L-78-207, Forwards Diesel Generator Information in Response to 12/15/1977 Letter: Difference between revisions

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{{#Wiki_filter:REGULATORY INFORMATION DISTRIBUTION SYSTEM<RlDS)DISTRIBUTION FQR INCOMING MATERIAL 50-335 REC: NRC ORG: UHRIG R E FL PWR 5 LIGHT DOCDATE: 06/16/78 DATE RCVD: 06/19/78 DOCTYPE: LETTER NOTARIZED:
{{#Wiki_filter:REGULATORY INFORMATION DISTRIBUTION SYSTEM <RlDS)
NO COPIES RECEIVED  
DISTRIBUTION FQR INCOMING MATERIAL                                                                                           50-335 REC:                                                   ORG:         UHRIG R E                                                             DOCDATE: 06/16/78 NRC                                                        FL    PWR    5 LIGHT                                                        DATE RCVD: 06/19/78 DOCTYPE:       LETTER       NOTARIZED: NO                                                                                                   COPIES RECEIVED


==SUBJECT:==
==SUBJECT:==
LTR 1 ENCL 1 RESPONSE TQ NRC LTR OF 12/15/78...
LTR 1                   ENCL 1 RESPONSE TQ NRC LTR OF 12/15/78... FORWARDING APPLICANT"S COMPLETED QUESTIONNAIRE FOR NRC RELIABILITY STUDY OF STANDBY DIESEL GENERATOR UNITS.
FORWARDING APPLICANT"S COMPLETED QUESTIONNAIRE FOR NRC RELIABILITY STUDY OF STANDBY DIESEL GENERATOR UNITS.PLANT NAME: ST LUCIE 3Ni REVIEWER INITIAL: X JM D I STR I BUTOR<<I NiI T I AL:~DISTRIBUTION OF THIS I MATERIAL IS I AS FOLLOWS RELIABILITY OF STANDBY DIESEL GENERATOR IUNITQ.<DISTRIBUTION CODE A014)Ir f)IP li I I f f P li-~e'OR ACTION: ORB64 BC++W/3 ENCL Ii),fc'I f II I I e INTERNAL: REG FILF W/ENCL NRC PDR++W/ENCL
PLANT NAME: ST LUCIE           3Ni                                                                                             REVIEWER INITIAL: X JM D I STR I BUTOR <<I NiI T I AL:
/2 ENCL OELD~~N/ENCL
                                                                                                                                                                          ~
~~->>HANAUER++W/ENCL POWER,SYS IP5+W/ENCL,P F CLEMENSON+>W/ENCL I PDIS SER,;cBR-MC+%W/ENCL e~EXTERNAL: LPDR'S I ,'''f I FT P I ERCEr Fl 4'<W/ENCL T IC++Ld/ENCL NS I C++W/ENCL ACRS CAT B+4W/10 ENCL'III It pit>>III, Ii)e tf e Ii~iI,P I I I~~I f~~~1~<<l,'~~t.fi I 1 I't c I tf f i'I~e ctf l tc etg p I II e P c-c>~ce>>el e~--ac-se=.>>e e e~-ee<<r IDISTRI'BUTION:
DISTRIBUTION OF THIS I MATERIAL IS AS FOLLOWS                                               I RELIABILITY OF STANDBY DIESEL                               GENERATOR IUNITQ.
LTR 25 ENGL 25 SIZE: 1 P+2ZP THE END CONTROL NBR: 78170005 , IItll g)
    <DISTRIBUTION CODE A014)                                           Ir   f)IP     li       I I f
NRC MM405 0-1-0 FILE LEVELS DOCo DATE UNI T'ED-STATES-NUCLEAR-REGULATORY-COMMI DDC MONTHLY ACCESSION LIST 00/01/78=~%/BO/78 m~mnmmm~m~m>>>>wmm~Wmmmeem~m~mmmyoumea~mwm 50 390 TENNESSEE VALLEY AUTHORITY WATTS BAR&#xb9;1 50 04/10/78, ACCESSION NBR>>78103-0071
f     P li     -
~90 E C DOCUMENT SIZE: 1P+1P DOCKET DATE;REPORTmB.RECP>>VARGA S A ORG>>MILLS L M TASK NBR: FICHE NBR NOTARIZED:
                                                                                                                          ~                                                       e
Y LPDR>>Y RECP AFFILI ORG AFFILIA  
    'OR     ACTION:                                 ORB64 BC++W/3 ENCL Ii),fc
                                                                                    'I f   II           I I
e INTERNAL:               REG     FILF             W/ENCL                                                             NRC PDR++W/ENCL
                                                                                              ''
                                          /2 ENCL                                                                         OELD~~N/ENCL     ~~->>
HANAUER++W/ENCL                                                                               POWER,SYS IP5+W/ENCL,P F CLEMENSON+>W/ENCL                                                                   I   PDIS SER,;cBR-MC+%W/ENCL                         e ~
EXTERNAL:               LPDR'S                                                       I ,                             'f   I FT P I ERCEr Fl 4'<W/ENCL T IC++Ld/ENCL NS I C++W/ENCL ACRS       CAT B+4W/10 ENCL e
                                          'III   It pit>>III, Ii)                       tf                                                                                   e
                                                                                                                                                      ~ ~     1~<<l,'         ~ ~
iI,P                                                        fi I 1
I' t.
I      I    I          ~
Ii ~                                                                                  c     I       tf f t
                                                                                                        ~I f    ~                                                i'I     ~
e P
e ctf                           tc       etg p     I II c   c>~ce>>   el e~   -- ac-se =.>>e e     e ~ - ee   <<r IDISTRI'BUTION:         LTR 25             ENGL             25                                                               CONTROL NBR:          78170005 SIZE: 1 P+2ZP                                                                                                                                                 , IItll THE END g)
 
NRC   MM405 0-1-0                               UNI T'ED-STATES-NUCLEAR-REGULATORY-COMMI DDC MONTHLY ACCESSION LIST 00/01/78=~%/BO/78 FILE LEVELS                DOCo DATE m~mnmmm~m~m>>>>wmm~Wmmmeem~m~mmmyoumea~mwm 50 390 TENNESSEE VALLEY AUTHORITY WATTS BAR &#xb9;1 50                         04/10/78, ACCESSION NBR>> 78103-0071
~90                                               E TASK NBR:
FICHE NBR C                               DOCUMENT SIZE:                       1P+1P             NOTARIZED:        Y DOCKET DATE;                                             LPDR>>              Y REPORTmB                     .
RECP>>       VARGA S A                                       RECP  AFFILI ORG>>       MILLS L                 M                       ORG   AFFILIA


==SUBJECT:==
==SUBJECT:==
FORWARDING ADDIDAVIT SHOWING SVC OF SAFETY, ANALYSES REPT SERVED UPON'OFFICE t NASHVILLE~N o ET AL 0 o o NOT'A 50 390 C 04/10/78 ACCESSION NBR~78104 0092 I'I I Y.I.T DOCUMENT SIZE~3P+2P DOCKET DATE'EPORT NBR.RECP~ORG>>CASE E G TASK NBR: FICHE NBR NOTARIZED'PDR: Y RECP AFFILI ORG AFFILIA  
FORWARDING ADDIDAVIT SHOWING SVC OF SAFETY, ANALYSES REPT SERVED UPON' OFFICE t NASHVILLE     ~N   o ET AL 0 o o NOT'A 50                         04/10/78   ACCESSION NBR ~ 78104 0092                               TASK NBR:
390 C
I'I DOCUMENT SIZE I             Y   .I.T 3P+2P FICHE NBR
                                                                          ~                      NOTARIZED DOCKET                                                               'PDR:
Y NBR.
DATE'EPORT RECP   ~                                                   RECP  AFFILI ORG>>       CASE E               G                         ORG   AFFILIA


==SUBJECT:==
==SUBJECT:==
ADVISING THAT NRC HAS FORWARDED TO FEDERAL REGISTFR A NOTICE OF MEETIN w I'MPLEMENTATI ON-OF-1 0-CFR-79~55+EQ RESEARCH FOR, PHYSICAL, PROTECTION OF IN NUC~PWRo REACTORS AGAINST SABOT:50 390 04/11/78 ACCESSION NBR>>77313 0271 DOCUMENT TYPE>>MEMO DOCUMENT~-I-ZE.
ADVISING THAT NRC HAS FORWARDED TO FEDERAL REGISTFR A NOTICE OF MEETIN w I'MPLEMENTATION-OF   1 0-CFR 79~55+EQ RESEARCH FOR, PHYSICAL, PROTECTION OF IN NUC ~ PWRo REACTORS AGAINST SABOT
1P DOCKET DATE'EPORT NBR: RECP>>VASSALLO-D-B ORG>>ROSS D F TASK NBR: FICHE NBR>>NOT-AR I-ZED.t LPDR RECP AFFILI ORG AFFILIA UB JECT~SECOND-ROUN~UESTIONS
:50                           04/11/78   ACCESSION NBR>> 77313 0271                               TASK NBR:
390                                DOCUMENT TYPE>> MEMO                                     FICHE NBR>>
DOCUMENT~-I-ZE. 1P                                       NOT-AR I-ZED.      t DOCKET                                                   LPDR NBR:
DATE'EPORT RECP>>       VASSALLO-D-B                                   RECP    AFFILI ORG>>       ROSS               D F                         ORG    AFFILIA UB JECT        ~          SECOND-ROUN~UESTIONS          ~
 
FLORIDA POWER & LIGHT COMPANY June 16, 1978 L-78-207 CD Director of Nuclear Reactor Regulation            V7 U. S. Nuclear Regulatory Commission                                  y Iy t.
r 'Ctl Washington, DC 20555                          CXr C                  ~4 Qp yyy              (yW ty
 
==Dear  Sir:==
                                        ~%2C>
                                                                      ~
                                                                      $
Cyy Re:  St. Lucie Unit No. 1                        (
Al
                                                                      ~C Docket No. 50-335 Diesel Generator Information              CO The  attached information is submitted in response to a letter from Karl  R. Goller dated  December 15, 1977.
Very truly yours,
                                                                    ~gyp%,
Robert E. Uhrig Vice President
                                                      ~~(g5 I~g@N, REU/MAS/bb Attachment cc:  Mr. James P. O'Reilly, Region    II Harold F. Reis, Esquire 78i7000gg PEOPLE .. ~ SERVING PEOPLE
 
