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{{#Wiki_filter:TENNESSEE VALLEY AUTHORITYBROWNS FERRY NUCLEAR PLANTUNITS 2 AND 3 STATUSAtlanta, GAJuly 25, 2006 Bill Crouch 2 Introduction*Welcome to the status meeting for Browns Ferry Units 2 and 3 *Purpose-Review the site status-Discuss upcoming activities and strategy
{{#Wiki_filter:TENNESSEE VALLEY AUTHORITY BROWNS FERRY NUCLEAR PLANT UNITS 2 AND 3 STATUS Atlanta, GA July 25, 2006
-Solicit feedback Agenda*IntroductionB. Crouch*Performance IndicatorsB. Aukland*Plant PerformanceT. Elms
 
*Unit 3 Cycle 12 Outage Performance B. Aukland
Introduction
*Unit 2 Cycle 14 Outage Plans B. Aukland*Performance ImprovementsB. O'Grady*Three Unit ReadinessB. O'Grady
* Welcome to the status meeting for Browns Ferry Units 2 and 3
*Open Discussion 3Bill Crouch Performance IndicatorsBruce Aukland 4Browns Ferry 2 -Current Performance SummaryData through June 2006 Performance IndicatorsBruce Aukland 5Browns Ferry 3 -Current Performance SummaryData through June 2006 Performance IndicatorsBruce Aukland 6INPO Index - Old Criteria1st Qtr - CY 2006 0 20 40 60 80 100BFN 2BFN 3PercentINPO IndexTop Decile Entry = 100Top Quartile Entry = 99.81Median = 97.17Average = 92.42 GoodHISTORICAL INPO INDEXBrowns Ferry Units 2 and 3 0 20 40 60 80 100 1201990.031990.091991.031991.091992.031992.091993.031993.091994.031994.09 1995.031995.091996.03 1996.091997.031997.091998.03 1998.091999.031999.092000.03 2000.092001.032001.09 2002.032002.092003.032003.092004.032004.092005.032005.092006.03U3 Index ValueIndex Best QuartileIndex MedianIndex Worst QuartileU2 Index Value Plant Performance 7*Unit 2 Cycle 14-Currently operating at 100%-Online for 60 days*Unit 3 Cycle 13-Currently operating at 100%
* Purpose
-Online for 124 daysTony Elms Plant PerformancePower History Curve -Unit 2 GenerationSeptember 2005 through July 2006Tony Elms 8 0 500 1000 1500 2000 2500 3000 3500 400009/01/0509/15/05 09/29/0510/13/0510/27/05 11/10/05 11/24/0512/08/0512/22/05 01/05/06 01/19/06 02/02/0602/16/0603/02/06 03/16/06 03/30/0604/13/0604/27/06 05/11/06 05/25/0606/08/0606/22/0607/06/06MWtPlanned powe r reduction fo r feedwate r heater repai rPlanned power reduction for CRD exercise test with Scram time testing and maintenancePlanned shutdown to repair main steam relie f valve pilotsPower reduction for feedwater pump maintenance Plant PerformancePower History Curve -Unit 3 GenerationSeptember 2005 through July 2006 9Tony Elms500100015002000250030003500400009/01/0509/16/0510/01/0510/16/0510/31/05 11/15/05 11/30/0512/15/0512/30/05 01/14/06 01/29/0602/13/0602/28/0603/15/06 03/30/0604/14/0604/29/06 05/14/06 05/29/0606/13/0606/28/0607/13/06MWtPlanned power reduction for maintenanceScram due to low condenser vacuum resulting from a maintenance activity.Reactor scram due to load rejection from switchyard problemShutdown plant for recirc pump seal replacementPlanned shutdownfor refueling outage Unit 3 Cycle 12 Outage Performance*Duration of 22 days 13 hours*Outage Performance Milestones-0 Recordable Accidents-0 Lost Time Accidents
            - Review the site status
-0 Human Performance Events 10Bruce AuklandAllAll-Equipment Intolerance Items 833 836-Work Order Backlog 1322 909-Maintenance/Modifications Work Orders 689 649-Surveillance Requirements/Instructions 823 822-Preventive Maintenance Work OrdersActualPlanned Unit 2 Cycle 14 Outage Plans 11*Extended Power Uprate Implementation Outage-Considerable modifications-Maintaining / improving operational margin*Condensate System-Replace condensate pump impellers and motors
            - Discuss upcoming activities and strategy
-Condensate demineralizer10 thvessel addition-Replace condensate booster pump and motors-Condensate demineralizercontrol panel digital upgrade*Feedwater System-Replace reactor feedwater pumps
            - Solicit feedback Bill Crouch                                                              2
-Modify feedwater pump turbines-Modify feedwater heaters*Main Steam System-Modify high pressure turbine, cross around relief valves, and steam seal piping
 
