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Generic Letter 89-10 Design-Basis Closure
Generic Letter 89-10 Design-Basis Closure Northeast Nuclear Energy Company Millstone Unit 3 October 6,1995 T
:                        Northeast Nuclear Energy Company Millstone Unit 3 October 6,1995 T
i Prepared:
i Prepared:         !I-     e   /
!I-e
S. T. Hodge       //
/
MOV Team Supervis ,,
S. T. Hodge
Reviewed:       [ MX               m-   -
//
II. C. Elfstropf M ' Team Consultant, Liberty Reviewed:     C-   N R. Eisner glstone Unit 3 MOV Project Engineer Approved:     [
MOV Team Supervis,,
R. T. Harris MOV Te n Manager Approved:             -%          b D. J. GerW Millstone Unit 3 Engineering Technical Support Manager 9510130003 951006 3 PDR ADOCK 0500
Reviewed:
[ MX m-II. C. Elfstropf M ' Team Consultant, Liberty Reviewed:
C-N R. Eisner glstone Unit 3 MOV Project Engineer Approved:
[
R. T. Harris MOV Te n Manager b
Approved:
D. J. GerW Millstone Unit 3 Engineering Technical Support Manager 9510130003 951006 PDR ADOCK 0500 3


Millstone Unit 3 MOV Program                   October 6,1995 Table of Contents TABLE OF CONTENTS                                               i .
Millstone Unit 3 MOV Program October 6,1995 Table of Contents TABLE OF CONTENTS i
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TABLES IV EXECUTIVE  
l TABLES                                                       IV l l
EXECUTIVE  


==SUMMARY==
==SUMMARY==
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5 I. PURPOSE 7
I. PURPOSE                                                     7 l
: 2. INTRODUCTION 7
: 2. INTRODUCTION                                               7
: 3. PROACTIVE FEATURES OF TIIE MOV PROGRAM h
: 3. PROACTIVE FEATURES OF TIIE MOV PROGRAM                     h J. PROGRAM SCOPE                                               8
J. PROGRAM SCOPE 8
: 5. STATUS OF GL 89-10 PROGRAM MOV'S                           9 LSilERON MEMO CROSS REFERENCE                                 27 4
: 5. STATUS OF GL 89-10 PROGRAM MOV'S 9
: 7. VALVE MISPOSITIONING                                       27
LSilERON MEMO CROSS REFERENCE 27 4
: 8. MOV PROGRAM SCOPE CRITERIA                                 27
: 7. VALVE MISPOSITIONING 27
: 9. DESIGN BASIS REVIEWS                                       28 i
: 8. MOV PROGRAM SCOPE CRITERIA 27
: 9. DESIGN BASIS REVIEWS 28 i


Millstone Unit 3 MOV Program                                         October 6,1995
Millstone Unit 3 MOV Program October 6,1995
: 10. MOV SI7ING AND SWITCH SETTINGS                                                   32 10.1 VALVE WEAK LINK ANALYSIS                                                       32 10.1.1 LOAD CASES AND COMBINATIONS                                               33 10.1.2 USE OF EPRI MOV STEM TilRUST PREDICTION METilOD FOR WESTINGilOUSE FLEXIBLE WEDGE GATE VALVES, TR-103233 - DRAFT- DECEMBER 1994                             35 10.2 VALVE OPERATOR LIMITS                                                         35 10.3 ELECTRICAL                                                                     36 10.3.1 MOTOR PERFORMANCE FACTORS                                                 36 10.3.2 EFFECTS OF DESIGN BASIS DEGRADED VOLTAGE ON MOV PERFORMANCE               37 10.4 DESIGN TilRUST                                                               37 10.5 VALVE FACTOR                                                                 38 10.6 STEM FACTOR / STEM FRICflON COEFFICIENT                                       41 10.7 MARGIN                                                                       42 i 10.8 STEM LUBRICATION AND SPRINGPACK RELAXATION                                   44 10.9 SELECTION OF MOV SwlTCil SETTINGS                                             45 10.10 TORQUE SwlTCII BYPASS METIIODOLOGY                                           47
: 10. MOV SI7ING AND SWITCH SETTINGS 32 10.1 VALVE WEAK LINK ANALYSIS 32 10.1.1 LOAD CASES AND COMBINATIONS 33 10.1.2 USE OF EPRI MOV STEM TilRUST PREDICTION METilOD FOR WESTINGilOUSE FLEXIBLE WEDGE GATE VALVES, TR-103233 - DRAFT-DECEMBER 1994 35 10.2 VALVE OPERATOR LIMITS 35 10.3 ELECTRICAL 36 10.3.1 MOTOR PERFORMANCE FACTORS 36 10.3.2 EFFECTS OF DESIGN BASIS DEGRADED VOLTAGE ON MOV PERFORMANCE 37 10.4 DESIGN TilRUST 37 10.5 VALVE FACTOR 38 10.6 STEM FACTOR / STEM FRICflON COEFFICIENT 41 10.7 MARGIN 42 i
: 11. DESIGN-BASIS CAPABII ITY                                                         47 11.1 IN-SITU DESIGN BASIS VERIFICATION TESTING                                     47 11.2 EXTRAPOLATION OF PARTIAL D/P TIIRUST MEASUREMENTS                             48 11.3 LOAD SENSITIVE BEllAVIOR                                                     48 11.4 POST-MAINTENANCE TESTING                                                     50
10.8 STEM LUBRICATION AND SPRINGPACK RELAXATION 44 10.9 SELECTION OF MOV SwlTCil SETTINGS 45 10.10 TORQUE SwlTCII BYPASS METIIODOLOGY 47
: 12. DIAGNOSTIC TEST EOUIPMENT ACCURACY                                               51 12.1 GL 89-10 SUPPLEMENT 5                                                         51 12.2 DIAGNOSTIC TEST EQUIPMENT REQUIREMENTS                                       52 12.2.1 DETERMINING ACCURACIES                                                   53 12.2.2 APPLYINO ACCURACIES                                                     53 12.2.3 LIMIT SwlTCil REPEATABILITY                                             54
: 11. DESIGN-BASIS CAPABII ITY 47 11.1 IN-SITU DESIGN BASIS VERIFICATION TESTING 47 11.2 EXTRAPOLATION OF PARTIAL D/P TIIRUST MEASUREMENTS 48 11.3 LOAD SENSITIVE BEllAVIOR 48 11.4 POST-MAINTENANCE TESTING 50
: 13. GROUPING                                                                         54
: 12. DIAGNOSTIC TEST EOUIPMENT ACCURACY 51 12.1 GL 89-10 SUPPLEMENT 5 51 12.2 DIAGNOSTIC TEST EQUIPMENT REQUIREMENTS 52 12.2.1 DETERMINING ACCURACIES 53 12.2.2 APPLYINO ACCURACIES 53 12.2.3 LIMIT SwlTCil REPEATABILITY 54
: 14. PERIODIC VERIFICATION                                                           56 14.1 PIIILOSOPIIY                                                                 56 14.2 DETERMINATION AND MAINTENANCE OF CORRECT SwlTCII SETTINGS                     56 14.3 POSITION ON PERIODIC TESTING (POST CLOSURE)                                   57
: 13. GROUPING 54
: 15. TREND AND ANALYZE MOV FAILURES                                                   58 15.1 TRACKING AND TRENDING REQUIREMENTS                                           58 11
: 14. PERIODIC VERIFICATION 56 14.1 PIIILOSOPIIY 56 14.2 DETERMINATION AND MAINTENANCE OF CORRECT SwlTCII SETTINGS 56 14.3 POSITION ON PERIODIC TESTING (POST CLOSURE) 57
: 15. TREND AND ANALYZE MOV FAILURES 58 15.1 TRACKING AND TRENDING REQUIREMENTS 58 11


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Millstone Unit 3 MOV Program                 October 6,1995 15.2 DIAGNOSTIC PARAMETER TRENDING -                     58 153 MOV FAILURE TRENDING USING NPRDS                     59 i'
Millstone Unit 3 MOV Program October 6,1995 15.2 DIAGNOSTIC PARAMETER TRENDING -
58 153 MOV FAILURE TRENDING USING NPRDS 59 i'
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: 16. PRFSSURE LOCKING AND THERM 1AL BINDING                 59 16.1 NRC POSITION                                         59 l     16.2 PLTB EVALUATION                                     59 16.2.1 EVALUATION CRITERIA                             60 16.2.2 EVALUATION METIIOD                             60' 163 EVALUATION RESULTS                                   61
: 16. PRFSSURE LOCKING AND THERM 1AL BINDING 59 16.1 NRC POSITION 59 l
: 17. INDUSTRY INFORMATION                                   65
16.2 PLTB EVALUATION 59 16.2.1 EVALUATION CRITERIA 60 16.2.2 EVALUATION METIIOD 60' 163 EVALUATION RESULTS 61
: 18. PROGRAM SCHEDULE                                       65 19.OUAIITY ASSURANCE                                       66
: 17. INDUSTRY INFORMATION 65
: 20. AUDITS / INSPECTIONS                                     66 1
: 18. PROGRAM SCHEDULE 65 19.OUAIITY ASSURANCE 66
: 21. TRAINING                                                 66 i
: 20. AUDITS / INSPECTIONS 66
: 22. FUTURE PLANNED MOV ENHANCEMENTS                         67 i
: 21. TRAINING 66 i
: 22. FUTURE PLANNED MOV ENHANCEMENTS 67 i
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: 23. MP3 CYCLE 6 TEST SCOPE (PRELIMINARY)                     68 l l
: 23. MP3 CYCLE 6 TEST SCOPE (PRELIMINARY) 68 i
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: 24. STATUS OF GL 89-10 INSPECTION FINDINGS 68 j
: 24. STATUS OF GL 89-10 INSPECTION FINDINGS                   68 j l                                                                   i 1
l REFERENCES 69 l
REFERENCES                                                   69 l 1
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Millstone Unit 3 MOV Progrom                                         October 6,1995 -
Millstone Unit 3 MOV Progrom October 6,1995 -
Tables Table 1: Summary ofMOV Types                                                               9 Table 2: MOV- System Name and Function                                                   10 Table 3: Probabilistic-Risk-Assessment (PRA) Priority                                     13~
Tables Table 1: Summary ofMOV Types 9
Table 4: SafetyStrokes _                                                                 14 Table 3: Information on Valve, Actuator and Motor                                         13 Table 6: ControlSwitch Thrust (Torquefor Butterfly Valves)                               18 Table 7:. iest Data '                                                                     21 Table 8: Basis For Closure                                                               24 Table 9: Sheron Memo items - Cross Reference 27 Table 10: Calculation Listing                                                             30 Table i1: As-Lep Load Combination (Design Basis)                                         34 Table 12: Non-As Lep Load Combinations                                                   34 Table 13:StallLoadCombination                                                             34 Table 14: Gate Valve ifCriteria                                                           38 Table IS: Valve Factors and Rate ofLoading                                               39 Table 16: MeasuredStem to Stem-Nut Coeficient ofFriction (p)                             -42 Table 17: Margin                                                                         43 Table 18: Post-Maintenance Retest Requirements                                           50 Table 19: Test Equipment Accuracy Matrix                                                 $3 Table 20: Pressure Locking (PL) / Thermal Binding (TB) Summary                           62 Table 21: Future MOVEnhancements                                                         67 Table 22: Cycle 6 Monitoring / Test Scope                                                 68 iv
Table 2: MOV-System Name and Function 10 Table 3: Probabilistic-Risk-Assessment (PRA) Priority 13~
Table 4: SafetyStrokes _
14 Table 3: Information on Valve, Actuator and Motor 13 Table 6: ControlSwitch Thrust (Torquefor Butterfly Valves) 18 Table 7:.
21 iest Data '
Table 8: Basis For Closure 24 Table 9: Sheron Memo items - Cross Reference 27 Table 10: Calculation Listing 30 Table i1: As-Lep Load Combination (Design Basis) 34 Table 12: Non-As Lep Load Combinations 34 Table 13:StallLoadCombination 34 Table 14: Gate Valve ifCriteria 38 Table IS: Valve Factors and Rate ofLoading 39 Table 16: MeasuredStem to Stem-Nut Coeficient ofFriction (p)
-42 Table 17: Margin 43 Table 18: Post-Maintenance Retest Requirements 50 Table 19: Test Equipment Accuracy Matrix
$3 Table 20: Pressure Locking (PL) / Thermal Binding (TB) Summary 62 Table 21: Future MOVEnhancements 67 Table 22: Cycle 6 Monitoring / Test Scope 68 iv


I                                                                                                         l Millstone Unit 3 MOV Program                                                         Octobcr 6,1995 4
I Millstone Unit 3 MOV Program Octobcr 6,1995 CLOSURE OF MP3 GL 89-10 PROGRAM 4
CLOSURE OF MP3 GL 89-10 PROGRAM Executive Summary This document describes the bases for Millstone Unit 3's closure of the design-basis veri 0 cation     l phase of NRC Generic Letter 89-10," Safety-Related Motor-Operated Valve Testing and                     j Surveillance." This report was prepared to serve as a living document which controls the GL 89-10       1 design requirements, and provides in one place sufficient information to verify GL 89-10 closure.
Executive Summary This document describes the bases for Millstone Unit 3's closure of the design-basis veri 0 cation phase of NRC Generic Letter 89-10," Safety-Related Motor-Operated Valve Testing and j
Surveillance." This report was prepared to serve as a living document which controls the GL 89-10 1
design requirements, and provides in one place sufficient information to verify GL 89-10 closure.
This has been accomplished by deGning the Northeast Utilities Motor-Operated Valve Program as implemented at the Millstone Unit 3 Plant. Included in the report are actions taken to date, as well as descriptions of the longer-term program being implemented for on-going testing and surveillance of safety-related motor-operated valves (MOV's). This program verined and ensures MOV operability under design-basis differential pressure and How conditions.
This has been accomplished by deGning the Northeast Utilities Motor-Operated Valve Program as implemented at the Millstone Unit 3 Plant. Included in the report are actions taken to date, as well as descriptions of the longer-term program being implemented for on-going testing and surveillance of safety-related motor-operated valves (MOV's). This program verined and ensures MOV operability under design-basis differential pressure and How conditions.
4 in November of 1985, the NRC issued Bulletin 85-03 recommending licensees develop and implement a program to ensure the reliability of MOV's in several safety-related systems. In June of 1989, the NRC issued Generic Letter (GL) 89-10 recommending licensees develop a comprehensive program to ensure MOV's in safety-related systems will operate under design-bases conditions and mispositioned conditions.                                                                               !
in November of 1985, the NRC issued Bulletin 85-03 recommending licensees develop and 4
Northeast Utilities (NU) committed to develop a detailed program for addressing GL 89-10 at             l Connecticut Yankee , Millstone Unit No.1, Millstone Unit No. 2, and Millstone Unit No. 3 nuclear power plants. All safety-related MOV's and position-changeable MOV's in safety-related piping systems are included in this program. This program includes demonstrating the operability of safety-related MOV's by analysis and in-situ Dow tests at or near design-basis conditions, where practicable. The objectives of our program are to:                                                     ;
implement a program to ensure the reliability of MOV's in several safety-related systems. In June of 1989, the NRC issued Generic Letter (GL) 89-10 recommending licensees develop a comprehensive program to ensure MOV's in safety-related systems will operate under design-bases conditions and mispositioned conditions.
increase MOV operability assurance through a long-term preventive maintenance and trending program.
Northeast Utilities (NU) committed to develop a detailed program for addressing GL 89-10 at Connecticut Yankee, Millstone Unit No.1, Millstone Unit No. 2, and Millstone Unit No. 3 nuclear power plants. All safety-related MOV's and position-changeable MOV's in safety-related piping systems are included in this program. This program includes demonstrating the operability of safety-related MOV's by analysis and in-situ Dow tests at or near design-basis conditions, where practicable. The objectives of our program are to:
Identify problem valves early (i.e., experience no failures during plant operation).
increase MOV operability assurance through a long-term preventive maintenance e
* Minimize extended outages due to MOV testing related activities.
and trending program.
The NU MOV Program Manual specifies criteria and requirements for NU's implementation of GL 89-10. The MOV Program Manual applies to the Connecticut Yankee , Millstone Unit No.1, Millstone Unit No. 2, and Millstone Unit No. 3 nuclear power plants. It is the controlling document for Northeast Utilities Service Company (NUSCO), Northeast Nuclear Energy Company (NNECO),
Identify problem valves early (i.e., experience no failures during plant operation).
e Minimize extended outages due to MOV testing related activities.
The NU MOV Program Manual specifies criteria and requirements for NU's implementation of GL 89-10. The MOV Program Manual applies to the Connecticut Yankee, Millstone Unit No.1, Millstone Unit No. 2, and Millstone Unit No. 3 nuclear power plants. It is the controlling document for Northeast Utilities Service Company (NUSCO), Northeast Nuclear Energy Company (NNECO),
Connecticut Yankee Atomic Power Company (CYAPCO), and contractors performing MOV Program activities at Northeast Utilities. The MOV Program Manual consists of the following sections:
Connecticut Yankee Atomic Power Company (CYAPCO), and contractors performing MOV Program activities at Northeast Utilities. The MOV Program Manual consists of the following sections:
* Introduction                     Objectives, purpose, scope and applicability.
Introduction Objectives, purpose, scope and applicability.
* Responsibilities                 Responsibilities of key individuals / groups.
Responsibilities Responsibilities of key individuals / groups.
* Integration                     Interfaces with other groups and individuals.
Integration Interfaces with other groups and individuals.
* Technical Requirements           Technical Requirements of the MOV Program.
Technical Requirements Technical Requirements of the MOV Program.
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Millstone Unit 3 MOV Program                                                     October 6,1995 e Instructions                       Program Instructions (PIs) for implementation.
Millstone Unit 3 MOV Program October 6,1995 e Instructions Program Instructions (PIs) for implementation.
* Figures                         Organization and process flow charts.
Figures Organization and process flow charts.
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* References                         Source / supporting documents, management commitments.
* References Source / supporting documents, management commitments.
* Definitions                       Acranyms and terms.
* Definitions Acranyms and terms.
:
* Attachments Attachmenis which are significant.
* Attachments                       Attachmenis which are significant.
Millstone Unit 3 completed the design-basis phase of GL 89-10 on June 6,1995, within the original NRC requested schedule, i.e., the third refueling outage after December 28,1989.
Millstone Unit 3 completed the design-basis phase of GL 89-10 on June 6,1995, within the original NRC requested schedule, i.e., the third refueling outage after December 28,1989.
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Millstone Unit 3 MOV Program                                                                 October 6,1995
Millstone Unit 3 MOV Program October 6,1995
: 1. Purpose The purpose of this document is to summarize, in one place, closure of the design-basis phase of GL 89-10, and future changes which impact design basis considerations. It also provides the baies for MOV settings and configuration. Finally, this report serves as a living document which will be periodically revised as anc element in configuration control. This closure report will be maintained as a controlled document within the MOV Program Manual and updated as necessary.
: 1. Purpose The purpose of this document is to summarize, in one place, closure of the design-basis phase of GL 89-10, and future changes which impact design basis considerations. It also provides the baies for MOV settings and configuration. Finally, this report serves as a living document which will be periodically revised as anc element in configuration control. This closure report will be maintained as a controlled document within the MOV Program Manual and updated as necessary.
It is currently envisioned that this document will be reviewed after each refueling outage if changes are made which impact MOV functionality or GL 89-10 MOV design compliance. This document will not control control-switch setpoints, future test data, or calculation numbers. These and other parameters are controlled by NU procedures. Tables 6,7,10, and 17 will not be maintained as living. An example of an item which will result in a revision is a design change requiring revalidating design-basis capability.
It is currently envisioned that this document will be reviewed after each refueling outage if changes are made which impact MOV functionality or GL 89-10 MOV design compliance. This document will not control control-switch setpoints, future test data, or calculation numbers. These and other parameters are controlled by NU procedures. Tables 6,7,10, and 17 will not be maintained as living. An example of an item which will result in a revision is a design change requiring revalidating design-basis capability.
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provide the results of the public workshops. In Supplement 2 to Generic Letter 89-10, issued on August 3,1990, the staff stated that inspections of programs developed in response to the generic letter would not begin until January 1,1991.
provide the results of the public workshops. In Supplement 2 to Generic Letter 89-10, issued on August 3,1990, the staff stated that inspections of programs developed in response to the generic letter would not begin until January 1,1991.
In response to concerns raised by the results of NRC-sponsored MOV tests, the staffissued 4
In response to concerns raised by the results of NRC-sponsored MOV tests, the staffissued 4
Supplement 3 to Generic Letter 89-10 on October 25,1990. This supplement requested that Boiling                           ,
Supplement 3 to Generic Letter 89-10 on October 25,1990. This supplement requested that Boiling Water Reactor licensees evaluate the capability of MOV's used for containment isolation in the l
Water Reactor licensees evaluate the capability of MOV's used for containment isolation in the                             l steam lines to the high pressure coolant injection system and reactor core isolation cooling system; in                   l the supply line to the reactor water cleanup system; and in the lines to the isolation condenser, as applicable.
steam lines to the high pressure coolant injection system and reactor core isolation cooling system; in the supply line to the reactor water cleanup system; and in the lines to the isolation condenser, as applicable.
5 On February 12,1992, the staffissued Supplement 4 to Generic Letter 89 10 excluding considerations for inadvertent operation of MOV's from the scope of Generic Letter 89-10 for 6
5 On February 12,1992, the staffissued Supplement 4 to Generic Letter 89 10 excluding considerations for inadvertent operation of MOV's from the scope of Generic Letter 89-10 for 6
Boiling Water Reactors. On June 28,1993, the staffissued Supplement 5 to Generic Letter 89-10 which requested that licensees review their MOV programs and to identify measures taken or planned to account for uncertainties in properly setting valve operating thrust due to increased inaccuracy of MOV diagnostic equipment.
Boiling Water Reactors. On June 28,1993, the staffissued Supplement 5 to Generic Letter 89-10 which requested that licensees review their MOV programs and to identify measures taken or planned to account for uncertainties in properly setting valve operating thrust due to increased inaccuracy of MOV diagnostic equipment.
7 Supplement 6 to Generic Letter 89-10, issued March 8,1994, further clarified NRC positions on the                         ,
7 Supplement 6 to Generic Letter 89-10, issued March 8,1994, further clarified NRC positions on the schedule for completing MOV testing to verify design-basis capability and grouping of MOV's to i
schedule for completing MOV testing to verify design-basis capability and grouping of MOV's to                           i establish valve setup conditions. This supplement also provided staff responses to other general                         j public questions.
establish valve setup conditions. This supplement also provided staff responses to other general j
public questions.
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Millstone Unit 3 MOV Program                                                           October 6,1995
Millstone Unit 3 MOV Program October 6,1995
: 3. Proactive Features of the MOV Program o    Used a 0.6 valve factor for non-testable gate valves based upon review of Electric Power Research Institute (EPRI) Performance Prediction Methodology (PPM) results.
: 3. Proactive Features of the MOV Program Used a 0.6 valve factor for non-testable gate valves based upon review of Electric o
* Use of the Kalsi Engineering Inc., KEl Gate Program for non-testable valves to validate our 0.6 valve factor assumption. In cases where the KEl Gate yields a value
Power Research Institute (EPRI) Performance Prediction Methodology (PPM) results.
        > than 0.6, the " bounding" KEl Gate value is used to deHne the thrust window. KEI Gate was performed for NNECO due to delayed issuance of the EPRI PPM.
Use of the Kalsi Engineering Inc., KEl Gate Program for non-testable valves to validate our 0.6 valve factor assumption. In cases where the KEl Gate yields a value
* Developed a comprehensive structural analysis procedure and replaced diverse vendor seismic weak link calculations with consistent calculations for all GL 89-10 valves.
> than 0.6, the " bounding" KEl Gate value is used to deHne the thrust window. KEI Gate was performed for NNECO due to delayed issuance of the EPRI PPM.
* Backfit ASME Code, stress-based requirements to Haddam Neck, Millstone Unit 1, and Millstone Unit 2.
Developed a comprehensive structural analysis procedure and replaced diverse vendor seismic weak link calculations with consistent calculations for all GL 89-10 valves.
    . Determined acceptable pressure boundary integrity at actuator stall in cases where actuators have been modified and stall thrust increased significantly.
Backfit ASME Code, stress-based requirements to Haddam Neck, Millstone Unit 1, and Millstone Unit 2.
* Employ consistently determined results from three other nuclear units, thereby adding further validation to MOV program assumptions.
Determined acceptable pressure boundary integrity at actuator stall in cases where actuators have been modified and stall thrust increased significantly.
    . Performed laboratory design-basis dynamic tests for selected replacement valves.
Employ consistently determined results from three other nuclear units, thereby adding further validation to MOV program assumptions.
This work was performed for Northeast Utilities by the broadly recognized Alden Research Laboratory in Massachusetts.                                                                   !
Performed laboratory design-basis dynamic tests for selected replacement valves.
1
This work was performed for Northeast Utilities by the broadly recognized Alden Research Laboratory in Massachusetts.
    =    Provided special treatment of Westinghouse gate valves in high differential pressure                     i applications. Not yet published EPRI research was used to define a more conservative                     l l
Provided special treatment of Westinghouse gate valves in high differential pressure
set of acceptance criteria for two Westinghouse MOV's in high pressure applications.
=
    . Developed a more accurate model to evaluate stroke time for DC-powered actuators.
applications. Not yet published EPRI research was used to define a more conservative set of acceptance criteria for two Westinghouse MOV's in high pressure applications.
A specific linkage was drawn between higher assumed valve factors and stroke time, Compiled digital photographs of MOV's for easy storage, retrieval and review.
Developed a more accurate model to evaluate stroke time for DC-powered actuators.
: 4. Program Scope                                                                                                 l l
A specific linkage was drawn between higher assumed valve factors and stroke time, Compiled digital photographs of MOV's for easy storage, retrieval and review.
The objective of the Millstone Unit 3 MOV Program is to ensure MOV operability under design-                     I basis differential pressure and flow conditions. This entails several program elements to:
e
(1) determine the design-basis conditions,                                                                   l (2) determine the physical limitations of the valve and actuator, (3) perform the requisite testing and evaluate the data to determine the appropriate limit and / or torque switch settings, and (4) ensure that operability is maintained throughout the life of the plant through on-going maintenance activities and design control measures.
: 4. Program Scope The objective of the Millstone Unit 3 MOV Program is to ensure MOV operability under design-basis differential pressure and flow conditions. This entails several program elements to:
(1) determine the design-basis conditions, (2) determine the physical limitations of the valve and actuator, (3) perform the requisite testing and evaluate the data to determine the appropriate limit and / or torque switch settings, and (4) ensure that operability is maintained throughout the life of the plant through on-going maintenance activities and design control measures.
Setup and testing of the valves is accomplished using the Liberty Technologies Valve Operation Test and Evaluation System (VOTES) and other state-of-the-art measurement techniques (e.g., QSS -
Setup and testing of the valves is accomplished using the Liberty Technologies Valve Operation Test and Evaluation System (VOTES) and other state-of-the-art measurement techniques (e.g., QSS -
Quick Stem Sensor and MPM - Motor Power Monitor).
Quick Stem Sensor and MPM - Motor Power Monitor).
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Millstons Unit 3 MOV Program                                                         October 6,1995 Millstone Unit 3's administrative program is defined by Nuclear Group Procedure (NGp) 2.32,
Millstons Unit 3 MOV Program October 6,1995 Millstone Unit 3's administrative program is defined by Nuclear Group Procedure (NGp) 2.32,
  " Engineering Programs" with specific detailed procedural requirements contained in the Motor-Operated Valve Program Manual. Other ancillary procedures govern more specific aspects of the program such as use and calibration of test equipment and adjustment of switches, Finally,
" Engineering Programs" with specific detailed procedural requirements contained in the Motor-Operated Valve Program Manual. Other ancillary procedures govern more specific aspects of the program such as use and calibration of test equipment and adjustment of switches, Finally, procedural interfaces exist with other programs governing routine maintenance, plant design changes and modifications, corrective action programs, and identification of non-conforming materials.
. procedural interfaces exist with other programs governing routine maintenance, plant design changes and modifications, corrective action programs, and identification of non-conforming materials.
The Millstone Unit 3 MOV Program is based upon satisfying two key technical requirements. These are (1) the physical limitations of the valve and actuator based on allowable limits of subcomponents (e.g., torque limits on the actuator, thrust limits, valve component structural limits, etc.) and (2) the required differential pressure and flow environment in which the valve must function. Other effects such as operation at reduced voltage and elevated temperatures, use of proper stem factors, pressure locking and thermal binding have also been considered.
The Millstone Unit 3 MOV Program is based upon satisfying two key technical requirements. These are (1) the physical limitations of the valve and actuator based on allowable limits of subcomponents (e.g., torque limits on the actuator, thrust limits, valve component structural limits, etc.) and (2) the required differential pressure and flow environment in which the valve must function. Other effects such as operation at reduced voltage and elevated temperatures, use of proper stem factors, pressure locking and thermal binding have also been considered.
There are one hundred and forty three (143) motor-operated valves included in the Millstone Unit 3
There are one hundred and forty three (143) motor-operated valves included in the Millstone Unit 3 MOV Program scope. A summary of valve types, disk type and valve manufacturer is defined in Table 1.
; MOV Program scope. A summary of valve types, disk type and valve manufacturer is defined in Table 1.
Table 1: Summary ofMOV Types g
Table 1: Summary ofMOV Types g                     Disk T           Manufacturer Butterfly                       (4) Contromatscs                             ,
Disk T Manufacturer Butterfly (4) Contromatscs (40)
(40)                       (36) Henry Pratt                             )
(36) Henry Pratt Gate Flex Wedge (12) Pacific (62)
Gate           Flex Wedge   (12) Pacific                                 l (62)               (34)     (7) Walworth (15) Westinghouse Solid Wedge   (21) Aloyco (28)     (3) Pacific Globe                          (4) Pacific (35)                       (10) Velan (3) Walworth                               f
(34)
_g 8 C gLrw g _ _ ___,,_                     j Plug (6)                       (6) Xomox All Millstone Unit 3 MOV's within the program scope utilize Limitorque operators.
(7) Walworth (15) Westinghouse Solid Wedge (21) Aloyco (28)
; 5. Status of GL 89-10 Program MOV's As of June 1995, all initial design reviews, valve set-up and static tests of the 143 valves in the Millstone Unit 3 GL 89-10 MOV Program were completed by the end of refueling outage RFO 5, the third refueling outage after the release of GL 89-10. Of the 143 MOV's in the program,102 were statically tested during RFO 5. Of the 94 testable MOV's in the program; 35 MOV's were
(3) Pacific (4) Pacific Globe (35)
, dynamically tested during RFO 5,22 MOV's were tested the previous outage, for 6 MOV's the static test constituted the design-basis verification because the static breakaway torque requirements dominate the torque requirements,14 MOV's were grouped with other tested MOV's, and 17 MOV's were not dynamically tested due to high calculated margin / capability.
(10) Velan (3) Walworth f
_g 8 C gLrw g _ _ ___,,_
j Plug (6)
(6) Xomox All Millstone Unit 3 MOV's within the program scope utilize Limitorque operators.
: 5. Status of GL 89-10 Program MOV's As of June 1995, all initial design reviews, valve set-up and static tests of the 143 valves in the Millstone Unit 3 GL 89-10 MOV Program were completed by the end of refueling outage RFO 5, the third refueling outage after the release of GL 89-10. Of the 143 MOV's in the program,102 were statically tested during RFO 5. Of the 94 testable MOV's in the program; 35 MOV's were dynamically tested during RFO 5,22 MOV's were tested the previous outage, for 6 MOV's the static test constituted the design-basis verification because the static breakaway torque requirements dominate the torque requirements,14 MOV's were grouped with other tested MOV's, and 17 MOV's were not dynamically tested due to high calculated margin / capability.
Information about each MOV in the Millstone Unit 3 MOV Program is contained in numerous tables within this report. Table 2 contains the valve tag number and system label name along with the functional description of each valve.
Information about each MOV in the Millstone Unit 3 MOV Program is contained in numerous tables within this report. Table 2 contains the valve tag number and system label name along with the functional description of each valve.
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Millstone Unit 3 MOV Program                                                           October 6,1995 Table 2: MOV- System Name and Function                                   l Valve Tag Number         System Name                                     Function 3CCP*MOV045A             Reactor Plant CCW         Train A RPCCW Supply Header Ctmt Penetration 3CCP*MOV0458             Reactor Plant CCW         Train B RPCCW Ctmt Supply Header isolation         ;
Millstone Unit 3 MOV Program October 6,1995 Table 2: MOV-System Name and Function Valve Tag Number System Name Function 3CCP*MOV045A Reactor Plant CCW Train A RPCCW Supply Header Ctmt Penetration 3CCP*MOV0458 Reactor Plant CCW Train B RPCCW Ctmt Supply Header isolation 3CCP*MOV048A Reactor Plant CCW Train A RPCCW Ctmt Retum Inner isolation 3CCP*MOV0488 Reactor Plant CCW Train B RPCCW Ctmt Return Inner Isolation 3CCP'MOV049A Reactor Plant CCW Train A RPCCW Ctmt Retum Outer Isolation 3CCP'MOV049B Reactor Plant CCW Train B RPCCW Ctmt Return Outer Isolation 3CCP MOV222 Reactor Plant CCW Train A Chilled Water Supply 3CCP*MOV223 Reactor Plant CCW Train A Chilled Water Return i
3CCP*MOV048A             Reactor Plant CCW         Train A RPCCW Ctmt Retum Inner isolation           1 3CCP*MOV0488             Reactor Plant CCW         Train B RPCCW Ctmt Return Inner Isolation 3CCP'MOV049A             Reactor Plant CCW         Train A RPCCW Ctmt Retum Outer Isolation 3CCP'MOV049B             Reactor Plant CCW         Train B RPCCW Ctmt Return Outer Isolation 3CCP MOV222             Reactor Plant CCW         Train A Chilled Water Supply 3CCP*MOV223             Reactor Plant CCW         Train A Chilled Water Return                       i 3CCP*MOV224             Reactor Plant CCW         Train A Chilled Water Return 3CCP*MOV225             Reactor Plant CCW         Train A Chilled Water Return 3CCP'MOV226             Reactor Plant CCW         Train B Chilled Water Supply isolation 3CCP*MOV227             Reactor Plant CCW         Train B Chilled Water Supply isolation 3CCP*MOV228             Reactor Plant CCW         Train B Chilled Water Retum isolation 3CCP*MOV229             Reactor Plant CCW         Train B Chilled Water Retum isolation 3CHS*LCV1128                 Charging             Volume Control Tank Outlet Isolation 3CHS*LCV112C                 Charging             Volume Control Tank Outlet isolation 3CHS*LCV112D                 Charging             RWST Supply To Charging Pump Suction               4 3CHS*LGV112E                 Charging             RWST Supply To Charging Pump Suction 3CHS*MV8100                   Chargmg             Seal Water Retum From RCP Ctmt Penetration         1 3CHS*MV8104                   Charging             Emergency Boration                                 j 3CHS*MV8105                   Charging             Charging Header isolation                         j 3CHS*MV8106                   Charging             Charging Flow Controller isolation                 J 3CHS*MV8109A                 Charging             RCP A Seal Supply Isolation Ctmt Penetration       1 3CHS*MV81098                 Charging             RCP B Seal Supply isolation Ctmt Penetration 3CHS*MV8109C                 Charging             RCP C Seal Supply isolation Ctmt Penetration 3CHS*MV81090                 Charging             RCP D Seal Supply Isolation Ctml Penetration 3CHS*MV8110                   Charging             Charging Recirculation isolation To Sealwater 3CHS*MV8111 A                 Charging             Charging Pump 3A Recirculation Isolation           l 3CHS*MV8111B                 Charging             Charging Pump 3C Recirculation Isolation           i 3CHS*MV8111C                 Charging             Charging Pump 3B Recirw ition Isolation           l 3CHS*MV8112                   Charging             Seal Water Retum From RCP Ctmt Penetration         j 3CHS*MV8116                   Charging             Bypass Control Valve 3CHS*MV8438A                 Charging             Charging Pump A/C Discharge Isolation 3CHS*MV8438B                 Charging             Charging Pump B/C Discharge isolation 3CHS*MV8438C                 Charging             Charging Header Cross Connection 3CHS*MV8468A                 Charging             LPSI to Charging Pump Suction isolation           {
3CCP*MOV224 Reactor Plant CCW Train A Chilled Water Return 3CCP*MOV225 Reactor Plant CCW Train A Chilled Water Return 3CCP'MOV226 Reactor Plant CCW Train B Chilled Water Supply isolation 3CCP*MOV227 Reactor Plant CCW Train B Chilled Water Supply isolation 3CCP*MOV228 Reactor Plant CCW Train B Chilled Water Retum isolation 3CCP*MOV229 Reactor Plant CCW Train B Chilled Water Retum isolation 3CHS*LCV1128 Charging Volume Control Tank Outlet Isolation 3CHS*LCV112C Charging Volume Control Tank Outlet isolation 3CHS*LCV112D Charging RWST Supply To Charging Pump Suction 4
3CHS*MV84688                 Charging             LPSI to Charging Pump Suction isolation           !
3CHS*LGV112E Charging RWST Supply To Charging Pump Suction 3CHS*MV8100 Chargmg Seal Water Retum From RCP Ctmt Penetration 3CHS*MV8104 Charging Emergency Boration j
3CHS*MV8507A                 Charging             Bat A Gravity Boration 3CHS*MV85078                 Charging             Bat B Gravity Boration 3CHS*MV8511 A                 Charging             Charging Pump Relief Train A isolation             l 3CHS*MV8511B                 Charging             Charging Pump Relief Train B lsolation             l 3CHS*MV8512A                 Charging             Charging Pump Relief isolation Train B             l 3CHS*MV8512B                 Charging             Charging Pump Relief Isolation Train A 3 CMS *MOV24       Containment Atmosphere Monitor   Ctmt Atm Mntr Disch Ctmt Penetration             i 3CVS*MOV25             Containment Vacuum         Ctmt Vac Pump Disch Ctml Penetration 3FWA*MOV35A               Aux. Feedwater         Auxiliary Feedwater isolation Valve 3FWA*MOV35B               Aux. Feedwater         Auxiliary Feedwater Isolation Valve               l 3FWA*MOV35C               Aux. Feedwater           Auxiliary Feedwater Isolation Valve               l 3FWA*MOV35D               Aux. Feedwater           Auxiliary Feedwater Isolation Valve               )
3CHS*MV8105 Charging Charging Header isolation j
31AS*MOV72           Containment instrument Air     instrument Air Ctmt Penetration                   l 3LMS*MOV40A         Containment Leakage Monitor     PT937 Containment isolation 3LMS*MOV40B         Containment Leakage Monitor     PT936 Containment isolation 3LMS*MOV40C       Containment Leakage Monitor     PT935 Containment isolation                       ;
3CHS*MV8106 Charging Charging Flow Controller isolation J
3LMS*MOV40D       Containment Leakage Monitor     PT 934 Containment isolation 3 MSS *MOV17A               Main Steam             SG1 Terry Turbine Non-return isolation 3 MSS *MOV17B               Main Steam             SG2 Terry Turbine Non-retum isolation 10
3CHS*MV8109A Charging RCP A Seal Supply Isolation Ctmt Penetration 3CHS*MV81098 Charging RCP B Seal Supply isolation Ctmt Penetration 3CHS*MV8109C Charging RCP C Seal Supply isolation Ctmt Penetration 3CHS*MV81090 Charging RCP D Seal Supply Isolation Ctml Penetration 3CHS*MV8110 Charging Charging Recirculation isolation To Sealwater 3CHS*MV8111 A Charging Charging Pump 3A Recirculation Isolation 3CHS*MV8111B Charging Charging Pump 3C Recirculation Isolation 3CHS*MV8111C Charging Charging Pump 3B Recirw ition Isolation 3CHS*MV8112 Charging Seal Water Retum From RCP Ctmt Penetration j
3CHS*MV8116 Charging Bypass Control Valve 3CHS*MV8438A Charging Charging Pump A/C Discharge Isolation 3CHS*MV8438B Charging Charging Pump B/C Discharge isolation 3CHS*MV8438C Charging Charging Header Cross Connection 3CHS*MV8468A Charging LPSI to Charging Pump Suction isolation
{
3CHS*MV84688 Charging LPSI to Charging Pump Suction isolation 3CHS*MV8507A Charging Bat A Gravity Boration 3CHS*MV85078 Charging Bat B Gravity Boration 3CHS*MV8511 A Charging Charging Pump Relief Train A isolation 3CHS*MV8511B Charging Charging Pump Relief Train B lsolation 3CHS*MV8512A Charging Charging Pump Relief isolation Train B 3CHS*MV8512B Charging Charging Pump Relief Isolation Train A 3 CMS *MOV24 Containment Atmosphere Monitor Ctmt Atm Mntr Disch Ctmt Penetration i
3CVS*MOV25 Containment Vacuum Ctmt Vac Pump Disch Ctml Penetration 3FWA*MOV35A Aux. Feedwater Auxiliary Feedwater isolation Valve 3FWA*MOV35B Aux. Feedwater Auxiliary Feedwater Isolation Valve 3FWA*MOV35C Aux. Feedwater Auxiliary Feedwater Isolation Valve 3FWA*MOV35D Aux. Feedwater Auxiliary Feedwater Isolation Valve
)
31AS*MOV72 Containment instrument Air instrument Air Ctmt Penetration 3LMS*MOV40A Containment Leakage Monitor PT937 Containment isolation 3LMS*MOV40B Containment Leakage Monitor PT936 Containment isolation 3LMS*MOV40C Containment Leakage Monitor PT935 Containment isolation 3LMS*MOV40D Containment Leakage Monitor PT 934 Containment isolation 3 MSS *MOV17A Main Steam SG1 Terry Turbine Non-return isolation 3 MSS *MOV17B Main Steam SG2 Terry Turbine Non-retum isolation 10


l l
l l
Millstone Unit 3 MOV Progrcm                                                                     October 6,1995 l
Millstone Unit 3 MOV Progrcm October 6,1995 l
i                                                                                                                                     I i
i I
~                                                                                                                                     '
i
Valve Tag Number       System Name                                           Function l             3 MSS *MOV170               Main Steam                   SG4 Terry Turbine Non-return isolation 2
~
3 MSS *MOV18A             Main Steam                   Steam Generator 1 Pressure Relof isolation 3 MSS *MOV188             Main Steam                   Steam Generator 2 Pressure Rehof isolation 3MS$*MOV18C               Main Steam                   Steam Generator 3 Pressure Relef Isolation 3 MSS *MOV18D             Main Steam                   Steam Generator 4 Pressure Relief isolation                   j 3 MSS *MOV74A             Main Steam                   Steam Generator 1 Pressure Relef Bypass                       ;
Valve Tag Number System Name Function l
3 MSS *MOV748             Main Steam                   Steam Generator 2 Pressure Relef Bypass
3 MSS *MOV170 Main Steam SG4 Terry Turbine Non-return isolation 3 MSS *MOV18A Main Steam Steam Generator 1 Pressure Relof isolation 2
: j.             3 MSS *MOV74C             Main Steam                   Steam Generator 3 Pressure Relief Bypass i               3 MSS *MOV740             Main Steam                   Steam Generator 4 Pressure Relef Bypass                       1 i-             3QSS*MOV34A             Quench Spray                   Quench Spray Pump Disch Ctmt Penetration
3 MSS *MOV188 Main Steam Steam Generator 2 Pressure Rehof isolation 3MS$*MOV18C Main Steam Steam Generator 3 Pressure Relef Isolation 3 MSS *MOV18D Main Steam Steam Generator 4 Pressure Relief isolation j
;              3QSS*MOV34B               Quench Spray                 Quench Spray Pump Disch Ctmt Penetration                       j 3RCS*MV8000A             Reactor Coolant                 Pressurizer Power Rehof Isolation                             l 3RCS*MV80008             Reactor Coolant                 Pressunzer Power Relef Isolation                             )
3 MSS *MOV74A Main Steam Steam Generator 1 Pressure Relef Bypass 3 MSS *MOV748 Main Steam Steam Generator 2 Pressure Relef Bypass j.
1 3RCS*MV8098 -           Reactor Coolant                 Reactor Vessel To Excess Letdown 3RHS*FCV610         Residual Heat Removal               RHR Pump P1A Miniflow Recirculation                           i 3RHS*FCV611         Residual Heat Removal               RHR Pump Pib Miniflow Recirculation 3RHS*MV8701A         Residual Heat Removal               RHR Loop A Outboard isolation 3RHS*MV8701B         Residual Heat Removal               RHR Pump Suction From RCS                                     ,
3 MSS *MOV74C Main Steam Steam Generator 3 Pressure Relief Bypass i
P 3RHS*MV8701C -       Residual Heat Removal               RHR Loop A Inboard Isolation                                 !
3 MSS *MOV740 Main Steam Steam Generator 4 Pressure Relef Bypass 1
3RHS*MV8702A         Residual Heat Removal               RHR Pump Suction From RCS                                     l 3RHS*MV8702B         Residual Heat Removal               RHR Loop B Outboard isolation 3RHS*MV8702C         Residual Heat Removal               RHR Loop B Inboard isolation 3RHS*MV8716A         Residual Heat Removal               RHR Train A to Hot Leg and RWST 3RHS*MV8716B         Residual Heat Removal               RHR Train B to Hot Leg and RWST 3RSS*MOV20A         Containment Recirculation           Ctmt Recire Pump Disch Ctmt Penetration 3RSS*MOV208         Containment Recirculation           Ctmt Recire Pump Disch Ctmt Penetration 3RSS*MOV20C         Containment Recirculation           Ctmt Recirc Pump Disch Ctmt Penetration 3RSS*MOV200         Containment Recirculation           Ctmt Recirc Pump Disch Ctmt Penetration 3RSS*MOV23A         Containment Recirculation           Ctmt Recire Pump Suction Ctmt Penetration 3RSS*MOV238         Containment Recirculation           Ctmt Recire Pump Suction Ctmt Penetration 3RSS*MOV23C       Containment Reorculation             Ctmt Recire Pump Suction Ctmt Penetration 3RSS*MOV230       Containment Recirculation           Ctmt Recire Pump Suction Ctmt Penetration 3RSS*MOV38A       Containment Recirculation           3RSS*PI A Miniflow Recarc 3RSS*MOV38B       Containment Recirculation           3RSS*P1 A Miniflow Recirc 3RSS*MV8837A       Containment Recirculation           RSS To RHR Cross Connection 3RSS*MV88378       Containment Recirculation           RSS To RHR Cross Connection 3RSS*MV8838A       Containment Recirculation           RSS To RHR Cross Connection 3RSS*MV8838B       Containment Recirculation           RSS To RHR Cross Connection 3SlH*MV8801A       High Head Safety injection           Charging Pump SI Header Isolation 3SlH*MV8801B       High Head Safety injection           Charging Pump SI Header isolation 3SlH*MV8802A       High Head Safety injection           St Pump Disch Hot Leg Ctmt Penetration 3SlH*MV8802B       High Head Safety injection           St Pump Disch To Hot Leg Ctmt Penetration 3SlH*MV8806       High Head Safety injection           Refueling Water Storage Tank To SI Pump 3SlH*MV8807A       High Head Safety injection           LPSI Charging Pump Suction Cross Connect                     i 3SlH*MV8807B       High Head Safety injection           LPSI Charging Pump Suction Cross Connect 3SlH*MV8813       High Head Safety injection           Safety injection Pump Master Miniflow Isolation 3SlH*MV8814       High Head Safety injection           Safety inject;on System Pump Miniflow isolation 3SlH*MV8821A       High Head Safety injection           A Safety injection Pump To Cold Leg injection 3SlH*MV8821B       High Head Safety injection           B Safety injection Pump To Cold Leg injection 3SlH*MV8835       High Head Safety injection           St Pump Disch To Cold Leg Ctmt Penetration                   i 3SlH*MV8920       High Head Safety injection           B Safety injection Pump Miniflow isolation 3SlH'MV8923A     High Head Safety injection           A Safety injection Pump Suction isolation 3SlH*MV89238     High Head Safety injection           B Safety injection Pump Suction Isolation 3SlH*MV8924       High Head Safety injection           LPSI Charging Pump Suction 3SIL*MV8804A     Low Head Safety injection           LPSI To Charging Pump Suction 3SIL*MV8804B     Low Head Safety injection           LPSI To Charging Pump Suction 3SIL*MV8808A     Low Head Safety injection           SI Accumulator Tank 1 Outlet isolation 11
i -
  =                                                                                                   __-                        -
3QSS*MOV34A Quench Spray Quench Spray Pump Disch Ctmt Penetration 3QSS*MOV34B Quench Spray Quench Spray Pump Disch Ctmt Penetration j
3RCS*MV8000A Reactor Coolant Pressurizer Power Rehof Isolation 3RCS*MV80008 Reactor Coolant Pressunzer Power Relef Isolation
)
1 3RCS*MV8098 -
Reactor Coolant Reactor Vessel To Excess Letdown 3RHS*FCV610 Residual Heat Removal RHR Pump P1A Miniflow Recirculation i
3RHS*FCV611 Residual Heat Removal RHR Pump Pib Miniflow Recirculation 3RHS*MV8701A Residual Heat Removal RHR Loop A Outboard isolation 3RHS*MV8701B Residual Heat Removal RHR Pump Suction From RCS P 3RHS*MV8701C -
Residual Heat Removal RHR Loop A Inboard Isolation 3RHS*MV8702A Residual Heat Removal RHR Pump Suction From RCS 3RHS*MV8702B Residual Heat Removal RHR Loop B Outboard isolation 3RHS*MV8702C Residual Heat Removal RHR Loop B Inboard isolation 3RHS*MV8716A Residual Heat Removal RHR Train A to Hot Leg and RWST 3RHS*MV8716B Residual Heat Removal RHR Train B to Hot Leg and RWST 3RSS*MOV20A Containment Recirculation Ctmt Recire Pump Disch Ctmt Penetration 3RSS*MOV208 Containment Recirculation Ctmt Recire Pump Disch Ctmt Penetration 3RSS*MOV20C Containment Recirculation Ctmt Recirc Pump Disch Ctmt Penetration 3RSS*MOV200 Containment Recirculation Ctmt Recirc Pump Disch Ctmt Penetration 3RSS*MOV23A Containment Recirculation Ctmt Recire Pump Suction Ctmt Penetration 3RSS*MOV238 Containment Recirculation Ctmt Recire Pump Suction Ctmt Penetration 3RSS*MOV23C Containment Reorculation Ctmt Recire Pump Suction Ctmt Penetration 3RSS*MOV230 Containment Recirculation Ctmt Recire Pump Suction Ctmt Penetration 3RSS*MOV38A Containment Recirculation 3RSS*PI A Miniflow Recarc 3RSS*MOV38B Containment Recirculation 3RSS*P1 A Miniflow Recirc 3RSS*MV8837A Containment Recirculation RSS To RHR Cross Connection 3RSS*MV88378 Containment Recirculation RSS To RHR Cross Connection 3RSS*MV8838A Containment Recirculation RSS To RHR Cross Connection 3RSS*MV8838B Containment Recirculation RSS To RHR Cross Connection 3SlH*MV8801A High Head Safety injection Charging Pump SI Header Isolation 3SlH*MV8801B High Head Safety injection Charging Pump SI Header isolation 3SlH*MV8802A High Head Safety injection St Pump Disch Hot Leg Ctmt Penetration 3SlH*MV8802B High Head Safety injection St Pump Disch To Hot Leg Ctmt Penetration 3SlH*MV8806 High Head Safety injection Refueling Water Storage Tank To SI Pump 3SlH*MV8807A High Head Safety injection LPSI Charging Pump Suction Cross Connect i
3SlH*MV8807B High Head Safety injection LPSI Charging Pump Suction Cross Connect 3SlH*MV8813 High Head Safety injection Safety injection Pump Master Miniflow Isolation 3SlH*MV8814 High Head Safety injection Safety inject;on System Pump Miniflow isolation 3SlH*MV8821A High Head Safety injection A Safety injection Pump To Cold Leg injection 3SlH*MV8821B High Head Safety injection B Safety injection Pump To Cold Leg injection 3SlH*MV8835 High Head Safety injection St Pump Disch To Cold Leg Ctmt Penetration i
3SlH*MV8920 High Head Safety injection B Safety injection Pump Miniflow isolation 3SlH'MV8923A High Head Safety injection A Safety injection Pump Suction isolation 3SlH*MV89238 High Head Safety injection B Safety injection Pump Suction Isolation 3SlH*MV8924 High Head Safety injection LPSI Charging Pump Suction 3SIL*MV8804A Low Head Safety injection LPSI To Charging Pump Suction 3SIL*MV8804B Low Head Safety injection LPSI To Charging Pump Suction 3SIL*MV8808A Low Head Safety injection SI Accumulator Tank 1 Outlet isolation 11
=


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:--    ' Millstone Unit 3 MOV Program                                                                   October 6,1995 Valve Tag Number             System Name                                           Function 3SIL*MV8808B           Low Head Safety injection           St Accumulator Tank 2 Outlet isolaten 3SIL*MV8808C           Low Head Safety injection           SI Accumuistor Tank 3 Outlet isolation 3SIL*MV88080           Low Head Safety injection           SI Accumulator Tank 4 Outlet isolation SSIL*MV8800A           Low Head Safety injection           RHR Pump Discharge To Cold Leg Ctmt Penetration 3SIL*MV88098           Low Head Safety infection           RHR Pump Discharge To Cold Leg Ctmt Penetration 3SIL*MV8812A           Low Head Safety inject on           A RHR Pump Suction isolation From RWST 3SIL*MV8812B           Low Head Safety injection           B RHR Pump Suction isolation From RWST 3SIL*MV8840             Low Head Safety injection           RHR Pump Discharge To Hot Leg Ctmt Penetration 3SWP*MOV024A                   Service Water -             A Service Water Pump Disch Stmr Backwash 3SWP*MOV024B                   Service Water                 B Service Water Pump Disch Stmr Backwash 3SWP*MOV024C                   Service Water               C Service Water Pump Disch Stmr Backwash                               l 3SWP*MOV0240                   Service Water                 D Service Water Pump Disch Stmr Backwash                             1 3SWP*MOV050A                 Service Water               Train A Service Water Supply Reactor Plant CCW 3SWP*MOV0508                 Service Water                 Train B Service Water Supply Reactor Plant CCW 3SWP*MOV054A                 Service Water               A Ctmt Rocire Cooler inlet 3SWP'MOV054B                 Service Water                 B Ctmt Recire Cooler inlet 3SWP*MOV054C                 Service Water               C Ctmt Reorc Cooler inlet 3SWP*MOV0540                 Service Water                 D Ctmt Recire Cooler inlet 3SWP*MOV057A                 Service Water               A Containment Recirculating Cooler Outlet 3SWP*MOV057B                 Service Water                 B Containment Recirculating Cooler Outlet 3SWP*MOV057C                 Service Water               C Containment Recirculating Cooler Outlet                             ,
' Millstone Unit 3 MOV Program October 6,1995 Valve Tag Number System Name Function 3SIL*MV8808B Low Head Safety injection St Accumulator Tank 2 Outlet isolaten 3SIL*MV8808C Low Head Safety injection SI Accumuistor Tank 3 Outlet isolation 3SIL*MV88080 Low Head Safety injection SI Accumulator Tank 4 Outlet isolation SSIL*MV8800A Low Head Safety injection RHR Pump Discharge To Cold Leg Ctmt Penetration 3SIL*MV88098 Low Head Safety infection RHR Pump Discharge To Cold Leg Ctmt Penetration 3SIL*MV8812A Low Head Safety inject on A RHR Pump Suction isolation From RWST 3SIL*MV8812B Low Head Safety injection B RHR Pump Suction isolation From RWST 3SIL*MV8840 Low Head Safety injection RHR Pump Discharge To Hot Leg Ctmt Penetration 3SWP*MOV024A Service Water -
3SWP*MOV057D                 Service Water                 D Containment Recirculatmg Cooler Outlet                             ,
A Service Water Pump Disch Stmr Backwash 3SWP*MOV024B Service Water B Service Water Pump Disch Stmr Backwash 3SWP*MOV024C Service Water C Service Water Pump Disch Stmr Backwash 3SWP*MOV0240 Service Water D Service Water Pump Disch Stmr Backwash 1
3SWP*MOV071A                 Service Water               A Service Water Header Turbine Pump CCW Hx Supply                     I 3SWP*MOV0718 -               Service Water                 B Service Water Header Turbine Pump CCW Hx Supply                     l 3SWP*MOV102A                 Service Water               A Service Water Pump Discharge Valve                                   l 3SWP*MOV1028                 Service Water                 B Service Water Pump Discharge Valve                                 i 3SWP*MOV102C                 Service Water               C Service Water Pump Discharge Valve                                   !
3SWP*MOV050A Service Water Train A Service Water Supply Reactor Plant CCW 3SWP*MOV0508 Service Water Train B Service Water Supply Reactor Plant CCW 3SWP*MOV054A Service Water A Ctmt Rocire Cooler inlet 3SWP'MOV054B Service Water B Ctmt Recire Cooler inlet 3SWP*MOV054C Service Water C Ctmt Reorc Cooler inlet 3SWP*MOV0540 Service Water D Ctmt Recire Cooler inlet 3SWP*MOV057A Service Water A Containment Recirculating Cooler Outlet 3SWP*MOV057B Service Water B Containment Recirculating Cooler Outlet 3SWP*MOV057C Service Water C Containment Recirculating Cooler Outlet 3SWP*MOV057D Service Water D Containment Recirculatmg Cooler Outlet 3SWP*MOV071A Service Water A Service Water Header Turbine Pump CCW Hx Supply I
3SWP'MOV102D                 Service Water                 D Service Water Discharge Valve 3SWP*MOV115A                 Service Water                 Train A Circulating Pump Lube Water Supply 3SWP*MOV1158                 Service Water               Train B Circulated Pump Lube Water Supply 1
3SWP*MOV0718 -
Service Water B Service Water Header Turbine Pump CCW Hx Supply 3SWP*MOV102A Service Water A Service Water Pump Discharge Valve 3SWP*MOV1028 Service Water B Service Water Pump Discharge Valve i
3SWP*MOV102C Service Water C Service Water Pump Discharge Valve 3SWP'MOV102D Service Water D Service Water Discharge Valve 3SWP*MOV115A Service Water Train A Circulating Pump Lube Water Supply 3SWP*MOV1158 Service Water Train B Circulated Pump Lube Water Supply 1
Provided in Table 3 is the quantitative-based Probabilistic Risk Assessment (PRA) priority for each 8
Provided in Table 3 is the quantitative-based Probabilistic Risk Assessment (PRA) priority for each 8
valve. All MOV's were reclassified in 1995 using component risk achievement worth (RAW) importance parameters. The new prioritization scheme is based upon superior insights and state of the art knowledge in comparison to the previous MOV prioritization schemes. The 143 valves in the Millstone Unit 3 MOV Program include 13 valves with a very high PRA rank,27 valves with high, and 99 valves with a medium PRA rank, and 4 valves with a low PRA rank.                                                             l 12
valve. All MOV's were reclassified in 1995 using component risk achievement worth (RAW) importance parameters. The new prioritization scheme is based upon superior insights and state of the art knowledge in comparison to the previous MOV prioritization schemes. The 143 valves in the Millstone Unit 3 MOV Program include 13 valves with a very high PRA rank,27 valves with high, and 99 valves with a medium PRA rank, and 4 valves with a low PRA rank.
12


Millstone Unit 3 MOV Program                                                           October 6,1995 Table 3: Probabilistic-Risk-Assessment (PRA) Priority Valve Number   PRA Rank         Valve Number       PRA Rank         Valve Number         PRA Rank 3CCP*MOV045A       Medium       31AS*MOV72           Medium       3SlH*MV8802A               Low 3CCP*MOV045B       Medium       3LMS*MOV40A           Medium       3SlH*MV8802B               Low 3CCP*MOV048A       Medium       3LMS*MOV40B           Medium       3SlH*MV8806             Medium 3CCP*MOV048B       Medium       3LMS*MOV40C           Medium       3SlH*MV8807A           Medium ICCP*MOV049A       Medium       3LMS*MOV40D           Medium       3SlH*MV8807B           Medium 3CCP*MOV0498       Medium       3 MSS *MOV17A         Medium       3SlH*MV8813               High 3CCP*MOV222       Medium       3 MSS *MOV17B         Medium       3SlH*MV8814             Medium 3CCP*MOV223       Medium       3 MSS *MOV17D         Medium       3SlH'MV8821A           Medium 3CCP*MOV224       Medium       3 MSS *MOV18A         Medium       3SlH*MV88218           Medium 3CCP*MOV225       Medium       3 MSS *MOV188         Medium       3SlH*MV8835             Medium 3CCP*MOV226       Medium       3 MSS *MOV18C         Medium       3SlH*MV8920           Very High 3CCP'MOV227       Medium       3 MSS *MOV180         Medium       3SlH*MV8923A           Medium 3CCP*MOV228       Medium       3 MSS *MOV74A         Medium       3SlH*MV89238           Medium 3CCP*MOV229       Medium       3 MSS *MOV74B         Medium       3SlH*MV8924             Medium 3CHS*LCV112B       High         3 MSS *MOV74C         Medium       3SIL*MV8804A           Very High 3CHS*LCV112C       High         3 MSS *MOV740         Medium       3SIL*MV8804B           Very High 3CHS*LCV112D       High         3QSS*MOV34A           High         3SIL*MV8808A           Medium 3CHS*LCV112E       High         3OSS*MOV348           High         3SIL*MV8808B           Medium 3CHS*MV8100       Medium       3RCS*MV8000A         Medium       3SIL*MV8808C           Medium 3CHS*MV8104       Medium       3RCS*MV80008         Medium       3SIL*MV8808D           Medium 3CHS*MV8105         Hign         3RCS*MV8098           Medium       3SIL*MV8809A             High 3CHS*MV8106         High         3RHS*FCV610           Medium       3SIL*MV88098             High 3CHS*MV8109A       Medium       3RHS*FCV611           Medium       3SIL*MV8812A           Very High 3CHS*MV81098       Medium       3RHS*MV8701A         Medium       3SIL*MV8812B           Very High 3CHS*MV8109C       Medium       3RHS*MV87018         Medium       3SIL*MV8840             Medium 3CHS*MV8109D       Medium       3RHS*MV8701C         Medium       3SWP*MOV024A           Medium 3CHS*MV8110       Medium       3RHS*MV8702A         Medium       3SWP*MOV024B           Medium 3CHS*MV8111 A     Medium       3RHS*MV8702B         Medium       3SWP*MOV024C           Medium 3CHS*MV81118       Medium       3RHS*MV8702C         Medium       3SWP*MOV024D           Medium 3CHS*MV8111C       Medium       3RHS*MV8716A         Medium       3SWP*MOV050A           Very High 3CHS*MV8112       Medium       3RHS*MV8716B         Medium       3SWP*MOV050B           Very High 3CHS*MV8116         Low         3RSS*MOV20A           High         3SWP'MOV054A           Very High 3CHS*MV8438A       Medium       3RSS*MOV208           High         3SWP*MOV0548           Very High 3CHS*MV8438B       Medium       3RSS*MOV20C           High         3SWP*MOV054C           Very High 3CHS*MV8438C       Medium       3RSS*MOV20D           High         3SWP*MOV054D           Very High 3CHS*MV8468A       Medium       3RSS*MOV23A           Medium       3SWP'MOV057A           Medium 3CHS*MV84688       Medium       3RSS*MOV23B           Medium       3SWP'MOV057B           Medium 3CHS*MV8507A       Medium       3RSS*MOV23C           Medium       3SWP*MOV057C           Medium 3CHS*MV85078       Medium       3RSS*MOV23D           Medium       3SWP*MOV057D           Medium 3CHS*MV8511 A       High         3RSS*MOV38A           Medium       3SWP*MOV071 A         Very High 3CHS*MV8511B       High         3RSS*MOV38B           Medium       3SWP*MOV071B           Very High 3CHS*MV8512A       High         3RSS*MV8837A           High         3SWP*MOV102A             High 3CHS*MV85128       High         3RSS*MV88378           High         3SWP*MOV102B             High 3 CMS *MOV24     Medium       3RSS*MV8838A         Medium       3SWP*MOV102C             High 3CVS*MOV25         Low         3RSS*MV88388         Medium       3SWP*MOV102D             High 3FWA*MOV35A       Medium       3SlH*MV8801A           High         3SWP*MOV115A           Medium 3FWA*MOV358       Medium       3SlH'MV8801B           High         3SWP*MOV115B           Medium 3FWA*MOV35C       Medium 3FWA*MOV35D       Medium 13
Millstone Unit 3 MOV Program October 6,1995 Table 3: Probabilistic-Risk-Assessment (PRA) Priority Valve Number PRA Rank Valve Number PRA Rank Valve Number PRA Rank 3CCP*MOV045A Medium 31AS*MOV72 Medium 3SlH*MV8802A Low 3CCP*MOV045B Medium 3LMS*MOV40A Medium 3SlH*MV8802B Low 3CCP*MOV048A Medium 3LMS*MOV40B Medium 3SlH*MV8806 Medium 3CCP*MOV048B Medium 3LMS*MOV40C Medium 3SlH*MV8807A Medium ICCP*MOV049A Medium 3LMS*MOV40D Medium 3SlH*MV8807B Medium 3CCP*MOV0498 Medium 3 MSS *MOV17A Medium 3SlH*MV8813 High 3CCP*MOV222 Medium 3 MSS *MOV17B Medium 3SlH*MV8814 Medium 3CCP*MOV223 Medium 3 MSS *MOV17D Medium 3SlH'MV8821A Medium 3CCP*MOV224 Medium 3 MSS *MOV18A Medium 3SlH*MV88218 Medium 3CCP*MOV225 Medium 3 MSS *MOV188 Medium 3SlH*MV8835 Medium 3CCP*MOV226 Medium 3 MSS *MOV18C Medium 3SlH*MV8920 Very High 3CCP'MOV227 Medium 3 MSS *MOV180 Medium 3SlH*MV8923A Medium 3CCP*MOV228 Medium 3 MSS *MOV74A Medium 3SlH*MV89238 Medium 3CCP*MOV229 Medium 3 MSS *MOV74B Medium 3SlH*MV8924 Medium 3CHS*LCV112B High 3 MSS *MOV74C Medium 3SIL*MV8804A Very High 3CHS*LCV112C High 3 MSS *MOV740 Medium 3SIL*MV8804B Very High 3CHS*LCV112D High 3QSS*MOV34A High 3SIL*MV8808A Medium 3CHS*LCV112E High 3OSS*MOV348 High 3SIL*MV8808B Medium 3CHS*MV8100 Medium 3RCS*MV8000A Medium 3SIL*MV8808C Medium 3CHS*MV8104 Medium 3RCS*MV80008 Medium 3SIL*MV8808D Medium 3CHS*MV8105 Hign 3RCS*MV8098 Medium 3SIL*MV8809A High 3CHS*MV8106 High 3RHS*FCV610 Medium 3SIL*MV88098 High 3CHS*MV8109A Medium 3RHS*FCV611 Medium 3SIL*MV8812A Very High 3CHS*MV81098 Medium 3RHS*MV8701A Medium 3SIL*MV8812B Very High 3CHS*MV8109C Medium 3RHS*MV87018 Medium 3SIL*MV8840 Medium 3CHS*MV8109D Medium 3RHS*MV8701C Medium 3SWP*MOV024A Medium 3CHS*MV8110 Medium 3RHS*MV8702A Medium 3SWP*MOV024B Medium 3CHS*MV8111 A Medium 3RHS*MV8702B Medium 3SWP*MOV024C Medium 3CHS*MV81118 Medium 3RHS*MV8702C Medium 3SWP*MOV024D Medium 3CHS*MV8111C Medium 3RHS*MV8716A Medium 3SWP*MOV050A Very High 3CHS*MV8112 Medium 3RHS*MV8716B Medium 3SWP*MOV050B Very High 3CHS*MV8116 Low 3RSS*MOV20A High 3SWP'MOV054A Very High 3CHS*MV8438A Medium 3RSS*MOV208 High 3SWP*MOV0548 Very High 3CHS*MV8438B Medium 3RSS*MOV20C High 3SWP*MOV054C Very High 3CHS*MV8438C Medium 3RSS*MOV20D High 3SWP*MOV054D Very High 3CHS*MV8468A Medium 3RSS*MOV23A Medium 3SWP'MOV057A Medium 3CHS*MV84688 Medium 3RSS*MOV23B Medium 3SWP'MOV057B Medium 3CHS*MV8507A Medium 3RSS*MOV23C Medium 3SWP*MOV057C Medium 3CHS*MV85078 Medium 3RSS*MOV23D Medium 3SWP*MOV057D Medium 3CHS*MV8511 A High 3RSS*MOV38A Medium 3SWP*MOV071 A Very High 3CHS*MV8511B High 3RSS*MOV38B Medium 3SWP*MOV071B Very High 3CHS*MV8512A High 3RSS*MV8837A High 3SWP*MOV102A High 3CHS*MV85128 High 3RSS*MV88378 High 3SWP*MOV102B High 3 CMS *MOV24 Medium 3RSS*MV8838A Medium 3SWP*MOV102C High 3CVS*MOV25 Low 3RSS*MV88388 Medium 3SWP*MOV102D High 3FWA*MOV35A Medium 3SlH*MV8801A High 3SWP*MOV115A Medium 3FWA*MOV358 Medium 3SlH'MV8801B High 3SWP*MOV115B Medium 3FWA*MOV35C Medium 3FWA*MOV35D Medium 13


