 inches   equals   0.85838 square Inches Combining all scan directions:       24.5909 square Inches for total exam Divide area examined by required area:       equals coverage achieved             77.86 % coverage for total exam Calculations performed by:           Todad Bechin2er           Level   III DAEC Review                         Frank Dohmen     L/,*l*" Level   III ANII Review                         Jeremy Bowers
Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-613 -1 Note: calculations performed using 2D plot only Nozzle ID N8 Area required to be examined Axial scan direction: Height x width 5.25 Inches x
3.008 inches equals 15.792 square Inches Parallel scan direction: Height x width 5.25 inches x
3.008 inches equals 15.792 square inches Total area required to be examined 31.584 square Inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25 inches x
3.008 inches equals 14.9803 square Inches Note: Only 94.86% of axial scan surface area examined due to Insulation bracket interference Triangular area not examined (if applies) 1.29 112 base x
2.14 height equals 1.3803 square inches Axial scan direction area examined 13.6 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25 Inches x
1.93 inches equals 10.1325 square inches Additional Inner 15% area achieved using 45 degree shear technique: Height x width 0.7875 inches x
1,09 inches equals 0.85838 square Inches Combining all scan directions:
24.5909 square Inches for total exam Divide area examined by required area:
equals coverage achieved 77.86 % coverage for total exam Calculations performed by:
Todad Bechin2er Level III DAEC Review Frank Dohmen L/,*l*"
Level III ANII Review Jeremy Bowers


Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 60r Note: calculations performed using 2D plot only Nozzle ID         N8     JPB-DOO1 Area required to be examined Axial scan direction: Height x width 5.25   inches     x     8.187   Inches   equals   42.982 square inches Parallel scan direction: Height x width 5.25   inches     x     8.187   inches equals   42.982 square inches Total area required to be examined             85.964 square inches required for complete exam Actual area examined 60&deg; R.L. Axial scan direction: Height x width 5.25   inches     x     8.187 inches   equals   42.982 square inches Triangular area not examined (if applies)       2.52   base     x     4.82 height     equals 6.073 square Inches     A=bhI2 1.24   base     x     2.12 height     equals   1.314 square inches Axial scan direction area examined             35.594 square inches       0.828 29.476 sq in   x 94.86% due to bracrket   27.961 60&deg; R.L. Parallel scan direction: Height x width 5.25   inches     x     8.187   inches equals   42.982 square inches Area not examined (if applicable)               5.25 height       x       3.4   width equals   17.85 square inches 5.25 height       x     2.12     width equals     11.13 square inches 42.982 inches   minus area not examined                     28.98 inches   equals   14.0018 square inches Combining all scan directions:     41.963 square inches for total exam Divide area examined by required area:       equals coverage achieved           48.81 % coverage for total exam 48.8 Calculations performed by:         Frank Dohmen             Level   III 53.49 160.63 DAEC Review                         GaryPa                                                       53.49
Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 60r Note: calculations performed using 2D plot only Nozzle ID N8 JPB-DOO1 Area required to be examined Axial scan direction: Height x width 5.25 inches x
8.187 Inches equals 42.982 square inches Parallel scan direction: Height x width 5.25 inches x
8.187 inches equals 42.982 square inches Total area required to be examined 85.964 square inches required for complete exam Actual area examined 60&deg; R.L. Axial scan direction: Height x width 5.25 inches x
8.187 inches equals 42.982 square inches Triangular area not examined (if applies) 2.52 base x
4.82 height equals 6.073 square Inches A=bhI2 1.24 base x
2.12 height equals 1.314 square inches Axial scan direction area examined 35.594 square inches 0.828 29.476 sq in x 94.86% due to bracrket 27.961 60&deg; R.L. Parallel scan direction: Height x width 5.25 inches x
8.187 inches equals 42.982 square inches Area not examined (if applicable) 5.25 height x
3.4 width equals 17.85 square inches 5.25 height x
2.12 width equals 11.13 square inches 42.982 inches minus area not examined 28.98 inches equals 14.0018 square inches Combining all scan directions:
41.963 square inches for total exam Divide area examined by required area:
equals coverage achieved 48.81 % coverage for total exam 48.8 Calculations performed by:
Frank Dohmen Level III 53.49 160.63 DAEC Review GaryPa 53.49


Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 40 degree for Inner 16%
Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 40 degree for Inner 16%
Note: calculations performed using 2D plot only Nozzle ID         N8       JPB-DOO1 Area required to be examined Axial scan direction: Height x width 0.7875 Inches       x       8.187 inches     equals   6.44726 square inches Parallel scan direction: Height x width 0.7875 inches       x       8.187 inches   equals   6.44726 square inches Total area required to be examined             12.8945 square inches required for complete exam Actual area examined 40 degree Axial scan direction: Height x width 0.7875 inches       x       8.187 inches   equals   6.44726 square inches Triangular area not examined 1 ) (if applies)   0.26   1/2 base     x       0.22 height equals 0.0286 square inches Rect. area not examined') (if applies)           0         x       0     equals   0 Triangular area not examined2) (if applies)     0.645   112 base     x     0.7875 height equals 0.26397 square inches 2
Note: calculations performed using 2D plot only Nozzle ID N8 JPB-DOO1 Area required to be examined Axial scan direction: Height x width 0.7875 Inches x
Rect. area not examined ) (if applies)           1.49       x     0.7875   equals 1.17338 Axial scan direction area examined             4.99132 square inches 40 degree shear Parallel scan direction: Height x width 0.7875 inches       x       8.187 inches equals 6.44726 square inches Area not examined (if applies)                       3.3 base       x     0.7875 height equals 2.599 square inches Area not examined (if applies)                   2.125 base         x     0.7875 height equals 1.673 Parallel scan direction area examined           2.176 square inches Combining all scan directions:       7.16639 square inches for total exam Divide area examined by required area:         equals coverage achieved           55.58 % coverage for total exam Calculations performed by:           Frank Dohmen               Level   Ill DAEC Review                         Gary Park ANII Review
8.187 inches equals 6.44726 square inches Parallel scan direction: Height x width 0.7875 inches x
8.187 inches equals 6.44726 square inches Total area required to be examined 12.8945 square inches required for complete exam Actual area examined 40 degree Axial scan direction: Height x width 0.7875 inches x
8.187 inches equals 6.44726 square inches Triangular area not examined 1) (if applies) 0.26 1/2 base x
0.22 height equals 0.0286 square inches Rect. area not examined') (if applies) 0 x
0 equals 0
Triangular area not examined2) (if applies) 0.645 112 base x
0.7875 height equals 0.26397 square inches Rect. area not examined2 ) (if applies) 1.49 x
0.7875 equals 1.17338 Axial scan direction area examined 4.99132 square inches 40 degree shear Parallel scan direction: Height x width 0.7875 inches x
8.187 inches equals 6.44726 square inches Area not examined (if applies) 3.3 base x
0.7875 height equals 2.599 square inches Area not examined (if applies) 2.125 base x
0.7875 height equals 1.673 Parallel scan direction area examined 2.176 square inches Combining all scan directions:
7.16639 square inches for total exam Divide area examined by required area:
equals coverage achieved 55.58 % coverage for total exam Calculations performed by:
Frank Dohmen Level Ill DAEC Review Gary Park ANII Review


Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 46 degree for Inner 15%
Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 46 degree for Inner 15%
Note: calculations performed using 2D plot only Nozzle ID         N8       JPB-DO01 Area required to be examined Axial scan direction: Height x width 0.7875 inches       x     8.187 inches     equals 6.44726 square inches Parallel scan direction: Height x width 0.7875 inches       x     8.187 inches equals     6.44726 square inches Total area required to be examined           12.8945 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.7875 inches       x     8.187 Inches equals     6.44726 square inches Triangular area not examined (if applies)       0.75 112 base     x     0.7875 height equals 0.295 square inches Rect. area not examined (if applies)           1.366     x     0.7875   equals 1.075 Axial scan direction area examined           5.07701 square inches 45 degree shear Parallel scan direction: Height x width 0.7875 inches       x     8.187 inches equals 6.44726 square inches Area not examined (if applies)                     3.3 base       x     0.7875 height   equals 2.599 square inches Area not examined (if applies)                   2.125 base       x     0.7875 height   equals 1.673 square inches Parallel scan direction area examined         2.17508 square inches Combining all scan directions:       7.25209 square inches for total exam Divide area examined by required area:       equals coverage achieved           56.24 % coverage for total exam Calculations performed by:           Frank Dohmen             Level   Ill DAEC Review                         Gary Park ANII Review
Note: calculations performed using 2D plot only Nozzle ID N8 JPB-DO01 Area required to be examined Axial scan direction: Height x width 0.7875 inches x
8.187 inches equals 6.44726 square inches Parallel scan direction: Height x width 0.7875 inches x
8.187 inches equals 6.44726 square inches Total area required to be examined 12.8945 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.7875 inches x
8.187 Inches equals 6.44726 square inches Triangular area not examined (if applies) 0.75 112 base x
0.7875 height equals 0.295 square inches Rect. area not examined (if applies) 1.366 x
0.7875 equals 1.075 Axial scan direction area examined 5.07701 square inches 45 degree shear Parallel scan direction: Height x width 0.7875 inches x
8.187 inches equals 6.44726 square inches Area not examined (if applies) 3.3 base x
0.7875 height equals 2.599 square inches Area not examined (if applies) 2.125 base x
0.7875 height equals 1.673 square inches Parallel scan direction area examined 2.17508 square inches Combining all scan directions:
7.25209 square inches for total exam Divide area examined by required area:
equals coverage achieved 56.24 % coverage for total exam Calculations performed by:
Frank Dohmen Level Ill DAEC Review Gary Park ANII Review


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ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS 105065                     Calibration Sheet No.:   C-104, C-105 Site:            DAEC                          Report No.:
ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Site:
Data Sheet No.:                 N/A Procedure No.:     ACP 1211.27       Rev.       1-                                     -7) system*             Reactor Vessel                 Exam Surface Temp.:           9         &deg;F                                     Humex Systm:               Exm Sufac Tep.:Couplant:
DAEC Report No.:
Weld ID:-i8*-001                                   Thermometer SIN:             3991                         Batch No.:
105065 Calibration Sheet No.:
I130 ODQ                 Material Type:       CS   0     SS     [)                 Exam Date:             04/12/05 Examination Surface:
C-104, C-105 Data Sheet No.:
Exam Start:               12:30 Lo Reference                 TDC                 Ro
N/A Procedure No.: ACP 1211.27 Rev.
1-  
-7) system*
Reactor Vessel Exam Surface Temp.:
9  
&deg;F Humex Systm:
Exm Sufac Tep.:Couplant:
Weld ID: -i8*-001 Thermometer SIN:
3991 Batch No.:
Examination Surface: I130 ODQ Material Type:
CS 0 SS
[)
Exam Date:
04/12/05 Exam Start:
12:30 Lo Reference TDC Ro  


==Reference:==
==Reference:==
WCL                               Exam End:                 13:10 Scan Surface                 Exam Number                     Search Unit Angle                 Scan Sensitivity           Exam Number Perpendicular UpStream                   1                       600 RL Zone 1                         76.4 dB                   1, 3, 4 Perpendicular DownStream                     2                       60' RL Zone 2                         87.6 dB                   1, 3, 4 Parallel CW                         3                               N/A                               N/A                       NIA Parallel CCW                         4                               N/A                               N/A                       N/A INDICATIONS I                                                   Sweep Reading L (In) From Ref                 W (In) From Ref             QMP or [] Depth               Max             Examination No.           -.                                                                                          Amp                 (1a-m4)
WCL Exam End:
L-2       W-A       W-Max     W-2   SW-10      SW-Max SW-2 0         % Dac L-1      L-Max M1     3           IM20         ___
13:10 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1
NRI       N/A       N/A       N/A       N/A           N/A     N/A   N/A         N/A     N/A         N/A                 N/A REMARKSILIMITATIONS WO: 1129015 Single side access due to configuration. 'Refere.nce.EPRicieodeling report No. IR-2004-62 for inner 15% examination.rObtained 824.. .. coverage :of required volume..See&#xfd;attached coverage plot.
600 RL Zone 1 76.4 dB 1, 3, 4 Perpendicular DownStream 2
Previous Examination Data Reviewed it 04112105           2 2 A/k'                                                     -____
60' RL Zone 2 87.6 dB 1, 3, 4 Parallel CW 3
      ;Stevermer, A.                 "    Date
N/A N/A NIA Parallel CCW 4
* Dohmen, F.                   Date               Bowers, J.
N/A N/A N/A INDICATIONS I
Examiner (s)                                       Level IIIReview                                  ANII Review NG-173Z Rev. 0                                                                                                                               Page I of I
Sweep Reading L (In) From Ref W (In) From Ref QMP or [] Depth Max Examination No.
Amp (1a-m4)
L-1 L-Max L-2 W-A W-Max W-2 SW-1 0 SW-Max SW-2 0  
% Dac M1 3
IM20 NRI N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A REMARKSILIMITATIONS WO: 1129015 Single side access due to configuration. 'Refere.nce.EPRicieodeling report No. IR-2004-62 for inner 15% examination.rObtained 824.... coverage :of required volume..See&#xfd;attached coverage plot.
Previous Examination Data Reviewed it 04112105 2 2A/k'  
;Stevermer, A.
Date Dohmen, F.
Date Bowers, J.
Examiner (s)
Level III Review ANII Review NG-173Z Rev. 0 Page I of I


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                         C-104 Site:                       DAEC               _          Linearity Sheet No.:                           L-004 Procedure No.:                     ACP 1211.27                       Revision:             1 Instrument:                         Panametrics                                     Epoch III                             01435501 Manufacturer                                       Model No.                             Serial No.
Calibration Sheet No.:
TRL2-Aust                           2 (24x42) mm Search Unit:                   RTD                 FS~125 mm             00-447           Rectangular     2.0       MHz 60* / Long.             1.05" Manufacturer                 Model           Serial No.           Size         Freq.             Angle I Mode       Incident to Cable:         2 (RG-174)                       12'                           0                                                             wedge front Type                     Length               No. of Connectors Calibration Standard:               IE-30               Carbon Steel               NA / 5.25"               67          01 Serial No.               Material             Size I Thickness         Temp.
C-104 Site:
Couplanto                 Humex                             98165                     Thermometer:           3991 Tune,                         Rt~.h Nn_                                         ** I! i DAC                                                                   Instrument Settings 100 ..
DAEC Linearity Sheet No.:
9D 114T A     80                                             SDH             Pulser-.                 High             Frequency:             Fixed M   7T --                                                           Pulse Energy:             High             Range:                 8.003" P   60_
L-004 Procedure No.:
L   6C                                                               Pulse Width:               N/A             Velocity:               .2309 I                                                                     Rep Rate:                 Auto             Delay:                   0.00 T   40                                                               Damping:           150 Ohms                 Zero Offset:           12.38 U
ACP 1211.27 Revision:
D     o                                                               Display Mode:       Fullwave               Gain - Axial Scan:       62.4 dB E   2-                                                               Filter:                   STD               Gain - Circ. Scan:         N/A dB S     --                                                      Reject:                   Off               0 Pulse Echo           Dual Pulse Amplitude:         Fixed Sweep: 0 - 10 =       8.003" Q3     Depth         a Metal Path Field Simulator         CS Rompas         SIN     LMT.17                                       Calibration Verification Reflector:                 1/4T SDH             2" RAD         Initial Calibration Time:       09:17                   Verification Times:
1 Instrument:
Max Amplitude:                 80%               80%         Final Calibration Time:         15:25       NIA           N/A       N/A         N/A Sweep:                         4.0                 2.4 Gain:                       62.4 dB             47.4 dB Welds Examined                       Report No.                                             Comments VIB-D001                                       105065         Work Order: 1129015 Squint Angle 5" Configuration of Elements: D-SBS Zone 1 60o RL Cal.
Panametrics Epoch III 01435501 Manufacturer Model No.
11     04/12/05                                         PtoC..3 EDDtevermer, A.           Level     Date               Dohmen, F.                     Date                 Bowers, J.                 Date Examiner                                               Level IIIReview                                      ANII Review NG 142Z Rev. 4
Serial No.
TRL2-Aust 2 (24x42) mm Search Unit:
RTD FS~125 mm 00-447 Rectangular 2.0 MHz 60* / Long.
1.05" Manufacturer Model Serial No.
Size Freq.
Angle I Mode Incident to Cable:
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" Serial No.
Material Size I Thickness Couplanto Humex 98165 Thermometer:
: Tune, Rt~.h Nn_
67 01 Temp.
3991
** I! i DAC Instrument Settings 100..
9D 114T A
80 SDH Pulser-.
High Frequency:
Fixed M
7T --
Pulse Energy:
High Range:
8.003" P
60_
L 6C Pulse Width:
N/A Velocity:  
.2309 I
Rep Rate:
Auto Delay:
0.00 T
40 Damping:
150 Ohms Zero Offset:
12.38 U
D o
Display Mode:
Fullwave Gain - Axial Scan:
62.4 dB E
2-Filter:
STD Gain - Circ. Scan:
N/A dB S
Reject:
Off 0 Pulse Echo Dual Pulse Amplitude:
Fixed Sweep: 0 - 10 =
8.003" Q3 Depth a
Metal Path Field Simulator CS Rompas SIN LMT.17 Calibration Verification Reflector:
1/4T SDH 2" RAD Initial Calibration Time:
09:17 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
15:25 NIA N/A N/A N/A Sweep:
4.0 2.4 Gain:
62.4 dB 47.4 dB Welds Examined Report No.
Comments VIB-D001 105065 Work Order: 1129015 Squint Angle 5" Configuration of Elements: D-SBS Zone 1 60o RL Cal.
11 04/12/05 PtoC..3 EDDtevermer, A.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner Level III Review ANII Review NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION).
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION).
Calibration Sheet No.:                             C-105 Site:                      DAEC                                                                                    I _1iAA I Linearity Sneet No.:               _.-,,,_-r Procedure No.:                   ACP 1211.27                           Revision:             1 Instrument:                       Panametrics                                         Epoch III                                 01435501 Manufacturer                                           Model No.                                   Serial No.
Calibration Sheet No.:
TRL2-Aust                             2 (24X42) mm Search Unit:                 RTD                   FS-125 mm             00-447           Rectangular           2.0     MHz 60&deg; I Long.               1.05" Manufacturer                   Model           Serial No.             Size             Freq.           Angle I Mode       Incident to Cable:         2 (RG-174)                     12'                               0                                                                   wedge front Type                     Length                   No. of Connectors Calibration Standard:               IE-30                   Carbon Steel               NA 1 5.25"                       67         'F Serial No.                   Material             Size I ThIckness               Temp Couplant!               Humex                               98165                     Thermometer:                 3991 Tyoe                               Batch No.                                             Serial No.
Site:
DAC                                                                           Instrument Settings ID A     80   -o-                                           ID             Pulser:                       High             Frequency:               Fixed M     To                                             Notch-             Pulse Energy:                 High             Range:                   16,27" P     60                                                               Pulse Width:                     N/A           Velocity:                 .2309 I     So         -RepRae:                                                                           Auto             Delay:                     0,00 T     40       -        1                                               Damping:           150 Ohms                     Zero Offset:             12.38 U     30                                                                 Display Mode:         Fullwave                                             75 Gain -Axial Scan:             .6dB E     20-                                                               Filter:                       STD             Gain - Circ. Scan:           NIAdB 1-                                       -"Reject                                                   Off           E3 Pulse Echo             Dual
DAEC C-105 I _1iAA I Linearity Sneet No.:
                                                -Pulse                             Amplitude:           Fixed Sweep: 0 -0   =       16.27" Depth       a   Metal Path Field Simulator       CS Rompas       SIN       LMT-17                                             Calibration Verification Reflector:                 ID Notch             2" RAD           Initial Calibration rime:         09:15                     Verification Times:
_.-,,,_-r Procedure No.:
Max Amplitude:               80%                 80%           Final Calibration Time:           15:26           N/A         NlA           N/A         NIA Sweep:                       7.5                   1.2 Gain:                       75.6 dB             49.1 dB Welds Examined                       Report No.                                                       Comments VIB-DO01                                       105065           Work Order. 1129015 Squint Angle 5" Configuration of Elements: D-SBS Zone 2 60* RL Cal.
ACP 1211.27 Revision:
9I6I1                       04/12/05                         ~o                                             S .-                        '-
1 Instrument:
tevermer, A-             Level       Date         cT175     Dohmen, F.                         Date               Bowers, J.                   Date Examiner                                                   evel IIlReview                                          ANII Review NG 142Z Rev. 4
Panametrics Epoch III 01435501 Manufacturer Model No.
Serial No.
TRL2-Aust 2 (24X42) mm Search Unit:
RTD FS-125 mm 00-447 Rectangular 2.0 MHz 60&deg; I Long.
1.05" Manufacturer Model Serial No.
Size Freq.
Angle I Mode Incident to Cable:
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA 1 5.25" 67  
'F Serial No.
Material Size I ThIckness Temp Couplant!
Humex 98165 Thermometer:
3991 Tyoe Batch No.
Serial No.
DAC Instrument Settings ID A
80  
-o-ID Pulser:
High Frequency:
Fixed M
To Notch-Pulse Energy:
High Range:
16,27" P
60 Pulse Width:
N/A Velocity:  
.2309 I
So  
-RepRae:
Auto Delay:
0,00 T
40 1
Damping:
150 Ohms Zero Offset:
12.38 U
30 Display Mode:
Fullwave Gain -Axial Scan:
7 5.6dB E
20-Filter:
STD Gain - Circ. Scan:
NIAdB 1-  
-"Reject Off E3 Pulse Echo Dual
-Pulse Amplitude:
Fixed Sweep: 0 -0  
=
16.27" Depth a
Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:
ID Notch 2" RAD Initial Calibration rime:
09:15 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
15:26 N/A NlA N/A NIA Sweep:
7.5 1.2 Gain:
75.6 dB 49.1 dB Welds Examined Report No.
Comments VIB-DO01 105065 Work Order. 1129015 Squint Angle 5" Configuration of Elements: D-SBS Zone 2 60* RL Cal.
9I6I1 04/12/05  
~o S.-
tevermer, A-Level Date cT175 Dohmen, F.
Date Bowers, J.
Date Examiner evel IIl Review ANII Review NG 142Z Rev. 4


Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-61 3-1 Note: calculations performed using 2D plot only Nozzle ID         N11 Area required to be examined' Axial scan direction: Height x width 5.25   Inches     x     2.859 Inches     equals   15.0098 square inches Parallel scan direction: Height x width 5.25   inches       x     2.859   inches   equals   15.0098 square inches Total area required to be examined           30.0195 square inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25   Inches     x     2.859 inches   equals   16.0098 square inches Triangular area not examined (if applies)       1.33 1V2 base     x       2.16 height equals 1.42975 square inches Axial scan direction area examined             13,58 square inches 60 degree R.L. Parallel scan direction: Height x width 5.26   inches     x       1.96 inches   equals   10.29 square Inches Additional Inner 15% area achieved using 45 degree shear technique: Height x width 0.7875 Inches       x       1.1 inches   equals 0.86625 square Inches Combining all scan directions:       24.7363 square inches for total exam Divide area examined by required area:       equals coverage achieved             82.4 % coverage for total exam Calculations performed by:         Todd Biechinger           Level   Ill DAEC Review                         Frank Dohmen       "*0c- Level     Ill ANII Review                         Jeremy Bowers
Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-61 3-1 Note: calculations performed using 2D plot only Nozzle ID N11 Area required to be examined' Axial scan direction: Height x width 5.25 Inches x
2.859 Inches equals 15.0098 square inches Parallel scan direction: Height x width 5.25 inches x
2.859 inches equals 15.0098 square inches Total area required to be examined 30.0195 square inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25 Inches x
2.859 inches equals 16.0098 square inches Triangular area not examined (if applies) 1.33 1V2 base x
2.16 height equals 1.42975 square inches Axial scan direction area examined 13,58 square inches 60 degree R.L. Parallel scan direction: Height x width 5.26 inches x
1.96 inches equals 10.29 square Inches Additional Inner 15% area achieved using 45 degree shear technique: Height x width 0.7875 Inches x
1.1 inches equals 0.86625 square Inches Combining all scan directions:
24.7363 square inches for total exam Divide area examined by required area:
equals coverage achieved 82.4 % coverage for total exam Calculations performed by:
Todd Biechinger Level Ill DAEC Review Frank Dohmen  
"*0c-Level Ill ANII Review Jeremy Bowers


Examine DAEC NIl Coverage Plot               Review Report#   -
DAEC NIl Coverage Plot Parallel scan direction Examine Review Report#
Parallel scan direction          Page   of-No coverage Area of coverage Inner 15%
Page of-No coverage Area of coverage Inner 15%
H G           F E
H G
F E


Examine       ne__*.
DAEC N 11 Coverage Plot
DAEC N 11 Coverage Plot          Review-Report # -~, sco'-
\\\\
        \\ Parallel scan direction          Page .-   of
Parallel scan direction Examine ne__*.
              -x No coverage&
Review-Report # -~, sco'-
Area of coverage Inner 15% cove H G     F E
Page.-
of
-x No coverage&
Inner 15% cove Area of coverage H
G F
E


Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2600-7(b) volume 45 degree for Inner 15%
Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2600-7(b) volume 45 degree for Inner 15%
Note: calculations performed using 2D plot only Nozzle ID         Nil     VIB-DO01 Area required to be examined Axial scan direction: Height x width 0.703 inches       x     7.187 inches   equals   5.05246 square inches Parallel scan direction: Height x width 0.703 inches       x     7.187 inches   equals   5.05246 square inches Total area required to be examined           10.1049 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.703 inches       x     7.187 inches equals     5.05246 square inches Triangular area not examined (if applies)     0.703 112 base     x     0.703 height equals   0.2471 square inches Rect. area not examined (if applies)           1.127     x       0.703   equals 0.79228 Axial scan direction area examined           4.01308 square inches 45 degree shear Parallel scan direction: Height x width 0.703 inches       x     7.187 inches equals 5.05246 square inches Area not examined (if applies)                   2.95 base       x     0.703 height   equals 2.074   square inches Area not examined (if applies)                   1.830 base       x     0.703 height   equals 1.286   square inches Parallel scan direction area examined         1.69212 square inches Combining all scan directions:       5.7062 square inches for total exam Divide area examined by required area:       equals coverage achieved             56.46 % coverage for total exam Calculations performed by:           Frank Dohmen             Level   III DAEC Review                         Gary Park ANII Review
Note: calculations performed using 2D plot only Nozzle ID Nil VIB-DO01 Area required to be examined Axial scan direction: Height x width 0.703 inches x
7.187 inches equals 5.05246 square inches Parallel scan direction: Height x width 0.703 inches x
7.187 inches equals 5.05246 square inches Total area required to be examined 10.1049 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.703 inches x
7.187 inches equals 5.05246 square inches Triangular area not examined (if applies) 0.703 112 base x
0.703 height equals 0.2471 square inches Rect. area not examined (if applies) 1.127 x
0.703 equals 0.79228 Axial scan direction area examined 4.01308 square inches 45 degree shear Parallel scan direction: Height x width 0.703 inches x
7.187 inches equals 5.05246 square inches Area not examined (if applies) 2.95 base x
0.703 height equals 2.074 square inches Area not examined (if applies) 1.830 base x
0.703 height equals 1.286 square inches Parallel scan direction area examined 1.69212 square inches Combining all scan directions:
5.7062 square inches for total exam Divide area examined by required area:
equals coverage achieved 56.46 % coverage for total exam Calculations performed by:
Frank Dohmen Level III DAEC Review ANII Review Gary Park