-Modify main steam isolation valves internals and actuators
Agenda
-Replace moisture separator internalsBruce Aukland Performance ImprovementsBrian O'Grady 12*The Hardspot-Flat / declining performance in some areas-Significant challengesUnit 1 restart activitiesExtended power uprate on Unit 2*The Performance Improvement Plan-Achieve measurable results in 90 days-7 key focus areas Performance ImprovementsBrian O'Grady 13*Program Elements-Safety/human performance-Reactivity management
* Introduction                      B. Crouch
-Training-Corrective action/self-assessment programs-Chemistry-Unit 1 restart readiness-Equipment reliability*Management Sponsors*Plans Developed and Monitored
* Performance Indicators            B. Aukland
*Communications with TVA Staff on Program Performance ImprovementsBrian O'Grady 14*Improving Results-Personnel error rate-Days between human performance events
* Plant Performance                  T. Elms
-Human performance index-Management observations of training-Problem evaluation report initiation rate-Level D problem evaluation reports -low threshold-Intolerance to equipment deficiencies index-Building inleakage-Reactor coolant system chemistry
* Unit 3 Cycle 12 Outage Performance B. Aukland
-Unit 1 readiness Performance ImprovementsBrian O'Grady 15*Phase 2 -Teamwork-Work management
* Unit 2 Cycle 14 Outage Plans       B. Aukland
-Extended Power Uprate-ALARA*Continuing To Work-Equipment reliability-Reactivity management-Unit 1 restart / 3-unit operation Three Unit ReadinessBrian O'Grady 16*Unit 1 Recovery Transition from Bulk Work / Construction to System Completion Milestone*Presently 18 Systems Have Completed System Pre-Operability Checklist Phase I Process-Ready for restart testing-Manager assigned to each system-System pre-operability checklist board meetings*Presently 14 Systems Have Completed System Pre-Operability Checklist Phase II Process-Maintenance / Surveillance Requirements maintained-Plant Ownership*Nuclear Performance Program NRC Inspections Complete for Unit 1-16 of 30 completed*Integration of Plant Organizations During Recovery Activities-Engineering-Maintenance-Operations*Department Readiness-Self AssessmentsInitial Assessments completeEight follow-up assessments planned-Staffing for three unit operation Three Unit Readiness 17Brian O'Grady Three Unit ReadinessBrian O'Grady 18 Open Discussion 19}}
* Performance Improvements          B. OGrady
* Three Unit Readiness              B. OGrady
* Open Discussion Bill Crouch                                           3
 
Performance Indicators Browns Ferry 2 - Current Performance Summary Data through June 2006 Bruce Aukland                                                              4
 
Performance Indicators Browns Ferry 3 - Current Performance Summary Data through June 2006 Bruce Aukland                                                              5
 
Performance Indicators INPO Index - Old Criteria Pe rce nt 1st Qtr - CY 2006 100 80 Go od 60 40 INPO Index Top Decile Entry = 100 Top Quartile Entry = 99.81 Median = 97.17 Average = 92.42 20 0
BFN                          BFN 2                            3 HISTORICAL INPO INDEX Browns Ferry Units 2 and 3 120 100 80 60 40 20 0
1990.03    1990.09  1991.03  1991.09  1992.03  1992.09  1993.03  1993.09  1994.03    1994.09   1995.03  1995.09    1996.03     1996.09  1997.03  1997.09  1998.03     1998.09  1999.03  1999.09  2000.03   2000.09  2001.03  2001.09   2002.03    2002.09  2003.03  2003.09  2004.03  2004.09    2005.03  2005.09  2006.03 U3 Index Value                            Index Best Quartile                          Index Median                          Index Worst Quartile                              U2 Index Value Bruce Aukland                                                                                                                                                                                                                                                                                                                                                    6
 