I E
8 V
 
l}uestionnaire for HUCLEAR REGULATORY CON"lISSIOH RELIABILITY STUDY of Diesel Generator
                                                  'tandby Units'ate guestionnaire    Comple ed:          ~/t5/7B 0
Plant  Name:                                                Unit          Ho.
Diesel manufacturer:                                                          l  2 645E4 8 16 645E4 turbo charged umber  of Units:  ~  (each  with  1  genera'or and          2          diesels  in  tandem. 1 12-cylinder 1  16-cylinder) 3500
, Size Kw/Unit:                                Rated Speed:
Operating Hours Per Unit to Date:                                                                  f'verage DIESEL GEHERATOR STATUS                        .
A.  ~En  ine:
I
: l. Problems are caused    chiefly    by        (give estimated number)              .
: a. Defective parts
: b. Insta11ation errors:                                                            ~4
: c. Failure of system to respond properly in function or sequence:
: d. Faulty adjustment:
2;  Mould more  stringent inspection and testing requirements Curing acceptance or preoperational tests significantly improve the di esel-generator power plant pef fol ma nce":
Yes            Ho B. Startina  S stems  (indicate which):
Air-to-cy i inder cranking.
Air cranking motor                  iifn Zn9ereoll                      f~o4eI no D-89RH-46.
Electric cranking motor              Nfr.                                Hodei Ho-4
: 2. If air  cranking, then:
Volume            3
:Give size of starting          air tank: teegth        32 ft    .Diameter  30" air  tank pressure      200-220    psi.
Normal standby Is pressure reducer used?
Reducer pipe size?
Yes inches.
                                                  'o      x Starting air control admission valve pipe size in air piping system,                2      inches.
Hinimum  air.,tank pressure for engine cranking.'110                  psi.
Number  of five-second cranking periods between above pressures with no tank recharging 10 starts mfn(mum I  b      f" i I
kp Can  starting air tanks serve          more than one engine?
Yes,            No      x                  ~                      .                        .
L' v
                                                                                  ~>4 vOf the Way uj Is- air  pipe to engine from top of            air tank?  Yes          No    fran tank bottom Does  starting air tank        have water condensate    drain?
Yes    x Ho Does  starting air pipe        have water condensate      trap and drain near engine?          Yes    x  No Is starting air'piping horizontal?              Yes    x  Ho w
Does  it slant      toward drain?      Yes        No  x If water  condensate      drains are provided, then is draining:
                      'I a.'utomatic through float val ve?              Yes  x'o b.'anual b-'and valve? Yes x                  No
: c. ~
If manual,      then  is draining water    condensate    done:
 
daily?
weekly?
monthly?
before each start      if manual?      x no procedure?
Is  dirt  and  rust  filter provided    in starting  air  pipe?
Yes  x    Ho If provided,    where  installed'                          in  i  before hoses to air start    mot ors.
How  is  it cleaned?      remove    lu  'and  filter and clean. Y  strainer, How  of ten and  when?    as needed;  high del ta-P Give pipe size of      filter:                '2                inches..
How  is  it known  whether filter is Flow blockage.      Note:
plugged or has high oressure have redundant parallel filters.
drop?
Is starting air pipe to engine positioned:
.
: a. Below    floor?    z
: b. On  the floor?
  .-c. Overhead".
What  is air pressure      drop from  air  tank to engine during cranl;ing    ~ 5      psi Give approximate length (nearest ten feet) of starting air pioe'or individual engine or all engines from air tank tn:
: a. Hear  st engine    2O  feet
: b. Furthest    engine~ feet
 
~ ~
    '
Diameter of        starting air pipe from:
: a. Air tank to starting valve              2  inches b..At air starting            valve      2 inches
: c. At engine          l  inches Tiose to each starter,      4 per engine,    8 per unit..
I Mhat is the primary source            of  power  for the starting air                        I I
system?          electrical auto    start controlled    by pressure switches.
Is there  a      duplicate  and redundant motor and      air compressor        set?  Yes  x tlo 2 tanks for 2 air nu-What  is'he        time 'required to recharge one      air  tank? tors on each engine; minutes                                                  connected with check valves so that less  of)l Does  starting air supply          system have ind pendent        tank will not bleed  down secondary power supply for compressor?              Yes < Ho              all tanks-If yes,  then by:
: a. Gasoline engine?
: b. Motor dri'ven?
: c. Other? (SpecifyTVZesel driven manual              start  compressor.
: 3. If electric          (Battery powered) cranking, then'/A a    Battery charging: Continuous trickle charger.
Intermittent charging If so,        how  is charging requirement    determined?
Time cycle Test
                    'ther
: b. Battery u-ed:          Common  Plant Individual Unit Other Starting cable (longest) size;          Length:  Battery to engine
 
s
                                              ~F1        F158 1
:1kl    '
: 1. Does    the bulk tank to day tank fuel supply system (viz:
pump,    motor, etc.) have redundant independent power
    ,  supplies? Yes x No this                                      ted emlrgeocgfue),
Does pump?      Yes'o system have x hahd-o~er a
y        s can    gra If'yes, is this hand-operated              pump and    piping in immediate
    'perating condition? Yes                      . No
                                                                '
: 2. Is there    a  water and sediment drai.n from the very bottom of the:                                      I
: a. Bulk tank?    'es            No
: b. Day tank?      Yes          No
: 3. Is the reqular functional fuel oil outlet'slightly above (two to three inches) the bottom of the:
: a. Bulk tank?      Yes        Ho
: b. Day  or in"egral tank?          Yes          Ho
: 4.  's    bottom  of  day tank and/or        inteqral tank above all parts and    piping of the enqine fuel injection systems?
Yes.        Ho If yes, "Give approximate amount inches                      feet.
: 5. Does    the engine fuel system have a fuel bleed return
~
~
FLORIDA POWER&LIGHT COMPANY June 16, 1978 L-78-207 Director of Nuclear Reactor Regulation U.S.Nuclear Regulatory Commission Washington, DC 20555
        .line xto-the fuel      dav tank and/or integral tank?
Yes        Ho During extended operation, such as nore than two to three hours, does the. fuel in the day tank become: (yes or no)
: a. Marm?    ~es
: b. Hot.        <0 (above    130'F)
 
Mhat  is fuel oil return line size (nominal)?
: a. Pipe size      3/4 inches
: b. Tubing size          inches
                                        'o ~
s      I
: 6. Do  engine fuel oil    filters    have  air    bleed or vent valves.
readily accessible?        Yes
: 7. How  is fuel transferred      from day tank to engine fuel. system?
    'a. By  gravityback up b.
c.
d.
Engine driven pump Electric motor driven pump
          .s  a manual  pump
                                              ~
also provided for injection system fi'fling and/or air venting after servicing or replacement of parts in the fuel injection              .
system?    Yes  x    No If yes,  is the    manual  pump  in immediate operating condition.
Yes    x  Ho
: 8. T        f  f  1  ( .. 1,,2    A3    J  -4,.      ):~ll
                                                              ~ I
: 9. Approx'imate bulk tank capacity,            20.o0o    g'allons. eac1i 10e Typical =requency of        refilling (weekly,        monthly,, etc.)
ll. Typical refill (gallons)                                                I ~
                                                                              ~
5                                                                    '10i1
: 1. Lube  oil a ~  Type SAN40
: b. Viscosit~ PB 0            ., (1010    SSU  et 100'F)                                  1 c-   Specification number          6  'P  9  ~      (Tepaco 1463 aqd .1570).l            I
: d. Oil change determined        bv:~                                            analysis.'
Time    interval:    Yes,    ,Ho Give    interval                    monthly, yearly By  oil analysis:      Yes          No
: 2. Lube  oil filters are:
: a. Full flou          x
: b. Bypass  '.
Combination 3,  Interval and/or basis for changing                        filter cartridoe:
t
: a. Monthly
: b. Yearly c~  By running time                  hours
: d. By  oil analysis.          Yes      No
: e. By pressure drop.        'es          No
: f. Does provisions exist. for          changing cartridges during en'gine operation? Yes.              No
  ; 4. Oil Pressure Monitoring              See La3
                                                                      't
: a. Normal operating pressure                            psi
        ,b. Alarm            psi c    Shutdown              p si 5., Oil  temperature e    control:
                                        't
                                                                          "
: a. By  standby heater in engine sump                                  F.
: b. Heating means for maintaininq standby temperature:
Direct in oil Oil-to-water heat exchanger Other {Specify)
E. Coolin  S  stem    -  En  ine Water 1;  Temperature control by:
: a. By  thermostat in 'Hater?
If yes,      then:
Yes    'o Bypass thermostat?            Yes    >
thermostat?      Yes      No'Throttle No
                                                                                    ~'
: b. By  radiator shutter:  No Automatic Manual                      '.
Other (give type)
Corrosion control (water additive)?              Yes    x    Ho If yes,    give chemical additive or        name    of compound.
Nal'cool 2000 recommended    by vendor Proportion or concentration control:
By  additive  measurement?      Yes    -
No
: b. By  water coolant analysis?      Yes    x    No 3.'.Engine    cooling water cooled by:
: a. Radiator'?          x
: b. Heat exchanger from sea,          river    or other water?
c.. Other? (give type) ion)
Engine    cooling'ater temperature-monitoring a    'Standby temperature lid Isn'F
: b. Horaal operating temperature 16O-ISO 'F
: c. Alarm temperature          H/A      ~F      ow surge tank level at 6".
: d.      1  1      p            e5      'F
: e.    =Mater  circulation during standby:
syphon  x  .    (natura  1  c i rcui at pump
: 5. Mater Pressure Monitoring:        'es      x      No
: a. Al arm no                  Local indication.
: b. Shutdown
: c. Both
 
  ~ ~
0
: 6. Water temperature Sensor Position:
: a. - In piping from engine                  x
: b. In engine piping c.. In engine direct
: 7. Water surge or supply tank in system.                    Yes x    Ho If yes,    then bottom connected to:
a.
b.
c.
d.
Mater Top
              's pump  suction?
of system? Yes Both of above? Yes bottom of surge tank
                                                'o Yes  x Ho Ho above top  of engine system?      Yes        Ho
: e. Does  engine. have constant air bleed from 'top of engine water piping to surge or supply tan!<?
Yes    > Ho
: f. Give size of bleed or vent .line, . 8 . inches.
                                                            " NNoN<<<<h<<an"l
: g. Nanual    air bleed'nly?              Yes F.. Governor -      S eed Control tianufacturer
              '(P Hydraul i c Type or code        such as EGB-35, LSG-10,              etc.)  EGB-1OP Automatic load sharing?          Yes              Ho
  =
: l. Is compensation or stability control and/or speed of response manually-adjustable?                  Yes        Ho  x If yes,    ad,iusted by:
Eye an3'sas 0
                                  '~
: b. "Test and spec'ifica      ion?'..
Other?      (Speci fy)
: 2. Engine - generator normal shutdown or stopping means and method.
 