Nozzle to RPV Coveraqe Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 600 Note: calculations performed using 2D plot only Nozzle ID         Nll     VIB-DO01 Area required to be examined Axial scan direction: Height x width 4.687   inches     x     7.187 inches equals     33.685 square inches Parallel scan direction: Height x width 4.687   inches     x     7.187 inches   equals   33.585 square inches Total area required to be examined             67.371 square inches required for complete exam Actual area examined 600 R.L. Axial scan direction: Height x width 4.687   inches     x     7.187   inches equals   33.685 square inches Triangular area not examined (if applies)       2.3   base     x       3.94 height   equals 4.531 square inches   A=bh/2 1.06   base     x       1.85 height   equals 0.9805 square inches Axial scan direction area examined             28.174 square inches 600 R.L. Parallel scan direction: Height x width 4.687 inches       x     7.187   inches equals   33.685 square inches Area not examined (if applicable)               4.687 height     x       2.95   width equals 13.827 square inches 4.687 height     x       1.85   width equals 8.671 square inches 33.685 inches   minus area not examined                     22.498 inches equals 11.188 square inches Combining all scan directions:       39.362 square inches for total exam Divide area examined by required area:       equals coverage achieved           58.43 % coverage for total exam Calculations performed by:           Frank Dohmen             Level   111                             58.43   s0o 56.46   45 DAEC Review                         Gary Park                                                           114,89 57.46
Nozzle to RPV Coveraqe Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 600 Note: calculations performed using 2D plot only Nozzle ID Nll VIB-DO01 Area required to be examined Axial scan direction: Height x width 4.687 inches x
7.187 inches equals 33.685 square inches Parallel scan direction: Height x width 4.687 inches x
7.187 inches equals 33.585 square inches Total area required to be examined 67.371 square inches required for complete exam Actual area examined 600 R.L. Axial scan direction: Height x width 4.687 inches x
7.187 inches equals 33.685 square inches Triangular area not examined (if applies) 2.3 base x
3.94 height equals 4.531 square inches A=bh/2 1.06 base x
1.85 height equals 0.9805 square inches Axial scan direction area examined 28.174 square inches 600 R.L. Parallel scan direction: Height x width 4.687 inches x
7.187 inches equals 33.685 square inches Area not examined (if applicable) 4.687 height x
2.95 width equals 13.827 square inches 4.687 height x
1.85 width equals 8.671 square inches 33.685 inches minus area not examined 22.498 inches equals 11.188 square inches Combining all scan directions:
39.362 square inches for total exam Divide area examined by required area:
equals coverage achieved 58.43 % coverage for total exam Calculations performed by:
Frank Dohmen Level 111 58.43 s0o 56.46 45 DAEC Review Gary Park 114,89 57.46


IAK   UA   ALl H5 3\bZ11I HLVIStUHJ   U-~-~LUHF-UUIO-31   I(AK I UPA I ALII Kb I NO.        DESCRIPTION        BILL OF MATIL. PROCED.
IAK UA ALl H5 3\\bZ11I HLVIStUHJ U-~-~LUHF-UUIO-31 I(AK I UPA I ALII Kb I
/2       8/8/95 REVISED PER DURF-0011             DA] G       SS   SS   I FORGING                  SA508 CLASS 2      i
/2 8/8/95 REVISED PER DURF-0011 DA] G SS SS
/1N12-08-94 DRAFTED FOR VESSEL INSPECTION PROGRAM MS     DF   GOP SS NO.     DATE               REVISION           DRFTR, CHKO. ENGR. VER. 2   SAFE END FORGING       SA336 CLASS F8 3   INSERT               A NcoNEL 82 4   1ST CLAD LAYER       3 37M m
/1N12-08-94 DRAFTED FOR VESSEL INSPECTION PROGRAM MS DF GOP SS NO.
5   2NO & 3RD CLAD LAYER   3-L 0<          m 6   SHELL PLATE -3         SA533 CLASS 1 GR.B I z
DATE REVISION DRFTR, CHKO. ENGR.
VER.
0<
CD En
-~(D CD)
NO.
DESCRIPTION BILL OF MATIL.
PROCED.
I FORGING SA508 CLASS 2 i
2 SAFE END FORGING SA336 CLASS F8 3
INSERT A
NcoNEL 82 4
1ST CLAD LAYER 3
M 37 5
2NO & 3RD CLAD LAYER 3-L 6
SHELL PLATE -3 SA533 CLASS 1 GR.B I m
-0) m z
n-
n-
                    'C CD
'C 0
                -0)  0 En
LO In 7 m
    -~(D LO CD)
-H I
In 7 m
I
              -H I   -                                                                I


ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Calibration Sheet No.:   C-1l1,   C-l 8 Report No.:              105064 Site:            DAEC Data Sheet No.:                 N/A Procedure No.:   ACP 1211.27         Rev.       1                                 /i System:             Reactor Vessel                 Exam Surface Temp.:           88         OF               Couplant'               ulmex Weld 1:                       D   I               Thermometer SIN:             3991                         Batch No.:
ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Site:
Examination Surface:     IDI3 OD@                 Material Type:     CS     a     SS     a                 Exam Date:             04/12/05 Exam Start:               13:20 TDC                 Ro  
DAEC Report No.:
105064 Calibration Sheet No.:
C-1l1, C-l 8 Data Sheet No.:
N/A Procedure No.:
ACP 1211.27 Rev.
1  
/i System:
Reactor Vessel Exam Surface Temp.:
88 OF Couplant' ulmex Weld 1:
D I
Thermometer SIN:
3991 Batch No.:
Examination Surface: IDI3 OD@
Material Type:
CS a
SS a
Exam Date:
04/12/05 Exam Start:
13:20 Lo Reference TDC Ro  


==Reference:==
==Reference:==
WCL                               Exam End:               14:15 Lo Reference                                                                                                                            14:15 Exam End:
WCL Exam End:
Scan Surface                   Exam Number                   Search Unit Angle                   Scan Sensitivity         Exam Number Perpendicular Upstream                     1                       60* RL Zone 1                         76.7 dB                   1, 3. 4 Perpendicular DownStream                     2                       60"RL Zone 2                           83.0 dB                   1, 3, 4 Parallel CW                         3                               N/A                               N/A                       N/A Parallel CCW                         4                               N/A                               NIA                       N/A INDICATIONS L (in) From Ref               W (in) From Ref               Sweep Reading Indication                                                                       NtP or ) Depth               Max           Examination No.           -.                                                                                          Amp                 (1-4)
14:15 Exam End:
W-Max       W-2     SWMlD    SW-Max sw-2 0         %Dac L-1      L-Max      L-2      W.1                          M110]               M2   []
14:15 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular Upstream 1
NRI       NIA         NIA       N/A       N/A         NIA       N/A     N/A       NIA       N/A         N/A                 N/A REMARKSILIMITATIONS WO: 1129014 Single side access due.to configuration.
60* RL Zone 1 76.7 dB 1, 3. 4 Perpendicular DownStream 2
60" RL Zone 2 83.0 dB 1, 3, 4 Parallel CW 3
N/A N/A N/A Parallel CCW 4
N/A NIA N/A INDICATIONS L (in) From Ref W (in) From Ref Sweep Reading Indication NtP or ) Depth Max Examination No.
Amp (1-4)
L-1 L-Max L-2 W.1 W-Max W-2 SWMl D SW-Max sw-2 0  
% Dac M11 0]
M2
[]
NRI NIA NIA N/A N/A NIA N/A N/A NIA N/A N/A N/A REMARKSILIMITATIONS WO: 1129014 Single side access due.to configuration.
RefetrenceEPRI modeling reportn-o:JR-2004-62 for inner 15% examination.
RefetrenceEPRI modeling reportn-o:JR-2004-62 for inner 15% examination.
Obtained6&#xfd;3.71% 6c6verage of required volume dueItopirioximity of skirt weld.
Obtained6&#xfd;3.71% 6c6verage of required volume dueItopirioximity of skirt weld.
See attached coverage plot.
See attached coverage plot.
S/
S/
* 0 Previous Examination Data Reviewed 4/                   II     04112105                   eL               /o-           I~ -j        U tevermer, A.           Level     Date       {f)       Dohmen F                     Date               Bowers J                     Date Examiner (s)                                       Level IIIReview                          ,      ANII Review NG-1 73Z Rev. 0                                                                                                                             Page I of I
0 Previous Examination Data Reviewed 4/
II 04112105  
-j eL  
/o-I~
U tevermer, A.
Level Date
{f)
Dohmen F Date Bowers J Date Examiner (s)
Level III Review ANII Review NG-1 73Z Rev. 0 Page I of I


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                         C-1 17 Site:                      DAEC                                                                                      L-002 Linearity Sheet No.:
Site:
Procedure No.:                          ACP 1211.27                               Revision:             1 Instrument:                           Panametrics                                             Epoch III                           01448103 Manufacturer                                                 Model No.                             Serial No.
DAEC Calibration Sheet No.:
TRL2-ST                             2 (24X42) mm Search Unit:                     RTD                       FS-125 mm'             02-102           Rectangular     2.0     MHz       60' / RL           1.05" Manufacturer                           Model             Serial No.           Size         Freq.           Angle I Mode     Incident to Cable:         2 (RG-174)                               12'                             0                                                             wedge front Type                               Length                 No. of Connectors 0
Linearity Sheet No.:
Calibration Standard:                     IE-30                   Carbon Steel                 NA / 5.25"                 67 Serial No.                       Material               Size I Thickness Couplant:               Humex                                       98165                     Thermomete r:          3991 Type                                     Batch No.                                       Serial No.
C-1 17 L-002 Procedure No.:
DAC                                                                               Instrument Settings 1U0 so-Sc   ----               -           -         -         114T A                                                              SDH              Pulse,:                    High            Frequency:              Fixed 70---               -                   --
ACP 1211.27 Revision:
M                                                                                Pulse Energy:             High            Range:                  6.329" P
1 Instrument:
L BC0----
Panametrics Epoch III 01448103 Manufacturer Model No.
60
Serial No.
                                -          -        -                          Pulse Width:               N/A           Velocity:               .2332 I                                                                              Rep Rate:                  Auto            Delay:                   0.00 T    40o Damping:            150 Ohms              Zero Offset:             12.98 U
TRL2-ST 2 (24X42) mm Search Unit:
D    30 -                                                                      Display Mode:        Fullwave            Gain - Axial Scan;       6 2 .7 dB 2o-E                                                                                Filter:                    STD            Gain - Circ. Scan:         NIA   dB Reject;                    Off            Qi Pulse Echo
RTD FS-125 mm' 02-102 Rectangular 2.0 MHz 60' / RL 1.05" Manufacturer Model Serial No.
* Dual
Size Freq.
        'OR                I -. I    I-~-  i    I    I Pulse Amplitude:        Fixed Sweep: a - 10 =              6.329" Depth            f    Metal Path Field Simulator       CS Rompas               SIN           LMT-17                                       Calibration Verification Reflector:                 1/4T SDH                       2" RAD         Initial Calibration Time:       09:17                   Verification Times:
Angle I Mode Incident to Cable:
Max Amplitude:                 80%                         80%         Final Calibration Time:         15:25         N/A         N/A         N/A         N/A Sweep:                           4.0                         3.2 Gain:                       6217 dB                     47.6 dB Welds Examined                                 Report No.                                                 Comments LCA-DO01                                                 105064         Work Order: 1129014 Squint Angle 50 Configuration of Elements: D-SBS Zone 1 If.         4/12/05                     ....
2 (RG-174) 12' 0
W                                    3 Aevermer, A.                     Level           Date                 Dohmen, F.                       Date             Bowers, J.                   Date Examiner                                                         Level IIIReview                                      ANII Review NG 142Z Rev. 4
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" Serial No.
Material Size I Thickness Couplant:
Humex 98165 Thermomete Type Batch No.
67 0
r:
3991 Serial No.
DAC Instrument Settings A
M P
L I
T U
D E
1U0 so-Sc ----
70---
BC0----
60 40o 30 -
2o-
'OR I
I I-~
i I
I Sweep: a - 10 =
6.329" Depth f
Metal Path 114T SDH Pulse,:
High Pulse Energy:
High Pulse Width:
N/A Rep Rate:
Auto Damping:
150 Ohms Display Mode:
Fullwave Filter:
STD Reject; Off Pulse Amplitude:
Fixed Frequency:
Fixed Range:
6.329" Velocity:  
.2332 Delay:
0.00 Zero Offset:
12.98 Gain - Axial Scan; 62.7 dB Gain - Circ. Scan:
NIA dB Qi Pulse Echo Dual Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:
1/4T SDH 2" RAD Initial Calibration Time:
09:17 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
15:25 N/A N/A N/A N/A Sweep:
4.0 3.2 Gain:
6217 dB 47.6 dB Welds Examined Report No.
Comments LCA-DO01 105064 Work Order: 1129014 Squint Angle 50 Configuration of Elements: D-SBS Zone 1 If.
4/12/05 W
3 Aevermer, A.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner Level III Review ANII Review NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                         C-118 Site:                       DAEC                                                                         I .On'i Linearity Sneet N~o.:
Calibration Sheet No.:
Procedure No.:                     ACP 1211.27                       Revision:             1 Instrument:                         Panametrics                                     Epoch 111                             01448103 Manufacturer                                       Model No.                             Serial No.
C-118 Site:
TRL2-ST                           2 (24042) mmn Search Unit:                 RTD                 FS-125 mm           02-102           Rectangular     2.0     MHz       60WI RL             1.05" Manufacturer               Model           Serial No.           Size         Freq.           Angle I Mode       Incident to Cable:         2 (RG-174)                       12'                         0                                                               wedge front Type                       Length             No. of Connectors Calibration Standard:               IE-30             Carbon Steel               NA! 5.25"                   67         "F Serial No.               Material             Size I Thickness           Temp.
DAEC I.On'i Linearity Sneet N~o.:
Couplant,                 Humex                           98165                     Thermometer:             3991 Tvp                           Batch No.                                       Serial No.
Procedure No.:
DAC                                                                   Instrument Settings 100 90 A     8o -                                        Notch           Pulser:                   High             Frequency:             Fixed M     7-o                                                           Pulse Energy:             High             Range:                 14.45" P                                                                   PN Pulse Width-               NIA             Velocity,               .2332 L
ACP 1211.27 Revision:
1    so                                                             Rep Rate:                 Auto             Delay:                 12.98 T     40--                                                           Damping:           150 Ohms                 Zero Offset:               0.0 u
1 Instrument:
                    -------                                            Display Mode:       Fullwave               Gain - Axial Scan:       71.OcdB E     20--                                                           Filter:                   STD             Gain - Circ. Scan:         NIA dB "r                                                             Reject:                     Off           [*Pulse Echo       El   Dual Pulse Amplitude:         Fixed Sweep: 0 - 10 =         14.45" Q Depth
Panametrics Epoch 111 01448103 Manufacturer Model No.
* Metal Path Field Simulator     CS Rompas           SIN     LMT-17                                       Calibration Verification Initial Calibration lime:       09:15                   Verification Times:
Serial No.
Final Calibration lime:         15:26       N/A     INIA         IN/             NA Comments Work Order. 1129014 Squint Angle 5" Configuration of Elements: D-SBS Zone 2 Level       Date Examiner                                             Li~vel III Review                                     K10   1-Level IIIIReview NG 142Z Rev. 4
TRL2-ST 2 (24042) mmn Search Unit:
RTD FS-125 mm 02-102 Rectangular 2.0 MHz 60W I RL 1.05" Manufacturer Model Serial No.
Size Freq.
Angle I Mode Incident to Cable:
2 (RG-174) 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA! 5.25" 67 "F
Serial No.
Material Size I Thickness Temp.
: Couplant, Humex 98165 Thermometer:
3991 Tvp Batch No.
Serial No.
DAC Instrument Settings 100 90 A
8o Notch Pulser:
High Frequency:
Fixed M
7-o Pulse Energy:
High Range:
14.45" P
PN L
Pulse Width-NIA
: Velocity,  
.2332 1
so Rep Rate:
Auto Delay:
12.98 T
40--
Damping:
150 Ohms Zero Offset:
0.0 u
Display Mode:
Fullwave Gain - Axial Scan:
71.OcdB E
20--
Filter:
STD Gain - Circ. Scan:
NIA dB "r
Reject:
Off
[*Pulse Echo El Dual Pulse Amplitude:
Fixed Sweep: 0 - 10 =
14.45" Q Depth Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Initial Calibration lime:
09:15 Verification Times:
Final Calibration lime:
15:26 N/A INIA IN/
NA Comments Work Order. 1129014 Squint Angle 5" Configuration of Elements: D-SBS Zone 2 Level Date Examiner Li~vel III Review K10 1-Level IIII Review NG 142Z Rev. 4


Examiner-      -_--  -
DAEC N 10 Coverage Plot Examiner-Review--
DAEC N 10 Coverage Plot         Review--
Report #
Report # 1o5o0GL Axial scan direction          Page- - of-No Area of Lge 60 deg.
1o5o0GL Page-of-Axial scan direction No Area of Lge 60 deg.
H G           F   E
H G
F E


          )AEC &#xfd;410 Coverage Plot   Examinerw__I Paralle 11 scan direction Report #-"'5Q-Y---
No cove Inner 15%
of-Page No cove Inner 15%
)AEC &#xfd; Paralle 410 Coverage Plot Examinerw__I 11 scan direction Report #-"'5Q-Y---
H G             F E
Page of-H G
F E


Nozzle to RPV Cove~rage Calculation Sheet Coverage Re-calculated using 1WB-2500-7(b) volume 60T Note: calculations performed using 2D plot only Nozzle ID         NI0     LCA-DO01 Area required to be examined Axial scan direction: Height x width 5.25   inches     x     8.187 inches   equals   42.982 square inches Parallel scan direction: Height x width 5.25   inches     x     8.187 inches   equals   42.982 square inches Total area required to be examined             85.964 square Inches required for complete exam Actual area examined 60&deg; R.L Axial scan direction: Height x width 5.25   inches     x     8.187   inches equals   42.982 square inches Triangular area not examined (if applies)       1.46   base     x       3.37 height equals   2.460 square inches A-bha2 1.26   base     x       2.125 height   equals 1.339 square inches Axial scan direction area examined             39.183 square inches   x 62% due to skirt       24.2934 60* R.L. Parallel scan direction: Height x width 5.25   inches     x     8.187 inches   equals   42.982 square inches Area not examined (if applicable)               5.25 height       x         3.3 width equals 17.325 square inches 5.25 height       x       2.125 width equals 11.1563 square inches 42.982 inches   minus area not examined                     28.481 inches equals 14.5005 square inches Combining all scan directions:       38.794 square Inches for total exam Divide area examined by required area:       equals coverage achieved           45.13 % coverage for total exam Calculations performed by:           Frank Dohmen             Level   III 56.3 101.43 DAEC Review                         Gary Park                                                   50.72
Nozzle to RPV Cove~rage Calculation Sheet Coverage Re-calculated using 1WB-2500-7(b) volume 60T Note: calculations performed using 2D plot only Nozzle ID NI0 LCA-DO01 Area required to be examined Axial scan direction: Height x width 5.25 inches x
8.187 inches equals 42.982 square inches Parallel scan direction: Height x width 5.25 inches x
8.187 inches equals 42.982 square inches Total area required to be examined 85.964 square Inches required for complete exam Actual area examined 60&deg; R.L Axial scan direction: Height x width 5.25 inches x
8.187 inches equals 42.982 square inches Triangular area not examined (if applies) 1.46 base x
3.37 height equals 2.460 square inches A-bha2 1.26 base x
2.125 height equals 1.339 square inches Axial scan direction area examined 39.183 square inches x 62%
due to skirt 24.2934 60* R.L. Parallel scan direction: Height x width 5.25 inches x
8.187 inches equals 42.982 square inches Area not examined (if applicable) 5.25 height x
3.3 width equals 17.325 square inches 5.25 height x
2.125 width equals 11.1563 square inches 42.982 inches minus area not examined 28.481 inches equals 14.5005 square inches Combining all scan directions:
38.794 square Inches for total exam Divide area examined by required area:
equals coverage achieved 45.13 % coverage for total exam Calculations performed by:
Frank Dohmen Level III 56.3 101.43 DAEC Review Gary Park 50.72


Nozzle to RPV Coveraqe Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 45 degree for Inner 15%
Nozzle to RPV Coveraqe Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 45 degree for Inner 15%
Note: calculations performed using 2D plot only Nozzle ID         NI0     LCA-D001 Area required to be examined Axial scan direction: Height x width 0.7875 inches       x     8.187 inches equals     6.44726 square inches Parallel scan direction: Height x width 0.7875 inches       x     8.187 inches     equals 6.44726 square inches Total area required to be examined           12.8945 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.7875 inches       x     8.187 inches equals     6.44726 square inches Triangular area not examined (if applies)     0.7875 112 base     x     0.7876 height equals 0.310 square inches Rect. area not examined (if applies)         1.3375     x   0.7875   equals 1.053 Axial scan direction area examined           5.0839 square inches 45 degree shear Parallel scan direction: Height x width 0.7875 inches       x     8.187 inches equals 6.44726 square inches Area not examined (if applies)                     3.3 base       x     0.7875 height equals 2.599 square inches Area not examined (if applies)                   2.125 base       x     0.7875 height equals 1.673 square inches Parallel scan direction area examined         2.17508 square inches 0 inches     x       0   inches equals         0   square inches Combining all scan directions:       7.25898 square inches for total exam Divide area examined by required area:       equals coverage achieved             56.3 % coverage for total exam Calculations performed by:           Frank.Dohmen             Level   Ill DAEC Review                         Gary Park ANII Review
Note: calculations performed using 2D plot only Nozzle ID NI0 LCA-D001 Area required to be examined Axial scan direction: Height x width 0.7875 inches x
8.187 inches equals 6.44726 square inches Parallel scan direction: Height x width 0.7875 inches x
8.187 inches equals 6.44726 square inches Total area required to be examined 12.8945 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.7875 inches x
8.187 inches equals 6.44726 square inches Triangular area not examined (if applies) 0.7875 112 base x
0.7876 height equals 0.310 square inches Rect. area not examined (if applies) 1.3375 x
0.7875 equals 1.053 Axial scan direction area examined 5.0839 square inches 45 degree shear Parallel scan direction: Height x width 0.7875 inches x
8.187 inches equals 6.44726 square inches Area not examined (if applies) 3.3 base x
0.7875 height equals 2.599 square inches Area not examined (if applies) 2.125 base x
0.7875 height equals 1.673 square inches Parallel scan direction area examined 2.17508 square inches 0 inches x
0 inches equals 0
square inches Combining all scan directions:
7.25898 square inches for total exam Divide area examined by required area:
equals coverage achieved 56.3  
% coverage for total exam Calculations performed by:
Frank.Dohmen Level Ill DAEC Review ANII Review Gary Park


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U Enclosure 3 to NG-07-0809 Enclosure 3 Description of Examination Limitations for Nozzle LCA-DO01 7 Pages Follow
U to NG-07-0809 Description of Examination Limitations for Nozzle LCA-DO01 7 Pages Follow


ULTRASONIC EXAMINATION DATA SHEET NOZZLE TO SHELL WELD AND INNER RADIUS Report No.:               105W41                   Calibration Sheet No.: C-119 THROUGH C-122 site:            DAEC Data Sheet No.:                 N/A Procedure No.:     ACP 1211.44         Rev. 0 System:           Reactor Vessel         Exam Surface Temp.:             88                         Couplant:             Humex Nozzle ID:           LCA-D001 IR           Thermometer SIN:               3991                       Batch No.:             98165 CS     a       Ss     El             Exam Date:             04/12/05 Examination Surface:  IDO OD            Material Type:
ULTRASONIC EXAMINATION DATA SHEET NOZZLE TO SHELL WELD AND INNER RADIUS site:
Exam Start;               13:20 Lo Reference             TDC             Ro  
DAEC Report No.:
105W41 Calibration Sheet No.: C-119 THROUGH C-122 Data Sheet No.:
N/A Procedure No.:
ACP 1211.44 Rev.
0 System:
Reactor Vessel Exam Surface Temp.:
88 Couplant:
Humex Nozzle ID:
LCA-D001 IR Thermometer SIN:
3991 Batch No.:
98165 Examination Surface: IDO OD Material Type:
CS a
Ss El Exam Date:
04/12/05 Exam Start; 13:20 Lo Reference TDC Ro  


==Reference:==
==Reference:==
WCL                             Em End:               14:15 Scan Surface           Exam Number               Search Unit Angle I Skew               Scan Sensitivity         Exam Number Vessel CW                   1                           700 (+- 120)                     73.1 dB                   3, 4 vssel CCW                   2                     700 (+- 10 to +- 110)                     73.1dB                   1,2 0
WCL Em End:
Blend CW                   3                   45 (+- 430 to +- 64&deg;)                     54.5 dB                   1. 2 Blend CCW                   4                               N/A                             N/A                     N/A Nozzle Boss CW                 S                               N/A                             NIA                     N/A Nozzle Boss CCW                 6 nd. #     Transducer Azimuth   Indication Metal       Transducer'R' Location             Path               Location             Transducer Skew       Scan Sensitivity   Exam Number NRI               N/A                 N/A                     N/A                     N/A                   N/A               N/A REMARKSILIMITATIONS WO: 1129014 100% coverage based on modeling program for nozzle examinations.
14:15 Scan Surface Exam Number Search Unit Angle I Skew Scan Sensitivity Exam Number Vessel CW 1
700 (+- 120) 73.1 dB 3, 4 vssel CCW 2
700 (+- 10 to +- 110) 73.1dB 1,2 Blend CW 3
45 0 (+- 430 to +- 64&deg;)
54.5 dB
: 1. 2 Blend CCW 4
N/A N/A N/A Nozzle Boss CW S
N/A NIA N/A Nozzle Boss CCW 6
nd. #
Transducer Azimuth Indication Metal Transducer'R' Location Path Location Transducer Skew Scan Sensitivity Exam Number NRI N/A N/A N/A N/A N/A N/A REMARKSILIMITATIONS WO: 1129014 100% coverage based on modeling program for nozzle examinations.
Reference EPRI report no. IR-2004-62.
Reference EPRI report no. IR-2004-62.
700 (+- 1 &deg;to 110)
700 (+- 1 &deg;to 110)
Exam obtained 71.69% of required volume due to proximity of skirt weld.
Exam obtained 71.69% of required volume due to proximity of skirt weld.
See attached.
See attached.
                                              -    Previous Examination Data Reviewed 11 04/12/05                                   "'11 Alrr teveamer, A                                     Dohmen, F.                   Date             Bowers, J.                 Date Examiner                                 Level III Review                                 ANII Review NG-174Z Rev. 0                                                                                                                     Page 1 of I
Previous Examination Data Reviewed 11 04/12/05  
'11  
" Al r r teveamer, A Dohmen, F.
Date Bowers, J.
Date Examiner Level III Review ANII Review NG-174Z Rev. 0 Page 1 of I


