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I-6 Mll,1.STON10 NUC1.10 Alt l'OWElt STATION SUI'VEll. LANCE l'HOCED U ntE Containinent Penetr$ tion MCC Starter anti Mol(leti Case Breaker PM SP 3712TA t
      !        Mll,1.STON10 NUC1.10 Alt l'OWElt STATION SUI'VEll. LANCE l'HOCED U ntE Containinent Penetr$ tion MCC Starter anti Mol(leti Case Breaker PM SP 3712TA t                           Rev.0   t                   A
Rev.0 t
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                                                                ';            Review y
SToe sinx-Acr'_
Approval:                       _
Review c
y Approval:
(
(
                                              /       '
/
PORC Mtg, No:         3-97-09/                 ate:     M////97 Effective Date:             //////97 5-
M////97 PORC Mtg, No:
                                              '  '                M W # d $ du31 gph[e4 s
3-97-09/
Level of Use                                             Subject Matter Expert:
ate:
General                                                 Normand J. Lizcc 9709260252 970910 PDR   ADOCK 05000423 P                 PDR
5-Effective Date:
//////97 M W # d $ du31 gph[e4 s
Level of Use Subject Matter Expert:
General Normand J. Lizcc 9709260252 970910 PDR ADOCK 05000423 P
PDR


    *                                                                                                        .i 1
.i 1
* Millstone Unit 3
Millstone Unit 3 Suncillance Procedure g.
: g.         Suncillance Procedure Containment Penetration MCC Starter and Molded Case lirenker PM TABLE OF CONTENTS
Containment Penetration MCC Starter and Molded Case lirenker PM TABLE OF CONTENTS 1.
: 1. PURPOSE....................................................2
PURPOSE....................................................2 2.
: 2. P R E R EQ U I SITES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
P R E R EQ U I SITES.............................................
: 3. P R E CAU TI O N S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 3.
: 4. I N ST R U CT I O N S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4.1     Inspection of h1CC Cubicle or Panel . . . . . . . . . . . . . . . . . . . . . . . . 4 4.2     Gould Reversing Starter inspection . . . . . . . . . . . . . . . .. . . . . . . . . . . 5 4.3     Gould Non-reversing Starter inspection . . . . . . . . . . . . . . . . . . . . 14 4.4     hiolded Case Breaker Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 20
P R E CAU TI O N S...............................................
: 5. R EVI EW AND SIGNOFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                 22
3 4.
: 6. R E FE R EN C ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
I N ST R U CT I O N S..............................................
: 7. S U M hf A RY O F CI I A NG ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .           22 ATTACilhiENTS AND FORhiS hiaint. Form 3712TA- 1, " Phi on Gould Starters (Reversing) data shect" hiaint. Form 3712TA-2. " Phi on Gould Starters (Non-Rentsing) data shect" hiaint. Form 3712TA-3," Phi on hiolded Case Breakers data shect" SP 3712TA Level of Use Rev.O General ior22
4 4.1 Inspection of h1CC Cubicle or Panel........................
4 4.2 Gould Reversing Starter inspection...........................
5 4.3 Gould Non-reversing Starter inspection....................
14 4.4 hiolded Case Breaker Inspection..........................
20 5.
R EVI EW AND SIGNOFF......................................
22 6.
R E FE R EN C ES...............................................
2 2 7.
S U M hf A RY O F CI I A NG ES....................................
22 ATTACilhiENTS AND FORhiS hiaint. Form 3712TA-1, " Phi on Gould Starters (Reversing) data shect" hiaint. Form 3712TA-2. " Phi on Gould Starters (Non-Rentsing) data shect" hiaint. Form 3712TA-3," Phi on hiolded Case Breakers data shect" SP 3712TA Level of Use Rev.O General ior22


[j                                                                   l~
[j l~
: l. I'lllU'OSE                                                                         !
: l. I'lllU'OSE 1.1 Objective This procedure provides instructions for performing an inspection and preventive maintenance on Containment Penetration MCC starters, and molded case breakers as required by Technical Specification Sun cillance Requirement 4.8.4.1.b.
1.1 Objective This procedure provides instructions for performing an inspection and preventive maintenance on Containment Penetration MCC starters, and molded case breakers as required by Technical Specification Sun cillance Requirement 4.8.4.1.b.
1.2 Discussion Surveillance icquirement 4.8.4.1.b requires that at least once every 60 months an inspection and preventive maintenance is performed on all penetration conductor overcurrent protective devices.
1.2   Discussion Surveillance icquirement 4.8.4.1.b requires that at least once every 60 months an inspection and preventive maintenance is performed on all penetration conductor overcurrent protective devices.
Satisfactory completion of this procedure meets the requirements for MCC starters and molded case breakers.
Satisfactory completion of this procedure meets the requirements for MCC starters and molded case breakers.
Meggering of devices should be donc at a voltage at least twice the operating voltage of the device and not less than 500V.
Meggering of devices should be donc at a voltage at least twice the operating voltage of the device and not less than 500V.
1.3   Applicability This procedure applies to all MCC starters and molded case breakers described in Technical Specifications, Millstone Nuclear Power Station, Unit No. 3, OPS Form 3273 - 3/4.3.8.4.1," Containment Penetration         -
1.3 Applicability This procedure applies to all MCC starters and molded case breakers described in Technical Specifications, Millstone Nuclear Power Station, Unit No. 3, OPS Form 3273 - 3/4.3.8.4.1," Containment Penetration Conductor Overcurrent Protective Devices." This surveillance applies in Modes 1,2,3, and 4 1
Conductor Overcurrent Protective Devices." This surveillance applies in Modes 1,2,3, and 4 1
1.4 Frequency At least once every 60 months,100% of the penetration breakers shall be subjected to an inspection & preventive maintenance.
1.4   Frequency At least once every 60 months,100% of the penetration breakers shall be subjected to an inspection & preventive maintenance.
: 2. PREREOUISITES 2.1 General 2.1.1 If this procedure is being performed with SP3712T," Containment Penetration Overcurrent Device Surveillance Testing for 1.oad Center, MCC, and Molded Case Hrcakers," SP 3712T has been perform prior to performing this PM. Performing this PM prior to performing SP 3712T would precondition the breaker.
: 2. PREREOUISITES
SP 3712TA Level of Use General j
,              2.1   General 2.1.1   If this procedure is being performed with SP3712T," Containment Penetration Overcurrent Device Surveillance Testing for 1.oad Center, MCC, and Molded Case Hrcakers," SP 3712T has been perform prior to performing this PM. Performing this PM prior to performing SP 3712T would precondition the breaker.
SP 3712TA Level of Use General                                                           j


l      .* ''
l                                                                                t 1
l o                2.2    l>ocuments I
w                      2.2.1    Spec 346," Fuse Control Installation & Replacement" 2.3    Measuring and Test Equipment 2.3.1    hiepger, Simpson hiodel 401 or as directed by FLS 2.3.2    Dhiht, one of the followingor as directed by FLS:
* Fluke biodel 8060A
                                      +
Fluke hiodel 8050A
                                      +    Fluke hiodel 27 2.3.3    htCC Plug-in Finger Alignment Tool 2.3.4    Feeler Gauges
,                    2.4    I)ellnitions 1
t 2.4.1    FLS - First Line Supervisor 2.4.2    htCC - Motor control center l                3. PRECAUTION _S 3.1    The bolts at the top and bottom of the cubicle drawer provide giounding of the cubicle drawer to the cubicle frame, failure to tighten could result in electrical shock to personnel.
l l
l l
3.2 When installing Gould type hiCC starters, failure to ensure the terminal block retaining bracket is folly installed and locked in place could result in i                           improper operation of the starter, i
t 1
l                     3.3 These breakers may contain polycarbonate material such as lexan. Use l                           caution when using sohents as some solvents are harmful to these
2.2 l>ocuments o
!                            materials.
l Iw 2.2.1 Spec 346," Fuse Control Installation & Replacement" 2.3 Measuring and Test Equipment 2.3.1 hiepger, Simpson hiodel 401 or as directed by FLS 2.3.2 Dhiht, one of the followingor as directed by FLS:
SP 3712TA Level of Use Rev.0 l               General 3 of 22 l
Fluke biodel 8060A Fluke hiodel 8050A
+
Fluke hiodel 27
+
2.3.3 htCC Plug-in Finger Alignment Tool 2.3.4 Feeler Gauges 2.4 I)ellnitions 1
t 2.4.1 FLS - First Line Supervisor 2.4.2 htCC - Motor control center l
: 3. PRECAUTION _S 3.1 The bolts at the top and bottom of the cubicle drawer provide giounding of the cubicle drawer to the cubicle frame, failure to tighten could result in electrical shock to personnel.
l l
3.2 When installing Gould type hiCC starters, failure to ensure the terminal block retaining bracket is folly installed and locked in place could result in i
improper operation of the starter, i
l 3.3 These breakers may contain polycarbonate material such as lexan. Use l
caution when using sohents as some solvents are harmful to these materials.
SP 3712TA Level of Use Rev.0 l
General 3 of 22 l


                                                                                                                                                  }
}
t e                             4. INSTRUCT.lONS I
t e
b                                       4.1           Inspection of h1CC Cubicle or Panel 4
: 4. INSTRUCT.lONS I
4.1.1             ENSURE breaker is open.
b 4.1 Inspection of h1CC Cubicle or Panel 4
STOP     WARNING                 STOP l
4.1.1 ENSURE breaker is open.
.                                          If the 13rcaker is a Secondary Penetration Iltcaker, even though Dreaker may be in the of f position, it may be energized from it's primary breaker.                                                                         ;
STOP WARNING STOP If the 13rcaker is a Secondary Penetration Iltcaker, even though Dreaker may be in the of f position, it may be energized from it's primary breaker.
4.1.2               REhiOVE starter or breaker from cubicle or panel.
4.1.2 REhiOVE starter or breaker from cubicle or panel.
i STOP     WARNING m
i m
STOP i
STOP WARNING STOP i
i                                         Voltage will be present on exposed bus work or stabs. Extreme caution i                                       should be exercised, when working in cubicle.
i Voltage will be present on exposed bus work or stabs. Extreme caution i
),                                                           4.1.3             CLEAN hiCC cubicle or panel.
should be exercised, when working in cubicle.
4.1.4             INSPECT hiCC cubicle or panel for damage.
:),
1 l                                                             4.1.5             DOCUhiENT results of cleaning and inspecting cn appropriate
4.1.3 CLEAN hiCC cubicle or panel.
;                                                                                hiaint. Form, t
4.1.4 INSPECT hiCC cubicle or panel for damage.
4.1.6             ENSURE tightness of terminal block screws and DOCUhiENT results on appropriate hiaint. Form, i
1 l
4.1.5 DOCUhiENT results of cleaning and inspecting cn appropriate hiaint. Form, t
4.1.6 ENSURE tightness of terminal block screws and DOCUhiENT results on appropriate hiaint. Form, i
l 1
l 1
?
?
i.
i.
SP 3712TA Level of Use Rev.O General 4 of 22
SP 3712TA Level of Use Rev.O General 4 of 22
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we--
                                                                                                                          - - - - - - - - - -~           w- - -we---             r---
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                                                                          )
)
    .-              4.2 Gould Reversing Starter Inspection b                       4.2.1 CLEAN starter and DOCUhiENT results on hiaint. Form 3712TA-1.
4.2 Gould Reversing Starter Inspection b
4.2.2 E?'SURE tightness of all connections and DOCUhiENT results on hiaint. Form 3712TA-1.
4.2.1 CLEAN starter and DOCUhiENT results on hiaint. Form 3712TA-1.
4.2.3 INSPECT starter for damage and DOCUhiENT results on hiaint. Form 3712TA-1.
4.2.2 E?'SURE tightness of all connections and DOCUhiENT results on hiaint. Form 3712TA-1.
4.2.4 INSPECT female stab connections and DOCUhiENT results on v                       hiaint. Form 3712TA-1.
4.2.3 INSPECT starter for damage and DOCUhiENT results on hiaint. Form 3712TA-1.
4.2.5 Using bus finger alignment tool, VERIFY prol'er bus finger l                               alignment.
4.2.4 INSPECT female stab connections and DOCUhiENT results on v
4.2.6 E bus fingers do not align properly, CONSULT FLS.
hiaint. Form 3712TA-1.
4.2.7 E bus fingers align properly, DOCUhiENT results on hiaint. Form 3712TA-1.
4.2.5 Using bus finger alignment tool, VERIFY prol'er bus finger l
4.2.8 OPERATE contactor mechanical interlock and DOCUhiENT m                             results on hiaint. Form 3712TA-1.
alignment.
4.2.9 E contactor mechanical interlock is not operating properly, CONSULT FLS.
4.2.6 E bus fingers do not align properly, CONSULT FLS.
Level of Use                                                 SP 3712TA General-                                                   y
4.2.7 E bus fingers align properly, DOCUhiENT results on hiaint. Form 3712TA-1.
4.2.8 OPERATE contactor mechanical interlock and DOCUhiENT m
results on hiaint. Form 3712TA-1.
4.2.9 E contactor mechanical interlock is not operating properly, CONSULT FLS.
Level of Use SP 3712TA General-y