Millstone Unit 3 MOV Program                                                                                 October 6,1995 Table 4 lists the credited safety function strokes for each valve. The 143 valves in the Millstone Unit 3 MOV Program include 36 valves with an open safety function,61 valves with a close safety function, and 46 valves with both an open and close safety function.
Millstone Unit 3 MOV Program October 6,1995 Table 4 lists the credited safety function strokes for each valve. The 143 valves in the Millstone Unit 3 MOV Program include 36 valves with an open safety function,61 valves with a close safety function, and 46 valves with both an open and close safety function.
Table 4: SafetyStrokes Valve Number       Safety         Valve N Aber       Safety                     Valve Number                   Safety Stroke                             t i,,oke                                                 Stroke 3CCP*MOV045A       open/close     31AS*MOV72             close             3SlH*MV8802A                           open 3CCP*MOV0458       open/close     3LMS*MOV40A           close             3SlH*MV8802B                         open 3CCP*MOV048A       open/close     3LMS*MOV40B           close             3SlH*MV8806                           close 3CCP*MOV0488       open/close     3LMS*MOV40C           close             3SlH'MV8807A                         open 3CCP*MOV049A       open/close     3LMS*MOV40D           close             3SlH*MV8807B                         open 3CCP*MOV0498       open/close     3 MSS *MOV17A         close             3SlH*MV8813                           close 3CCP*MOV222         open/close     3 MSS *MOV17B         close             3SlH*MV8814                           close 3CCP*MOV223         open/close     3 MSS *MOV17D         close             3SlH*MV8821A                         close 3CCP*MOV224         open/close     3 MSS *MOV18A         close             3SlH*MV8821B                         close 3CCP*MOV225         open/close     3 MSS *MOV188         close             3SlH*MV8835                           close 3CCP'MOV226         open/close     3 MSS *MOV18C         close             3SlH*MV8920                           close 3CCP*MOV227         open/close     3 MSS *MOV18D         close             3SlH*MV8923A                         close 3CCP*MOV228         open/close     3 MSS *MOV74A         open               3SlH*MV8923B                         close 3CCP*MOV229         open/close     3 MSS *MOV74B         open               3SlH*MV8924                           close 3CHS*LCV1128       open/close     3 MSS *MOV74C         open               3SIL*MV8804A                         open 3CHS*LCV112C       open/close     3 MSS *MOV74D         open               3SIL*MV88048                         open 3CHS*LCV112D       open/close     3OSS*MOV34A         open/close           3SIL*MV8808A                         open
Table 4: SafetyStrokes Valve Number Safety Valve N Aber Safety Valve Number Safety Stroke t i,,oke Stroke 3CCP*MOV045A open/close 31AS*MOV72 close 3SlH*MV8802A open 3CCP*MOV0458 open/close 3LMS*MOV40A close 3SlH*MV8802B open 3CCP*MOV048A open/close 3LMS*MOV40B close 3SlH*MV8806 close 3CCP*MOV0488 open/close 3LMS*MOV40C close 3SlH'MV8807A open 3CCP*MOV049A open/close 3LMS*MOV40D close 3SlH*MV8807B open 3CCP*MOV0498 open/close 3 MSS *MOV17A close 3SlH*MV8813 close 3CCP*MOV222 open/close 3 MSS *MOV17B close 3SlH*MV8814 close 3CCP*MOV223 open/close 3 MSS *MOV17D close 3SlH*MV8821A close 3CCP*MOV224 open/close 3 MSS *MOV18A close 3SlH*MV8821B close 3CCP*MOV225 open/close 3 MSS *MOV188 close 3SlH*MV8835 close 3CCP'MOV226 open/close 3 MSS *MOV18C close 3SlH*MV8920 close 3CCP*MOV227 open/close 3 MSS *MOV18D close 3SlH*MV8923A close 3CCP*MOV228 open/close 3 MSS *MOV74A open 3SlH*MV8923B close 3CCP*MOV229 open/close 3 MSS *MOV74B open 3SlH*MV8924 close 3CHS*LCV1128 open/close 3 MSS *MOV74C open 3SIL*MV8804A open 3CHS*LCV112C open/close 3 MSS *MOV74D open 3SIL*MV88048 open 3CHS*LCV112D open/close 3OSS*MOV34A open/close 3SIL*MV8808A open 3CHS*LCV112E open/close 3OSS*MOV348 open/close 3SIL*MV8808B open 3CHS*MV8100 open/close 3RCS*MV8000A open/close 3SIL*MV8808C open 3CHS*MV8104 open 3RCS*MV80008 open/close 3SIL*MV8808D open 3CHS*MV8105 close 3RCS*MV8098 open 3SIL*MV8809A close 3CHS*MV8106 close 3RHS*FCV610 open/close 3SIL*MV8809B Olose 3CHS*MV8109A open/close 3RHS*FCV611 open/close 3SIL*MV8812A close 3CHS*MV8109B open/close 3RHS*MV8701A open/close 3SIL*MV8812B close 3CHS*MV8109C open/close 3RHS*MV87018 open/close 3SIL*MV8840 close 3CHS*MV8109D open/close 3RHS*MV8701C open/close 3SWP*MOV024A open/close 3CHS*MV8110 close 3RHS*MV8702A open/close 3SWP*MOV024B open/close 3CHS*MV8111 A close pHS*MV87028 open/close 3SWP*MOV024C open/close 3CHS*MV8111B close 3RHS*MV8702C open/close 3SWP*MOV024D open/close 3CHS*MV8111C close 3RHS*MV8716A open/close 3SWP*MOV050A open/close 3CHS*MV8112 open/close 3RHS*MV8716B open/close 3SWP'MOV050B open/close 3CHS*MV8116 open 3RSS*MOV20A close 3SWP*MOV054A open 3CHS*MV8438A close 3RSS*MOV20B close 3SWP*MOV054B ooen 3CHS*MV84388 close 3RSS*MOV20C close 3SWP*MOV054C open 3CHS*MV8438C close 3RSS*MOV200 close 3SWP*MOV054D open 3CHS*MV8468A close 3RSS*MOV23A close 3SWP*MOV057A close 3CHS*MV84688 close 3RSS*MOV23B close 3SWP*MOV057B close 3CHS*MV8507A open 3RSS*MOV23C close 3SWP'MOV057C close 3CHS*MV8507B open 3RSS*MOV23D close 3SWP*MOV0570 close 3CHS*MV8511 A open/close 3RSS*MOV38A open 3SWP'MOV071 A close 3CHS*MV8511B open/close 3RSS*MOV388 open 3SWP'MOV0718 close 3CHS*MV8512A close 3RSS*MV8837A open 3SWP*MOV102A open 3CHS*MV85128 close 3RSS*MV8837B open 3SWP*MOV102B open 3 CMS *MOV24 close 3RSS*MV8838A open 3SWP*MOV102C open 3CVS*MOV25 open 3RSS*MV88388 open 3SWP*MOV102D open 3FWA*MOV35A close 3SlH*MV8801A open 3SWP'MOV115A close 3FWA*MOV35B close 3SlH*MV88018 open 3SWP*MOV115B close 3FWA*MOV350 close 3FWA*MOV35D close 14
3CHS*LCV112E       open/close     3OSS*MOV348         open/close           3SIL*MV8808B                         open 3CHS*MV8100         open/close     3RCS*MV8000A       open/close           3SIL*MV8808C                         open 3CHS*MV8104           open         3RCS*MV80008       open/close           3SIL*MV8808D                         open 3CHS*MV8105           close       3RCS*MV8098           open               3SIL*MV8809A                         close 3CHS*MV8106           close       3RHS*FCV610         open/close           3SIL*MV8809B                         Olose 3CHS*MV8109A       open/close     3RHS*FCV611         open/close           3SIL*MV8812A                         close 3CHS*MV8109B       open/close     3RHS*MV8701A       open/close           3SIL*MV8812B                         close 3CHS*MV8109C       open/close     3RHS*MV87018       open/close           3SIL*MV8840                           close 3CHS*MV8109D       open/close     3RHS*MV8701C       open/close           3SWP*MOV024A                       open/close 3CHS*MV8110           close       3RHS*MV8702A       open/close           3SWP*MOV024B                       open/close 3CHS*MV8111 A         close       pHS*MV87028         open/close           3SWP*MOV024C                       open/close 3CHS*MV8111B           close       3RHS*MV8702C       open/close           3SWP*MOV024D                       open/close 3CHS*MV8111C           close       3RHS*MV8716A       open/close           3SWP*MOV050A                       open/close 3CHS*MV8112         open/close     3RHS*MV8716B       open/close           3SWP'MOV050B                       open/close 3CHS*MV8116           open         3RSS*MOV20A           close             3SWP*MOV054A                           open 3CHS*MV8438A           close       3RSS*MOV20B           close             3SWP*MOV054B                         ooen 3CHS*MV84388           close       3RSS*MOV20C           close             3SWP*MOV054C                         open 3CHS*MV8438C           close       3RSS*MOV200           close             3SWP*MOV054D                         open 3CHS*MV8468A           close       3RSS*MOV23A           close             3SWP*MOV057A                         close 3CHS*MV84688           close       3RSS*MOV23B           close             3SWP*MOV057B                         close 3CHS*MV8507A           open         3RSS*MOV23C           close             3SWP'MOV057C                         close 3CHS*MV8507B           open         3RSS*MOV23D           close             3SWP*MOV0570                         close 3CHS*MV8511 A       open/close     3RSS*MOV38A           open               3SWP'MOV071 A                         close 3CHS*MV8511B       open/close     3RSS*MOV388             open             3SWP'MOV0718                         close 3CHS*MV8512A           close       3RSS*MV8837A           open             3SWP*MOV102A                           open 3CHS*MV85128           close       3RSS*MV8837B           open             3SWP*MOV102B                           open 3 CMS *MOV24           close       3RSS*MV8838A           open             3SWP*MOV102C                           open 3CVS*MOV25             open         3RSS*MV88388           open             3SWP*MOV102D                           open 3FWA*MOV35A           close       3SlH*MV8801A           open             3SWP'MOV115A                         close 3FWA*MOV35B           close       3SlH*MV88018           open             3SWP*MOV115B                         close 3FWA*MOV350           close 3FWA*MOV35D           close 14


Millstone Unit 3 MOV Program                                                                                             October 6,1995 Table 5 lists the pertinent valve, actuator and motor information. The disc type is indicated for each valve as well as the size (diameter) of the valve in inches.
Millstone Unit 3 MOV Program October 6,1995 Table 5 lists the pertinent valve, actuator and motor information. The disc type is indicated for each valve as well as the size (diameter) of the valve in inches.
Table 3: Iriformation on Valve, Actuator andMotor Valvo                           Valve                           Actuator                                               Motor Number         Company       Type         Disc   Size Company                                 Type             Company     Size Type   (in.)                                                                     (ft lb) 3CCP*MOV045A         Henry Pratt   Butterfly   Symmetnc   10   Limitorque SMB-00                                       Reliance     10 3CCP*MOV045B         Henry Pratt   Butterfly   Symmetnc   10   Limitorque SMB-00                                       Rehance       10 3CCP*MOV048A         Henry Pratt   Butter 11y Symmetnc   10   Limitorque SMB-00                                       Reliance     10 3CCP*MOV048B         Henry Pratt   Butterfly   Symmetric   10   Limitorque SMB-00                                       Reliance     10 3CCP*MOV049A         Henry Pratt   Butterfly   Symmetnc   10   Limitorque SMB-00                                       Rehance       10 3CCP'MOV049B         Henry Pratt   Butterfly   Symmetric   10   Limitorque SMB-00                                       Reliance     10 3CCP*MOV222         Henry Pratt   Butterfly   Symmetric   4   Limitorque SMB-000                                       Reliance       2 3CCP*MOV223         Henry Pratt   Butterfly   Symmetnc     4   Limitorque SMB-000                                       Rehance       2 3CCP*MOV224         Henry Pratt   Butterfly Symmetric     4   Limitorque SMB-000                                       Reliance       2 3CCP'MOV225         Henry Pratt   Butterfly   Symmetnc     4   Limitorque SMB-000                                       Reliance       2 3CCP'MOV226         Henry Pratt   Butterfly   Symmetnc     4   Limitorque SMB-000                                       Rehance       2 3CCP*MOV227         Henry Pratt   Butterfly   Symmetric   4   Limitorque SMB-000                                       Rehance       2 3CCP*MOV228         Henry Pratt   Butterfly   Symmetric   4   Limitorque SMB-000                                       Rehance       2 3CCP*MOV229         Henry Pratt   Butterfly Symmetric     4   Limitorque SMB-000                                       Reliance       2 3CHS*LCV112b           Aloyco       Gate     Sohd wedge   4   Limitorque                       SB-000                 Rehance       5 3CHS*LCV112C           Aloyco       Gate     Solid wedge   4   Limitorque                       58-000                 Reliance       5 3CHS*LCV112D           Aloyco       Gate     Sohd wedge   8   Limitorque                           SB-00               Reliance     10 3CHS*LCV112E           Aloyco       Gate     Solid wedge   8   Limitorque                           SB-00               Rehance       10 3CHS*MV8100           Yarway       Globe       Guided     2   Limitorque SMB-00                                       Reliance       5 3CHS*MV8104           Yarway       Globe       Guided     2   Limitorque SMB-00                                       Rehance       5 3CHS*MV8105             Aloyco       Gate     Sohd wedge   3   Limitorque SMB-00                                       Rehance       25 3CHS*MV8106           Aloyco       Gate     Solid wedge   3   Limitorque SMB-00                                       Rehance       25 3CHS*MV8109A           Yarway       Globe       Guided     2   Limitorque SMB-00                                       Rehance       10 3CHS*MV81098           Yarway       Globe       Guided     2   Limitorque SMB-00                                       Rehance       10 3CHS*MV8109C           Yarway       Globe       Guided     2   Limitorque SMB-00                                       Rehance       10 3CHS*MV8109D           Yarway       Globe       Guided     2   Limitorque SMB-00                                       Rehance       10 3CHS*MV8110             Velan       Globe       Standard   2   Limitorque SMB-00                                       Reliance     10 3CHS*MV8111 A           Velan       Globe       Standard   2   Limitorque SMB-00                                       Reliance     10 3CHS*MV81118           Velan       Globe       Standard   2   Limitorque SMB-00                                       Rekance       10 3CHS*MV8111C           Velan       Globe       Standard   2   Limitorque SMB-00                                       Reliance     10 3CHS*MV8112           Yarway       Globe       Guided     2   Limitorque SMB-00                                       Rehance       5 3CHS*MV8116             Velan       Globe       Standard   1   Limitorque SMB-00                                       Rehance       10 3CHS*MV8438A       Westinghouse     Gate     Flex wedge   4   Limitorque SBD-00                                       Reliance     15 3CHS*MV84388       Westinghouse     Gate     Flex wedge   4   Limitorque SBD-00                                       Reliance     15 3CHS*MV8438C       Westinghouse     Gate     Flex wedge   4   Limitorque SBD-00                                       Rehance       15 3CHS*MV8468A       Westinghouse     Gate     Flex wedge   8   Limitorque                           SB-00               Reliance     15 3CHS*MV84688       Westinghouse     Gate     Flex wedge   8   Limitorque                           SB-00               Rehance       15 3CHS*MV8507A       Westinghouse     Gate     Flex wedge   3   Limitorque SMB-000                                       Rehance       10 3CHS*MV85078       Westinghouse     Gate     Flex wedge   3   Limitorque SMB-000                                       Reliance     10 3CHS*MV8511 A           Velan       Globe       Standard   2   Limitorque SMB-00                                       Reliance     10 3CHS*MV8511B           Velan       Globe       Standard   2   Limitorque SMB40                                         Reliance     10 3CHS*MV6512A             Velan     Globe       Standard   2   Limitorque SMB-00                                       Rehance       10 3CHS*MV8512B             Velan     Globe       Standard   2   Limitorque SMB-00                                       Rehance       10 3 CMS *MOV24           Yarway       Globe       Guided     1   Limitorque SMB-000                                       Reliance       5 3CVS*MOV25             Yarway       Globe       Guided     2   Limitorque SMB-00                                       Rehance       5 3FWA*MOV35A           Walworth       Gate     Solid wedge   3   Limitorque SMB-000                                       Rehance       5 3FWA*MOV358           Walworth     Gate     Sohd wedge   3   Limitorque SMB-000                                       Rehance       5 3FWA*MOV35C           Watworth     Gate     Solid wedge   3   Limitorque SMB-000                                       Reliance       5 3FWA*MOV35D           Walworth     Gate     Sohd wedge   3   Limitorque SMB-000                                       Rehance       5 3lAS*MOV72             Yarway     Globe       Guided     2   Limitorque SMB-00                                         Rehance       5 15
Table 3: Iriformation on Valve, Actuator andMotor Valvo Valve Actuator Motor Number Company Type Disc Size Company Type Company Size Type (in.)
(ft lb) 3CCP*MOV045A Henry Pratt Butterfly Symmetnc 10 Limitorque SMB-00 Reliance 10 3CCP*MOV045B Henry Pratt Butterfly Symmetnc 10 Limitorque SMB-00 Rehance 10 3CCP*MOV048A Henry Pratt Butter 11y Symmetnc 10 Limitorque SMB-00 Reliance 10 3CCP*MOV048B Henry Pratt Butterfly Symmetric 10 Limitorque SMB-00 Reliance 10 3CCP*MOV049A Henry Pratt Butterfly Symmetnc 10 Limitorque SMB-00 Rehance 10 3CCP'MOV049B Henry Pratt Butterfly Symmetric 10 Limitorque SMB-00 Reliance 10 3CCP*MOV222 Henry Pratt Butterfly Symmetric 4
Limitorque SMB-000 Reliance 2
3CCP*MOV223 Henry Pratt Butterfly Symmetnc 4
Limitorque SMB-000 Rehance 2
3CCP*MOV224 Henry Pratt Butterfly Symmetric 4
Limitorque SMB-000 Reliance 2
3CCP'MOV225 Henry Pratt Butterfly Symmetnc 4
Limitorque SMB-000 Reliance 2
3CCP'MOV226 Henry Pratt Butterfly Symmetnc 4
Limitorque SMB-000 Rehance 2
3CCP*MOV227 Henry Pratt Butterfly Symmetric 4
Limitorque SMB-000 Rehance 2
3CCP*MOV228 Henry Pratt Butterfly Symmetric 4
Limitorque SMB-000 Rehance 2
3CCP*MOV229 Henry Pratt Butterfly Symmetric 4
Limitorque SMB-000 Reliance 2
3CHS*LCV112b Aloyco Gate Sohd wedge 4
Limitorque SB-000 Rehance 5
3CHS*LCV112C Aloyco Gate Solid wedge 4
Limitorque 58-000 Reliance 5
3CHS*LCV112D Aloyco Gate Sohd wedge 8
Limitorque SB-00 Reliance 10 3CHS*LCV112E Aloyco Gate Solid wedge 8
Limitorque SB-00 Rehance 10 3CHS*MV8100 Yarway Globe Guided 2
Limitorque SMB-00 Reliance 5
3CHS*MV8104 Yarway Globe Guided 2
Limitorque SMB-00 Rehance 5
3CHS*MV8105 Aloyco Gate Sohd wedge 3
Limitorque SMB-00 Rehance 25 3CHS*MV8106 Aloyco Gate Solid wedge 3
Limitorque SMB-00 Rehance 25 3CHS*MV8109A Yarway Globe Guided 2
Limitorque SMB-00 Rehance 10 3CHS*MV81098 Yarway Globe Guided 2
Limitorque SMB-00 Rehance 10 3CHS*MV8109C Yarway Globe Guided 2
Limitorque SMB-00 Rehance 10 3CHS*MV8109D Yarway Globe Guided 2
Limitorque SMB-00 Rehance 10 3CHS*MV8110 Velan Globe Standard 2
Limitorque SMB-00 Reliance 10 3CHS*MV8111 A Velan Globe Standard 2
Limitorque SMB-00 Reliance 10 3CHS*MV81118 Velan Globe Standard 2
Limitorque SMB-00 Rekance 10 3CHS*MV8111C Velan Globe Standard 2
Limitorque SMB-00 Reliance 10 3CHS*MV8112 Yarway Globe Guided 2
Limitorque SMB-00 Rehance 5
3CHS*MV8116 Velan Globe Standard 1
Limitorque SMB-00 Rehance 10 3CHS*MV8438A Westinghouse Gate Flex wedge 4
Limitorque SBD-00 Reliance 15 3CHS*MV84388 Westinghouse Gate Flex wedge 4
Limitorque SBD-00 Reliance 15 3CHS*MV8438C Westinghouse Gate Flex wedge 4
Limitorque SBD-00 Rehance 15 3CHS*MV8468A Westinghouse Gate Flex wedge 8
Limitorque SB-00 Reliance 15 3CHS*MV84688 Westinghouse Gate Flex wedge 8
Limitorque SB-00 Rehance 15 3CHS*MV8507A Westinghouse Gate Flex wedge 3
Limitorque SMB-000 Rehance 10 3CHS*MV85078 Westinghouse Gate Flex wedge 3
Limitorque SMB-000 Reliance 10 3CHS*MV8511 A Velan Globe Standard 2
Limitorque SMB-00 Reliance 10 3CHS*MV8511B Velan Globe Standard 2
Limitorque SMB40 Reliance 10 3CHS*MV6512A Velan Globe Standard 2
Limitorque SMB-00 Rehance 10 3CHS*MV8512B Velan Globe Standard 2
Limitorque SMB-00 Rehance 10 3 CMS *MOV24 Yarway Globe Guided 1
Limitorque SMB-000 Reliance 5
3CVS*MOV25 Yarway Globe Guided 2
Limitorque SMB-00 Rehance 5
3FWA*MOV35A Walworth Gate Solid wedge 3
Limitorque SMB-000 Rehance 5
3FWA*MOV358 Walworth Gate Sohd wedge 3
Limitorque SMB-000 Rehance 5
3FWA*MOV35C Watworth Gate Solid wedge 3
Limitorque SMB-000 Reliance 5
3FWA*MOV35D Walworth Gate Sohd wedge 3
Limitorque SMB-000 Rehance 5
3lAS*MOV72 Yarway Globe Guided 2
Limitorque SMB-00 Rehance 5
15


Millstone Unit 3 MOV Program                                                           October 6,1995 Valve                           Valve                           Actuator           Motor           g Number             Company     Type         Disc     Size Company       Type   Company     Size Type     (In.)                                   (ft-lb) 4 3LMS*MOV40A               Yarway     Globe       Guided   1.50 Limitorque   SMB-00   Rehance       5 3LMS*MOV400               Yarway     Globe       Guided   1.50 Limitorque   SMB-00   Rehance       5 3LMS*MOV40C               Yarway     Globe       Guided   1.50 Limitorque   SMB-00   Reliance       5 3LMS*MOV40D               Yarway     Globe       Guided   1.50 Limatorque   SMB-00   Rehance       5 3 MSS *MOV17A             Walworth   Globe     Standard     3   Limitorque   SMB-00   Reliance       5 3 MSS *MOV17B             Walworth   Globe     Standard     3   Limitorque   SMB-00   Rehance       5 3 MSS *MOV17D             Walworth   Globe     Standard     3   Limitorque   SMB-00   Reliance       5 3 MSS *MOV18A             Walworth   Gate     Flex wedge     8   Limitorque   SMB-0   Reliance     25 3 MSS *MOV188             Walworth   Gate     Flex wedge     8   Limitorque   SMB-0   Rehance       25 3 MSS *MOV18C             Walworth   Gate     Flex wedge     8   Limitorque   SMB-0   Rehance       25 3 MSS *MOV18D             Walworth   Gate     Flex wedge     8   Limitorque   SMB-0   Reliance     25 3 MSS *MOV74A             Pacific   Globe     Standard     8   Limitorque   SMB-2   Reliance     60 3 MSS *MOV748             Pacific   Globe     Standard     8   Limitorque   SMB-2   Reliance     60 3 MSS *MOV74C             Pacific   Globe     Standard     8   Limitorque   SMB-2   Rehance       60 3 MSS *MOV74D             Pacific   Globe     Standard     8   Limitorque   SMB-2   Reliance     60 3OSS*MOV34A             Henry Pratt Butterfly Symmetnc     12   Limitorque SMB-000   Reliance       5 30SS*MOV348             Henry Pratt Butterfly Symmetric   12   Limitorque SMB-000   Rehance       5 3RCS*MV8000A               Aloyco     Gate     Sohd wedge     3   Limitorque   SMB-00   Rekance       25 3RCS*MV8000B               Aloyco     Gate     Solid wedge   3   Limitorque   SMB-00   Reliance     25 3RCS*MV8098                 Velan     Globe     Standard     1   Limitorque   SMB-00   Rehance       10 3RHS*FCV610               Yarway     Globe       Guided     2   Limitorque   SMB-00   Rehance       5 3RHS*FCV611               Yarway     Globe       Guided     2   Limitorque   SMB-00   Rehance       5 3RHS*MV8701A           Westinghouse Gate     Flex wedge   12   Limitorque   SBD-3   Reliance     175 3RHS*MV87018               Pacific   Gate     Flex wedge   12   Limitorque   SMB-1   Rehance       25 3RHS*MV8701C           Westinghouse Gate     Flex wedge   12   Limitorque   SBD-3   Rehance     200 3RHS*MV8702A               Pacific   Gate     Flex wedge   12   Limitorque   SMB-1   Rehance       25 3RHS*MV87028           Westinghouse Gate     Flex wedge   12   Limitorque   SBD-3   Reliance     175 3RHS*MV8702C           Westinghouse Gate     Flex wedge   12   Limitorque   SBD-3   Rehance     200 3RHS*MV8716A               Pacific   Gate     Flex wedge   10   Limatorque     SB-1   Rehance       40 3RHS*MV87168               Pacific   Gate     Flex wedge   10   Limitorque     SB-1   Reliance     40 3RSS*MOV20A             Henry Pratt Butterfly Symmetnc     10   Limitorque SMB-000   Rehance       5 3RSS*MOV208             Henry Pratt Butterfly Symmetnc     10   Limitorque SMB-000   Rehance       5 3RSS*MOV20C             Henry Pratt Butterfly Symmetric   10   Limitorque SMB-000   Rekance       5 3RSS*MOV20D             Henry Pratt Butterfly Symmetnc     10   Limitorque SMB-000   Rehance       5 3RSS*MOV23A             Henry Pratt Butterfly   Offset     12   Limitorque SMB-000   Reliance       2 3RSS*MOV238             Henry Pratt Butterfly   Offset     12   Limitorque SMB-000   Rehance       2 3RSS*MOV23C             Henry Pratt Butterfly   Offset     12   Limitorque SMB-000   Reliance       2 3RSS*MOV23D             Henry Pratt Butterfly   Offset     12   Limitorque SMB-000   Rehance       2 3RSS*MOV38A               Pacific   Gste     Sohd wedge     4   Limitorque SMB-000   Reliance       5 3RSS*MOV38B               Pacific   Gate     Sohd wedge     4   Limitorque SMB-000   Rehance       5 3RSS*MV8837A               Pacific   Gate     Flex wedge     8   Limitorque     SB-0   Rehance       15 3RSS*MV8837B               Pacific   Gate     Flex wedge     8   Limitorque     SB-0   Rehance       15 3RSS*MV8838A               Pacific   Gate     Flex wedge     8   Limitorque     SB-0   Rehance       15 3RSS*MV88388               Pacific   Gate     Flex wedge     8   Limatorque     SB-0   Rehance       15 3SlH*MV8801A               Aloyco     Gate     Sohd wedge     4   Limitorque     SB-0   Rehance       40 3SlH*MV88018               Aloyco     Gate     Sohd wedge     4   Limitorque     SB-0   Rehance       40 3SlH'MV8802A               Aloyco     Gate     Sohd wedge     4   Limitorque     S B-0 Rehance       40 3SlH*MV8802B               Aloyco     Gate     Sohd wedge     4   Limitorque     SB-0   Rohance       40 3SlH*MV8806               Aloyco     Gate     Sohd wedge     8   Limitorque     SB-0   Reliance       10 3SlH'MV8807A               Aloyco     Gate     Sohd wedge     6   Limitorque   SB-00   Reliance       10 3SlH*MV8807B               Aloyco     Gate     Sokd wedge     6   Limitoraue   SB-00   Rehance       10 3SlH*MV8813               Pacific   Gate     Sokd wedge     3   Limitorque   S B-00 Rehance       10 3SlH*MV8814               Yarway     Globe       Guided   1.50 Limitorque   SMB-00   Reliance       5 3SlH*MVB821A               Aloyco     Gate     Sohd wedge     4   Limitorque     SB-0   Rehance       25 3SlH*MV8821 B             Aloyco     Gate     Sohd wedge     4   Limitorque     SB-0   Rebance       25 16
Millstone Unit 3 MOV Program October 6,1995 Valve Valve Actuator Motor g
Number Company Type Disc Size Company Type Company Size Type (In.)
(ft-lb) 4 3LMS*MOV40A Yarway Globe Guided 1.50 Limitorque SMB-00 Rehance 5
3LMS*MOV400 Yarway Globe Guided 1.50 Limitorque SMB-00 Rehance 5
3LMS*MOV40C Yarway Globe Guided 1.50 Limitorque SMB-00 Reliance 5
3LMS*MOV40D Yarway Globe Guided 1.50 Limatorque SMB-00 Rehance 5
3 MSS *MOV17A Walworth Globe Standard 3
Limitorque SMB-00 Reliance 5
3 MSS *MOV17B Walworth Globe Standard 3
Limitorque SMB-00 Rehance 5
3 MSS *MOV17D Walworth Globe Standard 3
Limitorque SMB-00 Reliance 5
3 MSS *MOV18A Walworth Gate Flex wedge 8
Limitorque SMB-0 Reliance 25 3 MSS *MOV188 Walworth Gate Flex wedge 8
Limitorque SMB-0 Rehance 25 3 MSS *MOV18C Walworth Gate Flex wedge 8
Limitorque SMB-0 Rehance 25 3 MSS *MOV18D Walworth Gate Flex wedge 8
Limitorque SMB-0 Reliance 25 3 MSS *MOV74A Pacific Globe Standard 8
Limitorque SMB-2 Reliance 60 3 MSS *MOV748 Pacific Globe Standard 8
Limitorque SMB-2 Reliance 60 3 MSS *MOV74C Pacific Globe Standard 8
Limitorque SMB-2 Rehance 60 3 MSS *MOV74D Pacific Globe Standard 8
Limitorque SMB-2 Reliance 60 3OSS*MOV34A Henry Pratt Butterfly Symmetnc 12 Limitorque SMB-000 Reliance 5
30SS*MOV348 Henry Pratt Butterfly Symmetric 12 Limitorque SMB-000 Rehance 5
3RCS*MV8000A Aloyco Gate Sohd wedge 3
Limitorque SMB-00 Rekance 25 3RCS*MV8000B Aloyco Gate Solid wedge 3
Limitorque SMB-00 Reliance 25 3RCS*MV8098 Velan Globe Standard 1
Limitorque SMB-00 Rehance 10 3RHS*FCV610 Yarway Globe Guided 2
Limitorque SMB-00 Rehance 5
3RHS*FCV611 Yarway Globe Guided 2
Limitorque SMB-00 Rehance 5
3RHS*MV8701A Westinghouse Gate Flex wedge 12 Limitorque SBD-3 Reliance 175 3RHS*MV87018 Pacific Gate Flex wedge 12 Limitorque SMB-1 Rehance 25 3RHS*MV8701C Westinghouse Gate Flex wedge 12 Limitorque SBD-3 Rehance 200 3RHS*MV8702A Pacific Gate Flex wedge 12 Limitorque SMB-1 Rehance 25 3RHS*MV87028 Westinghouse Gate Flex wedge 12 Limitorque SBD-3 Reliance 175 3RHS*MV8702C Westinghouse Gate Flex wedge 12 Limitorque SBD-3 Rehance 200 3RHS*MV8716A Pacific Gate Flex wedge 10 Limatorque SB-1 Rehance 40 3RHS*MV87168 Pacific Gate Flex wedge 10 Limitorque SB-1 Reliance 40 3RSS*MOV20A Henry Pratt Butterfly Symmetnc 10 Limitorque SMB-000 Rehance 5
3RSS*MOV208 Henry Pratt Butterfly Symmetnc 10 Limitorque SMB-000 Rehance 5
3RSS*MOV20C Henry Pratt Butterfly Symmetric 10 Limitorque SMB-000 Rekance 5
3RSS*MOV20D Henry Pratt Butterfly Symmetnc 10 Limitorque SMB-000 Rehance 5
3RSS*MOV23A Henry Pratt Butterfly Offset 12 Limitorque SMB-000 Reliance 2
3RSS*MOV238 Henry Pratt Butterfly Offset 12 Limitorque SMB-000 Rehance 2
3RSS*MOV23C Henry Pratt Butterfly Offset 12 Limitorque SMB-000 Reliance 2
3RSS*MOV23D Henry Pratt Butterfly Offset 12 Limitorque SMB-000 Rehance 2
3RSS*MOV38A Pacific Gste Sohd wedge 4
Limitorque SMB-000 Reliance 5
3RSS*MOV38B Pacific Gate Sohd wedge 4
Limitorque SMB-000 Rehance 5
3RSS*MV8837A Pacific Gate Flex wedge 8
Limitorque SB-0 Rehance 15 3RSS*MV8837B Pacific Gate Flex wedge 8
Limitorque SB-0 Rehance 15 3RSS*MV8838A Pacific Gate Flex wedge 8
Limitorque SB-0 Rehance 15 3RSS*MV88388 Pacific Gate Flex wedge 8
Limatorque SB-0 Rehance 15 3SlH*MV8801A Aloyco Gate Sohd wedge 4
Limitorque SB-0 Rehance 40 3SlH*MV88018 Aloyco Gate Sohd wedge 4
Limitorque SB-0 Rehance 40 3SlH'MV8802A Aloyco Gate Sohd wedge 4
Limitorque S B-0 Rehance 40 3SlH*MV8802B Aloyco Gate Sohd wedge 4
Limitorque SB-0 Rohance 40 3SlH*MV8806 Aloyco Gate Sohd wedge 8
Limitorque SB-0 Reliance 10 3SlH'MV8807A Aloyco Gate Sohd wedge 6
Limitorque SB-00 Reliance 10 3SlH*MV8807B Aloyco Gate Sokd wedge 6
Limitoraue SB-00 Rehance 10 3SlH*MV8813 Pacific Gate Sokd wedge 3
Limitorque S B-00 Rehance 10 3SlH*MV8814 Yarway Globe Guided 1.50 Limitorque SMB-00 Reliance 5
3SlH*MVB821A Aloyco Gate Sohd wedge 4
Limitorque SB-0 Rehance 25 3SlH*MV8821 B Aloyco Gate Sohd wedge 4
Limitorque SB-0 Rebance 25 16


i Millstone Unit 3 MOV Progon                                                             October 6,1995 Valve                     Valve                             Actuator                         Motor Number       Company     Type         Disc     size Company       Type           Company           Size Type       (In.)                                               (ft-lb) 3SlH'MV8835         Aloyco     Gate     Solid wedge     4   Limitorque     SB-0         Reliance           40 3SlH*MV8920       Yarway     Globe     Guided     1.50 Limitorque   SMB-00         Reliance           5 3SlH'MV8923A       Aloyco     Gate     Solid wedge     6   Limitorque   SB-00         Reliance           10 3SlH*MV8923B       Aloyco     Gate     Solid wedge     6   Limitorque   SB-00         Reliance           10 3SlH*MV8924         Aloyco     Gate     Solid wedge     6   Limitorque   SB-00         Reliance           10 3SIL*MV8804A       Pacific   Gate     Flex wedge     8   Limitorque     SB-0         Reliance           15 3SIL*MV8804B       Pacific   Gate     Flex wedge     8   Limitorque     SB-0         Reliance           15 3SIL*MV8808A     Westinghouse Gate     Flex wedge     10   Limitorque   SBD-3         Reliance         150 3SIL*MV8808B     Westinghouse Gate     Flex wedge     10 Limitorque   SBD-3         Reliance           150 3SIL*MV8808C     Westinghouse Gate     Flex wedge     10 Limitorque   SBD-3         Reliance           150 3SIL*MV8808D     Westinghouse Gate     Flex wedge     10 Limitorque   SBD-3         Reliance           150 3SIL*MV8809A       Walworth   Gate     Flex wedge     10 Limitorque     SB-3         Reliance         150 3SIL*MV8809B       Walworth   Gate     Flex wedge     10 Limitorque     SB-3         Reliance           150 3SIL*MV8812A       Pacific   Gate     Flex wedge     12 Limitorque     SB-1         Reliance           60 3SIL*MV8812B       Pacific   Gate     Flex wedge     12 Limitorque     SB-1         Reliance           60 3SIL*MV8840       Walworth   Gate     Flex wedge     8   Limitorque     SB-2       Elec. Apparatus       80 3SWP*MOV024A       Xomox       Plug       Plug       3   Limatorque SMB-000         Reliance           2 3SWP*MOV024B       Xomox       Plug       Plug       3   Limitorque SMB-000         Reliance           2 3SWP*MOV024C       Xomox       Plug       Plug       3   Limitorque SMB-000         Reliance           2 3SWP*MOV024D       Xomox       Plug       Plug       3   Limitorque SMB-000         Reliance           2 3SWP'MOV050A     Henry Pratt Butterfly   Offset     30   Limitorque   SMB 00         Reliance           15           l 3SWP*MOV0508     Henry Pratt Butterfly   Offset     30   Limitorque   SMB-00         Reliance           15           )
i Millstone Unit 3 MOV Progon October 6,1995 Valve Valve Actuator Motor Number Company Type Disc size Company Type Company Size Type (In.)
3SWP*MOV054A     Henry Pratt Butterfly Symmetnc       18 Limitorque SMB-000         Reliance           5 3SWP*MOV0548     Henry Pratt Butterfly Symmetnc       18 Limitorque SMB-000         Reliance           5 3SWP*MOV054C     Hen.y Pratt Butterfly Symmetric     18 Limitorque SMB-000         Reliance           5 3SWP*MOV054D     Henry Pratt Butterfly Symmetnc       18 Limitorque SMB-000         Reliance           5 3SWP*MOV057A     Henry Pratt Butterfly Symmetric     18 Limitorque SMB-000         Reliance           5 3SWP*MOV0578     Henry Pratt Butterfly Symmetric     18 Limitorque SMB-000         Reliance           5 3SWP*MOV057C     Henry Pratt Butterfly Symmetnc       18 Limitorque SMB-000         Reliance           5 3SWP*MOV057D     Henry Pratt Butterfly Symmetnc       18 Limitorque SMS-000         Reliance           5 3SWP*MOV071 A     Henry Pratt Butterfly Symmetric     18 Limitorque SMB-000         Reliance           5 3SWP'MOV071B     Henry Pratt Butterfly Symmetric     18 Limitorque SMB-000         Reliance           5 3SWP*MOV102A     Contromatics Butterfly   Offset     30   Limitorque   SMB-00       Elec. Apparatus       15 3SWP*MO /102B   Contromatics Butterfly   Offset     30   Limitorque   SMB-00       Elec. Apparatus       15 3SWP*MOV102C     Contromatics Butterfly   Offset     30   Limitorque   SMB-00       Elec. Apparatus       15 3SWP*MOV102D     Contromatics Butterfly   Offset     30   Lim; torque SMB-00       Elec. Apparatus       15 3SWP'MOV115A       Xomox       Plug       Plug         2 Limitorque SMB-000         Reliance           2 3SWP'MOV115B       Xomox       Plug       Plug         2 Limitorque SMB-000           Reliance           2 17
(ft-lb) 3SlH'MV8835 Aloyco Gate Solid wedge 4
Limitorque SB-0 Reliance 40 3SlH*MV8920 Yarway Globe Guided 1.50 Limitorque SMB-00 Reliance 5
3SlH'MV8923A Aloyco Gate Solid wedge 6
Limitorque SB-00 Reliance 10 3SlH*MV8923B Aloyco Gate Solid wedge 6
Limitorque SB-00 Reliance 10 3SlH*MV8924 Aloyco Gate Solid wedge 6
Limitorque SB-00 Reliance 10 3SIL*MV8804A Pacific Gate Flex wedge 8
Limitorque SB-0 Reliance 15 3SIL*MV8804B Pacific Gate Flex wedge 8
Limitorque SB-0 Reliance 15 3SIL*MV8808A Westinghouse Gate Flex wedge 10 Limitorque SBD-3 Reliance 150 3SIL*MV8808B Westinghouse Gate Flex wedge 10 Limitorque SBD-3 Reliance 150 3SIL*MV8808C Westinghouse Gate Flex wedge 10 Limitorque SBD-3 Reliance 150 3SIL*MV8808D Westinghouse Gate Flex wedge 10 Limitorque SBD-3 Reliance 150 3SIL*MV8809A Walworth Gate Flex wedge 10 Limitorque SB-3 Reliance 150 3SIL*MV8809B Walworth Gate Flex wedge 10 Limitorque SB-3 Reliance 150 3SIL*MV8812A Pacific Gate Flex wedge 12 Limitorque SB-1 Reliance 60 3SIL*MV8812B Pacific Gate Flex wedge 12 Limitorque SB-1 Reliance 60 3SIL*MV8840 Walworth Gate Flex wedge 8
Limitorque SB-2 Elec. Apparatus 80 3SWP*MOV024A Xomox Plug Plug 3
Limatorque SMB-000 Reliance 2
3SWP*MOV024B Xomox Plug Plug 3
Limitorque SMB-000 Reliance 2
3SWP*MOV024C Xomox Plug Plug 3
Limitorque SMB-000 Reliance 2
3SWP*MOV024D Xomox Plug Plug 3
Limitorque SMB-000 Reliance 2
3SWP'MOV050A Henry Pratt Butterfly Offset 30 Limitorque SMB 00 Reliance 15 3SWP*MOV0508 Henry Pratt Butterfly Offset 30 Limitorque SMB-00 Reliance 15
)
3SWP*MOV054A Henry Pratt Butterfly Symmetnc 18 Limitorque SMB-000 Reliance 5
3SWP*MOV0548 Henry Pratt Butterfly Symmetnc 18 Limitorque SMB-000 Reliance 5
3SWP*MOV054C Hen.y Pratt Butterfly Symmetric 18 Limitorque SMB-000 Reliance 5
3SWP*MOV054D Henry Pratt Butterfly Symmetnc 18 Limitorque SMB-000 Reliance 5
3SWP*MOV057A Henry Pratt Butterfly Symmetric 18 Limitorque SMB-000 Reliance 5
3SWP*MOV0578 Henry Pratt Butterfly Symmetric 18 Limitorque SMB-000 Reliance 5
3SWP*MOV057C Henry Pratt Butterfly Symmetnc 18 Limitorque SMB-000 Reliance 5
3SWP*MOV057D Henry Pratt Butterfly Symmetnc 18 Limitorque SMS-000 Reliance 5
3SWP*MOV071 A Henry Pratt Butterfly Symmetric 18 Limitorque SMB-000 Reliance 5
3SWP'MOV071B Henry Pratt Butterfly Symmetric 18 Limitorque SMB-000 Reliance 5
3SWP*MOV102A Contromatics Butterfly Offset 30 Limitorque SMB-00 Elec. Apparatus 15 3SWP*MO /102B Contromatics Butterfly Offset 30 Limitorque SMB-00 Elec. Apparatus 15 3SWP*MOV102C Contromatics Butterfly Offset 30 Limitorque SMB-00 Elec. Apparatus 15 3SWP*MOV102D Contromatics Butterfly Offset 30 Lim; torque SMB-00 Elec. Apparatus 15 3SWP'MOV115A Xomox Plug Plug 2
Limitorque SMB-000 Reliance 2
3SWP'MOV115B Xomox Plug Plug 2
Limitorque SMB-000 Reliance 2
17


Millstone Unit 3 MOV Program                                                                     October 6,1995 The control switch thrust versus calculated minimum and maximum thrust (torque for butterfly valves) is tabulated in Table 6. The information in the table is presented to demonstrate design-basis closure. Future changes will be controlled by existing NU procedures.
Millstone Unit 3 MOV Program October 6,1995 The control switch thrust versus calculated minimum and maximum thrust (torque for butterfly valves) is tabulated in Table 6. The information in the table is presented to demonstrate design-basis closure. Future changes will be controlled by existing NU procedures.
Table 6: ControlSwitch Thrust (Torquefor Butterfly Valves)
Table 6: ControlSwitch Thrust (Torquefor Butterfly Valves)
Valve Number       TSDor Minimum                     Calculated As-Left LS               Required Maximum     CST 3CCP'MOV045A                 LS                 48.4       73       73 3CCP*MOV045B                 LS                 42.4       73       73 3CCP*MOV048A                 LS                 44.6       73       73 3CCP'MOV0488                 LS                 31.6       73       73 3CCP*MOV049A                 LS                 25.3       73       73 3CCP*MOV049B                 LS                 26.3       73       73 3CCP'MOV222                   LS                 35.7       73       73 3CCP'MOV223                   LS                 28.7       73       73 3CCP'MOV224                   LS               324.9     470       470 3CCP*MOV225                   LS               263.9     470       470 3CCP*MOV226                   LS               403.5     470       470 3CCP'MOV227                   LS               208.8     470       470 3CCP*MOV228                   LS               369.4     470       470 3CCP*MOV229                   LS               219.3     470       470 3CHS*LCV1128       C                           2594     3276     3044 3CHS*LCV112C                                   2816     5527     3552 3CHS*LCV112D     2                   1         9446     17404     9487 3CHS*LCV112E                                   9990     17404     10198 3CHS*MV8100                                     1824     14771     11977 3CHS*MV8104       ll     ..
Valve Number TSDor Minimum Calculated As-Left LS Required Maximum CST 3CCP'MOV045A LS 48.4 73 73 3CCP*MOV045B LS 42.4 73 73 3CCP*MOV048A LS 44.6 73 73 3CCP'MOV0488 LS 31.6 73 73 3CCP*MOV049A LS 25.3 73 73 3CCP*MOV049B LS 26.3 73 73 3CCP'MOV222 LS 35.7 73 73 3CCP'MOV223 LS 28.7 73 73 3CCP'MOV224 LS 324.9 470 470 3CCP*MOV225 LS 263.9 470 470 3CCP*MOV226 LS 403.5 470 470 3CCP'MOV227 LS 208.8 470 470 3CCP*MOV228 LS 369.4 470 470 3CCP*MOV229 LS 219.3 470 470 3CHS*LCV1128 C
                                                            ,          1733     14771     11253 3CHS*MV8105       $$,                    't     12745     19227     14762 3CHS*MV8106       @                            11721     17547     12279 3CHS*MV8109A     f!!?                           1296     14771     7374 3CHS*MV8109B     i                             1296    14771    9606 i Qj'i 3CHS*MV8109C     %l         $     7           1296     14771     8638 3CHS*MV8109D     JS         j p               1296     14771     7565 3CHS*MV8110       _
2594 3276 3044 3CHS*LCV112C 2816 5527 3552 3CHS*LCV112D 2
j    8385     11625     11291 3CHS*MV8111 A     .
1 9446 17404 9487 3CHS*LCV112E 9990 17404 10198 3CHS*MV8100 1824 14771 11977 3CHS*MV8104 ll 1733 14771 11253 3CHS*MV8105
8934     13188     11434 3CHS*MV81118     .
't 12745 19227 14762 3CHS*MV8106 11721 17547 12279 3CHS*MV8109A f!!?
10648     15337     12763 3CHS*MV8111C     I'                   #
1296 14771 7374 3CHS*MV8109B i i Qj'i 1296 14771 9606 3CHS*MV8109C
10796     15337     12548 3CHS*MV8112       h                             1826     14170     10980 3CHS*MV8116 3CHS*MV8438A
%l $ 7 1296 14771 8638 3CHS*MV8109D JS j p 1296 14771 7565 3CHS*MV8110 j
                                        @           %)
8385 11625 11291 3CHS*MV8111 A 8934 13188 11434 3CHS*MV81118 10648 15337 12763 3CHS*MV8111C I'
VEB 11202 5293 14677 17090 13686 10960 3CHS*MV84388                 P         -
10796 15337 12548 3CHS*MV8112 h
5663     17090     10372 3CHS*MV8438C           .
1826 14170 10980 3CHS*MV8116
ll       !        7516     17090     10054 3CHS*MV8468A         ,      j   ,              8696     9912     9174 3CHS*MVB4688       lMJ                         86 %     9912     8720 3CHS*MV8507A     DR6h                 i         2796     9728     3330 3CHS*MV8507B     @@h                           3717     9728     4297 3CHS*MV8511 A                                   5827     15337     14675 hYggy*
@ % )
3CHS*MV8511B     E         T                   5435     14994     13381 3CHS*MV8512A     q                         l 12497     15337     12718 3CHS*MV85128     L                             12728     14994     13848 3 CMS *MOV24     I hj l                         1368     6461     3809 3CVS*MOV25         f, UBM                       1263     13853     9497 3FWA*MOV35A                 TSB                 6238     10900     10900 3FWA*MOV358                 TSB                 6698     10900     10900 3FWA*MOV35C                 TSB                 5763     10900     10900 18
11202 14677 13686 3CHS*MV8438A VEB 5293 17090 10960 3CHS*MV84388 P
5663 17090 10372 3CHS*MV8438C ll 7516 17090 10054 3CHS*MV8468A j
8696 9912 9174 3CHS*MVB4688 lMJ 86 %
9912 8720 3CHS*MV8507A DR6h i
2796 9728 3330 3CHS*MV8507B
@@h 3717 9728 4297 3CHS*MV8511 A hYggy 5827 15337 14675 3CHS*MV8511B E T 5435 14994 13381 3CHS*MV8512A q
l 12497 15337 12718 3CHS*MV85128 L
12728 14994 13848 3 CMS *MOV24 I hj l 1368 6461 3809 3CVS*MOV25 f, UBM 1263 13853 9497 3FWA*MOV35A TSB 6238 10900 10900 3FWA*MOV358 TSB 6698 10900 10900 3FWA*MOV35C TSB 5763 10900 10900 18


Millstone Unit 3 MOV Program                                                       October 6,1995 Valve Number l TSB or Minimum     Calculated       As-Left l LS     Required   Maximum             CST 3FWA*MOV350       TSB       5143     10900           10900 3tAS*MOV72                   1854     13467             8813 3LMS*MOV40A                 1359     13971             5849 3LMS*MOV40B                 1359 Y               W                           l 3LMS*MOV40C                 1359     13971             8320 3LMS*MOV400                 1359     14291             9551 3 MSS *MOV17A               5101     14142           13589 3 MSS *MOV17                   101   10707             8915                     j 3 MSS *MOV17D               5101     11890           10044                     l 3 MSS *MOV18A     TSB     24970       33132           33132                     1 3 MSS *MOV18B l TSB l 26527         33132           33132 3 MSS *MOV18C l TSB l 25043           33132           33132
Millstone Unit 3 MOV Program October 6,1995 Valve Number l TSB or Minimum Calculated As-Left l LS Required Maximum CST 3FWA*MOV350 TSB 5143 10900 10900 3tAS*MOV72 1854 13467 8813 3LMS*MOV40A 1359 13971 5849 3LMS*MOV40B 1359 Y
:                      3 MSS *MOV18D     TSB     26400       33132           33132                     )
W l
3 MSS *MOV74A             16751     66162           54468 3 MSS *MOV74B             17053     65331           55139                     j 3 MSS *MOV74C             17193     70278           65089                     )
3LMS*MOV40C 1359 13971 8320 3LMS*MOV400 1359 14291 9551 3 MSS *MOV17A 5101 14142 13589 3 MSS *MOV17 101 10707 8915 j
3 MSS *MOV74D             16751     66162           62379                     i 3OSS*MOV34A       LS         540       574             574 30SS*MOV34B   l LS l         540     574 -             574 3RCS*MV8000A l TSB l 16424           17580           17580 3RCS*MV8000B     TSB     15826     17580           17580
3 MSS *MOV17D 5101 11890 10044 l
.                        3RCS*MV809                 1296     12293           11010 3RHS*FCV610                 1296     14771           11051 l
3 MSS *MOV18A TSB 24970 33132 33132 3 MSS *MOV18B l TSB l 26527 33132 33132 3 MSS *MOV18C l TSB l 25043 33132 33132 3 MSS *MOV18D TSB 26400 33132 33132
3RHS*FCV611                 1296     16970           15224 3RHS*MV8701A             44991       72319           56803 3RHS*MV8701                 5963                   W j
)
3RHS*MV8701C             41533                     h 3RHS*MV870                 5%3       20226           17322 3RHS*MV8702B             44991       72319           56332 3RHS*MV870               37776       88336           38228 3RHS*MV8716A               4415                   g 3RHS*MV8716B               5708     27088           20481 3RSS*MOV20A       LS         468     543               543 3RSS*MOV20B   l LS l       468     543             - 543 3RSS*MOV20C   l LS l       468       543             543 4
3 MSS *MOV74A 16751 66162 54468 3 MSS *MOV74B 17053 65331 55139 j
3RSS*MOV200   l LS l       468       543             543 4                       3RSS*MOV23A   l LS l       364       726             726 3RSS*MOV238   l LS l       364       709             709 3RSS*MOV23C   l LS l       364       726             726 3RSS*MOV23D       LS         364       709             709 3RSS*MOV38A                   001     3286             3216 3RSS*MOV38B                 2392       3286             2600 3RSS*MV8                     970     17255           10433 3RSS*MV8837B           VVW 4
3 MSS *MOV74C 17193 70278 65089
3RSS*MV8                       156     7937         ~F7 8B             4156     15942             8148 3SlH*MV8801A                 1019   27339           24087 3SlH*MV8801B               10721     26903           20079 3SlH*MVB802A                 5385     21050           18002 3SlH*MV88023               5391     26903           21555 3SlH*MV8806                 8486     12243           11 % 9 3SlH*MV8807A                 3385     7605             3947 3SlH'MV8807B               3385       6024             5802 3SlH*MV8813                 5191     9156             8274 3SlH*MV8814                 5436     12009             8912 3SlH*MV8821A               12249     24952 19
)
3 MSS *MOV74D 16751 66162 62379 3OSS*MOV34A LS 540 574 574 30SS*MOV34B l LS l 540 574 -
574 3RCS*MV8000A l TSB l 16424 17580 17580 3RCS*MV8000B TSB 15826 17580 17580 3RCS*MV809 1296 12293 11010 l
3RHS*FCV610 1296 14771 11051 3RHS*FCV611 1296 16970 15224 3RHS*MV8701A 44991 72319 56803 3RHS*MV8701 5963 W
j 3RHS*MV8701C 41533 h
3RHS*MV870 5%3 20226 17322 3RHS*MV8702B 44991 72319 56332 3RHS*MV870 37776 88336 38228 3RHS*MV8716A 4415 g
3RHS*MV8716B 5708 27088 20481 3RSS*MOV20A LS 468 543 543 3RSS*MOV20B l LS l 468 543
- 543 3RSS*MOV20C l LS l 468 543 543 3RSS*MOV200 l LS l 468 543 543 4
3RSS*MOV23A l LS l 364 726 726 4
3RSS*MOV238 l LS l 364 709 709 3RSS*MOV23C l LS l 364 726 726 3RSS*MOV23D LS 364 709 709 3RSS*MOV38A 001 3286 3216 3RSS*MOV38B 2392 3286 2600 3RSS*MV8 970 17255 10433 3RSS*MV8837B VVW
~F 3RSS*MV8 156 7937 7
4 8B 4156 15942 8148 3SlH*MV8801A 1019 27339 24087 3SlH*MV8801B 10721 26903 20079 3SlH*MVB802A 5385 21050 18002 3SlH*MV88023 5391 26903 21555 3SlH*MV8806 8486 12243 11 % 9 3SlH*MV8807A 3385 7605 3947 3SlH'MV8807B 3385 6024 5802 3SlH*MV8813 5191 9156 8274 3SlH*MV8814 5436 12009 8912 3SlH*MV8821A 12249 24952 19


l Millstons Unit 3 MOV Program                                                 October 6,1995 Valve Number       TSB or Minimum Calculated As-Left LS   Required Maximum 3SlH'MV8821B                 11689   18912     16096 3SlH*MVB835                   13304   20124     17673 3SlH*MV8920                   4920     16773     13522 3SlH*MV8923A                 2181     3639     3372 3SlH*MV8923B                 2181     3639     3282 3SlH'MV8924                   2055     7605     4018 3SIL*MV8804                   3251     7937     6789 3SIL*MV8804B                 3251     15585     8388 3SIL*MV88                     18910   75409   58690 3SIL*MV88088                 18910   76806   47510 3SIL*MV8808                   18910   76806   50937 3SIL*MV8808D                 18910   73602   46194 3SIL*MV8809A                 8310     69775   23270 3SIL*MV8809B                 7094     75106   32340 3SIL*MV8812A                 3191     35751     17501 3SIL*MV88128                 3191     35751     17694 3SIL*MV8840                   6354     38043   37780 3SWP'MOV024A         LS       67.2     109       109 3SWP*MOV024B l LS l 67.2                 109     109 3SWP*MOV024C l LS l           67.2     109     109 3SWP*MOV024D l LS l           67.2     109       109 3SWP'MOV050A l LS l 2389               2738     2738 3SWP*MOV0508 l LS l 2180               2738     2738 3SWP*MOV054A l LS l 1038.3             1195     1195 3SWP*MOV054B l LS l 5'. 8. 7           1195     1195 3SWP'MOV054C l LS l 1050.1             1195     1195                         )
l Millstons Unit 3 MOV Program October 6,1995 Valve Number TSB or Minimum Calculated As-Left LS Required Maximum 3SlH'MV8821B 11689 18912 16096 3SlH*MVB835 13304 20124 17673 3SlH*MV8920 4920 16773 13522 3SlH*MV8923A 2181 3639 3372 3SlH*MV8923B 2181 3639 3282 3SlH'MV8924 2055 7605 4018 3SIL*MV8804 3251 7937 6789 3SIL*MV8804B 3251 15585 8388 3SIL*MV88 18910 75409 58690 3SIL*MV88088 18910 76806 47510 3SIL*MV8808 18910 76806 50937 3SIL*MV8808D 18910 73602 46194 3SIL*MV8809A 8310 69775 23270 3SIL*MV8809B 7094 75106 32340 3SIL*MV8812A 3191 35751 17501 3SIL*MV88128 3191 35751 17694 3SIL*MV8840 6354 38043 37780 3SWP'MOV024A LS 67.2 109 109 3SWP*MOV024B l LS l 67.2 109 109 3SWP*MOV024C l LS l 67.2 109 109 3SWP*MOV024D l LS l 67.2 109 109 3SWP'MOV050A l LS l 2389 2738 2738 3SWP*MOV0508 l LS l 2180 2738 2738 3SWP*MOV054A l LS l 1038.3 1195 1195 3SWP*MOV054B l LS l 5'. 8. 7 1195 1195 3SWP'MOV054C l LS l 1050.1 1195 1195
3SWP'MOV0540 l LS l 715.6               1195     1195                         j 3SWP*MOV057A l LS l 788.1               1195     1195                         ;
)
3SWP*MOV0578 l LS l 827.9               1195     1195                         j 3SWP'MOV057C l LS l 800 3               1195     1195                         i 3SWP*MOV0570 l LS l 634.1               1195     1195                         ]
3SWP'MOV0540 l LS l 715.6 1195 1195 j
3SWP*MOV071A l LS l           285     1178     1178                         ;
3SWP*MOV057A l LS l 788.1 1195 1195 3SWP*MOV0578 l LS l 827.9 1195 1195 j
3SWP*MOV071B l LS l 779.1               1178     1178 3SWP*MOV102A l LS l 3612               5250     5250 3SWP*MOV102B l LS l 3612               5250     5250                           l 3SWP'MOV102C l LS l 3612               5250     5250 3SWP'MOV102D l LS l 3612               5250     5250 3SWP*MOV115A l LS l             55       100       100 3SWP*MOV115B l LS l             50       100       100 I
3SWP'MOV057C l LS l 800 3 1195 1195 i
TSB - Torque Switch Bypass                                                   !
3SWP*MOV0570 l LS l 634.1 1195 1195
LS - Limit Switch t
]
3SWP*MOV071A l LS l 285 1178 1178 3SWP*MOV071B l LS l 779.1 1178 1178 3SWP*MOV102A l LS l 3612 5250 5250 3SWP*MOV102B l LS l 3612 5250 5250 l
3SWP'MOV102C l LS l 3612 5250 5250 3SWP'MOV102D l LS l 3612 5250 5250 3SWP*MOV115A l LS l 55 100 100 3SWP*MOV115B l LS l 50 100 100 I
TSB - Torque Switch Bypass LS - Limit Switch t
20
20