Plant Performance
* Unit 2 Cycle 14
          - Currently operating at 100%
          - Online for 60 days
* Unit 3 Cycle 13
          - Currently operating at 100%
          - Online for 124 days Tony Elms                                 7
 
Plant Performance Power History Curve - Unit 2 Generation September 2005 through July 2006 4000 3500 Planned                                                                                  Planned                                    Power 3000                                                                                                                                                                                                    Planned power reduction                                                                            power                                    reduction for 2500                                                                                                                                                                                                shutdown to feedwater pump MWt  2000              for CRD exercise                                                                    reduction for repair main 1500              test with Scram                                                                        feedwater                                    maintenance steam relief 1000              time testing and                                                                    heater repair valve pilots 500              maintenance 0
09/01/05    09/15/05   09/29/05  10/13/05  10/27/05   11/10/05   11/24/05  12/08/05  12/22/05   01/05/06   01/19/06   02/02/06  02/16/06    03/02/06   03/16/06   03/30/06  04/13/06    04/27/06   05/11/06   05/25/06  06/08/06  06/22/06  07/06/06 Tony Elms                                                                                                                                                                                                                                                            8
 
Plant Performance Power History Curve - Unit 3 Generation September 2005 through July 2006 4000 3500 3000                        Planned pow er                    Reactor                          Shutdow n reduction for                      scram due 2500                                                                                            plant for                          Planned MWt maintenance                        to load                          recirc pump                        shutdow n 2000                                                            rejection                        seal                                for Scram due to low                  from 1500                                                                                            replacement                          refueling condenser vacuum                  sw itchyard 1000                                                                                                                                outage resulting f rom a                  problem 500                        maintenance activity.
09/01/05  09/16/05    10/01/05  10/16/05  10/31/05   11/15/05   11/30/05  12/15/05      12/30/05   01/14/06   01/29/06    02/13/06  02/28/06  03/15/06   03/30/06  04/14/06  04/29/06   05/14/06   05/29/06  06/13/06  06/28/06  07/13/06 Tony Elms                                                                                                                                                                                                                                                          9
 
Unit 3 Cycle 12 Outage Performance
* Duration of 22 days 13 hours
* Outage Performance Milestones
            - 0 Recordable Accidents
            - 0 Lost Time Accidents
            - 0 Human Performance Events Planned Actual
            - Preventive Maintenance Work Orders     822    823
            - Surveillance Requirements/Instructions 649    689
            - Maintenance/Modifications Work Orders  909    1322
            - Work Order Backlog                    836    833
            - Equipment Intolerance Items            All    All Bruce Aukland                                                      10
 
Unit 2 Cycle 14 Outage Plans
* Extended Power Uprate Implementation Outage
          -   Considerable modifications
          -   Maintaining / improving operational margin
* Condensate System
          -   Replace condensate pump impellers and motors
          -   Condensate demineralizer 10th vessel addition
          -   Replace condensate booster pump and motors
          -   Condensate demineralizer control panel digital upgrade
* Feedwater System
          -   Replace reactor feedwater pumps
          -   Modify feedwater pump turbines
          -   Modify feedwater heaters
* Main Steam System
          -   Modify high pressure turbine, cross around relief valves, and steam seal piping
          -   Modify main steam isolation valves internals and actuators
          -   Replace moisture separator internals Bruce Aukland                                                                             11
 
Performance Improvements
* The Hardspot
        - Flat / declining performance in some areas
        - Significant challenges Unit 1 restart activities Extended power uprate on Unit 2
* The Performance Improvement Plan
        - Achieve measurable results in 90 days
        - 7 key focus areas Brian OGrady                                        12
 
Performance Improvements
* Program Elements
        - Safety/human performance
        - Reactivity management
        - Training
        - Corrective action/self-assessment programs
        - Chemistry
        - Unit 1 restart readiness
        - Equipment reliability
* Management Sponsors
* Plans Developed and Monitored
* Communications with TVA Staff on Program Brian OGrady                                        13
 
Performance Improvements
* Improving Results
        - Personnel error rate
        - Days between human performance events
        - Human performance index
        - Management observations of training
        - Problem evaluation report initiation rate
        - Level D problem evaluation reports - low threshold
        - Intolerance to equipment deficiencies index
        - Building inleakage
        - Reactor coolant system chemistry
        - Unit 1 readiness Brian OGrady                                                14
 