Y
                      ~ ~                                                                                          a I
Is the engine stopped:
: a.      Manual    ly?    Yes    x    Ho If yes,    then:
Directly at engine? Yes.                  Ho Through local control panel? Yes                  No Manually from control room is the normal method.
: b. . Automatically through the controls in the contr'ol                                      I room?      Yes        l'lo      Manual. controls in control  room initiate.shutdown.
a
    .. c.        By setting governor          to "fuel-off"'position?
Yes. x        Ho a
          'd.      By  over-.ride of governor settings and control
                '.
position directly to fuel injection pumps?
:
Yes          Ho  x
: e.  =
Other means.        Describe  briefly.
aa
: 3.  =
When        engine    is stopped, is fuel control'in:
a
: a.        Full fuel or maximum fuel position'?
: b.        Full off or no fuel position?
: c.        Intermediate?
: d.        Random?                                                                              II l1
                                                                                                              ~
a        t (If not consistent and typical in above, then. give the usual.).
a
: 4. When        starting from the standby condition after              shutdown for at least            24  hours, give number of seconds        from-start-,                      a to-crank to full fuel or                maximum    fuel position of governor and fuel control,                    l    ,   seconds aa a    ~


==Dear Sir:==
~ s"
Re: St.Lucie Unit No.1 Docket No.50-335 Diesel Generator Information CD V7 CXr C yyy C>~%2 Al (CO y Iy t.r'Ctl~4 Qp (yW$ty~Cyy~C The attached information is submitted in response to a letter from Karl R.Goller dated December 15, 1977.Very truly yours, Robert E.Uhrig Vice President REU/MAS/bb Attachment
                                                                                                  ,~
~gyp%,~~(g5 I~g@N, cc: Mr.James P.O'Reilly, Region II Harold F.Reis, Esquire 78i7000gg PEOPLE..~SERVING PEOPLE I E 8 V l}uestionnaire for HUCLEAR REGULATORY CON"lISSIOH RELIABILITY STUDY of'tandby Diesel Generator Units'ate guestionnaire Comple ed:~/t5/7B 0 Plant Name: Unit Ho.Diesel manufacturer:
                                                                      '
l 2 645E4 8 16 645E4 turbo charged umber of Units:~(each with 1 genera'or and 2 diesels in tandem.1 12-cylinder 1 16-cylinder)
G. Governor     Overspeed         (shutdown)
, Size Kw/Unit: 3500 Rated Speed: f'verage Operating Hours Per Unit to Date: DIESEL GEHERATOR STATUS.A.~En ine: I l.Problems are caused chiefly by (give estimated number).a.Defective parts b.Insta11ation errors:~4 c.Failure of system to respond properly in function or sequence: d.Faulty adjustment:
: 1. Soeed sensing?
2;Mould more stringent inspection and testing requirements Curing acceptance or preoperational tests significantly improve the di esel-generator power plant pef fol ma nce": Yes Ho B.Startina S stems (indicate which): Air-to-cy i inder cranking.Air cranking motor Electric cranking motor iifn Zn9ereoll f~o4eI no D-89RH-46.
: a. Electrical >200rpm
Nfr.Hodei Ho-4 2.If air cranking, then: Volume 3:Give size of starting air tank: teegth 32 ft.Diameter 30" Normal standby air tank pressure 200-220 psi.Is pressure reducer used?Yes'o x Reducer pipe size?inches.Starting air control admission valve pipe size in air piping system, 2 inches.Hinimum air.,tank pressure for engine cranking.&#x17d;110 psi.Number of five-second cranking periods between above pressures with no tank recharging 10 starts mfn(mum I b f" i kp I Can starting air tanks serve more than one engine?Yes, No x~.v.L'~>4 vOf the Way uj Is-air pipe to engine from top of air tank?Yes No fran tank bottom Does starting air tank have water condensate drain?Yes x Ho Does starting air pipe have water condensate trap and drain near engine?Yes x No Is starting air'piping horizontal?
: b. Flyball <200~rpm mechanical control               if electrical     control lost)
Yes x Ho w Does it slant toward drain?Yes No x If water condensate drains are provided, then is draining: 'I a.'utomatic through float val ve?Yes x'o b.'anual b-'and valve?Yes x No c.~If manual, then is draining water condensate done:  daily?weekly?monthly?before each start if manual?x no procedure?
: c. Other (Specify)
Is dirt and rust filter provided in starting air pipe?Yes x Ho If provided, where installed' air start mot ors.in i before hoses to How is it cleaned?remove lu'and filter and clean.Y strainer, How of ten and when?as needed;high del ta-P Give pipe size of filter: '2 inches..How is it known whether filter is plugged or has high oressure drop?Flow blockage.Note: have redundant parallel filters.Is starting air pipe to engine positioned:
: 2. Fuel   shutoff force generated by:
.a.Below floor?z b.On the floor?.-c.Overhead".
C
What is air pressure drop from air tank to engine during cranl;ing~5 psi Give approximate length (nearest ten feet)of starting air pioe'or individual engine or all engines from air tank tn: a.Hear st engine 2O feet b.Furthest engine~feet
: a. Spring?     .
~~'Diameter of starting air pipe from: a.Air tank to starting valve 2 inches b..At air starting valve 2 inches c.At engine l inches Tiose to each starter, 4 per engine, 8 per Mhat is the primary source of power for the starting air system?electrical auto start controlled by pressure switches.unit..I I I Is there a duplicate and redundant motor and air compressor set?Yes x tlo 2 tanks for 2 air nu-What is'he time'required to recharge one air tank?tors on each engine;minutes connected with check valves so that less of)l Does starting air supply system have ind pendent tank will not bleed down secondary power supply for compressor?
: b. Air?
Yes<Ho all tanks-If yes, then by: 3.a.Gasoline engine?b.Motor dri'ven?c.Other?(SpecifyTVZesel driven manual start compressor.
: c. Hydraulic?
If electric (Battery powered)cranking, then'/A a Battery charging: Continuous trickle charger.Intermittent charging If so, how is charging requirement determined?
: d. Electrical?
Time cycle Test'ther b.Battery u-ed: Common Plant Individual Unit Other Starting cable size;Length: Battery to engine (longest)  s~F1 F158:1kl'1 1.Does the bulk tank to day tank fuel supply system (viz: pump, motor, etc.)have redundant independent power , supplies?Yes x No Does this system have a hahd-o~er ted emlrgeocgfue), pump?Yes'o x y s can gra If'yes, is this hand-operated pump and piping in immediate'perating condition?
: e. Other? (Speci~fy
Yes.No'2.Is there a water and sediment drai.n from the very bottom of the: I a.Bulk tank?'es No b.Day tank?Yes No 3.Is the reqular functional fuel oil outlet'slightly above (two to three inches)the bottom of the: a.Bulk tank?Yes Ho b.Day or in"egral tank?Yes Ho 4.'s bottom of day tank and/or inteqral tank above all parts and piping of the enqine fuel injection systems?Yes.Ho If yes,"Give approximate amount inches feet.5.Does the engine fuel system have a fuel bleed return~.line to-the fuel dav tank and/or integral tank?Yes x Ho During extended operation, such as nore than two to three hours, does the.fuel in the day tank become: (yes or no)a.Marm?~es b.Hot.<0 (above 130'F)
: 3. Overspeed. sensing setting?                 (in terms of full   speed)
Mhat is fuel oil return line size (nominal)?
: a.   .11M       P'(116K)       .
a.Pipe size 3/4 inches b.Tubing size inches s I 6.Do engine fuel oil filters have air bleed or vent valves.readily accessible?
: b. 110%,
Yes'o~7.How is fuel transferred from day tank to engine fuel.system?'a.By gravityback up b.Engine driven pump c.Electric motor driven pump~d..s a manual pump also provided for injection system fi'fling and/or air venting after servicing or replacement of parts in the fuel injection.system?Yes x No If yes, is the manual pump in immediate operating condition.
c.. Other~Specify)
Yes x Ho 8.T f f 1 (..1,,2 A3 J-4,.):~ll~I 9.Approx'imate bulk tank capacity, 20.o0o g'allons.eac1i 10e Typical=requency of refilling (weekly, monthly,, etc.)I~ll.Typical refill (gallons)~'10i1 5 1.Lube oil a~b.c-d.Type SAN40 Viscosit~PB 0., (1010 SSU et 100'F)Specification number 6'P 9~(Tepaco 1463 aqd.1570).l Oil change determined bv:~Time interval: Yes, ,Ho Give interval monthly, yearly By oil analysis: Yes No 1 I analysis.'
  , ~
2.Lube oil filters are: a.Full flou x b.Bypass'.Combination 3, Interval and/or basis for changing filter cartridoe:
a.b.c~d.e.f.;4.Oil a.,b.c 5., Oil a.b.E.Coolin t Monthly Yearly By running time hours By oil analysis.Yes No By pressure drop.'es No Does provisions exist.for changing cartridges during en'gine operation?
Yes.No See La3 Pressure Monitoring
't Normal operating pressure psi Alarm psi Shutdown si p temperature e control: 't By standby heater in engine sump" F.Heating means for maintaininq standby temperature:
Direct in oil Oil-to-water heat exchanger Other{Specify)S stem-En ine Water 1;Temperature control by: a.By thermostat in'Hater?Yes'o If yes, then: Bypass thermostat?
Yes>No'Throttle thermostat?
Yes No~'
b.By radiator shutter: No'.Automatic Manual Other (give type)Corrosion control (water additive)?
Yes x Ho If yes, give chemical additive or name of compound.Nal'cool 2000 recommended by vendor Proportion or concentration control: 3.'.By additive measurement?
Yes-No b.By water coolant analysis?Yes x No Engine cooling water cooled by: a.Radiator'?
x b.Heat exchanger from sea, river or other water?c..Other?(give type)Engine cooling'ater temperature-monitoring a'Standby temperature lid Isn'F b.Horaal operating temperature 16O-ISO'F c.Alarm temperature H/A~F ow surge tank level at 6".d.1 1 p e5'F e.=Mater circulation during standby: syphon x.(natura 1 c i rcui at ion)pump 5.Mater Pressure Monitoring:
'es x No a.Al arm no Local indication.
b.Shutdown c.Both
~~0 6.Water temperature Sensor Position: a.-In piping from engine x b.In engine piping c..In engine direct 7.Water surge or supply tank in system.Yes x Ho If yes, then bottom connected to: a.Mater pump suction?Yes x Ho b.Top of system?Yes'o c.Both of above?Yes Ho d.'s bottom of surge tank above top of engine system?Yes Ho e.Does engine.have constant air bleed from'top of engine water piping to surge or supply tan!<?Yes>Ho f.Give size of bleed or vent.line,.8.inches.g.Nanual air bleed'nly?
Yes" NNoN<<<<h<<an"l F..Governor-S eed Control tianufacturer
'(P Hydraul i c Type or code such as EGB-35, LSG-10, etc.)EGB-1OP Automatic load sharing?Yes Ho=l.Is compensation or stability control and/or speed of response manually-adjustable?
Yes Ho x If yes, ad,iusted by: Eye an3'sas 0'~b."Test and spec'ifica ion?'..Other?(Speci fy)2.Engine-generator normal shutdown or stopping means and method.
Y~~I-10-a Is the engine stopped: a.Manual ly?Yes x Ho If yes, then: Directly at engine?Yes.Ho Through local control panel?Yes No Manually from control room is the normal method.b..Automatically through the controls in the contr'ol room?Yes l'lo Manual.controls in control a..c.By setting governor to"fuel-off"'position?
Yes.x Ho a'd.By over-.ride of governor settings and control'.position directly to fuel injection pumps?: Yes Ho x e.=Other means.Describe briefly.I room initiate.shutdown.
aa 3.=When engine is stopped, is fuel control'in:
a a.Full fuel or maximum fuel position'?
b.Full off or no fuel position?c.Intermediate?
d.Random?a t (If not consistent and typical in above, then.give the usual.).a 4.When starting from the standby condition after shutdown for at least 24 hours, give number of seconds from-start-, to-crank to full fuel or maximum fuel position of governor and fuel control, l , seconds I I~l1 a aa a~
~s" ,~-11-'G.Governor-Overspeed (shutdown) 1.Soeed sensing?a.Electrical
>200rpm b.Flyball<200~rpm mechanical control if electrical control lost)c.Other (Specify)2.C 3.,~H.l.2.Fuel shutoff force generated by: a.Spring?.b.Air?c.Hydraulic?
d.Electrical?
e.Other?(Speci~fy Overspeed.
sensing setting?(in terms of full speed)a..11M P'(116K).b.110%, c..Other~Specify)
Is overspeed tripping set point tested periodically?
Is overspeed tripping set point tested periodically?
Yes Ho If yes, then how often?'(yearly, monthly, etc.)s Generator" s~ifr.Electric Machinexgodel No.Series 700 Single bearing or two bearings?Two Does generator have damp r windings?Yes Ho v'oes genera or have any obvious fault or difficulty?.
Yes           Ho If yes,     then     how   often?     '
Yes.tJo x.Is'roblem repetitive?
(yearly, monthly, etc.)
Yes'o If yes, th n describe briefly.  
H. l. Generator" s~ifr.
~0-12-I.Exciter and Volta e Regulator~I Exciter Manufacturer:
s Electric Machinexgodel         No. Series 700 Single bearing or two bearings?                   Two Does generator have damp r windings?                   Yes         Ho v'oes
Electric Machineryfode]
: 2.          genera or have any obvious             fault or difficulty?.
CUT static exciter with SCR regulator..
Yes           tJo       x.
v Ty'pe: Rota tinq Static 2.3.If rotating drive?Direct Belt or Chain DC with field control , Brushless with rectifier Voltage Regulator:
                                                              'o
Manufacturer pdectcsc Naoldn~lodel
                    .
'anm ae 1 Type:.'echanical.
Is'roblem repetitive?                 Yes If yes,     th   n   describe     briefly.
'tatic Are paralleled units of automatic load sharing control of fully automatic type?'es No N/A I If yes, has any obvious influence or interrelationship been noted between the stability.
 