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                       C-120 Site:                      DAEC                            Linearitv Sheet No.:                         L-004 Procedure No.:                     ACP 1211.44                       Revision:           0 Instrument:                         Panametrics                                     Epoch III                         01435501 Manufacturer                                       Model No.                           Serial No.
Calibration Sheet No.:
Comp G                               .75" Search Unit:             Krautkramer               389-055-750         014XX9             Round         2.25 MHz 700 / Shear                 0.9" Manufacturer                 Model           Serial No.           Size         Freq.         Angle I Mode     Incident to Cable:             RG-174                         12'                         0                                                         wedge front Type                       Length               No. of Connectors Calibration Standard:                 IE-30               Carbon Steel               NA 1 5.25"               67         OF Serial No.               Material             Size I Thickness         Temp.
Linearitv Sheet No.:
Couplant"                 Humex                               98165                   Thermometer:           3991 Type                           Batch No.                                     Serial No.
C-120 L-004 Site:
DAC                                                                   Instrument Settings ID A     SC                                               Notch           Pulser:                 High           Frequency:             Fixed M     70 -     -                                                      Pulse Energy:           High           Range:                 23.34" P   6   ---                                                          Pulse Width:             N/A L                                                                                                              Velocity:               .1228 I   s--Rep                                                                 Rate:               Auto           Delay:                     0.0 T   40                                                               Damping:         150 Ohms             Zero Offset:           23.52 U                                                                                                                                       67 D   30-                                                               Display Mode:       Fullwave           Gain -Axial Scan:           .1 dB E   20 -     -                                                      Filter:                 STD           Gain - Circ. Scan:         N/A dB 10                                                               Reject:                   Off             1Pulse Echo       C   Dual Pulse Amplitude:       Fixed Sweep: 0 - 10         23.34" C3 Depth
DAEC Procedure No.:
* Metal Path Field Simulator         CS Rompas         SIN       LMT-17                                     Calibration Verification Reflector.                   ID Notch             2" RAD       Initial Calibration Time:     08:30                 Verification Times:
ACP 1211.44 Revision:
Max Amplitude:                 80%                 80%         Final Calibration Time:       15:29       N/A     I N/A           N/A         N/A Sweep:                           B.1                 0.9 Gain:                         67.1 dB             19.8 dB Welds Examined                         Report No.                                             Comments LCA-DO01 IR                                     105064       Work Order. 1129014 Wedge S/N: 366-001-206 Configuration of Elements: Single 11 04/12/05
0 Instrument:
    ^ivermer, A.                   Level       Date         -    Dohrmen, F.                   Date             Bowers, J.                   Date Examiner                                                 Level III Review                                 ANII Review NG 142Z Rev. 4
Panametrics Epoch III 01435501 Manufacturer Model No.
Serial No.
Comp G  
.75" Search Unit:
Krautkramer 389-055-750 014XX9 Round 2.25 MHz 700 / Shear 0.9" Manufacturer Model Serial No.
Size Freq.
Angle I Mode Incident to Cable:
RG-174 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA 1 5.25" 67 OF Serial No.
Material Size I Thickness Temp.
Couplant" Humex 98165 Thermometer:
3991 Type Batch No.
Serial No.
DAC Instrument Settings ID A
SC Notch Pulser:
High Frequency:
Fixed M
70 -
Pulse Energy:
High Range:
23.34" P
6 Pulse Width:
N/A Velocity:  
.1228 L
I s--Rep Rate:
Auto Delay:
0.0 T
40 Damping:
150 Ohms Zero Offset:
23.52 U
D 30-Display Mode:
Fullwave Gain -Axial Scan:
6 7.1 dB E
20 -
Filter:
STD Gain - Circ. Scan:
N/A dB 10 Reject:
Off 1Pulse Echo C Dual Pulse Amplitude:
Fixed Sweep: 0 - 10 23.34" C3 Depth Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector.
ID Notch 2" RAD Initial Calibration Time:
08:30 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
15:29 N/A I N/A N/A N/A Sweep:
B.1 0.9 Gain:
67.1 dB 19.8 dB Welds Examined Report No.
Comments LCA-DO01 IR 105064 Work Order. 1129014 Wedge S/N: 366-001-206 Configuration of Elements: Single 11 04/12/05
^ivermer, A.
Level Date Dohrmen, F.
Date Bowers, J.
Date Examiner Level III Review ANII Review NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
Calibration Sheet No.:                         C-119 Site:                      DAEC                          I lnurith, *hkaa       Mi
Calibration Sheet No.:
* L-004 I InaiySetN Proce~dure No.:                   ACP 1211.44                         Revision"           0 Procedure No.:                                                         Revision:
I lnurith, *hkaa Mi C-119 Site:
Instrument:                         Panametrics                                     Epoch III                           01435501 Manufacturer                                       Model No.                             Serial No.
DAEC L-004 I
Comp G                                 .75" Search Unit:             Krautkramer               389-055-750         014XX8             Round         2.25     MHz 450 / Shear             0.8" Manufacturer                 Model           Serial No.           Size         Freq.           Angle I Mode     Incident to Cable:             RG-174                       12'                           0                                                           wedge front Type                     Length               No. of Connectors Calibration Standard:               IE-30               Carbon Steel               NA / 5.25"                 88        OF Temp.
InaiySetN Proce~dure No.:
Serial No.               Material             Size I Thickness Couplant                 Humex                             98165                     Thermometer:           3991 Type                           Batch No.                                       Serial No.
ACP 1211.44 Revision" 0
DAC                                                                   Instrument Settings 100 90 ID A     so                                             Notch           Pulser.                   High           Frequency:             Fixed M     70                                                             Pulse Energy:             High           Range:                 8.696" PL so                                                                 Pulse Width:               N/A           Velocity:               .1228 I           --                                                      Rep Rate:               Auto             Delay:                     0.0 T     4o                                                             Damping:           150 Ohms               Zero Offset:           16.92 U
Procedure No.:
D     30                                                             Display Mode:       Fullwave             Gain - Axial Scan:       47.5 dB E     20                                                             Filter:                   STD             Gain - Circ. Scan:       NIA   dB 10                                                             Reject:                     Off           C Pulse Echo       QDual Pulse Amplitude:         Fixed Sweep: 0 - 10 Z       8.696" E3 Depth           a Metal Path Field Simulator       CS Rompas       SIN       LMT-17                                       Calibration Verification Reflector:.                 ID Notch           2" RAD         Initial Calibration Time:       08:49                 Verification Times:
Revision:
Max Amplitude:                 80%               80%         Final Calibration Time:         15:33       N/A       IN/A     JN/A           NA Sweep:                         8.9                 1.2 Gain:                       47.5 dB             38.4 dB Welds Examined                       Report No.                                             Comments LCA-DO01 IR                                     105064       Work Order: 1129014 Wedge S/N: 366-001-204 Configuration of Elements: Single 04/12/05l           Leve1      Review                             -      I Le
Instrument:
    &#xfd;Mvdirer, A.                 Level       Date               Dohmen, F.                     Date             Bowers, J.                 Date Examiner                                               Level Ill ReviewI                                         eve NG 142Z Rev. 4
Panametrics Epoch III 01435501 Manufacturer Model No.
Serial No.
Comp G  
.75" Search Unit:
Krautkramer 389-055-750 014XX8 Round 2.25 MHz 450 / Shear 0.8" Manufacturer Model Serial No.
Size Freq.
Angle I Mode Incident to Cable:
RG-174 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" Serial No.
Material Size I Thickness Couplant Humex 98165 Thermometer:
Type Batch No.
88 OF Temp.
3991 Serial No.
DAC Instrument Settings 100 90 ID A
so Notch Pulser.
High Frequency:
Fixed M
70 Pulse Energy:
High Range:
8.696" PL so Pulse Width:
N/A Velocity:  
.1228 I
Rep Rate:
Auto Delay:
0.0 T
4o Damping:
150 Ohms Zero Offset:
16.92 U
D 30 Display Mode:
Fullwave Gain - Axial Scan:
47.5 dB E
20 Filter:
STD Gain - Circ. Scan:
NIA dB 10 Reject:
Off C Pulse Echo QDual Pulse Amplitude:
Fixed Sweep: 0 - 10 Z 8.696" E3 Depth a Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:.
ID Notch 2" RAD Initial Calibration Time:
08:49 Verification Times:
Max Amplitude:
80%
80%
Final Calibration Time:
15:33 N/A IN/A JN/A NA Sweep:
8.9 1.2 Gain:
47.5 dB 38.4 dB Welds Examined Report No.
Comments LCA-DO01 IR 105064 Work Order: 1129014 Wedge S/N: 366-001-204 Configuration of Elements: Single Leve1 04/12/05l Review I Le
&#xfd;Mvdirer, A.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner Level Ill ReviewI eve NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
I Calibration Sheet No.:
C-121
C-121
*6 A.                   nA*f                       I Calibration Sheet No.:
*6 A.
I Linearity Sheet No.:                              L-004 Procedure No.:                     ACP 1211.44                         Revision:           0 Instrument:                       Panametrics                                     Epoch III                           01435501 Manufacturer                                         Model No.                             Serial No.
nA*f I Linearity Sheet No.:
Comp G                                   .75" Search Unit:             Krautkramer             389-055-750         014XXB               Round       2.25 -MHz         "I   Shear         1.___
L-004 Procedure No.:
Manufacturer                 Model           Serial No.           Size         Freq.           Angle I Mode       Incident to Cable:           RG-174                       12'                             0                                                           wedge front Type                     Length                 No. of Connectors Calibration Standard:               IE-30             Carbon Steel                 NA / 5.25"               67        OF Temp.
ACP 1211.44 Revision:
Serial No.               Material             Size I Thickness Couplant'               Humex                             98165                   Thermomete r:          3991 Tvre                           Batch No.                                       Serial No.
0 Instrument:
DAC                                                                     Instrument Settings 10o 90
Panametrics Epoch III 01435501 Manufacturer Model No.
                              -ID     1J      I
Serial No.
* 80                                         Notch             Pulser.                   High           Frequency:               Fixed M     7C0                                                           Pulse Energy:             High           Range:                 23.34" P       60                                                           Pulse Width:               N/A           Velocity:               .1228 I     50     J   ---                                              Rep Rate:               Auto           Delay:                     0.0 T       40                                                           Damping:           150 Ohms             Zero Offset:             23.52 U
Comp G  
D     3                                                             Display Mode:       Fuliwave             Gain - Axial Scan:         67.1 dB E     2-                                                           Filter:                   STD           Gain - Circ. Scan:         N/A   dB
.75" Search Unit:
          '10                                                           Reject:                   Off             1 Pulse Echo     0   Dual Pulse Amplitude:         Fixed Sweep: 0 - 10 =       23.34" U Depth           1 Metal Path Field Simulator           N/A           SIN       N/A                                         Calibration Verification PReector.                 ID Notch               NIA         Initial Calibration Time:       08:30                 Verification Times:
Krautkramer 389-055-750 014XXB Round 2.25 -MHz "I
Max Amplitude:               80%                 N/A         Final Calibration Time:         15:29       NIA         N/A         N/A         NA Sweep:                       8.1                 N/A Gain:                     67.1 dB               N/A Welds Examined                     Report No.                                             Comments LCA-DO01 IR                                   105064         Work Order. 1129014 Wedge S/N: 366-003-097 Configuration of Elements: Single
Shear 1.___
                                                              -Angle:70* - 120 11 04/12J05     J'                               I tevermer, A.             Level       Date           r   Dohmen, F.                     Date             Bowers, J.                   Date Examiner                                             Level Ill Review                                   ANII Review NG 142Z Rev. 4
Manufacturer Model Serial No.
Size Freq.
Angle I Mode Incident to Cable:
RG-174 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" Serial No.
Material Size I Thickness Couplant' Humex 98165 Thermomete Tvre Batch No.
67 OF Temp.
r:
3991 Serial No.
DAC Instrument Settings 10o 90 1 J I
-ID 80 Notch Pulser.
High Frequency:
Fixed M
7C0 Pulse Energy:
High Range:
23.34" P
60 Pulse Width:
N/A Velocity:  
.1228 I
50 J
Rep Rate:
Auto Delay:
0.0 T
40 Damping:
150 Ohms Zero Offset:
23.52 U
D 3
Display Mode:
Fuliwave Gain - Axial Scan:
67.1 dB E
2-Filter:
STD Gain - Circ. Scan:
N/A dB
'10 Reject:
Off 1 Pulse Echo 0
Dual Pulse Amplitude:
Fixed Sweep: 0 - 10 =
23.34" U Depth 1 Metal Path Field Simulator N/A SIN N/A Calibration Verification PReector.
ID Notch NIA Initial Calibration Time:
08:30 Verification Times:
Max Amplitude:
80%
N/A Final Calibration Time:
15:29 NIA N/A N/A NA Sweep:
8.1 N/A Gain:
67.1 dB N/A Welds Examined Report No.
Comments LCA-DO01 IR 105064 Work Order. 1129014 Wedge S/N: 366-003-097 Configuration of Elements: Single
-Angle:70* - 120 11 04/12J05 J'
I tevermer, A.
Level Date r
Dohmen, F.
Date Bowers, J.
Date Examiner Level Ill Review ANII Review NG 142Z Rev. 4


ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)
ICalibration Sheet No.:                         C-122 Site:                       DAEC                           Linearity Sheet No.:                             L-004 Procedure No.:                     ACP 1211.44                         Revision:           0 Instrument:                         Panametrics                                     Epoch III                             01435501 Manufacturer                                         Model No.                               Serial No.
ICalibration Sheet No.:
Comp G                                 .75" 389-055-750           014XX1             Round           2.25     MHz         I Shear         1.0" Search Unit:              Krautkramer Manufacturer                 Model           Serial No.           Size           Freq.           Angle I Mode     Incident to Cable:             RG-174                       12'                           0                                                               wedge front Type                     Length               No. of Connectors Calibration Standard:                 IE-30               Carbon Steel               NA / 5.25" 67        *F Serial No.                 Material             Size I Thickness             3emp.
C-122 Site:
                                                                                                        )r.      3991 Couplant,                 Humex     TuM 98165 R0t#h d*
DAEC Linearity Sheet No.:
Thermomete DAC                                                                     Instrument Settings 100 ID A     80--                                           Notch           Pulser.                   High             Frequency:             Fixed M     TO                                                               Pulse Energy:             High             Range:                 23.34" P     60                                                               Pulse Width:               N/A             Velocity:               .1228 L
L-004 Procedure No.:
I   So                                                               Rep Rate:                 Auto             Delay:                     0.0 T     4-                                                               Damping:           150 Ohms                 Zero Offset:           23.52 U
ACP 1211.44 Revision:
D     30                                                               Display Mode:       Fullwave                                         67 Gain - Axial Scan:           .1 dB E     2-                                                               Filter:                   STD             Gain - Circ. Scan:         N/A dS
0 Instrument:
          ---                                                          Reject:                     Off               Pulse Echo       0   Dual
Panametrics Epoch III 01435501 Manufacturer Model No.
              -  -Pulse                                                       Amplitude:       Fixed Sweep: 0 - 10 =       23.34"
Serial No.
[ Depth
Comp G  
* Metal Path Field Simulator           NIA           SIN       NIA                                         Calibration Verification Reflector:                 ID Notch               N/A         Initial Calibration Time:       08:30                   Verification Times:
.75" Search Unit:
Max Amplitude:                 80%                 N/A         Final Calibration Time:         15:29         N/A         NiA     I   N/A         N/A Sweep:                         8.1               N/A Gain:                       67.1 dB               N/A Welds Examined                       Report No.                                               Comments LCA-DO01 IR                                     105064       Work Order: 1129014 Wedge S/N: 366-003-096 Configuration of Elements: Single
Krautkramer 389-055-750 014XX1 Round 2.25 MHz I Shear 1.0" Manufacturer Model Serial No.
                                                                *Angle:700 + 120 I11 04/12/0 5 .J*
Size Freq.
Atlevermer,       A.           Level     Date     ,        Dohmen, F.                     Date               Bowers, J.                   Date Examiner                                     i           Level Ill Review                                     ANII Review NG 142Z Rev. 4
Angle I Mode Incident to Cable:
RG-174 12' 0
wedge front Type Length No. of Connectors Calibration Standard:
IE-30 Carbon Steel NA / 5.25" Serial No.
Material Size I Thickness
: Couplant, Humex 98165 Thermomete TuM R0t#h d*
67
*F 3emp.
)r.
3991 DAC Instrument Settings 100 ID A
80--
Notch Pulser.
High Frequency:
Fixed M TO Pulse Energy:
High Range:
23.34" P
60 Pulse Width:
N/A Velocity:  
.1228 L
I So Rep Rate:
Auto Delay:
0.0 T
4-Damping:
150 Ohms Zero Offset:
23.52 U
D 30 Display Mode:
Fullwave Gain - Axial Scan:
6 7.1 dB E
2-Filter:
STD Gain - Circ. Scan:
N/A dS Reject:
Off Pulse Echo 0 Dual
-Pulse Amplitude:
Fixed Sweep: 0 - 10 =
23.34"
[
Depth Metal Path Field Simulator NIA SIN NIA Calibration Verification Reflector:
ID Notch N/A Initial Calibration Time:
08:30 Verification Times:
Max Amplitude:
80%
N/A Final Calibration Time:
15:29 N/A NiA I
N/A N/A Sweep:
8.1 N/A Gain:
67.1 dB N/A Welds Examined Report No.
Comments LCA-DO01 IR 105064 Work Order: 1129014 Wedge S/N: 366-003-096 Configuration of Elements: Single
*Angle:700 + 120 11 I
04/12/0 5.J*
Atlevermer, A.
Level Date Dohmen, F.
Date Bowers, J.
Date Examiner i
Level Ill Review ANII Review NG 142Z Rev. 4


N10 Limitation Photo 700 +/- (10 to 110) exam scan surface area was reduced to 826.15 square inches due to proximity of skirt weld, 1152.36 square inches were required for 100% examination. Due to the scan area limitation, only 71.69% of the required volume was examined.
N10 Limitation Photo 700 +/- (10 to 110) exam scan surface area was reduced to 826.15 square inches due to proximity of skirt weld, 1152.36 square inches were required for 100% examination. Due to the scan area limitation, only 71.69% of the required volume was examined.
Examinej                 Y//&#xfd;/ 03r" Review'- vjA   Ar4&#xfd;~/WoC ANII                     -
Examinej Y//&#xfd;/ 03r" Review'- vjA Ar4&#xfd;~/WoC ANII Page_-of___
Page_-of___
 
8/22/07      REV1SLU  -H UIUHI--UI0I-1        TAK    UA    ALI  HS NO.      DESCRIPTION          BILL OF MATL. PROCED.
8/8/95    REVISED PER DURF-0011              DL GD        SS  SS 12-09-94 DRAFTED FOR VESSEL INSPECTION PROGRAM  MS OF        GP  SS    I  FORGING                SA508 CLASS 2 D. DATE                        REVISION            DRFTR. CHK'D. ENGR. VER. 2  SAFE END FORGING        SB-166 3  INSERT              A  INCONEL 82 4  IST CLAD LAYER      3 309 (D            -D m
                    -n                                                        5  2ND & 3RD CLAD LAYER  1308L
              'il m                                                          6  SIDE PLATE            ISA533 CLASS I GR.B_
0 m
z CI (D              m CID co 01 0
OD
(~ D z
0 (D-Lr'2 C,-)
z        CD                                                                                                                  Lo p        ::                                                                                                                  0-"
01 L
      "m CD -T-1 r- ,-0 r-M =
        -CD m
El -


Enclosure 4 to NG-07-0809 Enclosure 4 Inservice Inspection Report 101070 5 Pages Follow
8/22/07 REV1SLU
-H UIUHI--UI0I-1 TAK UA ALI HS 8/8/95 REVISED PER DURF-0011 DL GD SS SS 12-09-94 DRAFTED FOR VESSEL INSPECTION PROGRAM MS OF GP SS D. DATE REVISION DRFTR. CHK'D. ENGR.
VER.
NO.
DESCRIPTION BILL OF MATL.
PROCED.
I FORGING SA508 CLASS 2 2
SAFE END FORGING SB-166 3
INSERT A
INCONEL 82 4
IST CLAD LAYER 3
309 5
2ND & 3RD CLAD LAYER 1308L 6
SIDE PLATE ISA533 CLASS I GR.B_
(D 0
(D 0
(~ D (D-Lr'2 01 z
CD p
-D
'il 01 CI co CID OD m-n m
m z
m 0
z C,-)
Lo 0-"
L m
"m CD -T-1 r -
,- 0 r-M =
-CD El -
to NG-07-0809 Inservice Inspection Report 101070 5 Pages Follow


I UL I RASONIG GALIt5RA I ION DATA SHIF-T (MANUAL EXAMINATION)
I UL I RASONIG GALIt5RA I ION DATA SHIF-T (MANUAL EXAMINATION)
Site.: DUANE ARNOLD                                                                 Calibration Sheet No.:LC-092 Linearity Sheet No.:_L027 Procedure No.: ACP 1211.20               Revision:           3 Instrument STAVELEY                                                 SONIC 136                       399G Manufacturer                                           Model No.                     Serial No.
Site.: DUANE ARNOLD Calibration Sheet No.:LC-092 Linearity Sheet No.:_L027 Procedure No.: ACP 1211.20 Revision:
Search Unit KBA                       24384                 0.25"           2.25 MHz         45* / SUR           0.35" Manufacturer             Serial No.           Size             Freq.         AngleWMode       Incident to wedge front Cable RG-174                                                   6'                           0 Type                                       Length             No. of Connectors Calibration Standard PIPE SEGMENT                                 S/S                   4.0" 1.337"           68       *F Material               Size/Thickness             Temp.
3 Instrument STAVELEY SONIC 136 399G Manufacturer Model No.
Serial No. IE-18 00165                         Thermometer             3471 Couplant HUMEX Type                                   Batch No.                                           Serial No.
Serial No.
DAC                                                                   INSTRUMENT SETTINGS A     100                             I         I M       90o                          I                               DAC Construction                         Sensitivity P       80         ".                          F -                  Gain-Axial Scan 39.4 dB                 Gain-Axial Scan 51.4 dB t'   I                               Gain-Circ. Scan 44.4 dl)                 Gain-Circ. Scan 56.4 dB LI    70 T       60                                   _          -            Pulse 222 ns                             Range 2.0' U-      50-    -      -    -        -            ---              Damping 500ohms                         Delay_0.176" E --------
Search Unit KBA 24384 0.25" 2.25 MHz 45* / SUR 0.35" Manufacturer Serial No.
40                                     ,-                      Rep Rate 4 kHz                           Velocity 0.121 in/us I30                                           Filter 2                                 SweepN/A 20                                                   "-Frequency             2.23 MHz                 Resolution N/A 10                                                             Reject OFF                               Jack R E)T   T Sweep: 0-10 = 2.0 Q Depth Z Metal Path Field SimulatorROMPAS               S/N LMT.032                                                 UALIUSA IIUN Vt"ICPIAi,;IIUN REFLECTOR:                     1."               2.0',               Initial Calibration Time       0745                   Verification Times A DN/A                               N/A MAX AMPLITUDE:                                     25%                 Final Verification Time       15 I/                               N/A SWI1:                           5.0             [10.0
Size Freq.
-    ,N: (du)                   35.0                 5.0o WF=LUJ EXAMINLU                             R-=P RT NO.             I.COMMN ITS:
AngleWMode Incident to wedge front Cable RG-174 6'
R3B-J4001                                   101070                     NONE RBBoJ002                                     101201 RBB-).003                                   101202 A,,Q~m~-   I       ~AAL               -,-                                                      -7 Examiner             Level     Date           L       ev                     Date                 ANII Review                 Date
0 Type Length No. of Connectors Calibration Standard PIPE SEGMENT S/S 4.0" 1.337" 68  
                                                                                      $401 4J/*                                      Page   I-L of .
*F Material Size/Thickness Temp.
N(5-142L 11ev.2
Serial No. IE-18 Couplant HUMEX 00165 Thermometer 3471 Type Batch No.
Serial No.
DAC INSTRUMENT SETTINGS A
100 I
I M
90 o I
DAC Construction Sensitivity P
80 F
Gain-Axial Scan 39.4 dB Gain-Axial Scan 51.4 dB LI 70 t'
I Gain-Circ. Scan 44.4 dl)
Gain-Circ. Scan 56.4 dB T
60 Pulse 222 ns Range 2.0' U
50 Damping 500ohms Delay_0.176" E
40 Rep Rate 4 kHz Velocity 0.121 in/us I30 Filter 2 SweepN/A 20  
"-Frequency 2.23 MHz Resolution N/A 10 Reject OFF Jack R E)T T
Sweep: 0-10 = 2.0 Q Depth Z Metal Path Field SimulatorROMPAS S/N LMT.032 UALIUSA IIUN Vt"ICPIA i,;IIUN REFLECTOR:
1."
2.0',
Initial Calibration Time 0745 Verification Times A DN/A N/A MAX AMPLITUDE:
25%
Final Verification Time 15 I/
N/A SWI1:
5.0
[10.0
,N: (du) 35.0 5.0 o WF=LUJ EXAMINLU R-=P RT NO.
I.COMMN ITS:
R3B-J4001 101070 NONE RBBoJ002 101201 RBB-).003 101202 A,,Q~m~-
I  
~AAL  
-7 Examiner Level Date L
ev Date ANII Review Date 4J/*
$401 Page I-L of.
N(5-142L 11ev. 2


I ULTRASONIC EXAMINATION DATA SHEET (MANUAL PIPING)
I ULTRASONIC EXAMINATION DATA SHEET (MANUAL PIPING) site* DUANE ARNOLD Report No.:_ 101070 Calibration Shoot No.:
Report No.:_ 101070 site* DUANE ARNOLD Calibration Shoot No.:       c-o9 Data Sheet No.: NIA AC 1211.20                   Revision:
c-o9 Data Sheet No.:
Procedure No.:
NIA Procedure No.:
RECIRC           Exam Surface Temp: 6         "F     Couplant: HUME                 Exam Start:*W5 System:
AC 1211.20 Revision:
S00165 Thermometer SIN:     3471             Batch No.______               Exam End:     1301 Weld ID: RBB-J001 Material Type: CS Q SS       a     Other. N/A Search Unit 45_            Examination Surface: ID (3 OD a LO  
System:
RECIRC Exam Surface Temp: 6  
" F Couplant: HUME Exam Start:*W5 S00165 Weld ID: RBB-J001 Thermometer SIN:
3471 Batch No.______
Exam End:
1301 Search Unit 45_
Examination Surface: ID (3 OD a Material Type: CS Q SS a
Other. N/A LO  


==Reference:==
==Reference:==
TOP DEAD CENTER                                                   Axial Scan Sensitivity (dB) 51.4 Circ Scan Sensitivity (dB)  16.A Wo  
TOP DEAD CENTER Axial Scan Sensitivity (dB) 51.4 Wo  


==Reference:==
==Reference:==
, WELD CENTERLINE Performed         Indications Yes       No       Yes     No                             Component PIPE I With Flow                   0       U         0 Axial: .         2 Against Flow                                                           Weld                                 F 2 gans Fow                             0' U     -- -- -------- -- -- -- -----                L Circ             3 Upstream                     (                 0         03       Centerline                               0 CW .             4 D~nstrem                     a       0         0         a                                 I               W Cira     r         5 Upstream                     0       a         0         0                           VELD-O-ET CCW I.
, WELD CENTERLINE Circ Scan Sensitivity (dB) 16.A Performed Indications Yes No Yes No Component PIPE I With Flow 0
6 Downstream                   1       Q         10 3       C1                           Component 7 L-Wave Base Metal             0       a         0 1        0 8 Other N/A Indication       L (in) From Ref           W In) From Ref               Sweep Reading           Max               Examination No.       L-1         L-     L-2     W-1       W-         W-2   SW-       SW-   SW-2       Amp                 (1-8)
U 0
MMax                       ax                         Max             %DAC NRI Remarks:
Axial:.
2 Against Flow Weld F
2 gans Fow 0' U L
Circ 3 Upstream
(
0 03 Centerline 0
CW.
4 D~nstrem a
0 0
a I
W Cira r
5 Upstream 0
a 0
0 VELD-O-ET CCW I.
6 Downstream 1
Q 10 3
C1 Component 7 L-Wave Base Metal 0
a 1
0 0
8 Other N/A Indication L (in) From Ref W In) From Ref Sweep Reading Max Examination No.
L-1 L-L-2 W-1 W-W-2 SW-SW-SW-2 Amp (1-8)
MMax ax Max  
%DAC NRI Remarks:
No Recordable Indications.
No Recordable Indications.
Reviewed previous Data Report # 91-234. No changes were observed.
Reviewed previous Data Report # 91-234. No changes were observed.
Achieved 35.56% code coverage.
Achieved 35.56% code coverage.
Examiner             Level   Date       LeveHevi,/)                                   ANII Revew                 Date NG-143Z Rev. 3                                    3 Rev.               "-N                                P3go I     of .
Examiner Level Date LeveHevi,/)
ANII Revew Date
"-N 3 Rev.
P3go I of.
NG-143Z Rev. 3