4.2.10 IE overload heater is T9 through T37, Refer 'Ib Figure 1 and
4.2.10 IE overload heater is T9 through T37, Refer 'Ib Figure 1 and PERFORhi following:
  .                                PERFORhi following:
Figure - 1 Was Wound Overload Heater
Figure - 1 Was Wound Overload Heater
                                            .-    ,we's           t l                                                                                               l l
,we's t
Wcld icN             itew
l l
: a. REhiCVE heater element frorn heater block.
l Wcld icN itew a.
: b. INSPECT heater weld.4 for damage.
REhiCVE heater element frorn heater block.
: c. IE overload heater welds are damaged.QR broken, CONSULT FLS.
b.
: d. INSTALL heater element into heater block
INSPECT heater weld.4 for damage.
: c. REPEAT step 4.2.10 for remaining phases.
IE overload heater welds are damaged.QR broken, c.
: f. DOCUhiENT results on hiaint. Form 3712TA-1. -
CONSULT FLS.
l Level of Use                                                   SP 3712TA General                                                     R 722
d.
INSTALL heater element into heater block REPEAT step 4.2.10 for remaining phases.
c.
f.
DOCUhiENT results on hiaint. Form 3712TA-1. -
l Level of Use SP 3712TA General R
722


8 4.2.1 i   E starter is a size 1 or 2. Refer To Figure 2 and I'liRFORh1 contact carrier inspection as [ollows:
8 4.2.1 i E starter is a size 1 or 2. Refer To Figure 2 and I'liRFORh1 contact carrier inspection as [ollows:
  '4. s Figure - 2 Contact Carrier inspection (r             h 7                                 ML 3                             @        @
..'4. s Figure - 2 Contact Carrier inspection (r
                                                                            \                       I O.010" Feeler Gauge
h ML 7
                                                        @        @            Measurement Check
3
                                                                            /
\\
l                                                             YA T O
I O.010" Feeler Gauge Measurement Check
: a. For upper contactor, INSERT 0.010 inch feeler gauge between contact carrier post and support housing.
/
: b. E feeler gauge does not bottom out freely, CONSULT FLS.
l YA T O
: c. E fecler gauge bottoms out freely, DOCUh1ENT results on hiaint. Form 3712TA- 1.
For upper contactor, INSERT 0.010 inch feeler gauge a.
Level of Use                                                       SP 3712TA General                                                           Rw. 0 7 of 22
between contact carrier post and support housing.
b.
E feeler gauge does not bottom out freely, CONSULT FLS.
E fecler gauge bottoms out freely, DOCUh1ENT results on c.
hiaint. Form 3712TA-1.
Level of Use SP 3712TA General Rw. 0 7 of 22


                                                                                            )
)
a 4.2.12     E starter is a size I with a dished carrier extender, Refer To Figure 3 and PERFORhi following:
a 4.2.12 E starter is a size I with a dished carrier extender, Refer To Figure 3 and PERFORhi following:
Figure - 3 Dished Extender inspection f
Figure - 3 Dished Extender inspection f
l                               Carner Krtender us          @            @          ,    **'rm
l Carner Krtender
          '                      v tu 1%mt gr g                          Ws fng Unttized Contactor s
**'rm us tu g
l              .0$0 inch a to   e a
f v
1%mt gr Ws ng l
Unttized Contactor s
.0$0 inch a to e
a
* Dis %ed f ;e"- % hc i~L
:t=,
:t=,
* Dis %edi f ;e"-        % hc    %"
i
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/ Rollers g
                                                                      / Rollers
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__            g                                 ;          -
l t l=
4 ..,
h Screwe te remon SHid y
                                  ..t s -@
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Screwe te hy
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                                                        '            _@                    l                 t l=
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                        ~ u.;;my~               ,        7       <
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N           Int           /
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i Aurifiery
Aurifiery Contactor s
        ,                                            Contactor                                                   s l                                                                                       FechanwoJ Interfact Bleet
l FechanwoJ Interfact Bleet a.
          ;                              a. DETERhflNE if a 0.050 inches shim is installed under
DETERhflNE if a 0.050 inches shim is installed under mechanical interlock block, b.
        ,                                    mechanical interlock block,
E shim is not installed, Go To step 4.2.12.f.
: b. E shim is not installed, Go To step 4.2.12.f.
c.
        ,                              c. DETERhi!NE if there is contact between auxiliary contactor (contactor that is not part of unitized starter) and interlock roller it actuates.
DETERhi!NE if there is contact between auxiliary contactor (contactor that is not part of unitized starter) and interlock roller it actuates.
: d. E there is no contact, DOCUhiENT on hiaint. Form 3712TA- 1 and Go To step 4.2.13.
d.
: c. E there is contact, REh10VE 0.050 inches shim.
E there is no contact, DOCUhiENT on hiaint. Form 3712TA-1 and Go To step 4.2.13.
: f. INSERT a 0.030 inches feeler gauge between auxiliary contactor and interlock roller with which it makes contact.
c.
E there is contact, REh10VE 0.050 inches shim.
f.
INSERT a 0.030 inches feeler gauge between auxiliary contactor and interlock roller with which it makes contact.
I f
I f
SP 3712TA
SP 3712TA Level of Use Rev.0 General 8 of 22
;              Level of Use Rev.0               l
:        General
                      ~                                                                          8 of 22
[
[
~


l.
l.
  .                            g. IE gap is greater than 0.030 inches, PERFORM following:
g.
  'd
IE gap is greater than 0.030 inches, PERFORM following:
'd
: 1) INSTALL a 0.050 inches shim and DOCUMENT on Maint. Form 3712TA-1.
: 1) INSTALL a 0.050 inches shim and DOCUMENT on Maint. Form 3712TA-1.
: 2) Go To step 4.2.13.
: 2) Go To step 4.2.13.
: h. INSERT r. 0.030 inches feeler gauge bet vcen lower surface of unitized contactor carrier extender and interlock roller with which it makes contact,
h.
: i. E g..p is greater than 0.030 inches, REPLACE " dished" type carrier extcader with "Dat" type carrier extender and DOCUMENT on Maint. Form 3712TA-1.
INSERT r. 0.030 inches feeler gauge bet vcen lower surface of unitized contactor carrier extender and interlock roller with which it makes contact, i.
4.2.13     REMOVE contactor covers.
E g..p is greater than 0.030 inches, REPLACE " dished" type carrier extcader with "Dat" type carrier extender and DOCUMENT on Maint. Form 3712TA-1.
4.2.14     REMOVE and INSPECT contact carrier assemblics.
4.2.13 REMOVE contactor covers.
4.2.15   CLEAN and INSPECT contacts.
4.2.14 REMOVE and INSPECT contact carrier assemblics.
4.2.16 DOCUMENT results ofinspection on Maint. Form 3712TA-1, m                 4.2.17 INSPECT upper and lower contactor coils and DOCUMENT results on Maint. Form 3712TA-1.
4.2.15 CLEAN and INSPECT contacts.
4.2.16 DOCUMENT results ofinspection on Maint. Form 3712TA-1, m
4.2.17 INSPECT upper and lower contactor coils and DOCUMENT results on Maint. Form 3712TA-1.
4.2.18 INSFECT trip coil connections for siens of overheating or looseness and DOCUMENT results Un Maint Form 3712TA-1, 4.2.19 E signs of overheating or looseness exist, CONSULT FLS.
4.2.18 INSFECT trip coil connections for siens of overheating or looseness and DOCUMENT results Un Maint Form 3712TA-1, 4.2.19 E signs of overheating or looseness exist, CONSULT FLS.
NOTE Ensure carrier assembly is properly scated before tightening screws.
NOTE Ensure carrier assembly is properly scated before tightening screws.
4.2.20 INSTALL contact carrier assemblies.
4.2.20 INSTALL contact carrier assemblies.
NOTE If manual trip button is not fully depressed, the breaker will not close.
NOTE If manual trip button is not fully depressed, the breaker will not close.
4.2.21   INSTALL contactor covers and ENSURE manual trip button is fully depressed.
4.2.21 INSTALL contactor covers and ENSURE manual trip button is fully depressed.
Level of Use                                                         SP 3712TA General                                                             Re 0 9g
Level of Use SP 3712TA General Re 0 9g


          ..                                                                ~
~
g e
g e
4.2.22 E a '' flat" type carrier extender was installed in step 4.2.12.i.,
4.2.22 E a '' flat" type carrier extender was installed in step 4.2.12.i.,
, . .                            PROCEED as follows:
PROCEED as follows:
%w
%w Refer Tb Figure 3 and INSERT a 0.030 inch feeler gauge a.
: a. Refer Tb Figure 3 and INSERT a 0.030 inch feeler gauge between lower surface of unitized contactor carrier extender       I and interlock roller with whic': it makes contact,
between lower surface of unitized contactor carrier extender and interlock roller with whic': it makes contact, b.
: b. E gap is greater than 0.030 inches, CONSULT FLS.
E gap is greater than 0.030 inches, CONSULT FLS.
4.2.23   OPERATE and OBSERVE breaker portion of starter.
4.2.23 OPERATE and OBSERVE breaker portion of starter.
4.2.24 E breaker contacts operated separato CONSULT FLS.
4.2.24 E breaker contacts operated separato CONSULT FLS.
4.2.25 E all breaker contacts operated together, DOCUMENT results on Maint. Form 3712TA- 1.
4.2.25 E all breaker contacts operated together, DOCUMENT results on Maint. Form 3712TA-1.
4.2.26   REMOVE fuses from starter.
4.2.26 REMOVE fuses from starter.
4.2.27 PERFORM resistance checks on auxiliary contacts as follows:
4.2.27 PERFORM resistance checks on auxiliary contacts as follows:
NOTE
NOTE Acceptable reading for closed auxiliary contacts is 1 ohm or less.
      ..        Acceptable reading for closed auxiliary contacts is 1 ohm or less.
a.
: a. With both upper and lower contactors de-energized and using an ohmmeter, MEASURE contact resistance on all auxiliary contacts.
With both upper and lower contactors de-energized and using an ohmmeter, MEASURE contact resistance on all auxiliary contacts.
: b. ENERGIZE upper contactor coil,
b.
: c. Using an ohmmeter, MEASURE contact resistance of auxiliary contacts on upper contactor,
ENERGIZE upper contactor coil, c.
: d. DE-ENERGIZE upper contactor coil,
Using an ohmmeter, MEASURE contact resistance of auxiliary contacts on upper contactor, d.
: c. ENERGIZE lower contactor coil,
DE-ENERGIZE upper contactor coil, c.
: f. Using an ohmmeter, MEASURE contact resistance of auxiliary contacts on lower contactor.
ENERGIZE lower contactor coil, f.
: g. DE-ENERGIZE lower contactor coil.
Using an ohmmeter, MEASURE contact resistance of auxiliary contacts on lower contactor.
SP 3712TA Level of Use Rev.O General                                                           10 of 22
g.
DE-ENERGIZE lower contactor coil.
SP 3712TA Level of Use Rev.O General 10 of 22


                                      ~
~
4     .                                                                                    f
f 4
: i. '-
i. ' -
8
8 h.
: h. IE a closed auxiliary contact reading is greater than 1 ohm, PERFORM either of the following:
IE a closed auxiliary contact reading is greater than 1 ohm, 1 w.
1 w.
PERFORM either of the following:
CLEAN contacts and REPEAT step 4.2.27 for contacts
CLEAN contacts and REPEAT step 4.2.27 for contacts
[                                                     th~at were cleaned.
[
th~at were cleaned.
CONSULT FLS.
CONSULT FLS.
!                                        i. IE all readings are acceptable, DOCUMENT results on Maint. Form 3712TA- 1.
i.
4.2.28     PERFORM resistance tests on breaker, upper and lower contactors, as follows:
IE all readings are acceptable, DOCUMENT results on Maint. Form 3712TA-1.
j                                       a. ENSURE breaker is closed.
4.2.28 PERFORM resistance tests on breaker, upper and lower contactors, as follows:
l                                       b. Using an ohmmeter, MEASURE contact resistance of j                                           breaker.
j a.
: c. 1E any contact resistance of breaker is not consistent with the other phases, CONSULT FLS.
ENSURE breaker is closed.
I
l b.
: d. ENERGIZE upper contactor.
Using an ohmmeter, MEASURE contact resistance of j
NOTE l                     Acceptable reading for closed contacts is 1 ohm or less.
breaker.
c.
1E any contact resistance of breaker is not consistent with the other phases, CONSULT FLS.
I d.
ENERGIZE upper contactor.
NOTE l
Acceptable reading for closed contacts is 1 ohm or less.
1 4
1 4
2-                                      c. Using an ohmmeter, MEASURE cantact resistance of upper
Using an ohmmeter, MEASURE cantact resistance of upper 2 -
;.                                           contactor.
c.
contactor.
i.
i.
j                                       f. DE-ENERGIZE upper contactor.
j f.
: g. ENERGIZE lower contactor.
DE-ENERGIZE upper contactor.
: h. Using an ohmmeter, MEASURE contact resistance oflower j                                           contactor.
g.
,                                      i. DE-ENERGIZE lower contactor.
ENERGIZE lower contactor.
h.
Using an ohmmeter, MEASURE contact resistance oflower j
contactor.
i.
DE-ENERGIZE lower contactor.
l t
l t
:                                                                                              SP 3712TA 2             Level of Use Rev. 0 General n or22 4
SP 3712TA 2
e - --                                         ,      ,. ,,
Level of Use Rev. 0 General n or22 4
e - --