Millstone Unit 3 MOV Frogram                                                                               October 6,1995 The type of test, either static or dynamic, and the date of the latest test is included in Table 7. The                                                                             l information in the table is presented to demonstrate design-basis closure. Future changes will be controlled by existing NU procedures.
Millstone Unit 3 MOV Frogram October 6,1995 The type of test, either static or dynamic, and the date of the latest test is included in Table 7. The information in the table is presented to demonstrate design-basis closure. Future changes will be controlled by existing NU procedures.
Table 7: Test Data                                                                                                                     '
Table 7: Test Data Valve Number Static Dynamic Open Close Open Close % DB D/P: % DB DIP:
Valve Number       Static     Dynamic           Open         Close                 Open Close % DB D/P: % DB DIP:
Test Test Test Test DB DB Open Close Date Date Pressure Pressure D/P D/P Test Test 3CCP*MOV045A 4/27/95 Grouped 174 174 3CCP*MOV0458 4/27/95 5/25/95 115.3 115.3 174 174 66 %
Test         Test           Test         Test                   DB   DB           Open                                       Close Date         Date       Pressure Pressure                       D/P D/P           Test                                           Test 3CCP*MOV045A       4/27/95     Grouped                                                 174 174 3CCP*MOV0458       4/27/95     5/25/95           115.3         115.3                 174 174           66 %                                           66 %
66 %
3CCP*MOV048A         5/3/95     Grouped                                                 143 174 3CCP'MOV048B         5/3/95     5/25/95           122.2         122.2                 143 174           85%                                             70%
3CCP*MOV048A 5/3/95 Grouped 143 174 3CCP'MOV048B 5/3/95 5/25/95 122.2 122.2 143 174 85%
3CCP'MOV049A                   Grouped                                                174  174 4/27/95_
70%
3CCP*MOV049B       4/27/95     5/25/95           134.2         134.2                 174 174           77 %                                           77%
3CCP'MOV049A 4/27/95_
3CCP*MOV222         4/29/95     Grouped 1143  143                                                                                   j 3CCP*MOV223         4/29/95     Grouped                                                     143 f
Grouped 174 174 3CCP*MOV049B 4/27/95 5/25/95 134.2 134.2 174 174 77 %
g:             ,
77%
                                                                                                                                                                          '~
f j
3CCP*MOV224         4/29/95     Grouped                                                 143  143        ;                                                                          j
3CCP*MOV222 4/29/95 Grouped 1
143 3CCP*MOV223 4/29/95 Grouped 143 143 g:
'~
143 143 j
3CCP*MOV224 4/29/95 Grouped
[
[
3CCP*MOV225         4/30/95     Grouped     lj                                         143 143 l
3CCP*MOV225 4/30/95 Grouped lj 143 143 l
3CCP*MOV226         4/30/95     5/24/95           112.2         112.2                 143 143           78 %                                           78 %
3CCP*MOV226 4/30/95 5/24/95 112.2 112.2 143 143 78 %
3CCP*MOV227         5/1/95     5/24/95           99.9       l 99.9                   143 143           70 %               l                           70 %               l 3CCP*MOV228         4/30/95     5/24/95           112.2 l 112.2                       143 143           78 %               l                           78 %               l 3CCP*MOV229         4/30/95     5/24/95           99.9         99.9                   143 143           70 %                                           70 %                   ,
78 %
3CHS*LCV1128         5/3/95   Non-Testable                                             118 118     l lg;y jjj:j;yg 3CHS*LCV112C       5/12/95   Non-Testable                                             118 118           @@fMf];egd 3CHS*LCV1120         5/9/95   Non-Testable                                                   205 (               y                                                 .]..
3CCP*MOV227 5/1/95 5/24/95 99.9 l
3CHS*LCV112E       5/10/95   Non-Testable ..                                           93  205            g;ggig 3CHS*MV8100         5/7/95   Non-Testable E                                           133 133   g   gggg.gg 3CHS*MV8104         8/28/93   High Margin LJC--- __                                   134 111 G_T                                             i                       _;_-
99.9 143 143 70 %
1 5/8/95       9/2/93         2556.6                                     2722           98 %                                           94 %               l   l 3CHS*MV8105                                                    2556.6 l2597                                                  l 3CHS*MV8106         9/10/93       9/2/93         2554.8         2554.8                 2597 2722           98 %                                           04 %
l 70 %
5/4/95                                                            2739   0       l 3CHS*MV8109A                   High Margin g]g +                                                         l 3CHS*MV8109B       5/11/95   High Margin Q$$k                                       2739   0
l 3CCP*MOV228 4/30/95 5/24/95 112.2 l 112.2 143 143 78 %
                                                                                                            'l 3CHS*MV8109C         5/8/95   High Margin f."J4 f**                                   2739   0 High Margin Nk              b 3CHS*MV8109D         5/2/95                                                           2739   0
l 78 %
[h 3CHS*MV8110         9/8/93       9/3/93         2290.7         2290.7 l2673               2673           86 %                                           86 %
l 3CCP*MOV229 4/30/95 5/24/95 99.9 99.9 143 143 70 %
3CHS*MV8111 A       5/11/95       9/3/93         2317,1         2317,1 l2672               2672           87 %               l                           87 %               l   I 3CHS*MV8111B       8/26/93       9/3/93           2308         2308 l2672                 2672           86 %               l                           86 %               l 3CHS*MV8111C       8/23/93       9/4/93         2283.3         2283.3 l2672               2672           85 %               l                           85%               l 3CHS*MV8112         5/3/95   Non-Testable gpwn%_m 133                                       133 mwdgsmjm;wa 3CHS*MV8116         9/3/93       9/2/93         2527.6         2527.6 l 790               2544           320 % l 99 %                                                       l 3CHS*MVB438A         9/9/93       9/2/93         2570.4         2563.6 l2534                 0           101 % l                                             N/A             l 3CHS*MVB438B       8/26/93       9/2/93           2495           N/A               l2534   0             98 %               l                               N/A             l 3CHS*MVB438C       8/31/93       9/3/93           2510           N/A                 2534   0             99 %                                               N/A 3CHS*MVB468A 3CHS*MV8468B 5/8/95 5/8/95 Non-Testable Non-Testable q$
70 %
ll                                      220 220 220 220 l
'l lg;y jjj:j;yg 3CHS*LCV1128 5/3/95 Non-Testable 118 118
3CHS*MV8507A         5/1/95   Non-Testable     j                                       146 216         <
@@fMf];egd 3CHS*LCV112C 5/12/95 Non-Testable 118 118 3CHS*LCV1120 5/9/95 Non-Testable 205 (
3CHS*MV8507B         5/1/95   Non-Testable     f                                       148 218       l 3CHS*MV8511 A       5/5/95   Non-Testable     hi                                    2641 2619        l      gm -m:m 3CHS*MV8511B 3CHS*MV8512A 5/4/95 5/7/95 Non-Testable i Non-Testable  -
y
li
.]..
                                                                                '- 419 2641 2619 2517 h h[                        - - -
3CHS*LCV112E 5/10/95 Non-Testable..
mm Jd
g;ggig 93 205 3CHS*MV8100 5/7/95 Non-Testable E 133 133 g gggg.gg 3CHS*MV8104 8/28/93 High Margin LJC--- __
                                                                                                                                ~~
134 111 G_T i
1 3CHS*MV8105 5/8/95 9/2/93 2556.6 2556.6 l2597 2722 98 %
l 94 %
l l
3CHS*MV8106 9/10/93 9/2/93 2554.8 2554.8 2597 2722 98 %
04 %
2739 0
l l 3CHS*MV8109A 5/4/95 High Margin g]g +
3CHS*MV8109B 5/11/95 High Margin Q$$k
'l 2739 0
3CHS*MV8109C 5/8/95 High Margin f."J4 f**
2739 0
3CHS*MV8109D 5/2/95 High Margin Nk b
2739 0
[h 3CHS*MV8110 9/8/93 9/3/93 2290.7 2290.7 l2673 2673 86 %
86 %
3CHS*MV8111 A 5/11/95 9/3/93 2317,1 2317,1 l2672 2672 87 %
l 87 %
l 3CHS*MV8111B 8/26/93 9/3/93 2308 2308 l2672 2672 86 %
l 86 %
l 3CHS*MV8111C 8/23/93 9/4/93 2283.3 2283.3 l2672 2672 85 %
l 85%
l 3CHS*MV8112 5/3/95 Non-Testable gpwn%_m 133 133 mwdgsmjm;wa 3CHS*MV8116 9/3/93 9/2/93 2527.6 2527.6 l 790 2544 320 % l 99 %
l 3CHS*MVB438A 9/9/93 9/2/93 2570.4 2563.6 l2534 0
101 % l N/A l
3CHS*MVB438B 8/26/93 9/2/93 2495 N/A l2534 0
98 %
l N/A l
3CHS*MVB438C 8/31/93 9/3/93 2510 N/A 2534 0
99 %
N/A 220 220 l
ll 3CHS*MVB468A 5/8/95 Non-Testable 3CHS*MV8468B 5/8/95 Non-Testable q$
220 220 3CHS*MV8507A 5/1/95 Non-Testable j
146 216 3CHS*MV8507B 5/1/95 Non-Testable f
148 218 l
hi 2641 2619 l
-m:m 3CHS*MV8511 A 5/5/95 Non-Testable gmhh[
3CHS*MV8511B 5/4/95 Non-Testable i li 2641 2619 3CHS*MV8512A 5/7/95 Non-Testable
'- 419 2517
~~
mm 3CHS*MV85128 4/29/95 Non-Testable Jd 419 2517
[
[
                                                                                                                                                                            ~
~
3CHS*MV85128        4/29/95  Non-Testable    gy                                       419 2517    ,;
gy 3 CMS *MOV24 9/12/93 High Margin gj"" igggnTj@h] 34 27 W 3CVS*MOV25 9/7/93 High Margin ytpgMWfp6_ 19 0
3 CMS *MOV24       9/12/93   High Margin gj""             igggnTj@h] 34                   27 W 3CVS*MOV25           9/7/93   High Margin ytpgMWfp6_ 19                                     0     4%           _ _j                                                             ,
4%
21
_ _j 21


J I       Millstone Unit 3 MOV Program                                                                                                       October 6,1995 i
J I
l Valve Number   Static                 Dynamic                   Open           Close               Open   Close % DB D/P: % DB D/P:
Millstone Unit 3 MOV Program October 6,1995 i
Test                     Test                     Test           Test                 DB       DB           Open                     Close Date                     Date               Pressure Pressure                         D/P     D/P           Test                       Test 3FWA*MOV35A     10/4/93                   10/4/93       l 1482.5 l 1482.5 l 1516                               1516 l         98 %             l       98%         l 3 RWA *MOV358   9/24/93                   9/24/93         l 1495.8 l 1495.8 l1516                               1516 l         99 %             l       99%         l 3FWA*MOV35C     9/25/93                   9/28/93         l 1476.7 l 1476.7 l1516                               1516 l         97 %             l         97 %       l 3FWA*MOV35D     9/22/93                   9/18/93                 1486.5           1486.5               1515     1516           98%                       98%
l Valve Number Static Dynamic Open Close Open Close % DB D/P: % DB D/P:
31AS*MOV72       5/10/95               Non Testable                                                     129     129 MW                                     High Margin                                                       0       39 3LMS*MOV408     W                       High Margin                                                       0       39 MW                                     High Margin                                                       0       39 3LMS*MOV40D       5/2/95               High Margin                                                       0       39 3 MSS *MOV17A   5/29/95                   4/14/95                   1020           1020               1185     210           86 %                     486 %
Test Test Test Test DB DB Open Close Date Date Pressure Pressure D/P D/P Test Test 3FWA*MOV35A 10/4/93 10/4/93 l 1482.5 l 1482.5 l 1516 1516 l 98 %
3 MSS *MOV178   4/18/95                   4/14/95         l 1070 l 1070 l1185                                     210 l         90 %             l 510 % l 3 MSS *MOV17D   5/30/95                   4/14/95                   1020           1020               1185     210           86 %                     486 %           ,
l 98%
Non-Testable                                                    1185    1185                                                      l 3 MSS *MOV18A   4/25/95 MW                                     Non-Testable                                                     1185     1185                                                     l 3 MSS *MOV18C   W                       Non-Testable                                                     1185     1185                                                     I I
l 3 RWA *MOV358 9/24/93 9/24/93 l 1495.8 l 1495.8 l1516 1516 l 99 %
Non-Testabl                                                       185   118 3M             g                       Non-Testable                                                     1185     260 3 MSS *MOV74B   5/18/95               Non-Testable                                                     1185     260                                                     i Non-Testable                                                     1185     260 g                       Non-Testa                                                       1185     260 3OSS*MOV34A     4/27/95               Non-Testable                                                     166       0 3OSS*MOV34B     4/27/95               Non-Testable jy                                                   166       0 3RCS*MV8000A     5/10/95               Non-Testable                                                     2485     2335                                   l 3RCS*MV8000B     5/11/95             yTestable                   -
l 99%
I 2485     2335 3RCS*MV8098     8/17/93                 H(n Margin                                                     2523       0 3RHS*FCV610     8/29/93                 High Margin                                                     175     175 3RHS*FCV611     8/28/93                 High Margin                                                     175     175                                     ,
l 3FWA*MOV35C 9/25/93 9/28/93 l 1476.7 l 1476.7 l1516 1516 l 97 %
3RHS*MV8701A     5/19/95                 Grouped                     g           *
l 97 %
                                                                                                          - - 2260           393                         f_EHjMM 3RHS*MV8701B     5/12/95                   4/15/95         ll 280.25 'l               N/A           ll 375         0 h         75 %             ll         N/A       ill 3RHS*MV8702A     5/3/95                   4/15/95         l           322   lj     N/A           ll 375         0 ll         86 %             ll         N/A         I 3RHS*MV8702B     5/8/95                   5/15/95         l 1500 l                   N/A           l2260         393 l         66 %             l         N/A       l 3RHS*MV8702C     5/22/95                   5/15/95         l 1788.5 l                 N/A           l1940         396 l         92 %             l         N/A       l 3RHS*MV8716A     5/28/95                   5/28/95         l 217.4 l 217.4 l 425                                     0 l         51 %             l         N/A       l 3RHS*MV87168     5/22/95                   5/22/95                   256.7           256.7               425       0           60 %                       N/A 3RSS*MOV20A     4/18/95               Non-Tostable                                                     261     261                           ggdff]
l 3FWA*MOV35D 9/22/93 9/18/93 1486.5 1486.5 1515 1516 98%
3RSS*MOV20B     4/20/95               Non-Testabl                                                       261     261                           MpM.. U 3RSS*MOV20C     4/25/95               Non-Testable                                                     261     261                                         fjf:f .
98%
N 3RSS*MOV200 3RSS*MOV23A 4/26/95 5/25/95 Non-Testable Non-Testable                          p 261 48 261 49                                    gh f* J           l 3RSS*MOV23B     5/25/95               Non-Testable                                                       48       49 g                                                                        b J. Q Q tJ 3RSS*MOV23C     5/25/95               Non-Testable                   [                                 48       4                             @ ft%
31AS*MOV72 5/10/95 Non Testable 129 129 MW High Margin 0
NWU#
39 3LMS*MOV408 W
3RSS*MOV23D     4/19/95               Non-Testable M                 E     :;)a_ _                     48       49                     ._
High Margin 0
3RSS*MOV38A     5/21/95                   5/21/95         l 124 3 l 124.3 l 232                                 232 l         54 %             l         54 %     l 3RSS*MOV388     5/22/95                 5/22/95         l 130 3 l 130.3 l 232                                 232 l         56 %             l         56 %     l 3RSS*MV8837A     5/27/95                 5/27/95         l 237.3 l 237.3 l 250                                   0 l         95 %             l         N/A       l 3RSS*MV8837B     5/22/95                 5/22/95                   241.6           241.6               250       0           97 %                       N/A 3RSS*MV8838A     9/1/93               Non-Testable                                                     250       0 3RSS*MV8838B     9/3/93               Non-Testable                                                     250             ,_.m , m..__,g 3SlH*MV8801A     9/4/93                   9/3/93         l 2595.1 l 2593.1 l2759                               707 l         94 %                     367 % l 3SlH'MV8801B     8/27/93                   9/3/93         l 2571.6 l 2561.6 l2759                               707 l         93%                       362 % l 22
39 MW High Margin 0
39 3LMS*MOV40D 5/2/95 High Margin 0
39 3 MSS *MOV17A 5/29/95 4/14/95 1020 1020 1185 210 86 %
486 %
3 MSS *MOV178 4/18/95 4/14/95 l 1070 l 1070 l1185 210 l 90 %
l 510 % l 3 MSS *MOV17D 5/30/95 4/14/95 1020 1020 1185 210 86 %
486 %
3 MSS *MOV18A 4/25/95 Non-Testable 1185 1185 MW Non-Testable 1185 1185 l
3 MSS *MOV18C W
Non-Testable 1185 1185 Non-Testabl 185 118 I
3M g
Non-Testable 1185 260 3 MSS *MOV74B 5/18/95 Non-Testable 1185 260 i
Non-Testable 1185 260 g
Non-Testa 1185 260 3OSS*MOV34A 4/27/95 Non-Testable 166 0
3OSS*MOV34B 4/27/95 Non-Testable jy 166 0
3RCS*MV8000A 5/10/95 Non-Testable 2485 2335 l
3RCS*MV8000B 5/11/95 yTestable 2485 2335 I
3RCS*MV8098 8/17/93 H(n Margin 2523 0
3RHS*FCV610 8/29/93 High Margin 175 175 3RHS*FCV611 8/28/93 High Margin 175 175 3RHS*MV8701A 5/19/95 Grouped g
- - 2260 393 f_EHjMM 3RHS*MV8701B 5/12/95 4/15/95 ll 280.25 'l N/A ll 375 0 h 75 %
ll N/A ill 3RHS*MV8702A 5/3/95 4/15/95 l
322 lj N/A ll 375 0 ll 86 %
ll N/A I
3RHS*MV8702B 5/8/95 5/15/95 l 1500 l N/A l2260 393 l 66 %
l N/A l
3RHS*MV8702C 5/22/95 5/15/95 l 1788.5 l N/A l1940 396 l 92 %
l N/A l
3RHS*MV8716A 5/28/95 5/28/95 l 217.4 l 217.4 l 425 0 l 51 %
l N/A l
3RHS*MV87168 5/22/95 5/22/95 256.7 256.7 425 0
60 %
N/A 3RSS*MOV20A 4/18/95 Non-Tostable 261 261 ggdff]
MpM.. U 3RSS*MOV20B 4/20/95 Non-Testabl 261 261 fjf:f.
3RSS*MOV20C 4/25/95 Non-Testable 261 261 N f* J 3RSS*MOV200 4/26/95 Non-Testable 261 261 gh 48 49 3RSS*MOV23A 5/25/95 Non-Testable p
b J. Q Q tJ 3RSS*MOV23B 5/25/95 Non-Testable g
48 49 3RSS*MOV23C 5/25/95 Non-Testable
[
48 4
@ ft%
3RSS*MOV23D 4/19/95 Non-Testable M E
:;)a_ _
48 49 NWU#
3RSS*MOV38A 5/21/95 5/21/95 l 124 3 l 124.3 l 232 232 l 54 %
l 54 %
l 3RSS*MOV388 5/22/95 5/22/95 l 130 3 l 130.3 l 232 232 l 56 %
l 56 %
l 3RSS*MV8837A 5/27/95 5/27/95 l 237.3 l 237.3 l 250 0 l 95 %
l N/A l
3RSS*MV8837B 5/22/95 5/22/95 241.6 241.6 250 0
97 %
N/A 3RSS*MV8838A 9/1/93 Non-Testable 250 0
3RSS*MV8838B 9/3/93 Non-Testable 250
,_.m, m..__,g 3SlH*MV8801A 9/4/93 9/3/93 l 2595.1 l 2593.1 l2759 707 l 94 %
367 % l 3SlH'MV8801B 8/27/93 9/3/93 l 2571.6 l 2561.6 l2759 707 l 93%
362 % l 22


1 Millstone Unit 3 MOV Program                                                                             October 6,1995 1
1 Millstone Unit 3 MOV Program October 6,1995 1
Valve Number   Static   Dynamic                     Open       Close             Open Close % DB D/P: % DB D/P:
Valve Number Static Dynamic Open Close Open Close % DB D/P: % DB D/P:
Test         Test                   Test       Test               DB   DB         Open       Close -
Test Test Test Test DB DB Open Close -
j                                                   Date         Date             Pressure Pressure                   D/P   D/P         Test         Test 3SlH*MV8802A     8/14/93       9/2/93                 1566.8     1566 8             1775     0       88 %         N/A i                             3SlH*MV88020     8/31/93   Grouped                                                   775     0
j Date Date Pressure Pressure D/P D/P Test Test 3SlH*MV8802A 8/14/93 9/2/93 1566.8 1566 8 1775 0
  !                                              W       Non-Testa                                                     30   1
88 %
  ,                              MW                       Non-Testable                                                 213     54 3SlH*MV88078     8/20/93 Non-Testable                                                 213     54 1                               3SlH'MV8813       8/19/93       9/2/93                 1495       1495             1230 1230       123 %       122 %
N/A i
i                               3SlH*MV8814       8/15/93       9/2/93       l 1505 l 1505 l1230                           1230l 122 % l           122 %
3SlH*MV88020 8/31/93 Grouped 775 0
s                               3SlH*MV8821A     8/14/93       9/2/93       l 1567 l 1567 l1775                           1230l       88 % l     127 %
W Non-Testa 30 1
3SlH'MV88218     8/23/93       9/2/93       l 1567 l 1567 l1775                           1230 l       88 % l     127%
MW Non-Testable 213 54 3SlH*MV88078 8/20/93 Non-Testable 213 54 1
3SlH*MV8835       8/31/93       9/2/93       l 1567 l 1567 l1775                           1401 l       88 % l     112 %
3SlH'MV8813 8/19/93 9/2/93 1495 1495 1230 1230 123 %
,                                3SlH*MV8920       5/27/95       5/13/95                 742.6       742.6             1230 1230       60 %         60%
122 %
3SlH*MV8923A     8/15/93 Non-Testable                                                 25       0
i 3SlH*MV8814 8/15/93 9/2/93 l 1505 l 1505 l1230 1230l 122 % l 122 %
,                                3SlH*MV8923B     8/29/93 Non-Testable                                                 25       0 l                                MW                       Non-Testable                                                 218     54 i                               MW                       Non-Testable                                                256      0 Non-Testable                                                 256       0
s 3SlH*MV8821A 8/14/93 9/2/93 l 1567 l 1567 l1775 1230l 88 %
l 127 %
3SlH'MV88218 8/23/93 9/2/93 l 1567 l 1567 l1775 1230 l 88 %
l 127%
3SlH*MV8835 8/31/93 9/2/93 l 1567 l 1567 l1775 1401 l 88 %
l 112 %
3SlH*MV8920 5/27/95 5/13/95 742.6 742.6 1230 1230 60 %
60%
3SlH*MV8923A 8/15/93 Non-Testable 25 0
3SlH*MV8923B 8/29/93 Non-Testable 25 0
MW Non-Testable 218 54 l
i MW Non-Testable 256 0
)
)
.                                                          Non Testable                                                 686   246 i                               3SIL*MV8808B       5/6/95 Non-Testable                                                 686   246 i                               MW                       Non-Testable                                                 686   246 3SIL*MV8809A     5/21/95       5/21/95                 226.8       226 8             375   163         60 %   j   139 %
Non-Testable 256 0
3SIL*MV88098     5/21/95       5/22/95                 233.3       233.3             375   163         62 %       143% .
Non Testable 686 246 i
3SIL*MV8812A     8/15/93 Non-Testable                                                 419       0 Non-Testable                                                 419       0                                     .
3SIL*MV8808B 5/6/95 Non-Testable 686 246 i
i                               3SIL*MV8840       8/30/93 High Margin                                                   0   188 3SWP*MOV024A     5/14/95 Static Bounds                                                 98   78                                     l 4                               3SWP'MOV0248       5/2/95 Static Bounds                                                 98     78                                   d
MW Non-Testable 686 246 3SIL*MV8809A 5/21/95 5/21/95 226.8 226 8 375 163 60 %
j 139 %
3SIL*MV88098 5/21/95 5/22/95 233.3 233.3 375 163 62 %
143%.
3SIL*MV8812A 8/15/93 Non-Testable 419 0
Non-Testable 419 0
i 3SIL*MV8840 8/30/93 High Margin 0
188 3SWP*MOV024A 5/14/95 Static Bounds 98 78 l
4 3SWP'MOV0248 5/2/95 Static Bounds 98 78 d
3SWP*MOV024C 5/14/95 Static Bounds 98 'l
)
)
3SWP*MOV024C 3SWP*MOV024D 5/14/95 5/4/95 Static Bounds Static Bounds 98 98
3SWP*MOV024D 5/4/95 Static Bounds 98 78
                                                                                                                            'l 78
[
[
3SWP'MOV050A     5/17/95       5/17/95                 48.3       48.3               93   93         52 %         52 %           .
3SWP'MOV050A 5/17/95 5/17/95 48.3 48.3 93 93 52 %
I 3SWP'MOV050B     4/28/95     4/23/95       ;l         49.3   ll 49.3           l! 93     93 1:     53 %   O     53 %
52 %
3SWP*MOV0548     4/28/95     4/22/95       ll         64.1   ll 64.1           ll 94     94 il     68 %   ll     68 %
I 3SWP'MOV050B 4/28/95 4/23/95
3SWP'MOV054C     5/15/95   Grouped         gwsm m,g_a                               94   94       pgW.._     e..
;l 49.3 ll 49.3 l! 93 93 1:
3SWP*MOV054D     5/28/95     4/23/95       l         64.1       64.1           l 94     94 l       68 %   l     68%           l 3SWP*MOV057A     5/17/95       5/17/95       l         55.3       55.3           l 74       74 l       75 % l     75%           l j                               3SWP*MOV0578     4/28/95     4/23/95       l         64.1       64.1           l 74     74 l       87 %   l     87%           l j                               3SWP*MOV057C     5/12/95   Grouped         -jh.       .    %                  _    74     74 ggeg% wmi l                               3SWP'MOV057D     4/28/95       4/23/95       l         64.1       64.1           l 74       74 l     87 %   l     87 %           l I                               3SWP*MOV071 A     5/28/95       5/28/95       l         56 9       56.9           l 94     94 l       61 %   l     61 %           l l                               3SWP*MOV071B       5/6/95       5/6/95       l         60.9       60.9           l 94     94 l       65%   l     65%           l 3SWP*MOV102A     5/13/95       5/7/95       l           92         N/A           l 97     97 l       95 %   l     N/A           l l                               3SWP'MOV102B     4/29/95       4/23/95                 N/A         N/A               97     97         N/A         N/A 3SWP'MOV102C     5/10/95     Grouped                                                   97     97
53 %
;                                3SWP'MOV102D     4/30/95       4/23/95                 N/A         N/A               97     97         N/A         N/A 3SWP*MOV115A     5/13/95 Static Bounds                                                 83     94 3SWP'MOV115B       5/4/95 Static Bounds                                                 83     94                           _ _ _ _
O 53 %
l i
3SWP*MOV0548 4/28/95 4/22/95 ll 64.1 ll 64.1 ll 94 94 il 68 %
ll 68 %
3SWP'MOV054C 5/15/95 Grouped gwsm m,g_a 94 94 pgW.._
e..
3SWP*MOV054D 5/28/95 4/23/95 l
64.1 64.1 l 94 94 l 68 %
l 68%
l 3SWP*MOV057A 5/17/95 5/17/95 l
55.3 55.3 l 74 74 l 75 %
l 75%
l j
3SWP*MOV0578 4/28/95 4/23/95 l
64.1 64.1 l 74 74 l 87 %
l 87%
l j
3SWP*MOV057C 5/12/95 Grouped
-jh.
74 74 ggeg% wmi l
3SWP'MOV057D 4/28/95 4/23/95 l
64.1 64.1 l 74 74 l 87 %
l 87 %
l I
3SWP*MOV071 A 5/28/95 5/28/95 l
56 9 56.9 l 94 94 l 61 %
l 61 %
l l
3SWP*MOV071B 5/6/95 5/6/95 l
60.9 60.9 l 94 94 l 65%
l 65%
l 3SWP*MOV102A 5/13/95 5/7/95 l
92 N/A l 97 97 l 95 %
l N/A l
l 3SWP'MOV102B 4/29/95 4/23/95 N/A N/A 97 97 N/A N/A 3SWP'MOV102C 5/10/95 Grouped 97 97 3SWP'MOV102D 4/30/95 4/23/95 N/A N/A 97 97 N/A N/A 3SWP*MOV115A 5/13/95 Static Bounds 83 94 3SWP'MOV115B 5/4/95 Static Bounds 83 94 i
l 23
l 23


Millstone Unit 3 MOV Program                                                                                                                       October 6,1995 The basis used for closure of each MOV is depicted in Table 8.
Millstone Unit 3 MOV Program October 6,1995 The basis used for closure of each MOV is depicted in Table 8.
Table 8: Basis For Closure Valve Number         Full or                   Group               KEl Gate                 Large               Rounded               Non.
Table 8: Basis For Closure Valve Number Full or Group KEl Gate Large Rounded Non.
Partial             With D/P                       (G)             Calculated               by Static Testable D/P Test                   Tested             Butterfly               Margin                         Test           Globe Valves                   (B)                                                             Valve                     l 3CCP'MOV045A           %[f(                               G1 3CCP*MOV045B             Partial 3CCP'MOV048A         is( W 4                             G1                                                                                                           (
Partial With D/P (G)
3CCP*MOV048B             Partial 3CCP*MOV049A           i4           &                      G1 3CCP'MOV0498             Partial 3CCP*MOV222                                                 G2 3CCP*MOV223                   .
Calculated by Static Testable D/P Test Tested Butterfly Margin Test Globe Valves (B)
G2 3CCP'MOV224                                                 G2 3CCP'MOV225                                                 G2 3CCP*MOV226               Partial               l l
Valve 3CCP'MOV045A
                                                                    ~
%[f(
3CCP*MOV227               Partial 3CCP*MOV228               Partial 3CCP*MOV229               Partial                                                                                                                                       l 3CHS*LCV1128     '
G1 3CCP*MOV045B Partial 3CCP'MOV048A is( W 4 G1
G 3CHS*LCV112C                                     l G                                                                                       ,
(
3CHS*LCV112D         .
3CCP*MOV048B Partial 3CCP*MOV049A i4 G1 3CCP'MOV0498 Partial 3CCP*MOV222 G2 3CCP*MOV223 G2 3CCP'MOV224 G2 3CCP'MOV225 G2 3CCP*MOV226 Partial l
                                        -    -sa                          ...            G 3CHS*LCV112E         !                          jll                           G 3CHS*MV8100                                       !  I s                                                                            X l
l 3CCP*MOV227 Partial
[Qgg'gglg ' ' ' '':"j l{
~
3CHS*MV8104                                        ii                                              X                                                                    l 3CHS*MV8105               Partial                                                                                                                           ,
3CCP*MOV228 Partial 3CCP*MOV229 Partial 3CHS*LCV1128 G
3CHS*MV8106               Partlal
3CHS*LCV112C l
                                                                                                                            ,                    - = -e 3CHS*MV8109A 3CHS*MV8109B f
G
l d[                                                               X X
-sa G
                                                                                                                                  ~
3CHS*LCV112D 3CHS*LCV112E jll G
i I             j!      ,
[Qgg'ggll{
3CHS*MV8109C                                                                                        X              f                               '
l I
g      .
s X
3CHS*MV8109D                            ~
3CHS*MV8100 ii X
l X              Q                                ij j        j 3CHS*MV8110              Partial                                                    ,
3CHS*MV8104 g ' ' ' '':"j 3CHS*MV8105 Partial 3CHS*MV8106 Partlal j!
l                                              .
- = -e d[
I 3CHS*MV8111 A            Partial                            gf_1
X
                                                                                                      = = = -
~
                                                                                                                ,            i l
I 3CHS*MV8109A f
l [i 3CHS*MV8111B              Partial                                    r-
                                                                                ~
T                                          :
3CHS*MV8111C              Partial                                        gli in          payin@jE                    P!                                l,    lf mams                                                                                  "
3CHS*MV8112                                                                        :
i                          X 3CHS*MV8116              Partial                                                  l                                                        p 3CHS*MV8438A              Partial                                                      s        gg    pma:
3CHS*MV8438B              Partial T-
                                                                                                                                      ~
d<i            '"
hk 3CHS*MV8438C              Partial 3CHS*MV8468A      SIEEEEE                                                      G                      L''"                  '
3CHS*MV8468B 3CHS*MV8507A QP JQhj$              R                                          G 0
3CHS*MV85078          --      -
G 3CHS*MV8511 A 3CHS*MV85118    6 y
j      ([,g      ,
ll'                                              .
X X                  ,
3CHS*MV8512A      '                          l!
l X
l X
3CHS*MV85128                              i                                                                                                       X E
3CHS*MV8109B i
3 CMS *MOV24                                                                              -
3CHS*MV8109C X
X                                                                   '
f g
                                ''                ~
3CHS*MV8109D l
3CVS*MOV25                       .
X Q
                                                                                            #. -i$5           X 3FWA*MOV35A              Partial          i Ehhe                   m-   -    -wmew                           __            _f 3 A 5             a al 3FWA*MOV35D               Partial
ij j j 3CHS*MV8110 Partial
                                                                                                                              /                   lllhh 555b 3LMS*MOV40C D'Mnsd                        $8 MEEIES iX
~
                                                                                                                                          ~
l I
1 3LMS*MOV400             ($h                 ihh8!PWi%%l4!5                                           X             :ms 1
l l [
24
3CHS*MV8111 A Partial gf_1 i
r-T i
3CHS*MV8111B Partial
~
gli in payin@jE P!
lf
= = = -
3CHS*MV8111C Partial l,
3CHS*MV8112 mams i
X l
3CHS*MV8116 Partial 3CHS*MV8438A Partial s
gg pma:
~
d<i p
3CHS*MV8438B Partial T-hk 3CHS*MV8438C Partial 3CHS*MV8468A SIEEEEE G
L''"
3CHS*MV8468B QP R G
3CHS*MV8507A JQhj$
0 3CHS*MV85078 G
ll' X
3CHS*MV8511 A y
g
([,
3CHS*MV85118 6
j X
3CHS*MV85128 l !
l X
3CHS*MV8512A i
X E
X 3 CMS *MOV24 3CVS*MOV25
~
#. -i$5 X
Ehhe m-
-wmew
_f i
3FWA*MOV35A Partial 3 A 5
a al lllhh 3FWA*MOV35D Partial
/
555b D'Mnsd i
~
1 3LMS*MOV40C
$8 MEEIES X
3LMS*MOV400
($h ihh8!PWi%%l4!5 X
:ms 24


Millstone Unit 3 MOV Program                                                                                                                                                     October 6,1993 l
Millstone Unit 3 MOV Program October 6,1993 l
                  ' Vaive Aumber                             ' ' Group           M'hf Gate                     La'rgo"                                                       Bounded ' Non-With D/P     (G)         Calculated by Static Testable                                                                     ,
' Vaive Aumber
Tested     Buttertly                 Margin                                                             Test     Globe       !
' ' Group M'hf Gate La'rgo" Bounded ' Non-With D/P (G)
                                                              ,          Valves          )                                                                                               Valve 3 MSS *MOV17A 3 MSS *MOV178 3 MSS *MOV17D 3 MSS *MOV18A                                               _        G 3 MSS *MOV18B                                           _
Calculated by Static Testable Tested Buttertly Margin Test Globe Valves
G 3 MSS *MOV18C G
)
3 MSS *MOV18D 3 MSS *MOV74A                                   -                                                                                                                          X 3 MSS *MOV74B                                                                                                                                                             X 3 MSS *MOV74C                                                                                                                                                             X 4              3 MSS *MOV74D 3OSS*MOV34A G
Valve 3 MSS *MOV17A 3 MSS *MOV178 3 MSS *MOV17D 3 MSS *MOV18A G
3OSS*MOV34B                                                           G 3RCS*MV8000A                                               -j         G 3RCS*MV8000B 3RCS*MV8098                                                                                                   1 3RHS*FCV610                                       -
3 MSS *MOV18B G
                                                                                                                              )
3 MSS *MOV18C G
3RHS*FCV611                                         _                                                        )'
3 MSS *MOV18D 3 MSS *MOV74A X
3RHS*MV8701A                                               G3 3RHS*MV8701B i
3 MSS *MOV74B X
3RHS*MV8701C 3RHS*MV8702A 3RHS*MV8702B 3RHS*MVB702C 3RHS*MV8716A                                                                                                           ~
3 MSS *MOV74C X
3RHS*MV8716B                                       ____
3 MSS *MOV74D 4
3RSS*MOV20A                                     _;                    B 3RSS*MOV20B                                     _EE!E                 B
3OSS*MOV34A G
,              3RSS*MOV20C                                    --_1___
3OSS*MOV34B G
B 3RSS*MOV200                                                           B 3RSS*MOV23A                                     -es                   B                                                 i 3RSS*MOV23B                                     S                     B 3RSS*MOV23C                                                           B 3RSS*MOV23D                                     5                     B 3RSS*MOV38A 3RSS*MOV38B 3RSS*MV8837A 3RSS*MV8837B                                                                                                     i 3RSS*MV8838A                                   =E!                   G                                                 i 3RSS*MV8838B                                   3                     G 3SlH*MV8801A                                                                                                     ,
3RCS*MV8000A
3SlH*MV8801B 3SlH*MV8802A 3SlH*MV8802B                                               G4 3SlH*MV8806                                     -
-j G
G 3SlH*MV8807A                                                           G 3SlH*MV8807B 3SlH*MV8813 3SlH'MV8814 3SlH'MV8821A 3SlH*MV88218                                                                                                     -
3RCS*MV8000B 3RCS*MV8098 1
3SlH*MV8835                                                                                                       -
3RHS*FCV610
3SlH*MV8920 G
)
3SlH*MV8923A 3SlH*MV8923B                                                         G 3SlH*MV8924                                                           G                                         j_
3RHS*FCV611
3SIL*MV8804A                                                         G 3SIL_*MV8804D ._
)
G                                         -
3RHS*MV8701A G3 3RHS*MV8701B i
25
3RHS*MV8701C 3RHS*MV8702A 3RHS*MV8702B 3RHS*MVB702C 3RHS*MV8716A 3RHS*MV8716B
~
3RSS*MOV20A B
3RSS*MOV20B
_EE!E B
--_1___
B 3RSS*MOV20C 3RSS*MOV200 B
3RSS*MOV23A
-es B
i 3RSS*MOV23B S
B 3RSS*MOV23C B
3RSS*MOV23D 5
B 3RSS*MOV38A 3RSS*MOV38B 3RSS*MV8837A 3RSS*MV8837B i
3RSS*MV8838A
=E!
G i
3RSS*MV8838B 3
G 3SlH*MV8801A 3SlH*MV8801B 3SlH*MV8802A 3SlH*MV8802B G4 3SlH*MV8806 G
3SlH*MV8807A G
3SlH*MV8807B 3SlH*MV8813 3SlH'MV8814 3SlH'MV8821A 3SlH*MV88218 3SlH*MV8835 3SlH*MV8920 3SlH*MV8923A G
3SlH*MV8923B G
3SlH*MV8924 G
j _
3SIL*MV8804A G
3SIL_*MV8804D._
G 25


Millstone Unit 3 MOV Program                                                             Octobcr 6,1995 Valve Number Full or           Group       KEl Gate     Large   Bounded         Non-Partial With D/P             (G)   Calculated by Static Testable D!P Test Tested           Butterfly   Margin     Test         Globe Valves         (B)                               Valve 3SIL*MV8808A                                     G 3SIL*MV88088                                     G 3SIL*MV8808C                                     0 3SIL*MV8808D                                     G 3SIL*MV8809A       Partial
Millstone Unit 3 MOV Program Octobcr 6,1995 Valve Number Full or Group KEl Gate Large Bounded Non-Partial With D/P (G)
)             3SIL*MV8809B       Partial 3SIL*MV8812A                                     G a            3SIL*MV88128                                     G
Calculated by Static Testable D!P Test Tested Butterfly Margin Test Globe Valves (B)
  !            3SIL*MV8840                                                 X 3SWP*MOV024A                                                           X 3SWP*MOV024B                                                           X 3SWP*MOV024C                                                           X 3SWP'MOV024D                                                           X 3SWP'MOV050A       Partial 3SWP*MOV0508       Partial 3SWP*MOV054A                       G6 3SWP*MOV054B       Partial
Valve 3SIL*MV8808A G
'            3SWP*MOV054C                       G5 1             3SWP*MOV0540       Partial 3SWP*MOV057A       Partial l             3SWP*MOV057B       Partial 3SWP*MOV057C                       G5 3SWP*MOV057D       Partial 3SWP*MOV071A       Partial 3SWP*MOV071B       Partla!
3SIL*MV88088 G
2 3SWP*MOV102A       Partial j             3SWP*MOV1028       Partial
3SIL*MV8808C 0
:              3SWP*MOV102C                       G6 3SWP*MOV102D       Partial 3SWP*MOV115A                                                           X 3SWP*MOV1158                                                           X X = Category Applicable P = Partial F = Full G1 = Grouped with 3CCP*MOV0458,0488,049B G2 = Grouped with 3CCP*MOV226,227,228,229 G3 = Grouped with 3RHS*MV8702B, C G4 = Grouped with 3SlH*MV8801 A,88018,8802A G5 = Grouped with 3SWP*MOV054B,054D,057A 057B,057D G6 = Grouped with 3SWP*MOV102A,102B,102D i
3SIL*MV8808D G
3SIL*MV8809A Partial
)
3SIL*MV8809B Partial 3SIL*MV8812A G
3SIL*MV88128 G
a 3SIL*MV8840 X
3SWP*MOV024A X
3SWP*MOV024B X
3SWP*MOV024C X
3SWP'MOV024D X
3SWP'MOV050A Partial 3SWP*MOV0508 Partial 3SWP*MOV054A G6 3SWP*MOV054B Partial 3SWP*MOV054C G5 1
3SWP*MOV0540 Partial 3SWP*MOV057A Partial l
3SWP*MOV057B Partial 3SWP*MOV057C G5 3SWP*MOV057D Partial 3SWP*MOV071A Partial 3SWP*MOV071B Partla!
2 3SWP*MOV102A Partial j
3SWP*MOV1028 Partial 3SWP*MOV102C G6 3SWP*MOV102D Partial 3SWP*MOV115A X
3SWP*MOV1158 X
X = Category Applicable P = Partial F = Full G1 = Grouped with 3CCP*MOV0458,0488,049B G2 = Grouped with 3CCP*MOV226,227,228,229 G3 = Grouped with 3RHS*MV8702B, C G4 = Grouped with 3SlH*MV8801 A,88018,8802A G5 = Grouped with 3SWP*MOV054B,054D,057A 057B,057D G6 = Grouped with 3SWP*MOV102A,102B,102D i
~
~
26
26


Millstone Unit 3 MOV Program                                                                     October 6,1995
Millstone Unit 3 MOV Program October 6,1995
: 6. Sheron Memo Cross Reference Provided below is a quick cross reference of the section and page number for each of the items in the Sheron memo which required justification.
: 6. Sheron Memo Cross Reference Provided below is a quick cross reference of the section and page number for each of the items in the Sheron memo which required justification.
Table 9: Sheron Memo items - Cross Reference Section   Page                                     Sheron Memo item 10.5     38   Valve factor (including area assumption) 10.6     40     Stem fnction coefficient 11.3     48     Load sensitive behavior 10.8     44     Margins for stem lubrication degradation and springpack relaxation 10.3.1     36   Motor performance factors 11.2     48     Basis for extrapolation method of partial d/p thrust measurements 12.2.3     54   Torque switch repeatability 10.2     35   Use of Limitorque, Kalsl, or other sources for increasing thrust / torque allowab!e limits 12       51   Equipment error 11.4     50   Post-maintenance testing, especially valve packing adjustments 13       54   Grouping of MOVs 15       58   Trending of MOV problems
Table 9: Sheron Memo items - Cross Reference Section Page Sheron Memo item 10.5 38 Valve factor (including area assumption) 10.6 40 Stem fnction coefficient 11.3 48 Load sensitive behavior 10.8 44 Margins for stem lubrication degradation and springpack relaxation 10.3.1 36 Motor performance factors 11.2 48 Basis for extrapolation method of partial d/p thrust measurements 12.2.3 54 Torque switch repeatability 10.2 35 Use of Limitorque, Kalsl, or other sources for increasing thrust / torque allowab!e limits 12 51 Equipment error 11.4 50 Post-maintenance testing, especially valve packing adjustments 13 54 Grouping of MOVs 15 58 Trending of MOV problems
: 7. Valve Mispositioning Millstone Unit 3 has deferred consideration of valve mispositioning in our GL 89-10 program in accordance with guidance provided in NRR memo of July 12,1994 (the "Sheron memo").' The NRC staffis evaluating the request by the Westinghouse Owners' Group that the recommendation in GL 89-10 to consider valve mispositioning be removed. The NRC Staffis preparing a Supplement 7 to GL 89-10 on the need to consider valve mispositioning as part of GL 89-10 programs at Pressurized Water Reactor (PWR) plants." If ongoing staff analyses provide adequate justification, the supplement will eliminate the recommendation for PWR licensees to consider valve mispositioning as part of their GL 89-10 programs.
: 7. Valve Mispositioning Millstone Unit 3 has deferred consideration of valve mispositioning in our GL 89-10 program in accordance with guidance provided in NRR memo of July 12,1994 (the "Sheron memo").' The NRC staffis evaluating the request by the Westinghouse Owners' Group that the recommendation in GL 89-10 to consider valve mispositioning be removed. The NRC Staffis preparing a Supplement 7 to GL 89-10 on the need to consider valve mispositioning as part of GL 89-10 programs at Pressurized Water Reactor (PWR) plants." If ongoing staff analyses provide adequate justification, the supplement will eliminate the recommendation for PWR licensees to consider valve mispositioning as part of their GL 89-10 programs.
During the time while the staffis preparing the proposed supplement to GL 89-10, the staff stated that a PWR licensee may defer consideration of valve mispositioning in its GL 89-10 program.'
During the time while the staffis preparing the proposed supplement to GL 89-10, the staff stated that a PWR licensee may defer consideration of valve mispositioning in its GL 89-10 program.'
Line 412: Line 840:
: 8. MOV Program Scope Criteria Program Instruction (PI)-1,"MOV Program Scope Determination," establishes the criteria for determining which MOV's are included in the MOV Program. PI l provides the methodology for 27
: 8. MOV Program Scope Criteria Program Instruction (PI)-1,"MOV Program Scope Determination," establishes the criteria for determining which MOV's are included in the MOV Program. PI l provides the methodology for 27


Millstone Unit 3 MOV Program                                                           October 6,1995 performing and documenting this process, and establishes the criteria to identify other MOV's in the balance of plant, commensurate with their importance to safety, to be included in the MOV Program.
Millstone Unit 3 MOV Program October 6,1995 performing and documenting this process, and establishes the criteria to identify other MOV's in the balance of plant, commensurate with their importance to safety, to be included in the MOV Program.
In addition, it provides methods for determining the position-changeability of MOV's. Millstone Unit 3 has deferred consideration of valve mispositioning pending the results of the final NRC position on mispositioning.' The Millstone Unit 3 MOV Program scope is defined in the " Millstone Unit 3 MOV Program Scope Determination," Calculation 89-094 939ES, Revision 1, CCN 01, August 18,1995.
In addition, it provides methods for determining the position-changeability of MOV's. Millstone Unit 3 has deferred consideration of valve mispositioning pending the results of the final NRC position on mispositioning.' The Millstone Unit 3 MOV Program scope is defined in the " Millstone Unit 3 MOV Program Scope Determination," Calculation 89-094 939ES, Revision 1, CCN 01, August 18,1995.
: 9. Design Basis Reviews PI-2,"MOV System and Functional Design Basis Review," defines the methodology and                     f requirements for performing system and design-basis reviews under the scope of GL 89-10. PI-2         l requires that the following key elements be identified:
: 9. Design Basis Reviews PI-2,"MOV System and Functional Design Basis Review," defines the methodology and f
requirements for performing system and design-basis reviews under the scope of GL 89-10. PI-2 requires that the following key elements be identified:
: 1. All active safety-related functions for each MOV by reviewing all normal operating and abnormal valve line-ups.
: 1. All active safety-related functions for each MOV by reviewing all normal operating and abnormal valve line-ups.
: 2. The maximum bounding system parameters corresponding to each normal operating                 i and abnormal condition valve line-up, to include:                                           j
: 2. The maximum bounding system parameters corresponding to each normal operating i
          . Line Pressure (Upstream and Downstream) llead differences due to elevation between the pump and the valve will, in general, be included in line pressure and differential pressure calculations (e.g. the pressure downstream of a pump during flowing conditions should be assumed to be equal to the pump discharge pressure plus any elevation difference). This assumption does not preclude the incorporation of                     :
and abnormal condition valve line-up, to include:
dynamic piping losses in future analyses as a means ofjustifying reduced               l line pressure or differential pressure.                                                 l l
j Line Pressure (Upstream and Downstream) llead differences due to elevation between the pump and the valve will, in general, be included in line pressure and differential pressure calculations (e.g. the pressure downstream of a pump during flowing conditions should be assumed to be equal to the pump discharge pressure plus any elevation difference). This assumption does not preclude the incorporation of dynamic piping losses in future analyses as a means ofjustifying reduced line pressure or differential pressure.
l Equation 1: P,,,,_ u,_,_ = P_, + H,,,,,,,, t H,,,,w 1
Equation 1: P,,,,_ u,_,_ = P_, + H,,,,,,,, t H,,,,w Source Pressure (Psowee) can include any combination of the following:
I Source Pressure (Psowee) can include any combination of the following:
reactor coolant system pressure inter-connecting fluid system pressure
                    . reactor coolant system pressure
)
                    . inter-connecting fluid system pressure                                       )
tank pressure atmospheric pressure containment pressure pressure contained in sections of pipe that could be pressurized; sources such as leakage past other valves or thermal expansion of the fluid.
                    . tank pressure
safety valve set point; nominal set pressure should be used for consistency. Use of set pressure tolerance is not required.
                    . atmospheric pressure
28
                    . containment pressure
                    . pressure contained in sections of pipe that could be pressurized; sources such as leakage past other valves or thermal expansion of the fluid.
                    . safety valve set point; nominal set pressure should be used for consistency. Use of set pressure tolerance is not required.
28                                             l


Millstone Unit 3 MOV Program                                                     October 6,1995 Pump Head (lipump) is the available head of any operating pump at the appropriate now rate converted to psig by an appropriate conversion factor.
Millstone Unit 3 MOV Program October 6,1995 Pump Head (lipump) is the available head of any operating pump at the appropriate now rate converted to psig by an appropriate conversion factor.
If the subject valve's close stroke reduces the source pump flow rate to zero under its design basis conditions, then the Pump IIead is the Shutoff Head at the valve's full closed position. The nominal or design pump head curve should be used for the calculation of pump head.
If the subject valve's close stroke reduces the source pump flow rate to zero under its design basis conditions, then the Pump IIead is the Shutoff Head at the valve's full closed position. The nominal or design pump head curve should be used for the calculation of pump head.
Elevation Head (Hei,y.iion) results from elevation differences between the valve elevation and any higher or lower elevation of piping / components /
Elevation Head (Hei,y.iion) results from elevation differences between the valve elevation and any higher or lower elevation of piping / components /
tank water levels, etc., converted to psig by an appropriate conversion factor.
tank water levels, etc., converted to psig by an appropriate conversion factor.
        . Maximum Line Pressure Maximum Line Pressure is the greater of the upstream and downstream line pressures.
Maximum Line Pressure Maximum Line Pressure is the greater of the upstream and downstream line pressures.
        . Differential Pressure The maximum differential pressure (psid) exists when the valve is in its fully closed position. Throttling valves are assumed to fully close in order to obtain a bounding differential pressure.
Differential Pressure The maximum differential pressure (psid) exists when the valve is in its fully closed position. Throttling valves are assumed to fully close in order to obtain a bounding differential pressure.
        . Process Fluid Temperature and Flow Process fluid temperature and now values shall be determined and correspond to the highest postulated temperature and flow for the line pressure / differential pressure case listed.
Process Fluid Temperature and Flow Process fluid temperature and now values shall be determined and correspond to the highest postulated temperature and flow for the line pressure / differential pressure case listed.
        . Flow Direction (forward and reverse)                                                 i The flow direction shall be determined for each MOV operation. In general,           i the normal flow direction for the valve will establish the upstream and downstream side of the valve.
Flow Direction (forward and reverse) i The flow direction shall be determined for each MOV operation. In general, i
        . Ambient Environment Temperature The ambient environment temperature shall be determined for each MOV (i.e. normal operation temperature, accident and post-accident conditions).
the normal flow direction for the valve will establish the upstream and downstream side of the valve.
Ambient Environment Temperature The ambient environment temperature shall be determined for each MOV (i.e. normal operation temperature, accident and post-accident conditions).
For post accident conditions, the ambient temperature based on the EEQ Profile should be used.
For post accident conditions, the ambient temperature based on the EEQ Profile should be used.
        . Degraded Voltage at Design Basis Conditions The effects of degraded voltage at design-basis conditions on MOV performance shall be determined in accordance with PI-4, "AC and DC Motor Terminal Voltage Evaluation."
Degraded Voltage at Design Basis Conditions The effects of degraded voltage at design-basis conditions on MOV performance shall be determined in accordance with PI-4, "AC and DC Motor Terminal Voltage Evaluation."
        . Process Fluid and Phase The process fluid conditions (water, steam or two-phase) shall be determined for each identified MOV operation.
Process Fluid and Phase The process fluid conditions (water, steam or two-phase) shall be determined for each identified MOV operation.
: 3. The maximum cases for both open and close operations.
: 3. The maximum cases for both open and close operations.
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Millstone Unit 3 MOV Program                                                                 October 6,1995 i
Millstone Unit 3 MOV Program October 6,1995 i
The Millstone Unit 3 MOV Program design-basis review is contained in the Design Basis Review Calculations which are listed in Table 10. Also provided in Table 10 is a listing of the Electrical Calculations, Weak Link Calculations, and Target Thrust Calculations for each MOV. The information in the table is presented to demonstrate design-basis closure. Future changes will be controlled by existing NU procedures.
The Millstone Unit 3 MOV Program design-basis review is contained in the Design Basis Review Calculations which are listed in Table 10. Also provided in Table 10 is a listing of the Electrical Calculations, Weak Link Calculations, and Target Thrust Calculations for each MOV. The information in the table is presented to demonstrate design-basis closure. Future changes will be controlled by existing NU procedures.
Table 10: Calculation Listing Valve Number                       DBR   Rev     Electrical   Rev     Weak Link Rev   Target Thrust Rev 3CCP*MOV045A                       NUC-035 01   89-094-119E3     00   94103-C-01 00 89-094-1070M3   00 3CCP*MOV0458                       NUC-035 01   89-094-119E3     00   94103-C-01 00 89-094-1070M3 00 3CCP*MOV048A                       NUC-044 01   89-094-119E3     00   94103-C-01 00 89-094-1026ES 00 3CCP'MOV048B                       NUC-044 01   89-094-119E3     00   94103-C-01 00 89-094-1026ES 00 3CCP*MOV049A                       NUC-047 01   89 /4 .19E3       00   94103-C-01 00 89-094-1071M3   00 3CCP*MOV049B                       NUC-047 01   f-   '
Table 10: Calculation Listing Valve Number DBR Rev Electrical Rev Weak Link Rev Target Thrust Rev 3CCP*MOV045A NUC-035 01 89-094-119E3 00 94103-C-01 00 89-094-1070M3 00 3CCP*MOV0458 NUC-035 01 89-094-119E3 00 94103-C-01 00 89-094-1070M3 00 3CCP*MOV048A NUC-044 01 89-094-119E3 00 94103-C-01 00 89-094-1026ES 00 3CCP'MOV048B NUC-044 01 89-094-119E3 00 94103-C-01 00 89-094-1026ES 00 3CCP*MOV049A NUC-047 01 89 /4.19E3 00 94103-C-01 00 89-094-1071M3 00 3CCP*MOV049B NUC-047 01 f-119E3 00 94103-C-01 00 89-094-1071 M3 00 3CCP*MOV222 N UC-048 01 8'9'694-119E3 00 94103-C-02 00 89-094-1031ES 00 3CCP*MOV223 NUC-048 01 89-094-119E3 00 94103-C-02 00 89-094-1031 ES 00 3CCP*MOV224 NUC-048 01 89-094-119E3 00 94103-C-02 00 89-094-1032ES 00 3CCP*MOV225 NUC-048 01 89-094-119E3 00 94103-C-02 00 89-094-1032ES 00 3CCP*MOV226 NUC-048 01 89-094-119E3 00 94103-C-02 00 89-094-1031ES 00 3CCP'MOV227 NUC-048 01 89-094-119E3 00 94103-C-02 00 89-094-1031 ES 00 3CCP*MOV228 NUC-048 01 89-094-119E3 00 94103-C-02 00 89-094-1032ES 00 3CCP'MOV229 NUC-048 01 89-094-119E3 00 94103-C-02 00 89-094-1032ES 00 3CHS*LCV1128 89-094-0896ES 00 89-094-112E3 00 94103-C-12 00 89-094-0897ES 02 3CHS*LCV112C 89-094-0896ES 00 89-094-112E3 00 94103-C-12 00 89-094-0897ES 02 3CHS*LCV112D NUC-039 00 89-094-115E3 00 94103-C-03 02 89-094-0993ES 01 3CHS*LCV112E NUC-039 00 89-094-115E3 00 94103-C-03 02 89-094-0993ES 01 3CHS*MV8100 NUC-025 00 89-094-123E3 00 94103-C-05 01 89-094-0983ES 01 3CHS*MV8104 NUC-033 00 89-094-332E3 00 94103-C-05 01 89-094-0995ES 01 3CHS*MV8105 N UC-043 00 89-094-113E3 00 94103-C-13 01 89-094-0886ES 02 3CHS*MV8106 NUC-043 00 89-094-113E3 00 94103-C-13 01 89-094-0886ES 02 3CHS*MV8109A NUC-030 00 89-094-123E3 00 94103-C-05 01 89-094-1072M3 01 3CHS*MV8109B NUC-030 00 89-094-123E3 00 94103-C-05 01 89-094-1072M3 01 3CHS*MV8109C NUC-030 00 89-094-123E3 00 94103-C-05 01 89-094-1072M3 01 3CHS*MV8109D NUC-030 00 89-094-123E3 00 94103-C-05 01 89-094-1072M3 01 3CHS*MV8110 W 3-042 00 89-094-128E3 00 94103-C-41 00 89-094-1006ES 01 3CHS*MV8111 A
119E3     00   94103-C-01 00 89-094-1071 M3 00 3CCP*MOV222                       N UC-048 01   8'9'694-119E3     00   94103-C-02 00 89-094-1031ES   00 3CCP*MOV223                       NUC-048 01   89-094-119E3     00   94103-C-02 00 89-094-1031 ES 00 3CCP*MOV224                       NUC-048 01   89-094-119E3     00   94103-C-02 00 89-094-1032ES   00 3CCP*MOV225                       NUC-048 01   89-094-119E3     00   94103-C-02 00 89-094-1032ES   00   :
~ 'N M -042 00 89 094-128E3 00 94103-C-41 00 89-094-1006ES 01 3CHS*MV8111B flIJO-042 00 89-094-128E3 00 94103-C-06 00 89-094-1006ES 01 3CHS*MV8111C TOC-042 00 89-094-128E3 00 94103-C-06 00 89-094-1006ES 01 3CHS*MV8112 NUC-025 00 89-094-123E3 00 94103-C-05 01 89-094-0983ES 01 3CHS*MV8116 NUC-036 00 89-094-123E3 00 94103-C-18 01 89-094-0986ES 01 3CHS*MV8438A NUC-029 01 89-094-128E3 00 94103-C-33 00 89-094-0985ES 01 3CHS*MV84388 N UC-029 01 89-094-128E3 00 94103-C-33 00 89-094-0985ES 01 3CHS*MVB438C NUC-029 01 89-094-128E3 00 94103-C-33 00 89-094-0985ES 01 3CHS*MV8468A NUC-029 01 89-094-115E3 00 94103-C-35 00 89-094-0984ES 01 3CHS*MVB468B NUC-029 01 89-094-115E3 00 94103-C-35 00 89-094-0984 ES 01 3CHS*MV8507A NUC-034 00 89-094-123E3 00 94103-C-34 00 89-094-0989ES 01 3CHS*MV8507B NUC-034 00 89-094-116E3 00 94103-C-34 00 89-094-0989ES 01 3CHS*MV8511 A NUC-051 00 89-094-123E3 00 94103-C-38 00 89-094-0990ES 02 3CHS*MV8511B NUC-051 00 89-094123E3 00 94103-C-38 00 89-094-0990ES 02 3CHS*MV8512A NUC-051 00 89-094-123E3 00 94103-C-38 00 89-094-0990ES 02 3CHS*MVB512B NUC-051 00 89-094-123E3 00 94103-C-38 00 89-094-0990ES $
3CCP*MOV226                       NUC-048       89-094-119E3     00   94103-C-02 00                 00    '
3 CMS *MOV24 89-094-1004ES 00 89-094-124E3 00 94103-C-07 01 89-094-1013ES U1 3CVS*MOV25 89-094-0982ES 00 89-094-124E3 00 94103-C-05 01 89-094-0863ES 02 3FWA*MOV35A 89-094-0962ES 00 89-094-113E3 00 94103 4-08 00 89-094-0885ES 03 3FWA*MOV358 89-094-0962ES 00 89-094-113E3 00 94103-C-08 00 89-094-0885ES 03 3FWA*MOV35C 89-094-0962ES 00 89-094-113E3 00 94103-C-08 00 89-094-0885ES 03 1
01                                          89-094-1031ES 3CCP'MOV227                       NUC-048   01   89-094-119E3     00   94103-C-02 00 89-094-1031 ES 00 3CCP*MOV228                       NUC-048   01   89-094-119E3     00   94103-C-02 00 89-094-1032ES   00 3CCP'MOV229                       NUC-048   01   89-094-119E3     00   94103-C-02 00 89-094-1032ES   00 3CHS*LCV1128                 89-094-0896ES 00   89-094-112E3     00   94103-C-12 00 89-094-0897ES   02 3CHS*LCV112C                 89-094-0896ES 00   89-094-112E3     00   94103-C-12 00 89-094-0897ES   02 3CHS*LCV112D                     NUC-039   00   89-094-115E3     00   94103-C-03 02 89-094-0993ES   01 3CHS*LCV112E                     NUC-039   00   89-094-115E3     00   94103-C-03 02 89-094-0993ES   01 3CHS*MV8100                       NUC-025   00   89-094-123E3     00     94103-C-05 01 89-094-0983ES   01 3CHS*MV8104                       NUC-033   00   89-094-332E3     00     94103-C-05 01 89-094-0995ES   01 3CHS*MV8105                       N UC-043 00   89-094-113E3     00     94103-C-13 01 89-094-0886ES   02 3CHS*MV8106                       NUC-043   00   89-094-113E3     00     94103-C-13 01 89-094-0886ES   02 3CHS*MV8109A                       NUC-030   00   89-094-123E3     00     94103-C-05 01 89-094-1072M3   01 3CHS*MV8109B                       NUC-030   00   89-094-123E3     00     94103-C-05 01 89-094-1072M3   01 3CHS*MV8109C                       NUC-030   00   89-094-123E3     00     94103-C-05 01 89-094-1072M3   01 3CHS*MV8109D                       NUC-030   00   89-094-123E3     00     94103-C-05 01 89-094-1072M3   01 3CHS*MV8110                       W 3-042   00   89-094-128E3     00     94103-C-41 00 89-094-1006ES   01 3CHS*MV8111 A                 ~ 'N M -042 00   89 094-128E3     00     94103-C-41 00 89-094-1006ES   01 3CHS*MV8111B                       flIJO-042 00   89-094-128E3     00     94103-C-06 00 89-094-1006ES   01 3CHS*MV8111C                       TOC-042   00   89-094-128E3     00     94103-C-06 00 89-094-1006ES   01 3CHS*MV8112                       NUC-025   00   89-094-123E3     00     94103-C-05 01 89-094-0983ES   01 3CHS*MV8116                       NUC-036   00   89-094-123E3     00     94103-C-18 01 89-094-0986ES   01 3CHS*MV8438A                       NUC-029   01   89-094-128E3     00     94103-C-33 00 89-094-0985ES   01 3CHS*MV84388                       N UC-029 01   89-094-128E3     00     94103-C-33 00 89-094-0985ES   01 3CHS*MVB438C                       NUC-029   01   89-094-128E3     00     94103-C-33 00 89-094-0985ES   01 3CHS*MV8468A                       NUC-029   01   89-094-115E3     00     94103-C-35 00 89-094-0984ES   01 3CHS*MVB468B                       NUC-029   01   89-094-115E3     00     94103-C-35 00 89-094-0984 ES 01 3CHS*MV8507A                       NUC-034   00   89-094-123E3     00     94103-C-34 00 89-094-0989ES   01 3CHS*MV8507B                       NUC-034   00   89-094-116E3     00     94103-C-34 00 89-094-0989ES   01 3CHS*MV8511 A                     NUC-051   00   89-094-123E3     00     94103-C-38 00 89-094-0990ES   02 3CHS*MV8511B                       NUC-051   00   89-094123E3     00     94103-C-38 00 89-094-0990ES   02 3CHS*MV8512A                       NUC-051   00   89-094-123E3     00     94103-C-38 00 89-094-0990ES   02 3CHS*MVB512B                       NUC-051   00   89-094-123E3     00   94103-C-38 3 CMS *MOV24                   89-094-1004ES 00   89-094-124E3     00   94103-C-07 00 01 89-094-0990ES 89-094-1013ES U1 3CVS*MOV25                     89-094-0982ES 00   89-094-124E3     00   94103-C-05 01 89-094-0863ES   02 3FWA*MOV35A                   89-094-0962ES 00   89-094-113E3     00   94103 4-08 00 89-094-0885ES   03 3FWA*MOV358                   89-094-0962ES 00   89-094-113E3     00   94103-C-08 00 89-094-0885ES   03 3FWA*MOV35C                   89-094-0962ES 00   89-094-113E3     00   94103-C-08 00 89-094-0885ES   03 1
30
30