Performance Improvements
* Phase 2
        - Teamwork
        - Work management
        - Extended Power Uprate
        - ALARA
* Continuing To Work
        - Equipment reliability
        - Reactivity management
        - Unit 1 restart / 3-unit operation Brian OGrady                                15
 
Three Unit Readiness
* Unit 1 Recovery Transition from Bulk Work / Construction to System Completion Milestone
* Presently 18 Systems Have Completed System Pre-Operability Checklist Phase I Process
          - Ready for restart testing
          - Manager assigned to each system
          - System pre-operability checklist board meetings
* Presently 14 Systems Have Completed System Pre-Operability Checklist Phase II Process
          - Maintenance / Surveillance Requirements maintained
          - Plant Ownership
* Nuclear Performance Program NRC Inspections Complete for Unit 1
          -   16 of 30 completed
* Integration of Plant Organizations During Recovery Activities
          - Engineering
          - Maintenance
          - Operations
* Department Readiness
          - Self Assessments Initial Assessments complete Eight follow-up assessments planned
          - Staffing for three unit operation Brian OGrady                                                                                  16
 
Three Unit Readiness Brian OGrady                      17
 
Three Unit Readiness Brian OGrady                      18
 
Open Discussion 19}}

Revision as of 14:08, 23 November 2019

07/25/2006 Meeting Slides Tennessee Valley Authority, Browns Ferry, Units 2 and 3 Status
ML062570002
Person / Time
Site: Browns Ferry  Tennessee Valley Authority icon.png
Issue date: 07/25/2006
From:
Tennessee Valley Authority
To:
Office of Nuclear Reactor Regulation
References
Download: ML062570002 (19)


Text

TENNESSEE VALLEY AUTHORITY BROWNS FERRY NUCLEAR PLANT UNITS 2 AND 3 STATUS Atlanta, GA July 25, 2006

Introduction

  • Welcome to the status meeting for Browns Ferry Units 2 and 3
  • Purpose

- Review the site status

- Discuss upcoming activities and strategy

- Solicit feedback Bill Crouch 2

Agenda

  • Introduction B. Crouch
  • Performance Indicators B. Aukland
  • Plant Performance T. Elms
  • Unit 3 Cycle 12 Outage Performance B. Aukland
  • Unit 2 Cycle 14 Outage Plans B. Aukland
  • Performance Improvements B. OGrady
  • Three Unit Readiness B. OGrady
  • Open Discussion Bill Crouch 3

Performance Indicators Browns Ferry 2 - Current Performance Summary Data through June 2006 Bruce Aukland 4

Performance Indicators Browns Ferry 3 - Current Performance Summary Data through June 2006 Bruce Aukland 5

Performance Indicators INPO Index - Old Criteria Pe rce nt 1st Qtr - CY 2006 100 80 Go od 60 40 INPO Index Top Decile Entry = 100 Top Quartile Entry = 99.81 Median = 97.17 Average = 92.42 20 0

BFN BFN 2 3 HISTORICAL INPO INDEX Browns Ferry Units 2 and 3 120 100 80 60 40 20 0

1990.03 1990.09 1991.03 1991.09 1992.03 1992.09 1993.03 1993.09 1994.03 1994.09 1995.03 1995.09 1996.03 1996.09 1997.03 1997.09 1998.03 1998.09 1999.03 1999.09 2000.03 2000.09 2001.03 2001.09 2002.03 2002.09 2003.03 2003.09 2004.03 2004.09 2005.03 2005.09 2006.03 U3 Index Value Index Best Quartile Index Median Index Worst Quartile U2 Index Value Bruce Aukland 6

Plant Performance

  • Unit 2 Cycle 14

- Currently operating at 100%

- Online for 60 days

  • Unit 3 Cycle 13

- Currently operating at 100%

- Online for 124 days Tony Elms 7

Plant Performance Power History Curve - Unit 2 Generation September 2005 through July 2006 4000 3500 Planned Planned Power 3000 Planned power reduction power reduction for 2500 shutdown to feedwater pump MWt 2000 for CRD exercise reduction for repair main 1500 test with Scram feedwater maintenance steam relief 1000 time testing and heater repair valve pilots 500 maintenance 0

09/01/05 09/15/05 09/29/05 10/13/05 10/27/05 11/10/05 11/24/05 12/08/05 12/22/05 01/05/06 01/19/06 02/02/06 02/16/06 03/02/06 03/16/06 03/30/06 04/13/06 04/27/06 05/11/06 05/25/06 06/08/06 06/22/06 07/06/06 Tony Elms 8

Plant Performance Power History Curve - Unit 3 Generation September 2005 through July 2006 4000 3500 3000 Planned pow er Reactor Shutdow n reduction for scram due 2500 plant for Planned MWt maintenance to load recirc pump shutdow n 2000 rejection seal for Scram due to low from 1500 replacement refueling condenser vacuum sw itchyard 1000 outage resulting f rom a problem 500 maintenance activity.