                .-~ .     . - - -                  _- -        . ..      .
.-~.
              '~
l
l e                                    j. JE a contactor reading is greater than 1 ohm, PERFORM cither of the following:
'~
4
j.
    --_:m CLEAN contacts and REPEAT step 4.2.28 for contacts -
JE a contactor reading is greater than 1 ohm, PERFORM e
p                                                         that were cleaned.
--_:m cither of the following:
4 CLEAN contacts and REPEAT step 4.2.28 for contacts -
p that were cleaned.
CONSULT FLS.
CONSULT FLS.
: k. IE all readings are acceptable, DOCUMENT results on 4
k.
IE all readings are acceptable, DOCUMENT results on 4
Maint. Form 3712TA-1.
Maint. Form 3712TA-1.
i 4.2.29 OPERATE manual trip.
i 4.2.29 OPERATE manual trip.
4 4.2.30 Using an ohmmeter, DETERMINE if breaker is open.
4 4.2.30 Using an ohmmeter, DETERMINE if breaker is open.
4.2.31   DETERMINE if breaker trip position indicator flag is present, j                                 4.2.32 IE breaker did not open .OR breaker trip pc tion indicator flag is i                                           not visible, CONSULT FLS.
4.2.31 DETERMINE if breaker trip position indicator flag is present, j
4 4.2.33 IE breaker is open AND breaker trip position indicator flag is 4
4.2.32 IE breaker did not open.OR breaker trip pc tion indicator flag is i
i visible, DOCUMENT results on Maint. Form 3712TA-1.
not visible, CONSULT FLS.
i     ce                          4.2.34   PERFORM insulation resistance checks as follows:
4 4.2.33 IE breaker is open AND breaker trip position indicator flag is visible, DOCUMENT results on Maint. Form 3712TA-1.
i NOTE i
4 i
i c
4.2.34 PERFORM insulation resistance checks as follows:
e i
NOTE i
Acceptable mcgger reading is 80 megohms or greater.
Acceptable mcgger reading is 80 megohms or greater.
: a. ENSURE breaker is closed.
a.
,                                          b. ENERGIZE upper contactor.
ENSURE breaker is closed.
: c. Using a mcgger at 1000V, MEGGER breaker between adjacent poles and each pole to ground.
b.
: d. DE-ENERGIZE upper contactor.
ENERGIZE upper contactor.
:                                          e. ENERGIZE lower contactor,
c.
: f. Using a megger at 1000V, MEGGER breaker between
Using a mcgger at 1000V, MEGGER breaker between adjacent poles and each pole to ground.
:                                                adjacent poles and each pole to ground.
d.
SP 3712TA l                   Level of Use l, Rev.0 eneral       j
DE-ENERGIZE upper contactor.
,                                                                                            12 of 22
e.
                                                  ,__m.   .      _ _ .      _
ENERGIZE lower contactor, f.
Using a megger at 1000V, MEGGER breaker between adjacent poles and each pole to ground.
l Level of Use l, SP 3712TA Rev.0 eneral j
12 of 22
,__m.


      - . . _ _ _ - . - . - . -                            - .            . - . - . - . . . . . - .  .- .~~. _ . - _ - ~ . - . _ -. - . - . - _ .-.
.-.~~. _. - _ - ~. -. _ -. -. -. - _.-.
s L                                                                                                                 i 4
s L
e e                                                       g.     DE-ENERGIZE lower contactor.
i 4
i      !! ..t
e e
~ - %e('                                                        . h.     OPEN breaker, h
g.
4 I.   .Using a mcgger at 1000V, MEGGER line to load, across open breaker, upper and lower contactor, f
DE-ENERGIZE lower contactor.
j-                                                               j. -1E any megger reading is less than 80 megohms, CONSULT i                                                                         FLS.                                                                           '
~ - %e('
!!..t i
. h.
OPEN breaker, h
I.
.Using a mcgger at 1000V, MEGGER line to load, across 4
open breaker, upper and lower contactor, f
:j-
: j. -1E any megger reading is less than 80 megohms, CONSULT i
FLS.
i l k.
IE all megger readings are greater than DR equal to l
80 megohms, DOCUMENT results on l
Maint. Form 3712TA-1.
i
i
!                                                                l k. IE all megger readings are greater than DR equal to l                                                                        80 megohms, DOCUMENT results on l                                                                        Maint. Form 3712TA-1.
~ 4.2.35 ENSUR". breaker is open and DOCUMENT on Maint. Form 3712TA-1.
i                                                      ~ 4.2.35   ENSUR". breaker is open and DOCUMENT on Maint. Form 3712TA- 1.
l 4.2.36 Refer to Spec. 346," Fuse Control Installation & Replacement" and ENSURE fuses are correct.
l                                                       4.2.36   Refer to Spec. 346," Fuse Control Installation & Replacement"
4.2.37 INSTALL fuses.
;                                                                and ENSURE fuses are correct.
{;-
4.2.37   INSTALL fuses.
4.2.38 DOCUMENT results of fuse inspection on
{;-                                                     4.2.38   DOCUMENT results of fuse inspection on
- r--
          - r--                                                   Maint. Form 3712TA- 1.
Maint. Form 3712TA-1.
1 L                                                       4.2.39 INSTALL starter.
1 L
4.2.39 INSTALL starter.
i I
i I
5
5
!~
!~
i i
i!-
i-i h
ii-i h
i 4
i 4
1 i
1 i
1 4
1 4
SP 3712TA Level of Use Rev.O b-eneral 13 of 22 i
SP 3712TA Level of Use Rev.O b-eneral 13 of 22 i
9 --y--     ,t?   y       . , - - - . .        . w   .w..                       _%_            ,,,_-__,,m_.-   .-  p             - p.
9
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I                 l 1
I
  .                _ 4.3   Gould Non-reversing Starter Inspection
_ 4.3 Gould Non-reversing Starter Inspection
  ,D                       4.3.1   CLEAN starter and DOCUMENT results on Maint. Form 3712TA-2.
,D 4.3.1 CLEAN starter and DOCUMENT results on Maint. Form 3712TA-2.
4.3.2   ENSURE tightness of all connections and DOCUMENT results on Maint. Form 3712TA-2.
4.3.2 ENSURE tightness of all connections and DOCUMENT results on Maint. Form 3712TA-2.
4.3.3   INSPECT starter for damage and DOCUMENT results on Maint. Form 3712TA-2.
4.3.3 INSPECT starter for damage and DOCUMENT results on Maint. Form 3712TA-2.
4.3.4   INSPECT female stab connections and DOCUMENT results on Maint. Form 3712TA-2.
4.3.4 INSPECT female stab connections and DOCUMENT results on Maint. Form 3712TA-2.
4.3.5   Using bus finger alignment tool, VERIFY proper bus finger alignment.
4.3.5 Using bus finger alignment tool, VERIFY proper bus finger alignment.
4.3.6   E bus fingers do not align properly, CONSULT FLS.
4.3.6 E bus fingers do not align properly, CONSULT FLS.
4.3.7 E bus fingers align properly, DOCUMENT results on Maint. Form 3712TA-2.
4.3.7 E bus fingers align properly, DOCUMENT results on Maint. Form 3712TA-2.
4.3.8   E overload heater is T9 through T37, Refer To Figure 4 and
4.3.8 E overload heater is T9 through T37, Refer To Figure 4 and PERFORM following:
    -                              PERFORM following:
Figure - 4 Wire Wound Overload Heater
Figure - 4 Wire Wound Overload Heater
                                                .. feia         ,
.. feia
[
[
s$     r Weld nt               S new -             View
s$
: a. REMOVE heater element from heater block.
r Weld nt S
: b. INSPECT heater welds for damage.
new -
SP 3712TA Level of Use General                                                         R'";f 4
View a.
22
REMOVE heater element from heater block.
b.
INSPECT heater welds for damage.
SP 3712TA Level of Use General R'";f 22 4


9
9 c.
  .                            c. IE overload heater welds are damaged or broken, CONSULT FIS.
IE overload heater welds are damaged or broken, CONSULT FIS.
: d. INSTALL heater element into heater block
d.
: c. REPEAT step 4.3.8 for remaining phases.
INSTALL heater element into heater block c.
: f. DOCUhiENT results on hiaint. Form 3712TA-2, 4.3.9 LIi starter is a size 1 or 2, Refer To Figure 5 and PERFORh1 contact carrier inspection as follows:
REPEAT step 4.3.8 for remaining phases.
f.
DOCUhiENT results on hiaint. Form 3712TA-2, 4.3.9 LIi starter is a size 1 or 2, Refer To Figure 5 and PERFORh1 contact carrier inspection as follows:
Figure - 5 Contact Carrier inspection
Figure - 5 Contact Carrier inspection
[r             h 5,
[r h
                                                          .Yh           x '
.Yh x
N                 r         @      @          N O.010" Feeler Gauge
5, N
                                                        @      @              Measurement Check l                             @      @        l MT' O
N r
: a. INSERT 0.010 inch feeler gauge between contact carrier post and support housing for contactor.
O.010" Feeler Gauge Measurement Check l
: b. IE feeler gauge does not bottom out freely, CONSULT FLS.
l MT' O
: c. 1E fec!cr gauge bottoms out freely, DOCUh1ENT results on hiaint. Form 3712TA-2.
a.
INSERT 0.010 inch feeler gauge between contact carrier post and support housing for contactor.
b.
IE feeler gauge does not bottom out freely, CONSULT FLS.
c.
1E fec!cr gauge bottoms out freely, DOCUh1ENT results on hiaint. Form 3712TA-2.
4.3.10 REh10VE contactor cover.
4.3.10 REh10VE contactor cover.
4 3,11 REh10VE and INSPECT contact carrier assembly.
4 3,11 REh10VE and INSPECT contact carrier assembly.
    --                  4.3.12 Cl EAN and INSPECT contacts.
4.3.12 Cl EAN and INSPECT contacts.
SP 3712TA
Level of Use SP 3712TA Rev.0 i
          !  Level of Use i                                                                      Rev.0 General                                                           is or 22
General is or 22


                                      .____7_.-__..._
.____7_.-__..._
I
I 4.3.13 DOCUMENT results ofinspection on Maint. Form 3712TA-2.
* 4.3.13     DOCUMENT results ofinspection on Maint. Form 3712TA-2.
4.3.14 ' INSPECT contactor coil and DOCUMENT results on Maint. Form 3712TA-2.
4.3.14 ' INSPECT contactor coil and DOCUMENT results on Maint. Form 3712TA-2.
4.3.15     INSPECT trip coil connections for signs of overheating or looseness and DOCUMENT results on Maint.- Form 3712TA-2.
4.3.15 INSPECT trip coil connections for signs of overheating or looseness and DOCUMENT results on Maint.- Form 3712TA-2.
4.3.16 E signs of overheating or looseness exist, CONSULT FLS.
4.3.16 E signs of overheating or looseness exist, CONSULT FLS.
4 i                                                                       NOTE The carrier assembly should be properly scated before tightening screws.
4 i
l                     4.3.17 INSTALL contact carrier assembly.
NOTE The carrier assembly should be properly scated before tightening screws.
!-                                                                      NOTE I
l 4.3.17 INSTALL contact carrier assembly.
NOTE I
If manual trip button is not fully depressed, the breaker will not close.
If manual trip button is not fully depressed, the breaker will not close.
e                                   4.3.18     INSTALL contactor cover and ENSURE manual trip button is fully depressed.
e 4.3.18 INSTALL contactor cover and ENSURE manual trip button is fully depressed.
4.3.19 OPERATE and OBSERVE breaker portion of starter.
4.3.19 OPERATE and OBSERVE breaker portion of starter.
4.3.20 E breaker contacts operated separately, CONSULT FLS.
4.3.20 E breaker contacts operated separately, CONSULT FLS.
4.3.21     E all breaker contacts operated together, DOCUMENT results on Maint. Form 3712TA-2.
4.3.21 E all breaker contacts operated together, DOCUMENT results on Maint. Form 3712TA-2.
4.3.22 REMOVE fuses from starter.
4.3.22 REMOVE fuses from starter.
4.3.23     PERFORM resistance checks on auxiliary contacts as follows:
4.3.23 PERFORM resistance checks on auxiliary contacts as follows:
NOTE Acceptable reading for closed auxiliary contacts is 1 ohm or less.
NOTE Acceptable reading for closed auxiliary contacts is 1 ohm or less.
4 i
4 i
: a. With contactor de-energized and using an ohmmeter, MEASURE contact resistance on all auxiliary contacts.
a.
SP 3712TA Level of J se Rev. 0
With contactor de-energized and using an ohmmeter, MEASURE contact resistance on all auxiliary contacts.
.                            General 16 of 22
SP 3712TA Level of se J
Rev. 0 General 16 of 22


t
)
                                                                                      )                                  i t           :                          b. ENERGIZE contactor coil, 1
i t
>        *~                                 c, Using an ohmmeter, MEASURE contact resistance of all-auxiliary contacts,
t b.
: d. DE-ENERGIZE contactor coil.
ENERGIZE contactor coil, 1
: c. IE an auxiliary contact reading is greater than 1 ohm, PERFORM either of the following:
*~
* CLEAN contacts and REPEAT step 4.3.23 for contacts j                                       that were cleaned.
c, Using an ohmmeter, MEASURE contact resistance of all-auxiliary contacts, d.
I
DE-ENERGIZE contactor coil.
                !
c.
* CONSULT FLS.
IE an auxiliary contact reading is greater than 1 ohm, PERFORM either of the following:
i             >
CLEAN contacts and REPEAT step 4.3.23 for contacts j
:'                            f. IE all readings arc less than QR equal to 1 ohm,
that were cleaned.
;                                                DOCUMENT results on Maint. Form 3712TA-2.
I CONSULT FLS.
j                                   4.3.24   PERFORM resistance tests on breaker and contactor as follows:
i f.
l i-                           a. ENSURE breaker is closed.
IE all readings arc less than QR equal to 1 ohm, DOCUMENT results on Maint. Form 3712TA-2.
l                                           b. Using an ohmmeter, MEASURE contact resistance of breaker.
j l
: c. IE any contact resistance of breaker is not consistent with the other phases, CONSULT FLS.
4.3.24 PERFORM resistance tests on breaker and contactor as follows:
l
i-a.
!            j                            d. ENERGTZE contactor.
ENSURE breaker is closed.
l b.
Using an ohmmeter, MEASURE contact resistance of breaker.
c.
IE any contact resistance of breaker is not consistent with the other phases, CONSULT FLS.
l j
d.
ENERGTZE contactor.
1 NOTE Acceptable reading for closed contacts is 1 ohm or less.
1 NOTE Acceptable reading for closed contacts is 1 ohm or less.
l
c.
: c. Using an ohmmeter, MEASURE contact resistance of contactor.
Using an ohmmeter, MEASURE contact resistance of contactor.
: f. DE-ENERGIZE contactor.
f.
DE-ENERGIZE contactor.
i-i l
i-i l
SP 3712TA
SP 3712TA
                    -Level of Use Rw. 0 General 17 of 22
-Level of Use Rw. 0 General 17 of 22