and response time of-the engire governor and the stability and voltage control of the generators?
~0
Yes No.Have engine governor'and voltage regulator/exciter adjusts ents been made on the site or under any con-ditions since any of the uni ts have been placed in.service?Yes>tlo If yes,-by means of what tests and what standards?.-".'ive rame or very brief description.
                                                                                                                                          ~ I I. Exciter and   Volta e Regulator Exciter Manufacturer:       Electric   Machineryfode] CUT static exciter with SCR regulator..
manual verified by test runs=.5.If any difficulties have occurred, give approximate number of problems..N/A a.Components 4ii ing c., Ot'ner (damage in service or dropping of miscellaneous hardwa, e into switchboard, etc.)1  
v Ty'pe:   Rota tinq                       Static If rotating   drive?   Direct Belt or Chain DC with field control
~~-l 3-'.Parallelin:
                                , Brushless with rectifier 2.
En ine-Generator Units N/A (Do not parallel the diesel generators) 1.Do all units consistently have the proper voltage output?Yes No 2.Do all units automatically'hare both the"real" or in-phase load and also the reactive load reasonably well?Yes Ho 3.At the same Kw load, are both the field and the armature line currents of the several units consistently close to the same value?.Yes" No~~If no, approximate percent difference.
3.
4.Synchronizing a.In automatic synchronizing do circuit breakers close ,immediately after reaching full synchronous speed?Yes Ho b.If"no" above then, does speed of some units drift slowly while failing to synchronize and close circuit breakers?How many seconds?'ccasionally Always Never K.Switch Gear and Electrical Con (other than exciter/voltage regulator l.If any difficulties have occurred, then give approximate number of problems.-
Voltage Regulator:
a.Components
Type:.'echanical.
'4.b.Mirinc c.Other'(damage in service or dropping of miscellaneous hardware into switchboard, etc.I d.Desi gn concept faul ts.That i s, does the swi tch qear and its controls perform the proper functions and in proper sequence and timing.  
Are
'2.a.Do the on-site diesel generator units and related support equipment have any storage battery power system's forany service whatsoever?
                                    'tatic Manufacturer pdectcsc Naoldn~lodel paralleled units of automatic load sharing control
Yes'No b.Identify each storage battery power system associated with the on-site diesel generator unit and.its=.function.Re: FSAR Section 8.3.2;l.M<<<<<<<<c.Does each system identified above adequately fulfill the service requirements for which it is intended?-Yes P No<<I f no, briefly describe.<<'.Is there a DG battery maintenance program?Yes/No<<L.Safet Shut downs I Give safety shut down settings compared to equilibrium operating condi.tions'.-
                                                                              'anm ae 1 of fully automatic type?'es               No         N/A I
l.Engine and generator speed.Give rpn or hertz:<<:<<b.Qverspeed shutdown setting 2.Engine cooling water (see E..4}e.Equilibrium 160-190 F b.Alarm None F c.Shut d~QHi1 06 F 3.Lube oil pressure (.see D.4)a.Equi l ibriun 25-2g.psi None psi (low level c.Shut doun 1>psi rpm or" 60 Hz at 6" in oil sump) 4-15-4.Lube oil, temperature 4 a.Equilibrium 125-155'F in standby..b.Alarm None F c.Shutdown None'F 5.Indicate all other protective interlocks (give name and;)a..Usual or proper condition (see (b))Shutdown condition ener" d2.fferential, generator o~~ent,.reverse power flaw to generator, loss of generator ezcitatio 6.a.Mhat source of power is provided to operate alarms~, and shutdown controls?(See 6.2)125V DC busses lA 8 1B b.Do the generator units automatically shutdown in case of the electrical po~er loss to its control system?Yes No/Output breaker stays closed;governor shifts to complete hydraul-ic control;regulator is powered from generator output.M.Emer enc or Alert Conditions Are all safety shutdown and safety interlocks bypassed during emergency condi tions?Yes No 2., If"no" above, then which'are not bypassed.Name items.Engine overspeak and generator.ddifferential.
If yes, has any obvious influence or interrelationship been noted between the stability. and response time of-the engire governor and the stability and voltage control of the generators? Yes             No
4 3.=For each interlock rot bypassed is coincident logic used?Yes No If yes, is it testab1e'?
        .Have engine governor 'and voltage regulator/exciter adjusts ents been made on the site or under any con-ditions since any of the uni ts have been placed in .
Yes No N.Haintenance l.Does plant have regularly scheduled maintenance pro-1.4 id'1 gill 1 If so,.return copy of these procedures with questionnaire.
service? Yes > tlo If yes,-   by means of what tests and what standards?.-"
P'~c~~  
rame or very brief description.
~s~~s-16-2.When need for minor adjustments obviously exists, then: a.Is remedial action taken immediately or at earliest practical opportunity?
                                                                        .'ive manual   verified by test runs=.
Yes<Ho b.Is remedial action taken only at periodic-pr esch'eduled or prograrmied tines and conditions?
: 5. If any   difficulties   have occurred,   give approximate number   of problems.     .N/A
Yes No x c.For best.performance record which of above appears better: immediate or early action?as scheduled only?d.Must permission for minor maintenace be obtained from sone higher out-of-plant authority?
: a. Components 4ii ing c., Ot'ner   (damage in service or dropping       of miscellaneous hardwa, e into switchboard, etc.)
.Yes No e.Is maintenance referred to above allowed and encouraged?
1
, Yes~t>o In periodic surveillance tests, simulated alert standby tests, etc., is the criteria"pass/not.pass" the t st used?Yes x)Jo Per Technical..specifications s g.Is there a conscious continuing policy to'.detect and remedy marginal conditions or imminent trouble: for, examples: lube oil pressure shutdown only two to five psi below operating-pressure or, perhaps overspeed governor setting only one or two percent above starting speed surge or etc.?Yes>No h.Are efforts to remedy'marginal or questionable conditions as mentioned above encouraged by plant management?
 