I ULTRASONIC GALIUI5KATIUN DATA 1H11T (MANUAL EXAMINATION)
I ULTRASONIC GALIUI5KATIUN DATA 1H11T (MANUAL EXAMINATION)
Sie:DUANE ARNOLD                                                           Calibration Sheet No.: C-093 Sie.                                                           Linearity Sheet No.: L-027 Procedure No.: ACP 1211.20               Revision:       3 nItrumen. TA.J             ,SONIC                                       136                     399G Manufacturer                                   Model No.                       Serilal No.
Sie:DUANE ARNOLD Calibration Sheet No.: C-093 Sie.
Seairc h                             24384           0.25"         2.25 F           700 / SHR             0.3" Manufactuhz             Serial No.       Size           Freq.           Angle/Mode         Incident to wedge front CablRG-174                                               6                           0 Type                               Length             No. of Connectors Calibration StandadPIPE SEGMENT                             S/S                     4.0"/ .337"             68       "F Material               Sze/'Thickess               Temp.
Linearity Sheet No.: L-027 Procedure No.: ACP 1211.20 Revision:
Serial No. IE-18 Couoak HM                                         00165                       Thermometer               3471 Type                             Batch No.                                             Serial No.
3 nItrumen. TA.J  
DAC                                                               INSTRUMENT SETTINGS A     100--------- 1   1   1   1_______
,SONIC 136 399G Manufacturer Model No.
M       90                                                     DAC Construction L                                                               Gasn-Axial Scan 64.0 dO                     Galin-A     Scan 58.0 dB 1       70                                                     Gain-arc. Scan WA                           Gain-COri Scan NIA T       So               -        -                            Pulse 222 n                                 Range 2.0" U       so   -                                                Damping 50oohs                               Deay 0.340" E       40-     -    -  -  -  --                            R       aejte4kl                          Velocity 0.121 in/u 30   -_-__                                                      2 2 25
Serilal No.
_            Sweep. N/A 20                                                     Frequency         . MHZ                     Resolution /A 10                                                     Reject OFF                                 Jack R [3 T Sweep: 0-10 = 2.0" Q Depth aMetal Path Field Simulat*o. ROMPAS         S/Nj LMT-032                                               .AUWUA I WUNV"MEM           IFUN REFLECTOR:                     10"             2.0*           Initial Calibration Time       0800                       Verification Times N/A                 N/A MAX AMPPUTUDE:                 80%               0             Final Verification Time         Isis             -WA                 MA b~m.5.0                               10.0 COIN: (=w)                     43.0             43.0 VL*.Ub -AMINP..D                         RE             .      OCMMeN 15:
Seairc h 24384 0.25" 2.25 F
RBf-OOI                                   I0IO*O               NONE Esemintir                       Date         Lv4U.eIN                     OaANII                       Reviewr                 Date NG-4ZZ Kern Z
700 / SHR 0.3" Manufactuhz Serial No.
                                                  =,tiA.:-t, 0774/.1-                                                         aeIo
Size Freq.
Angle/Mode Incident to wedge front CablRG-174 6
0 Type Length No. of Connectors Calibration StandadPIPE SEGMENT S/S 4.0"/.337" 68 "F
Material Sze/'Thickess Temp.
Serial No. IE-18 Couoak HM 00165 Thermometer 3471 Type Batch No.
Serial No.
DAC INSTRUMENT SETTINGS A
100--------- 1 1
1 1_______
M 90 DAC Construction L
Gasn-Axial Scan 64.0 dO Galin-A Scan 58.0 dB 1
70 Gain-arc. Scan WA Gain-COri Scan NIA T
So Pulse 222 n Range 2.0" U
so Damping 50oohs Deay 0.340" E
40-R aejte4 kl Velocity 0.121 in/u 30 2
Sweep. N/A 20 Frequency 2.25 MHZ Resolution /A 10 Reject OFF Jack R [3 T Sweep: 0-10 = 2.0" Q Depth aMetal Path Field Simulat*o.
ROMPAS S/Nj LMT-032  
.AUWUA I WUN V"MEM IFUN REFLECTOR:
10" 2.0*
Initial Calibration Time 0800 Verification Times N/A N/A MAX AMPPUTUDE:
80%
0 Final Verification Time Isis  
-WA MA b~m.5.0 10.0 COIN: (=w) 43.0 43.0 VL*.Ub -AMINP..D RE OCMMeN 15:
RBf-OOI I0IO*O NONE Esemintir Date Lv4U.eIN OaANII Reviewr Date
=,tiA.:-t, 0774/.1-aeIo NG-4ZZ Kern Z


I ULTRASONIC EXAMINATION DATA SHEET (MANUAL PIPING)
I ULTRASONIC EXAMINATION DATA SHEET (MANUAL PIPING)
Site- DUANE ARNOLD                                       Report No.:- 101o07 Calibration Shoot No...     C-093 Data Shoot No.: NIA Procedure No.: ACP 1211.20                       Revision:
Site-DUANE ARNOLD Report No.:-
RECIRC                                   68                       HUMEX                             1248 System:                     Exam Surface Temp:         *F     Couplani:_                     Exam Start_
101o07 Calibration Shoot No...
RBB-T0O1341                                                       00165                             15 Weld ID':________           Thermometer SIN: 3471               Batch No. _____                 Exam End:     1254 Search Unit 7             Examination Surface: ID 3OD       U   Material Type: CS Q SS 10           Other. NMA Lo Reference, TOP DEAD CENTER                                                     Axial Scan Sensitivity (dB)_58.0 Wo  
C-093 Data Shoot No.:
NIA Procedure No.:
ACP 1211.20 Revision:
RECIRC 68 HUMEX 1248 System:
Exam Surface Temp:  
*F Couplani:_
Exam Start_
RBB-T0O1341 00165 15 Weld ID':________
Thermometer SIN:
3471 Batch No. _____
Exam End:
1254 Search Unit 7 Examination Surface: ID 3OD U Material Type: CS Q SS 10 Other. NMA Lo Reference, TOP DEAD CENTER Axial Scan Sensitivity (dB)_58.0 Wo  


==Reference:==
==Reference:==
WELD CENTERLINE                                                     Circ Scan Sensitivity (dB)_NA Performed       Indications Yes       No     Yes     No                             Component PIPE I"       1 With Flow                     -      U       Q       0W Axial it         2 Against Flow                 a       [       I-----Weld                                                 F Circ   r         3 Upstream                     o       W         -1     (3       centerline                               0 CW:               4 Downstream                   0       1         3       L                                               I W Circ   r         5Upstream                     ol     1       13       1                             WELD-O-LET CCW IL 6 Downstream                   13     a       13       (3                             Component 7 L-Wave Base Metal           o               U       U 8 Other MA Indication       L (In) From Ref           W (in)From Ref             Sweep Reding           Max               Examinaton No.       L-1         L-     L-2     W-1       W-     W-2     SW-i     SW-     SW-2     Amp                   (1-8)
WELD CENTERLINE Circ Scan Sensitivity (dB)_NA Performed Indications Yes No Yes No Component PIPE I"
Max                       Max                       Max             %DAC NRI RemarKs:
1 With Flow U
Q 0W Axial it 2 Against Flow a
[
I-----Weld F
Circ r
3 Upstream o
W  
-1 (3
centerline 0
CW:
4 Downstream 0
1 3
L I
W Circ r
5Upstream ol 1
13 1
WELD-O-LET CCW IL 6 Downstream 13 a
13 (3
Component 7 L-Wave Base Metal o
U U
8 Other MA Indication L (In) From Ref W (in) From Ref Sweep Reding Max Examinaton No.
L-1 L-L-2 W-1 W-W-2 SW-i SW-SW-2 Amp (1-8)
Max Max Max  
%DAC NRI RemarKs:
No Recordablc Indications.
No Recordablc Indications.
Reviewed previous Data Report # 91-234. No changes were observed. Scanned 6dB below reference to maintain 5% to 20% ID Roll.
Reviewed previous Data Report # 91-234. No changes were observed. Scanned 6dB below reference to maintain 5% to 20% ID Roll.
Achieved 35.56% code coverage.
Achieved 35.56% code coverage.
Examiner             Level   Date       L         RDete                             ANII Review               Date NG-143Z                                                                                                   PageR__of 3 NG-143Z Rev. 3
Examiner Level Date L
 
RDete ANII Review Date NG-143Z PageR__of 3 NG-143Z Rev. 3
C&#xfd;&#xfd;dftd.aof i,    "  COVERAGE PLOT SHEET          PROJECT- RO.O 127              X010"70 SYSTEM:    RECAC      COMPONENT ID NO: RBB-JTooi    CONFIGURATION: Wr4DO-.Lr" FPI"e VA D 2.03      .858 VACW 2-03 , J.-0A VACCV1 2.03    4.015 EXAMINER        LEVEL    */L DATE  /0 1~      LEVE                                    PAGE .3 OF3&#xfd; I


Enclosure 5 to NG-07-0809 Enclosure 5 Weld HEA-CA-05 Information 4 Pages Follow
i, COVERAGE PLOT SHEET C&#xfd;&#xfd;dftd.aof PROJECT-RO.O 127 X010"70 SYSTEM: RECAC COMPONENT ID NO: RBB-JTooi CONFIGURATION: Wr4DO-.Lr"
-.- FPI"e VA D 2.03
.858 VACW 2-03
, J.-0A VACCV1 2.03 4.015 EXAMINER
*/L /0 1~
PAGE.3 OF3&#xfd; LEVEL DATE LEVE I
to NG-07-0809 Weld HEA-CA-05 Information 4 Pages Follow


SMT:JDE           UN1T:I
SMT:JDE UN1T:I
          ?ROJEC1~:   MMC.DAoe~;
?ROJEC1~:
STABLLIZ-ER BRACkETS CZ) 7*00 .5mr,:R VA iS To P VIF-         II 51 DE VI E-W
MMC.DAoe~;
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Enclosure 6 to NG-07-0809 Enclosure 6 Original Form U-1 for Residual Heat Removal Heat Exchanger 1 Page Follows
to NG-07-0809 Original Form U-1 for Residual Heat Removal Heat Exchanger 1 Page Follows


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Latest revision as of 20:15, 14 January 2025

Response to Request for Additional Information Related to the Relief Request for 3rd Period Limited Weld Examinations
ML073130049
Person / Time
Site: Duane Arnold 
Issue date: 11/07/2007
From: Richard Anderson
Florida Power & Light Co
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
NG-07-0809
Download: ML073130049 (126)


Text

FPL Energy.

Duane Arnold Energy Center FPL Energy Duane Arnold, LLC 3277 DAEC Road Palo, Iowa 52324 November 7, 2007 NG-07-0809 10 CFR 50.55a U.S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, D.C. 20555-0001 Duane Arnold Energy Center Docket 50-331 License No. DPR-49 Response to Request for Additional Information Related to the Relief Request for 3rd Period Limited Weld Examinations

References:

1. Letter, Gary Van Middlesworth (FPL Energy Duane Arnold) to Document Control Desk (USNRC) Relief Request for 3rd Period Limited Weld Examinations, dated May 18, 2007 (ML071510076)
2. Letter, Karl D. Feintuch (USNRC) to Richard L Anderson (FPL Energy Duane Arnold), Duane Arnold Energy Center - Request for Additional Information Re: Relief Request from American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code,Section XI, Rules for Inservice Inspection of Nuclear Power Components, 1998 Edition, Subsection IWB, Subarticle IWB-2500, "Examination and Pressure Test Requirements," and Subsection IWC, Subarticle IWC-2500, "Examination and Pressure Test Requirements," to Allow Performance of Limited Examinations of Various Welds (TAC No. MD5669), dated October 31, 2007 (ML072820132)

Reference 1 provided a request for relief from IWB-2500 and IWC-2500 to allow performance of limited examinations of various welds.

By letter dated October 31, 2007 (Reference 2), the Staff issued a request for additional information regarding Reference 1. The response to the requests of Reference 2 is provided in Enclosure 1 of this letter.

FPL Energy Duane Arnold requests approval of the request of Reference 1 by the end of May 2008.

This letter contains no new commitments nor revises any previous commitments.

,404-7

NG-07-0809 November 7, 2007 Page 2 of 2 If you have any questions, please contact Steve Catron at (319) 851-7234.

Richard L. Anderson[

Vice President, Duane Arnold Energy Center FPL Energy Duane Arnold, LLC Enclosures cc:

Administrator, Region III, USNRC Project Manager, DAEC, USNRC Senior Resident Inspector, DAEC, USNRC to NG-07-0809 Page 1 of 8 Response to Request for Additional Information (RAI) Related to the Relief Request for 3rd Period Limited Weld Examinations to NG-07-0809 Page 2 of 8 Response to Request for Additional Information (RAI) Related to the Relief Request for 3rd Period Limited Weld Examinations 2.1 Request for Relief, Examination Cateqorv B-D. Item B3.90. Full Penetration Welded Nozzles in Vessels The licensee previously proposed an alternative, which was approved by Safety Evaluation Report (SER) dated October 6, 2004 (ADAMS accession number ML042380089), to use ASME Code Case N-613-1, which limits the examination volume of Examination Category B-D welds to the weld and 1/2-inch of adjacent base material on each side, in lieu of the ASME Code-required examination volume of the weld and 1/2-T of adjacent base material, where T is the vessel thickness. The current request for relief indicates that achieving greater than 90% (of the volume approved by the October 6, 2004 SER) could not be accomplished for the subject reactor pressure vessel (RPV) nozzle-to-vessel welds.

2.1.1 Please re-calculate and report the volumetric coverage(s) obtained for the subject Examination Category B-D nozzle-to-vessel welds with respect to ASME Code requirements, i.e., calculate the coverage when the volume required is the weld and 1/2-T of adjacent base material, where T is the vessel wall thickness.

FPL Energy Duane Arnold Response:

The following Table provides the recalculated percentages Component Number Recalculated Description Coverage MSC-D001 56.83%

Main Steam Nozzle to Vessel Weld MSD-DO01 56.83%

Main Steam Nozzle to Vessel Weld FWB-D001 56.71%

Feedwater Nozzle to Vessel Weld FWC-DO01 56.71%

Feedwater Nozzle to Vessel Weld FWD-DO01 56.71%

Feedwater Nozzle to Vessel Weld RRG-DO01 53.73%

Recirculation Riser Nozzle to Vessel Weld JPB-DO01 53.49%

Jet Pump Instrumentation Nozzle to Vessel Weld LCA-DO01 50.72%

Standby Liquid Control Nozzle to Vessel Weld VIB-DO01 57.45%

Vessel Instrumentation Nozzle to Vessel Weld to NG-07-0809 Page 3 of 8 2.1.2 The licensee stated that the subject nozzle-to-vessel welds are accessible from the vessel side of the RPV, but examinations cannot be performed from the nozzle side due to forging curvature. It is also stated that certain nozzle-to-vessel weld examinations are additionally limited by RPV design obstructions. However, these statements do not provide adequate descriptive information and technical discussion to support a determination of impracticality and that the required examinations have been performed to the maximum extent possible at DAEC.

a.

Provide a detailed description of examination limitations including access requirements for automated or manual ultrasonic techniques employed, and a description of each component geometry that restricts or limits examinations. The technical bases should include cross-sectional sketches of the weld indicating ultrasonic coverage(s) for each technique employed and details of the weld and base metal materials.

FPL Energy Duane Arnold Response:

The examination of all nozzle-to-vessel welds is limited by the nozzle forging curvature. The configuration for each of the above mentioned nozzles is included for review in Enclosure 2.

For nozzle LCA-D0O1, the examination is additionally limited by the proximity of the weld attaching the skirt knuckle to the RPV bottom head. The distance from the bottom of LCA-DO01 weld to the skirt is approximately six inches.

.For nozzle JPB-D001, the examination is additionally limited due to an insulation bracket welded on the vessel. Removal of this bracket is not feasible due to the fact that it supports the lower ring of RPV insulation.

b.

In addition, the licensee should submit argument(s) as to why the use of other inspection methods (such as phased array ultrasonic testing) would not reasonably increase the examination coverage(s).

FPL Energy Duane Arnold Response:

As stated in Reference 1, the procedures used at DAEC incorporate examination techniques qualified under Appendix VIII of ASME Section XI Code by the Performance Demonstration Initiative (PDI) for examination of the nozzle-to-vessel shell welds. In addition, FPL Energy Duane Arnold contracted EPRI to computer model each nozzle-to-vessel weld and nozzle inner corner region to assist FPL Energy Duane Arnold in developing and qualifying ultrasonic techniques for these regions. At the time that these components were examined, the phased array technology had not been qualified by Performance Demonstration Initiative for examination of nozzle-to NG-07-0809 Page 4 of 8 to-vessel welds or the nozzle inner corner region. With the computer modeling of the examination volume and the qualified PDI technique, the examinations were performed utilizing the latest technology.

2.1.3 State the total number of Examination Category B-D welds at DAEC, and provide a listing of the volumetric coverage(s) completed for each of these welds. Report any unacceptable flaws detected during the examination of the welds.

FPL Energy Duane Arnold Response:

The total number of Category B-D welds at the DAEC is 34 of which one is inaccessible due to the CRD array (the inaccessible nozzle is the bottom head drain). There have been no unacceptable flaws identified during the examinations of the listed welds. FPL Energy Duane Arnold has submitted three relief requests with Safety Evaluation Reports (SERs) dated October 18, 1999, March 7, 2001, and March 26, 2003. Below is a table with the accumulated percentages of nozzle to vessel welds from the above SERs.

List of Nozzle-to-Vessel Welds Nozzle ID Period Examined Code Coverage*

Remarks CRA-DOOI 1

61.3%

Control Rod Drive CSA-D00 1 1

63%

Core Spray CSB-D001 1

66%

Core Spray FWA-D001 1

56.5%

Feedwater HVA-D001 1

66.0%

Head Vent HSB-D00I 2

70.9%

Head Spare JPA-D001 1

61.1%

Jet Pump MSA-D001 1

59.6%

Main Steam MSB-D00I 2

63%

Main Steam RHA-DOO 1

65.7%

Head Spray RCA-D001 2

59%

Recirculation Suction RCB-DOO1 1

57%

Recirculation Suction RRA-D001 1

63%

Recirculation Inlet RRB-D001 1

63%

Recirculation Inlet RRC-D001 1

63%

Recirculation Inlet RRD-DOO1 1

51.4%

Recirculation Inlet RRE-D00I 1

64%

Recirculation Inlet RRF-D001 2

73.36%

Recirculation Inlet RRH-DOO 1

64%

Recirculation Inlet VIA-D001 2

86.2%

Vessel Instrumentation VIC-D001 2

86.2%

Vessel Instrumentation VID-DOO 2

63%

Vessel Instrumentation VIE-D001 1

66%

Vessel Instrumentation VIF-DOO 2

86.2%

Vessel Instrumentation

  • Due to the nozzle design it is not feasible to volume as defined in Figure IWB-2500-7(b).

effectively exam 100% of the required code to NG-07-0809 Page 5 of 8 2.2 Request for Relief, Examination Category B-D, Item B3. 100, Inner Radius Sections of Full Penetration Welded Nozzles in Vessels 2.2.1 The licensee stated that the proximity of the RPV skirt weld obstructed access for performing the inner radius section examination on Standby Liquid Control Nozzle LCA-DOO1. However, this statement does not provide adequate descriptive information and technical discussion to support a determination of impracticality and that the required examination was performed to the maximum extent possible at DAEC.

a.

Provide a detailed description of examination limitations including access requirements for automated or manual ultrasonic techniques employed, and a description of the component geometry that restricts or limits the examination. The technical basis should include cross-sectional sketches of the inner radius section indicating ultrasonic coverage for each technique employed.

FPL Energy Duane Arnold Response:

A description of examination limitations for performing the UT on the inner radius section on Standby Liquid Control Nozzle LCA-DO01 is included for review as Enclosure 3. The configuration of the nozzle and a photo indicating the proximity of the nozzle to the skirt is also included for review. The request for additional information included a request for cross sectional sketches of the inner radius section. Since the limitation is due to the skirt welded to the vessel and not the configuration as it was on the nozzle-to-vessel welds discussed above, a cross-sectional view is not warranted. To clarify, the skirt limits the surface contact area of the transducer.

The manual ultrasonic techniques employed were as recommended in the EPRI modeling Report IR-2004-62. The techniques utilized were limited by the proximity of the weld attaching the Skirt Knuckle to the RPV bottom head.

The supplied photo in Enclosure 3 shows that the nozzle is located close (approximately six inches) to the skirt weld.

b.

In addition, the licensee should submit an argument as to why the use of other inspection methods (such as phased array ultrasonic testing) would not reasonably increase the examination coverage.

FPL Energy Duane Arnold Response:

Please refer to the Section 2.1.2 b response. FPL Energy Duane Arnold used the latest PDI demonstrated procedure for the examination of the listed welds at the DAEC.

to NG-07-0809 Page 6 of 8 2.3 Request for Relief, Examination Category B-J, Item B9. 11, Pressure Retaining Welds in Piping 2.3.1 The licensee stated that Weld RBB-JO01 is a branch connection of the recirculation bypass line to the recirculation discharge line, and that the weldolet side is not accessible for scanning due to geometry. However, this statement does not provide adequate descriptive information and technical discussion to support a determination of impracticality and that the required examination was performed to the maximum extent possible at DAEC.

a.

Provide a detailed description of examination limitations including access requirements for automated or manual ultrasonic techniques employed, and a description of the component geometry that restricts or limits the examination. The technical basis should include cross-sectional sketches of the weld indicating ultrasonic coverage for each technique employed.

FPL Energy Duane Arnold Response:

The weld RBB-JO01 is a branch connection of the recirculation bypass line to the recirculation discharge line. The weldolet side of the weld is not accessible for scanning. The PDI qualified procedure is NOT qualified for "detection or length sizing of circumferentially oriented flaw indications when only single side access is available and the flaw is located on the far side of the weld." Because of this, only 50% coverage can be claimed. The examination of this weld is further limited by the existing weld crown.

Included for review is Inservice Inspection Report 101070 in Enclosure 4.

b.

State the size, thickness and materials of construction of the subject weld.

FPL Energy Duane Arnold Response:

The size of the weld is 4 inches, thickness 0.337 inches, and material is 304 stainless steel.

2.3.2 The licensee listed this weld as Examination Category B-J, Item B9.11, which is for circumferential butt welds, NPS 4-inch and larger. However, the licensee stated that Weld RBB-JO01 is a branch connection. Discuss why this weld is not listed as ASME Code Item B9.31 or B9.32.

to NG-07-0809 Page 7 of 8 FPL Energy Duane Arnold Response:

The weld is the first circumferential weld off of a weld-o-let connection.

Please refer to Enclosure 4 which illustrates the weld limitation.

2.3.3 State the total population of ASME Code Examination Category B-J welds of similar pipe diameter and wall thickness examined on the same recirculation loop at DAEC, and discuss the volumetric coverage(s) obtained for each of these welds.

FPL Energy Duane Arnold Response:

There are a total of nine welds on the same bypass line for Recirculation Loop B. Weld RBB-JO01 was the only weld selected for examination under the ISI Program (1989 Edition of ASME Section XI). For the implementation of Risked Informed ISI, these nine welds are categorized as Category 6a (5a with IGSCC). None of these welds were selected under the RI-ISI Program.

2.4 Request for Relief, Examination Cate-gory C-A, Item C1.20, Pressure Retaininq Welds in Vessels 2.4.1 The license stated that heat exchanger tie-down brackets obstruct access to the subject head-to-shell weld, limiting examination coverage. However, this statement does not provide adequate descriptive information and technical discussion to support a determination of impracticality and that the required examination was performed to the maximum extent possible at DAEC.

a.

Provide further text and/or a cross-sectional sketch describing the basis for impracticality and showing volumetric coverage for Weld HEA-CA-05. In addition, state or show the material, thicknesses, and outside diameters for the subject component. Discuss why the tie-down brackets cannot be removed to allow greater access.

FPL Energy Duane Arnold Response:

Please refer to the attached ISI Report 101098 page 54 of 56 (Enclosure 5) for location of the heat exchanger tie-down brackets that obstruct the head-to-shell weld on the Residual Heat Removal (RHR) Heat Exchanger (Weld HEA-CA-05), which limits the examination coverage. Also provided in Enclosure 5 are some photos showing typical welded attachments to the heat exchanger.

The original Form U-1 (Enclosure 6) is attached to identify material, thickness, and outside diameter of the RHR Heat Exchanger.

to NG-07-0809 Page 8 of 8

b.

State whether the volumetric examination was performed with procedures and personnel that have been qualified in accordance with ASME Code, Section X1, Appendix VIII.

FPL Energy Duane Arnold Response:

The FPL Energy Duane Arnold Administrative Control Procedure that was utilized at the DAEC for the examination on Weld HEA-CA Head to shell weld on the RHR Heat Exchanger was ACP 1211.34, "Manual Ultrasonic Examination of Ferritic Welds < 2 inches Thickness." This procedure is in accordance with ASME Section XI, Appendix Ill.

2.4.1(1)

State the total population of ASME Code Examination Category C-A welds at DAEC, and discuss the volumetric coverage(s) obtained for each of these welds.

FPL Energy Duane Arnold Response:

The DAEC has one category C-A Item C1.20 weld (HEA-CA-05) and two category C-A, Item C1.10 welds (HEA-CA-01 and HEA-CA-03). The following table provides the examination coverage of the three identified welds.

Examination Item Component Period Code Description Category Number Number Examined Coverage C-A C1.10 HEA-CA-01 3

94%

RHR Heat Exchanger Tube Sheet to Shell Weld C-A C1.10 HEA-CA-03 1

100%

RHR Heat Exchanger Shell Course Weld C-A C1.20 HEA-CA-05 2

78.07%

RHR Heat Exchanger Head to Shell Weld

ULTRASONIC EXAMINATION DATA SHEET

/

) I REACTOR PRESSURE VESSEL WELDS Site:

DAEC Report No.:

105005 Calibration Sheet No.:

C-110, C-ill Data Sheet No.:

N/A Procedure No.:

ACP 1211.27 Rev.

1 System:

Reactor Vessel Exam Surface Temp.:

111 Couplant:

Humex

(!S-DO0OTi:*i:

3991 98165 Weld_ ID:

Thermometer SIN:

Batch No.:

Examination Surface: IDI] OD@

Material Type:

CS SS U

Exam Date:

04/14/05 Exam Start:

10:00 Lo Reference TDC Ro

Reference:

WCL Exam End:

10:00

____________________ I_______________________

Exam End:

11:00 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1

60' RL Zone 1 76.7 dB 1, 3, 4 Perpendicular DownStream 2

60' RL Zone 2 83.0 dB 1, 3, 4 Parallel CW 3

N/A N/A N/A Parallel CCW 4

N/A N/A N/A INDICATIONS L (In) From Ref W (in) From Ref Sweep Reading Indication or Am Examination N.Amp (1-4)

L-I L-Max L-2 W-1 W-Max W-2 SW-I 0 SW-Max SW-2 0

% Dac M11 Q M2

[]

NRI NIA N/A NIA NIA N/A N/A N/A N/A N/A N/A N/A REMARKSILIMITATIONS WO: 1129016 Single side access due to configurationRefe ie:nce EPRI modeling report No. IR-2004-62 f6or imnner, 15% :examination. Obtained 79.3n8%coverage of required volume. See attached coverage plot.

(

Previous E)amination Data Reviewed

~1 I

0414105] 14Ihs

/-

14 -.

.46tevermer, A.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner (s)

Level Ill Review ANII Review NG-V73Z Rev. 0 Page I of i

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION) 1'21ihr tin Rlhaa t% v~i C-110 Site:

DAEC Linearity Sheet No.:

L-002 Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch 1i1 01448103 Manufacturer Model No.

Serial No.

TRL2-ST 2 (24X42) mm Search Unit:

RTD FS~125 mm 02-102 Rectangular 2.0 MHz 600 / RL 1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA/ 5.25" 66

°F Serial No.

Material Size I Thickness Temp.

Couplant!

Humex 98165 Thermometer:

3991 Type Batch No.

Serial No.

DAC Instrument Settings 90--------------

A 0-114T SDH Pulser:

High Frequency:

Fixed M

70 ------

Pulse Energy:

High Range:

6.329" PL Pulse Width:

N/A Velocity:

.2332 I

so--

Rep Rate:

Auto Delay:

0.00 T

4-Damping:

150 Ohms Zero Offset:

12.98 U

D 30 Display Mode:

Fullwave Gain - Axial Scan:

62.7 dB E

20-----

Filter:

STD Gain - Circ. Scan:

N/A dB 10--

Reject:

Off C] Pulse Echo

[Dual Pulse Amplitude:

Fixed Sweep: 0 - 10 =

6.329" C] Depth

[

Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:,

1/4T SDH 2" RAD Initial Calibration Time:

08:56 jVerification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

13:55 NiA F N/A N/A N/A Sweep:

4.0 3.2 Gain:

62.7 dB 47.6 dB Welds Examined Report No.

Comments MSC-DO01 105005 Work Order 1129016 MSD-DO01 105007 Work Order: 1129016 VCB-C005 105090 Work Order 1129072 Squint Angle 5° Configuration of Elements: D-SBS II 04/14/05

./I..)"

q-* 1W Aevermer, A.

Level Date

' (

Dohmen, F.

Date Bowers, J.

Date Examiner Level IlII Review ANII Revlew NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

I C.allhastirrn 5Th~~t Nn~

C-111 Site:

DAEC Linearity Sheet No.:

L-002 Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch III 01448103 Manufacturer Model No.

Serial No.

TRL2-ST 2 (24X42) mm Search Unit:

RTD FS-125 mm 02-102 Rectangular 2.0 MHz 60°1 RL 1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type -

Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" 66 OF Serial No.

Material Size I Thickness Temp.

Couplant:

Humex 98165 Thermometer:

3991 TyPe Batch No.

Serial No.

TV DAC Instrument Settings A

M P

L I

T U

D E

10o 980

[

70--

60 3c--

2O ot Notch Pulser.