...                                                                    .)
.)
: g. E a contactor reading is greater than 1 ohm, PERFORhi the following:
g.
Ms
E a contactor reading is greater than 1 ohm, PERFORhi the following:
                                      ' CLEAN contacts and REPRAT step 4.3.24 for contacts that were cleaned.
..Ms
* CONSULT FLS.
' CLEAN contacts and REPRAT step 4.3.24 for contacts that were cleaned.
CONSULT FLS.
: h. E all readings are less than QR equal to 1 ohm, DOCUMENT results on Maint. Form 3712TA-2.
: h. E all readings are less than QR equal to 1 ohm, DOCUMENT results on Maint. Form 3712TA-2.
4.3.25 OPERATE manual trip.
4.3.25 OPERATE manual trip.
4.3.26 Using an ohmmeter, DETERMINE if breaker is open.
4.3.26 Using an ohmmeter, DETERMINE if breaker is open.
4.3.27 DETERMINE if breaker trip position indicator flag is present.
4.3.27 DETERMINE if breaker trip position indicator flag is present.
4.3.28 E breaker did not open DE breaker trip position indicator flag is not visible, CONSULT FLS.
4.3.28 E breaker did not open DE breaker trip position indicator flag is not visible, CONSULT FLS.
4.3.29 E breaker is open AND breaker trip position indicator flag is visible, DOCUMENT results on Maint. Form 3712TA-2.
4.3.29 E breaker is open AND breaker trip position indicator flag is visible, DOCUMENT results on Maint. Form 3712TA-2.
4.3.30 PERFORM insulation resistance checks as follows:
4.3.30 PERFORM insulation resistance checks as follows:
NOTE Acceptable megger reading is 80 megohms or greater,
NOTE Acceptable megger reading is 80 megohms or greater, a.
: a. ENSURE breaker is closed.
ENSURE breaker is closed.
: b. ENERGlZE contactor,
b.
: c. Using a mcgger at 1000V, MEGGER breaker between adjacent poles and each pole to ground,
ENERGlZE contactor, c.
: d. DE-ENERGIZE contactor,
Using a mcgger at 1000V, MEGGER breaker between adjacent poles and each pole to ground, d.
: c. OPLN breaker.
DE-ENERGIZE contactor, c.
: f. Using a megger at 1000V, MEGGER line to load across open breaker and contactor.
OPLN breaker.
SP 3712TA Level of Use General                                                       fg",f 22 a
f.
Using a megger at 1000V, MEGGER line to load across open breaker and contactor.
SP 3712TA Level of Use General fg",f 22 a


e                                                                  )
)
e
e e
: g. IE any megger reading is less than 80 megohms, CONSULT g,                             FLS.
g.
: h. IE all megger readings are greater than DE equal to 80 megohms, DOCUMENT results on Maint. Form 3712TA-2.       ,
IE any megger reading is less than 80 megohms, CONSULT
i 4.3.31 ENSURE breaker is open and DOCUMENT on                       l Maint. Form 3712TA-2.                                       ,
-g, FLS.
h.
IE all megger readings are greater than DE equal to 80 megohms, DOCUMENT results on Maint. Form 3712TA-2.
i 4.3.31 ENSURE breaker is open and DOCUMENT on l
Maint. Form 3712TA-2.
4.3.32 Refer To Spec. 346," Fuse Control Installation & Replacement" and ENSURE fuses are correct.
4.3.32 Refer To Spec. 346," Fuse Control Installation & Replacement" and ENSURE fuses are correct.
4.3.33 INSTALL fuses.
4.3.33 INSTALL fuses.
4.3.34 DOCUMENT results of fuse inspection on Maint. Form 3712TA-2.
4.3.34 DOCUMENT results of fuse inspection on Maint. Form 3712TA-2.
4.3.35 INSTALL starter.
4.3.35 INSTALL starter.
l
l
  .n Level of Use                                                   SP 3712TA General                                                       R"-
.n Level of Use SP 3712TA General R"-
19 of 22
19 of 22


        ,.__  _    _    __.__._m   - -    _ > _ . _            -_._ _._                      .
__.__._m
                                                                                            )
)
i                   4.4 - Molded Case Breaker inspection
i 4.4 - Molded Case Breaker inspection 1.%.
1.%.
4,4.1 CLEAN breaker and DOCUMENT results on Maint, Form 3712TA-3.
!  *"-                            4,4.1   CLEAN breaker and DOCUMENT results on Maint, Form 3712TA-3.
[
[
14.4.2   ENSURE tightness of all connections and DOCUMENT resulis on Maint. Form 3712TA-3.
14.4.2 ENSURE tightness of all connections and DOCUMENT resulis on Maint. Form 3712TA-3.
2 0
2 0
;                                  4.4.3   INSPECT breaker for any damage and DOCUMENT results on
4.4.3 INSPECT breaker for any damage and DOCUMENT results on Maint. Form 3712TA-3.
;                                            Maint. Form 3712TA-3.
I 4.4.4 INSPECT bus connections and DOCUMENT results on L
I 4.4.4   INSPECT bus connections and DOCUMENT results on L                                           Maint. Form 3712TA-3.
Maint. Form 3712TA-3.
4.4.5   E breaker is from a Gould MCC, PERFORM following:
4.4.5 E breaker is from a Gould MCC, PERFORM following:
!-                                          a.       Using bus finger alignment tool, VERIFY proper bus finger j                                                     aligtnient.
a.
: b.       E bus fingers do not align properly, CONSULT FLS.
Using bus finger alignment tool, VERIFY proper bus finger j
;                                            c.       E bus fingers align properly, DOCUMENT results on
aligtnient.
!                                                    Maint. Form 3712TA-3.
b.
4.4.6   OPERATE and OBSERVE breaker portion of starter.
E bus fingers do not align properly, CONSULT FLS.
4.4,7   E breaker contacts operated separately, CONSULT FLS.
c.
4.4.8   E all breaker contacts operated together, DOCUMENT results-on Maint Form 3712TA-3.
E bus fingers align properly, DOCUMENT results on Maint. Form 3712TA-3.
1 4.4.9   ENSURE breaker is closed, i
4.4.6 OPERATE and OBSERVE breaker portion of starter.
4.4,7 E breaker contacts operated separately, CONSULT FLS.
4.4.8 E all breaker contacts operated together, DOCUMENT results-on Maint Form 3712TA-3.
1 4.4.9 ENSURE breaker is closed, i
4,4.10 Using an ohmmeter, MEASURE contact resistance of breaker.
4,4.10 Using an ohmmeter, MEASURE contact resistance of breaker.
4.4.11   E 3 phase breaker t1N_D any contact resistance is not consistant with the other phases, CONSULT FLS.
4.4.11 E 3 phase breaker t1N_D any contact resistance is not consistant with the other phases, CONSULT FLS.
    ,                              4.4.12 E single phase breaker AND contact resistance is abnormal, CONSULT FLS.
4.4.12 E single phase breaker AND contact resistance is abnormal, CONSULT FLS.
4.4.13 - E all readings are acceptable, DOCUMENT results on Maint.
4.4.13 - E all readings are acceptable, DOCUMENT results on Maint.
Form 3712TA-3.
Form 3712TA-3.
i SP 3712TA
i SP 3712TA Level of Use Rev.0 General 20 0f 22
                  ' Level of Use Rev.0 General                                                                 20 0f 22


7 __ _
7 __ _
I
I J.
! J.                           4.4.14     E breaker has a manual trip, OPERNTE manual trip and             i 4 - ..                                   PERFORM following:
4.4.14 E breaker has a manual trip, OPERNTE manual trip and PERFORM following:
: .%s 1
4 -..
: a. Using an ohmmeter, DETERMINE if breaker is open.
:.%s 1
!                                          b. DETERMINE if breaker is in trip free position.
a.
W
Using an ohmmeter, DETERMINE if breaker is open.
: c. E breaker did not open DR breaker is not in trip free i                                                 position, CONSULT FLS.
b.
i
DETERMINE if breaker is in trip free position.
:                                          d. E breaker is open AND breaker is in trip free position, DOCUMENT results on Maint. Form 3712TA-3.
W c.
E breaker did not open DR breaker is not in trip free i
position, CONSULT FLS.
i d.
E breaker is open AND breaker is in trip free position, DOCUMENT results on Maint. Form 3712TA-3.
i 4.4.15 - PERFORM insulation resistance checks as follows:
i 4.4.15 - PERFORM insulation resistance checks as follows:
1 NOTE l
1 NOTE l
Acceptable mcgger reading is 80 mcgohms or greater.
Acceptable mcgger reading is 80 mcgohms or greater.
: a.     ENSURE breaker is closed.
a.
: b.     Using a mcgger, MEGGER breaker between adjacent poles I                                         and cach pole to ground.
ENSURE breaker is closed.
: c.     OPEN breaker,
b.
: d.     Using a megger, MEGGER line to load, across open breaker,
Using a mcgger, MEGGER breaker between adjacent poles I
: c. E any megger reading is less than 80 megohms, CONSULT FLS.
and cach pole to ground.
: f. 1E all mcgger readings are greater than DR equal to 80 megohms, DOCUMENT results on Maint. Form 3712TA-3.
c.
4.4.16     ENSURE breaker is open and DOCUMENT on Maint. Form 3712TA-3.
OPEN breaker, d.
4.4.17     INSTALL breaker.
Using a megger, MEGGER line to load, across open breaker, c.
SP 3712TA Level of Use                                                               gcy, g General                                                                   21 of 22
E any megger reading is less than 80 megohms, CONSULT FLS.
f.
1E all mcgger readings are greater than DR equal to 80 megohms, DOCUMENT results on Maint. Form 3712TA-3.
4.4.16 ENSURE breaker is open and DOCUMENT on Maint. Form 3712TA-3.
4.4.17 INSTALL breaker.
SP 3712TA Level of Use gcy, g General 21 of 22


      ^ .*     . .
^.*
[.
[.
      ~8
4
: 5. > REVIEW ANT) SIGNOFF 4
~8
W                              5.1   Review and signoff for this procedure is satisfied by the review and signoff - ;
: 5. > REVIEW ANT) SIGNOFF W
5.1 Review and signoff for this procedure is satisfied by the review and signoff -
of the AWO and the appropriate data sheets.
of the AWO and the appropriate data sheets.
r '
r 6, REFERENCES -
6, REFERENCES -
6.1 OIM-244-001," Installation, Operation, and Maintenance of Motor -
6.1   OIM-244-001," Installation, Operation, and Maintenance of Motor -
Control Centers" 6.2 NEMA AB4-1991," Guidelines for inspecti_on and Preventive Maintenance of Molded Case Circuit Breakers used in Commercial and l
Control Centers"
Industrial Applications" 6.3 Technical Specifications, Millstone Nuclear Power Station, Unit No. 3, Section 4.8.4.1.b, Containment Pcnctration Conductor Overcurrent i
!'                                    6.2     NEMA AB4-1991," Guidelines for inspecti_on and Preventive Maintenance of Molded Case Circuit Breakers used in Commercial and l                                             Industrial Applications"
Protective Devices t
,                                    6.3 Technical Specifications, Millstone Nuclear Power Station, Unit No. 3,
l 6.4 NUSCO drawing 25212-30111 sheet 1," Technical Specifications i
!                                            Section 4.8.4.1.b, Containment Pcnctration Conductor Overcurrent i                                             Protective Devices t
Surveillance Table" (S&W drawing EE-001DA)
l                                     6.4     NUSCO drawing 25212-30111 sheet 1," Technical Specifications i                                             Surveillance Table" (S&W drawing EE-001DA)
I'
I'                                   - 6.5   OPS Form 3273 - 3/4.3.8.4.1," Electrical Equipment Protective Devices, j                                             Containment Penetration Conductor Overcurrent Protective Devices" 6.6     Memo MP3-TS-97-144," Technical Specification Containment Penetration Breaker Ter*ing" dated April 8,1997
- 6.5 OPS Form 3273 - 3/4.3.8.4.1," Electrical Equipment Protective Devices, j
,                                7.  
Containment Penetration Conductor Overcurrent Protective Devices" 6.6 Memo MP3-TS-97-144," Technical Specification Containment Penetration Breaker Ter*ing" dated April 8,1997
: 7.  