l l
l l
l Millstone Unit 3 MOV Program                                                         October 6,1995 l
l Millstone Unit 3 MOV Program October 6,1995 l
i Valve Number               DBR         Rev   Electrical Rev Weak Link   Rev   Target Thrust Rev   ,
i Valve Number DBR Rev Electrical Rev Weak Link Rev Target Thrust Rev 3FWA*MOV35D 89-094-0%2ES 00 89-094-113E3 00 94103-C-08 00 89-094-0885ES 03 3lAS*MOV72 89-094-09%ES 00 89-094-127E3 00 94103-C-05 91 89-094-0946ES 02 3LMS*MOV40A 89-0941021M3 00 89-094-127E3 00 94103-C-14 00 89-094-1059M3 00 3LMS*MOV40B 89-094-1021M3 00 89-094-127E3 00 94103-C-14 00 89-094-1059M3 00 3LMS*MOV40C 89-094-1021M3 00 89-094-127E3 00 94103-C-14 00 89-094-1059M3 00 3LMS*MOV40D 89-094-1021 M3 00 89-094-127E3 00 94103-C-14 00 89-094-1059M3 00 3 MSS *MOV17A 89-094-0977ES 00 u9-094-126E3 00 94103-C-09 01 89-094-1016ES 01 3 MSS *MOV17B 89-094-0977ES 00 89-094-126E3 00 94103-C-09 01 89-094-1016ES 01 3 MSS *MOV17D 89-094-0977ES 00 89-094-126E3 00 94103-C-09 01 89-094-1016ES 01 3MS.PMOV18A 89-094-0977ES 00 89-094-126E3 00 94103-C-10 01 89-094-1015ES 02 3 MSS *MOV18B 89-094-0977ES 00 89-094-126E3 00 94103-C-10 01 89-094-1015ES 02 j
3FWA*MOV35D             89-094-0%2ES     00 89-094-113E3 00 94103-C-08   00   89-094-0885ES 03 3lAS*MOV72               89-094-09%ES     00 89-094-127E3 00 94103-C-05   91   89-094-0946ES 02   l 3LMS*MOV40A             89-0941021M3     00 89-094-127E3 00 94103-C-14   00   89-094-1059M3 00 3LMS*MOV40B             89-094-1021M3     00 89-094-127E3 00 94103-C-14   00   89-094-1059M3 00 3LMS*MOV40C             89-094-1021M3     00 89-094-127E3 00 94103-C-14   00   89-094-1059M3 00 3LMS*MOV40D             89-094-1021 M3     00 89-094-127E3 00 94103-C-14   00   89-094-1059M3 00 3 MSS *MOV17A           89-094-0977ES     00 u9-094-126E3 00 94103-C-09   01   89-094-1016ES 01 3 MSS *MOV17B           89-094-0977ES     00 89-094-126E3 00 94103-C-09   01   89-094-1016ES 01 3 MSS *MOV17D           89-094-0977ES     00 89-094-126E3 00 94103-C-09   01   89-094-1016ES 01 3MS.PMOV18A             89-094-0977ES     00 89-094-126E3 00 94103-C-10   01   89-094-1015ES 02 3 MSS *MOV18B           89-094-0977ES     00 89-094-126E3 00 94103-C-10   01   89-094-1015ES 02 j     3 MSS *MOV18C           89-094-0977ES     00 89-094-126E3 00 94103-C-10   01   89-094-1015ES 02 3 MSS *MOV18D           89-094-0977ES     00 89-094-126E3   00 94103 & 10   01   89-094-1015ES 02 3 MSS *MOV74A           89-094-0977ES     00 89-094-115E3   00 94103 & 15   00   89-094-1018ES 01 3 MSS *MOV74B           89-094-0977ES     00 89-094-115E3   00 94103-C-15   00   89-094-1018ES 01
3 MSS *MOV18C 89-094-0977ES 00 89-094-126E3 00 94103-C-10 01 89-094-1015ES 02 3 MSS *MOV18D 89-094-0977ES 00 89-094-126E3 00 94103 & 10 01 89-094-1015ES 02 3 MSS *MOV74A 89-094-0977ES 00 89-094-115E3 00 94103 & 15 00 89-094-1018ES 01 3 MSS *MOV74B 89-094-0977ES 00 89-094-115E3 00 94103-C-15 00 89-094-1018ES 01
                                                                                                                ]
]
3 MSS *MOV74C           89-094-0977ES     00 89-094-115E3   00 94103-C-15   00   89-094-1018ES 01 3 MSS *MOV74D           89-094-0977ES     00 89-094-115E3   00 94103-C-15   00   89-094-1018ES 01 30SS*MOV34A                 NUC-041       00 89-094-120E3   00 94103-C-40   01   89-094-1027ES 00     l 30SS*MOV348                 NUC-041       00 89-094-120E3   00 94103-C-40   01   89-094-1027ES 00 3RCS*MV8000A                 NUC-040       00 89-094-113E3   00 94103-C-04   01   89-094-0887ES 02 3RCS*MV80008                 NUC-040       00 89-094-113E3   00 94103-C-04   01   89-094-0887ES 02 3RCS*MV8098                 NUC-045       00 89-094-116E3   00 94103 C-18   01   89-094-1001ES 01 3RHS*FCV610             89-094-0956ES     00 89-094-332E3   00 94103-C-05   01   89-094-1009ES   01 3RHS*FCV611             89-094-0956ES     00 89-094-332E3   00 94103-C-05   01   89-094-1009ES 01 32HS*MV8701A             89-094-0956ES     00 89-094-116E3   00 94103 & 36   01   89-094-1005ES 01 3RHS*MV8701B             89-094-0956ES     00 89-094-117E3   00 94103-C-19   00   89-004-1000ES 02 3RHS*MV8701C             89-094-0956ES     00 89-094-116E3   00 94103-C-36   01   89-094-1005ES 01 3RHS*MV8702A             89-094-0956ES     00 89-094-117E3   00 94103-C-19   00   89-094-1000ES 02 3RHS*MV87028             89-094-0956ES     00 89-094-116E3   00 94103-C-36   01   89-094-1005ES 01 3RHS*MV8702C             89-094-0956ES     00 89-094-116E3   00 94103-C-36   01   89-094-1005ES C1 3RHS*MV8716A             89-094-0956ES     00 89-094-116E3   00 94103-C-20   00   89-094-1011ES   01 3RHS*MV8716B             89-094-0956ES     00 89-094-116E3   00 94103-C-20   00   89-094-1011ES   01 3RSS*MOV20A                 NUC-028       00 89-094-120E3   00 94103-C-21   01   89-094-1030ES   00 3RSS*MOV20E,                 NUC-028       00 89-094-120E3   00 94103-C-21   01   89-094-1030ES   00 3RSS*MOV20C                 NUC-028       00 89-094-120E3   00 94103& 21   01   89-094-1030ES   00 3RSS*MOV20D                 NUC-028       00 89-094-120E3   00 94103-C-21   01   89-094-1030ES   00 3RSS*MOV23A                 NUC-031       00 89-094-120E3   00 94103-C-16   00   89-094-1028ES   00 3RSS*MOV23B                 NUC-031       00 89-094-120E3   00 94103-C-16   00   89-094-1028ES   00 3RSS*MOV23C                 NUC-031       00 89-094-120E3   00 94103-C-16   00   89-094-1028ES   00 3RSS*MOV23D                 NUC-031       00 89-094-120E3   00 94103-C-16   00   89-094-1028ES   00 3RSS*MOV38A                 NUC-038       00 89-094-117E3   00 94103-C-22   00   89-094-0987ES   01 3RSS*MOV38B                 NUC-038       00 89-094-117E3   00 94103-C-22   00   89-094-0987ES   01 3RSS*MV8837A               NUC-026       00 89-094-332E3   00 94103-C-24   00   89-094-0899ES   03 3RSS*MV8837B               NUC-026       00 89-094-332E3   00 94103-C-24   00   89-094-0899ES   03 3RSS*MV8838A               NUC-026       00 89-094-112E3   00 94103-C-24   00   89-094-0899ES   03 3RSS*MV8838B               NUC-026       00 89-094-112E3   00 94103-C-24   00   89-094-0899ES   03 3SlH*MV8801A             89-094-0964ES     00 89-094-128E3   00 94103-C-39   01   89-094-1007ES   01 3SlH*MV8801B             89-094-0964ES     00 89-094-124E3   00 94103-C-39   01   89-094-1007ES   01 3SlH'MV8802A             69-094-0964ES     00 89-094-128E3   00 94103-C-39   01 ,89-094-1008ES   01 3SlH*MV8802B             89-094-0964ES     00 89-094-128E3   00 94103-C-39   01   %-094-1008ES     01 3SlH'MV8806             89-094-0964ES     00 89-094-128E3   00 94103-C-31   01   89-094-1019ES   02 3SlH*MV8807A             89-094-0964ES     00 89-094-112E3   00 94103-C-17   01   89-094-0898ES   02 3SlH'MV8807B             89-094-0964ES     00 89-094-112E3   00 94103-C-17   01   89-094-0898ES   02 3SlH*MVB813             89-094-0964ES     00 89-094-128E3   00 94103-C-23   00   89-094-0991 ES   01 3SlH*MV8814             89-094-0964ES     00 89-094-128E3   00 94103-C-14   00   89-094-0999ES   01 3SlH*MV8821A             89-094-0964ES     00 89-094-118E3   00 94103-C-32   00   89-094-0997ES     02 3SlH*MV88218             89-094-0964ES     00 89-094-118E3 00 94103-C-32   00   89-094-0997ES     02 31
3 MSS *MOV74C 89-094-0977ES 00 89-094-115E3 00 94103-C-15 00 89-094-1018ES 01 3 MSS *MOV74D 89-094-0977ES 00 89-094-115E3 00 94103-C-15 00 89-094-1018ES 01 30SS*MOV34A NUC-041 00 89-094-120E3 00 94103-C-40 01 89-094-1027ES 00 l
30SS*MOV348 NUC-041 00 89-094-120E3 00 94103-C-40 01 89-094-1027ES 00 3RCS*MV8000A NUC-040 00 89-094-113E3 00 94103-C-04 01 89-094-0887ES 02 3RCS*MV80008 NUC-040 00 89-094-113E3 00 94103-C-04 01 89-094-0887ES 02 3RCS*MV8098 NUC-045 00 89-094-116E3 00 94103 C-18 01 89-094-1001ES 01 3RHS*FCV610 89-094-0956ES 00 89-094-332E3 00 94103-C-05 01 89-094-1009ES 01 3RHS*FCV611 89-094-0956ES 00 89-094-332E3 00 94103-C-05 01 89-094-1009ES 01 32HS*MV8701A 89-094-0956ES 00 89-094-116E3 00 94103 & 36 01 89-094-1005ES 01 3RHS*MV8701B 89-094-0956ES 00 89-094-117E3 00 94103-C-19 00 89-004-1000ES 02 3RHS*MV8701C 89-094-0956ES 00 89-094-116E3 00 94103-C-36 01 89-094-1005ES 01 3RHS*MV8702A 89-094-0956ES 00 89-094-117E3 00 94103-C-19 00 89-094-1000ES 02 3RHS*MV87028 89-094-0956ES 00 89-094-116E3 00 94103-C-36 01 89-094-1005ES 01 3RHS*MV8702C 89-094-0956ES 00 89-094-116E3 00 94103-C-36 01 89-094-1005ES C1 3RHS*MV8716A 89-094-0956ES 00 89-094-116E3 00 94103-C-20 00 89-094-1011ES 01 3RHS*MV8716B 89-094-0956ES 00 89-094-116E3 00 94103-C-20 00 89-094-1011ES 01 3RSS*MOV20A NUC-028 00 89-094-120E3 00 94103-C-21 01 89-094-1030ES 00 3RSS*MOV20E, NUC-028 00 89-094-120E3 00 94103-C-21 01 89-094-1030ES 00 3RSS*MOV20C NUC-028 00 89-094-120E3 00 94103& 21 01 89-094-1030ES 00 3RSS*MOV20D NUC-028 00 89-094-120E3 00 94103-C-21 01 89-094-1030ES 00 3RSS*MOV23A NUC-031 00 89-094-120E3 00 94103-C-16 00 89-094-1028ES 00 3RSS*MOV23B NUC-031 00 89-094-120E3 00 94103-C-16 00 89-094-1028ES 00 3RSS*MOV23C NUC-031 00 89-094-120E3 00 94103-C-16 00 89-094-1028ES 00 3RSS*MOV23D NUC-031 00 89-094-120E3 00 94103-C-16 00 89-094-1028ES 00 3RSS*MOV38A NUC-038 00 89-094-117E3 00 94103-C-22 00 89-094-0987ES 01 3RSS*MOV38B NUC-038 00 89-094-117E3 00 94103-C-22 00 89-094-0987ES 01 3RSS*MV8837A NUC-026 00 89-094-332E3 00 94103-C-24 00 89-094-0899ES 03 3RSS*MV8837B NUC-026 00 89-094-332E3 00 94103-C-24 00 89-094-0899ES 03 3RSS*MV8838A NUC-026 00 89-094-112E3 00 94103-C-24 00 89-094-0899ES 03 3RSS*MV8838B NUC-026 00 89-094-112E3 00 94103-C-24 00 89-094-0899ES 03 3SlH*MV8801A 89-094-0964ES 00 89-094-128E3 00 94103-C-39 01 89-094-1007ES 01 3SlH*MV8801B 89-094-0964ES 00 89-094-124E3 00 94103-C-39 01 89-094-1007ES 01 3SlH'MV8802A 69-094-0964ES 00 89-094-128E3 00 94103-C-39 01
,89-094-1008ES 01 3SlH*MV8802B 89-094-0964ES 00 89-094-128E3 00 94103-C-39 01
%-094-1008ES 01 3SlH'MV8806 89-094-0964ES 00 89-094-128E3 00 94103-C-31 01 89-094-1019ES 02 3SlH*MV8807A 89-094-0964ES 00 89-094-112E3 00 94103-C-17 01 89-094-0898ES 02 3SlH'MV8807B 89-094-0964ES 00 89-094-112E3 00 94103-C-17 01 89-094-0898ES 02 3SlH*MVB813 89-094-0964ES 00 89-094-128E3 00 94103-C-23 00 89-094-0991 ES 01 3SlH*MV8814 89-094-0964ES 00 89-094-128E3 00 94103-C-14 00 89-094-0999ES 01 3SlH*MV8821A 89-094-0964ES 00 89-094-118E3 00 94103-C-32 00 89-094-0997ES 02 3SlH*MV88218 89-094-0964ES 00 89-094-118E3 00 94103-C-32 00 89-094-0997ES 02 31


Millstone Unit 3 MOV Program                                                       October 6,1995 Valve Number               DBR       Rev     Electrical Rev Weak Link Rev   Target Thrust Rev 3SlH*MV8835             89-094-0964ES     00 89-094-128E3 00 94103-C-39 01   89-094-1010ES 01 3SlH*MV8920             89-094-0964ES     00 89-094-124E3 00 94103-C 14 00   89-094-0999ES 01 3SlH*MV8923A             89-094-0964 ES   00 89-094-124E3 00 94103-C-17 01   89-094-1002ES 01 l
Millstone Unit 3 MOV Program October 6,1995 Valve Number DBR Rev Electrical Rev Weak Link Rev Target Thrust Rev 3SlH*MV8835 89-094-0964ES 00 89-094-128E3 00 94103-C-39 01 89-094-1010ES 01 3SlH*MV8920 89-094-0964ES 00 89-094-124E3 00 94103-C 14 00 89-094-0999ES 01 3SlH*MV8923A 89-094-0964 ES 00 89-094-124E3 00 94103-C-17 01 89-094-1002ES 01 3SIF*MV8923B 89-094-0964ES 00 89-094-118E3 00 94103-C-17 01 89-094-1002ES 01 3SlH'MV8924 89-094-0964ES 00 89-094-124E3 00 94103-C-17 01 89-094-1003ES 01 3SIL*MV88GiA 89-094-0972ES 00 89-094-112E3 00 94103-C-24 00 89-094-0900ES 03 3SIL*MV88048 89-094-0972ES 00 89-094-112E3 00 94103-C-24 00 89-094-0900ES 03 3SIL*MV8808A 89-094-0972ES 00 89-094-118E3 00 94103-C-37 00 89-094-1017ES 02 3SIL*MV8808B 89-094-0972ES 00 89-094-118E3 00 94103-C-37 00 89-094-1017ES 02 3SIL*MV8808C 89-094-0972ES 00 89-094-118E3 00 94103-C-37 00 89-094-1017ES 02 3SIL*MV8808D 89-094-0972ES 00 89-094-118E3 00 94103-C-37 00 89-094-1017ES 02 3SIL*MV8809A 89-094-0972ES 00 89-094-116E3 00 94103-C-11 01 89 094-1012ES 02 3SIL*MV8809B 89-094-0972ES 00 89-094-116E3 00 94103-C-11 01 89-094-1012ES 02 3SIL*MV8812A 89-094-0972ES 00 89-094-118E3 00 94103-C-25 02 89-094-0992ES 01 3SIL*MV8812B 89-094-0972ES 00 89-094-118E3 00 94103-C-25 02 89-094-0992ES 01 3SIL*MV8840 89-094-0972ES 00 89-094-125E3 00 94103-C-26 00 89-094-0998ES 01 3SWP*MOV024A NUC-049 01 89-094-121E3 00 94103-C-27 01 89-094-1073M3 00 3SWP*MOV024B NUC-049 01 89-094-121 E3 00 94103-C-27 01 89-094-1073M3 00 3SWP'MOV024C NUC-049 01 89-094-121 E3 00 94103-C-27 01 89-094-1073M3 00 i
3SIF*MV8923B             89-094-0964ES     00 89-094-118E3 00 94103-C-17 01   89-094-1002ES 01 3SlH'MV8924             89-094-0964ES     00 89-094-124E3 00 94103-C-17 01   89-094-1003ES 01 3SIL*MV88GiA             89-094-0972ES     00 89-094-112E3 00 94103-C-24 00   89-094-0900ES 03 3SIL*MV88048             89-094-0972ES     00 89-094-112E3 00 94103-C-24 00   89-094-0900ES 03 3SIL*MV8808A             89-094-0972ES     00 89-094-118E3 00 94103-C-37 00   89-094-1017ES 02 3SIL*MV8808B             89-094-0972ES     00 89-094-118E3 00 94103-C-37 00   89-094-1017ES 02 3SIL*MV8808C             89-094-0972ES     00 89-094-118E3 00 94103-C-37 00   89-094-1017ES 02
3SWP*MOV024D NUC-049 01 89-094-121E3 00 94103-C-27 01 89-094-1073M3 00 3SWP'MOV050A NUC-052 00 89-094-121 E3 00 94103-C-28 01 89-094-1029ES 00 3SWP*MOV050B NUC-052 00 89-094-121 E3 00 94103-C-28 01 89-094-1029ES 00 3SWP*MOV054A NUC-062 00 89-094-121 E3 00 94103-C-29 00 89-094-1074M3 00 3SWP*MOV054B NUC-062 00 89-094-121 E3 00 94103-C-29 00 89-094-1074M3 00 3SWP*MOV054C NUC-062 00 89-094-121 E3 00 94103-C-29 00 89-094-1074M3 00 3SWP*MOV054D NUC-062 00 89-094-121E3 00 94103-C-29 00 89-094-1074M3 00 3SWP*MOV057A NUC-062 00 89-094-121E3 00 94103-C-29 00 89-094-1075M3 00 3SWP*MOV057B NUC-062 00 89-094-121 E3 00 94103-C-29 00 69-094-1075M3 00 3SWP*MOV057C NUC-%2 00 89-094-121E3 00 94103-C-29 00 89-094-1075M3 00 3SWP*MOV057D NUC-062 00 89-094-121 E3 00 94103-C-29 00 89-0941075M3 00 4
;      3SIL*MV8808D             89-094-0972ES     00 89-094-118E3 00 94103-C-37 00   89-094-1017ES 02 3SIL*MV8809A             89-094-0972ES     00 89-094-116E3 00 94103-C-11 01   89 094-1012ES 02 3SIL*MV8809B             89-094-0972ES     00 89-094-116E3 00 94103-C-11 01   89-094-1012ES 02 l
3SWP*MOV071 A NUC-054 00 89-094-122E3 00 94103-C-30 00 89-094-1076M3 00 3SWP'MOV071B NUC-054 00 89-094-122E3 00 94103-C-30 00 89-094-1076M3 00 3SWP*MOV102A NUC-053 00 89-094-122E3 00 94103-C-42 00 89-094-1069M3 01 3SWP MOV102B NUC-053 00 89-094-122E3 00 94103-C-42 00 89-094-1069M3 01 3SWP*MOV102C NUC-053 00 89-094-122E3 00 94103-C-42 00 89-094-1069M3 01 3SWP'MOV102D NUC-053 00 89-094-122E3 00 94103-C-42 00 89-094-1069M3 01 3SWP*MOV115A NUC-064 00 89-094-122E3 00 94103-C-27 01 89-094-1077M3 00 3SWP'MOV115B NUC-064 00 89-094-122E3 00 94103-C-27 01 89-094-1077M3 00
3SIL*MV8812A             89-094-0972ES     00 89-094-118E3 00 94103-C-25 02   89-094-0992ES 01   1 I
3SIL*MV8812B             89-094-0972ES     00 89-094-118E3 00 94103-C-25 02   89-094-0992ES 01 3SIL*MV8840             89-094-0972ES     00 89-094-125E3 00 94103-C-26 00   89-094-0998ES   01 3SWP*MOV024A               NUC-049       01 89-094-121E3 00 94103-C-27 01   89-094-1073M3 00 3SWP*MOV024B               NUC-049       01 89-094-121 E3 00 94103-C-27 01   89-094-1073M3 00 3SWP'MOV024C               NUC-049       01 89-094-121 E3 00 94103-C-27 01   89-094-1073M3 00   i 3SWP*MOV024D               NUC-049       01 89-094-121E3 00 94103-C-27 01   89-094-1073M3 00   l 3SWP'MOV050A               NUC-052       00 89-094-121 E3 00 94103-C-28 01   89-094-1029ES 00   i 3SWP*MOV050B               NUC-052       00 89-094-121 E3 00 94103-C-28 01   89-094-1029ES 00 3SWP*MOV054A               NUC-062       00 89-094-121 E3 00 94103-C-29 00   89-094-1074M3   00 3SWP*MOV054B               NUC-062       00 89-094-121 E3 00 94103-C-29 00   89-094-1074M3   00 3SWP*MOV054C               NUC-062       00 89-094-121 E3 00 94103-C-29 00   89-094-1074M3 00 3SWP*MOV054D               NUC-062       00 89-094-121E3 00 94103-C-29 00   89-094-1074M3 00 3SWP*MOV057A               NUC-062       00 89-094-121E3 00 94103-C-29 00   89-094-1075M3 00
<      3SWP*MOV057B               NUC-062       00 89-094-121 E3 00 94103-C-29 00   69-094-1075M3 00 3SWP*MOV057C               NUC-%2         00 89-094-121E3 00 94103-C-29 00   89-094-1075M3   00 4      3SWP*MOV057D               NUC-062       00 89-094-121 E3 00 94103-C-29 00   89-0941075M3   00 3SWP*MOV071 A               NUC-054       00 89-094-122E3 00 94103-C-30 00   89-094-1076M3   00 3SWP'MOV071B               NUC-054       00 89-094-122E3 00 94103-C-30 00   89-094-1076M3   00 3SWP*MOV102A               NUC-053       00 89-094-122E3 00 94103-C-42 00   89-094-1069M3   01 3SWP MOV102B               NUC-053       00 89-094-122E3 00 94103-C-42 00   89-094-1069M3   01 3SWP*MOV102C               NUC-053       00 89-094-122E3 00 94103-C-42 00   89-094-1069M3   01 3SWP'MOV102D               NUC-053       00 89-094-122E3 00 94103-C-42 00   89-094-1069M3   01 3SWP*MOV115A               NUC-064       00 89-094-122E3 00 94103-C-27 01   89-094-1077M3   00 3SWP'MOV115B               NUC-064       00 89-094-122E3 00 94103-C-27 01   89-094-1077M3   00
: 10. MOV Sizing and Switch Settings 10.1 Valve Weak Link Analysis NU has performed weak link analyses for all MOV's in the GL 89-10 Program. The weak link analyses have determined the thrust or torque structural capacity of each component involved in supporting the MOV opening and closing strokes.
: 10. MOV Sizing and Switch Settings 10.1 Valve Weak Link Analysis NU has performed weak link analyses for all MOV's in the GL 89-10 Program. The weak link analyses have determined the thrust or torque structural capacity of each component involved in supporting the MOV opening and closing strokes.
These analyses evaluated all structural components of each MOV which typically included the valve body, bonnet, yoke, stem, disk and appropriate flanges including bolted interfaces as a minimum.
These analyses evaluated all structural components of each MOV which typically included the valve body, bonnet, yoke, stem, disk and appropriate flanges including bolted interfaces as a minimum.
The allowable thrust or torque capacity of each MOV was developed using the valve vendor's weak link analysis which have been independently reviewed and in most cases supplemented by Altran Corporation of Boston, MA. Completion of the weak link analysis results in identification of the 32
The allowable thrust or torque capacity of each MOV was developed using the valve vendor's weak link analysis which have been independently reviewed and in most cases supplemented by Altran Corporation of Boston, MA. Completion of the weak link analysis results in identification of the 32


i
i Millstons Unit 3 MOV Program October 6,1995 weakest component of the MOV as well as the limiting thrust or torque load which could be accommodated by the valve for the given conditions.
!      Millstons Unit 3 MOV Program                                                         October 6,1995 weakest component of the MOV as well as the limiting thrust or torque load which could be accommodated by the valve for the given conditions.
The formulae employed in the weak link analyses are those traditionally used for determining stress
The formulae employed in the weak link analyses are those traditionally used for determining stress     )
)
and consider the appropriate temperatures and pressures along with other plant specific design loads     j l     applied as required. The weak link evaluation and acceptance criteria are governed by a detailed and     i rigorous program instruction entitled, PI-3,"MOV Structural Evaluation". PI-3 criteria were based on the original valve design requirements as specified in the plant final safety analysis report,       i original construction valve specifications and subsequent plant licensing items, such as the SEP and     {
and consider the appropriate temperatures and pressures along with other plant specific design loads j
      ' GL 89-10.                                                                                               j With the exception of Millstone Unit 3, the original design code requirements were not stress (i.e.,
l applied as required. The weak link evaluation and acceptance criteria are governed by a detailed and rigorous program instruction entitled, PI-3,"MOV Structural Evaluation". PI-3 criteria were based on the original valve design requirements as specified in the plant final safety analysis report, i
original construction valve specifications and subsequent plant licensing items, such as the SEP and
{
' GL 89-10.
j With the exception of Millstone Unit 3, the original design code requirements were not stress (i.e.,
thrust) based criteria. The lack of thrust based limits would have precluded comparison with as-left and design-basis thrust values. With the exception of the valve actuator and stem nut, pressure and non-pressure boundary components of valves wue evaluated to Section III of the ASME B&PV '
thrust) based criteria. The lack of thrust based limits would have precluded comparison with as-left and design-basis thrust values. With the exception of the valve actuator and stem nut, pressure and non-pressure boundary components of valves wue evaluated to Section III of the ASME B&PV '
Code in accordance with PI-3 instructions. 'ihis in effect constituted a voluntary Backfit for Haddam l
Code in accordance with PI-3 instructions. 'ihis in effect constituted a voluntary Backfit for Haddam l
Neck, Millstone Unit 1, and Millstone Unit 2.
Neck, Millstone Unit 1, and Millstone Unit 2.
l     Once the allowable stress was identified, the maximum thrust capacity of each structural element was solved for and tabulated in the weak link analysis. Additional thrust or torque limits were also   j developed which defined the threshold that, if exceeded during testing / set-up, would require           1 engineering evaluation through more refined analysis techniques for potential corrective actions including inspection and / or replacement of weak link parts, included in the weak link analyses described above, NU has also evaluated the structural effects of motor actuator stall loads on the pressure boundary parts of MOV's for actuators which have been modified such that the resultant thrust output of the actuator at stall has been significantly increased." Part of the structural limits developed in the weak link analyses have included allowable thrust or torque under motor actuator stall conditions.
l Once the allowable stress was identified, the maximum thrust capacity of each structural element was solved for and tabulated in the weak link analysis. Additional thrust or torque limits were also j
developed which defined the threshold that, if exceeded during testing / set-up, would require 1
engineering evaluation through more refined analysis techniques for potential corrective actions including inspection and / or replacement of weak link parts, included in the weak link analyses described above, NU has also evaluated the structural effects of motor actuator stall loads on the pressure boundary parts of MOV's for actuators which have been modified such that the resultant thrust output of the actuator at stall has been significantly increased." Part of the structural limits developed in the weak link analyses have included allowable thrust or torque under motor actuator stall conditions.
The purpose of this additional evaluation was to ensure the resultant increase in stall thrust output of the modified actuator would not introduce a malfunction of the MOV different than any evaluated previously in the safety analysis report. The analysis compared the thrust or torque output at stall to the MOV's pressure boundary structural capacity and confirmed the valve's pressure boundary integrity was maintained. NU believes this analysis provided assurance that if a modified actuator developed stall thrust, the pressure boundary of the MOV would not be breached.
The purpose of this additional evaluation was to ensure the resultant increase in stall thrust output of the modified actuator would not introduce a malfunction of the MOV different than any evaluated previously in the safety analysis report. The analysis compared the thrust or torque output at stall to the MOV's pressure boundary structural capacity and confirmed the valve's pressure boundary integrity was maintained. NU believes this analysis provided assurance that if a modified actuator developed stall thrust, the pressure boundary of the MOV would not be breached.
Conformance to the ASME B&PV Code allowable stress criteria and PI 3 requirements as well as meeting the analytical and testing acceptance criterion of all other applicable Project Instructions in NU's MOV Program Manual have confirmed both the integrity of the pressure boundary as well as the functionality of the MOV.
Conformance to the ASME B&PV Code allowable stress criteria and PI 3 requirements as well as meeting the analytical and testing acceptance criterion of all other applicable Project Instructions in NU's MOV Program Manual have confirmed both the integrity of the pressure boundary as well as the functionality of the MOV.
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33
33


Millstone Unit 3 MOV Program                                                           October 6,1995
Millstone Unit 3 MOV Program October 6,1995
~
.~
10.1.1.1 As-Left Load Combinations (Design Basis)
10.1.1.1 As-Left Load Combinations (Design Basis)
Table i1: As-Left Load Combination (Design Basis) l Condition             Load Combination Normal       Pa + DW + Thrust / Torque OBE         Pa + OBE + DW + Thrust / Torque                       l Pa + SSE + DW + Thrust / Torque                       I SSE where:                                                                                                 i DW           = Loads due to dead weight of the valve components including the operator.
Table i1: As-Left Load Combination (Design Basis) l Condition Load Combination Normal Pa + DW + Thrust / Torque OBE Pa + OBE + DW + Thrust / Torque SSE Pa + SSE + DW + Thrust / Torque where:
Pa           = Loads due to the maximum pressure of: design, operating, design accident or a valve mispositioning event (as applicable) per GL 89-10.
DW
OBE         = Loads due to the operating basis earthquake.                                       i SSE         = Loads due to the safe shutdown earthquake.
= Loads due to dead weight of the valve components including the operator.
Thruv/       = Operational loads due to simultaneous seating stem thrust and torque loads Torque             acting on the valve components. For purposes of this evaluation the           l torque shall be taken as the stem thrust load times the stem factor.
Pa
= Loads due to the maximum pressure of: design, operating, design accident or a valve mispositioning event (as applicable) per GL 89-10.
OBE
= Loads due to the operating basis earthquake.
SSE
= Loads due to the safe shutdown earthquake.
Thruv/
= Operational loads due to simultaneous seating stem thrust and torque loads Torque acting on the valve components. For purposes of this evaluation the torque shall be taken as the stem thrust load times the stem factor.
10.1.1.2 Non-As-Left Load Combinations The valve components are also evaluated for the following MOV Program test (i.e., set-up) conditions for the appropriate valve direction (opening, closing).
10.1.1.2 Non-As-Left Load Combinations The valve components are also evaluated for the following MOV Program test (i.e., set-up) conditions for the appropriate valve direction (opening, closing).
l                                   Table 12: Non-As-Left Load Combinations i
l Table 12: Non-As-Left Load Combinations i
Conattion             Load Combination Static Test:   DW + P, + Thrust / Torque Dynamic Test:   DW + P, + Thrust / Torque where:
Conattion Load Combination Static Test:
4 DW and Thrust /forque as defined above Pi          = Loads due to actual operating line / dynamic pressure during valve test.
DW + P, + Thrust / Torque Dynamic Test:
10.1.1.3 Stall Load Combination For MOV's which needed to be evaluated for stall in accordance with NU's position on stall evaluations discussed above or, when the valve had been stroked in a manner which resulted in a stall event, the valve components were evaluated for the following motor stall conditions for the appropriate valve direction.
DW + P, + Thrust / Torque where:
I                                       Table 13: StallLoad Combination Condition           Load Combination Stall:         DW + P, + Thrust / Torque where:
DW and Thrust /forque as defined above 4
P
= Loads due to actual operating line / dynamic pressure during valve test.
i 10.1.1.3 Stall Load Combination For MOV's which needed to be evaluated for stall in accordance with NU's position on stall evaluations discussed above or, when the valve had been stroked in a manner which resulted in a stall event, the valve components were evaluated for the following motor stall conditions for the appropriate valve direction.
I Table 13: StallLoad Combination Condition Load Combination Stall:
DW + P, + Thrust / Torque where:
DW and P. as defined above Thrust /rorque = Stall load as determined in accordance with Appendix E of PI-3.
DW and P. as defined above Thrust /rorque = Stall load as determined in accordance with Appendix E of PI-3.
4 34
4 34


l Millstone Unit 3 MOV Program                                                         October 6,1995 10.1.2 Use of EPRI MOV Stem Thrust Prediction Method for Westinghouse Flexible Wedge Gate Valves, TR-103233 - Draft - December 1994 Westinghouse Dexible wedge gate valves employ a unique stem-to-disk assembly and disc guiderail design. Due to this unique design, during high differential pressure closing strokes, the disk is free to translate relative to the stem in a direction parallel to Huid now. Under these conditions the translation of the disk imparts an added bending moment on the stem which has the potential of being signincant and reduces the structural capacity of the valve stem in the closed stroke direction.
Millstone Unit 3 MOV Program October 6,1995 10.1.2 Use of EPRI MOV Stem Thrust Prediction Method for Westinghouse Flexible Wedge Gate Valves, TR-103233 - Draft - December 1994 Westinghouse Dexible wedge gate valves employ a unique stem-to-disk assembly and disc guiderail design. Due to this unique design, during high differential pressure closing strokes, the disk is free to translate relative to the stem in a direction parallel to Huid now. Under these conditions the translation of the disk imparts an added bending moment on the stem which has the potential of being signincant and reduces the structural capacity of the valve stem in the closed stroke direction.
Kalsi Engineering has developed a draft methodology for EPRI (TR-103233) which evaluates the effects on the stress in the valve rtem resultant from this added bending moment. Recognize that the reduction in valve stem closing allowable thrust could potentially affect the function of these Westinghouse Hexible wedge gate valves . NU acted pro-actively, employing an as yet unpublished methodology in addition to our traditional analyses per PI-3. There are no MOV's in the MP3 MOV Program which meet the criteria of this valve design in conjunction with a design basis requirement                       I to close under high differential pressure conditions.
Kalsi Engineering has developed a draft methodology for EPRI (TR-103233) which evaluates the effects on the stress in the valve rtem resultant from this added bending moment. Recognize that the reduction in valve stem closing allowable thrust could potentially affect the function of these Westinghouse Hexible wedge gate valves. NU acted pro-actively, employing an as yet unpublished methodology in addition to our traditional analyses per PI-3. There are no MOV's in the MP3 MOV Program which meet the criteria of this valve design in conjunction with a design basis requirement to close under high differential pressure conditions.
10.2 Valve Operator Limits Similar to the " weak link" analysis for the valve, the operator's manufacturer (i.e., Limitorque) established limiting operating parameters for the operator. Situations occurred across the industry where the operator's limits would not allow attainment of the forces required to ensure the associated valve's operation under design-basis conditions. Thus, several utilities combined resources to fund a study by Kalsi Engineering tojustify increasing the published limits.
10.2 Valve Operator Limits Similar to the " weak link" analysis for the valve, the operator's manufacturer (i.e., Limitorque) established limiting operating parameters for the operator. Situations occurred across the industry where the operator's limits would not allow attainment of the forces required to ensure the associated valve's operation under design-basis conditions. Thus, several utilities combined resources to fund a study by Kalsi Engineering tojustify increasing the published limits.
Northeast Utilities became an active participant in the Limitorque Phase I and II Overload Testing Program being conducted by Kalsi Engineering, Inc. The Phase I portion of this program provided                         ,
Northeast Utilities became an active participant in the Limitorque Phase I and II Overload Testing Program being conducted by Kalsi Engineering, Inc. The Phase I portion of this program provided the necessary testing and analysis to substantially increase the published thrust rating for Limitorque operator sizes SMB-000 through 1. The thrust rating for each size operator was increased to 162%
1 the necessary testing and analysis to substantially increase the published thrust rating for Limitorque operator sizes SMB-000 through 1. The thrust rating for each size operator was increased to 162%
of the published thrust rating for 2000 cycles or 200% of the published rating for 763 cycles. This report was reviewed and approved by the NU MOV Engineering group for use at Millstone Unit 3.
of the published thrust rating for 2000 cycles or 200% of the published rating for 763 cycles. This report was reviewed and approved by the NU MOV Engineering group for use at Millstone Unit 3.
Applicable Target Thrust Calculations incorporate the Limitorque Technical Update 92-01 (use of 140% thrust rating). On a case basis, Kalsi reports are also utilized, as appropriate, in accordance with PI-9," Determination of Stem Thrust Requirements".
Applicable Target Thrust Calculations incorporate the Limitorque Technical Update 92-01 (use of 140% thrust rating). On a case basis, Kalsi reports are also utilized, as appropriate, in accordance with PI-9," Determination of Stem Thrust Requirements".
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35


Millstone Unit 3 MOV Program                                                           October 6,1995 10.3 Electrical Calculations were performed to determine the motor-operated valve minimum terminal voltage using
Millstone Unit 3 MOV Program October 6,1995 10.3 Electrical Calculations were performed to determine the motor-operated valve minimum terminal voltage using
' locked rotor current and to use the appropriate Limitorque operator factors and design thrust values in the Limitorque sizing equations to determine correct operstor motor sizing.
' locked rotor current and to use the appropriate Limitorque operator factors and design thrust values in the Limitorque sizing equations to determine correct operstor motor sizing.
For alternating current (AC) MOV's, a motor control center (MCC) voltage corresponding to the minimum degraded bus voltage was used to supply the motor-operated valve feeder cables. This degraded voltage was based on load flow calculations assuming a hypothetical minimum switchyard grid voltage and accident (LOCA) bus loadings in accordance with PI-4,"AC and DC Motor Terminal Voltage Evaluation."
For alternating current (AC) MOV's, a motor control center (MCC) voltage corresponding to the minimum degraded bus voltage was used to supply the motor-operated valve feeder cables. This degraded voltage was based on load flow calculations assuming a hypothetical minimum switchyard grid voltage and accident (LOCA) bus loadings in accordance with PI-4,"AC and DC Motor Terminal Voltage Evaluation."
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The cable size, cable lengths, and thermal overload and magnetic coil resistances were obtained for all of the listed 460V AC motor operated valves. Power factors for locked rotor torque conditions were obtained from Limitorque. The cables were derated to elevated temperatures, and the cable voltage drop / motor terminal voltage was calculated for each MOV. These motor terminal voltages were then used to determine appropriate motor sizing using the Limitorque sizing equation.
The cable size, cable lengths, and thermal overload and magnetic coil resistances were obtained for all of the listed 460V AC motor operated valves. Power factors for locked rotor torque conditions were obtained from Limitorque. The cables were derated to elevated temperatures, and the cable voltage drop / motor terminal voltage was calculated for each MOV. These motor terminal voltages were then used to determine appropriate motor sizing using the Limitorque sizing equation.
1 10.3.1 Motor Performance Factors Defined below are the values used for various motor performance factors:
1 10.3.1 Motor Performance Factors Defined below are the values used for various motor performance factors:
            . Motor rating We use 100 percent of nameplate rating for the motor.
Motor rating We use 100 percent of nameplate rating for the motor.
            . Emciencies used in open and close directions The source for open and close emeiencies is the Limitorque Sizing and Selection Procedure dated November 9,1990. For AC motors we use pullout efficiency in the open direction, running efficiency in the closed direction, and stall efficiency for stall calculations. For DC motors we use pullout efficiency in both the open and closed direction. Millstone Unit 3 does not have any DC motor MOV's in the GL 89-10 program.
Emciencies used in open and close directions The source for open and close emeiencies is the Limitorque Sizing and Selection Procedure dated November 9,1990. For AC motors we use pullout efficiency in the open direction, running efficiency in the closed direction, and stall efficiency for stall calculations. For DC motors we use pullout efficiency in both the open and closed direction. Millstone Unit 3 does not have any DC motor MOV's in the GL 89-10 program.
            . Application factor We use an application factor of 1.0 to determine motor capability for target thrust / torque calculations.
Application factor We use an application factor of 1.0 to determine motor capability for target thrust / torque calculations.
            . Power factor used in degraded voltage calculations PI-4,"AC and DC Motor Terminal Voltage Evaluation," requires the use of the power factor supplied by the motor operator manufacturers for the 36
Power factor used in degraded voltage calculations PI-4,"AC and DC Motor Terminal Voltage Evaluation," requires the use of the power factor supplied by the motor operator manufacturers for the 36


Millstone Unit 3 MOV Program                                                           October 6,1995 specific motor at Locked Rotor Current. If the value is not available from the manufacturer, we assume a 0.8 power factor.
Millstone Unit 3 MOV Program October 6,1995 specific motor at Locked Rotor Current. If the value is not available from the manufacturer, we assume a 0.8 power factor.
10.3.2 Effects of Design-Basis Degraded Voltage on MOV Performance PI-4,"AC and DC Motor Terminal Voltage Evaluation," provides instructions for performing minimal terminal voltage evaluations for AC and DC powered MOV's. This evaluation provides direct input to the motor derate output torque evaluation which is then input to PI-9," Determination of Stem Thrust Requirements," for evaluating the effects of degraded voltage at design-basis conditions.
10.3.2 Effects of Design-Basis Degraded Voltage on MOV Performance PI-4,"AC and DC Motor Terminal Voltage Evaluation," provides instructions for performing minimal terminal voltage evaluations for AC and DC powered MOV's. This evaluation provides direct input to the motor derate output torque evaluation which is then input to PI-9," Determination of Stem Thrust Requirements," for evaluating the effects of degraded voltage at design-basis conditions.
PI-4 uses locked rotor current at degraded voltage conditions to determine motor terminal voltage.
PI-4 uses locked rotor current at degraded voltage conditions to determine motor terminal voltage.
Because this is beyond the current licensing basis of the Millstone Unit 3 and Millstone nuclear units, when operability issues arise,(e.g., when inadequate motor terminal voltage is predicted during the course of a degraded voltage calculation), additional MOV specific calculations will be performed with less restrictive assumptions (e.g., use of starting current).
Because this is beyond the current licensing basis of the Millstone Unit 3 and Millstone nuclear units, when operability issues arise,(e.g., when inadequate motor terminal voltage is predicted during the course of a degraded voltage calculation), additional MOV specific calculations will be performed with less restrictive assumptions (e.g., use of starting current).
10.4 Design Thrust The following equation is used for design set-up with gate and globe valves.
10.4 Design Thrust The following equation is used for design set-up with gate and globe valves.
Equation 2: Design Thrust = (DPx Asurx VF) + PL PE DP             = Differential Pressure for the open or close stroke.
Equation 2: Design Thrust = (DPx Asurx VF) + PL PE DP
2 Asrwr         = valve seat area = (3.14159'D ) / 4, where D is the mean seat diameter that most closely reflects the contact surface at the seat to disc interface. For plug-in-cage globe valves with piston / guide rings on the plug, the guide rings determine the Dparea rather than the seating diameter.
= Differential Pressure for the open or close stroke.
VF           = Refer to Table 14 for the valve factor selection criteria for gate valves.
2 Asrwr
                          = 1.1 for globe valves.
= valve seat area = (3.14159'D ) / 4, where D is the mean seat diameter that most closely reflects the contact surface at the seat to disc interface. For plug-in-cage globe valves with piston / guide rings on the plug, the guide rings determine the D area rather than the p
PL             = Packing Loads are assumed as follows:
seating diameter.
Packing Load             Valve Stem Diameter 1000 lb.                 s 1.0 in.
VF
1500 lb.                 > 1.0 in. s_1.5 in.
= Refer to Table 14 for the valve factor selection criteria for gate valves.
2500 lb.                 > 1.5 in. 5 2.5 in.
= 1.1 for globe valves.
4000 lb.                 > 2.5 in. $ 4.0 in.
PL
5000 lb.                 > 4.0 in.
= Packing Loads are assumed as follows:
PE             = Piston Effect (PE) is calculated as follows:
Packing Load Valve Stem Diameter 1000 lb.
s 1.0 in.
1500 lb.
> 1.0 in. s_1.5 in.
2500 lb.
> 1.5 in. 5 2.5 in.
4000 lb.
> 2.5 in. $ 4.0 in.
5000 lb.
> 4.0 in.
PE
= Piston Effect (PE) is calculated as follows:
(1) Gate Valve: PE = Valve Stem Area x Line Pressure (LP)
(1) Gate Valve: PE = Valve Stem Area x Line Pressure (LP)
(2) Globe Valve: PE = Valve Stem Area x (LP - DP)
(2) Globe Valve: PE = Valve Stem Area x (LP - DP)
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37
37


l Millstone Unit 3 MOV Program                                                                               October 6,1995 10.5 Valve Factor NU's technical position on gate valve, valve factors (Vf's) reflects the "best available knowledge."
l Millstone Unit 3 MOV Program October 6,1995 10.5 Valve Factor NU's technical position on gate valve, valve factors (Vf's) reflects the "best available knowledge."
  - Actions taken by NU in response to the November 30,1993, NRC Information Notice," addressing valve factor data, are contained in a memo" in the MOV Program Manual. The MOV Program Manual provides the criteria used to choose Vf for gate valves in the GL 89-10 program for                                 ;
- Actions taken by NU in response to the November 30,1993, NRC Information Notice," addressing valve factor data, are contained in a memo" in the MOV Program Manual. The MOV Program Manual provides the criteria used to choose Vf for gate valves in the GL 89-10 program for operability, design set-up and for GL 89-10 closure.
operability, design set-up and for GL 89-10 closure.
"Best available data" was derived from quality assurance (QA) reviewed EPRI Performance Prediction Program (PPP) valve test results,' other industry testing, and guidance contained in Reference 16. EPRI results confirm 1.1 is an appropriate value for globe valve design set-up.
  "Best available data" was derived from quality assurance (QA) reviewed EPRI Performance Prediction Program (PPP) valve test results,' other industry testing, and guidance contained in Reference 16. EPRI results confirm 1.1 is an appropriate value for globe valve design set-up.
However, evaluation of this information prompted the adoption of increased valve factors for gate valves in many cases. Prior to this change NU had used vendor supplied valve factors or had assumed a 0.3 Vf for gate valves. A comparison ofNU GL 89-10 MOV's was made to the valves tested in the EPRI program. The results of this comparison" revealed no matches between EPRI valves and NU non-dynamically testable MOV's.
However, evaluation of this information prompted the adoption of increased valve factors for gate valves in many cases. Prior to this change NU had used vendor supplied valve factors or had assumed a 0.3 Vf for gate valves. A comparison ofNU GL 89-10 MOV's was made to the valves tested in the EPRI program. The results of this comparison" revealed no matches between EPRI valves and NU non-dynamically testable MOV's.
Table 14 summarizes the criteria used by NU for different categories of pate valve Vf's under varying plant conditions and for different phases of the MOV Program.' These values are used to achieve flow isolation in the close direction and are assumed to be applicable in the open direction.
Table 14 summarizes the criteria used by NU for different categories of pate valve Vf's under varying plant conditions and for different phases of the MOV Program.' These values are used to achieve flow isolation in the close direction and are assumed to be applicable in the open direction.
The " Design Set up" values were used in conjunction with PI-9 during the preparation of target thrust calculations.
The " Design Set up" values were used in conjunction with PI-9 during the preparation of target thrust calculations.
Table 14: Gate Valve VfCriteria Category       Operability       Design Set-up     GL 89-10 Closure           Comment Dynamically     Dynamic Test                   t 0.4   Measured Vf or 0.3: Adjust for Design Testable                               (Note 1)     Whichever is       Basis Conditions                     ,
Table 14: Gate Valve VfCriteria Category Operability Design Set-up GL 89-10 Closure Comment Dynamically Dynamic Test t 0.4 Measured Vf or 0.3:
Greater         (Notes 2 and 3)                     i Non-Testable:   Intenm: 2 0.4                 3 0.6     EPRI PPM or       Intenm Operability Wedge Gate     After 1" RFO:     (Notes 4 and 5)           Other                         (Note 6)
Adjust for Design Testable (Note 1)
PPM or Other                                                 Other (Note 7)
Whichever is Basis Conditions Greater (Notes 2 and 3) i Non-Testable:
Non Testable:   Interim: 20.4                 E 0.4     EPRI PPM or                         Note 8 ParallelDisc   After 1" RFO:             (Note 8)         Other PPM or Other TestaDie:     EPRI PPM, or               E 0.9 or     EPRI PPM or                       Vf 2 0.9 NOTPlanned for     Grouping, or         Grouping Vf       Grouping Vf or                   (Note 9)
Intenm: 2 0.4 3 0.6 EPRI PPM or Intenm Operability Wedge Gate After 1" RFO:
Dynamic Test         Other                                   Other Notes:"(1)This value includes margin for " preconditioning or aging" effects. NU will continue to monitor this effect during testing and through industry data, making adjustments as necessary.                                                                               )
(Notes 4 and 5)
Other (Note 6)
PPM or Other Other (Note 7)
Non Testable:
Interim: 20.4 E 0.4 EPRI PPM or Note 8 ParallelDisc After 1" RFO:
(Note 8)
Other PPM or Other TestaDie:
EPRI PPM, or E 0.9 or EPRI PPM or Vf 2 0.9 NOTPlanned for Grouping, or Grouping Vf Grouping Vf or (Note 9)
Dynamic Test Other Other Notes:"(1)This value includes margin for " preconditioning or aging" effects. NU will continue to monitor this effect during testing and through industry data, making adjustments as necessary.
)
(2) Definitive determination of Vf and operability will be provided by dynamic testing properly adjusted to Design Basis conditions.
(2) Definitive determination of Vf and operability will be provided by dynamic testing properly adjusted to Design Basis conditions.
(3) A Vflower than 0.3 may be used ifjustified by test results.
(3) A Vflower than 0.3 may be used ifjustified by test results.
(4) EPRI data indicates a Vf of 0.4 is a bounding value for stellite surfaces under high contact stress, flat-on-flat disc-to-seat contact, at temperatures above 350 F. An allowance of 0.2 is provided to allow for " poor geometry" and the differences between mu and Vf.
(4) EPRI data indicates a Vf of 0.4 is a bounding value for stellite surfaces under high contact stress, flat-on-flat disc-to-seat contact, at temperatures above 350 F. An allowance of 0.2 is provided to allow for " poor geometry" and the differences between mu and Vf.
38 f                       . . _
38 f


Millstone Unit 3 MOV Program                                                               October 6,1995 (5) With the torque switch bypassed until Dow isolation, the thrust at this Vf -
Millstone Unit 3 MOV Program October 6,1995 (5) With the torque switch bypassed until Dow isolation, the thrust at this Vf -
constitutes the design-basis thrust due to dynamic conditions to be used for structural evaluation.
constitutes the design-basis thrust due to dynamic conditions to be used for structural evaluation.
(6) Use of a Vf 2 0.4 is an interim operability screening value for use at each unit until their first refueling after December 4,1993. This is a more realistic number than the 0.3 Vf previously used in NU's MOV Program Manual. A 0.4 Vf bounds about 50% of EPRI blowdown tests; is the minimum value stated in Reference"'; and is a " good geometry" bounding value for high contact stress, flat-on-flat disc-to-seat contact, at temperatures above 350 F.
(6) Use of a Vf 2 0.4 is an interim operability screening value for use at each unit until their first refueling after December 4,1993. This is a more realistic number than the 0.3 Vf previously used in NU's MOV Program Manual. A 0.4 Vf bounds about 50% of EPRI blowdown tests; is the minimum value stated in Reference"'; and is a " good geometry" bounding value for high contact stress, flat-on-flat disc-to-seat contact, at temperatures above 350 F.
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(7) "Other" includes technicallyjustifiable approaches, e.g. special tests, analysis, etc.
(7) "Other" includes technicallyjustifiable approaches, e.g. special tests, analysis, etc.
(8) A 0.4 Vf bounds the limited EPRI PPP test data for parallel-disc Anchor-Darling gate valves at temperatures > 350 F. This is also consistent with the results of blowdown testing performed by Anchor-Darling. EPRI testing also indicates 0.4 is a bounding value for high contact stress, flat-on-flat disc-to-seat contact, at temperatures above 350 F.
(8) A 0.4 Vf bounds the limited EPRI PPP test data for parallel-disc Anchor-Darling gate valves at temperatures > 350 F. This is also consistent with the results of blowdown testing performed by Anchor-Darling. EPRI testing also indicates 0.4 is a bounding value for high contact stress, flat-on-flat disc-to-seat contact, at temperatures above 350 F.
,        (9) A 0.9 Vf bounds virtually all empirical data for gate valves.
(9) A 0.9 Vf bounds virtually all empirical data for gate valves.
Valve factors and measured rate ofloading values for each MOV are provided in Table 15. The 4
Valve factors and measured rate ofloading values for each MOV are provided in Table 15. The shaded areas represent MOV's set up on limit switch or torque switch bypacs control.
shaded areas represent MOV's set up on limit switch or torque switch bypacs control.
4 Table 13: Valve Factors and Rate ofLoading Valve Number Valve Factor l Rate of Valve Number Valve Factor l Rate of l Close O
Table 13: Valve Factors and Rate ofLoading Valve Number         Valve Factor l Rate of           Valve Number Valve Factor l Rate of l Close   O       Loadin                       Close     Open l Loading l 3CCP*MOV045A         Y         N/A                   3RHS*MV8701A     0.6     0.33 l         l 3CCP*MOV045B           N/A     N/A                   3RHS*MV8701B     0.6   0.585 l         l 3CCP*MOV048A           N/A     N/A                   3RHS*MV8701C     0.6     0.33 l         l 3CCP'MOV048B           N/A     N/A                   3RHS*MV8702A     0.6     0.6 l           l 3CCP*MOV049A           N/A     N/A                   3RHS*MV87028     0.6   0.329 l         l 3CCP*MOV049B           N/A     N/A                   3RHS*MV8702C     0.6   0.159 l         l 3CCP*MOV222             N/A     N/A                   3RHS*MV8716A     0.4   0.508 l         l 3CCP*MOV223             N/A     N                     3RHS*MV87168   0.554     0.574 3CCP*MOV224             N/A     N/A                   3RSS*MOV20A     N/A     N/A 3CCP*MOV225             N/A     N/A                   3RSS*MOV20B     N/A     N/A 3CCP*MOV226             N/A     N/A                   3RSS*MOV20C     N/A     N/A 3CCP*MOV227             N/A     N/A                   3RSS*MOV20D     N/A     N/A 3CCP*MOV228             N/A     N/A                   3RSS*MOV23A     N/A     N/A 3CCP*MOV229             N/A     N/A                   3RSS*MOV238     N/A     N/A 3CHS*LCV112B           0.6*   0.6*                 3RSS*MOV23C     N/A     N/A 3CHS*LCV112C           06*     0.6* l             l 3RSS*MOV23D     N/A     N/A 3CHS*LCV112D           0.6     0.6 l             l 3RSS*MOV38A       0.4   0.399     20.7 3CHS*LCV112E           0.6     0.6 l             l 3RSS*MOV388       0.4   0.571 l         l 3CHS*MV8100             1.1     1.1 l             l 3RSS*MV8837A   0.521     0.44 l   -3.0   l 3CHS*MV8104             1.1     1.1 l             l 3RSS*MV88378   0.341     0.183 l -21.0 1 3CHS*MV8105           0.341   0.218 l     -5.6   l 3RSS*MV8838A     0.6     0.6 l         l 3CHS*MV8106           0.097   0.167 l       4.2   l 3RSS*MV8838B     0.6     0.6 l         l 3CHS*MV8109A             1.1     1.1 l             l 3SlH*MV8801A     0.4   0.367 l   6.8   l 3CHS*MV81098             1.1     1.1 l             l 3SlH*MV8801B     0.4   0.326 l   2.4   l 3CHS*MV8109C             1.1     1.1 l             l 3SlH*MV8802A   0.25     0.327 l   -0.7   l 3CHS*MV8109D             1.1     1.1 l             l 3SlH'MV8802B     0.4     0.4 l         l 3CHS*MV8110             0.47   N/A l     -25.7   l 3SlH*MV8806     0.6*     0.6 l         l 39
Loadin Close Open l Loading l 3CCP*MOV045A Y
N/A 3RHS*MV8701A 0.6 0.33 l l
3CCP*MOV045B N/A N/A 3RHS*MV8701B 0.6 0.585 l l
3CCP*MOV048A N/A N/A 3RHS*MV8701C 0.6 0.33 l l
3CCP'MOV048B N/A N/A 3RHS*MV8702A 0.6 0.6 l l
3CCP*MOV049A N/A N/A 3RHS*MV87028 0.6 0.329 l l
3CCP*MOV049B N/A N/A 3RHS*MV8702C 0.6 0.159 l l
3CCP*MOV222 N/A N/A 3RHS*MV8716A 0.4 0.508 l l
3CCP*MOV223 N/A N
3RHS*MV87168 0.554 0.574 3CCP*MOV224 N/A N/A 3RSS*MOV20A N/A N/A 3CCP*MOV225 N/A N/A 3RSS*MOV20B N/A N/A 3CCP*MOV226 N/A N/A 3RSS*MOV20C N/A N/A 3CCP*MOV227 N/A N/A 3RSS*MOV20D N/A N/A 3CCP*MOV228 N/A N/A 3RSS*MOV23A N/A N/A 3CCP*MOV229 N/A N/A 3RSS*MOV238 N/A N/A 3CHS*LCV112B 0.6*
0.6*
3RSS*MOV23C N/A N/A 3CHS*LCV112C 06*
0.6* l l
3RSS*MOV23D N/A N/A 3CHS*LCV112D 0.6 0.6 l l
3RSS*MOV38A 0.4 0.399 20.7 3CHS*LCV112E 0.6 0.6 l l
3RSS*MOV388 0.4 0.571 l l
3CHS*MV8100 1.1 1.1 l l
3RSS*MV8837A 0.521 0.44 l
-3.0 l
3CHS*MV8104 1.1 1.1 l l
3RSS*MV88378 0.341 0.183 l
-21.0 1 3CHS*MV8105 0.341 0.218 l
-5.6 l
3RSS*MV8838A 0.6 0.6 l l
3CHS*MV8106 0.097 0.167 l 4.2 l
3RSS*MV8838B 0.6 0.6 l l
3CHS*MV8109A 1.1 1.1 l l
3SlH*MV8801A 0.4 0.367 l 6.8 l
3CHS*MV81098 1.1 1.1 l l
3SlH*MV8801B 0.4 0.326 l 2.4 l
3CHS*MV8109C 1.1 1.1 l l
3SlH*MV8802A 0.25 0.327 l
-0.7 l
3CHS*MV8109D 1.1 1.1 l l
3SlH'MV8802B 0.4 0.4 l l
3CHS*MV8110 0.47 N/A l
-25.7 l
3SlH*MV8806 0.6*
0.6 l l
39


Millstone Unit 3 MOV Program                                                                 October 6,1995 Valve Number                                           Valve Number  Valve Factor l Rate of Valve Factor l Rate of l Close Open l Loading l                       Close Open l Loading 3CHS*MVB111 A               1.1   N/A l -1.1 l         3SlH*MV8807A       0.6   0.6 l 3CHS*MV8111B               0.838   N/A l 9.4 1         3SlH*MV88078       0.6   0.6 l 3CHS*MV8111C               1.06   N/A l 8.2 l         3SlH*MV8813       0.18 0.18 l     1.7 3CHS*MV8112                 1.1   1.1 l           l   3SlH'MV8814       1.25   1.1 l   -22.9 3CHS*MV8116                 1.08   N/A l 5.4 l         3SlH*MV8821A     0.44 0.21 l   -2.0 3CHS*MV8438A               0.163 0.142 l   -0.4     l   3SlH*MV88218     0.41 0.357 l   -6.7 3CHS*MV84380                 0.3 0.226 l   6.9     l   3SlH*MV8835     0.436 0.178 l   -4.6 3CHS*MV8438C                 0.3 0.158 l           l   3SlH'MV8920       1.1   1.1 l 3CHS*MV8468A               0.6*   0.6 l           l   3SlH'MV8923A       0.6   0.6 l 3CHS*MV8468B               0.6*   O6 l             l   3SlH'MV8923B       0.6   0.6 l 3CHS*MV8507A                 0.6   0.6 l           l   3SlH*MV8024       0.6*   0.6 l 3CHS*MV85078                 0.6   0.6 l           l   3SIL*MV8804A     0.6   0.6 l 3CHS*MV8511 A               1.1   1.1 l           l   3SIL*MV8804B     0.6   0.6 l 3CHS*MV8511B                 1.1   1.1 l           l   3SIL*MV8808A     0.6   0.6 l 3CHS*MV8512A                 1.1   1.1 l           l   3SIL*MV8808B     0.6   0.6 l             <
Millstone Unit 3 MOV Program October 6,1995 Valve Number Valve Factor l Rate of l Valve Number Valve Factor l Rate of Close Open l Loading l Close Open l Loading 3CHS*MVB111 A 1.1 N/A l
3CHS*MV8512B                 1.1   1.1 l           l   3SIL*MV8808C     0.6   0.6 l 3 CMS *MOV24                 1.1   1.1 l           l   3SIL*MV8808D     0.6   0.6 l 3CVS*MOV25                   1.1   1.1 l           l   3SIL*MV8809A     0 51   0.642 l -0.03 3FWA*MOV35A               0.208 0.252 l   4.7   l   3SIL*MV8809B     0.4   0.4 l   -10.3     l 3FWA*MOV350               0.458 0.366 l   9.7   l   3SIL*MV8812A     0.6   0.6 l             I 3FWA*MOV35C               0.363 0.286 l -0.5   l   3SIL*MV8812B     0.6   0.6 l         t l
-1.1 l
                                                        -1.6                          0.4    0.4 3FWA*MOV35D                 0.29 0.16 l           l   3SIL*MV8840 3lAS*MOV72                   1.1   1.1 l           l   3SWP*MOV024A     N/A   N/
3SlH*MV8807A 0.6 0.6 l 3CHS*MV8111B 0.838 N/A l 9.4 1
3LMS*MOV40A                 1.1   1.1 l           l   3SWP*MOV0248     N/A   N/A 3LMS*MOV40B                 1.1   1.1 l           l   3SWP*MOV024C     N/A   N/A 3LMS*MOV40C                 1.1   1.1 l           l   3SWP'MOV024D     N/A   N/A 3LMS*MOV40D                 1.1   1.1 l           l   3SWP*MOV050A     N/A   N/A 3 MSS *MOV17A               1.1   1.1 l           l   3SWP*MOV0508     N/A   N/A 3 MSS *MOV17B               1.1   1.1 l               3SWP*MOV054A     N/A   N 3 MSS *MOV1?D               1.1   1.1                 3SWP*MOV054B     N/A   N/A 3 MSS *MOV18A               0.6   0.6                 3SWP*MOV054C     N/A   N/
3SlH*MV88078 0.6 0.6 l 3CHS*MV8111C 1.06 N/A l 8.2 l
3 MSS *MOV188               06   0.6                 3SWP*MOV054D     N/A   N/A 3 MSS *MOV18C               0.6   0.6                 3SWP*MOV057A     N/A   N 3 MSS *MOV180               0.6   0.6                 3SWP*MOV057B     N/A   N/A 3 MSS *MOV74A               1.1   1.1                 3SWP*MOV057C     N/A   N/A 3 MSS *MOV748               1.1   1.1 l           l   3SWP*MOV057D     N/A   N/A 3 MSS *MOV74C               1.1   1.1 l           l   3SWP*MOV071A     N/A   N/A 3 MSS *MOV74D               1.1   1.1                 3 swr *MOV0718   N/A   N/
3SlH*MV8813 0.18 0.18 l 1.7 3CHS*MV8112 1.1 1.1 l l
3OSS*MOV34A                 N/A   N/A                 3SWP'MOV102A     N/A   N/A 3OSS*MOV34B                 N/A   N                   3SWP*MOV1028     N/A   N 3RCS*MV8000A                 0.6   0.6                 3SWP*MOV102C     N/A   N/A 3RCS*MV80008                 0.6   0.6                 3SWP*MOV102D     N/A   N 3RCS*MV8098                 1.1   1.1                 3SWP'MOV115A     N/A   N/A 3RHS*FCV610                 1.1   1.1 l               3SWP*MOV1158 N/A   N/A 3RHS*FCV611                 1.1   1.1 l           l
3SlH'MV8814 1.25 1.1 l
-22.9 3CHS*MV8116 1.08 N/A l 5.4 l
3SlH*MV8821A 0.44 0.21 l
-2.0 3CHS*MV8438A 0.163 0.142 l
-0.4 l
3SlH*MV88218 0.41 0.357 l
-6.7 3CHS*MV84380 0.3 0.226 l 6.9 l
3SlH*MV8835 0.436 0.178 l
-4.6 3CHS*MV8438C 0.3 0.158 l l
3SlH'MV8920 1.1 1.1 l 3CHS*MV8468A 0.6*
0.6 l l
3SlH'MV8923A 0.6 0.6 l 3CHS*MV8468B 0.6*
O6 l l
3SlH'MV8923B 0.6 0.6 l 3CHS*MV8507A 0.6 0.6 l l
3SlH*MV8024 0.6*
0.6 l 3CHS*MV85078 0.6 0.6 l l
3SIL*MV8804A 0.6 0.6 l 3CHS*MV8511 A 1.1 1.1 l l
3SIL*MV8804B 0.6 0.6 l 3CHS*MV8511B 1.1 1.1 l l
3SIL*MV8808A 0.6 0.6 l 3CHS*MV8512A 1.1 1.1 l l
3SIL*MV8808B 0.6 0.6 l 3CHS*MV8512B 1.1 1.1 l l
3SIL*MV8808C 0.6 0.6 l 3 CMS *MOV24 1.1 1.1 l l
3SIL*MV8808D 0.6 0.6 l 3CVS*MOV25 1.1 1.1 l l
3SIL*MV8809A 0 51 0.642 l -0.03 3FWA*MOV35A 0.208 0.252 l 4.7 l
3SIL*MV8809B 0.4 0.4 l
-10.3 3FWA*MOV350 0.458 0.366 l 9.7 l
3SIL*MV8812A 0.6 0.6 l 3FWA*MOV35C 0.363 0.286 l
-0.5 l
3SIL*MV8812B 0.6 0.6 l t
3FWA*MOV35D 0.29 0.16 l
-1.6 l
3SIL*MV8840 0.4 0.4 3lAS*MOV72 1.1 1.1 l l
3SWP*MOV024A N/A N/
3LMS*MOV40A 1.1 1.1 l l
3SWP*MOV0248 N/A N/A 3LMS*MOV40B 1.1 1.1 l l
3SWP*MOV024C N/A N/A 3LMS*MOV40C 1.1 1.1 l l
3SWP'MOV024D N/A N/A 3LMS*MOV40D 1.1 1.1 l l
3SWP*MOV050A N/A N/A 3 MSS *MOV17A 1.1 1.1 l l
3SWP*MOV0508 N/A N/A 3 MSS *MOV17B 1.1 1.1 l 3SWP*MOV054A N/A N
3 MSS *MOV1?D 1.1 1.1 3SWP*MOV054B N/A N/A 3 MSS *MOV18A 0.6 0.6 3SWP*MOV054C N/A N/
3 MSS *MOV188 06 0.6 3SWP*MOV054D N/A N/A 3 MSS *MOV18C 0.6 0.6 3SWP*MOV057A N/A N
3 MSS *MOV180 0.6 0.6 3SWP*MOV057B N/A N/A 3 MSS *MOV74A 1.1 1.1 3SWP*MOV057C N/A N/A 3 MSS *MOV748 1.1 1.1 l l
3SWP*MOV057D N/A N/A 3 MSS *MOV74C 1.1 1.1 l l
3SWP*MOV071A N/A N/A 3 MSS *MOV74D 1.1 1.1 3 swr *MOV0718 N/A N/
3OSS*MOV34A N/A N/A 3SWP'MOV102A N/A N/A 3OSS*MOV34B N/A N
3SWP*MOV1028 N/A N
3RCS*MV8000A 0.6 0.6 3SWP*MOV102C N/A N/A 3RCS*MV80008 0.6 0.6 3SWP*MOV102D N/A N
3RCS*MV8098 1.1 1.1 3SWP'MOV115A N/A N/A 3RHS*FCV610 1.1 1.1 l 3SWP*MOV1158 N/A N/A 3RHS*FCV611 1.1 1.1 l l
* Our standard non-testable," default" valve factor of 0.6 has been used for these valves while KEI Gate calculations are being finalized. Any final valve factors above 0.6 will require a revision to this report.
* Our standard non-testable," default" valve factor of 0.6 has been used for these valves while KEI Gate calculations are being finalized. Any final valve factors above 0.6 will require a revision to this report.
40
40