High Pulse Energy:

High Pulse Width:

N/A Rep Rate:

Auto Damping:

150 Ohms Display Mode:

Fullwave Filter:

STD Reject:

Off Pulse Amplitude:

Fixed Frequency:

Fixed Range:

14.45" Velocity:

.2332 Delay:

12.98 Zero Offset:

0.0 Gain -Axial Scan:

71.0dB Gain - Circ. Scan:

N/A dB Q Pulse Echo E Dual Sweep: 0 -10 Depth

=

14-45" Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:

ID Notch 2" RAD Initial Calibration Time:

09:04 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

13:58 N/A N/A N/A NIA Sweep:

7.5 1.2 Gain:

71.0 dB 47.2 dB Welds Examined Report No.

Comments MSC-D001 105005 Work Orders 1129016 MSD-D001 105007 Work Order: 1129016 VCB-C005 105090 Work Order. 1129072 Squint Angle 5*

Configuration of Elements: D-SBS ne 2 11 04/14/05

?flevermer, A.

Level Date A r U Dohmen, F.

Date Bowers, J.

Date Examiner Level [il Review ANII Review NG 142Z Rev. 4

Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-613 -1 Note: calculations performed using 2D plot only Nozzle ID N3 Area required to be examined Axial scan direction: Height x width 5.25 inches x

3.007 inches equals 15.7868 square inches Parallel scan direction: Height x width 5.25 Inches x

3.007 inches equals 15.7868 square inches Total area required to be examined 31.5735 square Inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25 inches x

3.007 inches equals 15.7868 square inches Triangular area not examined (if applies) 1.24 1)2 base x

2.16 height equals 1.3392 square inches Axial scan direction area examined 14.4476 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25 inches x

1.86 inches equals 9.765 square inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 Inches x

1.08 inches equals 0.8505 square inches Combining all scan directions:

25.0631 square inches for total exam Divide area examined by required area:

equals coverage achieved Calculations performed by:

odd B ier Level DAEC Review Frank 6 Level 79.38 % coverage for total exam III ANII Review Jeremy Bowers J1 Lt-L4rc

DAEC N3 Coverage Plot Parallel scan direction Examiner Review-Report #--o Page-of*

A Area of coverage Inner 15%

DAEC N3 Coverage Plot Exarniner-Review.

Report #_o Page-of----

\\. '\\

Axial scan direction No coverage ----------

........_--Area of coverage 60 deg.

f 7#

A-'

H GF B

F E

\\'DAEC N3 Coverage Plot Axial scan direction A

60 deg.

B _

C D

No coverage L

V:;,:' ".,

H

.* "" " ""x v ". "::*.. ;,." *: -, ', ":'.. -"",".

A.

\\

\\

o",

H G

_F...' _..

Examiner-*

Review-Report #---

IrQI Os-0 Page-of..

.- Area of coverage 60 deg.

ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS

Site, DAEC.

Report No.:

105007 Calibration Sheet No.:

C-110, C-111 Data Sheet No.:

N/A Procedure No.: ACP 1211.27 Rev.

1 System:

Reactor Vessel Exam Surface Temp.:

1 Couplant:

Humex 1*1M

§-00'i:i !:i 3991 98165 Weld ID:-

Thermometer SIN:

Batch No.:

Examination Surface: IDO OD8 Material Type:

CS a

SS 0

Exam Date:

04114/05 Exam Start:

10:00 Lo Reference TDC Ro

Reference:

WCL E

Ed 11:00 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1

60' RL Zone 1 76.7 dB 1,3, 4 Perpendicular DownStream 2

60* RL Zone 2 83.0 dB 1, 3, 4 Parallel CW 3

N/A NIA N/A Parallel CCW 4

N/A N/A N/A INDICATIONS Sweep Reading Indication L (in) From Ref W (In) From Ref MP or [ Depth Max Indcto.

fExamination N.Amp (1 -4)

L1 L-Max L-2 W1 W-Max W-2 11 SW-Max SW-2

% Dac M1 0

S M2 NRI N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A REMARKSILIMITATIONS WO: 1129016 Single side access due to configuration. Refereh.nceiEPRI imiodeling report No. IR-2004-62 for inner 15% examination. Obtained tif-398eA overage of required volume. See attached coverage plot.

Previous E ination Data Reviewed el0 Date DateDa S

ermer, A.

Level

DtDohmen, F.

Bowers, J.

Examiner (s)

Level IMl Review NG-173Z Rev. 0 Page I of I

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

ICalibration Sheet No.:

C-110 Site:

DAEC I Linearity Sheet No.:

L-002 Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch III 01448103 Manufacturer Model No.

Serial No.

TRL2-ST 2 (24X42) mm Search Unit:

RTD FS-125 mm 02-102 Rectangular 2.0 MHz 60° 1 RL 1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

tE-30 Carbon Steel NA 15.25" Serial No, Material Size I Thickness Couplant:

Humex 98165 Thermomet Type Batch No.

66

°F Temp.

er:

3991 Serial No.

DAC Instrument Settings A

M P

L T

U D

E log 90 7D 60----

40--

301 20 t0 Sweep: 0 -10 =

6.329" Depth E Metal Path 114T SDH Pulser.

High Pulse Energy:

High Pulse Width:

N/A Rep Rate:

Auto Damping:

150 Ohms Display Mode:

Fullwave Filter:

STD Reject:

Off Pulse Amplitude:

Fixed Frequency:

Fixed Range:

6.329" Velocity:

.2332 Delay:

0.00 Zero Offset:

12.98 Gain - Axial Scan:

62.7dB Gain - Circ. Scan:

N/A dB UJ Pulse Echo 1

Dual Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:

1/4T SDH 2" RAD Initial Calibration Time:

08:56 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

13;55 N/A N/A N/A N/A Sweep:

4.0 3.2 Gain:

62.7 dB 47.6 dB Welds Examined Report No.

Comments MSC-D001

)05005 Work Order 1129016 MSD-DO01 105007 Work Order: 1129016 VCB-CO05 105090 Work Order: 1129072 Squint Angle 5° Configuration of Elements: D-SBS Zon. 1/I

.1 04/14/05 A"

q LW Af~vermer, A.

Level Date

.,(?

Dohmen, F.

Daete Bowers, J.

Date Examiner Level iII Review ANII Review NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Calibration Sheet No.:

C-111 Site:

DAEC I -11A Linearity Sneet NO.:

Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch 111 01448103 Manufacturer Model No.

Serial No.

TRL2-ST 2 (24X42) mm Search Unit:

RTD FS-125 mm 02-102 Rectangular 2.0 MHz 60' 1 RL 1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-1 74) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" 66 OF Serial No.

Material Size I Thickness Temp.

Couplant:

Humex 98165 Thermometer:

3991 Tvoe Batch No.

Serial No.

DAC Instrument Settings 100 S

Notc Pulser.

High Frequency:

Fixed M

7N Pulse Energy:

High Range:

14.45" P

6 L

6--Pulse Width:

N/A Velocity:

.2332 I-Rep Rate:

Auto Delay:

12.91 T

40---Damping:

150 Ohms Zero Offset:

0.0 D

30 Display Mode:

Fullwave Gain - Axial Scan:

7 1,0dB E

2--Filter:

STD Gain - Circ. Scan:

N/A dB 1

Reject:

Off

[) Pulse Echo Dual Pulse Amplitude:

Fixed Sweep: 0 - 10 14.45' Q Depth Metal Path Field Simulator CS Rompas SIN LMT-1 7 Calibration Verification Reflector:

ID Notch 2" RAD Initial Calibration Time:

09:04 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

13:58 N

N/A NIA N/A N/A Sweep:

7.5 1.2 Gain:

71.0 dB 47.2 dB Welds Examined Report No.

Comments MSC-D001 105005 Work Order: 1129016 MSD-DO01 105007 Work Order: 1129016 VCB-C005 105090 Work Order. 1129072 Squint Angle 5" Configuration of Elements: D-SBS

_______-_-ne 2

11 04/14/05 fly&/.~

o Yw-evermer, A.

Level Date L

Dohmen. F.

Date Bowers, J.

Date Examiner Level III Review ANII Review NG 142Z Rev. 4

Nozzle to RPV Coveraee Calculation Sheet Coverage calculated to requirements of Code Case N-613-I Note: calculations performed using 2D plot only Nozzle ID N3 Area required to be examined Axial scan direction: Height x width 5.26 Inches x

3.007 Inches equals 15.7868 square inches Parallel scan direction: Height x width 6.25 Inches x

3.007 inches equals 16.7868 square Inches Total area required to be examined 31.5735 square inches required for complete exam Actual area examined 60 degree R.L Axial scan direction: Height x width 6,25 Inches x

3.007 inches equals 15.7868 square inches Triangular area not examined (if applies) 1.24 112 base x

2.16 height equals 1.3392 square inches Axial scan direction area examined 14.4476 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25 inches x

1.86 Inches equals 9.766 square Inches Additional Inner 16% area achieved using 40 & 45 degree shear techniques: Height x width 0.7876 inches x

1.08 inches equals 0.8505 square inches Combining all scan directions:

25.0631 square inches for total exam Divide area examined by required area:

equals coverage achieved 79.38 % coverage for total exam Calculations performed by:

Todd Blechincier Level III DAEC Review Frank Dohmen q'Jl./

Level IIl ANII Review Jeremy Bowers

DAEC N3 Coverage Plot Axial scan direction A

60 deg-Examiner--.

Review-.......

Report #-

oo7 Page-of-No coverage ---

'\\Y

_-.Area of cove 60 rage deg.

-7 GF E

DAEC N3 Coverage Plot Parallel scan direction Examiner Review-.

Report# f 1 s*0-o0 Page-of----

No coverage Area of coverage Inner 15%

Nozzle to RPV Coveraqe Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 60S Note: calculations performed using 2D plot only Nozzle ID N3 Main Steam MSC-DO01 & MSD-DOO1 Area required to be examined Axial scan direction: Height x width 6.25 inches x

7.875 inches equals 41.344 square inches Parallel scan direction: Height x width 5.25 inches x

7.875 inches equals 41.344 square inches Total area required to be examined 82.688 square inches required for complete exam Actual area examined 60° R.L. Axial scan direction: Height x width 6.25 inches x

7.875 inches equals 41.344 square inches Triangular area not examined (if applies) 2.5 base x

4.25 height equals 5.3125 square inches A--bhi2 1.218 base x

2.125 height equals 1.2941 square inches Axial scan direction area examined 34.737 square inches 60* R.L. Parallel scan direction: Height x width 5.25 inches x

7.875 inches equals 41.3_" square inches Area not examined (if applicable) 5.26 height x

3.2 width equals 16.8 square inches 5.25 height x

2.125 width equals 11.156 square inches 41.344 inches minus area not examined 27.956 inches equals 13.388 square inches Combining all scan directions:

48.125 square inches for total exam Divide area examined by required area:

equals coverage achieved 58.2 % coverage for total exam 58.2 60' Calculations performed by:

Frank Dohmen Level III 56.1 40' 56.35 45' 170.65 DAEC Review Gary Par 56.83

Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 45 degree for Inner 15%

Note: calculations performed using 2D plot only Nozzle ID N3 Main Steam MSC-DO01 & MSD-DO01 Area required to be examined Axial scan direction: Height x width 0.7875 inches x

7.875 inches equals 6.20186 square inches Parallel scan direction: Height x width 0.7875 inches x

7.875 inches equals 6.20156 square inches Total area required to be examined 12.4031 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.7875 inches x

7.875 inches equals 6.20156 square inches Triangular area not examined (if applies) 0.75 1/2 base x

0.7875 height equals 0.29531 square inches Rect. area not examined (if applies) 1.375 x

0.7875 equals 1.08281 Axial scan direction area examined 4.82344 square inches 46 degree shear Parallel scan direction: Height x width 0.7875 inches x

7.875 inches equals 6.20156 square inches Area not examined (if applies) 3.0 base x

0.7875 height equals 2.3625 square inches Area not examined (if applies) 2.125 base x

0.7875 height equals 1.67344 square inches Parallel scan direction area examined 2.16563 square inches Combining all scan directions:

6.98906 square inches for total exam Divide area examined by required area:

equals coverage achieved 56.35 % coverage for total exam Calculations performed by:

Frank Dohmen Level III DAEC Review Gary Park ANII Review

Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 40 degree for Inner 15%

Note: calculations performed using 2D plot only Nozzle ID N3 Main Steam MSC-DOO & MSD-DO001 Area required to be examined Axial scan direction: Height x width 0.7875 inches x

7.876 inches equals 6.20156 square inches Parallel scan direction: Height x width 0.7875 inches x

7.876 inches equals 6.20156 square inches Total area required to be examined 12.4031 square inches required for complete exam Actual area examined 40 degree Axial scan direction: Height x width 0.7875 inches x

7.875 inches equals 6.20156 square inches Triangular area not examined1 ) (if applies) 0 112 base x

0 height equals 0

square inches Rect area not examined(1 (if applies) 0 x

0 equals 0

Triangular area not examined*1 (if applies) 0.66 1/2 base x

0.7875 height equals 0.25988 square inches Rect area not examined 2 ) (if applies) 1.46 x

0.7875 equals 1.14975 Axial scan direction area examined 4.79194 square inches 40 degree shear Parallel scan direction: Height x width 0.7875 inches x

7.875 inches equals 6.20156 square inches Area not examined (if applies) 3.0 base x

0.7875 height equals 2.3625 square inches Area not examined (if applies) 2.126 base x

0.7875 height equals 1.67344 Parallel scan direction area examined 2.16563 square inches Combining all scan directions, 6.95756 square inches for total exam Divide area examined by required area:

equals coverage achieved 56.1

% coverage for total exam Calculations performed by:

Frank Dohmen Level III DAEC Review Gary Park ANII Review

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ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS DAEC Rp5011 Calibration Sheet No.:

C-071, C-072 Site:

DACReport No.:

151 Data Sheet No.:

N/A Procedure No.: ACP 1211.27 Rev.

1

/1 System:

Reactor Vessel Exam Surface Temp.:

96 TF Humex

'~ic'FWBDOO1Couplant:

Weld ID:

__BD_0_0____:__

Thermometer SIN:

3991 Batch No.:

98165 Examination Surface:

0( OD Material Type; C

SS Exam Date:

4111/05 Exam Start:

10:40 Lo Reference TDC Ro

Reference:

WCL Exam End:

12:00 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1

600 RL ZONE 1 74.5 dB 1, 3, 4 Perpendicular DownStream 2

60' RL ZONE 2 79.0 dB 1, 3, 4 Parallel CW 3

Parallel CCW 4

INDICATIONS L (In) From Ref W (In) From Ref Sweep Reading Indication MP or Depth MaxExamination No.

Amp (1 -E 4 L-1 L-Max L-2 W-1 W-Max W-2 SW-I El SW-Max SW-2 Q

% Dac M1 0

M2 Q-_

NRI NIA N/A NIA N/A N/A NIA N/A N/A N/A N/A N/A REMARKSILIMITATIONS WO: 1129008 Obtafined "87:67% Coverage of required volume.

Sei attached coverage plot.

¢II..I¶1,,

[

Pre Examination Data Reviewed evermer, A.

Level Date

  • f' Dohmen, F.,

fDate Bowers, J.

Date vExaminer (s)

Level III Review ANII Review NG-173Z Rev. 0 Page I of 1

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

CaIibr~tion 5~heiit No.:

C-071 Site:

DAEC Linearity Sheet No.:

L-004 Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch 11 01435501 Manufacturer Model No.

Serial No.

TRL2-Aust 2 (24X42) mm Search Unit:

RTD FS-125 mm 00-447 Rectangular 2.0 MHz 60* / Long.

1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" 66 01 Serial No.

Material Size I Thickness ITemp.

Couplan t Humex 98165 Thermometer:

3991 Type Batch No.

Serial No.

DAC Instrument Settinqs A

M P

LI T

U DE 801 60-----1-------------

sol 50 40----------------

30---------------

20--

10 I

Sweep: 0 - 10 =

8.003" Q

Depth Metal Path 1/4T SDH Pulser:

High Pulse Energy:

High Pulse Width:

N/A Rep Rate:

Auto Damping:

150 Ohms Display Mode:

Fullwave Filter:

STD Reject:

Off Pulse Amplitude:

Fixed Frequency:

Fixed Range:

8.003" Velocity:

.2309 Delay:

0.000 Zero Offset:

12.38 Gain - Axial Scan:

62.0 dB Gain - Circ. Scan:

N/A dB Q Pulse Echo Dual Field Simulator CS Rompas SIN LMT-1 7 Calibration Verification Reflector:

1/4T SDH 2" RAD Initial Calibration Time:

08:01 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

16:40 N/A N/A N/A N/A Sweep:

4.0 3.4 Gain:

62.0 dB 48.0 dB Welds Examined Report No.

Comments FWB-DO01 105011 WO-1129008 FWC-DO01 105017 WO-1129009

.Squint Angle 3"

_Configuration of Elements: D-SBS

~ ~.ONE I PO CAL AtevermerA.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner Level III Review ANII Review NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Site DAEC Calibration Sheet No.:

Linearity Sheet No.:

C-072 L-004 Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch III 01435501 Manufacturer Model No.

Serial No.

TRL2-Aust 2 (24X42) mm Search Unit:

RTD FS-125 mm 00-447 Rectangular 2.0 M-Iz 60: I Long.

1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" Serial No.

Material Size I Thickness Couplant Humex 98165 Thermometer:

Tvne Batch No.

66

°F Temp.

3991 Serial No.

DAC Instrument Settings 100 90-

-ID A

80 D

Notch Pulser:

High Frequency:

Fixed M

70-Noch Pulse Energy:

High Range:

16.27" PL 60 -

Pulse Width:

N/A Velocity:

.2309 I

SO-Rep Rate:

Auto Delay:

0.000 T

40-Damping:

150 Ohms zero Offset:

12.38 U

D 30--

Display Mode:

Fullwave Gain - Axial Scan:

7 3.0 dB E

20-Filter:

STD Gain - Circ. Scan:

NIA dB 10 Reject Off Pulse Echo Dual Pulse Amplitude:

Fixed Sweep: 0 - 10 =

16.27" Depth Metal Path Field Simulator CS Rompas SIN LMTo1 7 Calibration Verification Reflector:

ID Notch 2" RAD Initial Calibration Time:

07:58 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

16:42 N/A N/A N/A N/A Sweep:

7.5 1.2 Gain:

73.0 dB 48.0 dB Welds Examined Report No.

Comments FWB-D001 105011 WO: 1129008 FWC-DO01 105017 wo: 1129009

_Squint Angle 3' iConfiguration of Elements: O-SBS "eONq 2 S° RL CAL I 4/11/05 Z

t-0i.

/

Jz..

Pvermer, A.

LevelDohmen, F.

Date Bowers, J.

Date Examiner Level III Review ANII Review NG 142Z Rev. 4

DAEC N4 coverage plot Axial scan direction Examine-Review Report # z-r-O Page-.- of No Area of coverage 60'deg.

,A, A"

DAEC N4 coverage plot Parallel scan direction E, Rc R(

PE

  • view port #

/1o___

tge of--

A.

).....

No coverage Area of coverage

.ne 15 cover4ge H

F E

ULTRASONIC EXAMINATION DATA SHEET NOZZLE TO SHELL WELD AND INNER RADIUS Site:

DAEC Report No.:

105011 Calibration Sheet No.:

C-075 THROUGH C-081 Data Sheet No.:

N/A Procedure No.:

ACP 1211.44 Rev.

0 System:

Reactor Vessel Exam Surface Temp.:

96 "F

Humex Couplant:

FWB-Bore, FWB-Nozzle, 3991 98165 Nozzle ID:

FWB-D1301 IR Thermometer SIN:

Batch No.:

Examination Surface: IDQ ODE Material Type:

CS 0

SS.

l Exam Date:

04/11/05 Exam Start-,

10:40 Lo Reference TDC Ra

Reference:

WCL Exam End:

12:00 Scan Surface Exam Number Search Unit Angle I Skew Scan Sensitivity Exam Number Vessel CW I1 21.8° +- 90*

63.5 dB 5, 6 Vessel CCW 2

250 +-90' 63.5 dB 3, 4 Blend CW 3

400 +- 900 53.5 dB 3, 4 Blend CCW 4

70° +- 24' 78.5 dB 3, 4 Nozzle Boss CW 5

70- (+ to 360) 78.5 dB 1 2 Nozzle Boss CCW 6

45- (+ to 800) 55.5 dB 1,2 Ind. #

Transducer Azimuth Indication Metal Transducer 'R' Transducer Skew Scan Sensitivity Exam Number Location Path Location NRI N/A N/A N/A N/A N/A N/A REMARKSILIMITATIONS 100% Coverage obtained based on modeling program for nozzle examinations. Reference EPRI report no.: IR-2004-62.

21.80 Exam obtained 95.69% of required volume due to thermocouple obstruction.

See attached limitation sheet.

WO: 1129008 a

Previous E,, mination Data Reviewed 11 04/11105.3 Xevermer, K Level Date

"<V1 Dohmen, F.

Dae Bowers, J Date Examiner Level Ill Rev, ANII Review NG-174Z Rev. 0 Page I of I

I ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Calibration Sheet No.:

C-080 Site:

DAEC Linearity Sheet No.: '-004 Ornto~Ii.rc *'Jfl ACP 1211.44 Revision:

0 Pror-dure No Instrument:

Panametrics Epoch I11 01435501 Manufacturer Model No.

Serial No.

Comp G Search Unit:

Krautkramer 389-055-750 014XX3

.75" Round 2.25 MHz

  • If Shear

.8" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to

.D*- 47A l'1) 0 wedge front C a b le :

r,_

Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA 15.25" Serial No.

Material Size I Thickness Couplant:

Humex 98165 Thermometer:

66 OF Temp.

3991 Serial No.

DAC Instrument Settings 100 90-

_ID A

Notch Pulser:

High Frequency:

Fixed M

7D Pulse Energy:

High Range:

8.650" P

60 L

6 Pulse Width:

NIA Velocity:

.1228 1

60-Rep Rate:

Auto Delay:

0.00 T

40 Damping:

150 Ohms Zero Offset:

16.92 0

Display Mode:

Fullwave Gain - Axial Scan:

47.5dB E

20 Filter:

STD Galn - Circ. Scan:

N/A dB 110 Reject:

Off Pulse Echo 0 Dual Pulse Amplitude:

Fixed Sweep: 0 - 10 8.650"

) Depth 1 Metal Path Field Simulator NIA SIN NIA Calibration Verification Reflector:

I) Notch NIA Initial Calibration Time:

08:04 Verification Times; Max Amplitude:

BO%

j NIA Final Calibration Time:

16:58 N/A N/A N/A N/A Sweep:

9.0 N/A Gain:

47.5 dB N/A Welds Examined Report No.

Comments FWB-DO01 105011 Work Order 1129008 FWC-DO01 105017 Work Order: 1129009 Wedge S/N:366-003-087 Configuration of Elements: Single 11 04/11/05Ax..

tevermer, A.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner Level III Review ANII Review NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Sie AGCalibration Sheet No.:

C-081 SieIDE Linearity Sheet No.:

L-D04 Procedure No.:

ACP 1211.44 Revision:

0 Instrument:

Panametrics Epoch 111 01435501 Manufacturer Model No.

Serial No.

Comp G Search Unit:

Krautkramer 389-055-750 014XX8

.75" Round 2.25 MHz 45' / Shear

.8" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

RG-174 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" 66 OF Serial No.

Material Size I Thickness Couplant:

Humex 98165 Thermometer:

3991 Type Batch No.

Serial No.

DAC Instrument Settings 10D 90 ID A

80 Notch Pulser:

High Frequency:

Fixed M

70 Pulse Energy:

High Range:

8.650" P

SO Pulse Width:

N/A Velocity:

.1228 I

5 Rep Rate:

Auto Delay:

0.00 T

40--

Damping:

150 Ohms Zero Offset:

16.92 U

D 30 Display Mode:

Fullwave Gain - Axial Scan:

47.5 dB E

2 Filter:

STD Gain -Circ. Scan:

NJA dB 10 Reject:

Off Pulse Echo E

Dual Pulse Amplitude:

Fixed Sweep: 0 - 10 8.650" Q Depth Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector.

ID Notch

.7" SDH Initial Calibration Time:

08:02 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

16:52 N/A N/A NIA N/A Sweep:

9.0 1.2 Gain:

47.5 dB 36.0dB Welds Examined Report No.

Comments FWB-D001 105011 Work Order. 1129008 FWC-DO01 105017 Work Order, 1129009 Wedge S/N:366-001-204 Configur tion of Elements: Single tevermer, A.

Level Date Dohmen, F.

Bowers, J.

Date Examiner Level III Review ANI Review NG 142Z Rev. 4

Nozzle to RPV Coveraqe Calculation Sheet Coverage calculated to requirements of Code Case N-613-I Note: calculations performed using 2D plot only Nozzle 10 N4 Area required to be examined Axial scan direction: Height x width 5.25 inches x

2.86 inches equals 15.015 square Inches Parallel scan direction: Height x width 5.26 inches x

2.86 inches equals 15.015 square inches Total area required to be examined 30.03 square Inches required for complete exam Actual area examined 60 degree R.L Axial scan direction: Height x width 5.25 inches x

2.86 inches equals 15.015 square inches Triangular area not examined (if applies) 0.88 112 base x

1.54 height equals 0.6776 square inches Axial scan direction area examined 14.3374 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25 Inches x

2.17 Inches equals 11.3926 square inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 inches x

0.76 inches equals 0.5985 square inches Combining all scan directions:

26.3284 square Inches for total exam Divide area examined by required area:

equals coverage achieved 87.67 % coverage for total exam Calculations performed by:

Todd e

J Level Ill DAEC Review Frank Doheinel4 Level Ill ANIII Review Jeremy Bowers J9 k-Iqv4

ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Site:

DAEC Report No.:

105017 Calibration Sheet No.:

C-071, C-072 Data Sheet No.:

N/A Procedure No.: ACP 1211.27 Rev.

1-2, System:

Reactor Vessel Exam Surface Temp,:

96 F

Couplant:

Humex Weld ID:

FWCDO001 Thermometer SIN:

3991 Batch No.:

98165 Examination Surface: IDQ3 ODN Material Type:

CS (a

SS Q

Exam Date.

4/11/05 Exam Start:

14:40 Lo Reference TDC Ro

Reference:

WCL Exam End:

1600 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1

608 RL ZONE 1 74.5 dB 1, 3, 4 Perpendicular DownStream 2

608 RL ZONE 2 79.0 dB

1. 3, 4 Parallel CW 3

Parallel CCW 4

INDICATIONS Sweep Reading indication L (In) From Ref W (In) From Ref OMP or E] Depth Max Examination No.

Amp (1 -4)

L-1 L-Max L-2 W-1 W.Max W-2 N¶1 0 SW-Max M1

[]

M2

[

NRI N/A N/A N/A N/A N/A N/A N/A NIA N/A N/A N/A REMARKSILIMITATIONS WO:1 129009 Obt6fned 87.67%*coverage of required volume.

See attached coverage plot.

Previous Examination Data Reviewed Leve 04111/05

'~~*~.J

,Stevermer, A.

Level Date 4

Dohmen, F.

Dale Bowers, J.

Date Examiner (s)

Level 1l) Review ANI1 Re*vew NG-173Z Rev. 0 Page I of 1

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Site:

DAEC Calibration Sheet No.:

Linearity Sheet No.:

C-071 L-004 Procedu re No..

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch 11 01435501 Manufacturer Model No.

Serial No.

TRL2-Aust 2 (24X42) mm Search Unit:

RTD FS-125 mm 00-447 Rectangular 2.0 MHz 600 ( Long.

1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" Serial No.

Material Size I Thickness Couplant:

Humex 98165 Thermometer:

Type Batch No.

66 OF Temp.

3991 Serial No.

DAC Instrument Settings

  • 1~

A M

P LI T

U D

E luu.

go 1-80 ---

At ----

so -

soo 40 20 10H Sweep: 0 - 10 =

8.003" U Depth I

Metal Path 114T SDH Pulser:

High Pulse Energy:

High Pulse Width:

N/A Rep Rate:

Auto Damping:

150 Ohms Display Mode:

Fullwave

Filter, STD Reject:

Off Pulse Amplitude:

Fixed Frequency:

Fixed Range:

8.003" Velocity:

.2309 Delay:

0.000 Zero Offset:

12.38 Gain - Axial Scan:

62,0dB Gain - Circ. Scan:

N/A dB Ej Pulse Echo 1

Dual Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:

1/4T SDH 2" RAD

'Initial Calibration Time:

08:01 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

16:40 N/A N/A N/A N/A Sweep:

4.0 3.4 Gain:

62.0 dB 48.0 dB Welds Examined Report No.