==SUMMARY==
==SUMMARY==
OF CHANGES i-
OF CHANGES i-
                                    - 7.1   This procedure has been developed from material previously addressed in
- 7.1 This procedure has been developed from material previously addressed in MP 3782AA,"MCC Starter and Molded Case Breaker PM" and SP 3712T," Containment Penetration O arcurrent Device Surveillance i
!                                              MP 3782AA,"MCC Starter and Molded Case Breaker PM" and
Testing for Load Center, MCC, and Molded Case Breakers."
!                                              SP 3712T," Containment Penetration O arcurrent Device Surveillance i                                             Testing for Load Center, MCC, and Molded Case Breakers."
7.2 - This procedure was developed to convert non surveillance maintenance
!                                    7.2 - This procedure was developed to convert non surveillance maintenance
{
{                                             procedures identified for meeting Tech Spec requirements into a i                                             surveillance procedure (ACR M3-97-0029)
procedures identified for meeting Tech Spec requirements into a i
surveillance procedure (ACR M3-97-0029)
I i
I i
i 1
i 1
i SP 3712TA j                          Level of Use                                                               Rev.0 General                                                                 22 of 22 d
i SP 3712TA Level of Use j
m       n     - - . - --  e           -
Rev.0 General 22 of 22 d
g  - , ,_ ,--- y   .ma -  -
m n
s,- -
e g
                                                                                                              --m- -
y
.ma e
s,-
--m-


      .r         ,
.r a
a     ,
i I
i I                                             Gould Reversing Starter PM SURVEILL,ANCE COVER SHEET w
Gould Reversing Starter PM SURVEILL,ANCE COVER SHEET
            ,Om,,R0* D 77/                7                                        ore gg                          ,AoE REFE RENcE s%c             /                     j6t3%ePRoCEDURE
.,w 77 7
                                                                                                              ~
ore gg
PORC MTO. NO 4M4lb SCHEDJLE DA'E
,Om,,R0* D
                                      /'         -
,AoE REFE RENcE s%c
                                                            /     # 3712TA                                               3 97-Of/
/
LMICABLE MNE                               FREQUENCY 1,2,3. anc 4                       60 months TEST AJTHOr+2ED By (Sed SCO)                                         t - .TE COM%ETED By                                                           DATE ACCEPTED ST l DIPT F(S;                                               DATE                                                       YES APPROVED 07 OEPARTMENT ME AD'DE SiONEE)                               DATE NO TECH SPEC                     MAINTENANCE               SYSTEM                 NON-TECH SPEC
/
                  '\ SURVEILLANCE                 RESTORATION               ALIGNMENT                                                   ISI TESTING SURVEILLANCE TEST EQUIPMENT                                       OA NUMBER                       CAL DUE DATE Test Equipment information is included in AWO for performing surveillance.
j6t3%ePRoCEDURE PORC MTO. NO
~
4M4lb
/'
/
# 3712TA 3
97-Of/
SCHEDJLE DA'E LMICABLE MNE FREQUENCY 1,2,3. anc 4 60 months TEST AJTHOr+2ED By (Sed SCO) t -.TE COM%ETED By DATE ACCEPTED ST l DIPT F(S; DATE YES APPROVED 07 OEPARTMENT ME AD'DE SiONEE)
DATE NO TECH SPEC MAINTENANCE SYSTEM NON-TECH SPEC
'\\
SURVEILLANCE RESTORATION ALIGNMENT SURVEILLANCE ISI TESTING TEST EQUIPMENT OA NUMBER CAL DUE DATE Test Equipment information is included in AWO for performing surveillance.
ACCEPTANCE CRITERIA
ACCEPTANCE CRITERIA
: 1. Manufacturer's recommended PM's and inspections have been completed for
: 1. Manufacturer's recommended PM's and inspections have been completed for Starter IN ACCORDANCE WITH REFERENCE PROCEDURE INITIALS 1.
,                Starter IN ACCORDANCE WITH REFERENCE PROCEDURE                                                             INITIALS
PREREQUISITES / INITIAL CONDITIONS COMPLETED 2.
: 1. PREREQUISITES / INITIAL CONDITIONS COMPLETED
PRECAUTIONS NOTED 3
: 2. PRECAUTIONS NOTED 3     COMMENTS: (IF MAINTENANCE RESTORATION. INDICATE BELOW WORK ORDER #. ETC )
COMMENTS: (IF MAINTENANCE RESTORATION. INDICATE BELOW WORK ORDER #. ETC )
!          SHIFT MANAGER NOTIFIED OF FAILED SURVEILLANCt!                   INITIALS
SHIFT MANAGER NOTIFIED OF FAILED SURVEILLANCt!
: 4. l DATA                                                                                      \/ncif;nd p no;rinq           pea r/j initial _0sM-             Date [n-41 See pages 2 and 3 of this form.                                                                                         4 , , N 1,           ,1 g        ,i 7Ul     :  llivilllGLIVil b#III f 4 Maint. Form 3712TA- 1 STOP         THiNK             ACT       REVIEW       Rev.O L.
INITIALS l DATA 4.
\\/ncif;nd p no;rinq pea r/j initial _0sM-Date [n-41 See pages 2 and 3 of this form.
g
,i 4,, N 1,,14 7Ul llivilllGLIVil b#III f Maint. Form 3712TA-1 STOP THiNK ACT REVIEW Rev.O L.


M GOULD REVERSING STARTER A.W.O. #:                                                   Date: _
M GOULD REVERSING STARTER A.W.O. #:
Local ID of                                                                                           )
Date:_
Local ID of
)
Starter:
Starter:
                    -STEP NUMBER                                                   FUNCTION                 CHECK OFF 4.1.5 -           MCC compartment clean and inspected Om O       ,4 4.1.6             MCC connections tight Om- 0     ,.s 4.2.1             Starter Clean Om- Om 4.2.2             Starter connections tight -
-STEP NUMBER FUNCTION CHECK OFF 4.1.5 -
Om - D-4.2.3             Starter inspected m
MCC compartment clean and inspected Om O
                                                                                                      ~
,4 4.1.6 MCC connections tight Om- 0
Om 4.2.4             Female stab connections inspected O- 0~
,.s 4.2.1 Starter Clean Om-Om 4.2.2 Starter connections tight -
4.2.8             Contactor mechanical interlock inspected                 m   Du 4.2.10.f.             Overload heaters inspected m   Om 4.2.11.c;           Contact carrier gap inspected.
Om - D-4.2.3 Starter inspected Om m
~
4.2.4 Female stab connections inspected O- 0~
4.2.8 Contactor mechanical interlock inspected Du m
4.2.10.f.
Overload heaters inspected Om m
4.2.11.c; Contact carrier gap inspected.
Om- 0 --
Om- 0 --
                - 4.2.12.d.
- 4.2.12.d.
4.2.12.g.           Dished extender satisfactory                             Om     -
4.2.12.g.
4.2.12.i.           Flat extender installed .
Dished extender satisfactory Om 4.2.12.i.
m     u-4.2.16             Contacts cleaned and inspected Om     .
Flat extender installed.
4.2.17             Contactor coils inspected m    0-4.2.18             Trip coil tightness inspected Om     s,.s 4.2.25             Manual operation of breaker Om Om 4.2.27.i.           Auxiliary contacts resistance Om     -
m u-4.2.16 Contacts cleaned and inspected Om 4.2.17 Contactor coils inspected 0-m 4.2.18 Trip coil tightness inspected Om s,.s 4.2.25 Manual operation of breaker Om Om 4.2.27.i.
4.2.28.k.             Breaker and contactor resistance tested Om     -
Auxiliary contacts resistance Om 4.2.28.k.
4.2.33             Manual trip of breaker Om 0-Maint. Form 3712TA-1 j                                                                                   Rev.0 Page 2 of 3 I
Breaker and contactor resistance tested Om 4.2.33 Manual trip of breaker Om 0-Maint. Form 3712TA-1 j
Rev.0 Page 2 of 3 I


STEP
STEP SUMBER FUNCTION CHECK OFF 4.2.34.k.
    , _.        SUMBER                           FUNCTION               CHECK OFF 4.2.34.k. Starter insulation tested                   g ,, g ,,
Starter insulation tested g,, g,,
4.2.35   Breaker open 4.2.38   Proper fuses installed
4.2.35 Breaker open 4.2.38 Proper fuses installed g,,
                                                                            ,,  g,,
4.2.7 Bus fingers properly aligned O~4 m,
4.2.7   Bus fingers properly aligned m,  O~4 i
i l
l Maint. Form 3'/12TA- 1 Rev.O Page 3 of 3 l
Maint. Form 3'/12TA-1 Rev.O Page 3 of 3


      .                      - .-          .-        . - .        - - -.              .            .    - .~ .-
-.~.-
: s. r-                                                                                                 _                              \
s.
r-
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^
^
Gould Non-Reversing Starter PM i
Gould Non-Reversing Starter PM i
JURVEILLANCE
JURVEILLANCE COVER SHEET FORM APPROVED.
                                                  /
/
COVER SHEET FORM APPROVED .                                 .
DATg Pact HEF(RENCE 6PEC
DATg           ,        Pact HEF(RENCE 6PEC ax4n
[
[                     PROCE DURE REFNf's,e 3, 2TA                         PORC MT([ NO #
REFNf's,e 3, 2TA
                                                                                                                    ],f7 O9/
],f7 O9/
SCHEDAE DAT$                                 APPiNLE MODE                             FREQUENCY
PROCE DURE PORC MT([ NO #
: 1. 2. 3. and 4                     60 months Test AsinosizED sv (su sccn                                         DATE COMatfTED BY                                                       DATE ACCEPTED 6V(DEPT FtS)                                               DATE                                           YES
ax4n SCHEDAE DAT$
;            A PROVED av cxPAntueur *EAD DEscuEn                                 c*''                                             NO TECH SPEC                 MAINTENANCE               SYSTEM                 NON-TECH SPEC X-SURVEILLANCE             RESTORATION               AllGNMENT           . SURVEILLANCE                 ISI TESTING TEST EQUIPMENT                                   OA NUMBER                   CAL DUE DATE Test Equ.ipment information is included in AWC for "l               performing surveillance, i
APPiNLE MODE FREQUENCY
: 1. 2. 3. and 4 60 months Test AsinosizED sv (su sccn DATE COMatfTED BY DATE ACCEPTED 6V(DEPT FtS)
DATE YES A PROVED av cxPAntueur *EAD DEscuEn c*''
NO TECH SPEC MAINTENANCE SYSTEM NON-TECH SPEC X-SURVEILLANCE RESTORATION AllGNMENT
. SURVEILLANCE ISI TESTING TEST EQUIPMENT OA NUMBER CAL DUE DATE Test Equ.ipment information is included in AWC for "l
performing surveillance, i
ACCEPTANCE CRITERIA
ACCEPTANCE CRITERIA
: 1. Manufacturer's recommended PM's ;.nd inspections have been completed for 4
: 1. Manufacturer's recommended PM's ;.nd inspections have been completed for 4
StattCr IN ACCORDANCE WITH REFERENCE PROCFDURE                                                       INirlALS
StattCr IN ACCORDANCE WITH REFERENCE PROCFDURE INirlALS 1.
: 1. PREREQUISITES / INITIAL CONDITIONS COMPLETED 2     PRECAUTIONS NOTED
PREREQUISITES / INITIAL CONDITIONS COMPLETED 2
: 3. COMMENTS: (IF MAINTENANCE RESTORATION, INDICATE BELOW WORK ORDER W. ETC )
PRECAUTIONS NOTED 3.
SHIFT MANAGER NOTIFIED OF FAILED SURVhlLL ANCE                 INITIALS 4
COMMENTS: (IF MAINTENANCE RESTORATION, INDICATE BELOW WORK ORDER W. ETC )
4-   l DATA See page 2 of this form i
SHIFT MANAGER NOTIFIED OF FAILED SURVhlLL ANCE INITIALS 4
Maint. Form 3712TA-2 STOP         THiNK             .ACT       REV!EW     Rev.O
l DATA 4-See page 2 of this form i
Maint. Form 3712TA-2 STOP THiNK
.ACT REV!EW Rev.O


E ''
E ''
GOULD NON-HEVERSING STARTER A.W.O. #:       _          _            Date:
GOULD NON-HEVERSING STARTER A.W.O. #:
Date:
Local ID of Starter:
Local ID of Starter:
g;';,                           FUNCTION                     I CHECK OFF 4.1.5   h1CC compartment clean and inspected                 O m,         ss 4.1.6   MCC connections tight u,     s4 4.3.1   Starter Clean y,  O s .,
g;';,
4.3.2   Starter connections tight ur Os4 4.3.3   Starter inspected O ur   Osa 4.3.4   Female stab connections inspectui                       u, Os3 4.3.8.f. Overload heaters inspected u,  O s.,s 4.3.9.c. Contact carrier gap inspected ur  O s .,
FUNCTION I CHECK OFF 4.1.5 h1CC compartment clean and inspected O m, ss 4.1.6 MCC connections tight u,
4.3.13   Contacts cleaned and inspected ur     s.
s4 4.3.1 Starter Clean O s.,
4.3.14   Contactor coil inspected y, Osa 4.3.15   Trip coil tightness inspected O ui   Os4 4.3.21   Manua! operation of breaker O ur       s ,s 4.3.23.f. Auxiliary contacts resistance O       O ~4 4.3.24.h. Breaker and contactor resistatice tested ur     s4 4.3.29   Manual trip of breaker O ur   0,4 4.3.30.h. Starter insulation tested O mr       ~4 4.3.31   Breaker open ur     sa 4.3.34   Proper fuses installed O mi       s.4 4.3.7   Bus fingers properly aligned u,   Os4 Maint. Form 3712TA-2 Rev.O Page 2 of 2
y, 4.3.2 Starter connections tight Os4 ur 4.3.3 Starter inspected O ur Osa 4.3.4 Female stab connections inspectui Os3 u,
4.3.8.f.
Overload heaters inspected O s.,s u,
4.3.9.c.
Contact carrier gap inspected O s.,
ur 4.3.13 Contacts cleaned and inspected ur s.
4.3.14 Contactor coil inspected Osa y,
4.3.15 Trip coil tightness inspected O ui Os4 4.3.21 Manua! operation of breaker O ur s,s 4.3.23.f.
Auxiliary contacts resistance O
O ~4 4.3.24.h.
Breaker and contactor resistatice tested ur s4 4.3.29 Manual trip of breaker O ur 0,4 4.3.30.h.
Starter insulation tested O mr
~4 4.3.31 Breaker open ur sa 4.3.34 Proper fuses installed O mi s.4 4.3.7 Bus fingers properly aligned Os4 u,
Maint. Form 3712TA-2 Rev.O Page 2 of 2