Yes x No Are remedial steps on items similar to the above taken or allowed when the unit has started and operated satisfactorily within specified limits or conditions?
~ ~
Yes No 0.Startin'Condi ions Give startin or necessar crankin time as ex erienced.g g p a.,'Starting tine per specification 10 seconds from start signal b.usual starting time 9.5 seconds to breaker closur c.Maximum starting time observed~~seconds '.Give usual time intervals as follows: 3.a.Time from start-to-crank to first firing of any cylinder..&seconds b.Time from start-to-crank to approximate full firing of all cylinders.
                                                            -l 3-'.
-'7 seconds Give maximum speed surge when starting;use both tachometer and frequency meter if possible.a.Usual conditions UN rpm Hz b.Itaximum observed IIII rpm~.-61.5 Hz~5.'During a surveillance test, give time from start-to-crank to when steady synchronous speed is attained and maintain d.a.Usual 9-9.5 seconds b.Maximum mm seconds.c, As specified IO seconds.Giv'e briefly the mbst troublesome problems in s'tarting.
Parallelin: En ine-Generator                             Units N/A     (Do not parallel the diesel generators)
a., Host troublesome Turbochar er roblems durin start.b.Next to most troublesome N A'.Air Cleaner or Air Filter-Combustion Air.l.Combustion air source: taken from engine room or inside the building, or from outdoors'?, a.Indoors b.Ou doors s~a-18-2.Give, type and make of air cIeaners or air filters: a.Oil bath Hake b.Oil wetted screen Hake c.'aper)(I250 Hake Stewar-ievenson d.Other t1ake e.Precleaner:
: 1. Do all units consistently                           have the proper voltage output?
Yes.No 3.Excessive air flow restriction and servicing need determined by?a.Instrument such as: manometer If other give type b.Personal judgemen".
Yes       No
by appearance, etc.c.8y smoking exhaust d..Time schedule ever 3 ears e.'ther (Specify'c(metimes
: 2. Do all units automatically'hare both the "real" or in-phase load and also the reactive load reasonably well? Yes                           Ho
(}.Tem erature Conditions 4.Are climatic extremes normally experienced such as: no..'es'.Air heavily logged with water mist,.high humidity and low temperhfure?
: 3. At the   same Kw load, are both the field and the armature line currents of the several units consistently close to the   same value?.                     Yes"       No
Yes Ho:-.b.Blowing sand and dust'?Yes x Ho c.Blowing snow (blizzards)'?
                                                      ~                           ~
Yes No d.0 her-Name/g 5.Are climatic extremes potentially possible such as: yes.y@s a.Air heavily loadpg with water mist,'high humidi'ty and low temperature?
If no,   approximate percent difference.
Yes.No b.Blowing sand and dust'?'es x No c.Blowing snow (blizzards)?
: 4. Synchronizing
Yes Ho x'd.Other-Name l.Ambient outside hottest F'.rarely.2.Ambient'utside coldest 2-3 tares pez year 3.Engine-generator room hottest'N F.4.Engine-generator room coldest 30'F.2-3 times per year 5.Inside switch gear hottest UN~a s~~~ss~~>~I-19-R.-, 0 erator gualifications,(as presently exists, and suggested minimums if different I 1.Ninimum education required (check)~Exis tin~Su asst d a.High School.=x b.Trade School c.Technical'School d.No minimum 2.Minimum Years of operating experience (diesel electric generator)
: a. In automatic synchronizing                             do circuit breakers close
Existlna~Su aested a.'0-3 b.3-6 c.6-10 d.'0-15-3.Operator training a.Nil i tary~s~~s b.Industrial
            ,immediately after reaching                             full synchronous speed?
~~8 c.On-the-job I d.Combination of a, b, and c (indicate~hich)~Exi s ti n S~uaes ted 4.Licensing required a.State b.Federal c.Utility or self d.Hone Exist'Ina~Su seated
Yes             Ho
~d S~hag-20-S.Are any foreicnn gases such as propane, freon, halon,'carbon dioxide, etc.stored in the: Diesel Engine room?Yes Ho<or adjacent buil dings?Yes No If yes,.(other than hand portable fire extinguishers), th n identify gases and give approximate tank size.3 Gases Volume (ft)T;Does control system automatically bypass, in emergency starting, any engine temporarily out of service for.maintenance?
: b. If "no"   above then, does speed                           of some   units drift slowly while                     failing to     synchronize and close         circuit breakers?
Yes No If yes, then how many failures to bypass have occured?U.Does the control system automatically override the test mode under emergency conditions?
How many seconds?'ccasionally Always Never K. Switch Gear and     Electrical                     Con           (other than exciter/
Yes sc No V.Have repetitive mechanical failures occurred in ahy component part or subJsst m of the engine, generator, or switch gear, etc.?Yes iso.Turbo-charger', loss of lubricati,on to If ves, then which part or subsystem?
voltage regulator
I There are 4 ttur-How many failures?unit Give nature of failure.(Py desi~).at 20Q rpmbut main oil pump had not developed pressure.Desi chan e'emented~portable qccurance 335-.77-.42,.
: l. If any difficulties have                           occurred, then give approximate number   of problems.-
follcmup report Nl<of 5/15/78 W.Mould periodic (yearly or other)evaluation and/or testing by"outside experts" contribute significantly to the diesel-generator reliability?
: a. Components                         '4
Yes No~Give brief reasons for the answer.Me have sufficient knowledge Ihd.I I.I~h-h I dd=h I I lddd bv.
      . b. Mirinc
d~I"g1~C~v~4-21-X.l.Give the accumulated time-load operating record for each diesel-generator unit from installation to the present (Running Hours): I Preoperational test Date'-75 Engine: Surv.Testing 5: Emergency: Total.::Serial Ho.: Naintenance Hrs.: and Other: Hours-No Load: Loaded: Service Hrs.: 10:~161 186~-C 1B>10'~1)4~'v 15.149~v~C ,"(OTE: Total Hours were read off hour me er.emaining n m are rough estimates..d.1 111 1 1d id'1 1 3.Give the projected or planned time-load:operation for each diesel-generator unit during the rlext 12 months.:Surveillance 8:Maintenance Hrs.: Emergency:
: c. Other '(damage in service or dropping of miscellaneous hardware into switchboard, etc. I
'.otal~and other: Hours Service Hrs.~36 0.~36'.Provide the followinq summary of the periodic surveillance testing experience:
: d. Desi gn concept faul ts. That i s, does the swi tch qear and its controls perform the proper functions and in proper sequence and timing.
a.Starting date of surveillance testing (OL date)3-1-76 d.1 di c..Total number of surveillance tests performed80*
 
~1<<1 11 failure to start 4 (2 op.~failure to accept load 1-u~uld not reach dd11'~ii.d 1 1 1-/did charger failed conditions probl.e.Supply a copy of the surveillance test procedures with th)s.'ompleted questionnaire.
  '2. a.     Do the on-site diesel generator units and related support equipment have any storage battery power system's forany service whatsoever?           Yes'         No
C*Since OL,, 200 starts servi<f Qll e to gex'
: b.     Identify each storage battery power system associated with the on-site diesel generator unit and.its function. Re: FSAR Section 8.3.2;l.
~~-22-.Additional Comments Y.General Su estions Briefly give constructive criticism or suggestions as to improvement in reliability of'he diesel generators.
          =.
These remarks may cover tests, maintenance, practices, order's, policy, adjustments, etc.}}
M <<<<<<<<
: c.     Does each     system   identified   above adequately     fulfill
              -
the service requirements         for which it is   intended?
Yes     P   No
                                        <<
f I no,     briefly describe.
  <<'.         Is there     a DG battery maintenance
                                      <<
program?     Yes   /   No L. Safet     Shut downs I
Give safety shut down settings compared to equilibrium operating condi.tions'.-
: l. Engine and generator speed.               Give rpn or hertz:
                <<:   <<                                   rpm  or"      60    Hz
: b.     Qverspeed     shutdown   setting
: 2. Engine cooling water (see E..4}
: e.     Equilibrium 160-190         F
: b.     Alarm None           F
: c.     Shut d~QHi1       06     F
: 3. Lube     oil   pressure (.see D.4)
: a.     Equi l ibriun     25-2g     .psi None       psi (low level at 6" in      oil  sump)
: c. Shut         doun       1> psi
 
4 4
: 4. Lube   oil, temperature
: a. Equilibrium 125-155 'F in standby..
: b. Alarm     None       F
: c. Shutdown None         'F
: 5. Indicate all other protective interlocks (give               name and;)
a.. Usual   or proper condition         (see (b))
Shutdown   condition     ener   " d2.fferential,     generator o~~ent,.reverse           power flaw     to generator, loss of generator ezcitatio
: 6. a. Mhat source     of power   is provided to operate alarms
    ~
      ,       and shutdown     controls?     (See 6.2) 125V   DC busses lA 8 1B
: b. Do the generator units automatically shutdown in case of the electrical po~er loss to its control system? Yes             No   /   Output breaker stays closed; governor shifts to complete hydraul-ic control; regulator is powered from generator output.
M. Emer enc       or Alert Conditions Are   all safety     shutdown and     safety interlocks bypassed during emergency condi tions?           Yes         No 2.,   If "no"     above, then which'are not bypassed.           Name items.
Engine overspeak and generator.ddifferential.
4 3.= For each interlock           rot bypassed     is coincident logic used?       Yes           No If yes,   is it testab1e'?     Yes         No N. Haintenance
: l. Does   plant   have regularly scheduled maintenance pro-1     . 4 id'             1 gill 1 If   so,. return copy of these procedures with questionnaire.
P'
                                                                                              ~
                                                                                                      ~ ~
c
 
~ s
    ~ ~
s
: 2. When need     for   minor adjustments obviously exists, then:
: a. Is remedial action taken immediately or at earliest practical opportunity? Yes < Ho
: b. Is remedial action taken only at periodic-         pr esch'eduled or prograrmied tines and conditions? Yes                 No   x
: c. For best. performance record which of above appears better:
immediate or early action?
as scheduled       only?
: d. Must permission       for minor maintenace   be obtained from sone higher     out-of-plant authority?   . Yes         No
: e. Is maintenance referred to above allowed           and encouraged?
                , Yes     ~   t>o In periodic surveillance tests, simulated alert standby tests, etc., is the criteria "pass/not.pass" the t st used?     Yes   x   )Jo     Per Technical ..specifications s
: g. Is there   a   conscious continuing policy to'.detect and remedy marginal       conditions or imminent trouble: for, examples:       lube oil pressure shutdown only two to five psi below operating- pressure or, perhaps overspeed governor setting only one or two percent above starting speed surge or etc.? Yes > No
: h. Are   efforts to remedy 'marginal or questionable conditions as mentioned above encouraged by plant management?
Yes     x       No Are remedial steps on items similar to the above taken or allowed when the unit has started and operated satisfactorily within specified limits or conditions?
Yes           No
: 0. Startin   'Condi ions Give   startin g or     necessar   crankin g time as ex p erienced.
a.,'Starting tine per specification               10       seconds   from start signal
: b. usual   starting time
: c. Maximum starting time observed           ~~
9.5 seconds seconds to breaker closur
 
                                                    '.
Give usual time       intervals         as       follows:
: a. Time from     start-to-crank to                 first firing of   any cylinder     . .&           seconds
: b. Time from     start-to-crank   '
to approximate full firing of all cylinders.           -               7     seconds
: 3. Give maximum speed surge when starting; use both tachometer and frequency meter           if   possible.
: a. Usual conditions               UN           rpm Hz
: b. Itaximum observed             IIII           rpm
                                  ~
                                    .-     61.5           Hz
      'During     a surveillance test, give time from start-to-crank to when     steady synchronous speed is attained and maintain d.
: a. Usual     9-9.5       seconds
: b. Maximum mm               seconds
        .c,   As specified               IO                 seconds.
  ~
: 5. Giv'e   briefly   the mbst troublesome problems in s'tarting.
a., Host troublesome             Turbochar er               roblems durin   start.
: b. Next to most troublesome                           N A'.
Air Cleaner or Air Filter -                 Combustion         Air
. l. Combustion air source:                   taken from engine room or inside the building, or from outdoors'?,
: a. Indoors
: b. Ou   doors
 
    ~
s a
: 2. Give, type and make     of air cIeaners or air         filters:
: a. Oil bath                     Hake
: b. Oil wetted screen                   Hake
: c. 'aper     )(I250             Hake Stewar       - ievenson
: d. Other                       t1ake
: e. Precleaner:       Yes . No
: 3. Excessive air flow       restriction   and   servicing need determined by?
: a. Instrument such as:
manometer If other   give type
: b. Personal   judgemen". by appearance,     etc.
: c. 8y smoking exhaust d.. Time schedule ever       3   ears
: e. 'ther   (Specify
: 4. Are climatic extremes normally experienced such as:
              '. Air heavily no..
logged with water mist,. high humidity
                                                                                'es and low temperhfure?       Yes           Ho:-.
: b. Blowing sand and dust'? Yes x               Ho               'c(metimes
: c. Blowing snow (blizzards)'? Yes                 No d.
              /
0 her-Name g
: 5. Are climatic extremes potentially possible such as:
yes             . y@s
: a. Air heavily     loadpg with water mist,'high humidi'ty and low temperature?       Yes       .
No
: b. Blowing sand and dust'?'es           x       No
: c. Blowing snow (blizzards)?         Yes         Ho   x Other-Name
                                                                          'd.
(}. Tem  erature Conditions
: l. Ambient outside hottest                   F'. rarely.
: 2. Ambient'utside coldest                         2-3 tares pez year
: 3. Engine-generator     room   hottest   'N         F.
: 4. Engine-generator room coldest           30     'F. 2-3 times per year
: 5. Inside switch gear hottest       UN
                                                                                            ~ a
 