Comments FWB-DO01 105011 WO-1 129008 FWC-D001 105017 wo-1t2go09 iSquint Angle 3=

Configuration of Elements: D-SBS ever_

er__A___I_______ONE I O° K CAL 11 04/11/05 4wAv.

4,-eA AtevermerA.

Level Date Dohmen, F.

eBowers, J.

Date Examiner Level IMi Review ANi Reylew NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Calibration Sheet No.:

C-072 Site:

DAEC Linearity Sheet No.:

L-004 Procedure No.:

ACP 1211.27 Revision:

1 lns*trtum~nt" Panametrics Epoch III 01435501 Manufacturer Model No.

Serial No.

TRL2-Aust 2 (24X42) mm Search Unit:

RTD FS~125 mm 00-447 Rectangular 2.0 MHz 60* / Long.

1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" 66 OF Serial No.

Material Size I Thickness Temp.

Couplant:

Humex 98165 Thermometer:

3991 Type Batch No.

Serial No.

DAC Instrument Settings A

M P

L I

T U

D E

1o0~

80-70 so---------------

40 30--

30 Sweep: 0 - 10=

16.27" QL Depth 1 Metal Path ID Notch Pulser.

High Pulse Energy:

High Pulse Width:

N/A Rep Rate:

Auto Damping:

150 Ohms Display Mode:

Fullwave Filter:

STD Reject:

Off Pulse Amplitude:,

Fixed Frequency:

Fixed Range:

16.27" Velocity:.

.2309 Delay:

0.000 Zero Offset:

12.38 Gain - Axial Scan:

73.0 dB Gain - Circ. Scan:

N/A dB U Pulse Echo 1* Dual Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:

ID Notch 2" RAD Initial Calibration Time:

07:58 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

16:42 N/A N/A N/A N/A Sweep:

7.5 1.2 Gain:

73.0 dB 48.0 dB Welds Examined Report No.

Comments FWB-DO01 105011 WO: 1129008 FWC-D001 105017 WO: 1129009 Squint Angle 3° Configuration of Elements: D-SBS

______._______--' ____ZON5 2 6 RL CAL 71 04/11105 q11'~

vermer, A Level Date Dohmen, F.

'Date Bowers, J.

Date Examiner Level III Review ANII Review NG 142Z Rev. 4

Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-613-1 Note: calculations performed using 2D plot only Nozzle ID N4 Area required to be examined Axial scan direction: Height x width 5.26 inches x

2.86 Inches equals 15.015 square Inches Parallel scan direction: Height x width 5.25 inches x

2.86 inches equals 15.015 square inches Total area required to be examined 30.03 square Inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25 inches x

2.86 Inches equals 16.016 square inches Triangular area not examined (if applies) 0.88 112 base x

1.54 height equals 0.6776 square inches Axial scan direction area examined 14.3374 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25 inches x

2.17 inches equals 11.3925 square inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 inches x

0.76 Inches equals 0.5985 square Inches Combining all scan directions:

26.3284 square inches for total exam Divide area examined by required area:

equals coverageechieved 87.67 % coverage for total exam Calculations performed by:

Todd Blechiner Level I

DAEC Review FranPk m

L Level Ill ANIII Review JeremV BowersJ3-tLj -qc

DAEC N4 coverage plot Axial scan direction Examiner 4ý V-,-,.,--

Review K"

Report # _,zl-o,',

Page of A '

No coverage'---

Area of coverage 60 deg.

H> XAI~

DAEC N4 coverage plot Parallel scan direction E*xaminer-

-- °

  • eview Fq Report # ý

-, 7 Page --

of-*

No coverage Area of coverage Inner 15%;1c.overage 4H G F

E

ULTRASONIC EXAMINATION DATA SHEET NOZZLE TO SHELL WELD AND INNER RADIUS Site:

DAEC Report No.:

105017 Calibration Sheet No.: C-075 THROUGH G-081 Data Sheet No.:

N/A Procedure No.:

ACP 1211,44 Rev.

0 System:

Reactor Vessel Exam Surface Temp.:

96 F

ouplant:umex FWC-Bore. FWC-Nozzle.

3991 98165 Nozzle ID:

FWC-D001 IR Thermometer SIN:

Batch No.:

Examination Surface: IDQ O[0 Material Type:

CS Q

SS Q

Exam Date:

04111/05 Exam Start:

14:40 Lo Reference TDC Ro

Reference:

WCL Exam End:

16:00 Scan Surface Exam Number Search Unit Angle I Skew Scan Sensitivity Exam Number Vessel CW 1

21.8* +- 900 63.5 dB 5, 6 Vessel CCW 2

25 +-900 63.5 dB

3. 4 Blend CW 3

400 +- 900 53.5 dB 3, 4 Blend CCW 4

700 +- 240 78.5 d8 3, 4 Nozzle Boss CW 5

70* (+- 130 to 36')

78.5 dB 1, 2 Nozzle Boss CCW 6

454 (+-596 to 80) 55.5 dB 1,2 Ind. #

Transducer Azimuth Indication Metal Transducer R Transducer Skew Scan Sensitivity Exam Number Location Path Location TransducerSkew

__anSensitivity ExamNumber NRI NIA N/A N/A NIA NIA N/A REMARKSILIMITATIONS 100% Coverage obtained based on modeling program for nozzle examinations. Reference EPRI report no.: IR-2004-62.

WO: 1129009 Previous Ex mitUon Data Reviewed vermer, A.

Level Date-Dohmen, F.

Bowers, J.

Examiner Level Ill Review ANII Review NG-174Z Rev. 0 Page 1 of I

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

SCalibration Sheet No.:

C-080 Site:

DAEC Linearity Sheet No.:

L-004 Procedure No.:

ACP 1211.44 Revision:

0 Instrument:

Panametrics Epoch IlI 01435501 Manufacturer,

Model No.

Serial No.

Comp G Search Unit:

Krautkramer 389-055-750 014XX3

.75" Round 2.25 MHz

/ Shear

.8" Manufacturer Model Serial No.

Size Freq.

Angle I Mode incident to Cable:

RG-174 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA 15.25" 66 OF Serial No.

Material Size I Thickness Temp.

Couplant:

Humex 98165 Thermometer:

3991 Type Batch No.

Serial No.

DAC Instrument Settings 90 --

A so--c-ID Pulser High Frequency:

Fixed M

70 ----

Pulse Energy:

High Range:

8.650" P

L Pulse Width:

N/A Velocity:

.1228 1

50 Rep Rate:

Auto Delay:

0.00 T

49 Damping:

150 Ohms Zero Offset:

16.92 U

D 30-Display Mode:

Fullwave Gain - Axial Scan:

4 7.5 dB E

20-Filter:

STD Gain-Circ. Scan:

N/A dB 10-Reject:

Off Pulse Echo l

Dual Pulse Amplitude:

Fixed Sweep: 0 - ID 6.650" QL Depth Metal Path Field Simulator N/A SIN WA Calibration Verification Reflector:

I D Notch N/A Initial Calibration Time:

08:04 Verification Times.

Max Amplitude:

80%

NIA Final Calibration Time:

16:58

-N/A N/A N/A N/A Sweep:

9.0 NIA Gain:

47.5 dB N/A Welds Examined Report No.

Comments FWB-D001 105011 Work Order: 1129008 FWC-DO01 105017 Work Order: 1129009 Wedge SJN:366-003-087 Configuration of Elements: Single

  • 400 +

it 0411t/05 4 qh

/Ktevermer, A.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner Level I1l Review ANII Revigw NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Calibration Sheet No.:

C-081 L-004 Site:

DAEC LIIInaIIty SIIetL NoU.:

Procedure No.:

ACP 1211.44 Revision.

0 Instrument:

Panametrics Epoch III Model No.

01435501 Serial No.

Manufacturer Comp G Search Unit:

Krautkramer 389-055-750 014XX8

.75" Round 2.25 MHz 45* ( Shear

.8" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

RG-174 12 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" Serial No.

Material Size I Thickness Couplant:

Humex 98165 Thermomet Type Batch No.

66

  • F Temp.

r: 3991 Seral No.

DAC Instrument Settings AM L

I T

U D

E 100--

SO so-ID 70

,Notch 50

'10 Sweep: 0 - 10 =

8.650 C]Depth Metal Path Pulser:

High Pulse Energy:

High Pulse Width:

N/A Rep Rate:

Auto Damping:

150 Ohms Display Mode:

Fullwave Filter:

STD Reject:

Off Pulse Amplitude:

Fixed Frequency:

Fixed Range:

8.6501 Velocity:

.1228 Delay:

0.00 Zero Offset:

16.92 Gain - Axial Scan:

47.5 dB Gain - Circ. Scan:

N/A d1B 0

Pulse Echo U Dual Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:

ID Notch

.7" SDH Initial Calibration Time:

08:02 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

16:52 N/A I

N/A I

N/A N/A Sweep:

9.0 1.2 Gain:

47.5 dB 36.0dB Welds Examined Report No.

Comments FWB-DO01 105011 Work Order: 1129008 FWC-DO01 105017 Work Order: 1129009 Wedge SIN:366-001-204 Configuration of Elements: Single I,

I 41/0 c

tevermer, A.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner Level III Review ANIl Review NG t42Z Rev. 4

ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Site:

DAEC Report No.:

105019 Calibration Sheet No.:

C-067, C-068 Data Sheet No..

N/A Procedure No.: ACP 1211.27 Rev.

1

/ i)

System:

Reactor Vessel Exam Surface Temp.:

96 OF CouplantHumex Weld ID:

FW-DO1 Thermometer S/N:

3991 Batch No.:

98165 Examination Surface: IDQ ODG Material Type:

CS 0

SS Q

Exam Date:

4/11105 Exam Start:

12:15 Lo Reference TDC Ro

Reference:

WCL Exam End:

13.50 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1

60' RL ZONE 1 74.5 dB 1,3, 4 Perpendicular DownStream 2

60' RL ZONE 2 79.0 dB 1, 3, 4 Parallel CW 3

Parallel CCW 4

INDICATIONS L (In) From Ref W (In) From Ref Sweep Reading Indication IMP or Depth MaxExamination No.

Amp (i - 4)

L-1 L-Max L-2 W-1 W-Max W-2 sw-i 0

SW-21

%Dac.

M1 1 SW-Max M2 Q

NRI N/A NIA N/A N/A N/A N/A N/A N/A N/A NIA N/A REMARKSIUMITATIONS WO:1 129010 21baind 87.67% :coverage of required~volume.

See attached coverage plot 0Previous

,xamination Data Reviewed 4:

It 040111/05

-A"/6 "-

ýz VZ___

VanRuler, C.

Level Date "T1&

Dohmen, F.

'Date Bowers, J.

Date Examiner (s)

Level III Review ANII Review NG-173Z Rev. 0 Page I of 1

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Site:

DAEC Calibration Sheet No.:

Linearity Sheet No.:

C-0067 L-004 Procedure No.:

ACP 1211.27 Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch I1l 01435501 Manufacturer Model No.

Serial No.

TRL2-Aust 2 (24X42) mm Search Unit:

RTD FS-125 mm 00-447 Rectangular 2.0 MHz 60' 1 Long.

1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA 15.25" Serial No.

Material Size I Thickness Couplant:

Humex 98165 Thermometer:

TvnA R~t~h Nn*

66

°F Temp.

3991 DAC Instrument Settings 100 so-1/4T A

Sc

..... SDH Pulser:

High Frequency:

Fixed M

70--

Pulse Energy:

High Range:

8.003" PL sG Pulse Width; NIA Velocity:

.2309 I

So Rep Rate:

Auto Delay:

0.000 T

40--

Damping:

150 Ohms Zero Offset:

12.38 U

D 30 -

Display Mode:

Fullwave Gain. Axial Scan:

62.0 dB E

20 Filter:

STD Gain-Circ. Scan:

N/A dB 10 Reject:

Off OPulse Echo Dual

ý -_

-Pulse Amplitude:

Fixed Sweep: 0 - 10 8.0030 Depth Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:

114T SDH 2" RAD Initial Calibration Time:

08:01 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

16:40 N/A INA N/A N/A Sweep:

4.0 3.4 Gain:

62.0 dB 48.0 dB Welds Examined Report No.

Comments FWD-DG01 105019 Squint Angle 3

_Configuration of Elements: D-SBS

_ZONE 1 600 RL CAL WORK ORDER: 1129010 11 04/111/05 r-

~

9 LoJ7 L-'

oý VanRuler, G.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner Level IIl Review ANII Review NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Calibration Sheet No.:

C-0068 n~Arcf"

  • Ite:

Linearity Sheet No.:

L-004 Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch ill 01435501 Manufacturer Model No.

Serial No.

TRL2-Aust 2 (24x42) mm Search Unit:

RTD FS-125 mm 00-447 Rectangular 2.0 MHz 60 / Long.

1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA 15.25" 66 OF Serial No.

Material Size I Thickness Temp.

Couplant!

Humex 98165 Thermometer:

3991 Tvoe Batch No.

Serial No.

DAC Instrument Settings 100 0ID S

Notch Pulser:

High Frequency:

Fixed M

70-N Pulse Energy:

High Range:

16.27" P

s L

0 Pulse Width:

NIA Velocity:

.2309 I

Rep Rate:

Auto Delay:

0.000 T

4C--

Damping:

150 Ohms zero Offset:

12.38 u

D 3C Display Mode:

Fullwave Gain -Axial Scan:

73.0dB E

20--

I Filter.

STD Gain - Circ. Scan:

N/A dB S--Reject.

Off 0 Pulse Echo Dual Pulse Amplitude:

Fixed Sweep:

- 10=

16.27" Depth Metal Path Field Simulator CS Rompas S/N LMT.17 Calibration Verification Reflector:

ID Notch 2" RAD Initial Calibration Time:

07:58 Verification Times:

Max Amplitude:

80%

80%

Final Calibration rime:

16:42 N/A INIA N/A N/A Sweep:

7.5 1.2 Gain:

73.0 dB 48.0 dB Welds Examined Report No.

Comments FWD-DO01 105019 Squint Angle 3_

Configuration of Elements:

D-SBS ZONE 2 60* RL CAL WOR 7

O5IER:1129010 VanRuler, C.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner Level Ill Review ANII Review NG 142Z Rev, 4

Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-613 Note: calculations performed using 2D plot only Nozzle ID N4 Area required to be examined Axial scan direction: Height x width 5.25 inches x

2.86 inches equals 15.015 square inches Parallel scan direction: Height x width 6.26 inches x

2.86 inches equals 15.015 square inches Total area required to be examined 30.03 square inches required for complete exam Actual area examined 60 degree R.L Axial scan direction: Height x width 6.25 inches x

2.86 inches equals 15.015 square Inches Triangular area not examined (if applies) 0.88 112 base x

1.54 height equals 0.6776 square inches Axial scan direction area examined 14.3374 square inches GO degree R.L Parallel scan direction: Height x width 5.25 Inches x

2.17 inches equals 11.3925 square Inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 inches x

0.76 inches equals 0.5985 square inches Combining all scan directions:

26.3284 square Inches for total exam Divide area examined by required area:

equals coverage achieved 87.67 % coverage for total exam Calculations performed by:

DAEC Review ANIII Review Todd Blechinqgr Level Ill Frank Dohmen "k

cc-Level III Jeremy Bowers

-3 i.

): 4-

DAEC N4 coverage plot Axial scan direction Examinet#

o, Report #jros6 Page of No coverage-'

Area of coverage 60 deg.

DAEC N4 coverage plot Parallel scan direction Examiner 41 o-,,

Review' W. _.iL q-Report

_fC2;od-o a Page-- of-No coverage of coverage coverage H

G F

1

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Site:

DAEC Calibration Sheet No.:

Linearity Sheet No.:

C-065 L-004 Procedure No.:

ACP t211.44 Procedure No.:

ACP 1211.44 Revision:

0 Instrument:

Panametrics Manufacturer Epoch III Model No.

01435501 Serial No.

Comp G Search Unit:

Krautkramer 389-055-750 014XX3

.75" Round 2.25 MHz "I, Shear

.8' Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

RG-174 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5,25" 66 OF Serial No.

Material Size I Thickness Temp.

Couplantf Humex 98165 Thermometer.

3991 Tnoe Batch No.

Serial No.

DAC Instrument Settings 90---------------

A 0--

Notch Pulser:

High Frequency:

Fixed M

70-Pulse Energy:

High Range:

8.650" PL Pulse Width:

N/A Velocity:

.1228 I

Rep Rate:

Auto Delay:

0.00 T

40--

Damping:

150 Ohms Zero Offset:

16.92 U

3o "Display Mode:

Fullwave Gain - Axial Scan:

4 7.5 dB E

20-

-Filter.

STD Gain - Circ. Scan:

N/A dB 10 Reject Off U Pulse Echo El Dual Pulse Amplitude:

Fixed Sweep: 0 - 10 s 8.650' Depth Metal Path Field Simulator N/A S/N NIA Calibration Verification Reflector:

ID Notch N/A Initial Calibration Time:

08:04

)

Verification Times:

Max Amplitude:

80%

N/A Final Calibration Time:

16:58 N/A N/A N/A NIA Sweep:

9.0 N/A Gain:

47.5 dB NIA Welds Examined Report No.

Comments IW*-

  • 40- +- goo 11 04/"1 1/05 VanRuler, C.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner Level Ill Review ANY Review KG 142 Z RejA 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Calibration Sheet No.:

C-059 I.. lAA Site:

DAEC Linearity Sneet rto..,

Procedure No.:

ACP 1211.44 Revision:

0 Instrument:

Panametrics Manufacturer Epoch III Model No.

01435501 Serial No.

Comp G Search Unit:

Krautkramer 389-055-750 014XX8

.75" Round 2.25 MHz 45° /Shear

.8" Manufacturer Model Serial No.

Size Freq.

Angle I Mode incident to Cable:

RG-174 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" 66

°F Serial No.

Material Size I Thickness Temp.

Couplant:

Humex 98165 Thermometer:

3991 Type Batch No.

Serial No.

DAC Instrument Settings 4-A M

P L

I TU D

E go-80-70-60 so-40 30-2o-1o-Sweep: 0 - 10 8.650"

[

Depth Metal Path

' ID Notch Pulser.

High Pulse Energy:

High Pulse Width:

N/A Rep Rate:

Auto Damping:

150 Ohms Display Mode:

Fullwave Filter:

STD Reject Off Pulse Amplitude:

Fixed Frequency:

Fixed Range:

8.650 Velocity:

.1228 Delay:

0.00 Zero Offset:

16.92 Gain - Axial Scan:

4 7. 5 4dB Gain - Circ. Scan:

N/A dB E

Pulse Echo 0

Dual Field Simulator CS Rompas SIN LM-1 7 Calibration Verification Reflector:

ID Notch

.7" SOH Initial Calibration Time:

08:02 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

16:52 NJA N/A N/A N/A Sweep:

9.0 1.2 Gain:

47.5 dB 36.0dB Welds Examined Report No.

Comments FWD-D001 105019 Work Order. 1129010 Wedge SIN:366-001-204 Configuration of Elements: Single 11 04/11/05 11/(C r S

.j9 VanRuler, C.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner Level III Review IANA Review NG 142Z Rev. 4

ULTRASONIC EXAMINATION DATA SHEET NOZZLE TO SHELL WELD AND INNER RADIUS Site:

DAEC Report No.:

105019 Calibration Sheet No.: C-059 THROUGH C-065 Data Sheet No.:

N/A Procedure No.:

ACP 1211.44 Rev.

0 System; Reactor Vessel Exam Surface Temp.:

96 F

Couplant:

Humex FWD-Bore, FWD-Nozzle.

3991 98165 Nozzle ID:

FWD-D001 IR Thermometer SIN:

Batch No.98 Examination Surface: IDE 1

OL3 Material Type:

CS 21 SS Q

Exam Date:

04/11/05 Exam Start:

12:15 L. Reference TDC Ro

Reference:

WCL Exam End:

125 Exam End:

13:50 Scan Surface Exam Number Search Unit Angle I Skew Scan Sensitivity Exam Number Vessel CW 1

21.80 +- 900 63.5 dB 5, 6 Vessel CCW 2

250 +-901 63.5 dB 3, 4 Blend CW 3

400 +- 900 53.5 dB 3, 4 Blend CCW 4

70 ' +- 249 78.5 dB 3, 4 Nozzle Boss CW 5

70' (+- 13' to 36')

78.5 dB 1,2 Nozzle Boss CCW 6

450 (+-59° to 800) 55.5 dB 1,2 Ind. #

Transducer Azimuth Indication Metal Transducer'R' Transducer Skew Scan Sensitivity Exam Number Location Path Location radekw Sn nsit EaN e

NRI N/A N/A NIA N/A N/A N/A REMARKSILIMITATIONS 100% Coverage obtained based on modeling program for nozzle examinations. Reference EPRI report no.: IR-2004-62.

21.80 Exam obtained 95.69% of required volume due to thermocouple obstruction.

See attached limitation sheet.

WO: 1129010 NG-174Z Rev. 0 Page I of I

Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 60V Note: calculations performed using 2D plot only Nozzle ID N4 Feedwater FWBIC/D-D0OI Area required to be examined Axial scan direction: Height x width 4.687 inches x

7.187 inches equals 33.685 square inches Parallel scan direction: Height x width 4.687 inches x

7.187 inches equals 33.685 square inches Total area required to be examined 67.371 square inches required for complete exam Actual area examined 60* R.L. Axial scan direction: Height x width 4.687 inches x

7.187 inches equals 33.685 square inches Triangular area not examined (if applies) 2.3 base x

3.94 height equals 4.531 square inches A=bh2 1.06 base x

1.85 height equals 0.9805 square inches Axial scan direction area examined 28.174 square inches 60' R.L. Parallel scan direction; Height x width 4.687 inches x

7.187 inches equals 33.685 square inches Area not examined (if applicable) 4.687 height x

2.95 width equals 13.827 square inches 4.687 height x

1.85 width equals 8.671 square inches 33.685 inches minus area not examined 22.498 Inches equals 11.188 square inches Combining all scan directions:

39.362 square inches for total exam Divide area examined by required area:

equals coverage achieved 58.43 % coverage for total exam Calculations performed by:

Frank Dohmen Level 111 58.43 60s 56,46 45° 55.4 40 DAEC Review Gary Par 170.29 56.71

Nozzle to RPV CoveraQe Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 45 degree for Inner 15%

Note: calculations performed using 2D plot only Nozzle ID N4 Feedwater FWBICID-DOOI Area required to be examined Axial scan direction: Height x width 0.703 inches x

7.187 inches equals 5.05246 square inches Parallel scan direction: Height x width 0.703 inches x

7.187 inches equals 5.05246 square inches Total area required to be examined 10.1049 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.703 inches x

7.187 inches equals 5.05246 square inches Triangular area not examined (if applies) 0.703 112 base x

0.703 height equals 0.247 square inches Rect. area not examined (if applies) 1.127 x

0.703 equals 0.79228 Axial scan direction area examined 4.01308 square inches 45 degree shear Parallel scan direction: Height x width 0.703 inches x

7.187 inches equals 5.05246 square inches Area not examined (if applies) 2.95 base x

0.703 height equals 2.07385 square inches Area not examined (if applies) 1.830 base x

0.7030 height equals 1.28649 square inches Parallel scan direction area examined 1.69212 square inches Combining all scan directions:

5.7052 square Inches for total exam Divide area examined by required area:

equals coverage achieved 56.46 % coverage for total exam Calculations performed by:

Frank Dohmen Level Ill DAEC Review Gary Park ANII Review

Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7%b) volume 40 degree for Inner 15%

Note: calculations performed using 2D plot only Nozzle ID N4 Feedwater FWBIC/D-DO01 Area required to be examined Axial scan direction: Height x width 0.703 inches x

7.187 inches equals 5.05246 square inches Parallel scan direction: Height x width 0.703 inches x

7.187 inches equals 5.05246 square inches Total area required to be examined 10.1049 square inches required for complete exam Actual area examined 40 degree Axial scan direction: Height x width 0.703 inches x

7.187 inches equals 5.05246 square inches Triangular area not examined 1 ) (if applies) 0.38 1/2 base x

0.3 height equals 0.057 square inches Rect. area not examined t1 ) (if applies) 0 x

0 equals 0

Triangular area not examined(21 (if applies) 0.6 1/2 base x

0.703 height equals 0.2109 square inches Rect. area not examined(2) (if applies) 1.25 x

0.703 equals 0.87875 Axial scan direction area examined 3.90581 square inches 40 degree shear Parallel scan direction: Height x width 0.703 inches x

7.187 inches equals 5.05246 square inches Area not examined (if applies) 2.95 base x

0.703 height equals 2.07385 square inches Area not examined (if applies) 1.830 base x

0.703 height equals 1.28649 Parallel scan direction area examined 1.69212 square inches Combining all scan directions:

5.59793 square inches for total exam Divide area examined by required area:

equals coverage achieved 55.4 % coverage for total exam Calculations performed by:

Frank Dohmen Level Ifl DAEC Review Gary Park ANII Review

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ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Site:

DAEC Report No.:

105045 Calibration Sheet No.:

C-020 C-021 Data Sheet No.:

N/A Procedure No.: ACP 1211.27 Rev.

1

/

)

System:

Reactor Vessel Exam Surface Temp.:

88 F

Couplant:

Ultragel II

  • RRG-D.001i***:

3991 00325 Weld ID:

D00:

.Thermometer SIN:

Batch No.:

Examination Surface: IDQ ODU Material Type:

CS a

SS 0

Exam Date:

0410412005 Exam Start:

09:10 Lo Reference TDC Ro

Reference:

WCL Exam End:

10:15 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1

60W RL ZONE 1 74.5 dB 1, 3, 4 Perpendicular DownStream 2

60- RL ZONE 2 72.5 dB 1, 3,4 Parallel CW 3

NIA NIA NIA Parallel CCW 4

N/A N/A N/A INDICATIONS Sweep Reading L (in) From Ref W (In) From Ref SMP or Q Depth Max Indication Examination N.Amp (1 -4)

L-1 L-Max L-2 W-1 W-Max W-2 sM1O SW-Max SW-2 0

%Dac(4 M1 0l M2 Q NRI N/A N/A N/A NIA NIA N/A N/A N/A N/A N/A N/A REMARKSIUMITATIONS

,Single sided accessdue to configuration-ReferenceEPRI Modeling Report

.1IR-2004-62 for inner 15% examinations.

  • 1btained.80.44%.ode required volume...i Obtained 80.44% coverage of required volume.

See attached coverage plot.

0 PreviousEx nination Data Reviewed Ate 04104105Ahý

'Stevermer, A.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner (s)

Level Ill Review ANII Review NG-173Z Rev. 0 Page 11 of I

Nozzle to RPV Coverace Calculation Sheet Coverage calculated to requirements of Code Case N-613-1 Note: calculations performed using 2D plot only Nozzle ID N2G Area required to be examined Axial scan direction: Height x width 6.25 Inches x

3.008 inches equals 15.792 square inches Parallel scan direction: Height x width 5.25 inches x

3.008 inches equals 15.792 square Inches Total area required to be examined 31.584 square Inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25 inches x

3.008 Inches equals 15.792 square inches Triangular area not examined (if applies) 1.3 112 base x

2.24 height equals 1.456 square inches Axial scan direction area examined 14.336 square inches 60 degree R.L Parallel scan direction: Height x width 5.25 inches x

1.95 Inches equals 10.2375 square inches Additional Inner 15% area achieved using 40 & 45 degree shear techniques: Height x width 0.7875 inches X

1.058 Inches equals 0.83318 square inches Combining all scan directions:

25.4067 square Inches for total exam Divide area examined by required area:

equals coverage achieved 80.44 % coverage for total exam Calculations performed by:

Todd BAechinger V Level III DAEC Review Frank Do men l

Level Ill ANIl Review Jeremy Bowers 3(2

'-ft-f9 "

rage OT

Examiner-Plot Review--

Report DAEC N2G Coverage Axial scan direction Page-- of-No Area of coverage

-4 60deg 1

H G

F E

DAEC N2G Coverage Plot Parallel scan direction No coverage

  • 2 Examiner Review Report.#..-

Page of-Area of coverage ner 15% coverage H

G F

E

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Cnlibratinn Sh~t W~

C-020 Site:

DAEC Linearity Sheet No.:

L-004 Procedure No.:

ACP 1211.27 Revision:

1 InstrumentL Panametdcs Epoch III 01435501 Manufacturer Model No.

Serial No.