i
i Molded Case Breaker PM
          ;                                            Molded Case Breaker PM
)l ShlRVEILLANCE COVER SHEET
      )l                                       _
/
ShlRVEILLANCE COVER SHEET T02N A**CO/ED
!/
              *.U F 2. ' i PEC       t'
(
                                        /    *
W///97 T02N A**CO/ED DATE PAGE
                                                !/ (\           /
/
DeflRENCE PROCEDURE DATE W///97 PAGE OF 2
OF 2
                                    '                                                            POAC MTC( NO. #
*.U F 2. ' i PEC t'
444Ib                               /\ SP 37.82TA                                           J, f 7 - 09/             l z c.a:cE                                 /   Ay4 Casa umE                         rneovEscv R               1. 2. 3. and 4                 60 months iS* A."-242E0 BY l'd SCO)                                         DATE ACCEPTANCE CRITERIA MET:
\\
WA $a: BY                                                           DATE cer-:: n wt r.s,                                                   oArE                                         YES se. .: o oc *Arwa wE As oEs osto                               o^'5 NO
DeflRENCE PROCEDURE POAC MTC( NO. #
                    \ TECH   SPEC SURVEILLANCE MAINTENANCE               SYSTEM             NON-TECH SPEC RESTORATION               AllGNMENT         SURVElLLANCE                 ISITESTING TEST EOUlPMENT                                 QA NUMBER                   CAL DUE DATE       I Tes: Equipment information is included in AWO for performing surveillance.
444Ib
/\\ SP 37.82TA J, f 7 - 09/
z c.a:cE
/
Ay4 Casa umE rneovEscv R
: 1. 2. 3. and 4 60 months iS* A."-242E0 BY l'd SCO)
DATE ACCEPTANCE CRITERIA MET:
WA a: BY DATE cer-:: n wt r.s, oArE YES se..: o oc *Arwa wE As oEs osto o^'5 NO TECH SPEC MAINTENANCE SYSTEM NON-TECH SPEC
\\
SURVEILLANCE RESTORATION AllGNMENT SURVElLLANCE ISITESTING TEST EOUlPMENT QA NUMBER CAL DUE DATE I
Tes: Equipment information is included in AWO for performing surveillance.
ACCEPTANCE CRITERIA
ACCEPTANCE CRITERIA
: 1. Ma:.ufacturer's recommended PM's and inspections have been completed for BmakCr W ACOORDANCE WITH REFERENCE PROCEDURE                                                   INmALS 1
: 1. Ma:.ufacturer's recommended PM's and inspections have been completed for BmakCr W ACOORDANCE WITH REFERENCE PROCEDURE INmALS 1
::EREQUISITES/ INITIAL CONDITIONS COMPLETED 2      F;ECAUTIONS NOTED 3     COMMENTS. (IF MAINTENANCE RESTORATION, INDICATE BELOW WORK ORDER #. ETC )
::EREQUISITES/ INITIAL CONDITIONS COMPLETED F;ECAUTIONS NOTED 2
HFT Y ANAGER NOTIFIED OF FAILED SURVEILLANCE                   INITIALS
3 COMMENTS. (IF MAINTENANCE RESTORATION, INDICATE BELOW WORK ORDER #. ETC )
      ,      4    l DATA See page 2 of ths form.
HFT Y ANAGER NOTIFIED OF FAILED SURVEILLANCE INITIALS l DATA 4
STOP        THINK          'ACT Maint. Form 3712TA-3
See page 2 of ths form.
      ;                                                                                  REVIEW     RCv. 0
Maint. Form 3712TA-3 STOP THINK
'ACT REVIEW RCv. 0


i NW l-                             MOLDED CASE BREAKER A.W.O. #:                         Date:
i NW l-MOLDED CASE BREAKER A.W.O. #:
Local ID of
Date:
      ,      Breaker:
Local ID of Breaker:
J((L                       FUNCTION                     CHECK OFF 4.1.5   MCC compartment clean and inspected           Om Om
J((L FUNCTION CHECK OFF 4.1.5 MCC compartment clean and inspected Om Om 4.1.6 MCC connections tight m
      ;          4.1.6   MCC connections tight                           m   m 4.4.1   Breaker Clean                                   -  Om f         4.4.2   Breaker connections tight                       m   m 4.4.3   Breaker inspected                               m   m i-l i
m 4.4.1 Breaker Clean Om f
474.4   Bus connections inspected                     Om O~
4.4.2 Breaker connections tight m
j         4.4.8   Manual operation of breder                     -  Om 4.4.13   Breaker resistance tested                       -  Om
m 4.4.3 Breaker inspected m
        ,      4.4.14.d. Manual trip of breaker                       Om Om 4.4.15.f. Breaker insulation tested                       m   m J           4.4.16   Breaker open                                   m  Oi.s t-
m i-l 474.4 Bus connections inspected Om O~
      -[       4.4.5.c. Bus fingers properly aligned                   m   m
i j
4.4.8 Manual operation of breder Om 4.4.13 Breaker resistance tested Om 4.4.14.d.
Manual trip of breaker Om Om 4.4.15.f.
Breaker insulation tested m
m J
4.4.16 Breaker open Oi.s t-m
-[
4.4.5.c.
Bus fingers properly aligned m
m
}
}
i i
i i
Maint. Form 3712TA-3 Rev.0
Maint. Form 3712TA-3 Rev.0 Page 2 of 2
          ,                                                Page 2 of 2
_}}
_}}

Latest revision as of 00:12, 6 December 2024

Rev 0 to Sp 3712TA, Containment Penetration MCC Starter & Molded Case Breaker Pm
ML20211C604
Person / Time
Site: Millstone 
Issue date: 04/11/1997
From: Lizee N
NORTHEAST NUCLEAR ENERGY CO.
To:
Shared Package
ML20211C529 List:
References
SP-3712TA, NUDOCS 9709260252
Download: ML20211C604 (30)


Text

.. -

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o g

I-6 Mll,1.STON10 NUC1.10 Alt l'OWElt STATION SUI'VEll. LANCE l'HOCED U ntE Containinent Penetr$ tion MCC Starter anti Mol(leti Case Breaker PM SP 3712TA t

Rev.0 t

A es

^-

c 4

SToe sinx-Acr'_

Review c

y Approval:

(

/

M////97 PORC Mtg, No:

3-97-09/

ate:

5-Effective Date:

//////97 M W # d $ du31 gph[e4 s

Level of Use Subject Matter Expert:

General Normand J. Lizcc 9709260252 970910 PDR ADOCK 05000423 P

PDR

.i 1

Millstone Unit 3 Suncillance Procedure g.

Containment Penetration MCC Starter and Molded Case lirenker PM TABLE OF CONTENTS 1.

PURPOSE....................................................2 2.

P R E R EQ U I SITES.............................................

2 3.

P R E CAU TI O N S...............................................

3 4.

I N ST R U CT I O N S..............................................

4 4.1 Inspection of h1CC Cubicle or Panel........................

4 4.2 Gould Reversing Starter inspection...........................

5 4.3 Gould Non-reversing Starter inspection....................

14 4.4 hiolded Case Breaker Inspection..........................

20 5.

R EVI EW AND SIGNOFF......................................

22 6.

R E FE R EN C ES...............................................

2 2 7.

S U M hf A RY O F CI I A NG ES....................................

22 ATTACilhiENTS AND FORhiS hiaint. Form 3712TA-1, " Phi on Gould Starters (Reversing) data shect" hiaint. Form 3712TA-2. " Phi on Gould Starters (Non-Rentsing) data shect" hiaint. Form 3712TA-3," Phi on hiolded Case Breakers data shect" SP 3712TA Level of Use Rev.O General ior22

[j l~

l. I'lllU'OSE 1.1 Objective This procedure provides instructions for performing an inspection and preventive maintenance on Containment Penetration MCC starters, and molded case breakers as required by Technical Specification Sun cillance Requirement 4.8.4.1.b.

1.2 Discussion Surveillance icquirement 4.8.4.1.b requires that at least once every 60 months an inspection and preventive maintenance is performed on all penetration conductor overcurrent protective devices.

Satisfactory completion of this procedure meets the requirements for MCC starters and molded case breakers.

Meggering of devices should be donc at a voltage at least twice the operating voltage of the device and not less than 500V.

1.3 Applicability This procedure applies to all MCC starters and molded case breakers described in Technical Specifications, Millstone Nuclear Power Station, Unit No. 3, OPS Form 3273 - 3/4.3.8.4.1," Containment Penetration Conductor Overcurrent Protective Devices." This surveillance applies in Modes 1,2,3, and 4 1

1.4 Frequency At least once every 60 months,100% of the penetration breakers shall be subjected to an inspection & preventive maintenance.

2. PREREOUISITES 2.1 General 2.1.1 If this procedure is being performed with SP3712T," Containment Penetration Overcurrent Device Surveillance Testing for 1.oad Center, MCC, and Molded Case Hrcakers," SP 3712T has been perform prior to performing this PM. Performing this PM prior to performing SP 3712T would precondition the breaker.

SP 3712TA Level of Use General j

l l

t 1

2.2 l>ocuments o

l Iw 2.2.1 Spec 346," Fuse Control Installation & Replacement" 2.3 Measuring and Test Equipment 2.3.1 hiepger, Simpson hiodel 401 or as directed by FLS 2.3.2 Dhiht, one of the followingor as directed by FLS:

Fluke biodel 8060A Fluke hiodel 8050A

+

Fluke hiodel 27

+

2.3.3 htCC Plug-in Finger Alignment Tool 2.3.4 Feeler Gauges 2.4 I)ellnitions 1

t 2.4.1 FLS - First Line Supervisor 2.4.2 htCC - Motor control center l

3. PRECAUTION _S 3.1 The bolts at the top and bottom of the cubicle drawer provide giounding of the cubicle drawer to the cubicle frame, failure to tighten could result in electrical shock to personnel.

l l

3.2 When installing Gould type hiCC starters, failure to ensure the terminal block retaining bracket is folly installed and locked in place could result in i

improper operation of the starter, i

l 3.3 These breakers may contain polycarbonate material such as lexan. Use l

caution when using sohents as some solvents are harmful to these materials.

SP 3712TA Level of Use Rev.0 l

General 3 of 22 l

}

t e

4. INSTRUCT.lONS I

b 4.1 Inspection of h1CC Cubicle or Panel 4

4.1.1 ENSURE breaker is open.

STOP WARNING STOP If the 13rcaker is a Secondary Penetration Iltcaker, even though Dreaker may be in the of f position, it may be energized from it's primary breaker.

4.1.2 REhiOVE starter or breaker from cubicle or panel.

i m

STOP WARNING STOP i

i Voltage will be present on exposed bus work or stabs. Extreme caution i

should be exercised, when working in cubicle.

),

4.1.3 CLEAN hiCC cubicle or panel.

4.1.4 INSPECT hiCC cubicle or panel for damage.

1 l

4.1.5 DOCUhiENT results of cleaning and inspecting cn appropriate hiaint. Form, t

4.1.6 ENSURE tightness of terminal block screws and DOCUhiENT results on appropriate hiaint. Form, i

l 1

?

i.

SP 3712TA Level of Use Rev.O General 4 of 22

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- - - - -v

.-, mw w r,e - e--i-

- - - - - - - - - -~

w- -

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)

4.2 Gould Reversing Starter Inspection b

4.2.1 CLEAN starter and DOCUhiENT results on hiaint. Form 3712TA-1.

4.2.2 E?'SURE tightness of all connections and DOCUhiENT results on hiaint. Form 3712TA-1.

4.2.3 INSPECT starter for damage and DOCUhiENT results on hiaint. Form 3712TA-1.

4.2.4 INSPECT female stab connections and DOCUhiENT results on v

hiaint. Form 3712TA-1.

4.2.5 Using bus finger alignment tool, VERIFY prol'er bus finger l

alignment.

4.2.6 E bus fingers do not align properly, CONSULT FLS.

4.2.7 E bus fingers align properly, DOCUhiENT results on hiaint. Form 3712TA-1.

4.2.8 OPERATE contactor mechanical interlock and DOCUhiENT m

results on hiaint. Form 3712TA-1.

4.2.9 E contactor mechanical interlock is not operating properly, CONSULT FLS.

Level of Use SP 3712TA General-y

4.2.10 IE overload heater is T9 through T37, Refer 'Ib Figure 1 and PERFORhi following:

Figure - 1 Was Wound Overload Heater

,we's t

l l

l Wcld icN itew a.

REhiCVE heater element frorn heater block.

b.

INSPECT heater weld.4 for damage.

IE overload heater welds are damaged.QR broken, c.

CONSULT FLS.

d.

INSTALL heater element into heater block REPEAT step 4.2.10 for remaining phases.

c.

f.

DOCUhiENT results on hiaint. Form 3712TA-1. -

l Level of Use SP 3712TA General R

722

8 4.2.1 i E starter is a size 1 or 2. Refer To Figure 2 and I'liRFORh1 contact carrier inspection as [ollows:

..'4. s Figure - 2 Contact Carrier inspection (r

h ML 7

3

\\

I O.010" Feeler Gauge Measurement Check

/

l YA T O

For upper contactor, INSERT 0.010 inch feeler gauge a.

between contact carrier post and support housing.

b.

E feeler gauge does not bottom out freely, CONSULT FLS.

E fecler gauge bottoms out freely, DOCUh1ENT results on c.

hiaint. Form 3712TA-1.