Millstone Unit 3 MOV Program                                                         October 6,1995 10.6 Stem Factor / Stem Friction Coefficient Millstone Unit 3 calculations use a stem factor based on a friction coefficient of = 0.18 or greater for all valves unlessjustification is provided. This assumption is based on information and -
Millstone Unit 3 MOV Program October 6,1995 10.6 Stem Factor / Stem Friction Coefficient Millstone Unit 3 calculations use a stem factor based on a friction coefficient of = 0.18 or greater for all valves unlessjustification is provided. This assumption is based on information and -
experience from the following sources:
experience from the following sources:
* Industry experience Testing performed by Northeast Utilities e   Limitorque sizing procedures e   Millstone Unit 3 NCR 393-438,"MOV Stem / Stem Nut Coefficient of Friction," dated September 25,1993.
Industry experience Testing performed by Northeast Utilities e
        . NMAC Application Guide for Motor Operated Valves in Nuclear Power Plants, NP-6660-D EPRI Stem / Stem-Nut Lubrication Test Report, TR-102135 1 The actuator of an MOV produces torque. For rising stem valves, the torque produced is converted to thrust at the stem and stem nut interface, or yoke-nut for rising rotating MOV's. The stem and stem-nut / yoke nut is a power screw which in most cases uses ACME threads. The emeiency of conversion of torque to thrust by the stem and stem-nut / yoke-nut is called the " Stem Factor." The stem factor is determined by stem geometry and the coefficient of friction between the stem and the     .
Limitorque sizing procedures e
stem-nut / yoke-nut. Since the geometry of a given stem is fixed, any change in coefficient of           l friction will change the stem factor.
Millstone Unit 3 NCR 393-438,"MOV Stem / Stem Nut Coefficient of Friction," dated e
,                                                                                                          1 Industry testing has shown that the coefficient of friction can vary over a range of about 0.08 to 0.20. j This range of friction coefficient can change the output thrust for a given torque input by 250%,       :
September 25,1993.
thereby potentially effecting its ability to perform its intended function. Determining and               l 4
NMAC Application Guide for Motor Operated Valves in Nuclear Power Plants, NP-6660-D EPRI Stem / Stem-Nut Lubrication Test Report, TR-102135 e
maintaining a stem to stem-nut coefficient of friction is dependent upon mechanical condition, lubricant used, lubricant condition, and preventive maintenance practices.
1 The actuator of an MOV produces torque. For rising stem valves, the torque produced is converted to thrust at the stem and stem nut interface, or yoke-nut for rising rotating MOV's. The stem and stem-nut / yoke nut is a power screw which in most cases uses ACME threads. The emeiency of conversion of torque to thrust by the stem and stem-nut / yoke-nut is called the " Stem Factor." The stem factor is determined by stem geometry and the coefficient of friction between the stem and the stem-nut / yoke-nut. Since the geometry of a given stem is fixed, any change in coefficient of friction will change the stem factor.
Measurement of torque and thrust under static conditions may not provide an accurate representation of coefficient of friction for the design-basis condition. Under static running load conditions, the load on the stem to stem-nut is not high enough to maintain even contact loads between the stem and       I stem-nut, causing the two to " float". This produces large swings in the measured coefficient of l
Industry testing has shown that the coefficient of friction can vary over a range of about 0.08 to 0.20.
friction. Measurements taken at static torque switch trip can also be misleading, since at this point in i the valve stroke there is little or no actual rotational movement. Under this condition, the measured coefficient of friction although consistent, will usually be lower than the actual value under design-   ;
j This range of friction coefficient can change the output thrust for a given torque input by 250%,
basis conditions.                                                                                       i l
thereby potentially effecting its ability to perform its intended function. Determining and maintaining a stem to stem-nut coefficient of friction is dependent upon mechanical condition, 4
Northeast Utilities has validated the assumed p = 0.15 by monitoring torque and thrust durmg selective dynamic tests for Haddam Neck, Millstone Unit 1, and Millstone Unit 2 for valves with similar lubrication practices. Millstone Unit 3 testing indicated that = 0.18 would bound data obtained. The disposition of NCR 393-438 identified past lubrication practices as the root cause for higher coefficient of friction. Table 16 provides the results of all applicable valid stem coefficient data measured in NU's MOV Program to date. As can be seen, p = 0.15 bounds 100 percent of the data for Haddam Neck, Millstone Unit 1, and Millstone Unit 2. For Millstone Unit 3, = 0.18 bounds 100 percent of the test data.
lubricant used, lubricant condition, and preventive maintenance practices.
Measurement of torque and thrust under static conditions may not provide an accurate representation of coefficient of friction for the design-basis condition. Under static running load conditions, the load on the stem to stem-nut is not high enough to maintain even contact loads between the stem and stem-nut, causing the two to " float". This produces large swings in the measured coefficient of friction. Measurements taken at static torque switch trip can also be misleading, since at this point in the valve stroke there is little or no actual rotational movement. Under this condition, the measured coefficient of friction although consistent, will usually be lower than the actual value under design-basis conditions.
i Northeast Utilities has validated the assumed p = 0.15 by monitoring torque and thrust durmg selective dynamic tests for Haddam Neck, Millstone Unit 1, and Millstone Unit 2 for valves with similar lubrication practices. Millstone Unit 3 testing indicated that = 0.18 would bound data obtained. The disposition of NCR 393-438 identified past lubrication practices as the root cause for higher coefficient of friction. Table 16 provides the results of all applicable valid stem coefficient data measured in NU's MOV Program to date. As can be seen, p = 0.15 bounds 100 percent of the data for Haddam Neck, Millstone Unit 1, and Millstone Unit 2. For Millstone Unit 3,
= 0.18 bounds 100 percent of the test data.
4 41
4 41


r l
r l
r Millstone Unit 3 MOV Program                                                         October 6,1995 A review of EPRI PPP data at flow cutoff shows >> 99% of the data being below 0.15. This review covered in excess of 800 strokes. This adds signi6 cant credibility to NU's use of 0.15 as a bounding value.
r Millstone Unit 3 MOV Program October 6,1995 A review of EPRI PPP data at flow cutoff shows >> 99% of the data being below 0.15. This review covered in excess of 800 strokes. This adds signi6 cant credibility to NU's use of 0.15 as a bounding value.
Table 16: MeasuredStem to Stem-Nut Coeflicient ofFriction (p)
Table 16: MeasuredStem to Stem-Nut Coeflicient ofFriction (p)
Valve             Dynamic COF Close       pen BA-MOV-373               0.046 CH-MOV-257               0.103     0.119 CH-MOV-257B             0.103 l 0.119 CH-MOV-2928             0.031     0.063 CH-MOV-292C             0.068 St-MOV-861C             0.120 SI-MOV-8718             0.133     0.085 1-CS-21B                 0.106 1-LP-7A                 0.096 2-FW-44                 0.150 2-MS-201                 0.068 2-MS-202                 0.091 3CHS*MV8106             0.179 3CHS*MV8116             0.153 3CHS*MV8438A             0.146 3FWA*MOV35A ('93)       0.1 3FWA*MOV35A ('93)       0.135 3FWA*MOV35B             0.156 3FWA*MOV35D             0.103 3RHS*MV87028                       0.093 3RHS*MV8702C                       0.091 3RHS*MV8716A             0.109 3RSS*MV8837A             0.155 3RSS*MV8837B             0.125                                             {
Valve Dynamic COF Close pen BA-MOV-373 0.046 CH-MOV-257 0.103 0.119 CH-MOV-257B 0.103 l 0.119 CH-MOV-2928 0.031 0.063 CH-MOV-292C 0.068 St-MOV-861C 0.120 SI-MOV-8718 0.133 0.085 1-CS-21B 0.106 1-LP-7A 0.096 2-FW-44 0.150 2-MS-201 0.068 2-MS-202 0.091 3CHS*MV8106 0.179 3CHS*MV8116 0.153 3CHS*MV8438A 0.146 3FWA*MOV35A ('93) 0.1 3FWA*MOV35A ('93) 0.135 3FWA*MOV35B 0.156 3FWA*MOV35D 0.103 3RHS*MV87028 0.093 3RHS*MV8702C 0.091 3RHS*MV8716A 0.109 3RSS*MV8837A 0.155 3RSS*MV8837B 0.125
3SlH*MV8801A             0.153 i
{
Where possible, NU's MOV's were tested using the VOTES Torque Cartridge / Quick Stem Sensor               !
3SlH*MV8801A 0.153 i
(VTC / QSS) to validate our selection of friction coefGeient. Currently we have obtained 29 data points for coefficient of friction for the four Connecticut units. These data points were obtained under dynamic (i.e., flow and differential pressure) conditions, to best represent design-basis conditions. As noted, all data points are below 0.15 for Haddam Neck, Millstone Unit 1, and Millstone Unit 2, and below 0.18 for Millstone Unit 3; therefore validating our assumption. To add further rigor to NU's MOV Program, we are assessing the use of statistical analysis of our final data set (post Millstone Unit I completion) as a validation methodology. This will require additional data to permit meaningful statistical analysis.
Where possible, NU's MOV's were tested using the VOTES Torque Cartridge / Quick Stem Sensor (VTC / QSS) to validate our selection of friction coefGeient. Currently we have obtained 29 data points for coefficient of friction for the four Connecticut units. These data points were obtained under dynamic (i.e., flow and differential pressure) conditions, to best represent design-basis conditions. As noted, all data points are below 0.15 for Haddam Neck, Millstone Unit 1, and Millstone Unit 2, and below 0.18 for Millstone Unit 3; therefore validating our assumption. To add further rigor to NU's MOV Program, we are assessing the use of statistical analysis of our final data set (post Millstone Unit I completion) as a validation methodology. This will require additional data to permit meaningful statistical analysis.
10.7 Margin                                                                                               l The definition of margin varies from one licensee to another. Making simple comparisons of the             ,
10.7 Margin l
numerical value is an unreliable indication. For example, NU's quoted margin is approximately 2D           l percent greater than a licensee who uses 0.5 for a non-testable gate valve factor, if all other           !
The definition of margin varies from one licensee to another. Making simple comparisons of the numerical value is an unreliable indication. For example, NU's quoted margin is approximately 2D l
parameters are the same. The definition of margin is provided below:                                       !
percent greater than a licensee who uses 0.5 for a non-testable gate valve factor, if all other parameters are the same. The definition of margin is provided below:
l l
l l
42
42


Millstone Unit 3 MOV Program                                                               October 6,1995 l
Millstone Unit 3 MOV Program October 6,1995 r
l r                               >
Thrusta - Thrust,,,a Equat,on 3: Margin =
Thrusta - Thrust,,,a                                             l Equat,on i    3: Margin =                                         x 100%
x 100%
                                            <            Thrust,,,a         ,                                1 1
i Thrust,,,a Listed in Table 17 is the margin for the safety stroke for each valve. Also included is the periodic testing priority for each MOV (see Section 14.3). Open margin was not calculated for globe valves which have flow under the seat, and is indicated in the table by FUS (flow under seat). The flow would assist in opening the valve and the resulting open margin values would be very large. The information in the table is presented to demonstrate design-basis closure. Future changes will be controlled by existing NU procedures.
l Listed in Table 17 is the margin for the safety stroke for each valve. Also included is the periodic testing priority for each MOV (see Section 14.3). Open margin was not calculated for globe valves which have flow under the seat, and is indicated in the table by FUS (flow under seat). The flow would assist in opening the valve and the resulting open margin values would be very large. The               l information in the table is presented to demonstrate design-basis closure. Future changes will be controlled by existing NU procedures.
Table 17: Margin Valve Nurnber Periodic Close Open Valve Number Periodic Close Open Testing Margin Margin Testing Margin Margin Priority
l l
(%)
Table 17: Margin Valve Nurnber       Periodic   Close     Open         Valve Number   Periodic   Close     Open Testing   Margin   Margin                         Testing   Margin Margin Priority   (%)         (%)                         Priority   (%)       (%)
(%)
3CCP*MOV045A             2       31           32     3RHS*MV8701A         2         26 l     57   l 3CCP*MOV045B             2       61         119     3RHS*MV8701B         2       226 l     49 l 3CCP*MOV048A             2         6           32     3RHS*MV8701C         2         44 l     89 l 3CCP*MOV048B             2       104         144     3RHS*MV8702A         2       190 l     55   l 3CCP*MOV049A             2       15           23     3RHS*MV8702B         2         25 l     57   l 3CCP*MOV049B             2       94           47     3RHS*MV8702C         2         1 l 206 l 3CCP'MOV222               2       34           61     3RHS*MV8716A         2       183 l 100 l 3CCP'MOV223               2       53           84     3RHS*MV8716B         2       259       96 3CCP*MOV224               2       46           84     3RSS*MOV20A           1         16 3CCP*MOV225               2       106           84     3RSS*MOV208           1         16 3CCP"MOV226               2       157         171       3RSS*MOV20C         1         16 3CCP*MOV227               2       147           84     3RSS*MOV20D           1         16 3CCP*MOV228               2       82           99     3RSS*MOV23A           2       1 3CCP*MOV229               2       126         157     3RSS*MOV23B           2         95 3CHS*LCV112B             1       17         111       3RSS*MOV23C         2       100 . _ _ * - .
Priority
3CHS*LCV112C             1       26         167     3RSS*MOV23D           2         95 Eh 3CHS*LCV112D             1         0           72     3RSS*MOV38A           2     7 m ,y       136 l 3CHS*LCV112E             1         2           75     3RSS*MOV38B         2       ID 136 l 3CHS*MV8100               1       557       FUS       3RSS*MV8837A         1     , b Q1 ib          160 l 3CHS*MV8104               2     E%M         FUS       3RSS*MV8837B         1     mod 160 l 3CHS*MV8105               1       16   MJ$jgg         3RSS*MV8838A         2     d hfIl 102         l 3CHS*MV8106               1         5   @@da           3RSS*MV8838B         2     Juhd#11 60         l 3CHS*MV8109A             2       469       FUS       3SlH*MV8801A         1       119 l     46   l 3CHS*MV8109B             2       641       FUS       3SlH*MV88010         1         41 l     70   l 3CHS*MV8109C             2       566       FUS       3SlH*MV8802A         2     g           142 l 3CHS*MV8109D             2       484       FUS       3SlH*MV8802B         2     M             92   l 3CHS*MV8110               1       39   =r             3SlH*MV8806         2         47 mmEmiiiniii 3CHS*MV8111 A             1       28   R!fil$         3SlH*MV8807A         1     @ljgigtj     49 l 3CHS*MV8111B             1       20   G!il@Bl       3SlH*MV8807B         1     T#Ef         29   l 3CHS*MV8111C             1       16   Rm             3SlH*MV8813         1         59 -
(%)
ma 3CHS*MV8112               1       501       FUS       3SlH'MV8814         1         64 E 3CHS*MV8116               2     mmw-mm       FUS       3SlH*MV8821A         2         24 Fjf 3CHS*MV8438A             2       107                   3SlH*MV8821B         2         38 NH 3CHS*MV8436d             2       83                   3SlH*MV8835         2         33 7 3CHS*MV8438C             2       34                   3SlH'MV8920         1       175 3CHS*MV8468A             2         5     2             3SlH*MV8923A         2         55 _      __
(%)
PM 3CHS*MV8468B             2         0                   3SlH*MV8923B         2         50 -    6G 43
3CCP*MOV045A 2
31 32 3RHS*MV8701A 2
26 l
57 l
3CCP*MOV045B 2
61 119 3RHS*MV8701B 2
226 l 49 l 3CCP*MOV048A 2
6 32 3RHS*MV8701C 2
44 l
89 l 3CCP*MOV048B 2
104 144 3RHS*MV8702A 2
190 l 55 l
3CCP*MOV049A 2
15 23 3RHS*MV8702B 2
25 l
57 l
3CCP*MOV049B 2
94 47 3RHS*MV8702C 2
1 l 206 l 3CCP'MOV222 2
34 61 3RHS*MV8716A 2
183 l 100 l 3CCP'MOV223 2
53 84 3RHS*MV8716B 2
259 96 3CCP*MOV224 2
46 84 3RSS*MOV20A 1
16 3CCP*MOV225 2
106 84 3RSS*MOV208 1
16 3CCP"MOV226 2
157 171 3RSS*MOV20C 1
16 3CCP*MOV227 2
147 84 3RSS*MOV20D 1
16 3CCP*MOV228 2
82 99 3RSS*MOV23A 2
1 3CCP*MOV229 2
126 157 3RSS*MOV23B 2
95 3CHS*LCV112B 1
17 111 3RSS*MOV23C 2
100 3CHS*LCV112C 1
26 167 3RSS*MOV23D 2
95 Eh 3CHS*LCV112D 1
0 72 3RSS*MOV38A 2
7 m,y 136 l 3CHS*LCV112E 1
2 75 3RSS*MOV38B 2
ID 136 l
, b Q1 ib 160 l 3CHS*MV8100 1
557 FUS 3RSS*MV8837A 1
3CHS*MV8104 2
E%M FUS 3RSS*MV8837B 1
mod 160 l 3CHS*MV8105 1
16 MJ$jgg 3RSS*MV8838A 2
d hfIl 102 l 3CHS*MV8106 1
5
@@da 3RSS*MV8838B 2
Juhd#11 60 l
3CHS*MV8109A 2
469 FUS 3SlH*MV8801A 1
119 l 46 l
3CHS*MV8109B 2
641 FUS 3SlH*MV88010 1
41 l
70 l
3CHS*MV8109C 2
566 FUS 3SlH*MV8802A 2
g 142 l 3CHS*MV8109D 2
484 FUS 3SlH*MV8802B 2
M 92 l
3CHS*MV8110 1
39
=r 3SlH*MV8806 2
47 mmEmiiiniii 3CHS*MV8111 A 1
28 R!fil$
3SlH*MV8807A 1
@ljgigtj 49 l 3CHS*MV8111B 1
20 G!il@Bl 3SlH*MV8807B 1
T#Ef 29 l
3CHS*MV8111C 1
16 Rm 3SlH*MV8813 1
59 ma 3CHS*MV8112 1
501 FUS 3SlH'MV8814 1
64 E
3CHS*MV8116 2
mmw-mm FUS 3SlH*MV8821A 2
24 Fjf 3CHS*MV8438A 2
107 3SlH*MV8821B 2
38 NH 3CHS*MV8436d 2
83 3SlH*MV8835 2
33 7
3CHS*MV8438C 2
34 3SlH'MV8920 1
175 3CHS*MV8468A 2
5 2
3SlH*MV8923A 2
55 3CHS*MV8468B 2
0 PM 3SlH*MV8923B 2
50 6G 43


;                                                                                                                        1 l
Millstone Unit 3 MOV Program October 6,1995
Millstone Unit 3 MOV Program                                                                     October 6,1995       '
\\
\                                                                                                                         l l
Valve Number Periodic Close Open Valve Number Periodic Close Open Testing Margin Margin Testing Margin Margin Priority
Valve Number     Periodic   Close         Open               Valve Number Periodic     Close         Open   i Testing   Margin         Margin                           Testing     Margin       Margin   1 Priority   (%)           (%)                             Priority     (%)           (%)   l 3CHS*MV8507A           2   'fA               186             3SlH*MV8924       2           96       M22d       l 3CHS*MV85078           2       . .J . )       184             3SIL*MV8804A       1       ; ;= ,
(%)
58    l 3CHS*MV8511 A         1       152           FUS             3SIL*MV8804B       1     ] $9iGl l           54 3CHS*MV8511B           1       146           FUS             3SIL*MV8808A     2     _
(%)
100   l 3CHS*MV8512A           1         2       ggg         l       3SIL*MV8808B     2     FN                 102   l 3CHS*MV8512B           1         9       Mm         1       3SIL*MV8808C     2     ''T-               102 3 CMS *MOV24           2       179       WOM         il       3SIL*MV8808D     2     bliE H               95 3CVS*MOV25             2   ggggggg           FUS             3SIL*MV8809A       i         180       g@l 3FWA*MOV35A           2         7         di
Priority
                                                    "'    l           3SIL*MV8809B       1         356       h   ygp   ,
(%)
3FWA*MOV35B           2         52                           3SIL*MV8812A       1         448         M iHlil   l 3FWA*MOV35C           2         82                           3SIL*MV88128                 454       31 3FWA*MOV35D           2       104                           3SIL*MV8840       2 1
(%)
495       $$MNtg$  4 l 31AS*MOV72             2       375                     .
3CHS*MV8507A 2
3SWP*MOV024A      2           79             79 3LMS*MOV40A           2       330         g[                3SWP*MOV0248      2           79             79 3LMS*MOV40B 3LMS*MOV40C 2
'fA 186 3SlH*MV8924 2
2 319 512        m-g    ,
96 M22d
                                                            ,    h 3SWP*MOV024C 3SWP'MOV024D 2
; ;=
2 79 79 79 79 3LMS*MOV400            2       603        hh h 3SWP*MOV050A 3SWP'MOV0508 1         15 26 43 12 3 MSS *MOV17A         2       166                     .
58 3CHS*MV85078 2
1 3 MSS *MOV170         2         75                     l     3SWP*MOV054A       i                         15 3 MSS *MOV17D         2         97                           3SWP*MOV054B      1   i                  128
..J. )
                                                  }
184 3SIL*MV8804A 1
i 3 MSS *MOV18A         2         33       g                   3SWP*MOV054C      1              e         15 3 MSS *MOV188         2         25                           3SWP*MOV054D       1   M         %        73 3 MSS *MOV18C         2         32                           3SWP'MOV057A     2           52               *gg 3 MSS *MOV18D         2         26                       I   3SWP'MOV0578     2           44       %A7 3 MSS *MOV74A         2   -
3CHS*MV8511 A 1
FUS             3SWP*MOV057C     2           49       CMb 3 MSS *MOV74B         2   L                 FUS             3SWP*MOV057D     2           88       . c h(
152 FUS 3SIL*MV8804B 1
3 MSS *MOV74C         2                     FUS             3SWP*MOV071A       1         313       dfj 3 MSS *MOV74D         2   &          l     FUS             3SWP*MOV071B       1         51       ;HNNO 3OSS*MOV34A           1         52             6             3SWP*MOV102A       1 1
] $9iGl l 54 3CHS*MV8511B 1
45 30SS*MOV348           1         52             6             3SWP*MOV1028       1   :                    45 3RCS*MV8000A           1         1             16             3SWP*MOV102C       1   N           s       45 3RCS*MV80008           1         1             16             3SWP*MOV102D       1   M                   16 3RCS*MV8098           2   K@ nam           FUS             3SWP*MOV115A     2           81         'i3PR'T 3RHS*FCV610           2       753           FUS             3SWP*MOV115B     2         100         1*E 3RHS*FCV611           2       1075           FUS 10.8 Stem Lubrication and Springpack Relaxation The MOV Program assumes little or no degradation of stem lubricant will occur between maintenance intervals. This is based on a preventive maintenance program, and using the " reservoir method" of stem lubrication, which limits degradation of stem lubricant. To validate this assumption,"as-found" dynamic tests may need to be performed unless another means of monitoring stem lubrication effectiveness statically can be developed. Currently, use of motor power to provide this capability without further dynamic testing is being evaluated. The small number of as-found tests conducted to date indicate that there is no lubrication degradation using the reservoir method, therefore validating our assumption that additional margin is not required. However, for those MOV's with small overall margin, we will continue to closely monitor for changes.
146 FUS 3SIL*MV8808A 2
100 3CHS*MV8512A 1
2 ggg l
3SIL*MV8808B 2
FN 102 3CHS*MV8512B 1
9 Mm 1
3SIL*MV8808C 2
''T-102 3 CMS *MOV24 2
179 WOM il 3SIL*MV8808D 2
bliE H 95 3CVS*MOV25 2
ggggggg FUS 3SIL*MV8809A i
180 g@l 3FWA*MOV35A 2
7 di l 3SIL*MV8809B 1
356 h ygp 3FWA*MOV35B 2
52 3SIL*MV8812A 1
448 M iHlil 31g $
3FWA*MOV35C 2
82 3SIL*MV88128 1
454 4
$$MNt 3FWA*MOV35D 2
104 3SIL*MV8840 2
495 31AS*MOV72 2
375 3SWP*MOV024A 2
79 79 g[
3SWP*MOV0248 2
79 79 3LMS*MOV40A 2
330 g
3SWP*MOV024C 2
79 79 3LMS*MOV40B 2
319 h
3SWP'MOV024D 2
79 79 3LMS*MOV40C 2
512 m-hh h 3SWP*MOV050A 1
15 43 3LMS*MOV400 2
603 3 MSS *MOV17A 2
166 3SWP'MOV0508 1
26 12 3 MSS *MOV170 2
75 l
3SWP*MOV054A i
15 3SWP*MOV054B 1
i 128 3 MSS *MOV17D 2
97
}
3SWP*MOV054C 1
i 15 3 MSS *MOV18A 2
33 g
e 3 MSS *MOV188 2
25 3SWP*MOV054D 1
M 73 3 MSS *MOV18C 2
32 3SWP'MOV057A 2
52
*gg 3 MSS *MOV18D 2
26 I
3SWP'MOV0578 2
44
%A7 3 MSS *MOV74A 2
FUS 3SWP*MOV057C 2
49 CMb 3 MSS *MOV74B 2
L FUS 3SWP*MOV057D 2
88
. c h(
3 MSS *MOV74C 2
FUS 3SWP*MOV071A 1
313 dfj 3 MSS *MOV74D 2
l FUS 3SWP*MOV071B 1
51
;HNNO 3OSS*MOV34A 1
52 6
3SWP*MOV102A 1
45 1
45 30SS*MOV348 1
52 6
3SWP*MOV1028 1
3RCS*MV8000A 1
1 16 3SWP*MOV102C 1
N s
45 3RCS*MV80008 1
1 16 3SWP*MOV102D 1
M 16 3RCS*MV8098 2
K@ nam FUS 3SWP*MOV115A 2
81
'i3PR'T 3RHS*FCV610 2
753 FUS 3SWP*MOV115B 2
100 1*E 3RHS*FCV611 2
1075 FUS 10.8 Stem Lubrication and Springpack Relaxation The MOV Program assumes little or no degradation of stem lubricant will occur between maintenance intervals. This is based on a preventive maintenance program, and using the " reservoir method" of stem lubrication, which limits degradation of stem lubricant. To validate this assumption,"as-found" dynamic tests may need to be performed unless another means of monitoring stem lubrication effectiveness statically can be developed. Currently, use of motor power to provide this capability without further dynamic testing is being evaluated. The small number of as-found tests conducted to date indicate that there is no lubrication degradation using the reservoir method, therefore validating our assumption that additional margin is not required. However, for those MOV's with small overall margin, we will continue to closely monitor for changes.
44
44


I 1
j 1
j Millstone Unit 3 MOV Program                                                         October 6,1995     -1 10.9 Selection of MOV Switch Settings item b, of GL 89-10 requires that methods exist for selecting and setting MOV switches (i.e., switch settings) to ensure high reliability of safety-related MOV's. MOV sizing calculations and methods for determining switch setting are described in PI-9," Determination of Stem Thrust Requirements,"
Millstone Unit 3 MOV Program October 6,1995
i       memorandum MOV-RTH 93-034,"NU MOV Program: Acceptance Criteria for Gate Valve, Valve Factors (Vf),"" and target thrust calculations. PI 9 establishes the methodology for determining the target torque and thrust values for globe, gate, and %-turn valves, and the corresponding control switch settings. In addition,it provides instructions for determining a MOV's capability. The appropriate limit and torque switch settings are determined following the valve capability analysis.
-1 10.9 Selection of MOV Switch Settings item b, of GL 89-10 requires that methods exist for selecting and setting MOV switches (i.e., switch settings) to ensure high reliability of safety-related MOV's. MOV sizing calculations and methods for determining switch setting are described in PI-9," Determination of Stem Thrust Requirements,"
MOV limiter plate sizing to prevent exceeding torque based limits is also included in PI-9. It is       j conservative to use the motor pull-out efficiency to calculate valve thrust requirements for the open     !
i memorandum MOV-RTH 93-034,"NU MOV Program: Acceptance Criteria for Gate Valve, Valve Factors (Vf),"" and target thrust calculations. PI 9 establishes the methodology for determining the target torque and thrust values for globe, gate, and %-turn valves, and the corresponding control switch settings. In addition,it provides instructions for determining a MOV's capability. The appropriate limit and torque switch settings are determined following the valve capability analysis.
f      and closed cases, however it is also permissible to use the motor running efficiencies for closed       l cases, for AC actuators.                                                                                 j 1        Design set-up calculations for determining thrust requirements and actuator capability assume the following: a valve factor of 0.4 for rising stem gate valves that will be dynamically tested; 0.6 for non-testable wedge gate valves; and 0.4 for non-testable parallel disc gate valves. For the non-testable valves or where representative dynamic conditions cannot be reasonably created, NU plans to use "best available data" in determining valve factors (e.g., the EPRI Performance Prediction         I Program, Kalsi Engineering evaluation, or from grouping of data from other dynamic tests). We             !
MOV limiter plate sizing to prevent exceeding torque based limits is also included in PI-9. It is j
1 i        reviewed preliminary information provided by EPRI's Performance Prediction Program and used this information as a basis for raising our valve factor assumptions from the previous standard
conservative to use the motor pull-out efficiency to calculate valve thrust requirements for the open f
;        assumption of 0.3 for wedge gate valves. For Millstone Unit 3 a stem friction coefficient of 0.18 is used for determination of actuator output thrust capability. Thrust requirements for setting of actuator torque switches are adjusted to account for diagnostic equipment inaccuracy and torque
and closed cases, however it is also permissible to use the motor running efficiencies for closed cases, for AC actuators.
.        switch repeatability.
j Design set-up calculations for determining thrust requirements and actuator capability assume the 1
following: a valve factor of 0.4 for rising stem gate valves that will be dynamically tested; 0.6 for non-testable wedge gate valves; and 0.4 for non-testable parallel disc gate valves. For the non-testable valves or where representative dynamic conditions cannot be reasonably created, NU plans to use "best available data" in determining valve factors (e.g., the EPRI Performance Prediction Program, Kalsi Engineering evaluation, or from grouping of data from other dynamic tests). We 1
reviewed preliminary information provided by EPRI's Performance Prediction Program and used i
this information as a basis for raising our valve factor assumptions from the previous standard assumption of 0.3 for wedge gate valves. For Millstone Unit 3 a stem friction coefficient of 0.18 is used for determination of actuator output thrust capability. Thrust requirements for setting of actuator torque switches are adjusted to account for diagnostic equipment inaccuracy and torque switch repeatability.
The design-basis thrust calculations specify a 1.1 margin for non-testable gate / globe valves to account for load-sensitive behavior (also known as " rate of loading"), unless the valve is on torque switch bypass (see Section 10.10). Load sensitive behavior data obtained from dynamic tests (i.e.,
The design-basis thrust calculations specify a 1.1 margin for non-testable gate / globe valves to account for load-sensitive behavior (also known as " rate of loading"), unless the valve is on torque switch bypass (see Section 10.10). Load sensitive behavior data obtained from dynamic tests (i.e.,
testable gate / globe valves) is incorporated into target thrust calculations. Load sensitive behavior can reduce the thrust delivered by the motor operator under high differential pressure and flow conditions from the amount delivered under static conditions. The MOV Program allowance of 1.1
testable gate / globe valves) is incorporated into target thrust calculations. Load sensitive behavior can reduce the thrust delivered by the motor operator under high differential pressure and flow conditions from the amount delivered under static conditions. The MOV Program allowance of 1.1 is based upon NU specific measurements statistically analyzed as a truncated normal distribution to exclude negative values (see Section 11.3). We will continue to monitor industry development of increased understanding of this phenomenon and make changes to our analysis results" to account 4
:        is based upon NU specific measurements statistically analyzed as a truncated normal distribution to exclude negative values (see Section 11.3). We will continue to monitor industry development of 4        increased understanding of this phenomenon and make changes to our analysis results" to account
for load sensitive behavior.
;        for load sensitive behavior.
Four-rotor limit switches are installed on all actuators in the Millstone Unit 3 GL 89-10 program.
Four-rotor limit switches are installed on all actuators in the Millstone Unit 3 GL 89-10 program.
Actual limit switch settings are in the MOV schematic diagram or ESK drawings. The following
Actual limit switch settings are in the MOV schematic diagram or ESK drawings. The following limit switch settings apply to all MOV's, unlessjustified for a different setup, and are documented in accordance with PI 8," Control of MOV Settings":
.        limit switch settings apply to all MOV's, unlessjustified for a different setup, and are documented in accordance with PI 8," Control of MOV Settings":
j.
: j.                 Open Limit - shall be set to 5% (nominally) from the full open valve position. The exact set point shall be determined on a case by case basis in order to ensure the valve does not torque into the backseat, coast into the backseat or adversely effect the' stroke time of the MOV. The open limit shall be adjusted for the additional coast due to the piston efTect ofline pressure. The setting shall also be selected such that the valve disc does not excessively protrude into the flow stream.
Open Limit - shall be set to 5% (nominally) from the full open valve position. The exact set point shall be determined on a case by case basis in order to ensure the valve does not torque into the backseat, coast into the backseat or adversely effect the' stroke time of the MOV. The open limit shall be adjusted for the additional coast due to the piston efTect ofline pressure. The setting shall also be selected such that the valve disc does not excessively protrude into the flow stream.
45 2
45 2
) '.
) '.
t
t v
* v


Millstone Unit 3 MOV Program                                                               October 6,1995 Close Limit - shall be set 0 to 10% from the valve full closed position (hard seat contact / flow isolation) on limit closed valves. This setting is only applicable if the original plant design basis utilizes the close limit switch in its control circuit and the actuator speed requires closing on limit.
Millstone Unit 3 MOV Program October 6,1995 Close Limit - shall be set 0 to 10% from the valve full closed position (hard seat contact / flow isolation) on limit closed valves. This setting is only applicable if the original plant design basis utilizes the close limit switch in its control circuit and the actuator speed requires closing on limit.
Open-to-Close Bypass - shall be set greater than 5% from the full open valve position on MOV's designed to backseat only. Otherwise, there are no requirements.
Open-to-Close Bypass - shall be set greater than 5% from the full open valve position on MOV's designed to backseat only. Otherwise, there are no requirements.
The "97% nominal close torque switch bypass"(CTSB) may be used. In this application the close torque switch is bypassed until flow cut offis ensured. Once the port is covered the torque switch comes back in the circuit and controls closure.
The "97% nominal close torque switch bypass"(CTSB) may be used. In this application the close torque switch is bypassed until flow cut offis ensured. Once the port is covered the torque switch comes back in the circuit and controls closure.
A limit switch repeatability of I % shall be applied to CTSB setpoint to ensure the port is covered and the motor is cut off before hard seat contact. Use of a limit switch repeatability less than 1% may bejustified by performing limit switch repeatability tests or via correlation to existing NU limit switch repeatability data.
A limit switch repeatability of I % shall be applied to CTSB setpoint to ensure the port is covered and the motor is cut off before hard seat contact. Use of a limit switch repeatability less than 1% may bejustified by performing limit switch repeatability tests or via correlation to existing NU limit switch repeatability data.
All limit switch repeatability data must be statistically analyzed to ensure proper sample size and to confirm the actual limit switch repeatability is within a 95%
All limit switch repeatability data must be statistically analyzed to ensure proper sample size and to confirm the actual limit switch repeatability is within a 95%
20 confidence range ,
20 confidence range,
y Close-to-Open Bypass - shall be set greater than 45% from the full closed valve position. This setting is critical to ensure operability of the valve. (Note: Some valves have interlocks which required setting at 20% from full closed.)
y Close-to-Open Bypass - shall be set greater than 45% from the full closed valve position. This setting is critical to ensure operability of the valve. (Note: Some valves have interlocks which required setting at 20% from full closed.)
Open position indicator (green light off)- shall be set to trip within *0% to -2%
Open position indicator (green light off)- shall be set to trip within *0% to -2%
Line 677: Line 1,404:
plug (quarter-turn) valves. In all cases the valve is being controlled by stem position rather than 46
plug (quarter-turn) valves. In all cases the valve is being controlled by stem position rather than 46


Millstone Unit 3 MOV Program                                                           October 6,1995 output torque. The allowable band of stem position in these situations is very small, sometimes as little a one quarter inch, so the ability to set the limit switch to control in these regions is critical."
Millstone Unit 3 MOV Program October 6,1995 output torque. The allowable band of stem position in these situations is very small, sometimes as little a one quarter inch, so the ability to set the limit switch to control in these regions is critical."
In addition to the ability to set the limit switch, some determination of the ability of the switch to trip at the same point each time must be made. The repeatability of the limit switches for Limitorque actuators is commonly reported at 2 to 3%. There has been no industry documentation of any testing or evaluation oflimit switch repeatability. The purpose for which we use limit switch control of valve closure on a gate valve requires better repeatability than 2 to 3%. NU has determined limit switch repeatability for particular applications based upon statistical analysis of multiple valve strokes 2 (see Section 12 2.3).
In addition to the ability to set the limit switch, some determination of the ability of the switch to trip at the same point each time must be made. The repeatability of the limit switches for Limitorque actuators is commonly reported at 2 to 3%. There has been no industry documentation of any testing or evaluation oflimit switch repeatability. The purpose for which we use limit switch control of valve closure on a gate valve requires better repeatability than 2 to 3%. NU has determined limit switch repeatability for particular applications based upon statistical analysis of multiple valve strokes 2 (see Section 12 2.3).
At Millstone Unit 3, only the 46 butterfly / plug valves are set-up on limit switch control.
At Millstone Unit 3, only the 46 butterfly / plug valves are set-up on limit switch control.
10.10 Torque Switch Bypass Methodology NU has implemented a methodology of bypassing the torque switch until flow cutoff. This control configuration is similar to limit-closed configuration because the full capability of the motor actuator is available to close the valve.1lowever, NU's torque switch bypass configuration differs because the limit switch removes the torque switch bypass until flow cutoff and not the motor power. This allows the motor to ensure the disk covers the flow path then fully seat the disk based on torque.
10.10 Torque Switch Bypass Methodology NU has implemented a methodology of bypassing the torque switch until flow cutoff. This control configuration is similar to limit-closed configuration because the full capability of the motor actuator is available to close the valve.1lowever, NU's torque switch bypass configuration differs because the limit switch removes the torque switch bypass until flow cutoff and not the motor power. This allows the motor to ensure the disk covers the flow path then fully seat the disk based on torque.
switch trip. The torque switch setting is adjusted as high as possible to provide the greatest assurance of proper valve seating under a static condition.
switch trip. The torque switch setting is adjusted as high as possible to provide the greatest assurance of proper valve seating under a static condition.
Using this control configuration, a possibility exists during a close stroke under dynamic conditions for the motor torque to exceed the torque switch trip setpoint, which is bypassed. As a result, when the torque switch bypass is removed (after flow cutoff), motor power will be cut off after flow is stopped and, possibly, prior to hard seat contact. NU uses information contained in EPRI's                   l NUMAC, " Application Guide for Motor-Operated Valves in ' Nuclear Power Plants," as guidance on the sealing contact force required to obtain a leak tight seal.
Using this control configuration, a possibility exists during a close stroke under dynamic conditions for the motor torque to exceed the torque switch trip setpoint, which is bypassed. As a result, when the torque switch bypass is removed (after flow cutoff), motor power will be cut off after flow is stopped and, possibly, prior to hard seat contact. NU uses information contained in EPRI's NUMAC, " Application Guide for Motor-Operated Valves in ' Nuclear Power Plants," as guidance on the sealing contact force required to obtain a leak tight seal.
Terque switches are generally bypassed in the opening direction for approximately the first 45 - 65%
Terque switches are generally bypassed in the opening direction for approximately the first 45 - 65%
of the stroke. The open limit switch is used to control termination of the open stroke for rising stem and rising / rotating stem valves to prevent backseating of the valve. The torque switch is bypassed         I in the closing direction except for the last 5-20% of the stroke. For butterfly valves, open and close torque switches are bypassed 100% of open and close travel.
of the stroke. The open limit switch is used to control termination of the open stroke for rising stem and rising / rotating stem valves to prevent backseating of the valve. The torque switch is bypassed in the closing direction except for the last 5-20% of the stroke. For butterfly valves, open and close torque switches are bypassed 100% of open and close travel.
: 11. Design-Basis Capability 11.1 in-situ Design Basis Verification Testing item c. of GL 89-10 requires that each MOV be tested in-situ at design-basis conditions, if                 l practicable, to demonstrate that it is capable of performing its intended function in addition, Item c.
: 11. Design-Basis Capability 11.1 in-situ Design Basis Verification Testing item c. of GL 89-10 requires that each MOV be tested in-situ at design-basis conditions, if practicable, to demonstrate that it is capable of performing its intended function in addition, Item c.
requires that each MOV be stroke tested at no-pressure or no-flow conditions (static testing) to verify       ;
requires that each MOV be stroke tested at no-pressure or no-flow conditions (static testing) to verify that the MOV is operable even if testing with a differential pressure or flow cannot be performed.
l that the MOV is operable even if testing with a differential pressure or flow cannot be performed.
PI-10," Static Testing," establishes guidelines for developing unit-specific test procedures for performing static condition testing of MOV's.
PI-10," Static Testing," establishes guidelines for developing unit-specific test procedures for performing static condition testing of MOV's.
PI-l1," Determination ofIn-Situ Test Capability," establishes the methodology and requirements for determining in-situ testability of MOV's at design-basis conditions. In addition, it establishes the l
PI-l1," Determination ofIn-Situ Test Capability," establishes the methodology and requirements for determining in-situ testability of MOV's at design-basis conditions. In addition, it establishes the 47
47


Millston) Unit 3 MOV Program                                                       October 6,1995 requirements for documenting and justifying those cases where in-situ testing cannot be practicably performed at design-basis conditions (see Calculation 89-094-1017M3, Rev. O, dated June 27,1995,
Millston) Unit 3 MOV Program October 6,1995 requirements for documenting and justifying those cases where in-situ testing cannot be practicably performed at design-basis conditions (see Calculation 89-094-1017M3, Rev. O, dated June 27,1995,
  " Determination ofin-Situ Test Capability of Millstone Unit 3 MOV's."
" Determination ofin-Situ Test Capability of Millstone Unit 3 MOV's."
Test procedures for in-situ design-basis verification testing are developed using established unit and   i station procedures and guidelines. PI-12," Requirements for Design Basis Verification Testing,"         )
Test procedures for in-situ design-basis verification testing are developed using established unit and i
station procedures and guidelines. PI-12," Requirements for Design Basis Verification Testing,"
lists parameters which must be measured during the performance ofin situ tests.
lists parameters which must be measured during the performance ofin situ tests.
The test procedures contain the test methodology, controls, and specifications for initial system conditions, test limitations, necessary differential pressures and flows, and appropriate test           l acceptance criteria. MOV and system parameters such as motor voltage, upstream and downstream pressure, flow, and ambient temperature are documented in pre- and post-test data sheets.               j 11.2 Extrapolation of Partial d/p Thrust Measurements Uncertainty in predicting thrust required at design-basis d/p increases as one departs from testing at   )
The test procedures contain the test methodology, controls, and specifications for initial system conditions, test limitations, necessary differential pressures and flows, and appropriate test acceptance criteria. MOV and system parameters such as motor voltage, upstream and downstream pressure, flow, and ambient temperature are documented in pre-and post-test data sheets.
100% d/p. This is a generic issue for gate valves, and to a lesser degree globe valves. Virtually all   I Heensees have used extrapolation, typically from 50% of design-basis d/p. The NRC has reviewed           i and found this practice acceptable for GL 89-10 closure." NU has also reviewed an evaluation of         l the extensive EPRI test results for gate and globe valves which validated linear extrapolation.22 Published EPRI results demonstrate that the friction coefficient for stellite-on-stellite decreases with l increasing disc-to-seat contact pressure, i.e., increasing d/p. Thus, extrapolation from low d/p should be conservative. it is possible that contact stresses become so low that data scatter becomes significant.
j 11.2 Extrapolation of Partial d/p Thrust Measurements Uncertainty in predicting thrust required at design-basis d/p increases as one departs from testing at
)
100% d/p. This is a generic issue for gate valves, and to a lesser degree globe valves. Virtually all Heensees have used extrapolation, typically from 50% of design-basis d/p. The NRC has reviewed and found this practice acceptable for GL 89-10 closure." NU has also reviewed an evaluation of the extensive EPRI test results for gate and globe valves which validated linear extrapolation.22 Published EPRI results demonstrate that the friction coefficient for stellite-on-stellite decreases with increasing disc-to-seat contact pressure, i.e., increasing d/p. Thus, extrapolation from low d/p should be conservative. it is possible that contact stresses become so low that data scatter becomes significant.
We are using extrapolation approaches identical to that reviewed and accepted by NRC for other licensees. The approach is incorporated in a dynamic test methodology in accordance with PI-13,
We are using extrapolation approaches identical to that reviewed and accepted by NRC for other licensees. The approach is incorporated in a dynamic test methodology in accordance with PI-13,
  " Evaluation of Dynamic Test Results."
" Evaluation of Dynamic Test Results."
11.3 Load Sensitive Behavior Rate of Loading (ROL) or load-sensitive behavior, as it is also called, is the condition where torque switch trip occurs at a different thrust under dynamic conditions than during static conditions for the 4 same torque switch setting. For example, an MOV that achieved 20,000 lbs. of thrust at torque switch trip during a static test delivers only 17,000 lbs. under dynamic conditions. This effect is normally considered as " positive" ROL, since a positive allowance is needed to ensure sufficient thrust under dynamic conditions. " Negative" ROL has also been observed, where mars thrust is delivered under dynamic conditions than static conditions. Some changes in torque as a function of loading profile may also occur. Equation 4 is used to determine ROL:
11.3 Load Sensitive Behavior Rate of Loading (ROL) or load-sensitive behavior, as it is also called, is the condition where torque switch trip occurs at a different thrust under dynamic conditions than during static conditions for the same torque switch setting. For example, an MOV that achieved 20,000 lbs. of thrust at torque 4
Thrustg ,wm - Thrust agu,,
switch trip during a static test delivers only 17,000 lbs. under dynamic conditions. This effect is normally considered as " positive" ROL, since a positive allowance is needed to ensure sufficient thrust under dynamic conditions. " Negative" ROL has also been observed, where mars thrust is delivered under dynamic conditions than static conditions. Some changes in torque as a function of loading profile may also occur. Equation 4 is used to determine ROL:
Thrust,wm - Thrust g
agu,,
Equation 4: ROL =
Equation 4: ROL =
Thrust grun The mechanism that produces ROL is not well understood in the industry. It appears to be related to a change in stem factor brought about by changes in stem coefficient of friction as a result of stem lubrication. During gradual loading (dynamic conditions) stem lubrication is mostly in a boundary regime. During a rapid load increase (static test) some hydrodynamic lubrication appears to exist which decreases the coefficient of friction. During the past several years ROL has been the subject 48
Thrustgrun The mechanism that produces ROL is not well understood in the industry. It appears to be related to a change in stem factor brought about by changes in stem coefficient of friction as a result of stem lubrication. During gradual loading (dynamic conditions) stem lubrication is mostly in a boundary regime. During a rapid load increase (static test) some hydrodynamic lubrication appears to exist which decreases the coefficient of friction. During the past several years ROL has been the subject 48


  . - ~       .                - -                .-      .      -        . .          -  .          .  .- -
. - ~
Millstons Unit 3 MOV Program                                                       October 6,1995 of numerous industry presentations, discussions, and experiments. ROL was examined during the EPRI Performance Prediction Program in an attempt to quantify it. EPRI concluded that ROL was not analytically predictable.
Millstons Unit 3 MOV Program October 6,1995 of numerous industry presentations, discussions, and experiments. ROL was examined during the EPRI Performance Prediction Program in an attempt to quantify it. EPRI concluded that ROL was not analytically predictable.
ROL is accounted for by two methodologies, dependent upon control circuit logic. Testable MOV's are evaluated for ROL as a part of the PI-13 dynamic test evaluation. If present, the ROL will be incorporated in a revision to the thrust calculation. Both positive and negative ROL are considered.
ROL is accounted for by two methodologies, dependent upon control circuit logic. Testable MOV's are evaluated for ROL as a part of the PI-13 dynamic test evaluation. If present, the ROL will be incorporated in a revision to the thrust calculation. Both positive and negative ROL are considered.
Positive ROL increases the minimum required thrust to close the valve while negative ROL decreases the maximum allowable control switch trip values.
Positive ROL increases the minimum required thrust to close the valve while negative ROL decreases the maximum allowable control switch trip values.
Line 716: Line 1,446:
confidence level that the ROL is less than 16.6%. This ROL value is combined with other sources of uncertainty using the methods outlined in Reference 24. This method uses the mean as a margin in addition to all other margins, and two standard deviations are combined with the existing errors of diagnostic system accuracy and torque switch repeatability using the Square Root Sum of Squares (SRSS) method. The result is the equivalent of a " margin multiplier" slightly less than 10%,
confidence level that the ROL is less than 16.6%. This ROL value is combined with other sources of uncertainty using the methods outlined in Reference 24. This method uses the mean as a margin in addition to all other margins, and two standard deviations are combined with the existing errors of diagnostic system accuracy and torque switch repeatability using the Square Root Sum of Squares (SRSS) method. The result is the equivalent of a " margin multiplier" slightly less than 10%,
validating our previous 10% margin allowance.
validating our previous 10% margin allowance.
                                                              /(t) o Distribution of Positive ROL Data Normal Distribution of AH ROL Data                                                         i Figure I: TruncatedNormalDistribution 49
/(t) o Distribution of Positive ROL Data Normal Distribution of AH ROL Data i
Figure I: TruncatedNormalDistribution 49


,        Millstone Unit 3 MOV Program                                                                               October 6,1995 1
Millstone Unit 3 MOV Program October 6,1995 1
!        For MOV's that are controlled by limit switches, e.g., open direction, limit seating, and close torque
For MOV's that are controlled by limit switches, e.g., open direction, limit seating, and close torque switch bypass schemes, ROL is accounted for by the assumed stem-to-stem nut coefficient of friction.- In this case, a separate margin is not added to the calculated minimum required, the margin is included in the assumption for coefficient of friction. In this case, the validity of the assumption is verified along with the validation of coefficient of friction.
,        switch bypass schemes, ROL is accounted for by the assumed stem-to-stem nut coefficient of friction.- In this case, a separate margin is not added to the calculated minimum required, the margin is included in the assumption for coefficient of friction. In this case, the validity of the assumption is
!        verified along with the validation of coefficient of friction.
It is felt that current setup practices are sufficient to provide assurance of the ability of non-testable
{
{
valves to perform their intended safety function. Conservatisms are already included in the calculation of minimum required thrusta. These include conservative valve factors, diagnostic
It is felt that current setup practices are sufficient to provide assurance of the ability of non-testable valves to perform their intended safety function. Conservatisms are already included in the calculation of minimum required thrusta. These include conservative valve factors, diagnostic system inaccuracy, torque switch repeatability, worst case difTerential pressure, derated motor torque, theoretical packing loads, actuator application factors, worst case undervoltage factors, and stem-to-stem nut coefficient of friction.
:        system inaccuracy, torque switch repeatability, worst case difTerential pressure, derated motor torque, theoretical packing loads, actuator application factors, worst case undervoltage factors, and stem-to-stem nut coefficient of friction.
l 11.4 Post-Maintenance Testing I
l         11.4 Post-Maintenance Testing I       Post-maintenance testing and lubrication requirements are defined in PI-14," Post-Maintenance l       Testing and Lubrication Requirements," for MOV's which have completed a baseline set-up with i       diagnostic test equipment. Maintenance or modifications that affect the ability of an MOV to
Post-maintenance testing and lubrication requirements are defined in PI-14," Post-Maintenance l
:        perform its design-basis function must be followed by a new baseline static test in accordance with l       GL 89-10 requirements. Listed in Table 18 are the retest requirements for various maintenance j       items. The Unit MOV Coordinator may modify these requirements when written justification is
Testing and Lubrication Requirements," for MOV's which have completed a baseline set-up with i
!        provided to demonstrate the activity does not effect the ability of the MOV to perform it's design-l       basis function.
diagnostic test equipment. Maintenance or modifications that affect the ability of an MOV to perform its design-basis function must be followed by a new baseline static test in accordance with l
!        For testable valves, a dynamic test is performed at greater than or equal to 50% of design-basis
GL 89-10 requirements. Listed in Table 18 are the retest requirements for various maintenance j
!        differential pressure and 80% of design-basis flow conditions, following any modification which l       could affect the valve factor. Machining of the seat, disc or disc guiding surfaces, when not per the original design, is evaluated by engineering to determine if the baseline dynamic test is required. If plant or system conditions do not allow a dynamic test to be performed, an analyticaljustification is j       provided which verifies the ability of the MOV to continue to perform its required functions.
items. The Unit MOV Coordinator may modify these requirements when written justification is provided to demonstrate the activity does not effect the ability of the MOV to perform it's design-l basis function.
i l                                                 Table 18: Post-Maintenance Retest Requirements
For testable valves, a dynamic test is performed at greater than or equal to 50% of design-basis differential pressure and 80% of design-basis flow conditions, following any modification which l
]                     Maintenance Activity             l Test l                                   Comments                             l I         Packing Replacement                           l X l A P3500 test, complete VOTES Test. calculation, or other means.
could affect the valve factor. Machining of the seat, disc or disc guiding surfaces, when not per the original design, is evaluated by engineering to determine if the baseline dynamic test is required. If plant or system conditions do not allow a dynamic test to be performed, an analyticaljustification is j
Packing Adjustment                           l X l A P3500 test, complete VOTES Test, calculation, or other means.
provided which verifies the ability of the MOV to continue to perform its required functions.
Valve Disassembly                                 X   Dynamic test should be performed following maintenance or j                                                                 modification of the disk, seats, or guides. If plant or system conditions do not allow a dynamic test to be performed, provide an analyticaljustification to verify the ability of the MOV to continue to perform its required functions.
i l
;          Cleaning and Re-lubricating Valve                     Grease or other approved lubncant shall be applied so that all stem i         Stem                                                   surfaces that come in contact with the stem nut are well coated.
Table 18: Post-Maintenance Retest Requirements
l         R           Valve                               X Tor       Switch Removal                         X 4
]
Motor O rator Disassem                           X
Maintenance Activity l Test l Comments l
;        S ' Pack Removat Pack Replacement                         X
I Packing Replacement l X l A P3500 test, complete VOTES Test. calculation, or other means.
                ' Pack                     stment Stem-Nut Removal                                 X i
Packing Adjustment l X l A P3500 test, complete VOTES Test, calculation, or other means.
j                                                                             50
Valve Disassembly X
Dynamic test should be performed following maintenance or j
modification of the disk, seats, or guides. If plant or system conditions do not allow a dynamic test to be performed, provide an analyticaljustification to verify the ability of the MOV to continue to perform its required functions.
Cleaning and Re-lubricating Valve Grease or other approved lubncant shall be applied so that all stem i
Stem surfaces that come in contact with the stem nut are well coated.
l R
Valve X
Tor Switch Removal X
Motor O rator Disassem X
4 S ' Pack Removat Pack Replacement X
' Pack stment Stem-Nut Removal X
i 50 j


1 Millstone Unit 3 MOV Program                                                                     October 6,1995 a
1 Millstone Unit 3 MOV Program October 6,1995 a
Maintenance Activity                                               Comments                              l
)
)                                              l Test l
Maintenance Activity l Test l Comments l
  }       Motor Starter Contactor Replacement       X l VOTES test is not required if contactor dropout time can be shown l to be at or below that determined from the previous VOTES test.
}
I       Motor Replacement (i e. new motor)       X     Venfy correct winnq and motor rotation.
Motor Starter Contactor Replacement X l VOTES test is not required if contactor dropout time can be shown l to be at or below that determined from the previous VOTES test.
Limit Switch Removal                             Correct winng must be venfied and limit Limit Switch Replacement                         switch settings adjusted in accordance with
I Motor Replacement (i e. new motor)
]                                                          approved procedures.
X Venfy correct winnq and motor rotation.
L.irn!t Switch Adjustment Replace any Gears                         X     Baseline test for gear ratio changes or spnngpack removal. Static retest not required if gear ratio unchanged and only motor pinion /
Limit Switch Removal Correct winng must be venfied and limit
I                                                         worm shaft ars were removed and replaced with identical parts.
]
Limit Switch Replacement switch settings adjusted in accordance with L.irn!t Switch Adjustment approved procedures.
Replace any Gears X
Baseline test for gear ratio changes or spnngpack removal. Static retest not required if gear ratio unchanged and only motor pinion /
I worm shaft ars were removed and replaced with identical parts.
X X
X X
Handwheel Assembly Removed               X l
Handwheel Assembly Removed X
l Motor Removal (gear box not removed)             Venfy correct winng and motor rotation.
l Motor Removal (gear box not removed)
-        Replace actuator-to-yoke or yoke-to-     X     Retest not required if replaced one at a time in accordance with
Venfy correct winng and motor rotation.
!        bonnet bolts / studs                             published guidance?
Replace actuator-to-yoke or yoke-to-X Retest not required if replaced one at a time in accordance with bonnet bolts / studs published guidance?
i i
i i
: 12. Diagnostic Test Equipment Accuracy i
4 12.1 GL 89-10 Supplement 5 l
On October 2,1992, Liberty Techno!ogies, manufacturer of the VOTES system used at NU, issued a 10 CFR Part 21 notiGeation regarding potential inaccuracies in thrust measurements made with l
VOTES. On June 28,1993, the NRC issued Supplement 5 to inform licensees of a generic concern i
regarding the accuracy of MOV diagnostic equipment. Liberty Technologies determined that two new factors can affect the thrust values obtained with its VOTES equipment. Those factors involve:
(1) the stem material constants, and (2) the failure to account for a torque effect when the equipment is calibrated by measuring strain of the threaded portion of a valve stem. The Supplement requested l
that the licensee evaluate this new information and any other information reasonably available to them and provide a written response to two requests for additional information. NU provided the additional information in a {{letter dated|date=October 14, 1993|text=letter dated October 14,1993}}."
i
i
: 12. Diagnostic Test Equipment Accuracy 4
\\
12.1 GL 89-10 Supplement 5 l        On October 2,1992, Liberty Techno!ogies, manufacturer of the VOTES system used at NU, issued a
NU uses Liberty Technologies VOTES diagnostic test equipment to conGrm and maintain GL 89-10 i
!        10 CFR Part 21 notiGeation regarding potential inaccuracies in thrust measurements made with VOTES. On June 28,1993, the NRC issued Supplement 5 to inform licensees of a generic concern l
MOV torque switch and / or limit switch settings. NU also uses VOTES 2.31 software, which automatically calculates the torque correction factor (TCF), which accounts for the VOTES Part 21 thrust under-prediction measurement inaccuracy. The following is a summary of the actions taken to 3
i        regarding the accuracy of MOV diagnostic equipment. Liberty Technologies determined that two new factors can affect the thrust values obtained with its VOTES equipment. Those factors involve:
address the diagnostic test equipment accuracy concern:
I
l (1) The Millstone Unit 3 performed VOTES thrust underprediction evaluations on July 12,1993. This effort corrected as-left measured thrust values. Internal reportability evaluations were issued to address potential valve structural over-thrusts which were successfully resolved and the valves were deemed operable.
;        (1) the stem material constants, and (2) the failure to account for a torque effect when the equipment
:        is calibrated by measuring strain of the threaded portion of a valve stem. The Supplement requested l        that the licensee evaluate this new information and any other information reasonably available to                      l them and provide a written response to two requests for additional information. NU provided the                        l
!        additional information in a {{letter dated|date=October 14, 1993|text=letter dated October 14,1993}}."                                                              ;
i                                                                                                                                \
i        NU uses Liberty Technologies VOTES diagnostic test equipment to conGrm and maintain GL 89-10 MOV torque switch and / or limit switch settings. NU also uses VOTES 2.31 software, which automatically calculates the torque correction factor (TCF), which accounts for the VOTES Part 21 3
thrust under-prediction measurement inaccuracy. The following is a summary of the actions taken to                     l address the diagnostic test equipment accuracy concern:
l                   (1) The Millstone Unit 3 performed VOTES thrust underprediction evaluations on July 12,1993. This effort corrected as-left measured thrust values. Internal reportability evaluations were issued to address potential valve structural over-thrusts which were successfully resolved and the valves were deemed operable.
(2) NU's Engineering Department verified that all MOV measured thrust values were proper and valid.
(2) NU's Engineering Department verified that all MOV measured thrust values were proper and valid.
(3) CYAPCO and NNECO's Engineering Department instituted VOTES Part 21 thrust under-prediction corrections for all MOV thrust window calculations 4
(3) CYAPCO and NNECO's Engineering Department instituted VOTES Part 21 thrust under-prediction corrections for all MOV thrust window calculations 4
4 51
4 51