TRL2-AUST 2(24x42)

Search Unit:

RTD FS~125 mm 00-447 mm Rec 2.0 MHz 60 I Long.

1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" 65 OF Serial No.

Material Size I Thickness Temp.

Couplant-Ultragel II 00325 Thermometer:

3991 Type Batch No.

Serial No.

DAC Instrument Settings 100 to90 -

_1/4T A

G-~

SDH Pulser HIGH Frequency:

FIXED M

70--

Pulse Energy:

HIGH Range:

8.003" PL GO -

-Pulse Width:

N/A Velocity:

.2309 I

SO Rep Rate:

AUTO Delay:

0.000 T

40 Damping:

150 OHMS Zero Offset:

12.38 U

D 30-Display Mode:

Full Wave Gain - Axial Scan:

60.5 dB E

20-Filter:

STD Gain - Circ. Scan:

N/A dB Reject OFF 0 Pulse Echo Dual Pulse Amplitude:

Fixed Sweep:. 0 - 10=

8.003" 0

Depth Metal Path Field Simulator: CS ROMPAS SIN LMT-17 Calibration Verification Reflector:

114 T SDH 2" RAD Initial Calibration Time:

07:11 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

11:50 N/A.

N/A N/A N/A Sweep:

4.0 2.6 Gain:

60.5 dB 49.1 dB Welds Examined Report No.

Comments:

RRG-D001 105045 Squint Angle 30 Configuration of Elements: D-SBS ZONE 1 608 RL Cal 11 D4/04105

~

~

yevermer A.

Level Date Dohmen, F Date Bowers, J.

Date Examiner Level III Review ANII Review NQ 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Calibration Sheet No.;

LineariN Sheet No.*

C-021 Site:

DAEC L-004 Procedure No.:

ACP 1211.27 Revision:

1 Instrumente Panametrics Epoch III 01435501 Manufacturer Model No.

Serial No.

TRL2-AUST 2(24x42)

Search Unit:

RTD FS-125 mm 00-447 mm Rec 2.0 MHz 6 0 °/Long.

1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" 65

  • F Serial No.

Material Size I Thickness Te-mp Couplant:

Ultragel II 00325 Thermometer:

3991 Type Batch No.

Serial No.

DAC Instrument Settings IO-ID A

Notch Pulser:

HIGH Frequency:

FIXED M

70--

Pulse Energy:

HIGH Range:

16.27" PL 60 Pulse Width:

NIA Velocity:

.2309 I

SO-Rep Rate:

AUTO Delay:

0.000 T

40-Damping:

150 OHMs Zero Offset:

12.38 u

D 30---Display Mode:

Full Wave Gain -Axial Scan:

73.0 dB E

20 Filter STD Gain-Circ.Scan:

N/A dB 10 Reject:

OFF Q Pulse Echo Dual Pulse Amplitude:

Fixed Sweep: 0 - 10 =

16.27" Q Depth Metal Path Field Simulator: CS ROMPAS SIN LMT-017 Calibration Verification Reflector:

ID NOTCH 2" RAD Initial Calibration Time; 07:09 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

11:49 N/A N/A NNA Sweep:

7.5 1.2 Gain:

73,0 dB 49.1 dB Welds Examined Report No.

Comments RRG-DO01 105045 Squint Angle 3' Configuration of Elements: D-SBS ZONE 2 60- RL Cal

.. - -- P__

~Y~::z:::=~- II 04104/051 J11"

/*1 1

X. -I Y3 ý_

-/tevermer, A.

Examiner Level Date Dohmen, F.

Level III Review I I Date I

Bowers, J.

ANtI Rnviaw Date NG 142Z Rev, 4

Nozzle to RPV Coveraae Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume.60 Note: calculations performed using 2D plot only Nozzle ID N2 RRG-DOD1 Area required to be examined Axial scan direction: Height x width 5.25 inches x

8.125 inches equals 42.656 square inches Parallel scan direction: Height x width 5.26 inches x

8.125 inches equals 42.656 square inches Total area required to be examined 85.313 square inches required for complete exam Actual area examined 60' R.L. Axial scan direction: Height x width 5.25 inches x

8.125 Inches equals 42.656 squareinches Triangular area not examined (if applies) 2.7 base x

4.66 height equals 6.291 square inches A=bhI2 1.218 base x

2.125 height equals 1.2941 square inches Axial scan direction area examined 35.071 square inches 600 R.L. Parallel scan direction: Height x width 5.26 inches x

8.125 inches equals 42.666 square inches Area not examined (if applicable) 5.25 height x

3.6 width equals 18.9 square inches 5.26 height x

2.125 width equals 11.166 square inches 42.656 inches minus area not examined 30.056 inches equals 12.6 square inches Combining all scan directions:

47.671 square inches for total exam Divide area examined by required area:

equals coverage achieved 55.88 % coverage for total exam 55.88 so' Calculations performed by:

Frank Dohmer Level III 51.63 40' 53.85 45' 161.36 DAEC Review Gary Par 53.73

Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2600-7(b) volume 40 degree for Inner 15%

Note: calculations performed using 2D plot only Nozzle ID N2 RRG-D001 Area required to be examined Axial scan direction: Height x width 0.7875 inches x

8.125 inches equals 6.39844 square inches Parallel scan direction: Height x width 0.7875 inches x

8.125 inches equals 6.39844 square inches Total area required to be examined 12.7969 square inches required for complete exam Actual area examined 40 degree Axial scan direction: Height x width 0.7876 inches x

8.125 inches equals 6.39844 square inches Triangular area not examined') (if applies) 0.72 112 base x

0.7875 height Rect. area not examined1 ) (if applies) 0 x

0.7875 equals 0

Triangular area not examined2) (if applies) 0.76 112 base x

0.7875 height Rect. area not examined(2) (if applies) 1.37 x

0.7875 equals 1.07888 Axial scan direction area examined 4.73681 square inches 40 degree shear Parallel scan direction: Height x width equals 0.2835 square inches equals 0.29925 square inches 0.7875 inches x

8.

Area not examined (if applies)

Area not examined (if applies)

Parallel scan direction area examined 125 inches equals 6.39844 square inches 3.625 base x

0.7875 height 2.125 base x

0.7875 height 1.87031 square inches equals 2.85469 square inches equals 1.67344 Combining all scan directions:

6.60713 square inches for total exam Divide area examined by required area:

equals coverage achieved 51.63 % coverage for total exam Calculations performed by:

Frank Dohmen Level III DAEC Review ANII Review Gary Park

Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 45 degree for Inner 15%

Note: calculations performed using 2D plot only Nozzle ID N2 RRG-DOO1 Area required to be examined Axial scan direction: Height x width 0.7875 inches x

8.125 inches equals 6.39844 square inches Parallel scan direction: Height x width 0.7875 inches x

8.125 inches equals 6.39844 square inches Total area required to be examined 12.7969 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.7875 inches x

8.125 inches equals 6.39844 square inches Triangular area not examined (if applies) 0.75 112 base x

0.7875 height equals 0.295 square inches Rect. area not examined (if applies) 1.375 x

0.7875 equals 1.08281 Axial scan direction area examined 5.02031 square inches 45 degree shear Parallel scan direction: Height x width 0.7875 inches x

8.125 inches equals 6.39844 square inches Area not examined (if applies) 3.625 base x

0.7875 height equals 2.855 square inches Area not examined (if applies) 2.125 base x

0.7875 height equals 1.673 square inches Parallel scan direction area examined 1.87031 square inches 0 inches x

0 inches equals 0

square inches Combining all scan directions:

6.89063 square inches for total exam Divide area examined by required area:

equals coverage achieved 53.85 % coverage for total exam Calculations performed by:

Frank Dohmen Level III DAEC Review Gary Park ANII Review

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1ST CLAD LAYER 3.309_

6 2ND & 3RD CLAD LAYER 308L 7

THERMAL SLEEVE SB-168 8

THERM. SLEEVE INNER EXT. 304L SA240 9

SHELL PLATE -1 SA533 CLASS I OR.B_

10 THERMAL SLEEVE ADAPTER SB-166 I

240*

SEE WPS-1C3-1F5 OR WPS-143-IF5F7 DETAIL A ORIENTATTON OF WEI 1n PAnfS INCONEL BUTTERING PER WPS-103-2F43 OVERLAY PER WPS-103-IF5 or WPS-143-1F5F7

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N2D (RRD-F2)(SEE N2E (RRE-F2)

N2F (RRF-F2)

N2G (RRG-F2)

N2H (RRH-F2)

NOTE 1)

NOTE I)

DETAIL I

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DETAIL 7 N2A (RRA-D1)

N2B (RRB-D1)

N2C (RRC-D1)

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N2D (RRD-F2A)

N2E (RRE-F2A)

N2F (RRF-F2A)

AY N20 (RRG-F2A) 2B N2H (RRH-F2A) 51/4.

NOTE:

1. SEE SHT. 2 FOR WELD OVERL REPAIRS OF F2 WELDS OF N2 AND N2D NOZZLES.

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-I

ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Site:

DAEC Report No.:

105061 Calibration Sheet No.:-019 THRU C-090 Data Sheet No.:

N/A Procedure No.: ACP 1211.27 Rev.

1-System:

Reactor Vessel Exam Surface Temp.:

88

°F Couplant:

Humex Weld 1D:

JPB*1...

Thermometer SIN:

Batch No.98165 Weld 10 atchNo:

014 Examination Surface: ID[3 OD@

Material Type:

CS 0

SS E

Exam Date:

04/14/05 Exam Start:

14:40 Lo Reference TDC Ro

Reference:

WCL

__________Exam End:

15:20 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1

600 RL ZONE 1 76.7 dB 1, 3, 4 Perpendicular DownStream 2

60' RL ZONE 2 74.7 dB 1, 3, 4 Parallel CW 3

Parallel CCW 4

INDICATIONS Sweep Reading L (In) From Ref W (In) From Ref SIMP or r] Depth MaxR IndIcation

~M rQDphMxExamination No.

Amp (1-4)

L-1 L-Max L-2 W-1 W-Max W2 SW SW-MaxSW-2

% Dac M11 0 M2 r-_

NRI NIA N/A NIA N/A N/A N/A N/A N/A N/A NIA N/A REMARKSILIMITATIONS WO: 1129013 Limitation: 5" x 3" insulation bracket located 12" below nozzleý. *btained 77.86% coverage ofrequired volume. See attached coverage plot.

N Previous Exalination Data Reviewed 11 04114/05

/

s 30.

4-7 Level Date Doate Bowers, J Date Examiner (s)

Level II Review ANII Review NG-173Z Rev. 0 Page I of I

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Site:

DAEC Calibration Sheet No.:

Linearity Sheet No.:

C-089 L-002 Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch III 01448103 Manufacturer Model No.

Serial No.

TRL2-ST 2 (24X42) mm Search Unit:

RTD FS-125 mm 02-102 Rectangular 2.0 MHz 600 / RL 1.05 Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

1E-30 Carbon Steel NA / 5.25" Serial No.

Materal Size I Thickness Couplanti Humex 98165 Thermometer:

Tvye Batch No.

66

°F Temp.

3991 Serial No.

DAC Instrument Settings A

M L

T U

D E

95v -

I 1

8a I

I I

Sc0----

40--

30-------------------

it; -

114T SDH Pulser.

High Pulse Energy:

High Pulse Width; N/A Rep Rate; Auto Damping:

150 ohms Display Mode:

Full Wave Filter:

STD Reject:

Off Pulse Amplitude:

Fixed Frequency:

Fixed Range:

6.329" Velocity:

.2332 Delay:

0.0 Zero Offset:

12.98 Gain - Axial Scan:

6 2.7 dB Gain - Circ. Scan:

N/A dB l0 Pulse Echo Dual Sweep: 0 -

[

Depth 10=

6.329" a Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:

1/4T SDH 2" RAD.

Initial Calibration Time:

08:56 I

Verification Times:

Max Amplitude:

800/0 80%

Final Calibration Time:

16:02 N/A I

N/A NIA N/A Sweep:

4.0 3.2 Gain:

62.7dB 47.6 dB Welds Examined Report No.

Comments JPB-D001 105061 Work Order 1129013 Squint Angle 5O Configuration of Elements: D-SBS ZONE1 11 04/14/D5nt" Jq5 tevderme A.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner Level III Review ANII Review NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Calibration Sheet No.:

Linearity Sheet No.:

C-090 L-002 Site:

DAEC Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch II1 01448103 Manufacturer Model No.

Serial No.

TRL2-ST 2 (24X42) mm Search Unit:

RTD FS-125 mm 02-102 Rectangular 2.0 MHz 60' / RL 1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12-0 wedge front Type Length No. of Connectors Calibration Standard:

1 E-30 Carbon Steel NA J 5.25" 66 OF Serial No.

Material Size I Thickness Temp.

Couplant:

Humex 98165 Thermometer:

3991 Tfnt lt.~h Nn Serial No.1 DAC Instrument Settings too-so ID A

80 Notch Pulser:

High Frequency:

Fixed M

70 Pulse Energy:

High Range:

14.45" L

-0 Pulse Width:

N/A Velocity:

.2332 I

So Rep Rate:

Auto Delay:

12.98 T

4---

Damping:

150 ohms Zero Offset:

0.0 uD 30 --

Display Mode:

Full Wave Gain-Axial Scan:

71,OdB E

20 -

Filter.

STD Gain - Circ. Scan:

NIA dB to Reject:

Off OPulse Echo Dual Pulse Amplitude:

Fixed Sweep: 0 - 10 14.45

[J Depth Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:

ID Notch 2" RAD.

Initial Calibration Time:

09:04 (Verification imes:

Max Amplitude:

80%

80%

Final Calibration Time:

16:03 NIA NiA IN/A N/A Sweep:

7.5 1.2 Gain:

71.0 dB 1

47.2 dB Welds Examined Report No.

Comments JPB-D001 105061 Work Order: 1129013 Squint Angle 5' Configuration of Elements: D-SBS, ZONE2 11 D4114/05 4

L..-----

.#o.o"j-

-¶evermner, A.

Level Date

/\\

Dohmen, F.

Date Bowers. J.

Date Examiner Level III Review AN!I Review NG 142Z Rev. 4

DAEC N8 Coverage Plot Parallel scan direction No coverage I

Inner 15%coeaLeI Area of co*

--,xaminer

&eport

ýeprtLfQ1570(ýL "age- - - of-vierage H

G F E

DAEC N8 Coverage Plot Parallel scan direction Examiner Review-Report #

Page_

of---.

No cover inner 15%

Area of coverage H

GF E

F E

Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-613 -1 Note: calculations performed using 2D plot only Nozzle ID N8 Area required to be examined Axial scan direction: Height x width 5.25 Inches x

3.008 inches equals 15.792 square Inches Parallel scan direction: Height x width 5.25 inches x

3.008 inches equals 15.792 square inches Total area required to be examined 31.584 square Inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25 inches x

3.008 inches equals 14.9803 square Inches Note: Only 94.86% of axial scan surface area examined due to Insulation bracket interference Triangular area not examined (if applies) 1.29 112 base x

2.14 height equals 1.3803 square inches Axial scan direction area examined 13.6 square Inches 60 degree R.L. Parallel scan direction: Height x width 5.25 Inches x

1.93 inches equals 10.1325 square inches Additional Inner 15% area achieved using 45 degree shear technique: Height x width 0.7875 inches x

1,09 inches equals 0.85838 square Inches Combining all scan directions:

24.5909 square Inches for total exam Divide area examined by required area:

equals coverage achieved 77.86 % coverage for total exam Calculations performed by:

Todad Bechin2er Level III DAEC Review Frank Dohmen L/,*l*"

Level III ANII Review Jeremy Bowers

Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 60r Note: calculations performed using 2D plot only Nozzle ID N8 JPB-DOO1 Area required to be examined Axial scan direction: Height x width 5.25 inches x

8.187 Inches equals 42.982 square inches Parallel scan direction: Height x width 5.25 inches x

8.187 inches equals 42.982 square inches Total area required to be examined 85.964 square inches required for complete exam Actual area examined 60° R.L. Axial scan direction: Height x width 5.25 inches x

8.187 inches equals 42.982 square inches Triangular area not examined (if applies) 2.52 base x

4.82 height equals 6.073 square Inches A=bhI2 1.24 base x

2.12 height equals 1.314 square inches Axial scan direction area examined 35.594 square inches 0.828 29.476 sq in x 94.86% due to bracrket 27.961 60° R.L. Parallel scan direction: Height x width 5.25 inches x

8.187 inches equals 42.982 square inches Area not examined (if applicable) 5.25 height x

3.4 width equals 17.85 square inches 5.25 height x

2.12 width equals 11.13 square inches 42.982 inches minus area not examined 28.98 inches equals 14.0018 square inches Combining all scan directions:

41.963 square inches for total exam Divide area examined by required area:

equals coverage achieved 48.81 % coverage for total exam 48.8 Calculations performed by:

Frank Dohmen Level III 53.49 160.63 DAEC Review GaryPa 53.49

Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 40 degree for Inner 16%

Note: calculations performed using 2D plot only Nozzle ID N8 JPB-DOO1 Area required to be examined Axial scan direction: Height x width 0.7875 Inches x

8.187 inches equals 6.44726 square inches Parallel scan direction: Height x width 0.7875 inches x

8.187 inches equals 6.44726 square inches Total area required to be examined 12.8945 square inches required for complete exam Actual area examined 40 degree Axial scan direction: Height x width 0.7875 inches x

8.187 inches equals 6.44726 square inches Triangular area not examined 1) (if applies) 0.26 1/2 base x

0.22 height equals 0.0286 square inches Rect. area not examined') (if applies) 0 x

0 equals 0

Triangular area not examined2) (if applies) 0.645 112 base x

0.7875 height equals 0.26397 square inches Rect. area not examined2 ) (if applies) 1.49 x

0.7875 equals 1.17338 Axial scan direction area examined 4.99132 square inches 40 degree shear Parallel scan direction: Height x width 0.7875 inches x

8.187 inches equals 6.44726 square inches Area not examined (if applies) 3.3 base x

0.7875 height equals 2.599 square inches Area not examined (if applies) 2.125 base x

0.7875 height equals 1.673 Parallel scan direction area examined 2.176 square inches Combining all scan directions:

7.16639 square inches for total exam Divide area examined by required area:

equals coverage achieved 55.58 % coverage for total exam Calculations performed by:

Frank Dohmen Level Ill DAEC Review Gary Park ANII Review

Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 46 degree for Inner 15%

Note: calculations performed using 2D plot only Nozzle ID N8 JPB-DO01 Area required to be examined Axial scan direction: Height x width 0.7875 inches x

8.187 inches equals 6.44726 square inches Parallel scan direction: Height x width 0.7875 inches x

8.187 inches equals 6.44726 square inches Total area required to be examined 12.8945 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.7875 inches x

8.187 Inches equals 6.44726 square inches Triangular area not examined (if applies) 0.75 112 base x

0.7875 height equals 0.295 square inches Rect. area not examined (if applies) 1.366 x

0.7875 equals 1.075 Axial scan direction area examined 5.07701 square inches 45 degree shear Parallel scan direction: Height x width 0.7875 inches x

8.187 inches equals 6.44726 square inches Area not examined (if applies) 3.3 base x

0.7875 height equals 2.599 square inches Area not examined (if applies) 2.125 base x

0.7875 height equals 1.673 square inches Parallel scan direction area examined 2.17508 square inches Combining all scan directions:

7.25209 square inches for total exam Divide area examined by required area:

equals coverage achieved 56.24 % coverage for total exam Calculations performed by:

Frank Dohmen Level Ill DAEC Review Gary Park ANII Review

LN

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$UCTION (WELD A

ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Site:

DAEC Report No.:

105065 Calibration Sheet No.:

C-104, C-105 Data Sheet No.:

N/A Procedure No.: ACP 1211.27 Rev.

1-

-7) system*

Reactor Vessel Exam Surface Temp.:

9

°F Humex Systm:

Exm Sufac Tep.:Couplant:

Weld ID: -i8*-001 Thermometer SIN:

3991 Batch No.:

Examination Surface: I130 ODQ Material Type:

CS 0 SS

[)

Exam Date:

04/12/05 Exam Start:

12:30 Lo Reference TDC Ro

Reference:

WCL Exam End:

13:10 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular UpStream 1

600 RL Zone 1 76.4 dB 1, 3, 4 Perpendicular DownStream 2

60' RL Zone 2 87.6 dB 1, 3, 4 Parallel CW 3

N/A N/A NIA Parallel CCW 4

N/A N/A N/A INDICATIONS I

Sweep Reading L (In) From Ref W (In) From Ref QMP or [] Depth Max Examination No.

Amp (1a-m4)

L-1 L-Max L-2 W-A W-Max W-2 SW-1 0 SW-Max SW-2 0

% Dac M1 3

IM20 NRI N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A REMARKSILIMITATIONS WO: 1129015 Single side access due to configuration. 'Refere.nce.EPRicieodeling report No. IR-2004-62 for inner 15% examination.rObtained 824.... coverage :of required volume..Seeýattached coverage plot.

Previous Examination Data Reviewed it 04112105 2 2A/k'

Stevermer, A.

Date Dohmen, F.

Date Bowers, J.

Examiner (s)

Level III Review ANII Review NG-173Z Rev. 0 Page I of I

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Calibration Sheet No.:

C-104 Site:

DAEC Linearity Sheet No.:

L-004 Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch III 01435501 Manufacturer Model No.

Serial No.

TRL2-Aust 2 (24x42) mm Search Unit:

RTD FS~125 mm 00-447 Rectangular 2.0 MHz 60* / Long.

1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" Serial No.

Material Size I Thickness Couplanto Humex 98165 Thermometer:

Tune, Rt~.h Nn_

67 01 Temp.

3991

    • I! i DAC Instrument Settings 100..

9D 114T A

80 SDH Pulser-.

High Frequency:

Fixed M

7T --

Pulse Energy:

High Range:

8.003" P

60_

L 6C Pulse Width:

N/A Velocity:

.2309 I

Rep Rate:

Auto Delay:

0.00 T

40 Damping:

150 Ohms Zero Offset:

12.38 U

D o

Display Mode:

Fullwave Gain - Axial Scan:

62.4 dB E

2-Filter:

STD Gain - Circ. Scan:

N/A dB S

Reject:

Off 0 Pulse Echo Dual Pulse Amplitude:

Fixed Sweep: 0 - 10 =

8.003" Q3 Depth a

Metal Path Field Simulator CS Rompas SIN LMT.17 Calibration Verification Reflector:

1/4T SDH 2" RAD Initial Calibration Time:

09:17 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

15:25 NIA N/A N/A N/A Sweep:

4.0 2.4 Gain:

62.4 dB 47.4 dB Welds Examined Report No.

Comments VIB-D001 105065 Work Order: 1129015 Squint Angle 5" Configuration of Elements: D-SBS Zone 1 60o RL Cal.

11 04/12/05 PtoC..3 EDDtevermer, A.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner Level III Review ANII Review NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION).

Calibration Sheet No.:

Site:

DAEC C-105 I _1iAA I Linearity Sneet No.:

_.-,,,_-r Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch III 01435501 Manufacturer Model No.

Serial No.

TRL2-Aust 2 (24X42) mm Search Unit:

RTD FS-125 mm 00-447 Rectangular 2.0 MHz 60° I Long.

1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA 1 5.25" 67

'F Serial No.

Material Size I ThIckness Temp Couplant!

Humex 98165 Thermometer:

3991 Tyoe Batch No.

Serial No.

DAC Instrument Settings ID A

80

-o-ID Pulser:

High Frequency:

Fixed M

To Notch-Pulse Energy:

High Range:

16,27" P

60 Pulse Width:

N/A Velocity:

.2309 I

So

-RepRae:

Auto Delay:

0,00 T

40 1

Damping:

150 Ohms Zero Offset:

12.38 U

30 Display Mode:

Fullwave Gain -Axial Scan:

7 5.6dB E

20-Filter:

STD Gain - Circ. Scan:

NIAdB 1-

-"Reject Off E3 Pulse Echo Dual

-Pulse Amplitude:

Fixed Sweep: 0 -0

=

16.27" Depth a

Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:

ID Notch 2" RAD Initial Calibration rime:

09:15 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

15:26 N/A NlA N/A NIA Sweep:

7.5 1.2 Gain:

75.6 dB 49.1 dB Welds Examined Report No.

Comments VIB-DO01 105065 Work Order. 1129015 Squint Angle 5" Configuration of Elements: D-SBS Zone 2 60* RL Cal.

9I6I1 04/12/05

~o S.-

tevermer, A-Level Date cT175 Dohmen, F.

Date Bowers, J.

Date Examiner evel IIl Review ANII Review NG 142Z Rev. 4

Nozzle to RPV Coverage Calculation Sheet Coverage calculated to requirements of Code Case N-61 3-1 Note: calculations performed using 2D plot only Nozzle ID N11 Area required to be examined' Axial scan direction: Height x width 5.25 Inches x

2.859 Inches equals 15.0098 square inches Parallel scan direction: Height x width 5.25 inches x

2.859 inches equals 15.0098 square inches Total area required to be examined 30.0195 square inches required for complete exam Actual area examined 60 degree R.L. Axial scan direction: Height x width 5.25 Inches x

2.859 inches equals 16.0098 square inches Triangular area not examined (if applies) 1.33 1V2 base x

2.16 height equals 1.42975 square inches Axial scan direction area examined 13,58 square inches 60 degree R.L. Parallel scan direction: Height x width 5.26 inches x

1.96 inches equals 10.29 square Inches Additional Inner 15% area achieved using 45 degree shear technique: Height x width 0.7875 Inches x

1.1 inches equals 0.86625 square Inches Combining all scan directions:

24.7363 square inches for total exam Divide area examined by required area:

equals coverage achieved 82.4 % coverage for total exam Calculations performed by:

Todd Biechinger Level Ill DAEC Review Frank Dohmen

"*0c-Level Ill ANII Review Jeremy Bowers

DAEC NIl Coverage Plot Parallel scan direction Examine Review Report#

Page of-No coverage Area of coverage Inner 15%

H G

F E

DAEC N 11 Coverage Plot

\\\\

Parallel scan direction Examine ne__*.

Review-Report # -~, sco'-

Page.-

of

-x No coverage&

Inner 15% cove Area of coverage H

G F

E

Nozzle to RPV Coverage Calculation Sheet Coverage Re-calculated using IWB-2600-7(b) volume 45 degree for Inner 15%

Note: calculations performed using 2D plot only Nozzle ID Nil VIB-DO01 Area required to be examined Axial scan direction: Height x width 0.703 inches x

7.187 inches equals 5.05246 square inches Parallel scan direction: Height x width 0.703 inches x

7.187 inches equals 5.05246 square inches Total area required to be examined 10.1049 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.703 inches x

7.187 inches equals 5.05246 square inches Triangular area not examined (if applies) 0.703 112 base x

0.703 height equals 0.2471 square inches Rect. area not examined (if applies) 1.127 x

0.703 equals 0.79228 Axial scan direction area examined 4.01308 square inches 45 degree shear Parallel scan direction: Height x width 0.703 inches x

7.187 inches equals 5.05246 square inches Area not examined (if applies) 2.95 base x

0.703 height equals 2.074 square inches Area not examined (if applies) 1.830 base x

0.703 height equals 1.286 square inches Parallel scan direction area examined 1.69212 square inches Combining all scan directions:

5.7062 square inches for total exam Divide area examined by required area:

equals coverage achieved 56.46 % coverage for total exam Calculations performed by:

Frank Dohmen Level III DAEC Review ANII Review Gary Park

Nozzle to RPV Coveraqe Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 600 Note: calculations performed using 2D plot only Nozzle ID Nll VIB-DO01 Area required to be examined Axial scan direction: Height x width 4.687 inches x

7.187 inches equals 33.685 square inches Parallel scan direction: Height x width 4.687 inches x

7.187 inches equals 33.585 square inches Total area required to be examined 67.371 square inches required for complete exam Actual area examined 600 R.L. Axial scan direction: Height x width 4.687 inches x

7.187 inches equals 33.685 square inches Triangular area not examined (if applies) 2.3 base x

3.94 height equals 4.531 square inches A=bh/2 1.06 base x

1.85 height equals 0.9805 square inches Axial scan direction area examined 28.174 square inches 600 R.L. Parallel scan direction: Height x width 4.687 inches x

7.187 inches equals 33.685 square inches Area not examined (if applicable) 4.687 height x

2.95 width equals 13.827 square inches 4.687 height x

1.85 width equals 8.671 square inches 33.685 inches minus area not examined 22.498 inches equals 11.188 square inches Combining all scan directions:

39.362 square inches for total exam Divide area examined by required area:

equals coverage achieved 58.43 % coverage for total exam Calculations performed by:

Frank Dohmen Level 111 58.43 s0o 56.46 45 DAEC Review Gary Park 114,89 57.46

IAK UA ALl H5 3\\bZ11I HLVIStUHJ U-~-~LUHF-UUIO-31 I(AK I UPA I ALII Kb I

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DATE REVISION DRFTR, CHKO. ENGR.