Level of Use SP 3712TA General Rw. 0 7 of 22

)

a 4.2.12 E starter is a size I with a dished carrier extender, Refer To Figure 3 and PERFORhi following:

Figure - 3 Dished Extender inspection f

l Carner Krtender

    • 'rm us tu g

f v

1%mt gr Ws ng l

Unttized Contactor s

.0$0 inch a to e

a

  • Dis %ed f ;e"- % hc i~L
t=,

i

/ Rollers g

4..,..t s -@

l t l=

h Screwe te remon SHid y

/~

p

~ u.;;my~

7 i

N Int

/

t i

Aurifiery Contactor s

l FechanwoJ Interfact Bleet a.

DETERhflNE if a 0.050 inches shim is installed under mechanical interlock block, b.

E shim is not installed, Go To step 4.2.12.f.

c.

DETERhi!NE if there is contact between auxiliary contactor (contactor that is not part of unitized starter) and interlock roller it actuates.

d.

E there is no contact, DOCUhiENT on hiaint. Form 3712TA-1 and Go To step 4.2.13.

c.

E there is contact, REh10VE 0.050 inches shim.

f.

INSERT a 0.030 inches feeler gauge between auxiliary contactor and interlock roller with which it makes contact.

I f

SP 3712TA Level of Use Rev.0 General 8 of 22

[

~

l.

g.

IE gap is greater than 0.030 inches, PERFORM following:

'd

1) INSTALL a 0.050 inches shim and DOCUMENT on Maint. Form 3712TA-1.
2) Go To step 4.2.13.

h.

INSERT r. 0.030 inches feeler gauge bet vcen lower surface of unitized contactor carrier extender and interlock roller with which it makes contact, i.

E g..p is greater than 0.030 inches, REPLACE " dished" type carrier extcader with "Dat" type carrier extender and DOCUMENT on Maint. Form 3712TA-1.

4.2.13 REMOVE contactor covers.

4.2.14 REMOVE and INSPECT contact carrier assemblics.

4.2.15 CLEAN and INSPECT contacts.

4.2.16 DOCUMENT results ofinspection on Maint. Form 3712TA-1, m

4.2.17 INSPECT upper and lower contactor coils and DOCUMENT results on Maint. Form 3712TA-1.

4.2.18 INSFECT trip coil connections for siens of overheating or looseness and DOCUMENT results Un Maint Form 3712TA-1, 4.2.19 E signs of overheating or looseness exist, CONSULT FLS.

NOTE Ensure carrier assembly is properly scated before tightening screws.

4.2.20 INSTALL contact carrier assemblies.

NOTE If manual trip button is not fully depressed, the breaker will not close.

4.2.21 INSTALL contactor covers and ENSURE manual trip button is fully depressed.

Level of Use SP 3712TA General Re 0 9g

~

g e

4.2.22 E a flat" type carrier extender was installed in step 4.2.12.i.,

PROCEED as follows:

%w Refer Tb Figure 3 and INSERT a 0.030 inch feeler gauge a.

between lower surface of unitized contactor carrier extender and interlock roller with whic': it makes contact, b.

E gap is greater than 0.030 inches, CONSULT FLS.

4.2.23 OPERATE and OBSERVE breaker portion of starter.

4.2.24 E breaker contacts operated separato CONSULT FLS.

4.2.25 E all breaker contacts operated together, DOCUMENT results on Maint. Form 3712TA-1.

4.2.26 REMOVE fuses from starter.

4.2.27 PERFORM resistance checks on auxiliary contacts as follows:

NOTE Acceptable reading for closed auxiliary contacts is 1 ohm or less.

a.

With both upper and lower contactors de-energized and using an ohmmeter, MEASURE contact resistance on all auxiliary contacts.

b.

ENERGIZE upper contactor coil, c.

Using an ohmmeter, MEASURE contact resistance of auxiliary contacts on upper contactor, d.

DE-ENERGIZE upper contactor coil, c.

ENERGIZE lower contactor coil, f.

Using an ohmmeter, MEASURE contact resistance of auxiliary contacts on lower contactor.

g.

DE-ENERGIZE lower contactor coil.

SP 3712TA Level of Use Rev.O General 10 of 22

~

f 4

i. ' -

8 h.

IE a closed auxiliary contact reading is greater than 1 ohm, 1 w.

PERFORM either of the following:

CLEAN contacts and REPEAT step 4.2.27 for contacts

[

th~at were cleaned.

CONSULT FLS.

i.

IE all readings are acceptable, DOCUMENT results on Maint. Form 3712TA-1.

4.2.28 PERFORM resistance tests on breaker, upper and lower contactors, as follows:

j a.

ENSURE breaker is closed.

l b.

Using an ohmmeter, MEASURE contact resistance of j

breaker.

c.

1E any contact resistance of breaker is not consistent with the other phases, CONSULT FLS.

I d.

ENERGIZE upper contactor.

NOTE l

Acceptable reading for closed contacts is 1 ohm or less.

1 4

Using an ohmmeter, MEASURE cantact resistance of upper 2 -

c.

contactor.

i.

j f.

DE-ENERGIZE upper contactor.

g.

ENERGIZE lower contactor.

h.

Using an ohmmeter, MEASURE contact resistance oflower j

contactor.

i.

DE-ENERGIZE lower contactor.

l t

SP 3712TA 2

Level of Use Rev. 0 General n or22 4

e - --

.-~.

l

'~

j.

JE a contactor reading is greater than 1 ohm, PERFORM e

--_:m cither of the following:

4 CLEAN contacts and REPEAT step 4.2.28 for contacts -

p that were cleaned.

CONSULT FLS.

k.

IE all readings are acceptable, DOCUMENT results on 4

Maint. Form 3712TA-1.

i 4.2.29 OPERATE manual trip.

4 4.2.30 Using an ohmmeter, DETERMINE if breaker is open.

4.2.31 DETERMINE if breaker trip position indicator flag is present, j

4.2.32 IE breaker did not open.OR breaker trip pc tion indicator flag is i

not visible, CONSULT FLS.

4 4.2.33 IE breaker is open AND breaker trip position indicator flag is visible, DOCUMENT results on Maint. Form 3712TA-1.

4 i

i c

4.2.34 PERFORM insulation resistance checks as follows:

e i

NOTE i

Acceptable mcgger reading is 80 megohms or greater.

a.

ENSURE breaker is closed.

b.

ENERGIZE upper contactor.

c.

Using a mcgger at 1000V, MEGGER breaker between adjacent poles and each pole to ground.

d.

DE-ENERGIZE upper contactor.

e.

ENERGIZE lower contactor, f.

Using a megger at 1000V, MEGGER breaker between adjacent poles and each pole to ground.

l Level of Use l, SP 3712TA Rev.0 eneral j

12 of 22

,__m.

.-.~~. _. - _ - ~. -. _ -. -. -. - _.-.

s L

i 4

e e

g.

DE-ENERGIZE lower contactor.

~ - %e('

!!..t i

. h.

OPEN breaker, h

I.

.Using a mcgger at 1000V, MEGGER line to load, across 4

open breaker, upper and lower contactor, f

j-
j. -1E any megger reading is less than 80 megohms, CONSULT i

FLS.

i l k.

IE all megger readings are greater than DR equal to l

80 megohms, DOCUMENT results on l

Maint. Form 3712TA-1.

i

~ 4.2.35 ENSUR". breaker is open and DOCUMENT on Maint. Form 3712TA-1.

l 4.2.36 Refer to Spec. 346," Fuse Control Installation & Replacement" and ENSURE fuses are correct.

4.2.37 INSTALL fuses.

{;-

4.2.38 DOCUMENT results of fuse inspection on

- r--

Maint. Form 3712TA-1.

1 L

4.2.39 INSTALL starter.

i I

5

!~

i!-

ii-i h

i 4

1 i

1 4

SP 3712TA Level of Use Rev.O b-eneral 13 of 22 i

9

--y--

,t?

y w

.w..

,,,_-__,,m_.-

p p.

I

_ 4.3 Gould Non-reversing Starter Inspection

,D 4.3.1 CLEAN starter and DOCUMENT results on Maint. Form 3712TA-2.

4.3.2 ENSURE tightness of all connections and DOCUMENT results on Maint. Form 3712TA-2.

4.3.3 INSPECT starter for damage and DOCUMENT results on Maint. Form 3712TA-2.

4.3.4 INSPECT female stab connections and DOCUMENT results on Maint. Form 3712TA-2.

4.3.5 Using bus finger alignment tool, VERIFY proper bus finger alignment.

4.3.6 E bus fingers do not align properly, CONSULT FLS.

4.3.7 E bus fingers align properly, DOCUMENT results on Maint. Form 3712TA-2.

4.3.8 E overload heater is T9 through T37, Refer To Figure 4 and PERFORM following:

Figure - 4 Wire Wound Overload Heater

.. feia

[

s$

r Weld nt S

new -

View a.

REMOVE heater element from heater block.

b.

INSPECT heater welds for damage.

SP 3712TA Level of Use General R'";f 22 4

9 c.

IE overload heater welds are damaged or broken, CONSULT FIS.

d.

INSTALL heater element into heater block c.

REPEAT step 4.3.8 for remaining phases.

f.

DOCUhiENT results on hiaint. Form 3712TA-2, 4.3.9 LIi starter is a size 1 or 2, Refer To Figure 5 and PERFORh1 contact carrier inspection as follows:

Figure - 5 Contact Carrier inspection

[r h

.Yh x

5, N

N r

O.010" Feeler Gauge Measurement Check l

l MT' O

a.

INSERT 0.010 inch feeler gauge between contact carrier post and support housing for contactor.

b.

IE feeler gauge does not bottom out freely, CONSULT FLS.

c.

1E fec!cr gauge bottoms out freely, DOCUh1ENT results on hiaint. Form 3712TA-2.

4.3.10 REh10VE contactor cover.

4 3,11 REh10VE and INSPECT contact carrier assembly.

4.3.12 Cl EAN and INSPECT contacts.

Level of Use SP 3712TA Rev.0 i

General is or 22

.____7_.-__..._

I 4.3.13 DOCUMENT results ofinspection on Maint. Form 3712TA-2.

4.3.14 ' INSPECT contactor coil and DOCUMENT results on Maint. Form 3712TA-2.

4.3.15 INSPECT trip coil connections for signs of overheating or looseness and DOCUMENT results on Maint.- Form 3712TA-2.

4.3.16 E signs of overheating or looseness exist, CONSULT FLS.

4 i

NOTE The carrier assembly should be properly scated before tightening screws.

l 4.3.17 INSTALL contact carrier assembly.

NOTE I

If manual trip button is not fully depressed, the breaker will not close.

e 4.3.18 INSTALL contactor cover and ENSURE manual trip button is fully depressed.

4.3.19 OPERATE and OBSERVE breaker portion of starter.

4.3.20 E breaker contacts operated separately, CONSULT FLS.

4.3.21 E all breaker contacts operated together, DOCUMENT results on Maint. Form 3712TA-2.

4.3.22 REMOVE fuses from starter.

4.3.23 PERFORM resistance checks on auxiliary contacts as follows:

NOTE Acceptable reading for closed auxiliary contacts is 1 ohm or less.

4 i

a.

With contactor de-energized and using an ohmmeter, MEASURE contact resistance on all auxiliary contacts.

SP 3712TA Level of se J

Rev. 0 General 16 of 22

)

i t

t b.

ENERGIZE contactor coil, 1

  • ~

c, Using an ohmmeter, MEASURE contact resistance of all-auxiliary contacts, d.

DE-ENERGIZE contactor coil.

c.

IE an auxiliary contact reading is greater than 1 ohm, PERFORM either of the following:

CLEAN contacts and REPEAT step 4.3.23 for contacts j

that were cleaned.

I CONSULT FLS.

i f.

IE all readings arc less than QR equal to 1 ohm, DOCUMENT results on Maint. Form 3712TA-2.

j l

4.3.24 PERFORM resistance tests on breaker and contactor as follows:

i-a.

ENSURE breaker is closed.

l b.

Using an ohmmeter, MEASURE contact resistance of breaker.

c.

IE any contact resistance of breaker is not consistent with the other phases, CONSULT FLS.

l j

d.

ENERGTZE contactor.

1 NOTE Acceptable reading for closed contacts is 1 ohm or less.

c.

Using an ohmmeter, MEASURE contact resistance of contactor.

f.

DE-ENERGIZE contactor.

i-i l

SP 3712TA

-Level of Use Rw. 0 General 17 of 22

.)

g.

E a contactor reading is greater than 1 ohm, PERFORhi the following:

..Ms

' CLEAN contacts and REPRAT step 4.3.24 for contacts that were cleaned.

CONSULT FLS.

h. E all readings are less than QR equal to 1 ohm, DOCUMENT results on Maint. Form 3712TA-2.

4.3.25 OPERATE manual trip.

4.3.26 Using an ohmmeter, DETERMINE if breaker is open.

4.3.27 DETERMINE if breaker trip position indicator flag is present.

4.3.28 E breaker did not open DE breaker trip position indicator flag is not visible, CONSULT FLS.

4.3.29 E breaker is open AND breaker trip position indicator flag is visible, DOCUMENT results on Maint. Form 3712TA-2.

4.3.30 PERFORM insulation resistance checks as follows:

NOTE Acceptable megger reading is 80 megohms or greater, a.

ENSURE breaker is closed.

b.

ENERGlZE contactor, c.

Using a mcgger at 1000V, MEGGER breaker between adjacent poles and each pole to ground, d.

DE-ENERGIZE contactor, c.

OPLN breaker.

f.

Using a megger at 1000V, MEGGER line to load across open breaker and contactor.

SP 3712TA Level of Use General fg",f 22 a

)

e e

g.

IE any megger reading is less than 80 megohms, CONSULT

-g, FLS.

h.

IE all megger readings are greater than DE equal to 80 megohms, DOCUMENT results on Maint. Form 3712TA-2.

i 4.3.31 ENSURE breaker is open and DOCUMENT on l

Maint. Form 3712TA-2.