Millstone Unit 3 MOV Program                                                         October 6,1995 completed after January 1,1993. Thrust windows incorporate the Liberty Technologies VOTES accuracy adjustment or TCF in their combined accuracy determinations. All VOTES diagnostic test systems now utilize Version 2.31 4              software, which automatically determines TCF. All VOTES test personnel are properly trained in the use of the 2.31 software.
Millstone Unit 3 MOV Program October 6,1995 completed after January 1,1993. Thrust windows incorporate the Liberty Technologies VOTES accuracy adjustment or TCF in their combined accuracy determinations. All VOTES diagnostic test systems now utilize Version 2.31 software, which automatically determines TCF. All VOTES test personnel are 4
(4) CYAPCO and NNECO revised the MOV Program Manual stem thrust procedure to incorporate Liberty Technologies VOTES .cystem TCF accuracy corrections.
properly trained in the use of the 2.31 software.
(4) CYAPCO and NNECO revised the MOV Program Manual stem thrust procedure to incorporate Liberty Technologies VOTES.cystem TCF accuracy corrections.
All program thrust calculations automatically address VOTES measurement and system accuracies.
All program thrust calculations automatically address VOTES measurement and system accuracies.
(5) During Millstone Unit 3 refueling outage 4 (1993) those valves exhibiting an over-thrust condition, due to the application of the VOTES Part 21 correction, were retested and their thrusts reduced to acceptable levels.
(5) During Millstone Unit 3 refueling outage 4 (1993) those valves exhibiting an over-thrust condition, due to the application of the VOTES Part 21 correction, were retested and their thrusts reduced to acceptable levels.
Line 781: Line 1,525:
Detailed structural analysis for the over-thrusted valves revised the allowable design thrust. The revised thrust value for unlimited cycles exceeds the maximum thrust developed during past operation, when the thrust was under-predicted.
Detailed structural analysis for the over-thrusted valves revised the allowable design thrust. The revised thrust value for unlimited cycles exceeds the maximum thrust developed during past operation, when the thrust was under-predicted.
12.2 Diagnostic Test Equipment Requirements PI-15," Requirements for Test Equipment," establishes the requirements and optional parameters to be measured by MOV diagnostic test equipment. As a minimum, diagnostic test equipment will have the capability of measuring and recording the following parameters:
12.2 Diagnostic Test Equipment Requirements PI-15," Requirements for Test Equipment," establishes the requirements and optional parameters to be measured by MOV diagnostic test equipment. As a minimum, diagnostic test equipment will have the capability of measuring and recording the following parameters:
* Stem Thrust - measured or calculated in both the opening and closing directions.
Stem Thrust - measured or calculated in both the opening and closing directions.
      . Stem Torque - measured in both the opening and closing directions (VTC is closed only).
Stem Torque - measured in both the opening and closing directions (VTC is closed only).
* Limit, Bypass, and Torque Switch Actuation
Limit, Bypass, and Torque Switch Actuation
* Motor Current e   Voltage PI-IS specifies diagnostic test equipment calibration and system accuracy requirements. In addition, it provides general guidelines for test equipment associated with the NU MOV Program. Typically, systems and components are used from Teledyne Brown Engineering (QSS), Liberty Technologies (VOTES, STS - stem torque sensors), and calibrated strain gages. Millstone Unit 3 uses the VOTES diagnostic equipment to set the torque switches and perform diagnostic evaluations for MOV's in the GL 89-10 program.
* Motor Current Voltage e
PI-IS specifies diagnostic test equipment calibration and system accuracy requirements. In addition, it provides general guidelines for test equipment associated with the NU MOV Program. Typically, systems and components are used from Teledyne Brown Engineering (QSS), Liberty Technologies (VOTES, STS - stem torque sensors), and calibrated strain gages. Millstone Unit 3 uses the VOTES diagnostic equipment to set the torque switches and perform diagnostic evaluations for MOV's in the GL 89-10 program.
52
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1 1
1 1
Millstone Unit 3 MOV Program                                                                                                   October 6,1995 1
Millstone Unit 3 MOV Program October 6,1995 1
12.2.1 Determining Accuracles                                                                                                                                                         1 Minimum and maximum thrust requirements include margin for MOV test equipment accuracies as summarized in Table 19, with additional discussion below. These margins are combined using the square root of the sum of the squares method.
12.2.1 Determining Accuracles 1
e Table 19: Test Equipment Accuracy Matrix Parameter                                                                 Accuracy VOTES Diagnostic Test Equipment                                                 Close: 19% x TCF Open: i10% x TCF Teledyne Quick Stem Sensor (Torque and Thrust)                                                               19.8 %
Minimum and maximum thrust requirements include margin for MOV test equipment accuracies as summarized in Table 19, with additional discussion below. These margins are combined using the square root of the sum of the squares method.
Limitorque Torque Switch Settings above #1 and 5 50 ft-lbs at TST                                             t10%
e Table 19: Test Equipment Accuracy Matrix Parameter Accuracy VOTES Diagnostic Test Equipment Close: 19% x TCF Open: i10% x TCF Teledyne Quick Stem Sensor (Torque and Thrust) 19.8 %
Limitorque Torque Switch Settings above #1 and > 50 ft-lbs at TST                                             t 5%
Limitorque Torque Switch Settings above #1 and 5 50 ft-lbs at TST t10%
Limitorque Torque Switch Settings at #1 and > 50 ft-lbs at TST                                               i10%
Limitorque Torque Switch Settings above #1 and > 50 ft-lbs at TST t 5%
Limitorque Torque Switch Settings at #1 and 5 50 ft-lbs at TST                                               i20%
Limitorque Torque Switch Settings at #1 and > 50 ft-lbs at TST i10%
A diagnostic test equipment (e.g., VOTES) closed accuracy of 9% x Torque Correction Factor (TCF) and open accuracy of 10% x TCF is assumed for the purpose of target thrust calculations based on Curve Fit Accuracy (CFA) calibration for the VOTES software, unless the testing is done outside the bounds of the Liberty assumptions. If outside the bounds, we contact Liberty to obtain the correct values, in cases where Best Fit Straight Line (BFSL) calibrations must be utilized, if the RSQ value is less than 0.997, the target thrust is recalculated to account for the difference in                                                                                     ,
Limitorque Torque Switch Settings at #1 and 5 50 ft-lbs at TST i20%
l accuracy obtained via the CFA and BFSL methods.
A diagnostic test equipment (e.g., VOTES) closed accuracy of 9% x Torque Correction Factor (TCF) and open accuracy of 10% x TCF is assumed for the purpose of target thrust calculations based on Curve Fit Accuracy (CFA) calibration for the VOTES software, unless the testing is done outside the bounds of the Liberty assumptions. If outside the bounds, we contact Liberty to obtain the correct values, in cases where Best Fit Straight Line (BFSL) calibrations must be utilized, if the RSQ value is less than 0.997, the target thrust is recalculated to account for the difference in accuracy obtained via the CFA and BFSL methods.
The actual diagnostic test equipment accuracy used in post-diagnostic test analysis is taken from the calibration results obtained during performance of station specific procedures and / or the test                                                                                     ;
The actual diagnostic test equipment accuracy used in post-diagnostic test analysis is taken from the calibration results obtained during performance of station specific procedures and / or the test equipment vendor manual, as appropriate. The calibration process may require technical guidance from the test equipment manufacturer to account for local physical variations or particular valve installations.
equipment vendor manual, as appropriate. The calibration process may require technical guidance l
from the test equipment manufacturer to account for local physical variations or particular valve installations.
Any pressure measuring devices, permanent or temporary, used for determining system differential or line pressure during diagnostic testing have a minimum accuracy of 2% of the full scale reading.
Any pressure measuring devices, permanent or temporary, used for determining system differential or line pressure during diagnostic testing have a minimum accuracy of 2% of the full scale reading.
The pre-diagnostic test analysis assumes a 2% pressure instrument accuracy.
The pre-diagnostic test analysis assumes a 2% pressure instrument accuracy.
, Based upon Limitorque specifications, the actual torque output for a given torque switch setting is repeatable within the values specified in Table 19. This repeatability of actuator output is applied to the allowable thrust / torque at torque switch trip as well as to the total allowable torque / thrust value which includes inertial effects after contactor dropout and minimum available thrust. The measured                                                                                   ;
Based upon Limitorque specifications, the actual torque output for a given torque switch setting is repeatable within the values specified in Table 19. This repeatability of actuator output is applied to the allowable thrust / torque at torque switch trip as well as to the total allowable torque / thrust value which includes inertial effects after contactor dropout and minimum available thrust. The measured test values are compared to these adjusted limits.
test values are compared to these adjusted limits.
12.2.2 Applying Accuracies Diagnostic and test equipment accuracy factors are applied in a conservative manner to the calculated allowables and / or measured torque and thrust values, as appropriate. The overall accuracy which is applied to the MOV thrust and torque values will be the square root of the sum of the squares of the torque switch repeatability accuracy and diagnostic equipment accuracy.
(
12.2.2 Applying Accuracies
, Diagnostic and test equipment accuracy factors are applied in a conservative manner to the calculated allowables and / or measured torque and thrust values, as appropriate. The overall accuracy which is applied to the MOV thrust and torque values will be the square root of the sum of the squares of the torque switch repeatability accuracy and diagnostic equipment accuracy.
Pressure instrument (gages or transducers) accuracy factors are applied directly to the appropriate calibration range of the pressure instrument (e.g., percentage of full scale reading, percentage of reading, etc.) and added or subtracted to the measured test pressure in accordance with PI-13. It is i
Pressure instrument (gages or transducers) accuracy factors are applied directly to the appropriate calibration range of the pressure instrument (e.g., percentage of full scale reading, percentage of reading, etc.) and added or subtracted to the measured test pressure in accordance with PI-13. It is i
53
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Millstone Unit 3 MOV Program                                                         October 6,1995 -
Millstone Unit 3 MOV Program October 6,1995 -
important to note that pressure instrument accuracies are independent of the actual reading since they
important to note that pressure instrument accuracies are independent of the actual reading since they are a function of the full scale reading for a given instrument, unless the accuracy is expressed as a percent of reading. If pressure transducers are used it is important to use the total loop accuracy to the point where the data is being used. Corrections for elevation-head differences between installed or temporary pressure instruments and the valve are applied in accordance with PI-13 for dynamic 4
,        are a function of the full scale reading for a given instrument, unless the accuracy is expressed as a
test evaluations.
  ,      percent of reading. If pressure transducers are used it is important to use the total loop accuracy to the point where the data is being used. Corrections for elevation-head differences between installed 4
or temporary pressure instruments and the valve are applied in accordance with PI-13 for dynamic test evaluations.
Any other combination ofindependent accuracy factors will be compiled using the square root of the sum of the squares method.
Any other combination ofindependent accuracy factors will be compiled using the square root of the sum of the squares method.
;          12.2.3 Limit Switch Repeatability
12.2.3 Limit Switch Repeatability The objective of the analysis " Millstone Unit 2 Repeatability Statistical Evaluation,"2
~
~
The objective of the analysis " Millstone Unit 2 Repeatability Statistical Evaluation,"2 was to determine, at the 95 / 95 probability / confidence level, the repeatability of the limit switches for the
was to determine, at the 95 / 95 probability / confidence level, the repeatability of the limit switches for the Millstone Unit Two feedwater valve's closure from tests conducted at the site on October 6,1993.
.        Millstone Unit Two feedwater valve's closure from tests conducted at the site on October 6,1993.
The time from applying power to the motor on the MOV to the time when the limit switch was activated was measured on all four valves: 2-FW-38A,2-FW-38B,2-FW-42A and 2-FW-42B. In addition, valve closure tests were performed on 1-MS-5 at Millstone Unit One on March 16,1994.
The time from applying power to the motor on the MOV to the time when the limit switch was activated was measured on all four valves: 2-FW-38A,2-FW-38B,2-FW-42A and 2-FW-42B. In addition, valve closure tests were performed on 1-MS-5 at Millstone Unit One on March 16,1994.
Each of the four feedwater (FW) valves were subjected to five test runs of the valve motor until the limit switch was activated. The results of these tests consisted of times to closure and were recorded.
Each of the four feedwater (FW) valves were subjected to five test runs of the valve motor until the limit switch was activated. The results of these tests consisted of times to closure and were recorded.
In addition, ten test runs of the valve motor were performed on 1-MS-5. The test results were j         recorded.
In addition, ten test runs of the valve motor were performed on 1-MS-5. The test results were j
.          It is assumed that each measured valve closure time constitutes a random value from the population j         of all measurements. Sequential measurements on a valve are also assumed to be statistically
recorded.
;          independent and unbiased. The calculation method consisted of a sequence of steps:
It is assumed that each measured valve closure time constitutes a random value from the population j
4 j               1. The measurements for each valve were adjusted (transformed) by their respective mean values.
of all measurements. Sequential measurements on a valve are also assumed to be statistically independent and unbiased. The calculation method consisted of a sequence of steps:
: 2. Basic statistics were determined for the adjusted data.
4 j
;                3. The W-test was applied to verify that the data can be characterized by a normal 1                   distribution (Millstone Unit 2 data only).                                                     t
: 1. The measurements for each valve were adjusted (transformed) by their respective mean values.
: 4. Two-sided 95/95 probability / confidence values for the adjusted valve closure times
2.
;                    were determined.
Basic statistics were determined for the adjusted data.
: 3. The W-test was applied to verify that the data can be characterized by a normal 1
distribution (Millstone Unit 2 data only).
t
: 4. Two-sided 95/95 probability / confidence values for the adjusted valve closure times were determined.
: 5. The repeatability error for motor-operated valve closure times was then established by transforming the 95/95 values for adjusted valve closure times back to the original (pre-adjusted) times.
: 5. The repeatability error for motor-operated valve closure times was then established by transforming the 95/95 values for adjusted valve closure times back to the original (pre-adjusted) times.
The most adverse 95/95 closure time for the five valves was used to specify the repeatability error as
The most adverse 95/95 closure time for the five valves was used to specify the repeatability error as a percent of average closure time. The calculation concluded that the Millstone Unit One valve was bounded by a limit switch repeatability 10.2% and the Millstone Unit Two valves were bounded by a10.5% limit switch repeatability.
:          a percent of average closure time. The calculation concluded that the Millstone Unit One valve was bounded by a limit switch repeatability 10.2% and the Millstone Unit Two valves were bounded by a10.5% limit switch repeatability.
: 13. Grouping t
t
In GL 89-10 and its supplements, the NRC scaff requested that licensees test each MOV under design-basis differential pressure and flow conditions where practicable. However, the staff 7
: 13. Grouping
recognized that it is not practicable to test each MOV within the scope of GL 89-10 in-situ dynamic 4
In GL 89-10 and its supplements, the NRC scaff requested that licensees test each MOV under 7
design-basis differential pressure and flow conditions where practicable. However, the staff recognized that it is not practicable to test each MOV within the scope of GL 89-10 in-situ dynamic 4
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Millstone Unit 3 MOV Program                                                         October 6,1995 conditions. Therefore, if a licensee does not perform prototype testing at a test facility for each MOV that is not practicable to test in situ, the licensee will have to group MOV's that are not practicable to test in a manner that provides adequate confidence that the MOV's are capable of performing their design-basis function.
Millstone Unit 3 MOV Program October 6,1995 conditions. Therefore, if a licensee does not perform prototype testing at a test facility for each MOV that is not practicable to test in situ, the licensee will have to group MOV's that are not practicable to test in a manner that provides adequate confidence that the MOV's are capable of performing their design-basis function.
The staff continues to recommend testing MOV's under design-basis conditions where practicable.
The staff continues to recommend testing MOV's under design-basis conditions where practicable.
Paragraph 1 of GL 89-10 allows licensees to propose alternatives to the recommendations of the generic letter wherejustification is provided. Grouping data from design-basis differential pressure testing of similar MOV's at or near design-basis test conditions is an acceptable option to establish design-basis valve setup conditions.
Paragraph 1 of GL 89-10 allows licensees to propose alternatives to the recommendations of the generic letter wherejustification is provided. Grouping data from design-basis differential pressure testing of similar MOV's at or near design-basis test conditions is an acceptable option to establish design-basis valve setup conditions.
Line 845: Line 1,584:
Dynamic testing shall be performed on at least two MOV's from a group or 30% of the group (round up to the next high number of valves when taking percentages), whichever is greater. Dynamic testing need not be performed on the remaining MOV's in the group for GL 89-10 closure.
Dynamic testing shall be performed on at least two MOV's from a group or 30% of the group (round up to the next high number of valves when taking percentages), whichever is greater. Dynamic testing need not be performed on the remaining MOV's in the group for GL 89-10 closure.
Grouping analysis methodology is contained in PI-l1. The valves exempted from dynamic testing meet the requirements of PI-11, Section 3.4; GL 89-10, Supplement 6 for excluding testable valves from dynamic testing; and the following guidelines for grouped valves:
Grouping analysis methodology is contained in PI-l1. The valves exempted from dynamic testing meet the requirements of PI-11, Section 3.4; GL 89-10, Supplement 6 for excluding testable valves from dynamic testing; and the following guidelines for grouped valves:
* Industry or plant specific data shows that valves in this group can perform their intended       I function.
Industry or plant specific data shows that valves in this group can perform their intended function.
                                                                                                            ]
]
    +    At least two (2) and no less than 30% of the number of valves in the group will be tested at or near DB conditions.
At least two (2) and no less than 30% of the number of valves in the group will be
* All valves in the group have been statically tested.
+
e    Valves in same group with higher priority, least margin, or greatest safety significance have been dynamically tested.
tested at or near DB conditions.
All valves in the group have been statically tested.
Valves in same group with higher priority, least margin, or greatest safety e
significance have been dynamically tested.
* The MOV's have similar installation conditions and orientations.
* The MOV's have similar installation conditions and orientations.
* Valve designs are the same or similar.
Valve designs are the same or similar.
* Adverse performance results were reviewed for applicability to all MOV's in the group.
Adverse performance results were reviewed for applicability to all MOV's in the group.
* Valve maintenance histories were reviewed to determine if valve internals are in the same condition, l
Valve maintenance histories were reviewed to determine if valve internals are in the same condition, Millstone Unit 3 MOV's which were grouped are indicated in Table 8.
Millstone Unit 3 MOV's which were grouped are indicated in Table 8.
55 i
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Millstone Unit 3 MOV Program                                                         October 6,1995
Millstone Unit 3 MOV Program October 6,1995
: 14. Periodic Verification 14.1 Philosophy The purpose of GL 89-10 was to ensure that safety-related MOV's are operable, and to the extent practical this has been verified by testing the MOV's at conditions representative of their design-basis function. The unit's licensing basis requires that these valves are operable and be maintained     j as operable after the closure of the design-basis verification phase of GL 89-10. There needs to be high confidence that degradation will not occur so as to erode margin or in some way render the           l MOV inoperable.                                                                                         .l item J. of GL 89-10 speaks of the need to verify "MOV switch settings because of the effects of wear or aging"(Item d.). In Item J., the licensee is requested to perform periodic testing with surveillance intervals " based upon the licensee's evaluation of the safety importance af each MOV as well as its     q maintenance and performance history. The surveillance interval should not exceed five years or -
: 14. Periodic Verification 14.1 Philosophy The purpose of GL 89-10 was to ensure that safety-related MOV's are operable, and to the extent practical this has been verified by testing the MOV's at conditions representative of their design-basis function. The unit's licensing basis requires that these valves are operable and be maintained j
three outages, whichever is longer, unless a longer interval can be justified for any particular MOV."   i
as operable after the closure of the design-basis verification phase of GL 89-10. There needs to be high confidence that degradation will not occur so as to erode margin or in some way render the MOV inoperable.
  . Millstone Unit 3, through implementation of the NU MOV Program, is committed to maintaining             l I
.l item J. of GL 89-10 speaks of the need to verify "MOV switch settings because of the effects of wear or aging"(Item d.). In Item J., the licensee is requested to perform periodic testing with surveillance intervals " based upon the licensee's evaluation of the safety importance af each MOV as well as its q
these safety-related MOV's operable in accordance with our MOV Program requirements as specified in our MOV Program Manual. Periodic testing can include static, dynamic, and motor current tests, or other acceptable diagnostic test methods. NU believes that static tests are fully effective in detecting degradation, except where valve internals have been modified or somehow degraded. We are aware that issues still exist as to the need to periodically dynamically test GL 89-10 MOV's. This was responsively considered in our approach to periodic testing (see Section 14.3).       l 14.2 Determination and Maintenance of Correct Switch Settings item d of GL 89-10 requires licensees to prepare or revise procedures to ensure that correct switch settings are determined and maintained throughout the life of the plant. PI-8," Control of MOV Settings," establishes the methodology for controlling changes to maximum and minimum thrust and torque settings, limiter plate sizes, limit switch setpoints, and thermal overload heater settings.
maintenance and performance history. The surveillance interval should not exceed five years or -
three outages, whichever is longer, unless a longer interval can be justified for any particular MOV."
. Millstone Unit 3, through implementation of the NU MOV Program, is committed to maintaining these safety-related MOV's operable in accordance with our MOV Program requirements as specified in our MOV Program Manual. Periodic testing can include static, dynamic, and motor current tests, or other acceptable diagnostic test methods. NU believes that static tests are fully effective in detecting degradation, except where valve internals have been modified or somehow degraded. We are aware that issues still exist as to the need to periodically dynamically test GL 89-10 MOV's. This was responsively considered in our approach to periodic testing (see Section 14.3).
14.2 Determination and Maintenance of Correct Switch Settings item d of GL 89-10 requires licensees to prepare or revise procedures to ensure that correct switch settings are determined and maintained throughout the life of the plant. PI-8," Control of MOV Settings," establishes the methodology for controlling changes to maximum and minimum thrust and torque settings, limiter plate sizes, limit switch setpoints, and thermal overload heater settings.
NGP 6.10,"Use of the PMMS Data Base to Indicate Quality Assurance or Special Program Applicability," provides methods for identifying which nuclear plant components have special program requirements. All MOV's within the scope of the MP3 MOV Program are included in a "special programs" PMMS screen. This action will provide a mechanism for identifying components which have special MOV Program requirements during the generation of Automated Work Orders or system reviews. This effort integrates the MOV Program as an element of the NU Configuration Management Program to help maintain the configuration management of MOV switch settings.
NGP 6.10,"Use of the PMMS Data Base to Indicate Quality Assurance or Special Program Applicability," provides methods for identifying which nuclear plant components have special program requirements. All MOV's within the scope of the MP3 MOV Program are included in a "special programs" PMMS screen. This action will provide a mechanism for identifying components which have special MOV Program requirements during the generation of Automated Work Orders or system reviews. This effort integrates the MOV Program as an element of the NU Configuration Management Program to help maintain the configuration management of MOV switch settings.
PEP Action Plan 2.3.2," Design Control Manual," has been established to redesign the design control process at Northeast Utilities. This effort is integrated with PEP Action Plans 2.3.1," Configuration Management," and 2.3.3," Engineering Programs." The Design Control Manual will provide a mechanism for ensuring that MOV design requirements are maintained.
PEP Action Plan 2.3.2," Design Control Manual," has been established to redesign the design control process at Northeast Utilities. This effort is integrated with PEP Action Plans 2.3.1," Configuration Management," and 2.3.3," Engineering Programs." The Design Control Manual will provide a mechanism for ensuring that MOV design requirements are maintained.
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Millstone Unit 3 MOV Program                                                           October 6,1995 14.3 Position on Periodic Testing (Post Closure)
Millstone Unit 3 MOV Program October 6,1995 14.3 Position on Periodic Testing (Post Closure)
The MOV Program approach to periodic testing of GL 89-10 MOV's is as follows:
The MOV Program approach to periodic testing of GL 89-10 MOV's is as follows:
: 1. Post-Maintenance Testing This will be performed as required by PI-14," Post-Maintenance Testing Requirements," which addresses the need for both static and dynamic testing.
: 1. Post-Maintenance Testing This will be performed as required by PI-14," Post-Maintenance Testing Requirements," which addresses the need for both static and dynamic testing.
: 2. Trending This is described in PI-16,"MOV Tracking and Trending Program." This PI will be enhanced by a revision to specify trending requirements in even greater detail. We consider the use of static diagnostic testing to be the core of an                 l effective periodic testing program. It allows detection of anomalies and / or early indication of degradation. Periodic static testing will be performed on all GL 89 10 MOV's.
: 2. Trending This is described in PI-16,"MOV Tracking and Trending Program." This PI will be enhanced by a revision to specify trending requirements in even greater detail. We consider the use of static diagnostic testing to be the core of an effective periodic testing program. It allows detection of anomalies and / or early indication of degradation. Periodic static testing will be performed on all GL 89 10 MOV's.
              . Frequency of periodic static testing will be based on the PRA ranking, with the MOV's being divided into two groups. Priority I will consist of MOV's with a "very high" or "high" PRA ranking; and l
Frequency of periodic static testing will be based on the PRA ranking, with the MOV's being divided into two groups. Priority I will consist of MOV's with a "very high" or "high" PRA ranking; and Priority 2 will consist of MOV's with a " medium" or " low" PRA ranking. The definition of"very high","high", etc. is as defined by NU's Safety Analysis Branch. The frequency of testing will be:
              . Priority 2 will consist of MOV's with a " medium" or " low" PRA                         .
Priority 1: Every three outages or five years, whichever is greater.
ranking. The definition of"very high","high", etc. is as defined by                     l NU's Safety Analysis Branch. The frequency of testing will be:                           I
Priority 2: Every six outages or ten years, whichever is greater.
                  . Priority 1: Every three outages or five years, whichever is greater.
Grouping will also be employed to optimize the tested population.
                  . Priority 2: Every six outages or ten years, whichever is greater.
: 3. Periodic Dynamic Testing Plans currently call for six supplemental dynamic tests to be performed over the next three fuel cycles to verify that design-basis capability is being maintained.
              . Grouping will also be employed to optimize the tested population.
MOV's will be selected with consideration of margin, safety importance, maintenance history, and other relevant considerations. The figure of six tests was determined independent of the number of GL 89-10 MOV's for the nuclear unit. These tests will be evaluated, along with other industry data which is then available to determine whether degradation, not detectable with static testing, is occurring.
: 3. Periodic Dynamic Testing Plans currently call for six supplemental dynamic tests to be performed over the             ,
next three fuel cycles to verify that design-basis capability is being maintained.           l MOV's will be selected with consideration of margin, safety importance, maintenance history, and other relevant considerations. The figure of six tests was determined independent of the number of GL 89-10 MOV's for the nuclear unit. These tests will be evaluated, along with other industry data which is then available to determine whether degradation, not detectable with static testing, is occurring.
These plans will be reassessed when the recently announced NRC generic letter on periodic verification is issued, and changes made if deemed appropriate.
These plans will be reassessed when the recently announced NRC generic letter on periodic verification is issued, and changes made if deemed appropriate.
Millstone Unit 3 will be reviewing valves with low (but acceptable) margin as potential candidates for either reclassification from periodic testing category Priority 2 to 1, or to have their torque switch settings increased at the next convenient opportunity, as appropriate.
Millstone Unit 3 will be reviewing valves with low (but acceptable) margin as potential candidates for either reclassification from periodic testing category Priority 2 to 1, or to have their torque switch settings increased at the next convenient opportunity, as appropriate.
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i Millstone Unit 3 MOV Program                                                       October 6,1995
i Millstone Unit 3 MOV Program October 6,1995
: 15. Trend and Analyze MOV Failures 15.1 Tracking and Trending Requirements Item h. of GL 89-10 requires that each MOV failure and corrective action taken, including repair, alteration, analysis, test, and surveillance, should be analyzed orjustified and documented. The documentation thould include the results and history of each as-found deteriorated condition, malfunction, test, inspection, analysis, repair, or alteration. PI-16, "MOV Tracking and Trending Program," establishes the tracking and trending requirements for the NU MOV Program. PI-16 requires that each MOV failure and corrective action taken, including any repair or alteration, shall be entered into the NPRDS data for their units to identify any trends.
: 15. Trend and Analyze MOV Failures 15.1 Tracking and Trending Requirements Item h. of GL 89-10 requires that each MOV failure and corrective action taken, including repair, alteration, analysis, test, and surveillance, should be analyzed orjustified and documented. The documentation thould include the results and history of each as-found deteriorated condition, malfunction, test, inspection, analysis, repair, or alteration. PI-16, "MOV Tracking and Trending Program," establishes the tracking and trending requirements for the NU MOV Program. PI-16 requires that each MOV failure and corrective action taken, including any repair or alteration, shall be entered into the NPRDS data for their units to identify any trends.
All corrective work on MOV's is performed through the work request process. Procedures describe the method for documenting failures or nonconforming conditions that occur during operation, testing, or maintenance. Depending on the particular failure or deteriorated condition, follow-up action may include:
All corrective work on MOV's is performed through the work request process. Procedures describe the method for documenting failures or nonconforming conditions that occur during operation, testing, or maintenance. Depending on the particular failure or deteriorated condition, follow-up action may include:
i                           e  Generation of a Adverse Condition Report (ACR), which replaced Plant incident Report (PIR).
i Generation of a Adverse Condition Report (ACR), which replaced Plant incident e
Report (PIR).
Performance of a Root Cause Determination (RCD).
Performance of a Root Cause Determination (RCD).
                            . Notification under the Nuclear Plant Reliability Data System (NPRDS).
Notification under the Nuclear Plant Reliability Data System (NPRDS).
* Generation of an additional work package (s) for follow-up or corrective maintenance.
Generation of an additional work package (s) for follow-up or corrective maintenance.
15.2 Diagnostic Parameter Trending MOV performance is trtnded to ensure that switch settings remain adequate for a given MOV throughout the life of the unit. PI-16 provides guidance on the collection of as-found testing and the collection of diagnostic test data for trending. The following performance parameters shall be trended:
15.2 Diagnostic Parameter Trending MOV performance is trtnded to ensure that switch settings remain adequate for a given MOV throughout the life of the unit. PI-16 provides guidance on the collection of as-found testing and the collection of diagnostic test data for trending. The following performance parameters shall be trended:
* Motor running current and supply voltage at the MCC or at the motor, Measured maximum thrust or torque (whichever parameter is used for " baseline") at close torque switch trip and running average.
Motor running current and supply voltage at the MCC or at the motor, Measured maximum thrust or torque (whichever parameter is used for " baseline") at e
* Power factor (if found to be a quantitative parameter, otherwise motor power should be trended).
close torque switch trip and running average.
* Torque switch settings.
Power factor (if found to be a quantitative parameter, otherwise motor power should be trended).
Torque switch settings.
Valve stroke time is monitored and trended by existing nuclear unit In-Service Test (IST) Programs and will not be trended by the NU MOV Program. Our program should provide sufficient data to identify degraded MOV performance. During this RFO (1995) and last RFO (1993),143 valves had baseline static tests performed and, effectively,71 valves had baseline dynamic tests performed, including grouped valves.
Valve stroke time is monitored and trended by existing nuclear unit In-Service Test (IST) Programs and will not be trended by the NU MOV Program. Our program should provide sufficient data to identify degraded MOV performance. During this RFO (1995) and last RFO (1993),143 valves had baseline static tests performed and, effectively,71 valves had baseline dynamic tests performed, including grouped valves.
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Millstone Unit 3 MOV Program                                                         October 6,1995 15.3 MOVFailure Trending Using NPRDS The NPRDS system will be used to assist in root cause investigations of MOV failures. At least once every refueling cycle (i.e., every two years or after each refueling outage), a Component Failure Analysis Report (CFAR) will be generated from the NPRDS data on record for Millstone Unit 3 to identify trends related to MOV operability as a function of the failures reported in the nuclear industry. This effort will assist in determining areas for programmatic improvement.
Millstone Unit 3 MOV Program October 6,1995 15.3 MOVFailure Trending Using NPRDS The NPRDS system will be used to assist in root cause investigations of MOV failures. At least once every refueling cycle (i.e., every two years or after each refueling outage), a Component Failure Analysis Report (CFAR) will be generated from the NPRDS data on record for Millstone Unit 3 to identify trends related to MOV operability as a function of the failures reported in the nuclear industry. This effort will assist in determining areas for programmatic improvement.
: 16. Pressure Locking and Thermal Binding 16.1 NRC Position The NRC Office for Analysis and Evaluation of Operational Data (AEOD) completed AEOD Special Study AEOD/S92-07 (December 1992)," Pressure Locking and Thermal Binding of Gate Valves."
: 16. Pressure Locking and Thermal Binding 16.1 NRC Position The NRC Office for Analysis and Evaluation of Operational Data (AEOD) completed AEOD Special Study AEOD/S92-07 (December 1992)," Pressure Locking and Thermal Binding of Gate Valves."
The staffissued the AEOD report in NUREG-1275, Volume 9 (March 1993)," Operating Experience Feedback Report Pressure Locking and Thermal Binding of Gate Valves." In its report, AEOD concluded that licensees had not taken sufficient action to provide assurance that pressure locking and thermal binding will not prevent a gate valve from performing its safety function.
The staffissued the AEOD report in NUREG-1275, Volume 9 (March 1993)," Operating Experience Feedback Report Pressure Locking and Thermal Binding of Gate Valves." In its report, AEOD concluded that licensees had not taken sufficient action to provide assurance that pressure locking and thermal binding will not prevent a gate valve from performing its safety function.
A memorandum dated December 20,1993, from James T. Wiggins, Acting Director, Division of Engineering, NRR, to the Regions provided guidance on the evaluation oflicensee activities to address pressure locking and thermal binding of gate valves. Supplement 6 to GL 89-10, dated March 4,1994, provided information on the consideration of pressure locking and thermal hindin of gate valves. Finally, on August 17,1995, NRR issued GL 95-07," Pressure Locking and Thermat Binding of Safety-Related Power-Operated Gate Valves."
A memorandum dated December 20,1993, from James T. Wiggins, Acting Director, Division of Engineering, NRR, to the Regions provided guidance on the evaluation oflicensee activities to address pressure locking and thermal binding of gate valves. Supplement 6 to GL 89-10, dated March 4,1994, provided information on the consideration of pressure locking and thermal hindin of gate valves. Finally, on August 17,1995, NRR issued GL 95-07," Pressure Locking and Thermat Binding of Safety-Related Power-Operated Gate Valves."
The NRC regulations require that licensees design safety-related systems to provide assurance that those systems can perform their safety functions. In GL 89-10, the staff requested licensees to       l review the design bases of their safety-related MOV's. In complying with the NRC regulations,"...
The NRC regulations require that licensees design safety-related systems to provide assurance that those systems can perform their safety functions. In GL 89-10, the staff requested licensees to review the design bases of their safety-related MOV's. In complying with the NRC regulations,"...
licensees are expected to have evaluated the potential for pressure locking and thermal binding of gate valves and taken action to ensure that these phenomena do not affect the capability of MOV's to perform their safety-related functions. If a licensee identifies a potential for pressure locking and thermal bindiq of gate valves, the NRC regulations require that the licensee take action to resolve that problem."
licensees are expected to have evaluated the potential for pressure locking and thermal binding of gate valves and taken action to ensure that these phenomena do not affect the capability of MOV's to perform their safety-related functions. If a licensee identifies a potential for pressure locking and thermal bindiq of gate valves, the NRC regulations require that the licensee take action to resolve that problem."
16.2 PLTB Evaluation The initial review of the potential for pressure locking and thermal binding of gate valves at Millstone Unit 3 was performed by Stone and Webster Engineering Corporation (SWEC) in 1990.28 Stone and Webster performed similar evaluations for the other Millstone Units and Haddam Neck.
16.2 PLTB Evaluation The initial review of the potential for pressure locking and thermal binding of gate valves at Millstone Unit 3 was performed by Stone and Webster Engineering Corporation (SWEC) in 1990.28 Stone and Webster performed similar evaluations for the other Millstone Units and Haddam Neck.
During an NRC evaluation of the GL 89-10 Program at Millstone Unit 1, the NRC reviewed the 2
During an NRC evaluation of the GL 89-10 Program at Millstone Unit 1, the NRC reviewed the 2
SWEC report, and identified potential deficiencies with the evaluation " and questioned the following assumptions:
SWEC report, and identified potential deficiencies with the evaluation " and questioned the following assumptions:
* Excluding steam system valves from the evaluation for pressure locking,
Excluding steam system valves from the evaluation for pressure locking, Excluding valves below 200'F for thermal binding and below 150 psi for pressure locking.
* Excluding valves below 200'F for thermal binding and below 150 psi for pressure locking.
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Millstons Unit 3 MOV Program                                                                 October 6,1995 Since the same assumptions were used in the Millstone Unit 3 evalration, the SWEC naluation was revisited. During the re-evaluation, the following Adverse Condition Reports (ACR's) were initiated                 ;
Millstons Unit 3 MOV Program October 6,1995 Since the same assumptions were used in the Millstone Unit 3 evalration, the SWEC naluation was revisited. During the re-evaluation, the following Adverse Condition Reports (ACR's) were initiated when there were indications of PLTB concerns with GL 89-10 MOVs: ACR's 00220 (2/27/95),
when there were indications of PLTB concerns with GL 89-10 MOVs: ACR's 00220 (2/27/95),                             i 00288 (3/10/95),00290 (3/14/95),00935 (3/17/95),00302 (3/25/95),00300 (4/17/95), and 03624 (6/14/95).
00288 (3/10/95),00290 (3/14/95),00935 (3/17/95),00302 (3/25/95),00300 (4/17/95), and 03624 (6/14/95).
All ACRs were dispositied with all of the subject valves found to be operable. Final evaluations                   i were performed in accord see with PI-20,"MOV Program Pressure Locking and Thermal Binding                           j Evaluation", and documenicd la calculation 95-ENG-1129M3, "MP3 - MOV Pressure Locking and                           i Thermal Binding - PI-20 Evaluations", Rev. 0 with Calculation Change Notices 1,2, and 3,                           ]
All ACRs were dispositied with all of the subject valves found to be operable. Final evaluations i
June 16,1995,                                                                                                       1 16.2.1 Evaluation Criteria The following criteria were used to determine if a GL 89-10 valve is susceptible to either pressure locking or thermal binding:3 ~ Pressure locking and thermal binding is only applicable to gate valves. Any valve that is not a gate valve is excluded from any further evaluation for susceptibility to pressure locking or thermal binding.
were performed in accord see with PI-20,"MOV Program Pressure Locking and Thermal Binding j
* Pressure locking and / or thermal binding of a gate valve is only a safety concern when the valve is closed and the valve is required to open to perform its safety function. Valves that are normally open and must only be closed to perform their safety function are not required to be evaluated for pressure locking or thermal binding.
Evaluation", and documenicd la calculation 95-ENG-1129M3, "MP3 - MOV Pressure Locking and Thermal Binding - PI-20 Evaluations", Rev. 0 with Calculation Change Notices 1,2, and 3,
* Double-disc parallel-seat gate valves are not subject to thermal binding due to their disc design. The wedging mechanism between the double discs collapses as the nem rises. This permits the parallel discs to move inward and be raised regardless of the change in system temperature.
]
      . Solid wedge gate valves are not subject to pressure locking since the disc does not contain a cavity at the seating surfaces that can be pressurized, and simultaneous leak tightness of both disc sealing surfaces cannot be reliably achieved.
June 16,1995, 1
      * - Gate valves that perform non-design basis event opening for recovery from mispositioning only are excluded from this evaluation.
16.2.1 Evaluation Criteria The following criteria were used to determine if a GL 89-10 valve is susceptible to either pressure locking or thermal binding:3
~ Pressure locking and thermal binding is only applicable to gate valves. Any valve e
that is not a gate valve is excluded from any further evaluation for susceptibility to pressure locking or thermal binding.
Pressure locking and / or thermal binding of a gate valve is only a safety concern when the valve is closed and the valve is required to open to perform its safety function. Valves that are normally open and must only be closed to perform their safety function are not required to be evaluated for pressure locking or thermal binding.
Double-disc parallel-seat gate valves are not subject to thermal binding due to their disc design. The wedging mechanism between the double discs collapses as the nem rises. This permits the parallel discs to move inward and be raised regardless of the change in system temperature.
Solid wedge gate valves are not subject to pressure locking since the disc does not contain a cavity at the seating surfaces that can be pressurized, and simultaneous leak tightness of both disc sealing surfaces cannot be reliably achieved.
* - Gate valves that perform non-design basis event opening for recovery from mispositioning only are excluded from this evaluation.
16.2.2 Evaluation Method Utilizing the above criteria, each of the valves in the GL 89-10 program have been screened for susceptibility to pressure locking and thermal binding. No further evaluation was required for valves eliminated based on one of the above screening criteria. For each valve that was not eliminated as a result of the screening, the following evaluation method was used:
16.2.2 Evaluation Method Utilizing the above criteria, each of the valves in the GL 89-10 program have been screened for susceptibility to pressure locking and thermal binding. No further evaluation was required for valves eliminated based on one of the above screening criteria. For each valve that was not eliminated as a result of the screening, the following evaluation method was used:
* The expected range of upstream and downstream operating conditions was established.
The expected range of upstream and downstream operating conditions was established.
* Each stroke in the Design Basis Review (DBR) calculation where the valve i:.
Each stroke in the Design Basis Review (DBR) calculation where the valve i:.
required to open from the full closed position was reviewed to determine if the 60
required to open from the full closed position was reviewed to determine if the 60


.              Millstone Unit 3 MOV Program                                                               October 6,1995
Millstone Unit 3 MOV Program October 6,1995 conditions necessary to cause pressure locking or thermal binding of the dise exist 1
* conditions necessary to cause pressure locking or thermal binding of the dise exist                           ,
during that stroke. Recovery from mispositioning strokes were not included in this
1 during that stroke. Recovery from mispositioning strokes were not included in this
:eview.
:eview.
The survciliance procedures that affect these valves were reviewed to determine if the surveillance procedure established the conditions that could result in pressure                           j i                         locking or thermal binding of the valve.                                                                       )
The survciliance procedures that affect these valves were reviewed to determine if the surveillance procedure established the conditions that could result in pressure j
.                                                                                                                                          1
i locking or thermal binding of the valve.
;              The following are the conditions that must occur before the valve is required to open for pressure j             locking or thermal binding to potentially exist:
The following are the conditions that must occur before the valve is required to open for pressure j
  !
locking or thermal binding to potentially exist:
* Thermal binding of a valve could occur if a valve is closed when hot and then cools down appreciably before it is required to open. PI-20,"MOV Program Pressure
Thermal binding of a valve could occur if a valve is closed when hot and then cools down appreciably before it is required to open. PI-20,"MOV Program Pressure Locking and Thermal Binding Evaluation," provided the temperature changes for evaluation. The valve body and seats contract a greater amount than the disc causing
  !                        Locking and Thermal Binding Evaluation," provided the temperature changes for evaluation. The valve body and seats contract a greater amount than the disc causing
~j the seats to bind the disc more tightly, increasing the force required to open the valve, possibly exceeding the capabilities of the motor operator.
~j                         the seats to bind the disc more tightly, increasing the force required to open the valve, possibly exceeding the capabilities of the motor operator.
j Pressure locking could occur if a valve is closed in a system that cperates at pressure e
j                         e Pressure locking could occur if a valve is closed in a system that cperates at pressure j                           or is pressurized. The bonnet cavity and the area between the valve discs fili with
j or is pressurized. The bonnet cavity and the area between the valve discs fili with pressurized water, equalizing with system pressure over time. Subsequently, before the valve is required to open, the system pressure drops and the higher pressure fluid is trapped in the bonnet area and the area between the valve discs. The pressurized fluid forces the discs closed even tigl' trapping the pressurized fluid and j
;                          pressurized water, equalizing with system pressure over time. Subsequently, before the valve is required to open, the system pressure drops and the higher pressure fluid is trapped in the bonnet area and the area between the valve discs. The pressurized fluid forces the discs closed even tigl'   , trapping the pressurized fluid and j                           preventing it from leaking by the discs. When the valve is required to open, the extra force required to open the valve due to the discs being pressed against the                             ,
preventing it from leaking by the discs. When the valve is required to open, the extra force required to open the valve due to the discs being pressed against the 1
1 valve seats could potentially exceed the capability of the motor operator.
valve seats could potentially exceed the capability of the motor operator.
1                                                                                                                                         !
1 Pressure locking could occur if a valve is closed ir a system that is normally filled l
;
and slightly pressurized. The bonnet cavity and the area between the valve discs fill with water, equalizing with line pressure over time. (Note that the head of water from a filled tank can provide enough pressure to fill the valve internals.)
* Pressure locking could occur if a valve is closed ir a system that is normally filled l                           and slightly pressurized. The bonnet cavity and the area between the valve discs fill                         ,
t Subsequently, before opening, the valve is heated by hotter fluid on either side of the valve disc or by an external heat source. Heating of the water in the bonnet and disc cavity results in the thermal expansion of the trapped fluid, increasing the pressure seating the valve discs against the seats. When the valve is required to open, the extra force required to open the valve due to the discs being pressed against the valve seats could potentially exceed the capability of the motor operator.
;                          with water, equalizing with line pressure over time. (Note that the head of water                             i t                            from a filled tank can provide enough pressure to fill the valve internals.)
y
Subsequently, before opening, the valve is heated by hotter fluid on either side of the valve disc or by an external heat source. Heating of the water in the bonnet and disc cavity results in the thermal expansion of the trapped fluid, increasing the pressure
;.                        seating the valve discs against the seats. When the valve is required to open, the extra force required to open the valve due to the discs being pressed against the y                          valve seats could potentially exceed the capability of the motor operator.
}
}
16.3 Evaluation Results For each valve opening stroke or surveillance procedure where the potential for either pressure p             locking or thermal binding exists, the corrective actions taken to preclude it from occurring are                           ;
16.3 Evaluation Results For each valve opening stroke or surveillance procedure where the potential for either pressure p
identified. The results / conclusions and corrective actions are summarized in Table 20.
locking or thermal binding exists, the corrective actions taken to preclude it from occurring are identified. The results / conclusions and corrective actions are summarized in Table 20.
l 1
l 1
i 61
i 61


Millstone Unit 3 MOV Program                                                                                           October 6,1993 Table 20: Pressure Locking (PL) / Thermal Binding (TB) Summary Valve         Valve       Wedge l Susceptible l                                       Action g            .
Millstone Unit 3 MOV Program October 6,1993 Table 20: Pressure Locking (PL) / Thermal Binding (TB) Summary Valve Valve Wedge l Susceptible l Action Desi. n PL TB g
Desi . n         PL       TB                                                                                 .,
3CCP'MOV045A Butterfly Symmetnc y;y1 ;.....a
3CCP'MOV045A     Butterfly Symmetnc y;y1 ; .. ...a               .,      ,. ; ..,m             g.,;;9 ; 7; 3 g . o;i                   .
..,m g.,;;9 ; 7; 3 g. o;i
3CCP*MOV0458      Butterfly  S mmetric :        ( 7:l.{ l Q.n::: < H + ? W L ? * #f.I 3CCP*MOV048A     Butterfly S mmetnc ' . . .         .p H L . : 1 ~ s i:)::[: },;1[.[. $U jh   .
( 7:l.{ l Q.n:::
3CCP*MOV0480     Butterfly S mmetnc             "07. ;E ' ; J .?;' 'lM,f ]: p'jy ft:1R3 3CCP'MOV049A 3CCP*MOV0498 Butterfly  S mmetnc
< H + ? W L ? * #f.I 3CCP*MOV0458 Butterfly S mmetric :
                                                                .W"'
3CCP*MOV048A Butterfly S mmetnc '...
                                                                ;                    W ; i;.       n : . o 5;. .               ,,,c                     7         i 3CCP*MOV222 Butterfly Butterfly S mmetne ; ,-
.p H L. : 1 ~ s i:)::[: },;1[.[. $U jh 3CCP*MOV0480 Butterfly S mmetnc "07. ;E ' ; J.?;' 'lM,f ]: p'jy ft:1R3
S mmetnc 9:7..
..W"'
f''..Jj';[:;[f'f:llfM.}}fl-((:fM/f 1 0 ?.i ?;f: : Jin%      .
W ; i;.
E 3CCP*MOV223       Butterfly S mmetric # $ ! Of I                             " ['7 "l . ' T?f :.1 N ?
n :. o 5;..
3CCP*MOV224       Butterfly S mmetnc (Dll i? y                             ?.}.f ( .. ,f 1] 4 y 7 3CCP*MOV225       Butterfly S mmetnc W 3D.9,':::.;::;7% .f 1:qf M :l$
,,,c 7
3CCP*MOV226      Butterfly  S mmetric    ,yGp;                                                                                      gff 3CCP'MOV227      Butterfly  S mmetnc    Lp 7 M " [''1l}f       . y, 6 f Q>g c L .:..[%(. f f..,[jJ$7 a.
3CCP'MOV049A Butterfly S mmetnc f''..Jj';[:;[f'f:llfM.}}fl-((:fM/f 3CCP*MOV0498 Butterfly S mmetne ;,-
3CCP*MOV228      Butterfly S mmetnc     Wygd c., (i f: J,J.: .- ' 41, L'WW:t 3CCP*MOV229      Butterfly S mmetnc     N$y3MU q dihd$d$;dN$d[hk                                                                                 :
E Jin%
3CHS*LCV1128       Gate         Solid           No       No 3CHS*LCV112C       Gate         Sohd   l No l No l                                                                                               l 3CHS*LCV112D       Gate         Solid   l No l No l                                                                                               l 3CHS*LCV112E       Gate         Sohd             N         No 3CHS*MV8100       Globe       Guided 3CHS*MV8104       Globe       Guided 3CHS*MV8105         Gate         Sohd             No       No 3CHS*MV8106         Gate         Solid           N         No 3CHS*MV8109A       Globe       Guided                                                                                                         b 3CHS*MV81098       Globe       Guided                                                                                           .
1 0 ?.i ?;f: :
3CHS*MV8109C       Globe       Guided                                                                                                                 .
3CCP*MOV222 Butterfly S mmetnc 9:7..
3CHS*MV8109D       Globe       Guided                                                                                 [                     f 3CHS*MV8110       Globe     Standard                                                                                 }
3CCP*MOV223 Butterfly S mmetric # $ ! Of I
3CHS*MV8111A       Globe     Standard                                             -
" ['7 "l. ' T?f :.1 N ?
                                                                                                  @     $M                 E               !
3CCP*MOV224 Butterfly S mmetnc (Dll i? y
3CHS*MV8111B       Globe     Standard ggpggh                                                 -- ;._              _
?.}.f (..,f 1] 4 y 7 3CCP*MOV225 Butterfly S mmetnc W 3D.9,':::.;::;7%.f 1:qf M :l$
3CHS*MV8111C       Globe     Standard RJgg-                             Ws=Uk
gff Lp 7 M " [''1l}f f Q>g [%(.,[jJ$7
                                                                                                                      ~
,yGp; f f..
m r                ik '
3CCP*MOV226 Butterfly S mmetric
3CHS*MV8112       Globe       Guided       ilEMig                                                                                       ..
. y, 6 c L.:..
3CHS*MV8116       Globe     Standard gg                       j                                                            [ '          .
a.
3CHS*MV8438A       Gate         Flex             No      , No 3CHS*MV84388       Gate         Flex             No       No                                                                                     l 3CHS*MV8438C       Gate         F;ex             No       No                                                                                     l 3CHS*MV6468A       Gate         Flex             No       No                                                                                     l 3CHS*MV84688       Gate         Flex             No       No                                                                                     l 3CHS*MV8507A       Gate         Flex             Yes       No         Dntled Disc"                                                               l 3CHS*MV8507B       Gate         Flex             Yes       No         Dniled Disc"                                                               l 3CHS*MV8511 A     Globe     Standard   nygg                                                         - --- - -
3CCP'MOV227 Butterfly S mmetnc Wygd c., (i f: J,J.: -. ' 41, L'WW:t 3CCP*MOV228 Butterfly S mmetnc N$y3MU q dihd$d$;dN$d[hk 3CCP*MOV229 Butterfly S mmetnc 3CHS*LCV1128 Gate Solid No No 3CHS*LCV112C Gate Sohd l No l No l l
                                                                                                                                                  - p 3CHS*MV8511B       Globe     Standard @                                                                       -
3CHS*LCV112D Gate Solid l No l No l l
f 4
3CHS*LCV112E Gate Sohd N
1 3CHSHV8512A       Globe     Standard @$                                                                                                       5 l
No 3CHS*MV8100 Globe Guided 3CHS*MV8104 Globe Guided 3CHS*MV8105 Gate Sohd No No 3CHS*MV8106 Gate Solid N
3CHS*MV85128       Globe     Standard N
No 3CHS*MV8109A Globe Guided b
3 CMS *MOV24       Globe       Guided       lM                               = m                                                             4 3CVS*MOV25         Globe       Guioed                     W8$$M                         mumcm-3FWA*MOV35A         Gate         Solid             No l No                                                                                         l 3FWA*MOV358         Gate         Sohd             No l No                                                                                         l 3FWA*MOV35C         Gate         Solid             No l No 3FWA*MOV35D         Gate         Sohd             N         No 31AS*MOV72         Globe       Guided 3LMS*MOV40A       Globe       Guided         1 3LMS*MOV40B       Globe       Guided         i l
3CHS*MV81098 Globe Guided 3CHS*MV8109C Globe Guided f
3LMS*MOV40C       Globe       Guided     l             SD                   [
3CHS*MV8109D Globe Guided
3LMS*MOV400       Globe       Guided       N.x       .
[
62
3CHS*MV8110 Globe Standard
}
3CHS*MV8111A Globe Standard
- @ $M E !
3CHS*MV8111B Globe Standard ggpggh ik 3CHS*MV8111C Globe Standard RJgg-Ws=Uk
~
r m
3CHS*MV8112 Globe Guided ilEMig j
[ '
3CHS*MV8116 Globe Standard gg, No 3CHS*MV8438A Gate Flex No 3CHS*MV84388 Gate Flex No No l
3CHS*MV8438C Gate F;ex No No l
3CHS*MV6468A Gate Flex No No l
3CHS*MV84688 Gate Flex No No l
3CHS*MV8507A Gate Flex Yes No Dntled Disc" l
3CHS*MV8507B Gate Flex Yes No Dniled Disc" l
3CHS*MV8511 A Globe Standard nygg
- p 3CHS*MV8511B Globe Standard @
f 1 3CHSHV8512A Globe Standard @$
5 4
l 3CHS*MV85128 Globe Standard N
4 3 CMS *MOV24 Globe Guided lM
= m 3CVS*MOV25 Globe Guioed W8$$M mumcm-3FWA*MOV35A Gate Solid No l No l
3FWA*MOV358 Gate Sohd No l No l
3FWA*MOV35C Gate Solid No l No 3FWA*MOV35D Gate Sohd N
No 31AS*MOV72 Globe Guided 3LMS*MOV40A Globe Guided 1
3LMS*MOV40B Globe Guided i
l 3LMS*MOV40C Globe Guided l
SD
[
3LMS*MOV400 Globe Guided N.x 62


Millstone Unit 3 MOV Program                                                                                                 October 6,1995 Valve     Valve     Wedge           Susceptible l                 Action g           Design         PL           B 3 MSS *MOV17A   Globe   Stop Check 3 MSS *MOV17B   Globe   Stop Check 3 MSS *MOV17D   Globe   Stop Chock         ll                                                                 j 3 MSS *MOV18A   Gate       Flex           Yes         Yes Dnli Disc" - RFO 6 3 MSS *MOV18B   Gate       Flex           Yes l Yes l Dntl Disc'' - RFO 6 3 MSS *MOV18C   Gate       Flex           Yes l Yes l Dnli Disc"'- RFO 6 d
Millstone Unit 3 MOV Program October 6,1995 Valve Valve Wedge Susceptible l Action g
3 MSS *MOV18D   Gate       Flex           Yes l Yes l Dnli Dise '- RFO 6 I
Design PL B
3 MSS *MOV74A   Globe     Standard . __      _ ._ews,qgg;_ __-_           _ _ _ _ _      ___
3 MSS *MOV17A Globe Stop Check 3 MSS *MOV17B Globe Stop Check 3 MSS *MOV17D Globe Stop Chock ll j
w
3 MSS *MOV18A Gate Flex Yes Yes Dnli Disc" - RFO 6 3 MSS *MOV18B Gate Flex Yes l Yes l Dntl Disc'' - RFO 6 3 MSS *MOV18C Gate Flex Yes l Yes l Dnli Disc"'- RFO 6 3 MSS *MOV18D Gate Flex Yes l Yes l Dnli Dise '- RFO 6 d
                                                                                            -vem 3 MSS *MOV74B   Globe     Standard                                                               um=     N1 3 MSS *MOV74C   Globe     Standard 3 MSS *MOV74D f          !.
3 MSS *MOV74A Globe Standard.
Globe _ Standard                                                                         ,
_._ews,qgg;_ __-_
3OSS*MOV34A     Butterfly Symmetric 3OSS*MOV34B     Butterfly Symmetnc                                                                 l       l 3RCS*MV8000A     Gate       Solid           No         No 3RCS*MV8000B     Gate       Solid           No         No 3RCS*MV8098 3RHS*FCV610 Globe Globe Standard Guided
_ N1 3 MSS *MOV74B Globe Standard
                                                                                          ,)
-vem w
l I
um=
df y]Qg 3RHS*FCV611     Globe     Guided     '    -
f 3 MSS *MOV74C Globe Standard 3 MSS *MOV74D Globe _ Standard 3OSS*MOV34A Butterfly Symmetric 3OSS*MOV34B Butterfly Symmetnc l
t-    W                              j            "
l 3RCS*MV8000A Gate Solid No No 3RCS*MV8000B Gate Solid No No
3RHS*MV8701A     Gate       Flex         Yes         No     Open TS Bypass"- RFO 5 Connect Bonnet Bypass * - RFO 6 3RHS*MV87018     Gate       Flex           No         No 3RHS*MV8701C     Gate       Flex         Yes         No     Bonnet Leakoff Connected **                         ,
,)
l 3RHS*MV8702A     Gate       Flex           No         No 3RHS*MV87028     Gate       Flex         Yes         No     Open TS Bypass"- RFO 5 Connect Bonnet Bypass' - RFO 6 3RHS*MV8702C     Gate       Flex         Yes         No     Bonnet Leakoff Connected'*
I l
3RHS*MV8716A     Gate       Flex           No         No 3RHS*MV87168     Gate       Flex           No         No 3RSS*MOV20A   Butterfly Symmetne   lg_'                 r       . zms   c                      ~ us-3RSS*MOV208   Butterfly Symmetnc   j                                                 -
df 3RCS*MV8098 Globe Standard 3RHS*FCV610 Globe Guided y]Qg t-W j
                                                                                                                                                                    *{
3RHS*FCV611 Globe Guided 3RHS*MV8701A Gate Flex Yes No Open TS Bypass"- RFO 5 Connect Bonnet Bypass * - RFO 6 3RHS*MV87018 Gate Flex No No 3RHS*MV8701C Gate Flex Yes No Bonnet Leakoff Connected **
3RSS*MOV20C   Butterfly Symmetnc i                                                     {.
3RHS*MV8702A Gate Flex No No 3RHS*MV87028 Gate Flex Yes No Open TS Bypass"- RFO 5 Connect Bonnet Bypass' - RFO 6 3RHS*MV8702C Gate Flex Yes No Bonnet Leakoff Connected'*
3RSS*MOV20D   Butterfly Symmetnc                                                       f*
3RHS*MV8716A Gate Flex No No 3RHS*MV87168 Gate Flex No No c
3RSS*MOV23A 3RSS*MOV23B Butterfly Butterfly Offset Offset
~ us-3RSS*MOV20A Butterfly Symmetne lg_'
                                                                                                                                ~
r
                                                                                                                                        $h T1                             i l
. zms 3RSS*MOV208 Butterfly Symmetnc j
3RSS*MOV23C   Butterfly   Offset   %
*{
3RSS*MOV23D   Butterfly   Offset   N                                     $ifM                             _.: 1 3RSS*MOV38A     Gate       Sohd           No         No                                                       I 3RSS*MOV388     Gate       Sohd           No         No 3RSS*MV8837A     Gate       Flex           No         No                                                       l 3RSS*MV8837B     Gate       Flex           No         No 3RSS*MV8838A     Gate       Flex           No         No 3RSS*MV8838B     Gate       Flex           No         No                                                       J 3SlH*MV8801A     Gate       Solid         No         No                                                       1 3SlH*MV88018   Gate       Sohd           No         No                                                       l 3SlH*MV8802A   Gate       Solid         No         No ElH*MV8802B     Gate       Sohd           No         No 3SlH*MV8806     Gate       Sohd           No         No 3SlH*MV8807A   Gate       Sohd           No         No 3SlH*MV8807B   Gate       Sohd           No         No 3SlH*MV8813     Gate       Sohd           No         No 3SlH*MV8814     Globe     Guided   Rds m m:WemmveMnemW#5MMW 3SlH*MV8821A     Gate       Sohd           No         No 3SlH*MV8821B     Gate       Solid             No       No                                                       l 3SlH*MV8835     Gate       Sohd             No       No 3SlH*MV8920     Globe     Guided   ;w   eem,d: MEW &rmammimmaemsminkvW 3SlH*MV8923A     Gate       Sohd             No l No l 63
3RSS*MOV20C Butterfly Symmetnc i
{.
3RSS*MOV20D Butterfly Symmetnc f*
$h 3RSS*MOV23A Butterfly Offset
~
3RSS*MOV23B Butterfly Offset T1 i
l 3RSS*MOV23C Butterfly Offset 3RSS*MOV23D Butterfly Offset N
$ifM 3RSS*MOV38A Gate Sohd No No 3RSS*MOV388 Gate Sohd No No 3RSS*MV8837A Gate Flex No No 3RSS*MV8837B Gate Flex No No 3RSS*MV8838A Gate Flex No No 3RSS*MV8838B Gate Flex No No J
3SlH*MV8801A Gate Solid No No 1
3SlH*MV88018 Gate Sohd No No 3SlH*MV8802A Gate Solid No No ElH*MV8802B Gate Sohd No No 3SlH*MV8806 Gate Sohd No No 3SlH*MV8807A Gate Sohd No No 3SlH*MV8807B Gate Sohd No No 3SlH*MV8813 Gate Sohd No No 3SlH*MV8814 Globe Guided Rds m m:WemmveMnemW#5MMW 3SlH*MV8821A Gate Sohd No No 3SlH*MV8821B Gate Solid No No 3SlH*MV8835 Gate Sohd No No eem,d: MEW &rmammimmaemsminkvW 3SlH*MV8920 Globe Guided
;w 3SlH*MV8923A Gate Sohd No l No l 63


Millstone Unit 3 MOV Program                                                         October 6,1995 Valve         Valve           Wedge l Susceptible l           Action Type           Design l     PL l TB l 3SlH*MV89238         Gate             Solid   l   No l No l 3SlH*MV8924         Gate             Solid   l   No l No l 3SIL*MV8804A         Gate             Flex   l   No l No l 3SIL*MV8804B         Gate             Flex   l   No l No l 3SIL*MV8808A         Gate             Flex   l   No l No l 3SIL*MV88086         Gate             Flex   l   No l No l 3SIL*MV8808C         Gate             Flex   l   Ne l No l 3SIL*MV8808D         Gate             Flex   l   No l No l 3SIL*MV8809A         Gate             Flex   l   No l No l 3SIL*MV8809B         Gate             Flex   l   No l No l 3SIL*MV8812A         Gate             Flex   l No l No - l 3SIL*MV8812B         Gate             Flex   l No l No l                                      l 3SIL*MV8840         Gate             Flex       No   No q
Millstone Unit 3 MOV Program October 6,1995 Valve Valve Wedge l Susceptible l Action Type Design l PL l TB l 3SlH*MV89238 Gate Solid l No l No l 3SlH*MV8924 Gate Solid l No l No l 3SIL*MV8804A Gate Flex l No l No l 3SIL*MV8804B Gate Flex l No l No l 3SIL*MV8808A Gate Flex l No l No l 3SIL*MV88086 Gate Flex l No l No l 3SIL*MV8808C Gate Flex l Ne l No l 3SIL*MV8808D Gate Flex l No l No l 3SIL*MV8809A Gate Flex l No l No l 3SIL*MV8809B Gate Flex l No l No l 3SIL*MV8812A Gate Flex l No l No - l 3SIL*MV8812B Gate Flex l No l No l 3SIL*MV8840 Gate Flex No No le 3SWP'MOV024A Plug q
3SWP'MOV024A 3SWP'MOV024B 3SWP*MOV024C Plug Plug Plug lem 9
3SWP'MOV024B Plug m
3SWP'MOV024D         Plug     ,j j y                                                   j 3SWP*MOV050A     M                 Offset                                               -
3SWP*MOV024C Plug 9
3SWP*MOV050B       M                 Offset 3SWP*MOV054A       M                   met 3SWP*MOV054B       M           S mmetric mmetnc 3SWP*MOV054C       Butterfly                                                                   i 3SWP*MOV0540       M           S metn 3SWP*MOV057A       M           S mmetnc                                                         1 3SWP*MOV057B       M           S metri                                                         l 3SWP*MOV057C       M           S metr                                                           )
3SWP'MOV024D Plug
3SWP*MOV057D       M Butterfly S mmetnc Symmetnc 3SWP*MOV071A 3SWP*MOV071B       Butterfly   Symmetnc l$$j 3SWP'MOV102A       Butterfly         Offset   -
,j j y j
d 3SWP'MOV1028       Butterfly         Offset     'M                             .3 H
3SWP*MOV050A M Offset 3SWP*MOV050B M Offset 3SWP*MOV054A M met 3SWP*MOV054B M S mmetric 3SWP*MOV054C Butterfly mmetnc i
SME 3SWP*MOV102C       Butterfly         Offset   Ug!U   W$%     m-3SWP*MOV102D                        Offset   WS r$0pkM                       f         ,
3SWP*MOV0540 M S metn 3SWP*MOV057A M S mmetnc 3SWP*MOV057B M S metri 3SWP*MOV057C M S metr
3SWP*MOV115A      Butterfly Pleg      l!    - -
)
3 VM N       8 3SWP*MOV115B         Plug   &    .
3SWP*MOV057D M S mmetnc 3SWP*MOV071A Butterfly Symmetnc 3SWP*MOV071B Butterfly Symmetnc l$$j 3SWP'MOV102A Butterfly Offset d
EkhQ     dn s           . h... .. .
3SWP'MOV1028 Butterfly Offset
l l
' M H
.3 SME 3SWP*MOV102C Butterfly Offset Ug!U W$%
m-Offset WS r$0pkM f
Butterfly l 3SWP*MOV102D 3 VM N 8
3SWP*MOV115A Pleg 3SWP*MOV115B Plug EkhQ dn s
h...
The NRC regulations require an analysis under 10 CFR 50.59 for any valve modifications and establishment of adequate post-modification and in-service testing of any valves installed as part of the modi 6 cation. For example, the licensee would have to evaluate the effects of drilling the hole in the disk if used to resolve a pressure locking concern. One consideration in this evaluation is the fact that the MOV will be leaktight in only one direction. The Millstone Unit 3 Safety Analysis was documented in Millstone Unit 3 PDCR MP3-95-020.34 If an MOV is found to be susceptible to pressure locking or thermal binding and the licensee relies on the capability of the MOV to overcome pressure locking or thermal binding, the staff will review the licensee justification during inspections in consideration of the uncertainties surrounding the prediction of the required thrust to overcome these phenomena. If the staff 0nds that a licensee has not adequately addressed the potential for pressure locking and thermal binding of gate valves, enforcement actions and schedules for response will depend on the safety signincance of the issue at the plant. At Millstone Unit 3 modiGcations were made to four valves: 3CHS*MV8507A/B, 3RilS*MV8701C, and 3RHS*MV8702C, we did not have to rely on MOV capability calculations to overcome pressure locking or thermal binding. Acceptable to the NRC,35 two valves 64
The NRC regulations require an analysis under 10 CFR 50.59 for any valve modifications and establishment of adequate post-modification and in-service testing of any valves installed as part of the modi 6 cation. For example, the licensee would have to evaluate the effects of drilling the hole in the disk if used to resolve a pressure locking concern. One consideration in this evaluation is the fact that the MOV will be leaktight in only one direction. The Millstone Unit 3 Safety Analysis was documented in Millstone Unit 3 PDCR MP3-95-020.34 If an MOV is found to be susceptible to pressure locking or thermal binding and the licensee relies on the capability of the MOV to overcome pressure locking or thermal binding, the staff will review the licensee justification during inspections in consideration of the uncertainties surrounding the prediction of the required thrust to overcome these phenomena. If the staff 0nds that a licensee has not adequately addressed the potential for pressure locking and thermal binding of gate valves, enforcement actions and schedules for response will depend on the safety signincance of the issue at the plant. At Millstone Unit 3 modiGcations were made to four valves: 3CHS*MV8507A/B, 3RilS*MV8701C, and 3RHS*MV8702C, we did not have to rely on MOV capability calculations to overcome pressure locking or thermal binding. Acceptable to the NRC,35 two valves 64


Millstona Unit 3 MOV Program                                                       October 6,1995 (3RHS*MV8701 A and 3RHS*MV8702B} are currently relying on MOV capability to overcome a pressure locking condition, i.e. operable.3 This operability condition is until an acceptable physical modincation will be performed during RFO 6. Four valves,3 MSS *MOVl8A/B/C/D, are currently relying on a procedure change to prevent pressure locking and thermal binding. A physical modincation will be performed during RFO 6 for these valves.
Millstona Unit 3 MOV Program October 6,1995 (3RHS*MV8701 A and 3RHS*MV8702B} are currently relying on MOV capability to overcome a pressure locking condition, i.e. operable.3 This operability condition is until an acceptable physical modincation will be performed during RFO 6. Four valves,3 MSS *MOVl8A/B/C/D, are currently relying on a procedure change to prevent pressure locking and thermal binding. A physical modincation will be performed during RFO 6 for these valves.
: 17. Industry Information NRC information notices, industry technical and maintenance updates, and 10 CFR Part 21 notices are entered into our mainframe-based Action item Tracking and Trending System (AITfS) computer database. The assignments, due dates, required response, and resultant action can be reviewed by any individual with access to a computer.
: 17. Industry Information NRC information notices, industry technical and maintenance updates, and 10 CFR Part 21 notices are entered into our mainframe-based Action item Tracking and Trending System (AITfS) computer database. The assignments, due dates, required response, and resultant action can be reviewed by any individual with access to a computer.
: 18. Program Schedule In a {{letter dated|date=June 28, 1989|text=letter dated June 28,1989}},' the NRC Staffissued Generic Letter 89-10, " Safety-Related Motor-Operated Valve Testing and Surveillance." The letter required each licensee with an operating                           i license to complete all design-basis reviews, analyses, verifications, tests, and inspections instituted                 l to comply with GL 89-10 within five years or three refueling outages of the date of the letter, whichever was later. The required documentation had to be available within one year or one refueling outage of the date of the letter, whichever was later. The documents should include the description and schedule for the design-basis review recommended in item a. (including guidance from item e.) for all safety-related MOV's and position-changeable MOV's as described, and the program description and schedule for items b. through h. for all safety-related MOV's and position-changeable MOV's.
: 18. Program Schedule In a {{letter dated|date=June 28, 1989|text=letter dated June 28,1989}},' the NRC Staffissued Generic Letter 89-10, " Safety-Related Motor-Operated Valve Testing and Surveillance." The letter required each licensee with an operating i
license to complete all design-basis reviews, analyses, verifications, tests, and inspections instituted to comply with GL 89-10 within five years or three refueling outages of the date of the letter, whichever was later. The required documentation had to be available within one year or one refueling outage of the date of the letter, whichever was later. The documents should include the description and schedule for the design-basis review recommended in item a. (including guidance from item e.) for all safety-related MOV's and position-changeable MOV's as described, and the program description and schedule for items b. through h. for all safety-related MOV's and position-changeable MOV's.
Northeast Utilities certified in a {{letter dated|date=December 15, 1989|text=letter dated December 15,1989}},36 that they were "... developing detailed programs for addressing Generic Letter 89-10 at the Millstone Unit 3 Plant...", and that the
Northeast Utilities certified in a {{letter dated|date=December 15, 1989|text=letter dated December 15,1989}},36 that they were "... developing detailed programs for addressing Generic Letter 89-10 at the Millstone Unit 3 Plant...", and that the
"... programs will encompass the guidance as detailed in the Generic Letter." The proposed schedule for Millstone Unit 3, with the program denned by January 1991 and the program completed within three refueling outages (1994).
"... programs will encompass the guidance as detailed in the Generic Letter." The proposed schedule for Millstone Unit 3, with the program denned by January 1991 and the program completed within three refueling outages (1994).
3 In a {{letter dated|date=August 3, 1990|text=letter dated August 3,1990}} , the NRC Staffissued Supplement 2 to GL 89-10. In this letter, the NRC staff stated that licensees were not required to have their respective program descriptions in place until at least January 1,1991. Northeast Utilities informed the NRC in a {{letter dated|date=May 4, 1992|text=letter dated May 4, 1992}}37, that they did not fully comply with their commitments to develop program descriptions by April 1991. This conclusion was based upon an audit, part of a routine in-house Quality Services self-assessment, which determined that in-place program descriptions for addressing GL 89-10 did not contain all of the necessary technical elements specined in GL 89-10. Northeast Utilities then stated that they "... plan to have the program descriptions completed by the end of 1992." This commitment was met with the release of the Motor Operated Valve Program Manual on December 18,1992.
3 In a {{letter dated|date=August 3, 1990|text=letter dated August 3,1990}}, the NRC Staffissued Supplement 2 to GL 89-10. In this letter, the NRC staff stated that licensees were not required to have their respective program descriptions in place until at least January 1,1991. Northeast Utilities informed the NRC in a {{letter dated|date=May 4, 37|text=letter dated May 4, 37}} 1992, that they did not fully comply with their commitments to develop program descriptions by April 1991. This conclusion was based upon an audit, part of a routine in-house Quality Services self-assessment, which determined that in-place program descriptions for addressing GL 89-10 did not contain all of the necessary technical elements specined in GL 89-10. Northeast Utilities then stated that they "... plan to have the program descriptions completed by the end of 1992." This commitment was met with the release of the Motor Operated Valve Program Manual on December 18,1992.
In a {{letter dated|date=December 13, 1993|text=letter dated December 13,1993}},38 Northeast Utilities provided the NRC with an updated schedule for completion of testing at the third refueling outage (1995). This change represented a change in the Millstone Unit 3 date for the third refueling. The GL 89-10 MOV Program was completed at Millstone Unit 3 within three refueling outages after the date of the GL 89-10 letter.
In a {{letter dated|date=December 13, 1993|text=letter dated December 13,1993}},38 Northeast Utilities provided the NRC with an updated schedule for completion of testing at the third refueling outage (1995). This change represented a change in the Millstone Unit 3 date for the third refueling. The GL 89-10 MOV Program was completed at Millstone Unit 3 within three refueling outages after the date of the GL 89-10 letter.
Additionally, documentation was provided to the NRC Staff within 30 days following the completion 65
Additionally, documentation was provided to the NRC Staff within 30 days following the completion 65