09/01/05 09/16/05 10/01/05 10/16/05 10/31/05 11/15/05 11/30/05 12/15/05 12/30/05 01/14/06 01/29/06 02/13/06 02/28/06 03/15/06 03/30/06 04/14/06 04/29/06 05/14/06 05/29/06 06/13/06 06/28/06 07/13/06 Tony Elms 9

Unit 3 Cycle 12 Outage Performance

  • Duration of 22 days 13 hours1.50463e-4 days <br />0.00361 hours <br />2.149471e-5 weeks <br />4.9465e-6 months <br />
  • Outage Performance Milestones

- 0 Recordable Accidents

- 0 Lost Time Accidents

- 0 Human Performance Events Planned Actual

- Preventive Maintenance Work Orders 822 823

- Surveillance Requirements/Instructions 649 689

- Maintenance/Modifications Work Orders 909 1322

- Work Order Backlog 836 833

- Equipment Intolerance Items All All Bruce Aukland 10

Unit 2 Cycle 14 Outage Plans

- Considerable modifications

- Maintaining / improving operational margin

  • Condensate System

- Replace condensate pump impellers and motors

- Condensate demineralizer 10th vessel addition

- Replace condensate booster pump and motors

- Condensate demineralizer control panel digital upgrade

- Replace reactor feedwater pumps

- Modify feedwater pump turbines

- Modify feedwater heaters

- Modify high pressure turbine, cross around relief valves, and steam seal piping

- Modify main steam isolation valves internals and actuators

- Replace moisture separator internals Bruce Aukland 11

Performance Improvements

  • The Hardspot

- Flat / declining performance in some areas

- Significant challenges Unit 1 restart activities Extended power uprate on Unit 2

  • The Performance Improvement Plan

- Achieve measurable results in 90 days

- 7 key focus areas Brian OGrady 12

Performance Improvements

  • Program Elements

- Safety/human performance

- Reactivity management

- Training

- Corrective action/self-assessment programs

- Chemistry

- Unit 1 restart readiness

- Equipment reliability

  • Management Sponsors
  • Plans Developed and Monitored
  • Communications with TVA Staff on Program Brian OGrady 13

Performance Improvements

  • Improving Results

- Personnel error rate

- Days between human performance events

- Human performance index

- Management observations of training

- Problem evaluation report initiation rate

- Level D problem evaluation reports - low threshold

- Intolerance to equipment deficiencies index

- Building inleakage

- Reactor coolant system chemistry

- Unit 1 readiness Brian OGrady 14

Performance Improvements

  • Phase 2

- Teamwork

- Work management

- Extended Power Uprate

- ALARA

  • Continuing To Work

- Equipment reliability

- Reactivity management

- Unit 1 restart / 3-unit operation Brian OGrady 15

Three Unit Readiness

  • Unit 1 Recovery Transition from Bulk Work / Construction to System Completion Milestone
  • Presently 18 Systems Have Completed System Pre-Operability Checklist Phase I Process

- Ready for restart testing

- Manager assigned to each system

- System pre-operability checklist board meetings

  • Presently 14 Systems Have Completed System Pre-Operability Checklist Phase II Process

- Maintenance / Surveillance Requirements maintained

- Plant Ownership

  • Nuclear Performance Program NRC Inspections Complete for Unit 1

- 16 of 30 completed

  • Integration of Plant Organizations During Recovery Activities

- Engineering

- Maintenance

- Operations

  • Department Readiness

- Self Assessments Initial Assessments complete Eight follow-up assessments planned

- Staffing for three unit operation Brian OGrady 16

Three Unit Readiness Brian OGrady 17

Three Unit Readiness Brian OGrady 18

Open Discussion 19