4.3.32 Refer To Spec. 346," Fuse Control Installation & Replacement" and ENSURE fuses are correct.

4.3.33 INSTALL fuses.

4.3.34 DOCUMENT results of fuse inspection on Maint. Form 3712TA-2.

4.3.35 INSTALL starter.

l

.n Level of Use SP 3712TA General R"-

19 of 22

__.__._m

)

i 4.4 - Molded Case Breaker inspection 1.%.

4,4.1 CLEAN breaker and DOCUMENT results on Maint, Form 3712TA-3.

[

14.4.2 ENSURE tightness of all connections and DOCUMENT resulis on Maint. Form 3712TA-3.

2 0

4.4.3 INSPECT breaker for any damage and DOCUMENT results on Maint. Form 3712TA-3.

I 4.4.4 INSPECT bus connections and DOCUMENT results on L

Maint. Form 3712TA-3.

4.4.5 E breaker is from a Gould MCC, PERFORM following:

a.

Using bus finger alignment tool, VERIFY proper bus finger j

aligtnient.

b.

E bus fingers do not align properly, CONSULT FLS.

c.

E bus fingers align properly, DOCUMENT results on Maint. Form 3712TA-3.

4.4.6 OPERATE and OBSERVE breaker portion of starter.

4.4,7 E breaker contacts operated separately, CONSULT FLS.

4.4.8 E all breaker contacts operated together, DOCUMENT results-on Maint Form 3712TA-3.

1 4.4.9 ENSURE breaker is closed, i

4,4.10 Using an ohmmeter, MEASURE contact resistance of breaker.

4.4.11 E 3 phase breaker t1N_D any contact resistance is not consistant with the other phases, CONSULT FLS.

4.4.12 E single phase breaker AND contact resistance is abnormal, CONSULT FLS.

4.4.13 - E all readings are acceptable, DOCUMENT results on Maint.

Form 3712TA-3.

i SP 3712TA Level of Use Rev.0 General 20 0f 22

7 __ _

I J.

4.4.14 E breaker has a manual trip, OPERNTE manual trip and PERFORM following:

4 -..

.%s 1

a.

Using an ohmmeter, DETERMINE if breaker is open.

b.

DETERMINE if breaker is in trip free position.

W c.

E breaker did not open DR breaker is not in trip free i

position, CONSULT FLS.

i d.

E breaker is open AND breaker is in trip free position, DOCUMENT results on Maint. Form 3712TA-3.

i 4.4.15 - PERFORM insulation resistance checks as follows:

1 NOTE l

Acceptable mcgger reading is 80 mcgohms or greater.

a.

ENSURE breaker is closed.

b.

Using a mcgger, MEGGER breaker between adjacent poles I

and cach pole to ground.

c.

OPEN breaker, d.

Using a megger, MEGGER line to load, across open breaker, c.

E any megger reading is less than 80 megohms, CONSULT FLS.

f.

1E all mcgger readings are greater than DR equal to 80 megohms, DOCUMENT results on Maint. Form 3712TA-3.

4.4.16 ENSURE breaker is open and DOCUMENT on Maint. Form 3712TA-3.

4.4.17 INSTALL breaker.

SP 3712TA Level of Use gcy, g General 21 of 22

^.*

[.

4

~8

5. > REVIEW ANT) SIGNOFF W

5.1 Review and signoff for this procedure is satisfied by the review and signoff -

of the AWO and the appropriate data sheets.

r 6, REFERENCES -

6.1 OIM-244-001," Installation, Operation, and Maintenance of Motor -

Control Centers" 6.2 NEMA AB4-1991," Guidelines for inspecti_on and Preventive Maintenance of Molded Case Circuit Breakers used in Commercial and l

Industrial Applications" 6.3 Technical Specifications, Millstone Nuclear Power Station, Unit No. 3, Section 4.8.4.1.b, Containment Pcnctration Conductor Overcurrent i

Protective Devices t

l 6.4 NUSCO drawing 25212-30111 sheet 1," Technical Specifications i

Surveillance Table" (S&W drawing EE-001DA)

I'

- 6.5 OPS Form 3273 - 3/4.3.8.4.1," Electrical Equipment Protective Devices, j

Containment Penetration Conductor Overcurrent Protective Devices" 6.6 Memo MP3-TS-97-144," Technical Specification Containment Penetration Breaker Ter*ing" dated April 8,1997

7.

SUMMARY

OF CHANGES i-

- 7.1 This procedure has been developed from material previously addressed in MP 3782AA,"MCC Starter and Molded Case Breaker PM" and SP 3712T," Containment Penetration O arcurrent Device Surveillance i

Testing for Load Center, MCC, and Molded Case Breakers."

7.2 - This procedure was developed to convert non surveillance maintenance

{

procedures identified for meeting Tech Spec requirements into a i

surveillance procedure (ACR M3-97-0029)

I i

i 1

i SP 3712TA Level of Use j

Rev.0 General 22 of 22 d

m n

e g

y

.ma e

s,-

--m-

.r a

i I

Gould Reversing Starter PM SURVEILL,ANCE COVER SHEET

.,w 77 7

ore gg

,Om,,R0* D

,AoE REFE RENcE s%c

/

/

j6t3%ePRoCEDURE PORC MTO. NO

~

4M4lb

/'

/

  1. 3712TA 3

97-Of/

SCHEDJLE DA'E LMICABLE MNE FREQUENCY 1,2,3. anc 4 60 months TEST AJTHOr+2ED By (Sed SCO) t -.TE COM%ETED By DATE ACCEPTED ST l DIPT F(S; DATE YES APPROVED 07 OEPARTMENT ME AD'DE SiONEE)

DATE NO TECH SPEC MAINTENANCE SYSTEM NON-TECH SPEC

'\\

SURVEILLANCE RESTORATION ALIGNMENT SURVEILLANCE ISI TESTING TEST EQUIPMENT OA NUMBER CAL DUE DATE Test Equipment information is included in AWO for performing surveillance.

ACCEPTANCE CRITERIA

1. Manufacturer's recommended PM's and inspections have been completed for Starter IN ACCORDANCE WITH REFERENCE PROCEDURE INITIALS 1.

PREREQUISITES / INITIAL CONDITIONS COMPLETED 2.

PRECAUTIONS NOTED 3

COMMENTS: (IF MAINTENANCE RESTORATION. INDICATE BELOW WORK ORDER #. ETC )

SHIFT MANAGER NOTIFIED OF FAILED SURVEILLANCt!

INITIALS l DATA 4.

\\/ncif;nd p no;rinq pea r/j initial _0sM-Date [n-41 See pages 2 and 3 of this form.

g

,i 4,, N 1,,14 7Ul llivilllGLIVil b#III f Maint. Form 3712TA-1 STOP THiNK ACT REVIEW Rev.O L.

M GOULD REVERSING STARTER A.W.O. #:

Date:_

Local ID of

)

Starter:

-STEP NUMBER FUNCTION CHECK OFF 4.1.5 -

MCC compartment clean and inspected Om O

,4 4.1.6 MCC connections tight Om- 0

,.s 4.2.1 Starter Clean Om-Om 4.2.2 Starter connections tight -

Om - D-4.2.3 Starter inspected Om m

~

4.2.4 Female stab connections inspected O- 0~

4.2.8 Contactor mechanical interlock inspected Du m

4.2.10.f.

Overload heaters inspected Om m

4.2.11.c; Contact carrier gap inspected.

Om- 0 --

- 4.2.12.d.

4.2.12.g.

Dished extender satisfactory Om 4.2.12.i.

Flat extender installed.

m u-4.2.16 Contacts cleaned and inspected Om 4.2.17 Contactor coils inspected 0-m 4.2.18 Trip coil tightness inspected Om s,.s 4.2.25 Manual operation of breaker Om Om 4.2.27.i.

Auxiliary contacts resistance Om 4.2.28.k.

Breaker and contactor resistance tested Om 4.2.33 Manual trip of breaker Om 0-Maint. Form 3712TA-1 j

Rev.0 Page 2 of 3 I

STEP SUMBER FUNCTION CHECK OFF 4.2.34.k.

Starter insulation tested g,, g,,

4.2.35 Breaker open 4.2.38 Proper fuses installed g,,

4.2.7 Bus fingers properly aligned O~4 m,

i l

Maint. Form 3'/12TA-1 Rev.O Page 3 of 3

-.~.-

s.

r-

\\

^

Gould Non-Reversing Starter PM i

JURVEILLANCE COVER SHEET FORM APPROVED.

/

DATg Pact HEF(RENCE 6PEC

[

REFNf's,e 3, 2TA

],f7 O9/

PROCE DURE PORC MT([ NO #

ax4n SCHEDAE DAT$

APPiNLE MODE FREQUENCY

1. 2. 3. and 4 60 months Test AsinosizED sv (su sccn DATE COMatfTED BY DATE ACCEPTED 6V(DEPT FtS)

DATE YES A PROVED av cxPAntueur *EAD DEscuEn c*

NO TECH SPEC MAINTENANCE SYSTEM NON-TECH SPEC X-SURVEILLANCE RESTORATION AllGNMENT

. SURVEILLANCE ISI TESTING TEST EQUIPMENT OA NUMBER CAL DUE DATE Test Equ.ipment information is included in AWC for "l

performing surveillance, i

ACCEPTANCE CRITERIA

1. Manufacturer's recommended PM's ;.nd inspections have been completed for 4

StattCr IN ACCORDANCE WITH REFERENCE PROCFDURE INirlALS 1.

PREREQUISITES / INITIAL CONDITIONS COMPLETED 2

PRECAUTIONS NOTED 3.

COMMENTS: (IF MAINTENANCE RESTORATION, INDICATE BELOW WORK ORDER W. ETC )

SHIFT MANAGER NOTIFIED OF FAILED SURVhlLL ANCE INITIALS 4

l DATA 4-See page 2 of this form i

Maint. Form 3712TA-2 STOP THiNK

.ACT REV!EW Rev.O

E

GOULD NON-HEVERSING STARTER A.W.O. #:

Date:

Local ID of Starter:

g;';,

FUNCTION I CHECK OFF 4.1.5 h1CC compartment clean and inspected O m, ss 4.1.6 MCC connections tight u,

s4 4.3.1 Starter Clean O s.,

y, 4.3.2 Starter connections tight Os4 ur 4.3.3 Starter inspected O ur Osa 4.3.4 Female stab connections inspectui Os3 u,

4.3.8.f.

Overload heaters inspected O s.,s u,

4.3.9.c.

Contact carrier gap inspected O s.,

ur 4.3.13 Contacts cleaned and inspected ur s.

4.3.14 Contactor coil inspected Osa y,

4.3.15 Trip coil tightness inspected O ui Os4 4.3.21 Manua! operation of breaker O ur s,s 4.3.23.f.

Auxiliary contacts resistance O

O ~4 4.3.24.h.

Breaker and contactor resistatice tested ur s4 4.3.29 Manual trip of breaker O ur 0,4 4.3.30.h.

Starter insulation tested O mr

~4 4.3.31 Breaker open ur sa 4.3.34 Proper fuses installed O mi s.4 4.3.7 Bus fingers properly aligned Os4 u,

Maint. Form 3712TA-2 Rev.O Page 2 of 2

i Molded Case Breaker PM

)l ShlRVEILLANCE COVER SHEET

/

!/

(

W///97 T02N A**CO/ED DATE PAGE

/

OF 2

  • .U F 2. ' i PEC t'

\\

DeflRENCE PROCEDURE POAC MTC( NO. #

444Ib

/\\ SP 37.82TA J, f 7 - 09/

z c.a:cE

/

Ay4 Casa umE rneovEscv R

1. 2. 3. and 4 60 months iS* A."-242E0 BY l'd SCO)

DATE ACCEPTANCE CRITERIA MET:

WA a: BY DATE cer-:: n wt r.s, oArE YES se..: o oc *Arwa wE As oEs osto o^'5 NO TECH SPEC MAINTENANCE SYSTEM NON-TECH SPEC

\\

SURVEILLANCE RESTORATION AllGNMENT SURVElLLANCE ISITESTING TEST EOUlPMENT QA NUMBER CAL DUE DATE I

Tes: Equipment information is included in AWO for performing surveillance.

ACCEPTANCE CRITERIA

1. Ma:.ufacturer's recommended PM's and inspections have been completed for BmakCr W ACOORDANCE WITH REFERENCE PROCEDURE INmALS 1
EREQUISITES/ INITIAL CONDITIONS COMPLETED F;ECAUTIONS NOTED 2

3 COMMENTS. (IF MAINTENANCE RESTORATION, INDICATE BELOW WORK ORDER #. ETC )

HFT Y ANAGER NOTIFIED OF FAILED SURVEILLANCE INITIALS l DATA 4

See page 2 of ths form.

Maint. Form 3712TA-3 STOP THINK

'ACT REVIEW RCv. 0

i NW l-MOLDED CASE BREAKER A.W.O. #:

Date:

Local ID of Breaker:

J((L FUNCTION CHECK OFF 4.1.5 MCC compartment clean and inspected Om Om 4.1.6 MCC connections tight m

m 4.4.1 Breaker Clean Om f

4.4.2 Breaker connections tight m

m 4.4.3 Breaker inspected m

m i-l 474.4 Bus connections inspected Om O~

i j

4.4.8 Manual operation of breder Om 4.4.13 Breaker resistance tested Om 4.4.14.d.

Manual trip of breaker Om Om 4.4.15.f.

Breaker insulation tested m

m J

4.4.16 Breaker open Oi.s t-m

-[

4.4.5.c.

Bus fingers properly aligned m

m

}

i i

Maint. Form 3712TA-3 Rev.0 Page 2 of 2

_