Millstons Unit 3 MOV Program                                                     October 6,1995 of the third refueling outage. Therefore, Millstone Unit 3 has met all schedule commitments with respect to GL 89-10 requirements.
Millstons Unit 3 MOV Program October 6,1995 of the third refueling outage. Therefore, Millstone Unit 3 has met all schedule commitments with respect to GL 89-10 requirements.
I
l
: 19. Quality Assurance                                                                               l item f. of GL 89-10 requires that documentation of explanations and a description of the actual test methods used for accomplishing design-basis verification testing be retained. Calculations associated with design-basis reviews and development ofin-situ testing are performed in accordance with Nuclear Group Procedures (NGP) 5.05, " Design Inputs, Design Verification, and Design Interface Reviews," and NGP 5.06," Design Analyses and Calculations." All MOV Program records and test procedures are retained in accordance with NGP 2.13, " Nuclear Plant Record.: Program."
: 19. Quality Assurance item f. of GL 89-10 requires that documentation of explanations and a description of the actual test methods used for accomplishing design-basis verification testing be retained. Calculations associated with design-basis reviews and development ofin-situ testing are performed in accordance with Nuclear Group Procedures (NGP) 5.05, " Design Inputs, Design Verification, and Design Interface Reviews," and NGP 5.06," Design Analyses and Calculations." All MOV Program records and test procedures are retained in accordance with NGP 2.13, " Nuclear Plant Record.: Program."
NU developed Motor-Operated Valve Engineering Program Plan, Revision 1, dated July 16,1992, to       )
NU developed Motor-Operated Valve Engineering Program Plan, Revision 1, dated July 16,1992, to address the recommended actions of GL 89-10. The documents that implement this plan are the Motor-Operated Valve Program Manual and its Program Instructions. Based on the results of an internal audit, NU recognized that they were behind schedule in meeting their prior commitment to develop a GL 89-10 MOV Program Description for Millstone Unit 3 by April 1991. Management took action to cor ect this problem by assigning lead responsibility for MOV program development to the systems engineering group. To complete this effort, NU used contractr.'ssistance to prepare the MOV Program Instructions, differential pressure test procedures and othen r&ed documents.
address the recommended actions of GL 89-10. The documents that implement this plan are the Motor-Operated Valve Program Manual and its Program Instructions. Based on the results of an internal audit, NU recognized that they were behind schedule in meeting their prior commitment to develop a GL 89-10 MOV Program Description for Millstone Unit 3 by April 1991. Management took action to cor ect this problem by assigning lead responsibility for MOV program development to the systems engineering group. To complete this effort, NU used contractr.'ssistance to prepare the MOV Program Instructions, differential pressure test procedures and othen r&ed documents.
Northeast Utilities committed to have the Motor-Operated Valve Program Manuai i1 place by December 31,1992, and they completed this effort on December 18,1992.
Northeast Utilities committed to have the Motor-Operated Valve Program Manuai i1 place by December 31,1992, and they completed this effort on December 18,1992.
: 20. Audits / Inspections We performed a self-assessment of our MOV Program from June 14-25,1993, following a meeting with Region I and NRR staff on May 20,1993, where we proposed our plan to do a self-assessment at the Millstone Nuclear Power Station and documented by letter, dated June 4,1993. Region I authorized our self-assessment in lieu of the NRC inspection mandated by NRC Temporary Instruction 2515/109. NRC inspectors monitored the self-assessment and found that the findings were equivalent to those that would have been identified by an NRC team. The self-assessment was conducted for the three Millstone units. The findings were significant, proper emphasis was placed on the importance of the items, and disposition of each finding was adequately addressed.
: 20. Audits / Inspections We performed a self-assessment of our MOV Program from June 14-25,1993, following a meeting with Region I and NRR staff on May 20,1993, where we proposed our plan to do a self-assessment at the Millstone Nuclear Power Station and documented by letter, dated June 4,1993. Region I authorized our self-assessment in lieu of the NRC inspection mandated by NRC Temporary Instruction 2515/109. NRC inspectors monitored the self-assessment and found that the findings were equivalent to those that would have been identified by an NRC team. The self-assessment was conducted for the three Millstone units. The findings were significant, proper emphasis was placed on the importance of the items, and disposition of each finding was adequately addressed.
Line 1,037: Line 1,827:
: 21. Training PI-17," Qualification of Personnel," establishes MOV Program training and personnel qualification requirements based on position and functional assignments. Departmental training requirements for Nuclear Group personnel are governed by NGP 2.26," Departmental Training." All personnel performing maintenance and / or testing on MOV's are required to attend and satisfactorily complete the necessary training courses. Supervisors evaluate each individual's competence and previous 66
: 21. Training PI-17," Qualification of Personnel," establishes MOV Program training and personnel qualification requirements based on position and functional assignments. Departmental training requirements for Nuclear Group personnel are governed by NGP 2.26," Departmental Training." All personnel performing maintenance and / or testing on MOV's are required to attend and satisfactorily complete the necessary training courses. Supervisors evaluate each individual's competence and previous 66


Millstone Unit 3 MOV Progran                                                                 October 6,1995 MOV experience to determine an individual's qualification to perform work. The Nuclear Training Department provides VOTES and MOV technical training for nuclear unit department personnel.
Millstone Unit 3 MOV Progran October 6,1995 MOV experience to determine an individual's qualification to perform work. The Nuclear Training Department provides VOTES and MOV technical training for nuclear unit department personnel.
Millstone Unit 3's MOV training program has been accredited by the Institute of Nuclear Power Operations. It outlines the specific requirements as well as continuing and refresher training for various technicians and engineers. This program includes both classroom knowledge and hands-on laboratory skill development. Numerous types of MOV hardware are used as training aids at the NU training facility. VOTES equipment is borrowed from Generation Test Services for training and returned for actual work at the unit.
Millstone Unit 3's MOV training program has been accredited by the Institute of Nuclear Power Operations. It outlines the specific requirements as well as continuing and refresher training for various technicians and engineers. This program includes both classroom knowledge and hands-on laboratory skill development. Numerous types of MOV hardware are used as training aids at the NU training facility. VOTES equipment is borrowed from Generation Test Services for training and returned for actual work at the unit.
Each instructor has an individual training folder which contains qualifying documentation covering the background and qualifications of the instructor. NRC discussions with the training staff regarding MOV issues verified that they were knowledgeable and experienced. The Nuclear Training Department staff check and validate contractor training by examination requiring an 80%
Each instructor has an individual training folder which contains qualifying documentation covering the background and qualifications of the instructor. NRC discussions with the training staff regarding MOV issues verified that they were knowledgeable and experienced. The Nuclear Training Department staff check and validate contractor training by examination requiring an 80%
Line 1,044: Line 1,834:
The Training Program Control Committee reviews regulatory and industry documents to determine their applicability to the licensee's MOV program. Representatives from training and maintenance meet periodically to discuss the need to modify training as a result of any new industry or vendor information.
The Training Program Control Committee reviews regulatory and industry documents to determine their applicability to the licensee's MOV program. Representatives from training and maintenance meet periodically to discuss the need to modify training as a result of any new industry or vendor information.
: 22. Future Planned MOV Enhancements Table 21 provides work items in the Cycle 6 planning / review process for Millstone Unit 3 to provide enhancements of GL 8910 MOV's.
: 22. Future Planned MOV Enhancements Table 21 provides work items in the Cycle 6 planning / review process for Millstone Unit 3 to provide enhancements of GL 8910 MOV's.
Table 21: Future MOV Enhancements Valve                                               Work Item 3CHS*LCV112E         Spnng pack change / upgrade - Inspection URI 95-17-08 3CHS*MV8109B         Adjust packing, replace spring pack 3RHS*MV8701A         Add pressure locking bypass, re-establish conventional open torque switch bypass 3RHS*MV8702B         Add pressure locking bypass, re-establish conventional open torque switch bypass 3RSS*MV8837A         Spring pack change / upgrade 3SlH'MV8806         Stem nut replacement & stem inspection 3SlH*MV8923B         Adjust packing, inspect stem for galling 3SIL*MV8804A         Spring pack change / upgrade - Inspection URI 95-17-08 3SIL*MV8808A         Spring pack change / upgrade -Inspection URI 95-17-08 3SIL*MV8808C         Spnng pack change / upgrade Inspection URI 95-17-08 3SIL*MV8808D         Spnng pack change / upgrade -Inspection URI 95-17-08 3SIL*MV8809A         Spnng pack change / upgrade -Inspection URI 95-17-08 3SIL*MV8812A       Spring pack change / upgrade - Inspection URI 95-17-08 3SIL*MV8812B       Spnng pack change / upgrade -Inspection URI 95-17-08 67
Table 21: Future MOV Enhancements Valve Work Item 3CHS*LCV112E Spnng pack change / upgrade - Inspection URI 95-17-08 3CHS*MV8109B Adjust packing, replace spring pack 3RHS*MV8701A Add pressure locking bypass, re-establish conventional open torque switch bypass 3RHS*MV8702B Add pressure locking bypass, re-establish conventional open torque switch bypass 3RSS*MV8837A Spring pack change / upgrade 3SlH'MV8806 Stem nut replacement & stem inspection 3SlH*MV8923B Adjust packing, inspect stem for galling 3SIL*MV8804A Spring pack change / upgrade - Inspection URI 95-17-08 3SIL*MV8808A Spring pack change / upgrade -Inspection URI 95-17-08 3SIL*MV8808C Spnng pack change / upgrade Inspection URI 95-17-08 3SIL*MV8808D Spnng pack change / upgrade -Inspection URI 95-17-08 3SIL*MV8809A Spnng pack change / upgrade -Inspection URI 95-17-08 3SIL*MV8812A Spring pack change / upgrade - Inspection URI 95-17-08 3SIL*MV8812B Spnng pack change / upgrade -Inspection URI 95-17-08 67


Millstone Unit 3 MOV Program                                                                                       October 6,1995
Millstone Unit 3 MOV Program October 6,1995
: 23. MP3 Cycle 6 Test Scope (Preliminary)
: 23. MP3 Cycle 6 Test Scope (Preliminary)
Provided in Table 22 is a preliminary summary of future MOV monitoring activities and retests in addition to periodic testing.
Provided in Table 22 is a preliminary summary of future MOV monitoring activities and retests in addition to periodic testing.
Table 22: Cycle 6 Afonitoring / Test Scope Valve         Static Test   Dynamic Test                                   Comments                             ;
Table 22: Cycle 6 Afonitoring / Test Scope Valve Static Test Dynamic Test Comments l
3SlH*MV88018           X             X           Partial disposition to NCR 395-408                               l 3CHS*LCV112C           X
3SlH*MV88018 X
: 24. Status of GL 89-10 Inspection Findings NU extensively modified its position on gec v@e f'etors in December,1993 in response to the release of the EPRI PPM test data and the issuance M NRC Information Notice 93-88." This position which was documented in January 1994 has rr,mained unchanged." The memo provided requirements for operability and design-setup for both testable and non testable gate valves.                                     j Validation of these valve factor criteria is required as part of design-basis closure of GL 89-10. The                             i need tojustify these values was reaffinned in the July 12,1994,"Sheron memo".
X Partial disposition to NCR 395-408 3CHS*LCV112C X
The approach for dynamically testable valves has been to validate Vf's used for design setup by                                     l dynamic testing with appropriate allowances for uncertainties and extrapolation. For non-testable valves, validation is provided using the EPRI developed Performance Prediction Methodology                                         j (PPM)." Due to the extensive delay in the release of PPM to the industry, NU took the pro-active                                   )
: 24. Status of GL 89-10 Inspection Findings NU extensively modified its position on gec v@e f'etors in December,1993 in response to the release of the EPRI PPM test data and the issuance M NRC Information Notice 93-88." This position which was documented in January 1994 has rr,mained unchanged." The memo provided requirements for operability and design-setup for both testable and non testable gate valves.
step to hire Kalsi Engineering Inc. to provide valihtice using their KEl Gate program under their                                   l QA Program. KEl Gate is the functional equivalent of the gate valve model in the EPRI PPM program. Kalsi Engineering Inc. was the developer of the gate valve model under contract to EPRI.                                    .
j Validation of these valve factor criteria is required as part of design-basis closure of GL 89-10. The i
NU recognizes that the NRC Staffintends to formally review PPM and issue a Safety Evaluation                                       i Report (SER). NU will examine the NRC SER when issued and reconcile any differences with KEl                                         j Gate. The schedule for resolution is dependent upon the significance of the change, and in no case                                   !
need tojustify these values was reaffinned in the July 12,1994,"Sheron memo".
would it be later than RFO 6. This recognizes that control switch settings may have to be adjusted if                             j significant changes were made which would involve static diagnostic testing. Subsequent calculations for new valves, new conditions, or for those previous KEl Gate calculations which require revision will all be analyzed using the NRC reviewed version of EPRI PPM.
The approach for dynamically testable valves has been to validate Vf's used for design setup by dynamic testing with appropriate allowances for uncertainties and extrapolation. For non-testable valves, validation is provided using the EPRI developed Performance Prediction Methodology j
Results of a NRC inspection of the Millstone Unit 3 MOV program on June 19-30,1995, were issued in a report dated September 11,1995. The inspection report, which included one unresolved item                                     1 and several inspector follow items, is under review by Milistone Unit 3 staff to determine the appropriate actions. The inspector follow items covered the same MOV Programmatic issues which were reviewed and accepted by the NRC during their closure of the Haddam Neck MOV Program"
(PPM)." Due to the extensive delay in the release of PPM to the industry, NU took the pro-active
                                                                                                                                  ]
)
step to hire Kalsi Engineering Inc. to provide valihtice using their KEl Gate program under their QA Program. KEl Gate is the functional equivalent of the gate valve model in the EPRI PPM program. Kalsi Engineering Inc. was the developer of the gate valve model under contract to EPRI.
NU recognizes that the NRC Staffintends to formally review PPM and issue a Safety Evaluation i
Report (SER). NU will examine the NRC SER when issued and reconcile any differences with KEl j
Gate. The schedule for resolution is dependent upon the significance of the change, and in no case would it be later than RFO 6. This recognizes that control switch settings may have to be adjusted if j
significant changes were made which would involve static diagnostic testing. Subsequent calculations for new valves, new conditions, or for those previous KEl Gate calculations which require revision will all be analyzed using the NRC reviewed version of EPRI PPM.
Results of a NRC inspection of the Millstone Unit 3 MOV program on June 19-30,1995, were issued in a report dated September 11,1995. The inspection report, which included one unresolved item 1
and several inspector follow items, is under review by Milistone Unit 3 staff to determine the appropriate actions. The inspector follow items covered the same MOV Programmatic issues which were reviewed and accepted by the NRC during their closure of the Haddam Neck MOV Program"
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Millstone Unit 3 MOV Program                                                                           October 6,1995 l
Millstone Unit 3 MOV Program October 6,1995 l
References i
References i
' James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and 11olders of Construction Pennits for Nuclear Power Plants," Safety-Related Motor-Operated Valve Testing and Surveillance (Generic Letter 89 10) -- 10CFR50.54(f)," June 28,1989.
' James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and 11olders of Construction Pennits for Nuclear Power Plants," Safety-Related Motor-Operated Valve Testing and Surveillance (Generic Letter 89 10) -- 10CFR50.54(f)," June 28,1989.
l 2
l 2 James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and 11olders of Construction Permits for Nuclear Power Plants, and Individuals on the Attached Distribution List," Supplement I to Generic Letter 8910: Results of the Public Workshops," June 13,1990.
James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and 11olders of Construction Permits for Nuclear Power Plants, and Individuals on the Attached Distribution List," Supplement I to Generic Letter 8910: Results of the Public Workshops," June 13,1990.                                                                 I 1
I 1
' James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and floiders of Construction Permits for Nuclear Power Plants," Supplement 2 to Generic Letter 89-10: ' Availability of Program Descriptions'," August 3,1990.
' James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and floiders of Construction Permits for Nuclear Power Plants," Supplement 2 to Generic Letter 89-10: ' Availability of Program Descriptions'," August 3,1990.
* James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and IIolders of Construction Permits for Nuclear Power Plants," Generic Letter 89-10, Supplement 3, ' Consideration of the Results of NRC-Sponsored Tests of Motor-Operated Valves'," October 25,1990.
* James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and IIolders of Construction Permits for Nuclear Power Plants," Generic Letter 89-10, Supplement 3, ' Consideration of the Results of NRC-Sponsored Tests of Motor-Operated Valves'," October 25,1990.
Line 1,072: Line 1,870:
* Y. Khalil to R. Eisner memo, NE-95-SAB-337," Quantitative PRA Rankings of Millstone Unit 3 GL 89-10 MOVs (Preliminary input)," August 16,1995.
* Y. Khalil to R. Eisner memo, NE-95-SAB-337," Quantitative PRA Rankings of Millstone Unit 3 GL 89-10 MOVs (Preliminary input)," August 16,1995.
' Brian W. Sheron to NRC Regional Directors memo," Guidance on Closure of Staff Review of Generic Letter 89-10 Programs," July 12,1994.
' Brian W. Sheron to NRC Regional Directors memo," Guidance on Closure of Staff Review of Generic Letter 89-10 Programs," July 12,1994.
'" R. T. liarris to MOV File (MOV Program Manual, Notes / Memo Tab) memo, MOV-RTil-95-026, Rev. 2, "GL 8910 Closure items," June 16, !995.
'" R. T. liarris to MOV File (MOV Program Manual, Notes / Memo Tab) memo, MOV-RTil-95-026, Rev. 2, "GL 8910 Closure items," June 16, !995.
" R. T. IIanis to MOV File (MOV Program Manual, Notes / Memo Tab) memo, MOV-RTii-94-037,"NU MOV Program Position on Structural Calculations at Stall (Locked Rotor) Condition," April 8,1994.
" R. T. IIanis to MOV File (MOV Program Manual, Notes / Memo Tab) memo, MOV-RTii-94-037,"NU MOV Program Position on Structural Calculations at Stall (Locked Rotor) Condition," April 8,1994.
" J.11. Mutchler / R. J. Bumstead to S. T. Ilodge memo, MOV-95-399," Ambient Temperature Torque Derate of Non-Reliance AC Motors," August 25,1995.
" J.11. Mutchler / R. J. Bumstead to S. T. Ilodge memo, MOV-95-399," Ambient Temperature Torque Derate of Non-Reliance AC Motors," August 25,1995.
" NRC Information Notice 93 88," Status of Motor-Operated Valve Performance Prediction Program by the Electric Power Research Institute," November 30,1993.
" NRC Information Notice 93 88," Status of Motor-Operated Valve Performance Prediction Program by the Electric Power Research Institute," November 30,1993.
  " R. T. llarris to MOV File memo, MOV-RTil-93-034,"NU MOV Program: Acceptance Criteria for Gate Valve, Valve Factors (Vf)(Re: PI-9 and PI-I I)," January 25,1994.
" R. T. llarris to MOV File memo, MOV-RTil-93-034,"NU MOV Program: Acceptance Criteria for Gate Valve, Valve Factors (Vf)(Re: PI-9 and PI-I I)," January 25,1994.
  " EPRI Letter,"EPRI MOV PPP Update of Results and Specifications and Drawings for Flow Loop Test Valves," December 14,1993.
" EPRI Letter,"EPRI MOV PPP Update of Results and Specifications and Drawings for Flow Loop Test Valves," December 14,1993.
  '' J. E. Richardson to NRC Regional Directors memo," Guidance for Inspections of Programs in Response to Generic Letter 89-10," April 30,1993.
'' J. E. Richardson to NRC Regional Directors memo," Guidance for Inspections of Programs in Response to Generic Letter 89-10," April 30,1993.
  " R. Eisner to R. T liarris memo, MOV-94-021," Comparison of EPRI Performance Prediction Program Valves to NU's GL 89-10 Program Motor Operated Valves," January 25,1994.
" R. Eisner to R. T liarris memo, MOV-94-021," Comparison of EPRI Performance Prediction Program Valves to NU's GL 89-10 Program Motor Operated Valves," January 25,1994.
  '' Tetra Engineering Group, Inc.," Analysis of Millstone Point Unit 3 Motor Operated Valve Rate of Loading,"
'' Tetra Engineering Group, Inc.," Analysis of Millstone Point Unit 3 Motor Operated Valve Rate of Loading,"
TR-95-034, October 3,1995.
TR-95-034, October 3,1995.
1 I
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                                                                                                                                          )
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          - Millstons Unit 3 MOV Program                                                                       October 6,1995
- Millstons Unit 3 MOV Program October 6,1995
              " J. H. Mutchler to R. C. Elfstrom memo, MOV-94-206 " Limit Switch Repeatability for Limitorque
" J. H. Mutchler to R. C. Elfstrom memo, MOV-94-206 " Limit Switch Repeatability for Limitorque
                  ' Actuators," March 26,1994.
' Actuators," March 26,1994.
          '
'
* NU Calculation W2 517-1075-RE, Revision 3," Millstone 2 MOV Repeatability Statistical Evaluation,"
* NU Calculation W2 517-1075-RE, Revision 3," Millstone 2 MOV Repeatability Statistical Evaluation,"
                  . May 4,1994.
. May 4,1994.
8' John M. Jacobson (NRC) to E. Watzt (Northern States Power Co.) letter,"Close-Out inspection of GL 89 13 (Monticello)," May 11,1995.
8' John M. Jacobson (NRC) to E. Watzt (Northern States Power Co.) letter,"Close-Out inspection of GL 89 13 (Monticello)," May 11,1995.
22 Private Communication to NU, November 22,1994.
22 Private Communication to NU, November 22,1994.
23 Onedenko, B. and Ushakov, I., Probabilistic Reliability Engineering, John Wiley & Sons, Inc.,1995, Page 19.
23 Onedenko, B. and Ushakov, I., Probabilistic Reliability Engineering, John Wiley & Sons, Inc.,1995, Page 19.
            ; 2* EPRI MOV Performance Prediction Program," Performance Prediction Methodology implementat.,
; 2* EPRI MOV Performance Prediction Program," Performance Prediction Methodology implementat.,
Guide," November 1994.
Guide," November 1994.
              " R. T. Harris to MOV File memo, MOV RTH-95-19,"NU MOV Program Position on Replacement of Operator or Yoke Bolts / Studs of GL 89-10 MOV's Without Diagnostic Retesting," April 6,1995.
" R. T. Harris to MOV File memo, MOV RTH-95-19,"NU MOV Program Position on Replacement of Operator or Yoke Bolts / Studs of GL 89-10 MOV's Without Diagnostic Retesting," April 6,1995.
              '' J. F. Opeka letter to U. S. Nuclear Regulatory Commission,"Haddam Neck Plant, Millstone Nuclear Power Station, Unit Nos.1,2, and 3 Response to Generic Letter 89-10, Supplement 5, ' Inaccuracy of Motor-Operated Valve Diagnostic Program'," October 14,1993.
'' J. F. Opeka letter to U. S. Nuclear Regulatory Commission,"Haddam Neck Plant, Millstone Nuclear Power Station, Unit Nos.1,2, and 3 Response to Generic Letter 89-10, Supplement 5, ' Inaccuracy of Motor-Operated Valve Diagnostic Program'," October 14,1993.
              " Liberty Technology Center Inc.," VOTES 2.0 Users Manual" Software, Version 2.3.1.
" Liberty Technology Center Inc.," VOTES 2.0 Users Manual" Software, Version 2.3.1.
2'" Final Report Thermal Binding and Hydraulic Lock of Gate Valves for Millstone Unit 3 Nuclear Power Station", Stone and Webster Engineering Corporation, J.O. No. 1727409, November 15,1990.
2'" Final Report Thermal Binding and Hydraulic Lock of Gate Valves for Millstone Unit 3 Nuclear Power Station", Stone and Webster Engineering Corporation, J.O. No. 1727409, November 15,1990.
              '' R. T. Harris to Distribution memo, MOV RTH-94-034," Pressure Locking / Thermal Binding of Power Operated Valves," March 21,1994.
'' R. T. Harris to Distribution memo, MOV RTH-94-034," Pressure Locking / Thermal Binding of Power Operated Valves," March 21,1994.
              '* PI-20,"MOV Program Pressure Locking and Thermal Binding Evaluation," Revision 2.
'* PI-20,"MOV Program Pressure Locking and Thermal Binding Evaluation," Revision 2.
              '' PDCR MP3 95-021,"3 MSS *MOVl8A/B/C/D Dise Modification."
'' PDCR MP3 95-021,"3 MSS *MOVl8A/B/C/D Dise Modification."
              " PDCR 3 95-041,"RHR System, Reestablishing Remote Manual Action Design Basis for 3RHS*MV8701 A and 3RilS*MV8702B."
" PDCR 3 95-041,"RHR System, Reestablishing Remote Manual Action Design Basis for 3RHS*MV8701 A and 3RilS*MV8702B."
              " PDCR MP3 95-015,"3RHS*MV8701 A/C and 3RHS*MV8702B/C Valve Modification for Pressure Locking."
" PDCR MP3 95-015,"3RHS*MV8701 A/C and 3RHS*MV8702B/C Valve Modification for Pressure Locking."
              '' PDCR MP3-95-020, Revision 0,"3CHS*MV8507A/B Disc Modification," Approved for Construction April 20,1995.
'' PDCR MP3-95-020, Revision 0,"3CHS*MV8507A/B Disc Modification," Approved for Construction April 20,1995.
                " E. M. Kelly, USNRC to J. F. Opeka, inspection Report #50-423/95-17," Millstone Unit 3 MOV Inspection Report 95 17," September 11,1995.
" E. M. Kelly, USNRC to J. F. Opeka, inspection Report #50-423/95-17," Millstone Unit 3 MOV Inspection Report 95 17," September 11,1995.
                '' E. J. Mroczka letter to U. S. Nuclear Regulatory Commission,"Haddam Neck Plant, Millstone Nuclear Power Station, Unit Nos.1,2, and 3, Generic Letter 89 10, ' Safety-Related Motor-Operated Valve Testing and Surveillance'," December 15,1989.
'' E. J. Mroczka letter to U. S. Nuclear Regulatory Commission,"Haddam Neck Plant, Millstone Nuclear Power Station, Unit Nos.1,2, and 3, Generic Letter 89 10, ' Safety-Related Motor-Operated Valve Testing and Surveillance'," December 15,1989.
                " J. F. Opeka letter to U. S. Nuclear Regulatory Commission,"Haddam Neck Plant, Millstone Nuclear Power Station, Unit Nos. I,2, and 3, ' Safety-Related Motor-Operated Valve Testing and Surveillance',"
" J. F. Opeka letter to U. S. Nuclear Regulatory Commission,"Haddam Neck Plant, Millstone Nuclear Power Station, Unit Nos. I,2, and 3, ' Safety-Related Motor-Operated Valve Testing and Surveillance',"
May 4,1992.
May 4,1992.
                '' J. F. Opeka letter to U. S. Nuclear Regulatory Commission," Millstone Unit 3 Plant, Millstone Nuclear Power Station, Unit Nos.1,2, and 3, Generic Letter 89 10, ' Motor-Operated Valve Testing Program',"
'' J. F. Opeka letter to U. S. Nuclear Regulatory Commission," Millstone Unit 3 Plant, Millstone Nuclear Power Station, Unit Nos.1,2, and 3, Generic Letter 89 10, ' Motor-Operated Valve Testing Program',"
December 13,1993.
December 13,1993.
                " QAS' Audit Repoit No. A30345," 'MOV Program' Millstone Unit 3," QAS-95-4302, September 15,1995.
" QAS' Audit Repoit No. A30345," 'MOV Program' Millstone Unit 3," QAS-95-4302, September 15,1995.
              '** E. M. Kelly, USNRC to J, F. Opeka, Inspection Report #50-213/95 12,"Haddam Neck Motor-Operated               I Valve inspection 95 12," September 29,1995.
'** E. M. Kelly, USNRC to J, F. Opeka, Inspection Report #50-213/95 12,"Haddam Neck Motor-Operated I
Valve inspection 95 12," September 29,1995.
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Latest revision as of 10:39, 13 December 2024

Generic Ltr 89-10 Design-Basis Closure Millstone Unit 3
ML20093C726
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Site: Millstone 
Issue date: 10/06/1995
From: Hodge S
NORTHEAST NUCLEAR ENERGY CO.
To:
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ML20093C724 List:
References
GL-89-10, NUDOCS 9510130003
Download: ML20093C726 (71)


Text

...

Generic Letter 89-10 Design-Basis Closure Northeast Nuclear Energy Company Millstone Unit 3 October 6,1995 T

i Prepared:

!I-e

/

S. T. Hodge

//

MOV Team Supervis,,

Reviewed:

[ MX m-II. C. Elfstropf M ' Team Consultant, Liberty Reviewed:

C-N R. Eisner glstone Unit 3 MOV Project Engineer Approved:

[

R. T. Harris MOV Te n Manager b

Approved:

D. J. GerW Millstone Unit 3 Engineering Technical Support Manager 9510130003 951006 PDR ADOCK 0500 3

Millstone Unit 3 MOV Program October 6,1995 Table of Contents TABLE OF CONTENTS i

TABLES IV EXECUTIVE

SUMMARY

5 I. PURPOSE 7

2. INTRODUCTION 7
3. PROACTIVE FEATURES OF TIIE MOV PROGRAM h

J. PROGRAM SCOPE 8

5. STATUS OF GL 89-10 PROGRAM MOV'S 9

LSilERON MEMO CROSS REFERENCE 27 4

7. VALVE MISPOSITIONING 27
8. MOV PROGRAM SCOPE CRITERIA 27
9. DESIGN BASIS REVIEWS 28 i

Millstone Unit 3 MOV Program October 6,1995

10. MOV SI7ING AND SWITCH SETTINGS 32 10.1 VALVE WEAK LINK ANALYSIS 32 10.1.1 LOAD CASES AND COMBINATIONS 33 10.1.2 USE OF EPRI MOV STEM TilRUST PREDICTION METilOD FOR WESTINGilOUSE FLEXIBLE WEDGE GATE VALVES, TR-103233 - DRAFT-DECEMBER 1994 35 10.2 VALVE OPERATOR LIMITS 35 10.3 ELECTRICAL 36 10.3.1 MOTOR PERFORMANCE FACTORS 36 10.3.2 EFFECTS OF DESIGN BASIS DEGRADED VOLTAGE ON MOV PERFORMANCE 37 10.4 DESIGN TilRUST 37 10.5 VALVE FACTOR 38 10.6 STEM FACTOR / STEM FRICflON COEFFICIENT 41 10.7 MARGIN 42 i

10.8 STEM LUBRICATION AND SPRINGPACK RELAXATION 44 10.9 SELECTION OF MOV SwlTCil SETTINGS 45 10.10 TORQUE SwlTCII BYPASS METIIODOLOGY 47

11. DESIGN-BASIS CAPABII ITY 47 11.1 IN-SITU DESIGN BASIS VERIFICATION TESTING 47 11.2 EXTRAPOLATION OF PARTIAL D/P TIIRUST MEASUREMENTS 48 11.3 LOAD SENSITIVE BEllAVIOR 48 11.4 POST-MAINTENANCE TESTING 50
12. DIAGNOSTIC TEST EOUIPMENT ACCURACY 51 12.1 GL 89-10 SUPPLEMENT 5 51 12.2 DIAGNOSTIC TEST EQUIPMENT REQUIREMENTS 52 12.2.1 DETERMINING ACCURACIES 53 12.2.2 APPLYINO ACCURACIES 53 12.2.3 LIMIT SwlTCil REPEATABILITY 54
13. GROUPING 54
14. PERIODIC VERIFICATION 56 14.1 PIIILOSOPIIY 56 14.2 DETERMINATION AND MAINTENANCE OF CORRECT SwlTCII SETTINGS 56 14.3 POSITION ON PERIODIC TESTING (POST CLOSURE) 57
15. TREND AND ANALYZE MOV FAILURES 58 15.1 TRACKING AND TRENDING REQUIREMENTS 58 11

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Millstone Unit 3 MOV Program October 6,1995 15.2 DIAGNOSTIC PARAMETER TRENDING -

58 153 MOV FAILURE TRENDING USING NPRDS 59 i'

1

16. PRFSSURE LOCKING AND THERM 1AL BINDING 59 16.1 NRC POSITION 59 l

16.2 PLTB EVALUATION 59 16.2.1 EVALUATION CRITERIA 60 16.2.2 EVALUATION METIIOD 60' 163 EVALUATION RESULTS 61

17. INDUSTRY INFORMATION 65
18. PROGRAM SCHEDULE 65 19.OUAIITY ASSURANCE 66
20. AUDITS / INSPECTIONS 66
21. TRAINING 66 i
22. FUTURE PLANNED MOV ENHANCEMENTS 67 i

l

23. MP3 CYCLE 6 TEST SCOPE (PRELIMINARY) 68 i
24. STATUS OF GL 89-10 INSPECTION FINDINGS 68 j

l REFERENCES 69 l

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Millstone Unit 3 MOV Progrom October 6,1995 -

Tables Table 1: Summary ofMOV Types 9

Table 2: MOV-System Name and Function 10 Table 3: Probabilistic-Risk-Assessment (PRA) Priority 13~

Table 4: SafetyStrokes _

14 Table 3: Information on Valve, Actuator and Motor 13 Table 6: ControlSwitch Thrust (Torquefor Butterfly Valves) 18 Table 7:.

21 iest Data '

Table 8: Basis For Closure 24 Table 9: Sheron Memo items - Cross Reference 27 Table 10: Calculation Listing 30 Table i1: As-Lep Load Combination (Design Basis) 34 Table 12: Non-As Lep Load Combinations 34 Table 13:StallLoadCombination 34 Table 14: Gate Valve ifCriteria 38 Table IS: Valve Factors and Rate ofLoading 39 Table 16: MeasuredStem to Stem-Nut Coeficient ofFriction (p)

-42 Table 17: Margin 43 Table 18: Post-Maintenance Retest Requirements 50 Table 19: Test Equipment Accuracy Matrix

$3 Table 20: Pressure Locking (PL) / Thermal Binding (TB) Summary 62 Table 21: Future MOVEnhancements 67 Table 22: Cycle 6 Monitoring / Test Scope 68 iv

I Millstone Unit 3 MOV Program Octobcr 6,1995 CLOSURE OF MP3 GL 89-10 PROGRAM 4

Executive Summary This document describes the bases for Millstone Unit 3's closure of the design-basis veri 0 cation phase of NRC Generic Letter 89-10," Safety-Related Motor-Operated Valve Testing and j

Surveillance." This report was prepared to serve as a living document which controls the GL 89-10 1

design requirements, and provides in one place sufficient information to verify GL 89-10 closure.

This has been accomplished by deGning the Northeast Utilities Motor-Operated Valve Program as implemented at the Millstone Unit 3 Plant. Included in the report are actions taken to date, as well as descriptions of the longer-term program being implemented for on-going testing and surveillance of safety-related motor-operated valves (MOV's). This program verined and ensures MOV operability under design-basis differential pressure and How conditions.

in November of 1985, the NRC issued Bulletin 85-03 recommending licensees develop and 4

implement a program to ensure the reliability of MOV's in several safety-related systems. In June of 1989, the NRC issued Generic Letter (GL) 89-10 recommending licensees develop a comprehensive program to ensure MOV's in safety-related systems will operate under design-bases conditions and mispositioned conditions.

Northeast Utilities (NU) committed to develop a detailed program for addressing GL 89-10 at Connecticut Yankee, Millstone Unit No.1, Millstone Unit No. 2, and Millstone Unit No. 3 nuclear power plants. All safety-related MOV's and position-changeable MOV's in safety-related piping systems are included in this program. This program includes demonstrating the operability of safety-related MOV's by analysis and in-situ Dow tests at or near design-basis conditions, where practicable. The objectives of our program are to:

increase MOV operability assurance through a long-term preventive maintenance e

and trending program.

Identify problem valves early (i.e., experience no failures during plant operation).

e Minimize extended outages due to MOV testing related activities.

The NU MOV Program Manual specifies criteria and requirements for NU's implementation of GL 89-10. The MOV Program Manual applies to the Connecticut Yankee, Millstone Unit No.1, Millstone Unit No. 2, and Millstone Unit No. 3 nuclear power plants. It is the controlling document for Northeast Utilities Service Company (NUSCO), Northeast Nuclear Energy Company (NNECO),

Connecticut Yankee Atomic Power Company (CYAPCO), and contractors performing MOV Program activities at Northeast Utilities. The MOV Program Manual consists of the following sections:

Introduction Objectives, purpose, scope and applicability.

Responsibilities Responsibilities of key individuals / groups.

Integration Interfaces with other groups and individuals.

Technical Requirements Technical Requirements of the MOV Program.

5

Millstone Unit 3 MOV Program October 6,1995 e Instructions Program Instructions (PIs) for implementation.

Figures Organization and process flow charts.

L

  • References Source / supporting documents, management commitments.
  • Definitions Acranyms and terms.
  • Attachments Attachmenis which are significant.

Millstone Unit 3 completed the design-basis phase of GL 89-10 on June 6,1995, within the original NRC requested schedule, i.e., the third refueling outage after December 28,1989.

i 4

1 2

i e

4 a

i i

a 4

5 6

Millstone Unit 3 MOV Program October 6,1995

1. Purpose The purpose of this document is to summarize, in one place, closure of the design-basis phase of GL 89-10, and future changes which impact design basis considerations. It also provides the baies for MOV settings and configuration. Finally, this report serves as a living document which will be periodically revised as anc element in configuration control. This closure report will be maintained as a controlled document within the MOV Program Manual and updated as necessary.

It is currently envisioned that this document will be reviewed after each refueling outage if changes are made which impact MOV functionality or GL 89-10 MOV design compliance. This document will not control control-switch setpoints, future test data, or calculation numbers. These and other parameters are controlled by NU procedures. Tables 6,7,10, and 17 will not be maintained as living. An example of an item which will result in a revision is a design change requiring revalidating design-basis capability.

2. Introduction On June 28,1989, the NRC stafTissued Generic Letter 89-10," Safety-Related Motor-Operated Vaive Testing and Surveillance,"' which provided recommendations to the licensees for the development of adequate programs to ensure operability of safety-related MOV's during design-basis conditions. The generic letter recommended that each licensee with an operating license complete all design-basis reviews, analyses, verifications, tests and inspections that have been instituted within five years or three refueling outages, whichever is later, of the date of the generic letter (June 28,1989).

The staff held public workshops to discuss the generic letter and to answer questions regarding its 2

implementation. On June 13,1990, the staffissued Supplement 1 to Generic Letter 89-10 to 3

provide the results of the public workshops. In Supplement 2 to Generic Letter 89-10, issued on August 3,1990, the staff stated that inspections of programs developed in response to the generic letter would not begin until January 1,1991.

In response to concerns raised by the results of NRC-sponsored MOV tests, the staffissued 4

Supplement 3 to Generic Letter 89-10 on October 25,1990. This supplement requested that Boiling Water Reactor licensees evaluate the capability of MOV's used for containment isolation in the l

steam lines to the high pressure coolant injection system and reactor core isolation cooling system; in the supply line to the reactor water cleanup system; and in the lines to the isolation condenser, as applicable.

5 On February 12,1992, the staffissued Supplement 4 to Generic Letter 89 10 excluding considerations for inadvertent operation of MOV's from the scope of Generic Letter 89-10 for 6

Boiling Water Reactors. On June 28,1993, the staffissued Supplement 5 to Generic Letter 89-10 which requested that licensees review their MOV programs and to identify measures taken or planned to account for uncertainties in properly setting valve operating thrust due to increased inaccuracy of MOV diagnostic equipment.

7 Supplement 6 to Generic Letter 89-10, issued March 8,1994, further clarified NRC positions on the schedule for completing MOV testing to verify design-basis capability and grouping of MOV's to i

establish valve setup conditions. This supplement also provided staff responses to other general j

public questions.

7

Millstone Unit 3 MOV Program October 6,1995

3. Proactive Features of the MOV Program Used a 0.6 valve factor for non-testable gate valves based upon review of Electric o

Power Research Institute (EPRI) Performance Prediction Methodology (PPM) results.

Use of the Kalsi Engineering Inc., KEl Gate Program for non-testable valves to validate our 0.6 valve factor assumption. In cases where the KEl Gate yields a value

> than 0.6, the " bounding" KEl Gate value is used to deHne the thrust window. KEI Gate was performed for NNECO due to delayed issuance of the EPRI PPM.

Developed a comprehensive structural analysis procedure and replaced diverse vendor seismic weak link calculations with consistent calculations for all GL 89-10 valves.

Backfit ASME Code, stress-based requirements to Haddam Neck, Millstone Unit 1, and Millstone Unit 2.

Determined acceptable pressure boundary integrity at actuator stall in cases where actuators have been modified and stall thrust increased significantly.

Employ consistently determined results from three other nuclear units, thereby adding further validation to MOV program assumptions.

Performed laboratory design-basis dynamic tests for selected replacement valves.

This work was performed for Northeast Utilities by the broadly recognized Alden Research Laboratory in Massachusetts.

Provided special treatment of Westinghouse gate valves in high differential pressure

=

applications. Not yet published EPRI research was used to define a more conservative set of acceptance criteria for two Westinghouse MOV's in high pressure applications.

Developed a more accurate model to evaluate stroke time for DC-powered actuators.

A specific linkage was drawn between higher assumed valve factors and stroke time, Compiled digital photographs of MOV's for easy storage, retrieval and review.

e

4. Program Scope The objective of the Millstone Unit 3 MOV Program is to ensure MOV operability under design-basis differential pressure and flow conditions. This entails several program elements to:

(1) determine the design-basis conditions, (2) determine the physical limitations of the valve and actuator, (3) perform the requisite testing and evaluate the data to determine the appropriate limit and / or torque switch settings, and (4) ensure that operability is maintained throughout the life of the plant through on-going maintenance activities and design control measures.

Setup and testing of the valves is accomplished using the Liberty Technologies Valve Operation Test and Evaluation System (VOTES) and other state-of-the-art measurement techniques (e.g., QSS -

Quick Stem Sensor and MPM - Motor Power Monitor).

8

Millstons Unit 3 MOV Program October 6,1995 Millstone Unit 3's administrative program is defined by Nuclear Group Procedure (NGp) 2.32,

" Engineering Programs" with specific detailed procedural requirements contained in the Motor-Operated Valve Program Manual. Other ancillary procedures govern more specific aspects of the program such as use and calibration of test equipment and adjustment of switches, Finally, procedural interfaces exist with other programs governing routine maintenance, plant design changes and modifications, corrective action programs, and identification of non-conforming materials.

The Millstone Unit 3 MOV Program is based upon satisfying two key technical requirements. These are (1) the physical limitations of the valve and actuator based on allowable limits of subcomponents (e.g., torque limits on the actuator, thrust limits, valve component structural limits, etc.) and (2) the required differential pressure and flow environment in which the valve must function. Other effects such as operation at reduced voltage and elevated temperatures, use of proper stem factors, pressure locking and thermal binding have also been considered.

There are one hundred and forty three (143) motor-operated valves included in the Millstone Unit 3 MOV Program scope. A summary of valve types, disk type and valve manufacturer is defined in Table 1.

Table 1: Summary ofMOV Types g

Disk T Manufacturer Butterfly (4) Contromatscs (40)

(36) Henry Pratt Gate Flex Wedge (12) Pacific (62)

(34)

(7) Walworth (15) Westinghouse Solid Wedge (21) Aloyco (28)

(3) Pacific (4) Pacific Globe (35)

(10) Velan (3) Walworth f

_g 8 C gLrw g _ _ ___,,_

j Plug (6)

(6) Xomox All Millstone Unit 3 MOV's within the program scope utilize Limitorque operators.

5. Status of GL 89-10 Program MOV's As of June 1995, all initial design reviews, valve set-up and static tests of the 143 valves in the Millstone Unit 3 GL 89-10 MOV Program were completed by the end of refueling outage RFO 5, the third refueling outage after the release of GL 89-10. Of the 143 MOV's in the program,102 were statically tested during RFO 5. Of the 94 testable MOV's in the program; 35 MOV's were dynamically tested during RFO 5,22 MOV's were tested the previous outage, for 6 MOV's the static test constituted the design-basis verification because the static breakaway torque requirements dominate the torque requirements,14 MOV's were grouped with other tested MOV's, and 17 MOV's were not dynamically tested due to high calculated margin / capability.

Information about each MOV in the Millstone Unit 3 MOV Program is contained in numerous tables within this report. Table 2 contains the valve tag number and system label name along with the functional description of each valve.

9

Millstone Unit 3 MOV Program October 6,1995 Table 2: MOV-System Name and Function Valve Tag Number System Name Function 3CCP*MOV045A Reactor Plant CCW Train A RPCCW Supply Header Ctmt Penetration 3CCP*MOV0458 Reactor Plant CCW Train B RPCCW Ctmt Supply Header isolation 3CCP*MOV048A Reactor Plant CCW Train A RPCCW Ctmt Retum Inner isolation 3CCP*MOV0488 Reactor Plant CCW Train B RPCCW Ctmt Return Inner Isolation 3CCP'MOV049A Reactor Plant CCW Train A RPCCW Ctmt Retum Outer Isolation 3CCP'MOV049B Reactor Plant CCW Train B RPCCW Ctmt Return Outer Isolation 3CCP MOV222 Reactor Plant CCW Train A Chilled Water Supply 3CCP*MOV223 Reactor Plant CCW Train A Chilled Water Return i

3CCP*MOV224 Reactor Plant CCW Train A Chilled Water Return 3CCP*MOV225 Reactor Plant CCW Train A Chilled Water Return 3CCP'MOV226 Reactor Plant CCW Train B Chilled Water Supply isolation 3CCP*MOV227 Reactor Plant CCW Train B Chilled Water Supply isolation 3CCP*MOV228 Reactor Plant CCW Train B Chilled Water Retum isolation 3CCP*MOV229 Reactor Plant CCW Train B Chilled Water Retum isolation 3CHS*LCV1128 Charging Volume Control Tank Outlet Isolation 3CHS*LCV112C Charging Volume Control Tank Outlet isolation 3CHS*LCV112D Charging RWST Supply To Charging Pump Suction 4

3CHS*LGV112E Charging RWST Supply To Charging Pump Suction 3CHS*MV8100 Chargmg Seal Water Retum From RCP Ctmt Penetration 3CHS*MV8104 Charging Emergency Boration j

3CHS*MV8105 Charging Charging Header isolation j

3CHS*MV8106 Charging Charging Flow Controller isolation J

3CHS*MV8109A Charging RCP A Seal Supply Isolation Ctmt Penetration 3CHS*MV81098 Charging RCP B Seal Supply isolation Ctmt Penetration 3CHS*MV8109C Charging RCP C Seal Supply isolation Ctmt Penetration 3CHS*MV81090 Charging RCP D Seal Supply Isolation Ctml Penetration 3CHS*MV8110 Charging Charging Recirculation isolation To Sealwater 3CHS*MV8111 A Charging Charging Pump 3A Recirculation Isolation 3CHS*MV8111B Charging Charging Pump 3C Recirculation Isolation 3CHS*MV8111C Charging Charging Pump 3B Recirw ition Isolation 3CHS*MV8112 Charging Seal Water Retum From RCP Ctmt Penetration j

3CHS*MV8116 Charging Bypass Control Valve 3CHS*MV8438A Charging Charging Pump A/C Discharge Isolation 3CHS*MV8438B Charging Charging Pump B/C Discharge isolation 3CHS*MV8438C Charging Charging Header Cross Connection 3CHS*MV8468A Charging LPSI to Charging Pump Suction isolation

{

3CHS*MV84688 Charging LPSI to Charging Pump Suction isolation 3CHS*MV8507A Charging Bat A Gravity Boration 3CHS*MV85078 Charging Bat B Gravity Boration 3CHS*MV8511 A Charging Charging Pump Relief Train A isolation 3CHS*MV8511B Charging Charging Pump Relief Train B lsolation 3CHS*MV8512A Charging Charging Pump Relief isolation Train B 3CHS*MV8512B Charging Charging Pump Relief Isolation Train A 3 CMS *MOV24 Containment Atmosphere Monitor Ctmt Atm Mntr Disch Ctmt Penetration i

3CVS*MOV25 Containment Vacuum Ctmt Vac Pump Disch Ctml Penetration 3FWA*MOV35A Aux. Feedwater Auxiliary Feedwater isolation Valve 3FWA*MOV35B Aux. Feedwater Auxiliary Feedwater Isolation Valve 3FWA*MOV35C Aux. Feedwater Auxiliary Feedwater Isolation Valve 3FWA*MOV35D Aux. Feedwater Auxiliary Feedwater Isolation Valve

)

31AS*MOV72 Containment instrument Air instrument Air Ctmt Penetration 3LMS*MOV40A Containment Leakage Monitor PT937 Containment isolation 3LMS*MOV40B Containment Leakage Monitor PT936 Containment isolation 3LMS*MOV40C Containment Leakage Monitor PT935 Containment isolation 3LMS*MOV40D Containment Leakage Monitor PT 934 Containment isolation 3 MSS *MOV17A Main Steam SG1 Terry Turbine Non-return isolation 3 MSS *MOV17B Main Steam SG2 Terry Turbine Non-retum isolation 10

l l

Millstone Unit 3 MOV Progrcm October 6,1995 l

i I

i

~

Valve Tag Number System Name Function l

3 MSS *MOV170 Main Steam SG4 Terry Turbine Non-return isolation 3 MSS *MOV18A Main Steam Steam Generator 1 Pressure Relof isolation 2

3 MSS *MOV188 Main Steam Steam Generator 2 Pressure Rehof isolation 3MS$*MOV18C Main Steam Steam Generator 3 Pressure Relef Isolation 3 MSS *MOV18D Main Steam Steam Generator 4 Pressure Relief isolation j

3 MSS *MOV74A Main Steam Steam Generator 1 Pressure Relef Bypass 3 MSS *MOV748 Main Steam Steam Generator 2 Pressure Relef Bypass j.

3 MSS *MOV74C Main Steam Steam Generator 3 Pressure Relief Bypass i

3 MSS *MOV740 Main Steam Steam Generator 4 Pressure Relef Bypass 1

i -

3QSS*MOV34A Quench Spray Quench Spray Pump Disch Ctmt Penetration 3QSS*MOV34B Quench Spray Quench Spray Pump Disch Ctmt Penetration j

3RCS*MV8000A Reactor Coolant Pressurizer Power Rehof Isolation 3RCS*MV80008 Reactor Coolant Pressunzer Power Relef Isolation

)

1 3RCS*MV8098 -

Reactor Coolant Reactor Vessel To Excess Letdown 3RHS*FCV610 Residual Heat Removal RHR Pump P1A Miniflow Recirculation i

3RHS*FCV611 Residual Heat Removal RHR Pump Pib Miniflow Recirculation 3RHS*MV8701A Residual Heat Removal RHR Loop A Outboard isolation 3RHS*MV8701B Residual Heat Removal RHR Pump Suction From RCS P 3RHS*MV8701C -

Residual Heat Removal RHR Loop A Inboard Isolation 3RHS*MV8702A Residual Heat Removal RHR Pump Suction From RCS 3RHS*MV8702B Residual Heat Removal RHR Loop B Outboard isolation 3RHS*MV8702C Residual Heat Removal RHR Loop B Inboard isolation 3RHS*MV8716A Residual Heat Removal RHR Train A to Hot Leg and RWST 3RHS*MV8716B Residual Heat Removal RHR Train B to Hot Leg and RWST 3RSS*MOV20A Containment Recirculation Ctmt Recire Pump Disch Ctmt Penetration 3RSS*MOV208 Containment Recirculation Ctmt Recire Pump Disch Ctmt Penetration 3RSS*MOV20C Containment Recirculation Ctmt Recirc Pump Disch Ctmt Penetration 3RSS*MOV200 Containment Recirculation Ctmt Recirc Pump Disch Ctmt Penetration 3RSS*MOV23A Containment Recirculation Ctmt Recire Pump Suction Ctmt Penetration 3RSS*MOV238 Containment Recirculation Ctmt Recire Pump Suction Ctmt Penetration 3RSS*MOV23C Containment Reorculation Ctmt Recire Pump Suction Ctmt Penetration 3RSS*MOV230 Containment Recirculation Ctmt Recire Pump Suction Ctmt Penetration 3RSS*MOV38A Containment Recirculation 3RSS*PI A Miniflow Recarc 3RSS*MOV38B Containment Recirculation 3RSS*P1 A Miniflow Recirc 3RSS*MV8837A Containment Recirculation RSS To RHR Cross Connection 3RSS*MV88378 Containment Recirculation RSS To RHR Cross Connection 3RSS*MV8838A Containment Recirculation RSS To RHR Cross Connection 3RSS*MV8838B Containment Recirculation RSS To RHR Cross Connection 3SlH*MV8801A High Head Safety injection Charging Pump SI Header Isolation 3SlH*MV8801B High Head Safety injection Charging Pump SI Header isolation 3SlH*MV8802A High Head Safety injection St Pump Disch Hot Leg Ctmt Penetration 3SlH*MV8802B High Head Safety injection St Pump Disch To Hot Leg Ctmt Penetration 3SlH*MV8806 High Head Safety injection Refueling Water Storage Tank To SI Pump 3SlH*MV8807A High Head Safety injection LPSI Charging Pump Suction Cross Connect i

3SlH*MV8807B High Head Safety injection LPSI Charging Pump Suction Cross Connect 3SlH*MV8813 High Head Safety injection Safety injection Pump Master Miniflow Isolation 3SlH*MV8814 High Head Safety injection Safety inject;on System Pump Miniflow isolation 3SlH*MV8821A High Head Safety injection A Safety injection Pump To Cold Leg injection 3SlH*MV8821B High Head Safety injection B Safety injection Pump To Cold Leg injection 3SlH*MV8835 High Head Safety injection St Pump Disch To Cold Leg Ctmt Penetration i

3SlH*MV8920 High Head Safety injection B Safety injection Pump Miniflow isolation 3SlH'MV8923A High Head Safety injection A Safety injection Pump Suction isolation 3SlH*MV89238 High Head Safety injection B Safety injection Pump Suction Isolation 3SlH*MV8924 High Head Safety injection LPSI Charging Pump Suction 3SIL*MV8804A Low Head Safety injection LPSI To Charging Pump Suction 3SIL*MV8804B Low Head Safety injection LPSI To Charging Pump Suction 3SIL*MV8808A Low Head Safety injection SI Accumulator Tank 1 Outlet isolation 11

=

r-l

' Millstone Unit 3 MOV Program October 6,1995 Valve Tag Number System Name Function 3SIL*MV8808B Low Head Safety injection St Accumulator Tank 2 Outlet isolaten 3SIL*MV8808C Low Head Safety injection SI Accumuistor Tank 3 Outlet isolation 3SIL*MV88080 Low Head Safety injection SI Accumulator Tank 4 Outlet isolation SSIL*MV8800A Low Head Safety injection RHR Pump Discharge To Cold Leg Ctmt Penetration 3SIL*MV88098 Low Head Safety infection RHR Pump Discharge To Cold Leg Ctmt Penetration 3SIL*MV8812A Low Head Safety inject on A RHR Pump Suction isolation From RWST 3SIL*MV8812B Low Head Safety injection B RHR Pump Suction isolation From RWST 3SIL*MV8840 Low Head Safety injection RHR Pump Discharge To Hot Leg Ctmt Penetration 3SWP*MOV024A Service Water -

A Service Water Pump Disch Stmr Backwash 3SWP*MOV024B Service Water B Service Water Pump Disch Stmr Backwash 3SWP*MOV024C Service Water C Service Water Pump Disch Stmr Backwash 3SWP*MOV0240 Service Water D Service Water Pump Disch Stmr Backwash 1

3SWP*MOV050A Service Water Train A Service Water Supply Reactor Plant CCW 3SWP*MOV0508 Service Water Train B Service Water Supply Reactor Plant CCW 3SWP*MOV054A Service Water A Ctmt Rocire Cooler inlet 3SWP'MOV054B Service Water B Ctmt Recire Cooler inlet 3SWP*MOV054C Service Water C Ctmt Reorc Cooler inlet 3SWP*MOV0540 Service Water D Ctmt Recire Cooler inlet 3SWP*MOV057A Service Water A Containment Recirculating Cooler Outlet 3SWP*MOV057B Service Water B Containment Recirculating Cooler Outlet 3SWP*MOV057C Service Water C Containment Recirculating Cooler Outlet 3SWP*MOV057D Service Water D Containment Recirculatmg Cooler Outlet 3SWP*MOV071A Service Water A Service Water Header Turbine Pump CCW Hx Supply I

3SWP*MOV0718 -

Service Water B Service Water Header Turbine Pump CCW Hx Supply 3SWP*MOV102A Service Water A Service Water Pump Discharge Valve 3SWP*MOV1028 Service Water B Service Water Pump Discharge Valve i

3SWP*MOV102C Service Water C Service Water Pump Discharge Valve 3SWP'MOV102D Service Water D Service Water Discharge Valve 3SWP*MOV115A Service Water Train A Circulating Pump Lube Water Supply 3SWP*MOV1158 Service Water Train B Circulated Pump Lube Water Supply 1

Provided in Table 3 is the quantitative-based Probabilistic Risk Assessment (PRA) priority for each 8

valve. All MOV's were reclassified in 1995 using component risk achievement worth (RAW) importance parameters. The new prioritization scheme is based upon superior insights and state of the art knowledge in comparison to the previous MOV prioritization schemes. The 143 valves in the Millstone Unit 3 MOV Program include 13 valves with a very high PRA rank,27 valves with high, and 99 valves with a medium PRA rank, and 4 valves with a low PRA rank.

12

Millstone Unit 3 MOV Program October 6,1995 Table 3: Probabilistic-Risk-Assessment (PRA) Priority Valve Number PRA Rank Valve Number PRA Rank Valve Number PRA Rank 3CCP*MOV045A Medium 31AS*MOV72 Medium 3SlH*MV8802A Low 3CCP*MOV045B Medium 3LMS*MOV40A Medium 3SlH*MV8802B Low 3CCP*MOV048A Medium 3LMS*MOV40B Medium 3SlH*MV8806 Medium 3CCP*MOV048B Medium 3LMS*MOV40C Medium 3SlH*MV8807A Medium ICCP*MOV049A Medium 3LMS*MOV40D Medium 3SlH*MV8807B Medium 3CCP*MOV0498 Medium 3 MSS *MOV17A Medium 3SlH*MV8813 High 3CCP*MOV222 Medium 3 MSS *MOV17B Medium 3SlH*MV8814 Medium 3CCP*MOV223 Medium 3 MSS *MOV17D Medium 3SlH'MV8821A Medium 3CCP*MOV224 Medium 3 MSS *MOV18A Medium 3SlH*MV88218 Medium 3CCP*MOV225 Medium 3 MSS *MOV188 Medium 3SlH*MV8835 Medium 3CCP*MOV226 Medium 3 MSS *MOV18C Medium 3SlH*MV8920 Very High 3CCP'MOV227 Medium 3 MSS *MOV180 Medium 3SlH*MV8923A Medium 3CCP*MOV228 Medium 3 MSS *MOV74A Medium 3SlH*MV89238 Medium 3CCP*MOV229 Medium 3 MSS *MOV74B Medium 3SlH*MV8924 Medium 3CHS*LCV112B High 3 MSS *MOV74C Medium 3SIL*MV8804A Very High 3CHS*LCV112C High 3 MSS *MOV740 Medium 3SIL*MV8804B Very High 3CHS*LCV112D High 3QSS*MOV34A High 3SIL*MV8808A Medium 3CHS*LCV112E High 3OSS*MOV348 High 3SIL*MV8808B Medium 3CHS*MV8100 Medium 3RCS*MV8000A Medium 3SIL*MV8808C Medium 3CHS*MV8104 Medium 3RCS*MV80008 Medium 3SIL*MV8808D Medium 3CHS*MV8105 Hign 3RCS*MV8098 Medium 3SIL*MV8809A High 3CHS*MV8106 High 3RHS*FCV610 Medium 3SIL*MV88098 High 3CHS*MV8109A Medium 3RHS*FCV611 Medium 3SIL*MV8812A Very High 3CHS*MV81098 Medium 3RHS*MV8701A Medium 3SIL*MV8812B Very High 3CHS*MV8109C Medium 3RHS*MV87018 Medium 3SIL*MV8840 Medium 3CHS*MV8109D Medium 3RHS*MV8701C Medium 3SWP*MOV024A Medium 3CHS*MV8110 Medium 3RHS*MV8702A Medium 3SWP*MOV024B Medium 3CHS*MV8111 A Medium 3RHS*MV8702B Medium 3SWP*MOV024C Medium 3CHS*MV81118 Medium 3RHS*MV8702C Medium 3SWP*MOV024D Medium 3CHS*MV8111C Medium 3RHS*MV8716A Medium 3SWP*MOV050A Very High 3CHS*MV8112 Medium 3RHS*MV8716B Medium 3SWP*MOV050B Very High 3CHS*MV8116 Low 3RSS*MOV20A High 3SWP'MOV054A Very High 3CHS*MV8438A Medium 3RSS*MOV208 High 3SWP*MOV0548 Very High 3CHS*MV8438B Medium 3RSS*MOV20C High 3SWP*MOV054C Very High 3CHS*MV8438C Medium 3RSS*MOV20D High 3SWP*MOV054D Very High 3CHS*MV8468A Medium 3RSS*MOV23A Medium 3SWP'MOV057A Medium 3CHS*MV84688 Medium 3RSS*MOV23B Medium 3SWP'MOV057B Medium 3CHS*MV8507A Medium 3RSS*MOV23C Medium 3SWP*MOV057C Medium 3CHS*MV85078 Medium 3RSS*MOV23D Medium 3SWP*MOV057D Medium 3CHS*MV8511 A High 3RSS*MOV38A Medium 3SWP*MOV071 A Very High 3CHS*MV8511B High 3RSS*MOV38B Medium 3SWP*MOV071B Very High 3CHS*MV8512A High 3RSS*MV8837A High 3SWP*MOV102A High 3CHS*MV85128 High 3RSS*MV88378 High 3SWP*MOV102B High 3 CMS *MOV24 Medium 3RSS*MV8838A Medium 3SWP*MOV102C High 3CVS*MOV25 Low 3RSS*MV88388 Medium 3SWP*MOV102D High 3FWA*MOV35A Medium 3SlH*MV8801A High 3SWP*MOV115A Medium 3FWA*MOV358 Medium 3SlH'MV8801B High 3SWP*MOV115B Medium 3FWA*MOV35C Medium 3FWA*MOV35D Medium 13

Millstone Unit 3 MOV Program October 6,1995 Table 4 lists the credited safety function strokes for each valve. The 143 valves in the Millstone Unit 3 MOV Program include 36 valves with an open safety function,61 valves with a close safety function, and 46 valves with both an open and close safety function.

Table 4: SafetyStrokes Valve Number Safety Valve N Aber Safety Valve Number Safety Stroke t i,,oke Stroke 3CCP*MOV045A open/close 31AS*MOV72 close 3SlH*MV8802A open 3CCP*MOV0458 open/close 3LMS*MOV40A close 3SlH*MV8802B open 3CCP*MOV048A open/close 3LMS*MOV40B close 3SlH*MV8806 close 3CCP*MOV0488 open/close 3LMS*MOV40C close 3SlH'MV8807A open 3CCP*MOV049A open/close 3LMS*MOV40D close 3SlH*MV8807B open 3CCP*MOV0498 open/close 3 MSS *MOV17A close 3SlH*MV8813 close 3CCP*MOV222 open/close 3 MSS *MOV17B close 3SlH*MV8814 close 3CCP*MOV223 open/close 3 MSS *MOV17D close 3SlH*MV8821A close 3CCP*MOV224 open/close 3 MSS *MOV18A close 3SlH*MV8821B close 3CCP*MOV225 open/close 3 MSS *MOV188 close 3SlH*MV8835 close 3CCP'MOV226 open/close 3 MSS *MOV18C close 3SlH*MV8920 close 3CCP*MOV227 open/close 3 MSS *MOV18D close 3SlH*MV8923A close 3CCP*MOV228 open/close 3 MSS *MOV74A open 3SlH*MV8923B close 3CCP*MOV229 open/close 3 MSS *MOV74B open 3SlH*MV8924 close 3CHS*LCV1128 open/close 3 MSS *MOV74C open 3SIL*MV8804A open 3CHS*LCV112C open/close 3 MSS *MOV74D open 3SIL*MV88048 open 3CHS*LCV112D open/close 3OSS*MOV34A open/close 3SIL*MV8808A open 3CHS*LCV112E open/close 3OSS*MOV348 open/close 3SIL*MV8808B open 3CHS*MV8100 open/close 3RCS*MV8000A open/close 3SIL*MV8808C open 3CHS*MV8104 open 3RCS*MV80008 open/close 3SIL*MV8808D open 3CHS*MV8105 close 3RCS*MV8098 open 3SIL*MV8809A close 3CHS*MV8106 close 3RHS*FCV610 open/close 3SIL*MV8809B Olose 3CHS*MV8109A open/close 3RHS*FCV611 open/close 3SIL*MV8812A close 3CHS*MV8109B open/close 3RHS*MV8701A open/close 3SIL*MV8812B close 3CHS*MV8109C open/close 3RHS*MV87018 open/close 3SIL*MV8840 close 3CHS*MV8109D open/close 3RHS*MV8701C open/close 3SWP*MOV024A open/close 3CHS*MV8110 close 3RHS*MV8702A open/close 3SWP*MOV024B open/close 3CHS*MV8111 A close pHS*MV87028 open/close 3SWP*MOV024C open/close 3CHS*MV8111B close 3RHS*MV8702C open/close 3SWP*MOV024D open/close 3CHS*MV8111C close 3RHS*MV8716A open/close 3SWP*MOV050A open/close 3CHS*MV8112 open/close 3RHS*MV8716B open/close 3SWP'MOV050B open/close 3CHS*MV8116 open 3RSS*MOV20A close 3SWP*MOV054A open 3CHS*MV8438A close 3RSS*MOV20B close 3SWP*MOV054B ooen 3CHS*MV84388 close 3RSS*MOV20C close 3SWP*MOV054C open 3CHS*MV8438C close 3RSS*MOV200 close 3SWP*MOV054D open 3CHS*MV8468A close 3RSS*MOV23A close 3SWP*MOV057A close 3CHS*MV84688 close 3RSS*MOV23B close 3SWP*MOV057B close 3CHS*MV8507A open 3RSS*MOV23C close 3SWP'MOV057C close 3CHS*MV8507B open 3RSS*MOV23D close 3SWP*MOV0570 close 3CHS*MV8511 A open/close 3RSS*MOV38A open 3SWP'MOV071 A close 3CHS*MV8511B open/close 3RSS*MOV388 open 3SWP'MOV0718 close 3CHS*MV8512A close 3RSS*MV8837A open 3SWP*MOV102A open 3CHS*MV85128 close 3RSS*MV8837B open 3SWP*MOV102B open 3 CMS *MOV24 close 3RSS*MV8838A open 3SWP*MOV102C open 3CVS*MOV25 open 3RSS*MV88388 open 3SWP*MOV102D open 3FWA*MOV35A close 3SlH*MV8801A open 3SWP'MOV115A close 3FWA*MOV35B close 3SlH*MV88018 open 3SWP*MOV115B close 3FWA*MOV350 close 3FWA*MOV35D close 14

Millstone Unit 3 MOV Program October 6,1995 Table 5 lists the pertinent valve, actuator and motor information. The disc type is indicated for each valve as well as the size (diameter) of the valve in inches.