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DESCRIPTION BILL OF MATIL.

PROCED.

I FORGING SA508 CLASS 2 i

2 SAFE END FORGING SA336 CLASS F8 3

INSERT A

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1ST CLAD LAYER 3

M 37 5

2NO & 3RD CLAD LAYER 3-L 6

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ULTRASONIC EXAMINATION DATA SHEET REACTOR PRESSURE VESSEL WELDS Site:

DAEC Report No.:

105064 Calibration Sheet No.:

C-1l1, C-l 8 Data Sheet No.:

N/A Procedure No.:

ACP 1211.27 Rev.

1

/i System:

Reactor Vessel Exam Surface Temp.:

88 OF Couplant' ulmex Weld 1:

D I

Thermometer SIN:

3991 Batch No.:

Examination Surface: IDI3 OD@

Material Type:

CS a

SS a

Exam Date:

04/12/05 Exam Start:

13:20 Lo Reference TDC Ro

Reference:

WCL Exam End:

14:15 Exam End:

14:15 Scan Surface Exam Number Search Unit Angle Scan Sensitivity Exam Number Perpendicular Upstream 1

60* RL Zone 1 76.7 dB 1, 3. 4 Perpendicular DownStream 2

60" RL Zone 2 83.0 dB 1, 3, 4 Parallel CW 3

N/A N/A N/A Parallel CCW 4

N/A NIA N/A INDICATIONS L (in) From Ref W (in) From Ref Sweep Reading Indication NtP or ) Depth Max Examination No.

Amp (1-4)

L-1 L-Max L-2 W.1 W-Max W-2 SWMl D SW-Max sw-2 0

% Dac M11 0]

M2

[]

NRI NIA NIA N/A N/A NIA N/A N/A NIA N/A N/A N/A REMARKSILIMITATIONS WO: 1129014 Single side access due.to configuration.

RefetrenceEPRI modeling reportn-o:JR-2004-62 for inner 15% examination.

Obtained6ý3.71% 6c6verage of required volume dueItopirioximity of skirt weld.

See attached coverage plot.

S/

0 Previous Examination Data Reviewed 4/

II 04112105

-j eL

/o-I~

U tevermer, A.

Level Date

{f)

Dohmen F Date Bowers J Date Examiner (s)

Level III Review ANII Review NG-1 73Z Rev. 0 Page I of I

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Site:

DAEC Calibration Sheet No.:

Linearity Sheet No.:

C-1 17 L-002 Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch III 01448103 Manufacturer Model No.

Serial No.

TRL2-ST 2 (24X42) mm Search Unit:

RTD FS-125 mm'02-102 Rectangular 2.0 MHz 60' / RL 1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" Serial No.

Material Size I Thickness Couplant:

Humex 98165 Thermomete Type Batch No.

67 0

r:

3991 Serial No.

DAC Instrument Settings A

M P

L I

T U

D E

1U0 so-Sc ----

70---

BC0----

60 40o 30 -

2o-

'OR I

I I-~

i I

I Sweep: a - 10 =

6.329" Depth f

Metal Path 114T SDH Pulse,:

High Pulse Energy:

High Pulse Width:

N/A Rep Rate:

Auto Damping:

150 Ohms Display Mode:

Fullwave Filter:

STD Reject; Off Pulse Amplitude:

Fixed Frequency:

Fixed Range:

6.329" Velocity:

.2332 Delay:

0.00 Zero Offset:

12.98 Gain - Axial Scan; 62.7 dB Gain - Circ. Scan:

NIA dB Qi Pulse Echo Dual Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:

1/4T SDH 2" RAD Initial Calibration Time:

09:17 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

15:25 N/A N/A N/A N/A Sweep:

4.0 3.2 Gain:

6217 dB 47.6 dB Welds Examined Report No.

Comments LCA-DO01 105064 Work Order: 1129014 Squint Angle 50 Configuration of Elements: D-SBS Zone 1 If.

4/12/05 W

3 Aevermer, A.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner Level III Review ANII Review NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Calibration Sheet No.:

C-118 Site:

DAEC I.On'i Linearity Sneet N~o.:

Procedure No.:

ACP 1211.27 Revision:

1 Instrument:

Panametrics Epoch 111 01448103 Manufacturer Model No.

Serial No.

TRL2-ST 2 (24042) mmn Search Unit:

RTD FS-125 mm 02-102 Rectangular 2.0 MHz 60W I RL 1.05" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

2 (RG-174) 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA! 5.25" 67 "F

Serial No.

Material Size I Thickness Temp.

Couplant, Humex 98165 Thermometer:

3991 Tvp Batch No.

Serial No.

DAC Instrument Settings 100 90 A

8o Notch Pulser:

High Frequency:

Fixed M

7-o Pulse Energy:

High Range:

14.45" P

PN L

Pulse Width-NIA

Velocity,

.2332 1

so Rep Rate:

Auto Delay:

12.98 T

40--

Damping:

150 Ohms Zero Offset:

0.0 u

Display Mode:

Fullwave Gain - Axial Scan:

71.OcdB E

20--

Filter:

STD Gain - Circ. Scan:

NIA dB "r

Reject:

Off

[*Pulse Echo El Dual Pulse Amplitude:

Fixed Sweep: 0 - 10 =

14.45" Q Depth Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Initial Calibration lime:

09:15 Verification Times:

Final Calibration lime:

15:26 N/A INIA IN/

NA Comments Work Order. 1129014 Squint Angle 5" Configuration of Elements: D-SBS Zone 2 Level Date Examiner Li~vel III Review K10 1-Level IIII Review NG 142Z Rev. 4

DAEC N 10 Coverage Plot Examiner-Review--

Report #

1o5o0GL Page-of-Axial scan direction No Area of Lge 60 deg.

H G

F E

No cove Inner 15%

)AEC ý Paralle 410 Coverage Plot Examinerw__I 11 scan direction Report #-"'5Q-Y---

Page of-H G

F E

Nozzle to RPV Cove~rage Calculation Sheet Coverage Re-calculated using 1WB-2500-7(b) volume 60T Note: calculations performed using 2D plot only Nozzle ID NI0 LCA-DO01 Area required to be examined Axial scan direction: Height x width 5.25 inches x

8.187 inches equals 42.982 square inches Parallel scan direction: Height x width 5.25 inches x

8.187 inches equals 42.982 square inches Total area required to be examined 85.964 square Inches required for complete exam Actual area examined 60° R.L Axial scan direction: Height x width 5.25 inches x

8.187 inches equals 42.982 square inches Triangular area not examined (if applies) 1.46 base x

3.37 height equals 2.460 square inches A-bha2 1.26 base x

2.125 height equals 1.339 square inches Axial scan direction area examined 39.183 square inches x 62%

due to skirt 24.2934 60* R.L. Parallel scan direction: Height x width 5.25 inches x

8.187 inches equals 42.982 square inches Area not examined (if applicable) 5.25 height x

3.3 width equals 17.325 square inches 5.25 height x

2.125 width equals 11.1563 square inches 42.982 inches minus area not examined 28.481 inches equals 14.5005 square inches Combining all scan directions:

38.794 square Inches for total exam Divide area examined by required area:

equals coverage achieved 45.13 % coverage for total exam Calculations performed by:

Frank Dohmen Level III 56.3 101.43 DAEC Review Gary Park 50.72

Nozzle to RPV Coveraqe Calculation Sheet Coverage Re-calculated using IWB-2500-7(b) volume 45 degree for Inner 15%

Note: calculations performed using 2D plot only Nozzle ID NI0 LCA-D001 Area required to be examined Axial scan direction: Height x width 0.7875 inches x

8.187 inches equals 6.44726 square inches Parallel scan direction: Height x width 0.7875 inches x

8.187 inches equals 6.44726 square inches Total area required to be examined 12.8945 square inches required for complete exam Actual area examined 45 degree Axial scan direction: Height x width 0.7875 inches x

8.187 inches equals 6.44726 square inches Triangular area not examined (if applies) 0.7875 112 base x

0.7876 height equals 0.310 square inches Rect. area not examined (if applies) 1.3375 x

0.7875 equals 1.053 Axial scan direction area examined 5.0839 square inches 45 degree shear Parallel scan direction: Height x width 0.7875 inches x

8.187 inches equals 6.44726 square inches Area not examined (if applies) 3.3 base x

0.7875 height equals 2.599 square inches Area not examined (if applies) 2.125 base x

0.7875 height equals 1.673 square inches Parallel scan direction area examined 2.17508 square inches 0 inches x

0 inches equals 0

square inches Combining all scan directions:

7.25898 square inches for total exam Divide area examined by required area:

equals coverage achieved 56.3

% coverage for total exam Calculations performed by:

Frank.Dohmen Level Ill DAEC Review ANII Review Gary Park

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U to NG-07-0809 Description of Examination Limitations for Nozzle LCA-DO01 7 Pages Follow

ULTRASONIC EXAMINATION DATA SHEET NOZZLE TO SHELL WELD AND INNER RADIUS site:

DAEC Report No.:

105W41 Calibration Sheet No.: C-119 THROUGH C-122 Data Sheet No.:

N/A Procedure No.:

ACP 1211.44 Rev.

0 System:

Reactor Vessel Exam Surface Temp.:

88 Couplant:

Humex Nozzle ID:

LCA-D001 IR Thermometer SIN:

3991 Batch No.:

98165 Examination Surface: IDO OD Material Type:

CS a

Ss El Exam Date:

04/12/05 Exam Start; 13:20 Lo Reference TDC Ro

Reference:

WCL Em End:

14:15 Scan Surface Exam Number Search Unit Angle I Skew Scan Sensitivity Exam Number Vessel CW 1

700 (+- 120) 73.1 dB 3, 4 vssel CCW 2

700 (+- 10 to +- 110) 73.1dB 1,2 Blend CW 3

45 0 (+- 430 to +- 64°)

54.5 dB

1. 2 Blend CCW 4

N/A N/A N/A Nozzle Boss CW S

N/A NIA N/A Nozzle Boss CCW 6

nd. #

Transducer Azimuth Indication Metal Transducer'R' Location Path Location Transducer Skew Scan Sensitivity Exam Number NRI N/A N/A N/A N/A N/A N/A REMARKSILIMITATIONS WO: 1129014 100% coverage based on modeling program for nozzle examinations.

Reference EPRI report no. IR-2004-62.

700 (+- 1 °to 110)

Exam obtained 71.69% of required volume due to proximity of skirt weld.

See attached.

Previous Examination Data Reviewed 11 04/12/05

'11

" Al r r teveamer, A Dohmen, F.

Date Bowers, J.

Date Examiner Level III Review ANII Review NG-174Z Rev. 0 Page 1 of I

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Calibration Sheet No.:

Linearitv Sheet No.:

C-120 L-004 Site:

DAEC Procedure No.:

ACP 1211.44 Revision:

0 Instrument:

Panametrics Epoch III 01435501 Manufacturer Model No.

Serial No.

Comp G

.75" Search Unit:

Krautkramer 389-055-750 014XX9 Round 2.25 MHz 700 / Shear 0.9" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

RG-174 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA 1 5.25" 67 OF Serial No.

Material Size I Thickness Temp.

Couplant" Humex 98165 Thermometer:

3991 Type Batch No.

Serial No.

DAC Instrument Settings ID A

SC Notch Pulser:

High Frequency:

Fixed M

70 -

Pulse Energy:

High Range:

23.34" P

6 Pulse Width:

N/A Velocity:

.1228 L

I s--Rep Rate:

Auto Delay:

0.0 T

40 Damping:

150 Ohms Zero Offset:

23.52 U

D 30-Display Mode:

Fullwave Gain -Axial Scan:

6 7.1 dB E

20 -

Filter:

STD Gain - Circ. Scan:

N/A dB 10 Reject:

Off 1Pulse Echo C Dual Pulse Amplitude:

Fixed Sweep: 0 - 10 23.34" C3 Depth Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector.

ID Notch 2" RAD Initial Calibration Time:

08:30 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

15:29 N/A I N/A N/A N/A Sweep:

B.1 0.9 Gain:

67.1 dB 19.8 dB Welds Examined Report No.

Comments LCA-DO01 IR 105064 Work Order. 1129014 Wedge S/N: 366-001-206 Configuration of Elements: Single 11 04/12/05

^ivermer, A.

Level Date Dohrmen, F.

Date Bowers, J.

Date Examiner Level III Review ANII Review NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

Calibration Sheet No.:

I lnurith, *hkaa Mi C-119 Site:

DAEC L-004 I

InaiySetN Proce~dure No.:

ACP 1211.44 Revision" 0

Procedure No.:

Revision:

Instrument:

Panametrics Epoch III 01435501 Manufacturer Model No.

Serial No.

Comp G

.75" Search Unit:

Krautkramer 389-055-750 014XX8 Round 2.25 MHz 450 / Shear 0.8" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

RG-174 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" Serial No.

Material Size I Thickness Couplant Humex 98165 Thermometer:

Type Batch No.

88 OF Temp.

3991 Serial No.

DAC Instrument Settings 100 90 ID A

so Notch Pulser.

High Frequency:

Fixed M

70 Pulse Energy:

High Range:

8.696" PL so Pulse Width:

N/A Velocity:

.1228 I

Rep Rate:

Auto Delay:

0.0 T

4o Damping:

150 Ohms Zero Offset:

16.92 U

D 30 Display Mode:

Fullwave Gain - Axial Scan:

47.5 dB E

20 Filter:

STD Gain - Circ. Scan:

NIA dB 10 Reject:

Off C Pulse Echo QDual Pulse Amplitude:

Fixed Sweep: 0 - 10 Z 8.696" E3 Depth a Metal Path Field Simulator CS Rompas SIN LMT-17 Calibration Verification Reflector:.

ID Notch 2" RAD Initial Calibration Time:

08:49 Verification Times:

Max Amplitude:

80%

80%

Final Calibration Time:

15:33 N/A IN/A JN/A NA Sweep:

8.9 1.2 Gain:

47.5 dB 38.4 dB Welds Examined Report No.

Comments LCA-DO01 IR 105064 Work Order: 1129014 Wedge S/N: 366-001-204 Configuration of Elements: Single Leve1 04/12/05l Review I Le

ýMvdirer, A.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner Level Ill ReviewI eve NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

I Calibration Sheet No.:

C-121

  • 6 A.

nA*f I Linearity Sheet No.:

L-004 Procedure No.:

ACP 1211.44 Revision:

0 Instrument:

Panametrics Epoch III 01435501 Manufacturer Model No.

Serial No.

Comp G

.75" Search Unit:

Krautkramer 389-055-750 014XXB Round 2.25 -MHz "I

Shear 1.___

Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

RG-174 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" Serial No.

Material Size I Thickness Couplant' Humex 98165 Thermomete Tvre Batch No.

67 OF Temp.

r:

3991 Serial No.

DAC Instrument Settings 10o 90 1 J I

-ID 80 Notch Pulser.

High Frequency:

Fixed M

7C0 Pulse Energy:

High Range:

23.34" P

60 Pulse Width:

N/A Velocity:

.1228 I

50 J

Rep Rate:

Auto Delay:

0.0 T

40 Damping:

150 Ohms Zero Offset:

23.52 U

D 3

Display Mode:

Fuliwave Gain - Axial Scan:

67.1 dB E

2-Filter:

STD Gain - Circ. Scan:

N/A dB

'10 Reject:

Off 1 Pulse Echo 0

Dual Pulse Amplitude:

Fixed Sweep: 0 - 10 =

23.34" U Depth 1 Metal Path Field Simulator N/A SIN N/A Calibration Verification PReector.

ID Notch NIA Initial Calibration Time:

08:30 Verification Times:

Max Amplitude:

80%

N/A Final Calibration Time:

15:29 NIA N/A N/A NA Sweep:

8.1 N/A Gain:

67.1 dB N/A Welds Examined Report No.

Comments LCA-DO01 IR 105064 Work Order. 1129014 Wedge S/N: 366-003-097 Configuration of Elements: Single

-Angle:70* - 120 11 04/12J05 J'

I tevermer, A.

Level Date r

Dohmen, F.

Date Bowers, J.

Date Examiner Level Ill Review ANII Review NG 142Z Rev. 4

ULTRASONIC CALIBRATION DATA SHEET (MANUAL EXAMINATION)

ICalibration Sheet No.:

C-122 Site:

DAEC Linearity Sheet No.:

L-004 Procedure No.:

ACP 1211.44 Revision:

0 Instrument:

Panametrics Epoch III 01435501 Manufacturer Model No.

Serial No.

Comp G

.75" Search Unit:

Krautkramer 389-055-750 014XX1 Round 2.25 MHz I Shear 1.0" Manufacturer Model Serial No.

Size Freq.

Angle I Mode Incident to Cable:

RG-174 12' 0

wedge front Type Length No. of Connectors Calibration Standard:

IE-30 Carbon Steel NA / 5.25" Serial No.

Material Size I Thickness

Couplant, Humex 98165 Thermomete TuM R0t#h d*

67

  • F 3emp.

)r.

3991 DAC Instrument Settings 100 ID A

80--

Notch Pulser.

High Frequency:

Fixed M TO Pulse Energy:

High Range:

23.34" P

60 Pulse Width:

N/A Velocity:

.1228 L

I So Rep Rate:

Auto Delay:

0.0 T

4-Damping:

150 Ohms Zero Offset:

23.52 U

D 30 Display Mode:

Fullwave Gain - Axial Scan:

6 7.1 dB E

2-Filter:

STD Gain - Circ. Scan:

N/A dS Reject:

Off Pulse Echo 0 Dual

-Pulse Amplitude:

Fixed Sweep: 0 - 10 =

23.34"

[

Depth Metal Path Field Simulator NIA SIN NIA Calibration Verification Reflector:

ID Notch N/A Initial Calibration Time:

08:30 Verification Times:

Max Amplitude:

80%

N/A Final Calibration Time:

15:29 N/A NiA I

N/A N/A Sweep:

8.1 N/A Gain:

67.1 dB N/A Welds Examined Report No.

Comments LCA-DO01 IR 105064 Work Order: 1129014 Wedge S/N: 366-003-096 Configuration of Elements: Single

  • Angle:700 + 120 11 I

04/12/0 5.J*

Atlevermer, A.

Level Date Dohmen, F.

Date Bowers, J.

Date Examiner i

Level Ill Review ANII Review NG 142Z Rev. 4

N10 Limitation Photo 700 +/- (10 to 110) exam scan surface area was reduced to 826.15 square inches due to proximity of skirt weld, 1152.36 square inches were required for 100% examination. Due to the scan area limitation, only 71.69% of the required volume was examined.

Examinej Y//ý/ 03r" Review'- vjA Ar4ý~/WoC ANII Page_-of___

8/22/07 REV1SLU

-H UIUHI--UI0I-1 TAK UA ALI HS 8/8/95 REVISED PER DURF-0011 DL GD SS SS 12-09-94 DRAFTED FOR VESSEL INSPECTION PROGRAM MS OF GP SS D. DATE REVISION DRFTR. CHK'D. ENGR.

VER.

NO.

DESCRIPTION BILL OF MATL.

PROCED.

I FORGING SA508 CLASS 2 2

SAFE END FORGING SB-166 3

INSERT A

INCONEL 82 4

IST CLAD LAYER 3

309 5

2ND & 3RD CLAD LAYER 1308L 6

SIDE PLATE ISA533 CLASS I GR.B_

(D 0

(D 0

(~ D (D-Lr'2 01 z

CD p

-D

'il 01 CI co CID OD m-n m

m z

m 0

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-CD El -

to NG-07-0809 Inservice Inspection Report 101070 5 Pages Follow

I UL I RASONIG GALIt5RA I ION DATA SHIF-T (MANUAL EXAMINATION)

Site.: DUANE ARNOLD Calibration Sheet No.:LC-092 Linearity Sheet No.:_L027 Procedure No.: ACP 1211.20 Revision:

3 Instrument STAVELEY SONIC 136 399G Manufacturer Model No.

Serial No.

Search Unit KBA 24384 0.25" 2.25 MHz 45* / SUR 0.35" Manufacturer Serial No.

Size Freq.

AngleWMode Incident to wedge front Cable RG-174 6'

0 Type Length No. of Connectors Calibration Standard PIPE SEGMENT S/S 4.0" 1.337" 68

  • F Material Size/Thickness Temp.

Serial No. IE-18 Couplant HUMEX 00165 Thermometer 3471 Type Batch No.

Serial No.

DAC INSTRUMENT SETTINGS A

100 I

I M

90 o I

DAC Construction Sensitivity P

80 F

Gain-Axial Scan 39.4 dB Gain-Axial Scan 51.4 dB LI 70 t'

I Gain-Circ. Scan 44.4 dl)

Gain-Circ. Scan 56.4 dB T

60 Pulse 222 ns Range 2.0' U

50 Damping 500ohms Delay_0.176" E

40 Rep Rate 4 kHz Velocity 0.121 in/us I30 Filter 2 SweepN/A 20

"-Frequency 2.23 MHz Resolution N/A 10 Reject OFF Jack R E)T T

Sweep: 0-10 = 2.0 Q Depth Z Metal Path Field SimulatorROMPAS S/N LMT.032 UALIUSA IIUN Vt"ICPIA i,;IIUN REFLECTOR:

1."

2.0',

Initial Calibration Time 0745 Verification Times A DN/A N/A MAX AMPLITUDE:

25%

Final Verification Time 15 I/

N/A SWI1:

5.0

[10.0

,N: (du) 35.0 5.0 o WF=LUJ EXAMINLU R-=P RT NO.

I.COMMN ITS:

R3B-J4001 101070 NONE RBBoJ002 101201 RBB-).003 101202 A,,Q~m~-

I

~AAL

-7 Examiner Level Date L

ev Date ANII Review Date 4J/*

$401 Page I-L of.

N(5-142L 11ev. 2

I ULTRASONIC EXAMINATION DATA SHEET (MANUAL PIPING) site* DUANE ARNOLD Report No.:_ 101070 Calibration Shoot No.:

c-o9 Data Sheet No.:

NIA Procedure No.:

AC 1211.20 Revision:

System:

RECIRC Exam Surface Temp: 6

" F Couplant: HUME Exam Start:*W5 S00165 Weld ID: RBB-J001 Thermometer SIN:

3471 Batch No.______

Exam End:

1301 Search Unit 45_

Examination Surface: ID (3 OD a Material Type: CS Q SS a

Other. N/A LO

Reference:

TOP DEAD CENTER Axial Scan Sensitivity (dB) 51.4 Wo

Reference:

, WELD CENTERLINE Circ Scan Sensitivity (dB) 16.A Performed Indications Yes No Yes No Component PIPE I With Flow 0

U 0

Axial:.

2 Against Flow Weld F

2 gans Fow 0' U L

Circ 3 Upstream

(

0 03 Centerline 0

CW.

4 D~nstrem a

0 0

a I

W Cira r

5 Upstream 0

a 0

0 VELD-O-ET CCW I.

6 Downstream 1

Q 10 3

C1 Component 7 L-Wave Base Metal 0

a 1

0 0

8 Other N/A Indication L (in) From Ref W In) From Ref Sweep Reading Max Examination No.

L-1 L-L-2 W-1 W-W-2 SW-SW-SW-2 Amp (1-8)

MMax ax Max

%DAC NRI Remarks:

No Recordable Indications.

Reviewed previous Data Report # 91-234. No changes were observed.

Achieved 35.56% code coverage.

Examiner Level Date LeveHevi,/)

ANII Revew Date

"-N 3 Rev.

P3go I of.

NG-143Z Rev. 3

I ULTRASONIC GALIUI5KATIUN DATA 1H11T (MANUAL EXAMINATION)

Sie:DUANE ARNOLD Calibration Sheet No.: C-093 Sie.

Linearity Sheet No.: L-027 Procedure No.: ACP 1211.20 Revision:

3 nItrumen. TA.J

,SONIC 136 399G Manufacturer Model No.

Serilal No.

Seairc h 24384 0.25" 2.25 F

700 / SHR 0.3" Manufactuhz Serial No.

Size Freq.

Angle/Mode Incident to wedge front CablRG-174 6

0 Type Length No. of Connectors Calibration StandadPIPE SEGMENT S/S 4.0"/.337" 68 "F

Material Sze/'Thickess Temp.

Serial No. IE-18 Couoak HM 00165 Thermometer 3471 Type Batch No.

Serial No.

DAC INSTRUMENT SETTINGS A

100--------- 1 1

1 1_______

M 90 DAC Construction L

Gasn-Axial Scan 64.0 dO Galin-A Scan 58.0 dB 1

70 Gain-arc. Scan WA Gain-COri Scan NIA T

So Pulse 222 n Range 2.0" U

so Damping 50oohs Deay 0.340" E

40-R aejte4 kl Velocity 0.121 in/u 30 2

Sweep. N/A 20 Frequency 2.25 MHZ Resolution /A 10 Reject OFF Jack R [3 T Sweep: 0-10 = 2.0" Q Depth aMetal Path Field Simulat*o.

ROMPAS S/Nj LMT-032

.AUWUA I WUN V"MEM IFUN REFLECTOR:

10" 2.0*

Initial Calibration Time 0800 Verification Times N/A N/A MAX AMPPUTUDE:

80%

0 Final Verification Time Isis

-WA MA b~m.5.0 10.0 COIN: (=w) 43.0 43.0 VL*.Ub -AMINP..D RE OCMMeN 15:

RBf-OOI I0IO*O NONE Esemintir Date Lv4U.eIN OaANII Reviewr Date

=,tiA.:-t, 0774/.1-aeIo NG-4ZZ Kern Z

I ULTRASONIC EXAMINATION DATA SHEET (MANUAL PIPING)

Site-DUANE ARNOLD Report No.:-

101o07 Calibration Shoot No...

C-093 Data Shoot No.:

NIA Procedure No.:

ACP 1211.20 Revision:

RECIRC 68 HUMEX 1248 System:

Exam Surface Temp:

  • F Couplani:_

Exam Start_

RBB-T0O1341 00165 15 Weld ID':________

Thermometer SIN:

3471 Batch No. _____

Exam End:

1254 Search Unit 7 Examination Surface: ID 3OD U Material Type: CS Q SS 10 Other. NMA Lo Reference, TOP DEAD CENTER Axial Scan Sensitivity (dB)_58.0 Wo

Reference:

WELD CENTERLINE Circ Scan Sensitivity (dB)_NA Performed Indications Yes No Yes No Component PIPE I"

1 With Flow U

Q 0W Axial it 2 Against Flow a

[

I-----Weld F

Circ r

3 Upstream o

W

-1 (3

centerline 0

CW:

4 Downstream 0

1 3

L I

W Circ r

5Upstream ol 1

13 1

WELD-O-LET CCW IL 6 Downstream 13 a

13 (3

Component 7 L-Wave Base Metal o

U U

8 Other MA Indication L (In) From Ref W (in) From Ref Sweep Reding Max Examinaton No.

L-1 L-L-2 W-1 W-W-2 SW-i SW-SW-2 Amp (1-8)

Max Max Max

%DAC NRI RemarKs:

No Recordablc Indications.

Reviewed previous Data Report # 91-234. No changes were observed. Scanned 6dB below reference to maintain 5% to 20% ID Roll.

Achieved 35.56% code coverage.

Examiner Level Date L

RDete ANII Review Date NG-143Z PageR__of 3 NG-143Z Rev. 3

i, COVERAGE PLOT SHEET Cýýdftd.aof PROJECT-RO.O 127 X010"70 SYSTEM: RECAC COMPONENT ID NO: RBB-JTooi CONFIGURATION: Wr4DO-.Lr"

-.- FPI"e VA D 2.03

.858 VACW 2-03

, J.-0A VACCV1 2.03 4.015 EXAMINER

  • /L /0 1~

PAGE.3 OF3ý LEVEL DATE LEVE I

to NG-07-0809 Weld HEA-CA-05 Information 4 Pages Follow

SMT:JDE UN1T:I

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MMC.DAoe~;

STABLLIZ-ER BRACkETS CZ) 7*00.5mr,:R VA iS To P V I F-II 51 DE VI E-W

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