I s ~
~ ~       ss ~
        ~   >   ~
R.-, 0 erator       gualifications,(as presently exists,     and suggested I
minimums   if different
: 1. Ninimum education required (check)
                                                          ~Exis tin       ~Su asst d
: a. High School   .             =
x
: b. Trade School
: c. Technical'School
: d. No minimum
: 2. Minimum Years   of operating experience (diesel electric generator)
Existlna         ~Su aested
: a. '0-3
: b. 3-6
: c. 6-10
: d. '0-15
              -
: 3. Operator training
                                                          ~Exi s ti n      S~uaes ted
: a. Nil i tary~ s~~s
                                        ~~8
: b. Industrial
: c. On-the-job             I
: d. Combination of a, b, and c (indicate ~hich)
: 4. Licensing required Exist'Ina      ~Su seated
: a. State
: b. Federal
: c. Utility or self
: d. Hone
 
~ d S   hag
      ~
S. Are any foreicnn gases   such as   propane, freon, halon, 'carbon dioxide, etc. stored in the:       Diesel Engine room?
Yes         Ho   <   or adjacent buil dings? Yes             No If yes,. (other than   hand portable fire extinguishers), th           n identify   gases and give approximate tank size.
3 Gases                           Volume (ft )
T; Does control system automatically bypass, in emergency starting,   any engine temporarily out of service for         .
maintenance?       Yes       No If yes,   then   how many failures to   bypass have occured?
U. Does the control system automatically override the           test mode   under emergency conditions? Yes sc               No V. Have   repetitive mechanical failures occurred in ahy component part or subJsst m of the engine, generator, or switch gear, etc.?
Yes       iso.
Turbo-charger',     loss of lubricati,on to If ves,   then which part or subsystem?
How many    failures?
There are 4 ttur-I unit Give nature     of failure.
(Py desi~). at 20Q rpmbut main       oil pump     had not developed pressure.
Desi     chan e 'emented                                               ~
portable qccurance 335-.77-.42,. follcmup   report   Nl< of 5/15/78 W. Mould by Give  brief  reasons  for the answer.
No Me
                                                              ~
periodic (yearly or other) evaluation and/or testing "outside experts" contribute significantly to the diesel-generator   reliability?   Yes have   sufficient   knowledge Ihd                 I I                       I
              ~h-       bv.
h       I   dd=h
                                                          .
I     I
                                                                            .
lddd
 
d~
I   "g1
        ~
            ~
C ~
4 v
X.       l.       Give the accumulated time-load operating record for each diesel-generator unit from installation to the present (Running Hours):
I Preoperational     test   Date     '-75 Engine     :     Surv. Testing 5 :             Emergency       :   Total .:
:Serial     Ho. :     Naintenance Hrs. :           and Other       :   Hours-No   Load:     Loaded     : Service Hrs. :
10           : ~161                                 186
                        ~-
1B           > 10   '       ~1)4       ~   'v 15         C
                                                                                              . 149     ~
v ~
C
            .d.
                      ,"(OTE:   Total Hours were read rough estimates.
1       111       1     1d     id '1off  hour 1
me  er    . emaining  n  m    are
: 3.     Give the projected or planned time-load:operation for each diesel-generator unit during the rlext 12 months.
:Surveillance       8           Emergency:       '.otal
:Maintenance Hrs. :             ~
and other :         Hours Service Hrs.
                                  ~36                         0             .~36
                                                                                    '.
Provide the followinq summary of the periodic surveillance testing experience:
: a.     Starting date of surveillance testing               (OL   date) 3-1-76
: d.         1 di                                                                                   servi<
c..
                                                      <<1 Total number of surveillance tests performed80*
dd11'~
                                                                                                      ~
1             11 failure to start       4   (2 op.   ~failure to ii .d accept load 1- u~uld not reach   fQll e to 1     1           1-       /did failed conditions                                                                                     probl gex' charger
                      .e.     Supply a copy of the surveillance test procedures with th)s
                              .'ompleted questionnaire.
C
* Since OL,, 200 starts
 
  ~ ~
                                              .Additional Comments Y.     General Su   estions Briefly give constructive criticism or suggestions   as to improvement in reliability of'he diesel generators. These remarks may cover tests, maintenance, practices, order's, policy, adjustments, etc.}}

Revision as of 08:02, 21 October 2019

Forwards Diesel Generator Information in Response to 12/15/1977 Letter
ML18114A164
Person / Time
Site: Saint Lucie NextEra Energy icon.png
Issue date: 06/16/1978
From: Robert E. Uhrig
Florida Power & Light Co
To:
Office of Nuclear Reactor Regulation
References
L-78-207
Download: ML18114A164 (26)


Text

REGULATORY INFORMATION DISTRIBUTION SYSTEM <RlDS)

DISTRIBUTION FQR INCOMING MATERIAL 50-335 REC: ORG: UHRIG R E DOCDATE: 06/16/78 NRC FL PWR 5 LIGHT DATE RCVD: 06/19/78 DOCTYPE: LETTER NOTARIZED: NO COPIES RECEIVED

SUBJECT:

LTR 1 ENCL 1 RESPONSE TQ NRC LTR OF 12/15/78... FORWARDING APPLICANT"S COMPLETED QUESTIONNAIRE FOR NRC RELIABILITY STUDY OF STANDBY DIESEL GENERATOR UNITS.

PLANT NAME: ST LUCIE 3Ni REVIEWER INITIAL: X JM D I STR I BUTOR <<I NiI T I AL:

~

DISTRIBUTION OF THIS I MATERIAL IS AS FOLLOWS I RELIABILITY OF STANDBY DIESEL GENERATOR IUNITQ.

<DISTRIBUTION CODE A014) Ir f)IP li I I f

f P li -

~ e

'OR ACTION: ORB64 BC++W/3 ENCL Ii),fc

'I f II I I

e INTERNAL: REG FILF W/ENCL NRC PDR++W/ENCL

/2 ENCL OELD~~N/ENCL ~~->>

HANAUER++W/ENCL POWER,SYS IP5+W/ENCL,P F CLEMENSON+>W/ENCL I PDIS SER,;cBR-MC+%W/ENCL e ~

EXTERNAL: LPDR'S I , 'f I FT P I ERCEr Fl 4'<W/ENCL T IC++Ld/ENCL NS I C++W/ENCL ACRS CAT B+4W/10 ENCL e

'III It pit>>III, Ii) tf e

~ ~ 1~<<l,' ~ ~

iI,P fi I 1

I' t.

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l e ctf tc etg p I II c c>~ce>> el e~ -- ac-se =.>>e e e ~ - ee <<r IDISTRI'BUTION: LTR 25 ENGL 25 CONTROL NBR: 78170005 SIZE: 1 P+2ZP , IItll THE END g)

NRC MM405 0-1-0 UNI T'ED-STATES-NUCLEAR-REGULATORY-COMMI DDC MONTHLY ACCESSION LIST 00/01/78=~%/BO/78 FILE LEVELS DOCo DATE m~mnmmm~m~m>>>>wmm~Wmmmeem~m~mmmyoumea~mwm 50 390 TENNESSEE VALLEY AUTHORITY WATTS BAR ¹1 50 04/10/78, ACCESSION NBR>> 78103-0071

~90 E TASK NBR:

FICHE NBR C DOCUMENT SIZE: 1P+1P NOTARIZED: Y DOCKET DATE; LPDR>> Y REPORTmB .

RECP>> VARGA S A RECP AFFILI ORG>> MILLS L M ORG AFFILIA

SUBJECT:

FORWARDING ADDIDAVIT SHOWING SVC OF SAFETY, ANALYSES REPT SERVED UPON' OFFICE t NASHVILLE ~N o ET AL 0 o o NOT'A 50 04/10/78 ACCESSION NBR ~ 78104 0092 TASK NBR:

390 C

I'I DOCUMENT SIZE I Y .I.T 3P+2P FICHE NBR

~ NOTARIZED DOCKET 'PDR:

Y NBR.

DATE'EPORT RECP ~ RECP AFFILI ORG>> CASE E G ORG AFFILIA

SUBJECT:

ADVISING THAT NRC HAS FORWARDED TO FEDERAL REGISTFR A NOTICE OF MEETIN w I'MPLEMENTATION-OF 1 0-CFR 79~55+EQ RESEARCH FOR, PHYSICAL, PROTECTION OF IN NUC ~ PWRo REACTORS AGAINST SABOT

50 04/11/78 ACCESSION NBR>> 77313 0271 TASK NBR:

390 DOCUMENT TYPE>> MEMO FICHE NBR>>

DOCUMENT~-I-ZE. 1P NOT-AR I-ZED. t DOCKET LPDR NBR:

DATE'EPORT RECP>> VASSALLO-D-B RECP AFFILI ORG>> ROSS D F ORG AFFILIA UB JECT ~ SECOND-ROUN~UESTIONS ~

FLORIDA POWER & LIGHT COMPANY June 16, 1978 L-78-207 CD Director of Nuclear Reactor Regulation V7 U. S. Nuclear Regulatory Commission y Iy t.

r 'Ctl Washington, DC 20555 CXr C ~4 Qp yyy (yW ty

Dear Sir:

~%2C>

~

$

Cyy Re: St. Lucie Unit No. 1 (

Al

~C Docket No. 50-335 Diesel Generator Information CO The attached information is submitted in response to a letter from Karl R. Goller dated December 15, 1977.

Very truly yours,

~gyp%,

Robert E. Uhrig Vice President

~~(g5 I~g@N, REU/MAS/bb Attachment cc: Mr. James P. O'Reilly, Region II Harold F. Reis, Esquire 78i7000gg PEOPLE .. ~ SERVING PEOPLE

I E

8 V

l}uestionnaire for HUCLEAR REGULATORY CON"lISSIOH RELIABILITY STUDY of Diesel Generator

'tandby Units'ate guestionnaire Comple ed: ~/t5/7B 0

Plant Name: Unit Ho.

Diesel manufacturer: l 2 645E4 8 16 645E4 turbo charged umber of Units: ~ (each with 1 genera'or and 2 diesels in tandem. 1 12-cylinder 1 16-cylinder) 3500

, Size Kw/Unit: Rated Speed:

Operating Hours Per Unit to Date: f'verage DIESEL GEHERATOR STATUS .

A. ~En ine:

I

l. Problems are caused chiefly by (give estimated number) .
a. Defective parts
b. Insta11ation errors: ~4
c. Failure of system to respond properly in function or sequence:
d. Faulty adjustment:

2; Mould more stringent inspection and testing requirements Curing acceptance or preoperational tests significantly improve the di esel-generator power plant pef fol ma nce":

Yes Ho B. Startina S stems (indicate which):

Air-to-cy i inder cranking.

Air cranking motor iifn Zn9ereoll f~o4eI no D-89RH-46.

Electric cranking motor Nfr. Hodei Ho-4

2. If air cranking, then:

Volume 3

Give size of starting air tank: teegth 32 ft .Diameter 30" air tank pressure 200-220 psi.

Normal standby Is pressure reducer used?

Reducer pipe size?

Yes inches.

'o x Starting air control admission valve pipe size in air piping system, 2 inches.

Hinimum air.,tank pressure for engine cranking.'110 psi.

Number of five-second cranking periods between above pressures with no tank recharging 10 starts mfn(mum I b f" i I

kp Can starting air tanks serve more than one engine?

Yes, No x ~ . .

L' v

~>4 vOf the Way uj Is- air pipe to engine from top of air tank? Yes No fran tank bottom Does starting air tank have water condensate drain?

Yes x Ho Does starting air pipe have water condensate trap and drain near engine? Yes x No Is starting air'piping horizontal? Yes x Ho w

Does it slant toward drain? Yes No x If water condensate drains are provided, then is draining:

'I a.'utomatic through float val ve? Yes x'o b.'anual b-'and valve? Yes x No

c. ~

If manual, then is draining water condensate done:

daily?

weekly?

monthly?

before each start if manual? x no procedure?

Is dirt and rust filter provided in starting air pipe?

Yes x Ho If provided, where installed' in i before hoses to air start mot ors.

How is it cleaned? remove lu 'and filter and clean. Y strainer, How of ten and when? as needed; high del ta-P Give pipe size of filter: '2 inches..

How is it known whether filter is Flow blockage. Note:

plugged or has high oressure have redundant parallel filters.

drop?

Is starting air pipe to engine positioned:

.

a. Below floor? z
b. On the floor?

.-c. Overhead".

What is air pressure drop from air tank to engine during cranl;ing ~ 5 psi Give approximate length (nearest ten feet) of starting air pioe'or individual engine or all engines from air tank tn:

a. Hear st engine 2O feet
b. Furthest engine~ feet

~ ~

'

Diameter of starting air pipe from:

a. Air tank to starting valve 2 inches b..At air starting valve 2 inches
c. At engine l inches Tiose to each starter, 4 per engine, 8 per unit..

I Mhat is the primary source of power for the starting air I I

system? electrical auto start controlled by pressure switches.

Is there a duplicate and redundant motor and air compressor set? Yes x tlo 2 tanks for 2 air nu-What is'he time 'required to recharge one air tank? tors on each engine; minutes connected with check valves so that less of)l Does starting air supply system have ind pendent tank will not bleed down secondary power supply for compressor? Yes < Ho all tanks-If yes, then by:

a. Gasoline engine?
b. Motor dri'ven?
c. Other? (SpecifyTVZesel driven manual start compressor.
3. If electric (Battery powered) cranking, then'/A a Battery charging: Continuous trickle charger.

Intermittent charging If so, how is charging requirement determined?

Time cycle Test

'ther

b. Battery u-ed: Common Plant Individual Unit Other Starting cable (longest) size; Length: Battery to engine

s

~F1 F158 1

1kl '
1. Does the bulk tank to day tank fuel supply system (viz:

pump, motor, etc.) have redundant independent power

, supplies? Yes x No this ted emlrgeocgfue),

Does pump? Yes'o system have x hahd-o~er a

y s can gra If'yes, is this hand-operated pump and piping in immediate

'perating condition? Yes . No

'

2. Is there a water and sediment drai.n from the very bottom of the: I
a. Bulk tank? 'es No
b. Day tank? Yes No
3. Is the reqular functional fuel oil outlet'slightly above (two to three inches) the bottom of the:
a. Bulk tank? Yes Ho
b. Day or in"egral tank? Yes Ho
4. 's bottom of day tank and/or inteqral tank above all parts and piping of the enqine fuel injection systems?

Yes. Ho If yes, "Give approximate amount inches feet.

5. Does the engine fuel system have a fuel bleed return

~

.line xto-the fuel dav tank and/or integral tank?

Yes Ho During extended operation, such as nore than two to three hours, does the. fuel in the day tank become: (yes or no)

a. Marm? ~es
b. Hot. <0 (above 130'F)

Mhat is fuel oil return line size (nominal)?

a. Pipe size 3/4 inches
b. Tubing size inches

'o ~

s I

6. Do engine fuel oil filters have air bleed or vent valves.

readily accessible? Yes

7. How is fuel transferred from day tank to engine fuel. system?

'a. By gravityback up b.

c.

d.

Engine driven pump Electric motor driven pump

.s a manual pump

~

also provided for injection system fi'fling and/or air venting after servicing or replacement of parts in the fuel injection .

system? Yes x No If yes, is the manual pump in immediate operating condition.

Yes x Ho

8. T f f 1 ( .. 1,,2 A3 J -4,. ):~ll

~ I

9. Approx'imate bulk tank capacity, 20.o0o g'allons. eac1i 10e Typical =requency of refilling (weekly, monthly,, etc.)

ll. Typical refill (gallons) I ~

~

5 '10i1

1. Lube oil a ~ Type SAN40
b. Viscosit~ PB 0 ., (1010 SSU et 100'F) 1 c- Specification number 6 'P 9 ~ (Tepaco 1463 aqd .1570).l I
d. Oil change determined bv:~ analysis.'

Time interval: Yes, ,Ho Give interval monthly, yearly By oil analysis: Yes No

2. Lube oil filters are:
a. Full flou x
b. Bypass '.

Combination 3, Interval and/or basis for changing filter cartridoe:

t

a. Monthly
b. Yearly c~ By running time hours
d. By oil analysis. Yes No
e. By pressure drop. 'es No
f. Does provisions exist. for changing cartridges during en'gine operation? Yes. No
4. Oil Pressure Monitoring See La3

't

a. Normal operating pressure psi

,b. Alarm psi c Shutdown p si 5., Oil temperature e control:

't

"

a. By standby heater in engine sump F.
b. Heating means for maintaininq standby temperature:

Direct in oil Oil-to-water heat exchanger Other {Specify)

E. Coolin S stem - En ine Water 1; Temperature control by:

a. By thermostat in 'Hater?

If yes, then:

Yes 'o Bypass thermostat? Yes >

thermostat? Yes No'Throttle No

~'

b. By radiator shutter: No Automatic Manual '.

Other (give type)

Corrosion control (water additive)? Yes x Ho If yes, give chemical additive or name of compound.

Nal'cool 2000 recommended by vendor Proportion or concentration control:

By additive measurement? Yes -

No

b. By water coolant analysis? Yes x No 3.'.Engine cooling water cooled by:
a. Radiator'? x
b. Heat exchanger from sea, river or other water?

c.. Other? (give type) ion)

Engine cooling'ater temperature-monitoring a 'Standby temperature lid Isn'F

b. Horaal operating temperature 16O-ISO 'F
c. Alarm temperature H/A ~F ow surge tank level at 6".
d. 1 1 p e5 'F
e. =Mater circulation during standby:

syphon x . (natura 1 c i rcui at pump

5. Mater Pressure Monitoring: 'es x No
a. Al arm no Local indication.
b. Shutdown
c. Both

~ ~

0

6. Water temperature Sensor Position:
a. - In piping from engine x
b. In engine piping c.. In engine direct
7. Water surge or supply tank in system. Yes x Ho If yes, then bottom connected to:

a.

b.

c.

d.

Mater Top

's pump suction?

of system? Yes Both of above? Yes bottom of surge tank

'o Yes x Ho Ho above top of engine system? Yes Ho

e. Does engine. have constant air bleed from 'top of engine water piping to surge or supply tan!<?

Yes > Ho

f. Give size of bleed or vent .line, . 8 . inches.

" NNoN<<<<h<<an"l

g. Nanual air bleed'nly? Yes F.. Governor - S eed Control tianufacturer

'(P Hydraul i c Type or code such as EGB-35, LSG-10, etc.) EGB-1OP Automatic load sharing? Yes Ho

=

l. Is compensation or stability control and/or speed of response manually-adjustable? Yes Ho x If yes, ad,iusted by:

Eye an3'sas 0

'~

b. "Test and spec'ifica ion?'..

Other? (Speci fy)

2. Engine - generator normal shutdown or stopping means and method.

Y

~ ~ a I

Is the engine stopped:

a. Manual ly? Yes x Ho If yes, then:

Directly at engine? Yes. Ho Through local control panel? Yes No Manually from control room is the normal method.

b. . Automatically through the controls in the contr'ol I room? Yes l'lo Manual. controls in control room initiate.shutdown.

a

.. c. By setting governor to "fuel-off"'position?

Yes. x Ho a

'd. By over-.ride of governor settings and control

'.

position directly to fuel injection pumps?

Yes Ho x

e. =

Other means. Describe briefly.

aa

3. =

When engine is stopped, is fuel control'in:

a

a. Full fuel or maximum fuel position'?
b. Full off or no fuel position?
c. Intermediate?
d. Random? II l1

~

a t (If not consistent and typical in above, then. give the usual.).

a

4. When starting from the standby condition after shutdown for at least 24 hours, give number of seconds from-start-, a to-crank to full fuel or maximum fuel position of governor and fuel control, l , seconds aa a ~

~ s"

,~

'

G. Governor Overspeed (shutdown)

1. Soeed sensing?
a. Electrical >200rpm
b. Flyball <200~rpm mechanical control if electrical control lost)
c. Other (Specify)
2. Fuel shutoff force generated by:

C

a. Spring? .
b. Air?
c. Hydraulic?
d. Electrical?
e. Other? (Speci~fy
3. Overspeed. sensing setting? (in terms of full speed)
a. .11M P'(116K) .
b. 110%,

c.. Other~Specify)

, ~

Is overspeed tripping set point tested periodically?

Yes Ho If yes, then how often? '

(yearly, monthly, etc.)

H. l. Generator" s~ifr.

s Electric Machinexgodel No. Series 700 Single bearing or two bearings? Two Does generator have damp r windings? Yes Ho v'oes

2. genera or have any obvious fault or difficulty?.

Yes tJo x.

'o

.

Is'roblem repetitive? Yes If yes, th n describe briefly.

~0

~ I I. Exciter and Volta e Regulator Exciter Manufacturer: Electric Machineryfode] CUT static exciter with SCR regulator..

v Ty'pe: Rota tinq Static If rotating drive? Direct Belt or Chain DC with field control

, Brushless with rectifier 2.

3.

Voltage Regulator:

Type:.'echanical.

Are

'tatic Manufacturer pdectcsc Naoldn~lodel paralleled units of automatic load sharing control

'anm ae 1 of fully automatic type?'es No N/A I

If yes, has any obvious influence or interrelationship been noted between the stability. and response time of-the engire governor and the stability and voltage control of the generators? Yes No

.Have engine governor 'and voltage regulator/exciter adjusts ents been made on the site or under any con-ditions since any of the uni ts have been placed in .

service? Yes > tlo If yes,- by means of what tests and what standards?.-"

rame or very brief description.

.'ive manual verified by test runs=.

5. If any difficulties have occurred, give approximate number of problems. .N/A
a. Components 4ii ing c., Ot'ner (damage in service or dropping of miscellaneous hardwa, e into switchboard, etc.)

1

~ ~

-l 3-'.

Parallelin: En ine-Generator Units N/A (Do not parallel the diesel generators)

1. Do all units consistently have the proper voltage output?

Yes No

2. Do all units automatically'hare both the "real" or in-phase load and also the reactive load reasonably well? Yes Ho
3. At the same Kw load, are both the field and the armature line currents of the several units consistently close to the same value?. Yes" No

~ ~

If no, approximate percent difference.

4. Synchronizing
a. In automatic synchronizing do circuit breakers close

,immediately after reaching full synchronous speed?

Yes Ho

b. If "no" above then, does speed of some units drift slowly while failing to synchronize and close circuit breakers?

How many seconds?'ccasionally Always Never K. Switch Gear and Electrical Con (other than exciter/

voltage regulator

l. If any difficulties have occurred, then give approximate number of problems.-
a. Components '4

. b. Mirinc

c. Other '(damage in service or dropping of miscellaneous hardware into switchboard, etc. I
d. Desi gn concept faul ts. That i s, does the swi tch qear and its controls perform the proper functions and in proper sequence and timing.

'2. a. Do the on-site diesel generator units and related support equipment have any storage battery power system's forany service whatsoever? Yes' No

b. Identify each storage battery power system associated with the on-site diesel generator unit and.its function. Re: FSAR Section 8.3.2;l.

=.

M <<<<<<<<

c. Does each system identified above adequately fulfill

-

the service requirements for which it is intended?

Yes P No

<<

f I no, briefly describe.

<<'. Is there a DG battery maintenance

<<

program? Yes / No L. Safet Shut downs I

Give safety shut down settings compared to equilibrium operating condi.tions'.-

l. Engine and generator speed. Give rpn or hertz:

<<: << rpm or" 60 Hz

b. Qverspeed shutdown setting
2. Engine cooling water (see E..4}
e. Equilibrium 160-190 F
b. Alarm None F
c. Shut d~QHi1 06 F
3. Lube oil pressure (.see D.4)
a. Equi l ibriun 25-2g .psi None psi (low level at 6" in oil sump)
c. Shut doun 1> psi

4 4

4. Lube oil, temperature
a. Equilibrium 125-155 'F in standby..
b. Alarm None F
c. Shutdown None 'F
5. Indicate all other protective interlocks (give name and;)

a.. Usual or proper condition (see (b))

Shutdown condition ener " d2.fferential, generator o~~ent,.reverse power flaw to generator, loss of generator ezcitatio

6. a. Mhat source of power is provided to operate alarms

~

, and shutdown controls? (See 6.2) 125V DC busses lA 8 1B

b. Do the generator units automatically shutdown in case of the electrical po~er loss to its control system? Yes No / Output breaker stays closed; governor shifts to complete hydraul-ic control; regulator is powered from generator output.

M. Emer enc or Alert Conditions Are all safety shutdown and safety interlocks bypassed during emergency condi tions? Yes No 2., If "no" above, then which'are not bypassed. Name items.

Engine overspeak and generator.ddifferential.

4 3.= For each interlock rot bypassed is coincident logic used? Yes No If yes, is it testab1e'? Yes No N. Haintenance

l. Does plant have regularly scheduled maintenance pro-1 . 4 id' 1 gill 1 If so,. return copy of these procedures with questionnaire.

P'

~

~ ~

c

~ s

~ ~

s

2. When need for minor adjustments obviously exists, then:
a. Is remedial action taken immediately or at earliest practical opportunity? Yes < Ho
b. Is remedial action taken only at periodic- pr esch'eduled or prograrmied tines and conditions? Yes No x
c. For best. performance record which of above appears better:

immediate or early action?

as scheduled only?

d. Must permission for minor maintenace be obtained from sone higher out-of-plant authority? . Yes No
e. Is maintenance referred to above allowed and encouraged?

, Yes ~ t>o In periodic surveillance tests, simulated alert standby tests, etc., is the criteria "pass/not.pass" the t st used? Yes x )Jo Per Technical ..specifications s

g. Is there a conscious continuing policy to'.detect and remedy marginal conditions or imminent trouble: for, examples: lube oil pressure shutdown only two to five psi below operating- pressure or, perhaps overspeed governor setting only one or two percent above starting speed surge or etc.? Yes > No
h. Are efforts to remedy 'marginal or questionable conditions as mentioned above encouraged by plant management?

Yes x No Are remedial steps on items similar to the above taken or allowed when the unit has started and operated satisfactorily within specified limits or conditions?

Yes No

0. Startin 'Condi ions Give startin g or necessar crankin g time as ex p erienced.

a.,'Starting tine per specification 10 seconds from start signal

b. usual starting time
c. Maximum starting time observed ~~

9.5 seconds seconds to breaker closur

'.

Give usual time intervals as follows:

a. Time from start-to-crank to first firing of any cylinder . .& seconds
b. Time from start-to-crank '

to approximate full firing of all cylinders. - 7 seconds

3. Give maximum speed surge when starting; use both tachometer and frequency meter if possible.
a. Usual conditions UN rpm Hz
b. Itaximum observed IIII rpm

~

.- 61.5 Hz

'During a surveillance test, give time from start-to-crank to when steady synchronous speed is attained and maintain d.

a. Usual 9-9.5 seconds
b. Maximum mm seconds

.c, As specified IO seconds.

~

5. Giv'e briefly the mbst troublesome problems in s'tarting.

a., Host troublesome Turbochar er roblems durin start.

b. Next to most troublesome N A'.

Air Cleaner or Air Filter - Combustion Air

. l. Combustion air source: taken from engine room or inside the building, or from outdoors'?,

a. Indoors
b. Ou doors

~

s a

2. Give, type and make of air cIeaners or air filters:
a. Oil bath Hake
b. Oil wetted screen Hake
c. 'aper )(I250 Hake Stewar - ievenson
d. Other t1ake
e. Precleaner: Yes . No
3. Excessive air flow restriction and servicing need determined by?
a. Instrument such as:

manometer If other give type

b. Personal judgemen". by appearance, etc.
c. 8y smoking exhaust d.. Time schedule ever 3 ears
e. 'ther (Specify
4. Are climatic extremes normally experienced such as:

'. Air heavily no..

logged with water mist,. high humidity

'es and low temperhfure? Yes Ho:-.

b. Blowing sand and dust'? Yes x Ho 'c(metimes
c. Blowing snow (blizzards)'? Yes No d.

/

0 her-Name g

5. Are climatic extremes potentially possible such as:

yes . y@s

a. Air heavily loadpg with water mist,'high humidi'ty and low temperature? Yes .

No

b. Blowing sand and dust'?'es x No
c. Blowing snow (blizzards)? Yes Ho x Other-Name

'd.

(}. Tem erature Conditions

l. Ambient outside hottest F'. rarely.
2. Ambient'utside coldest 2-3 tares pez year
3. Engine-generator room hottest 'N F.
4. Engine-generator room coldest 30 'F. 2-3 times per year
5. Inside switch gear hottest UN

~ a

I s ~

~ ~ ss ~

~ > ~

R.-, 0 erator gualifications,(as presently exists, and suggested I

minimums if different

1. Ninimum education required (check)

~Exis tin ~Su asst d

a. High School . =

x

b. Trade School
c. Technical'School
d. No minimum
2. Minimum Years of operating experience (diesel electric generator)

Existlna ~Su aested

a. '0-3
b. 3-6
c. 6-10
d. '0-15

-

3. Operator training

~Exi s ti n S~uaes ted

a. Nil i tary~ s~~s

~~8

b. Industrial
c. On-the-job I
d. Combination of a, b, and c (indicate ~hich)
4. Licensing required Exist'Ina ~Su seated
a. State
b. Federal
c. Utility or self
d. Hone

~ d S hag

~

S. Are any foreicnn gases such as propane, freon, halon, 'carbon dioxide, etc. stored in the: Diesel Engine room?

Yes Ho < or adjacent buil dings? Yes No If yes,. (other than hand portable fire extinguishers), th n identify gases and give approximate tank size.

3 Gases Volume (ft )

T; Does control system automatically bypass, in emergency starting, any engine temporarily out of service for .

maintenance? Yes No If yes, then how many failures to bypass have occured?

U. Does the control system automatically override the test mode under emergency conditions? Yes sc No V. Have repetitive mechanical failures occurred in ahy component part or subJsst m of the engine, generator, or switch gear, etc.?

Yes iso.

Turbo-charger', loss of lubricati,on to If ves, then which part or subsystem?

How many failures?

There are 4 ttur-I unit Give nature of failure.

(Py desi~). at 20Q rpmbut main oil pump had not developed pressure.

Desi chan e 'emented ~

portable qccurance 335-.77-.42,. follcmup report Nl< of 5/15/78 W. Mould by Give brief reasons for the answer.

No Me

~

periodic (yearly or other) evaluation and/or testing "outside experts" contribute significantly to the diesel-generator reliability? Yes have sufficient knowledge Ihd I I I

~h- bv.

h I dd=h

.

I I

.

lddd

d~

I "g1

~

~

C ~

4 v

X. l. Give the accumulated time-load operating record for each diesel-generator unit from installation to the present (Running Hours):

I Preoperational test Date '-75 Engine  : Surv. Testing 5 : Emergency  : Total .:

Serial Ho. : Naintenance Hrs. : and Other  : Hours-No Load: Loaded  : Service Hrs. :

10  : ~161 186

~-

1B > 10 ' ~1)4 ~ 'v 15 C

. 149 ~

v ~

C

.d.

,"(OTE: Total Hours were read rough estimates.

1 111 1 1d id '1off hour 1

me er . emaining n m are

3. Give the projected or planned time-load:operation for each diesel-generator unit during the rlext 12 months.
Surveillance 8 Emergency: '.otal
Maintenance Hrs. : ~

and other : Hours Service Hrs.

~36 0 .~36

'.

Provide the followinq summary of the periodic surveillance testing experience:

a. Starting date of surveillance testing (OL date) 3-1-76
d. 1 di servi<

c..

<<1 Total number of surveillance tests performed80*

dd11'~

~

1 11 failure to start 4 (2 op. ~failure to ii .d accept load 1- u~uld not reach fQll e to 1 1 1- /did failed conditions probl gex' charger

.e. Supply a copy of the surveillance test procedures with th)s

.'ompleted questionnaire.

C

  • Since OL,, 200 starts

~ ~

.Additional Comments Y. General Su estions Briefly give constructive criticism or suggestions as to improvement in reliability of'he diesel generators. These remarks may cover tests, maintenance, practices, order's, policy, adjustments, etc.