Table 3: Iriformation on Valve, Actuator andMotor Valvo Valve Actuator Motor Number Company Type Disc Size Company Type Company Size Type (in.)

(ft lb) 3CCP*MOV045A Henry Pratt Butterfly Symmetnc 10 Limitorque SMB-00 Reliance 10 3CCP*MOV045B Henry Pratt Butterfly Symmetnc 10 Limitorque SMB-00 Rehance 10 3CCP*MOV048A Henry Pratt Butter 11y Symmetnc 10 Limitorque SMB-00 Reliance 10 3CCP*MOV048B Henry Pratt Butterfly Symmetric 10 Limitorque SMB-00 Reliance 10 3CCP*MOV049A Henry Pratt Butterfly Symmetnc 10 Limitorque SMB-00 Rehance 10 3CCP'MOV049B Henry Pratt Butterfly Symmetric 10 Limitorque SMB-00 Reliance 10 3CCP*MOV222 Henry Pratt Butterfly Symmetric 4

Limitorque SMB-000 Reliance 2

3CCP*MOV223 Henry Pratt Butterfly Symmetnc 4

Limitorque SMB-000 Rehance 2

3CCP*MOV224 Henry Pratt Butterfly Symmetric 4

Limitorque SMB-000 Reliance 2

3CCP'MOV225 Henry Pratt Butterfly Symmetnc 4

Limitorque SMB-000 Reliance 2

3CCP'MOV226 Henry Pratt Butterfly Symmetnc 4

Limitorque SMB-000 Rehance 2

3CCP*MOV227 Henry Pratt Butterfly Symmetric 4

Limitorque SMB-000 Rehance 2

3CCP*MOV228 Henry Pratt Butterfly Symmetric 4

Limitorque SMB-000 Rehance 2

3CCP*MOV229 Henry Pratt Butterfly Symmetric 4

Limitorque SMB-000 Reliance 2

3CHS*LCV112b Aloyco Gate Sohd wedge 4

Limitorque SB-000 Rehance 5

3CHS*LCV112C Aloyco Gate Solid wedge 4

Limitorque 58-000 Reliance 5

3CHS*LCV112D Aloyco Gate Sohd wedge 8

Limitorque SB-00 Reliance 10 3CHS*LCV112E Aloyco Gate Solid wedge 8

Limitorque SB-00 Rehance 10 3CHS*MV8100 Yarway Globe Guided 2

Limitorque SMB-00 Reliance 5

3CHS*MV8104 Yarway Globe Guided 2

Limitorque SMB-00 Rehance 5

3CHS*MV8105 Aloyco Gate Sohd wedge 3

Limitorque SMB-00 Rehance 25 3CHS*MV8106 Aloyco Gate Solid wedge 3

Limitorque SMB-00 Rehance 25 3CHS*MV8109A Yarway Globe Guided 2

Limitorque SMB-00 Rehance 10 3CHS*MV81098 Yarway Globe Guided 2

Limitorque SMB-00 Rehance 10 3CHS*MV8109C Yarway Globe Guided 2

Limitorque SMB-00 Rehance 10 3CHS*MV8109D Yarway Globe Guided 2

Limitorque SMB-00 Rehance 10 3CHS*MV8110 Velan Globe Standard 2

Limitorque SMB-00 Reliance 10 3CHS*MV8111 A Velan Globe Standard 2

Limitorque SMB-00 Reliance 10 3CHS*MV81118 Velan Globe Standard 2

Limitorque SMB-00 Rekance 10 3CHS*MV8111C Velan Globe Standard 2

Limitorque SMB-00 Reliance 10 3CHS*MV8112 Yarway Globe Guided 2

Limitorque SMB-00 Rehance 5

3CHS*MV8116 Velan Globe Standard 1

Limitorque SMB-00 Rehance 10 3CHS*MV8438A Westinghouse Gate Flex wedge 4

Limitorque SBD-00 Reliance 15 3CHS*MV84388 Westinghouse Gate Flex wedge 4

Limitorque SBD-00 Reliance 15 3CHS*MV8438C Westinghouse Gate Flex wedge 4

Limitorque SBD-00 Rehance 15 3CHS*MV8468A Westinghouse Gate Flex wedge 8

Limitorque SB-00 Reliance 15 3CHS*MV84688 Westinghouse Gate Flex wedge 8

Limitorque SB-00 Rehance 15 3CHS*MV8507A Westinghouse Gate Flex wedge 3

Limitorque SMB-000 Rehance 10 3CHS*MV85078 Westinghouse Gate Flex wedge 3

Limitorque SMB-000 Reliance 10 3CHS*MV8511 A Velan Globe Standard 2

Limitorque SMB-00 Reliance 10 3CHS*MV8511B Velan Globe Standard 2

Limitorque SMB40 Reliance 10 3CHS*MV6512A Velan Globe Standard 2

Limitorque SMB-00 Rehance 10 3CHS*MV8512B Velan Globe Standard 2

Limitorque SMB-00 Rehance 10 3 CMS *MOV24 Yarway Globe Guided 1

Limitorque SMB-000 Reliance 5

3CVS*MOV25 Yarway Globe Guided 2

Limitorque SMB-00 Rehance 5

3FWA*MOV35A Walworth Gate Solid wedge 3

Limitorque SMB-000 Rehance 5

3FWA*MOV358 Walworth Gate Sohd wedge 3

Limitorque SMB-000 Rehance 5

3FWA*MOV35C Watworth Gate Solid wedge 3

Limitorque SMB-000 Reliance 5

3FWA*MOV35D Walworth Gate Sohd wedge 3

Limitorque SMB-000 Rehance 5

3lAS*MOV72 Yarway Globe Guided 2

Limitorque SMB-00 Rehance 5

15

Millstone Unit 3 MOV Program October 6,1995 Valve Valve Actuator Motor g

Number Company Type Disc Size Company Type Company Size Type (In.)

(ft-lb) 4 3LMS*MOV40A Yarway Globe Guided 1.50 Limitorque SMB-00 Rehance 5

3LMS*MOV400 Yarway Globe Guided 1.50 Limitorque SMB-00 Rehance 5

3LMS*MOV40C Yarway Globe Guided 1.50 Limitorque SMB-00 Reliance 5

3LMS*MOV40D Yarway Globe Guided 1.50 Limatorque SMB-00 Rehance 5

3 MSS *MOV17A Walworth Globe Standard 3

Limitorque SMB-00 Reliance 5

3 MSS *MOV17B Walworth Globe Standard 3

Limitorque SMB-00 Rehance 5

3 MSS *MOV17D Walworth Globe Standard 3

Limitorque SMB-00 Reliance 5

3 MSS *MOV18A Walworth Gate Flex wedge 8

Limitorque SMB-0 Reliance 25 3 MSS *MOV188 Walworth Gate Flex wedge 8

Limitorque SMB-0 Rehance 25 3 MSS *MOV18C Walworth Gate Flex wedge 8

Limitorque SMB-0 Rehance 25 3 MSS *MOV18D Walworth Gate Flex wedge 8

Limitorque SMB-0 Reliance 25 3 MSS *MOV74A Pacific Globe Standard 8

Limitorque SMB-2 Reliance 60 3 MSS *MOV748 Pacific Globe Standard 8

Limitorque SMB-2 Reliance 60 3 MSS *MOV74C Pacific Globe Standard 8

Limitorque SMB-2 Rehance 60 3 MSS *MOV74D Pacific Globe Standard 8

Limitorque SMB-2 Reliance 60 3OSS*MOV34A Henry Pratt Butterfly Symmetnc 12 Limitorque SMB-000 Reliance 5

30SS*MOV348 Henry Pratt Butterfly Symmetric 12 Limitorque SMB-000 Rehance 5

3RCS*MV8000A Aloyco Gate Sohd wedge 3

Limitorque SMB-00 Rekance 25 3RCS*MV8000B Aloyco Gate Solid wedge 3

Limitorque SMB-00 Reliance 25 3RCS*MV8098 Velan Globe Standard 1

Limitorque SMB-00 Rehance 10 3RHS*FCV610 Yarway Globe Guided 2

Limitorque SMB-00 Rehance 5

3RHS*FCV611 Yarway Globe Guided 2

Limitorque SMB-00 Rehance 5

3RHS*MV8701A Westinghouse Gate Flex wedge 12 Limitorque SBD-3 Reliance 175 3RHS*MV87018 Pacific Gate Flex wedge 12 Limitorque SMB-1 Rehance 25 3RHS*MV8701C Westinghouse Gate Flex wedge 12 Limitorque SBD-3 Rehance 200 3RHS*MV8702A Pacific Gate Flex wedge 12 Limitorque SMB-1 Rehance 25 3RHS*MV87028 Westinghouse Gate Flex wedge 12 Limitorque SBD-3 Reliance 175 3RHS*MV8702C Westinghouse Gate Flex wedge 12 Limitorque SBD-3 Rehance 200 3RHS*MV8716A Pacific Gate Flex wedge 10 Limatorque SB-1 Rehance 40 3RHS*MV87168 Pacific Gate Flex wedge 10 Limitorque SB-1 Reliance 40 3RSS*MOV20A Henry Pratt Butterfly Symmetnc 10 Limitorque SMB-000 Rehance 5

3RSS*MOV208 Henry Pratt Butterfly Symmetnc 10 Limitorque SMB-000 Rehance 5

3RSS*MOV20C Henry Pratt Butterfly Symmetric 10 Limitorque SMB-000 Rekance 5

3RSS*MOV20D Henry Pratt Butterfly Symmetnc 10 Limitorque SMB-000 Rehance 5

3RSS*MOV23A Henry Pratt Butterfly Offset 12 Limitorque SMB-000 Reliance 2

3RSS*MOV238 Henry Pratt Butterfly Offset 12 Limitorque SMB-000 Rehance 2

3RSS*MOV23C Henry Pratt Butterfly Offset 12 Limitorque SMB-000 Reliance 2

3RSS*MOV23D Henry Pratt Butterfly Offset 12 Limitorque SMB-000 Rehance 2

3RSS*MOV38A Pacific Gste Sohd wedge 4

Limitorque SMB-000 Reliance 5

3RSS*MOV38B Pacific Gate Sohd wedge 4

Limitorque SMB-000 Rehance 5

3RSS*MV8837A Pacific Gate Flex wedge 8

Limitorque SB-0 Rehance 15 3RSS*MV8837B Pacific Gate Flex wedge 8

Limitorque SB-0 Rehance 15 3RSS*MV8838A Pacific Gate Flex wedge 8

Limitorque SB-0 Rehance 15 3RSS*MV88388 Pacific Gate Flex wedge 8

Limatorque SB-0 Rehance 15 3SlH*MV8801A Aloyco Gate Sohd wedge 4

Limitorque SB-0 Rehance 40 3SlH*MV88018 Aloyco Gate Sohd wedge 4

Limitorque SB-0 Rehance 40 3SlH'MV8802A Aloyco Gate Sohd wedge 4

Limitorque S B-0 Rehance 40 3SlH*MV8802B Aloyco Gate Sohd wedge 4

Limitorque SB-0 Rohance 40 3SlH*MV8806 Aloyco Gate Sohd wedge 8

Limitorque SB-0 Reliance 10 3SlH'MV8807A Aloyco Gate Sohd wedge 6

Limitorque SB-00 Reliance 10 3SlH*MV8807B Aloyco Gate Sokd wedge 6

Limitoraue SB-00 Rehance 10 3SlH*MV8813 Pacific Gate Sokd wedge 3

Limitorque S B-00 Rehance 10 3SlH*MV8814 Yarway Globe Guided 1.50 Limitorque SMB-00 Reliance 5

3SlH*MVB821A Aloyco Gate Sohd wedge 4

Limitorque SB-0 Rehance 25 3SlH*MV8821 B Aloyco Gate Sohd wedge 4

Limitorque SB-0 Rebance 25 16

i Millstone Unit 3 MOV Progon October 6,1995 Valve Valve Actuator Motor Number Company Type Disc size Company Type Company Size Type (In.)

(ft-lb) 3SlH'MV8835 Aloyco Gate Solid wedge 4

Limitorque SB-0 Reliance 40 3SlH*MV8920 Yarway Globe Guided 1.50 Limitorque SMB-00 Reliance 5

3SlH'MV8923A Aloyco Gate Solid wedge 6

Limitorque SB-00 Reliance 10 3SlH*MV8923B Aloyco Gate Solid wedge 6

Limitorque SB-00 Reliance 10 3SlH*MV8924 Aloyco Gate Solid wedge 6

Limitorque SB-00 Reliance 10 3SIL*MV8804A Pacific Gate Flex wedge 8

Limitorque SB-0 Reliance 15 3SIL*MV8804B Pacific Gate Flex wedge 8

Limitorque SB-0 Reliance 15 3SIL*MV8808A Westinghouse Gate Flex wedge 10 Limitorque SBD-3 Reliance 150 3SIL*MV8808B Westinghouse Gate Flex wedge 10 Limitorque SBD-3 Reliance 150 3SIL*MV8808C Westinghouse Gate Flex wedge 10 Limitorque SBD-3 Reliance 150 3SIL*MV8808D Westinghouse Gate Flex wedge 10 Limitorque SBD-3 Reliance 150 3SIL*MV8809A Walworth Gate Flex wedge 10 Limitorque SB-3 Reliance 150 3SIL*MV8809B Walworth Gate Flex wedge 10 Limitorque SB-3 Reliance 150 3SIL*MV8812A Pacific Gate Flex wedge 12 Limitorque SB-1 Reliance 60 3SIL*MV8812B Pacific Gate Flex wedge 12 Limitorque SB-1 Reliance 60 3SIL*MV8840 Walworth Gate Flex wedge 8

Limitorque SB-2 Elec. Apparatus 80 3SWP*MOV024A Xomox Plug Plug 3

Limatorque SMB-000 Reliance 2

3SWP*MOV024B Xomox Plug Plug 3

Limitorque SMB-000 Reliance 2

3SWP*MOV024C Xomox Plug Plug 3

Limitorque SMB-000 Reliance 2

3SWP*MOV024D Xomox Plug Plug 3

Limitorque SMB-000 Reliance 2

3SWP'MOV050A Henry Pratt Butterfly Offset 30 Limitorque SMB 00 Reliance 15 3SWP*MOV0508 Henry Pratt Butterfly Offset 30 Limitorque SMB-00 Reliance 15

)

3SWP*MOV054A Henry Pratt Butterfly Symmetnc 18 Limitorque SMB-000 Reliance 5

3SWP*MOV0548 Henry Pratt Butterfly Symmetnc 18 Limitorque SMB-000 Reliance 5

3SWP*MOV054C Hen.y Pratt Butterfly Symmetric 18 Limitorque SMB-000 Reliance 5

3SWP*MOV054D Henry Pratt Butterfly Symmetnc 18 Limitorque SMB-000 Reliance 5

3SWP*MOV057A Henry Pratt Butterfly Symmetric 18 Limitorque SMB-000 Reliance 5

3SWP*MOV0578 Henry Pratt Butterfly Symmetric 18 Limitorque SMB-000 Reliance 5

3SWP*MOV057C Henry Pratt Butterfly Symmetnc 18 Limitorque SMB-000 Reliance 5

3SWP*MOV057D Henry Pratt Butterfly Symmetnc 18 Limitorque SMS-000 Reliance 5

3SWP*MOV071 A Henry Pratt Butterfly Symmetric 18 Limitorque SMB-000 Reliance 5

3SWP'MOV071B Henry Pratt Butterfly Symmetric 18 Limitorque SMB-000 Reliance 5

3SWP*MOV102A Contromatics Butterfly Offset 30 Limitorque SMB-00 Elec. Apparatus 15 3SWP*MO /102B Contromatics Butterfly Offset 30 Limitorque SMB-00 Elec. Apparatus 15 3SWP*MOV102C Contromatics Butterfly Offset 30 Limitorque SMB-00 Elec. Apparatus 15 3SWP*MOV102D Contromatics Butterfly Offset 30 Lim; torque SMB-00 Elec. Apparatus 15 3SWP'MOV115A Xomox Plug Plug 2

Limitorque SMB-000 Reliance 2

3SWP'MOV115B Xomox Plug Plug 2

Limitorque SMB-000 Reliance 2

17

Millstone Unit 3 MOV Program October 6,1995 The control switch thrust versus calculated minimum and maximum thrust (torque for butterfly valves) is tabulated in Table 6. The information in the table is presented to demonstrate design-basis closure. Future changes will be controlled by existing NU procedures.

Table 6: ControlSwitch Thrust (Torquefor Butterfly Valves)

Valve Number TSDor Minimum Calculated As-Left LS Required Maximum CST 3CCP'MOV045A LS 48.4 73 73 3CCP*MOV045B LS 42.4 73 73 3CCP*MOV048A LS 44.6 73 73 3CCP'MOV0488 LS 31.6 73 73 3CCP*MOV049A LS 25.3 73 73 3CCP*MOV049B LS 26.3 73 73 3CCP'MOV222 LS 35.7 73 73 3CCP'MOV223 LS 28.7 73 73 3CCP'MOV224 LS 324.9 470 470 3CCP*MOV225 LS 263.9 470 470 3CCP*MOV226 LS 403.5 470 470 3CCP'MOV227 LS 208.8 470 470 3CCP*MOV228 LS 369.4 470 470 3CCP*MOV229 LS 219.3 470 470 3CHS*LCV1128 C

2594 3276 3044 3CHS*LCV112C 2816 5527 3552 3CHS*LCV112D 2

1 9446 17404 9487 3CHS*LCV112E 9990 17404 10198 3CHS*MV8100 1824 14771 11977 3CHS*MV8104 ll 1733 14771 11253 3CHS*MV8105

't 12745 19227 14762 3CHS*MV8106 11721 17547 12279 3CHS*MV8109A f!!?

1296 14771 7374 3CHS*MV8109B i i Qj'i 1296 14771 9606 3CHS*MV8109C

%l $ 7 1296 14771 8638 3CHS*MV8109D JS j p 1296 14771 7565 3CHS*MV8110 j

8385 11625 11291 3CHS*MV8111 A 8934 13188 11434 3CHS*MV81118 10648 15337 12763 3CHS*MV8111C I'

10796 15337 12548 3CHS*MV8112 h

1826 14170 10980 3CHS*MV8116

@ % )

11202 14677 13686 3CHS*MV8438A VEB 5293 17090 10960 3CHS*MV84388 P

5663 17090 10372 3CHS*MV8438C ll 7516 17090 10054 3CHS*MV8468A j

8696 9912 9174 3CHS*MVB4688 lMJ 86 %

9912 8720 3CHS*MV8507A DR6h i

2796 9728 3330 3CHS*MV8507B

@@h 3717 9728 4297 3CHS*MV8511 A hYggy 5827 15337 14675 3CHS*MV8511B E T 5435 14994 13381 3CHS*MV8512A q

l 12497 15337 12718 3CHS*MV85128 L

12728 14994 13848 3 CMS *MOV24 I hj l 1368 6461 3809 3CVS*MOV25 f, UBM 1263 13853 9497 3FWA*MOV35A TSB 6238 10900 10900 3FWA*MOV358 TSB 6698 10900 10900 3FWA*MOV35C TSB 5763 10900 10900 18

Millstone Unit 3 MOV Program October 6,1995 Valve Number l TSB or Minimum Calculated As-Left l LS Required Maximum CST 3FWA*MOV350 TSB 5143 10900 10900 3tAS*MOV72 1854 13467 8813 3LMS*MOV40A 1359 13971 5849 3LMS*MOV40B 1359 Y

W l

3LMS*MOV40C 1359 13971 8320 3LMS*MOV400 1359 14291 9551 3 MSS *MOV17A 5101 14142 13589 3 MSS *MOV17 101 10707 8915 j

3 MSS *MOV17D 5101 11890 10044 l

3 MSS *MOV18A TSB 24970 33132 33132 3 MSS *MOV18B l TSB l 26527 33132 33132 3 MSS *MOV18C l TSB l 25043 33132 33132 3 MSS *MOV18D TSB 26400 33132 33132

)

3 MSS *MOV74A 16751 66162 54468 3 MSS *MOV74B 17053 65331 55139 j

3 MSS *MOV74C 17193 70278 65089

)

3 MSS *MOV74D 16751 66162 62379 3OSS*MOV34A LS 540 574 574 30SS*MOV34B l LS l 540 574 -

574 3RCS*MV8000A l TSB l 16424 17580 17580 3RCS*MV8000B TSB 15826 17580 17580 3RCS*MV809 1296 12293 11010 l

3RHS*FCV610 1296 14771 11051 3RHS*FCV611 1296 16970 15224 3RHS*MV8701A 44991 72319 56803 3RHS*MV8701 5963 W

j 3RHS*MV8701C 41533 h

3RHS*MV870 5%3 20226 17322 3RHS*MV8702B 44991 72319 56332 3RHS*MV870 37776 88336 38228 3RHS*MV8716A 4415 g

3RHS*MV8716B 5708 27088 20481 3RSS*MOV20A LS 468 543 543 3RSS*MOV20B l LS l 468 543

- 543 3RSS*MOV20C l LS l 468 543 543 3RSS*MOV200 l LS l 468 543 543 4

3RSS*MOV23A l LS l 364 726 726 4

3RSS*MOV238 l LS l 364 709 709 3RSS*MOV23C l LS l 364 726 726 3RSS*MOV23D LS 364 709 709 3RSS*MOV38A 001 3286 3216 3RSS*MOV38B 2392 3286 2600 3RSS*MV8 970 17255 10433 3RSS*MV8837B VVW

~F 3RSS*MV8 156 7937 7

4 8B 4156 15942 8148 3SlH*MV8801A 1019 27339 24087 3SlH*MV8801B 10721 26903 20079 3SlH*MVB802A 5385 21050 18002 3SlH*MV88023 5391 26903 21555 3SlH*MV8806 8486 12243 11 % 9 3SlH*MV8807A 3385 7605 3947 3SlH'MV8807B 3385 6024 5802 3SlH*MV8813 5191 9156 8274 3SlH*MV8814 5436 12009 8912 3SlH*MV8821A 12249 24952 19

l Millstons Unit 3 MOV Program October 6,1995 Valve Number TSB or Minimum Calculated As-Left LS Required Maximum 3SlH'MV8821B 11689 18912 16096 3SlH*MVB835 13304 20124 17673 3SlH*MV8920 4920 16773 13522 3SlH*MV8923A 2181 3639 3372 3SlH*MV8923B 2181 3639 3282 3SlH'MV8924 2055 7605 4018 3SIL*MV8804 3251 7937 6789 3SIL*MV8804B 3251 15585 8388 3SIL*MV88 18910 75409 58690 3SIL*MV88088 18910 76806 47510 3SIL*MV8808 18910 76806 50937 3SIL*MV8808D 18910 73602 46194 3SIL*MV8809A 8310 69775 23270 3SIL*MV8809B 7094 75106 32340 3SIL*MV8812A 3191 35751 17501 3SIL*MV88128 3191 35751 17694 3SIL*MV8840 6354 38043 37780 3SWP'MOV024A LS 67.2 109 109 3SWP*MOV024B l LS l 67.2 109 109 3SWP*MOV024C l LS l 67.2 109 109 3SWP*MOV024D l LS l 67.2 109 109 3SWP'MOV050A l LS l 2389 2738 2738 3SWP*MOV0508 l LS l 2180 2738 2738 3SWP*MOV054A l LS l 1038.3 1195 1195 3SWP*MOV054B l LS l 5'. 8. 7 1195 1195 3SWP'MOV054C l LS l 1050.1 1195 1195

)

3SWP'MOV0540 l LS l 715.6 1195 1195 j

3SWP*MOV057A l LS l 788.1 1195 1195 3SWP*MOV0578 l LS l 827.9 1195 1195 j

3SWP'MOV057C l LS l 800 3 1195 1195 i

3SWP*MOV0570 l LS l 634.1 1195 1195

]

3SWP*MOV071A l LS l 285 1178 1178 3SWP*MOV071B l LS l 779.1 1178 1178 3SWP*MOV102A l LS l 3612 5250 5250 3SWP*MOV102B l LS l 3612 5250 5250 l

3SWP'MOV102C l LS l 3612 5250 5250 3SWP'MOV102D l LS l 3612 5250 5250 3SWP*MOV115A l LS l 55 100 100 3SWP*MOV115B l LS l 50 100 100 I

TSB - Torque Switch Bypass LS - Limit Switch t

20

Millstone Unit 3 MOV Frogram October 6,1995 The type of test, either static or dynamic, and the date of the latest test is included in Table 7. The information in the table is presented to demonstrate design-basis closure. Future changes will be controlled by existing NU procedures.

Table 7: Test Data Valve Number Static Dynamic Open Close Open Close % DB D/P: % DB DIP:

Test Test Test Test DB DB Open Close Date Date Pressure Pressure D/P D/P Test Test 3CCP*MOV045A 4/27/95 Grouped 174 174 3CCP*MOV0458 4/27/95 5/25/95 115.3 115.3 174 174 66 %

66 %

3CCP*MOV048A 5/3/95 Grouped 143 174 3CCP'MOV048B 5/3/95 5/25/95 122.2 122.2 143 174 85%

70%

3CCP'MOV049A 4/27/95_

Grouped 174 174 3CCP*MOV049B 4/27/95 5/25/95 134.2 134.2 174 174 77 %

77%

f j

3CCP*MOV222 4/29/95 Grouped 1

143 3CCP*MOV223 4/29/95 Grouped 143 143 g:

'~

143 143 j

3CCP*MOV224 4/29/95 Grouped

[

3CCP*MOV225 4/30/95 Grouped lj 143 143 l

3CCP*MOV226 4/30/95 5/24/95 112.2 112.2 143 143 78 %

78 %

3CCP*MOV227 5/1/95 5/24/95 99.9 l

99.9 143 143 70 %

l 70 %

l 3CCP*MOV228 4/30/95 5/24/95 112.2 l 112.2 143 143 78 %

l 78 %

l 3CCP*MOV229 4/30/95 5/24/95 99.9 99.9 143 143 70 %

70 %

'l lg;y jjj:j;yg 3CHS*LCV1128 5/3/95 Non-Testable 118 118

@@fMf];egd 3CHS*LCV112C 5/12/95 Non-Testable 118 118 3CHS*LCV1120 5/9/95 Non-Testable 205 (

y

.]..

3CHS*LCV112E 5/10/95 Non-Testable..

g;ggig 93 205 3CHS*MV8100 5/7/95 Non-Testable E 133 133 g gggg.gg 3CHS*MV8104 8/28/93 High Margin LJC--- __

134 111 G_T i

1 3CHS*MV8105 5/8/95 9/2/93 2556.6 2556.6 l2597 2722 98 %

l 94 %

l l

3CHS*MV8106 9/10/93 9/2/93 2554.8 2554.8 2597 2722 98 %

04 %

2739 0

l l 3CHS*MV8109A 5/4/95 High Margin g]g +

3CHS*MV8109B 5/11/95 High Margin Q$$k

'l 2739 0

3CHS*MV8109C 5/8/95 High Margin f."J4 f**

2739 0

3CHS*MV8109D 5/2/95 High Margin Nk b

2739 0

[h 3CHS*MV8110 9/8/93 9/3/93 2290.7 2290.7 l2673 2673 86 %

86 %

3CHS*MV8111 A 5/11/95 9/3/93 2317,1 2317,1 l2672 2672 87 %

l 87 %

l 3CHS*MV8111B 8/26/93 9/3/93 2308 2308 l2672 2672 86 %

l 86 %

l 3CHS*MV8111C 8/23/93 9/4/93 2283.3 2283.3 l2672 2672 85 %

l 85%

l 3CHS*MV8112 5/3/95 Non-Testable gpwn%_m 133 133 mwdgsmjm;wa 3CHS*MV8116 9/3/93 9/2/93 2527.6 2527.6 l 790 2544 320 % l 99 %

l 3CHS*MVB438A 9/9/93 9/2/93 2570.4 2563.6 l2534 0

101 % l N/A l

3CHS*MVB438B 8/26/93 9/2/93 2495 N/A l2534 0

98 %

l N/A l

3CHS*MVB438C 8/31/93 9/3/93 2510 N/A 2534 0

99 %

N/A 220 220 l

ll 3CHS*MVB468A 5/8/95 Non-Testable 3CHS*MV8468B 5/8/95 Non-Testable q$

220 220 3CHS*MV8507A 5/1/95 Non-Testable j

146 216 3CHS*MV8507B 5/1/95 Non-Testable f

148 218 l

hi 2641 2619 l

-m:m 3CHS*MV8511 A 5/5/95 Non-Testable gmhh[

3CHS*MV8511B 5/4/95 Non-Testable i li 2641 2619 3CHS*MV8512A 5/7/95 Non-Testable

'- 419 2517

~~

mm 3CHS*MV85128 4/29/95 Non-Testable Jd 419 2517

[

~

gy 3 CMS *MOV24 9/12/93 High Margin gj"" igggnTj@h] 34 27 W 3CVS*MOV25 9/7/93 High Margin ytpgMWfp6_ 19 0

4%

_ _j 21

J I

Millstone Unit 3 MOV Program October 6,1995 i

l Valve Number Static Dynamic Open Close Open Close % DB D/P: % DB D/P:

Test Test Test Test DB DB Open Close Date Date Pressure Pressure D/P D/P Test Test 3FWA*MOV35A 10/4/93 10/4/93 l 1482.5 l 1482.5 l 1516 1516 l 98 %

l 98%

l 3 RWA *MOV358 9/24/93 9/24/93 l 1495.8 l 1495.8 l1516 1516 l 99 %

l 99%

l 3FWA*MOV35C 9/25/93 9/28/93 l 1476.7 l 1476.7 l1516 1516 l 97 %

l 97 %

l 3FWA*MOV35D 9/22/93 9/18/93 1486.5 1486.5 1515 1516 98%

98%

31AS*MOV72 5/10/95 Non Testable 129 129 MW High Margin 0

39 3LMS*MOV408 W

High Margin 0

39 MW High Margin 0

39 3LMS*MOV40D 5/2/95 High Margin 0

39 3 MSS *MOV17A 5/29/95 4/14/95 1020 1020 1185 210 86 %

486 %

3 MSS *MOV178 4/18/95 4/14/95 l 1070 l 1070 l1185 210 l 90 %

l 510 % l 3 MSS *MOV17D 5/30/95 4/14/95 1020 1020 1185 210 86 %

486 %

3 MSS *MOV18A 4/25/95 Non-Testable 1185 1185 MW Non-Testable 1185 1185 l

3 MSS *MOV18C W

Non-Testable 1185 1185 Non-Testabl 185 118 I

3M g

Non-Testable 1185 260 3 MSS *MOV74B 5/18/95 Non-Testable 1185 260 i

Non-Testable 1185 260 g

Non-Testa 1185 260 3OSS*MOV34A 4/27/95 Non-Testable 166 0

3OSS*MOV34B 4/27/95 Non-Testable jy 166 0

3RCS*MV8000A 5/10/95 Non-Testable 2485 2335 l

3RCS*MV8000B 5/11/95 yTestable 2485 2335 I

3RCS*MV8098 8/17/93 H(n Margin 2523 0

3RHS*FCV610 8/29/93 High Margin 175 175 3RHS*FCV611 8/28/93 High Margin 175 175 3RHS*MV8701A 5/19/95 Grouped g

- - 2260 393 f_EHjMM 3RHS*MV8701B 5/12/95 4/15/95 ll 280.25 'l N/A ll 375 0 h 75 %

ll N/A ill 3RHS*MV8702A 5/3/95 4/15/95 l

322 lj N/A ll 375 0 ll 86 %

ll N/A I

3RHS*MV8702B 5/8/95 5/15/95 l 1500 l N/A l2260 393 l 66 %

l N/A l

3RHS*MV8702C 5/22/95 5/15/95 l 1788.5 l N/A l1940 396 l 92 %

l N/A l

3RHS*MV8716A 5/28/95 5/28/95 l 217.4 l 217.4 l 425 0 l 51 %

l N/A l

3RHS*MV87168 5/22/95 5/22/95 256.7 256.7 425 0

60 %

N/A 3RSS*MOV20A 4/18/95 Non-Tostable 261 261 ggdff]

MpM.. U 3RSS*MOV20B 4/20/95 Non-Testabl 261 261 fjf:f.

3RSS*MOV20C 4/25/95 Non-Testable 261 261 N f* J 3RSS*MOV200 4/26/95 Non-Testable 261 261 gh 48 49 3RSS*MOV23A 5/25/95 Non-Testable p

b J. Q Q tJ 3RSS*MOV23B 5/25/95 Non-Testable g

48 49 3RSS*MOV23C 5/25/95 Non-Testable

[

48 4

@ ft%

3RSS*MOV23D 4/19/95 Non-Testable M E

)a_ _

48 49 NWU#

3RSS*MOV38A 5/21/95 5/21/95 l 124 3 l 124.3 l 232 232 l 54 %

l 54 %

l 3RSS*MOV388 5/22/95 5/22/95 l 130 3 l 130.3 l 232 232 l 56 %

l 56 %

l 3RSS*MV8837A 5/27/95 5/27/95 l 237.3 l 237.3 l 250 0 l 95 %

l N/A l

3RSS*MV8837B 5/22/95 5/22/95 241.6 241.6 250 0

97 %

N/A 3RSS*MV8838A 9/1/93 Non-Testable 250 0

3RSS*MV8838B 9/3/93 Non-Testable 250

,_.m, m..__,g 3SlH*MV8801A 9/4/93 9/3/93 l 2595.1 l 2593.1 l2759 707 l 94 %

367 % l 3SlH'MV8801B 8/27/93 9/3/93 l 2571.6 l 2561.6 l2759 707 l 93%

362 % l 22

1 Millstone Unit 3 MOV Program October 6,1995 1

Valve Number Static Dynamic Open Close Open Close % DB D/P: % DB D/P:

Test Test Test Test DB DB Open Close -

j Date Date Pressure Pressure D/P D/P Test Test 3SlH*MV8802A 8/14/93 9/2/93 1566.8 1566 8 1775 0

88 %

N/A i

3SlH*MV88020 8/31/93 Grouped 775 0

W Non-Testa 30 1

MW Non-Testable 213 54 3SlH*MV88078 8/20/93 Non-Testable 213 54 1

3SlH'MV8813 8/19/93 9/2/93 1495 1495 1230 1230 123 %

122 %

i 3SlH*MV8814 8/15/93 9/2/93 l 1505 l 1505 l1230 1230l 122 % l 122 %

s 3SlH*MV8821A 8/14/93 9/2/93 l 1567 l 1567 l1775 1230l 88 %

l 127 %

3SlH'MV88218 8/23/93 9/2/93 l 1567 l 1567 l1775 1230 l 88 %

l 127%

3SlH*MV8835 8/31/93 9/2/93 l 1567 l 1567 l1775 1401 l 88 %

l 112 %

3SlH*MV8920 5/27/95 5/13/95 742.6 742.6 1230 1230 60 %

60%

3SlH*MV8923A 8/15/93 Non-Testable 25 0

3SlH*MV8923B 8/29/93 Non-Testable 25 0

MW Non-Testable 218 54 l

i MW Non-Testable 256 0

)

Non-Testable 256 0

Non Testable 686 246 i

3SIL*MV8808B 5/6/95 Non-Testable 686 246 i

MW Non-Testable 686 246 3SIL*MV8809A 5/21/95 5/21/95 226.8 226 8 375 163 60 %

j 139 %

3SIL*MV88098 5/21/95 5/22/95 233.3 233.3 375 163 62 %

143%.

3SIL*MV8812A 8/15/93 Non-Testable 419 0

Non-Testable 419 0

i 3SIL*MV8840 8/30/93 High Margin 0

188 3SWP*MOV024A 5/14/95 Static Bounds 98 78 l

4 3SWP'MOV0248 5/2/95 Static Bounds 98 78 d

3SWP*MOV024C 5/14/95 Static Bounds 98 'l

)

3SWP*MOV024D 5/4/95 Static Bounds 98 78

[

3SWP'MOV050A 5/17/95 5/17/95 48.3 48.3 93 93 52 %

52 %

I 3SWP'MOV050B 4/28/95 4/23/95

l 49.3 ll 49.3 l! 93 93 1

53 %

O 53 %

3SWP*MOV0548 4/28/95 4/22/95 ll 64.1 ll 64.1 ll 94 94 il 68 %

ll 68 %

3SWP'MOV054C 5/15/95 Grouped gwsm m,g_a 94 94 pgW.._

e..

3SWP*MOV054D 5/28/95 4/23/95 l

64.1 64.1 l 94 94 l 68 %

l 68%

l 3SWP*MOV057A 5/17/95 5/17/95 l

55.3 55.3 l 74 74 l 75 %

l 75%

l j

3SWP*MOV0578 4/28/95 4/23/95 l

64.1 64.1 l 74 74 l 87 %

l 87%

l j

3SWP*MOV057C 5/12/95 Grouped

-jh.

74 74 ggeg% wmi l

3SWP'MOV057D 4/28/95 4/23/95 l

64.1 64.1 l 74 74 l 87 %

l 87 %

l I

3SWP*MOV071 A 5/28/95 5/28/95 l

56 9 56.9 l 94 94 l 61 %

l 61 %

l l

3SWP*MOV071B 5/6/95 5/6/95 l

60.9 60.9 l 94 94 l 65%

l 65%

l 3SWP*MOV102A 5/13/95 5/7/95 l

92 N/A l 97 97 l 95 %

l N/A l

l 3SWP'MOV102B 4/29/95 4/23/95 N/A N/A 97 97 N/A N/A 3SWP'MOV102C 5/10/95 Grouped 97 97 3SWP'MOV102D 4/30/95 4/23/95 N/A N/A 97 97 N/A N/A 3SWP*MOV115A 5/13/95 Static Bounds 83 94 3SWP'MOV115B 5/4/95 Static Bounds 83 94 i

l 23

Millstone Unit 3 MOV Program October 6,1995 The basis used for closure of each MOV is depicted in Table 8.

Table 8: Basis For Closure Valve Number Full or Group KEl Gate Large Rounded Non.

Partial With D/P (G)

Calculated by Static Testable D/P Test Tested Butterfly Margin Test Globe Valves (B)

Valve 3CCP'MOV045A

%[f(

G1 3CCP*MOV045B Partial 3CCP'MOV048A is( W 4 G1

(

3CCP*MOV048B Partial 3CCP*MOV049A i4 G1 3CCP'MOV0498 Partial 3CCP*MOV222 G2 3CCP*MOV223 G2 3CCP'MOV224 G2 3CCP'MOV225 G2 3CCP*MOV226 Partial l

l 3CCP*MOV227 Partial

~

3CCP*MOV228 Partial 3CCP*MOV229 Partial 3CHS*LCV1128 G

3CHS*LCV112C l

G

-sa G

3CHS*LCV112D 3CHS*LCV112E jll G

[Qgg'ggll{

l I

s X

3CHS*MV8100 ii X

3CHS*MV8104 g ' ' ' :"j 3CHS*MV8105 Partial 3CHS*MV8106 Partlal j!

- = -e d[

X

~

I 3CHS*MV8109A f

l X

3CHS*MV8109B i

3CHS*MV8109C X

f g

3CHS*MV8109D l

X Q

ij j j 3CHS*MV8110 Partial

~

l I

l l [

3CHS*MV8111 A Partial gf_1 i

r-T i

3CHS*MV8111B Partial

~

gli in payin@jE P!

lf

= = = -

3CHS*MV8111C Partial l,

3CHS*MV8112 mams i

X l

3CHS*MV8116 Partial 3CHS*MV8438A Partial s

gg pma:

~

d 1.0 in. s_1.5 in.

2500 lb.

> 1.5 in. 5 2.5 in.

4000 lb.

> 2.5 in. $ 4.0 in.

5000 lb.

> 4.0 in.

PE

= Piston Effect (PE) is calculated as follows:

(1) Gate Valve: PE = Valve Stem Area x Line Pressure (LP)

(2) Globe Valve: PE = Valve Stem Area x (LP - DP)

Post set-up, static and dynamic testing valve factors, packing loads, and rate ofloading (ROL) values are revised appropriately, if measured values exceed design set-up values.

37

l Millstone Unit 3 MOV Program October 6,1995 10.5 Valve Factor NU's technical position on gate valve, valve factors (Vf's) reflects the "best available knowledge."

- Actions taken by NU in response to the November 30,1993, NRC Information Notice," addressing valve factor data, are contained in a memo" in the MOV Program Manual. The MOV Program Manual provides the criteria used to choose Vf for gate valves in the GL 89-10 program for operability, design set-up and for GL 89-10 closure.

"Best available data" was derived from quality assurance (QA) reviewed EPRI Performance Prediction Program (PPP) valve test results,' other industry testing, and guidance contained in Reference 16. EPRI results confirm 1.1 is an appropriate value for globe valve design set-up.

However, evaluation of this information prompted the adoption of increased valve factors for gate valves in many cases. Prior to this change NU had used vendor supplied valve factors or had assumed a 0.3 Vf for gate valves. A comparison ofNU GL 89-10 MOV's was made to the valves tested in the EPRI program. The results of this comparison" revealed no matches between EPRI valves and NU non-dynamically testable MOV's.

Table 14 summarizes the criteria used by NU for different categories of pate valve Vf's under varying plant conditions and for different phases of the MOV Program.' These values are used to achieve flow isolation in the close direction and are assumed to be applicable in the open direction.

The " Design Set up" values were used in conjunction with PI-9 during the preparation of target thrust calculations.

Table 14: Gate Valve VfCriteria Category Operability Design Set-up GL 89-10 Closure Comment Dynamically Dynamic Test t 0.4 Measured Vf or 0.3:

Adjust for Design Testable (Note 1)

Whichever is Basis Conditions Greater (Notes 2 and 3) i Non-Testable:

Intenm: 2 0.4 3 0.6 EPRI PPM or Intenm Operability Wedge Gate After 1" RFO:

(Notes 4 and 5)

Other (Note 6)

PPM or Other Other (Note 7)

Non Testable:

Interim: 20.4 E 0.4 EPRI PPM or Note 8 ParallelDisc After 1" RFO:

(Note 8)

Other PPM or Other TestaDie:

EPRI PPM, or E 0.9 or EPRI PPM or Vf 2 0.9 NOTPlanned for Grouping, or Grouping Vf Grouping Vf or (Note 9)

Dynamic Test Other Other Notes:"(1)This value includes margin for " preconditioning or aging" effects. NU will continue to monitor this effect during testing and through industry data, making adjustments as necessary.

)

(2) Definitive determination of Vf and operability will be provided by dynamic testing properly adjusted to Design Basis conditions.

(3) A Vflower than 0.3 may be used ifjustified by test results.

(4) EPRI data indicates a Vf of 0.4 is a bounding value for stellite surfaces under high contact stress, flat-on-flat disc-to-seat contact, at temperatures above 350 F. An allowance of 0.2 is provided to allow for " poor geometry" and the differences between mu and Vf.

38 f

Millstone Unit 3 MOV Program October 6,1995 (5) With the torque switch bypassed until Dow isolation, the thrust at this Vf -

constitutes the design-basis thrust due to dynamic conditions to be used for structural evaluation.

(6) Use of a Vf 2 0.4 is an interim operability screening value for use at each unit until their first refueling after December 4,1993. This is a more realistic number than the 0.3 Vf previously used in NU's MOV Program Manual. A 0.4 Vf bounds about 50% of EPRI blowdown tests; is the minimum value stated in Reference"'; and is a " good geometry" bounding value for high contact stress, flat-on-flat disc-to-seat contact, at temperatures above 350 F.

It is not considered a conservative value.

(7) "Other" includes technicallyjustifiable approaches, e.g. special tests, analysis, etc.

(8) A 0.4 Vf bounds the limited EPRI PPP test data for parallel-disc Anchor-Darling gate valves at temperatures > 350 F. This is also consistent with the results of blowdown testing performed by Anchor-Darling. EPRI testing also indicates 0.4 is a bounding value for high contact stress, flat-on-flat disc-to-seat contact, at temperatures above 350 F.

(9) A 0.9 Vf bounds virtually all empirical data for gate valves.

Valve factors and measured rate ofloading values for each MOV are provided in Table 15. The shaded areas represent MOV's set up on limit switch or torque switch bypacs control.

4 Table 13: Valve Factors and Rate ofLoading Valve Number Valve Factor l Rate of Valve Number Valve Factor l Rate of l Close O

Loadin Close Open l Loading l 3CCP*MOV045A Y

N/A 3RHS*MV8701A 0.6 0.33 l l

3CCP*MOV045B N/A N/A 3RHS*MV8701B 0.6 0.585 l l

3CCP*MOV048A N/A N/A 3RHS*MV8701C 0.6 0.33 l l

3CCP'MOV048B N/A N/A 3RHS*MV8702A 0.6 0.6 l l

3CCP*MOV049A N/A N/A 3RHS*MV87028 0.6 0.329 l l

3CCP*MOV049B N/A N/A 3RHS*MV8702C 0.6 0.159 l l

3CCP*MOV222 N/A N/A 3RHS*MV8716A 0.4 0.508 l l

3CCP*MOV223 N/A N

3RHS*MV87168 0.554 0.574 3CCP*MOV224 N/A N/A 3RSS*MOV20A N/A N/A 3CCP*MOV225 N/A N/A 3RSS*MOV20B N/A N/A 3CCP*MOV226 N/A N/A 3RSS*MOV20C N/A N/A 3CCP*MOV227 N/A N/A 3RSS*MOV20D N/A N/A 3CCP*MOV228 N/A N/A 3RSS*MOV23A N/A N/A 3CCP*MOV229 N/A N/A 3RSS*MOV238 N/A N/A 3CHS*LCV112B 0.6*

0.6*

3RSS*MOV23C N/A N/A 3CHS*LCV112C 06*

0.6* l l

3RSS*MOV23D N/A N/A 3CHS*LCV112D 0.6 0.6 l l

3RSS*MOV38A 0.4 0.399 20.7 3CHS*LCV112E 0.6 0.6 l l

3RSS*MOV388 0.4 0.571 l l

3CHS*MV8100 1.1 1.1 l l

3RSS*MV8837A 0.521 0.44 l

-3.0 l

3CHS*MV8104 1.1 1.1 l l

3RSS*MV88378 0.341 0.183 l

-21.0 1 3CHS*MV8105 0.341 0.218 l

-5.6 l

3RSS*MV8838A 0.6 0.6 l l

3CHS*MV8106 0.097 0.167 l 4.2 l

3RSS*MV8838B 0.6 0.6 l l

3CHS*MV8109A 1.1 1.1 l l

3SlH*MV8801A 0.4 0.367 l 6.8 l

3CHS*MV81098 1.1 1.1 l l

3SlH*MV8801B 0.4 0.326 l 2.4 l

3CHS*MV8109C 1.1 1.1 l l

3SlH*MV8802A 0.25 0.327 l

-0.7 l

3CHS*MV8109D 1.1 1.1 l l

3SlH'MV8802B 0.4 0.4 l l

3CHS*MV8110 0.47 N/A l

-25.7 l

3SlH*MV8806 0.6*

0.6 l l

39

Millstone Unit 3 MOV Program October 6,1995 Valve Number Valve Factor l Rate of l Valve Number Valve Factor l Rate of Close Open l Loading l Close Open l Loading 3CHS*MVB111 A 1.1 N/A l

-1.1 l

3SlH*MV8807A 0.6 0.6 l 3CHS*MV8111B 0.838 N/A l 9.4 1

3SlH*MV88078 0.6 0.6 l 3CHS*MV8111C 1.06 N/A l 8.2 l

3SlH*MV8813 0.18 0.18 l 1.7 3CHS*MV8112 1.1 1.1 l l

3SlH'MV8814 1.25 1.1 l

-22.9 3CHS*MV8116 1.08 N/A l 5.4 l

3SlH*MV8821A 0.44 0.21 l

-2.0 3CHS*MV8438A 0.163 0.142 l

-0.4 l

3SlH*MV88218 0.41 0.357 l

-6.7 3CHS*MV84380 0.3 0.226 l 6.9 l

3SlH*MV8835 0.436 0.178 l

-4.6 3CHS*MV8438C 0.3 0.158 l l

3SlH'MV8920 1.1 1.1 l 3CHS*MV8468A 0.6*

0.6 l l

3SlH'MV8923A 0.6 0.6 l 3CHS*MV8468B 0.6*

O6 l l

3SlH'MV8923B 0.6 0.6 l 3CHS*MV8507A 0.6 0.6 l l

3SlH*MV8024 0.6*

0.6 l 3CHS*MV85078 0.6 0.6 l l

3SIL*MV8804A 0.6 0.6 l 3CHS*MV8511 A 1.1 1.1 l l

3SIL*MV8804B 0.6 0.6 l 3CHS*MV8511B 1.1 1.1 l l

3SIL*MV8808A 0.6 0.6 l 3CHS*MV8512A 1.1 1.1 l l

3SIL*MV8808B 0.6 0.6 l 3CHS*MV8512B 1.1 1.1 l l

3SIL*MV8808C 0.6 0.6 l 3 CMS *MOV24 1.1 1.1 l l

3SIL*MV8808D 0.6 0.6 l 3CVS*MOV25 1.1 1.1 l l

3SIL*MV8809A 0 51 0.642 l -0.03 3FWA*MOV35A 0.208 0.252 l 4.7 l

3SIL*MV8809B 0.4 0.4 l

-10.3 3FWA*MOV350 0.458 0.366 l 9.7 l

3SIL*MV8812A 0.6 0.6 l 3FWA*MOV35C 0.363 0.286 l

-0.5 l

3SIL*MV8812B 0.6 0.6 l t

3FWA*MOV35D 0.29 0.16 l

-1.6 l

3SIL*MV8840 0.4 0.4 3lAS*MOV72 1.1 1.1 l l

3SWP*MOV024A N/A N/

3LMS*MOV40A 1.1 1.1 l l

3SWP*MOV0248 N/A N/A 3LMS*MOV40B 1.1 1.1 l l

3SWP*MOV024C N/A N/A 3LMS*MOV40C 1.1 1.1 l l

3SWP'MOV024D N/A N/A 3LMS*MOV40D 1.1 1.1 l l

3SWP*MOV050A N/A N/A 3 MSS *MOV17A 1.1 1.1 l l

3SWP*MOV0508 N/A N/A 3 MSS *MOV17B 1.1 1.1 l 3SWP*MOV054A N/A N

3 MSS *MOV1?D 1.1 1.1 3SWP*MOV054B N/A N/A 3 MSS *MOV18A 0.6 0.6 3SWP*MOV054C N/A N/

3 MSS *MOV188 06 0.6 3SWP*MOV054D N/A N/A 3 MSS *MOV18C 0.6 0.6 3SWP*MOV057A N/A N

3 MSS *MOV180 0.6 0.6 3SWP*MOV057B N/A N/A 3 MSS *MOV74A 1.1 1.1 3SWP*MOV057C N/A N/A 3 MSS *MOV748 1.1 1.1 l l

3SWP*MOV057D N/A N/A 3 MSS *MOV74C 1.1 1.1 l l

3SWP*MOV071A N/A N/A 3 MSS *MOV74D 1.1 1.1 3 swr *MOV0718 N/A N/

3OSS*MOV34A N/A N/A 3SWP'MOV102A N/A N/A 3OSS*MOV34B N/A N

3SWP*MOV1028 N/A N

3RCS*MV8000A 0.6 0.6 3SWP*MOV102C N/A N/A 3RCS*MV80008 0.6 0.6 3SWP*MOV102D N/A N

3RCS*MV8098 1.1 1.1 3SWP'MOV115A N/A N/A 3RHS*FCV610 1.1 1.1 l 3SWP*MOV1158 N/A N/A 3RHS*FCV611 1.1 1.1 l l

  • Our standard non-testable," default" valve factor of 0.6 has been used for these valves while KEI Gate calculations are being finalized. Any final valve factors above 0.6 will require a revision to this report.

40

Millstone Unit 3 MOV Program October 6,1995 10.6 Stem Factor / Stem Friction Coefficient Millstone Unit 3 calculations use a stem factor based on a friction coefficient of = 0.18 or greater for all valves unlessjustification is provided. This assumption is based on information and -

experience from the following sources:

Industry experience Testing performed by Northeast Utilities e

Limitorque sizing procedures e

Millstone Unit 3 NCR 393-438,"MOV Stem / Stem Nut Coefficient of Friction," dated e

September 25,1993.

NMAC Application Guide for Motor Operated Valves in Nuclear Power Plants, NP-6660-D EPRI Stem / Stem-Nut Lubrication Test Report, TR-102135 e

1 The actuator of an MOV produces torque. For rising stem valves, the torque produced is converted to thrust at the stem and stem nut interface, or yoke-nut for rising rotating MOV's. The stem and stem-nut / yoke nut is a power screw which in most cases uses ACME threads. The emeiency of conversion of torque to thrust by the stem and stem-nut / yoke-nut is called the " Stem Factor." The stem factor is determined by stem geometry and the coefficient of friction between the stem and the stem-nut / yoke-nut. Since the geometry of a given stem is fixed, any change in coefficient of friction will change the stem factor.

Industry testing has shown that the coefficient of friction can vary over a range of about 0.08 to 0.20.

j This range of friction coefficient can change the output thrust for a given torque input by 250%,

thereby potentially effecting its ability to perform its intended function. Determining and maintaining a stem to stem-nut coefficient of friction is dependent upon mechanical condition, 4

lubricant used, lubricant condition, and preventive maintenance practices.

Measurement of torque and thrust under static conditions may not provide an accurate representation of coefficient of friction for the design-basis condition. Under static running load conditions, the load on the stem to stem-nut is not high enough to maintain even contact loads between the stem and stem-nut, causing the two to " float". This produces large swings in the measured coefficient of friction. Measurements taken at static torque switch trip can also be misleading, since at this point in the valve stroke there is little or no actual rotational movement. Under this condition, the measured coefficient of friction although consistent, will usually be lower than the actual value under design-basis conditions.

i Northeast Utilities has validated the assumed p = 0.15 by monitoring torque and thrust durmg selective dynamic tests for Haddam Neck, Millstone Unit 1, and Millstone Unit 2 for valves with similar lubrication practices. Millstone Unit 3 testing indicated that = 0.18 would bound data obtained. The disposition of NCR 393-438 identified past lubrication practices as the root cause for higher coefficient of friction. Table 16 provides the results of all applicable valid stem coefficient data measured in NU's MOV Program to date. As can be seen, p = 0.15 bounds 100 percent of the data for Haddam Neck, Millstone Unit 1, and Millstone Unit 2. For Millstone Unit 3,

= 0.18 bounds 100 percent of the test data.

4 41

r l

r Millstone Unit 3 MOV Program October 6,1995 A review of EPRI PPP data at flow cutoff shows >> 99% of the data being below 0.15. This review covered in excess of 800 strokes. This adds signi6 cant credibility to NU's use of 0.15 as a bounding value.

Table 16: MeasuredStem to Stem-Nut Coeflicient ofFriction (p)

Valve Dynamic COF Close pen BA-MOV-373 0.046 CH-MOV-257 0.103 0.119 CH-MOV-257B 0.103 l 0.119 CH-MOV-2928 0.031 0.063 CH-MOV-292C 0.068 St-MOV-861C 0.120 SI-MOV-8718 0.133 0.085 1-CS-21B 0.106 1-LP-7A 0.096 2-FW-44 0.150 2-MS-201 0.068 2-MS-202 0.091 3CHS*MV8106 0.179 3CHS*MV8116 0.153 3CHS*MV8438A 0.146 3FWA*MOV35A ('93) 0.1 3FWA*MOV35A ('93) 0.135 3FWA*MOV35B 0.156 3FWA*MOV35D 0.103 3RHS*MV87028 0.093 3RHS*MV8702C 0.091 3RHS*MV8716A 0.109 3RSS*MV8837A 0.155 3RSS*MV8837B 0.125

{

3SlH*MV8801A 0.153 i

Where possible, NU's MOV's were tested using the VOTES Torque Cartridge / Quick Stem Sensor (VTC / QSS) to validate our selection of friction coefGeient. Currently we have obtained 29 data points for coefficient of friction for the four Connecticut units. These data points were obtained under dynamic (i.e., flow and differential pressure) conditions, to best represent design-basis conditions. As noted, all data points are below 0.15 for Haddam Neck, Millstone Unit 1, and Millstone Unit 2, and below 0.18 for Millstone Unit 3; therefore validating our assumption. To add further rigor to NU's MOV Program, we are assessing the use of statistical analysis of our final data set (post Millstone Unit I completion) as a validation methodology. This will require additional data to permit meaningful statistical analysis.

10.7 Margin l

The definition of margin varies from one licensee to another. Making simple comparisons of the numerical value is an unreliable indication. For example, NU's quoted margin is approximately 2D l

percent greater than a licensee who uses 0.5 for a non-testable gate valve factor, if all other parameters are the same. The definition of margin is provided below:

l l

42

Millstone Unit 3 MOV Program October 6,1995 r

Thrusta - Thrust,,,a Equat,on 3: Margin =

x 100%

i Thrust,,,a Listed in Table 17 is the margin for the safety stroke for each valve. Also included is the periodic testing priority for each MOV (see Section 14.3). Open margin was not calculated for globe valves which have flow under the seat, and is indicated in the table by FUS (flow under seat). The flow would assist in opening the valve and the resulting open margin values would be very large. The information in the table is presented to demonstrate design-basis closure. Future changes will be controlled by existing NU procedures.

Table 17: Margin Valve Nurnber Periodic Close Open Valve Number Periodic Close Open Testing Margin Margin Testing Margin Margin Priority

(%)

(%)

Priority

(%)

(%)

3CCP*MOV045A 2

31 32 3RHS*MV8701A 2

26 l

57 l

3CCP*MOV045B 2

61 119 3RHS*MV8701B 2

226 l 49 l 3CCP*MOV048A 2

6 32 3RHS*MV8701C 2

44 l

89 l 3CCP*MOV048B 2

104 144 3RHS*MV8702A 2

190 l 55 l

3CCP*MOV049A 2

15 23 3RHS*MV8702B 2

25 l

57 l

3CCP*MOV049B 2

94 47 3RHS*MV8702C 2

1 l 206 l 3CCP'MOV222 2

34 61 3RHS*MV8716A 2

183 l 100 l 3CCP'MOV223 2

53 84 3RHS*MV8716B 2

259 96 3CCP*MOV224 2

46 84 3RSS*MOV20A 1

16 3CCP*MOV225 2

106 84 3RSS*MOV208 1

16 3CCP"MOV226 2

157 171 3RSS*MOV20C 1

16 3CCP*MOV227 2

147 84 3RSS*MOV20D 1

16 3CCP*MOV228 2

82 99 3RSS*MOV23A 2

1 3CCP*MOV229 2

126 157 3RSS*MOV23B 2

95 3CHS*LCV112B 1

17 111 3RSS*MOV23C 2

100 3CHS*LCV112C 1

26 167 3RSS*MOV23D 2

95 Eh 3CHS*LCV112D 1

0 72 3RSS*MOV38A 2

7 m,y 136 l 3CHS*LCV112E 1

2 75 3RSS*MOV38B 2

ID 136 l

, b Q1 ib 160 l 3CHS*MV8100 1

557 FUS 3RSS*MV8837A 1

3CHS*MV8104 2

E%M FUS 3RSS*MV8837B 1

mod 160 l 3CHS*MV8105 1

16 MJ$jgg 3RSS*MV8838A 2

d hfIl 102 l 3CHS*MV8106 1

5

@@da 3RSS*MV8838B 2

Juhd#11 60 l

3CHS*MV8109A 2

469 FUS 3SlH*MV8801A 1

119 l 46 l

3CHS*MV8109B 2

641 FUS 3SlH*MV88010 1

41 l

70 l

3CHS*MV8109C 2

566 FUS 3SlH*MV8802A 2

g 142 l 3CHS*MV8109D 2

484 FUS 3SlH*MV8802B 2

M 92 l

3CHS*MV8110 1

39

=r 3SlH*MV8806 2

47 mmEmiiiniii 3CHS*MV8111 A 1

28 R!fil$

3SlH*MV8807A 1

@ljgigtj 49 l 3CHS*MV8111B 1

20 G!il@Bl 3SlH*MV8807B 1

T#Ef 29 l

3CHS*MV8111C 1

16 Rm 3SlH*MV8813 1

59 ma 3CHS*MV8112 1

501 FUS 3SlH'MV8814 1

64 E

3CHS*MV8116 2

mmw-mm FUS 3SlH*MV8821A 2

24 Fjf 3CHS*MV8438A 2

107 3SlH*MV8821B 2

38 NH 3CHS*MV8436d 2

83 3SlH*MV8835 2

33 7

3CHS*MV8438C 2

34 3SlH'MV8920 1

175 3CHS*MV8468A 2

5 2

3SlH*MV8923A 2

55 3CHS*MV8468B 2

0 PM 3SlH*MV8923B 2

50 6G 43

Millstone Unit 3 MOV Program October 6,1995

\\

Valve Number Periodic Close Open Valve Number Periodic Close Open Testing Margin Margin Testing Margin Margin Priority

(%)

(%)

Priority

(%)

(%)

3CHS*MV8507A 2

'fA 186 3SlH*MV8924 2

96 M22d

;=

58 3CHS*MV85078 2

..J. )

184 3SIL*MV8804A 1

3CHS*MV8511 A 1

152 FUS 3SIL*MV8804B 1

] $9iGl l 54 3CHS*MV8511B 1

146 FUS 3SIL*MV8808A 2

100 3CHS*MV8512A 1

2 ggg l

3SIL*MV8808B 2

FN 102 3CHS*MV8512B 1

9 Mm 1

3SIL*MV8808C 2

T-102 3 CMS *MOV24 2

179 WOM il 3SIL*MV8808D 2

bliE H 95 3CVS*MOV25 2

ggggggg FUS 3SIL*MV8809A i

180 g@l 3FWA*MOV35A 2

7 di l 3SIL*MV8809B 1

356 h ygp 3FWA*MOV35B 2

52 3SIL*MV8812A 1

448 M iHlil 31g $

3FWA*MOV35C 2

82 3SIL*MV88128 1

454 4

$$MNt 3FWA*MOV35D 2

104 3SIL*MV8840 2

495 31AS*MOV72 2

375 3SWP*MOV024A 2

79 79 g[

3SWP*MOV0248 2

79 79 3LMS*MOV40A 2

330 g

3SWP*MOV024C 2

79 79 3LMS*MOV40B 2

319 h

3SWP'MOV024D 2

79 79 3LMS*MOV40C 2

512 m-hh h 3SWP*MOV050A 1

15 43 3LMS*MOV400 2

603 3 MSS *MOV17A 2

166 3SWP'MOV0508 1

26 12 3 MSS *MOV170 2

75 l

3SWP*MOV054A i

15 3SWP*MOV054B 1

i 128 3 MSS *MOV17D 2

97

}

3SWP*MOV054C 1

i 15 3 MSS *MOV18A 2

33 g

e 3 MSS *MOV188 2

25 3SWP*MOV054D 1

M 73 3 MSS *MOV18C 2

32 3SWP'MOV057A 2

52

  • gg 3 MSS *MOV18D 2

26 I

3SWP'MOV0578 2

44

%A7 3 MSS *MOV74A 2

FUS 3SWP*MOV057C 2

49 CMb 3 MSS *MOV74B 2

L FUS 3SWP*MOV057D 2

88

. c h(

3 MSS *MOV74C 2

FUS 3SWP*MOV071A 1

313 dfj 3 MSS *MOV74D 2

l FUS 3SWP*MOV071B 1

51

HNNO 3OSS*MOV34A 1

52 6

3SWP*MOV102A 1

45 1

45 30SS*MOV348 1

52 6

3SWP*MOV1028 1

3RCS*MV8000A 1

1 16 3SWP*MOV102C 1

N s

45 3RCS*MV80008 1

1 16 3SWP*MOV102D 1

M 16 3RCS*MV8098 2

K@ nam FUS 3SWP*MOV115A 2

81

'i3PR'T 3RHS*FCV610 2

753 FUS 3SWP*MOV115B 2

100 1*E 3RHS*FCV611 2

1075 FUS 10.8 Stem Lubrication and Springpack Relaxation The MOV Program assumes little or no degradation of stem lubricant will occur between maintenance intervals. This is based on a preventive maintenance program, and using the " reservoir method" of stem lubrication, which limits degradation of stem lubricant. To validate this assumption,"as-found" dynamic tests may need to be performed unless another means of monitoring stem lubrication effectiveness statically can be developed. Currently, use of motor power to provide this capability without further dynamic testing is being evaluated. The small number of as-found tests conducted to date indicate that there is no lubrication degradation using the reservoir method, therefore validating our assumption that additional margin is not required. However, for those MOV's with small overall margin, we will continue to closely monitor for changes.

44

j 1

Millstone Unit 3 MOV Program October 6,1995

-1 10.9 Selection of MOV Switch Settings item b, of GL 89-10 requires that methods exist for selecting and setting MOV switches (i.e., switch settings) to ensure high reliability of safety-related MOV's. MOV sizing calculations and methods for determining switch setting are described in PI-9," Determination of Stem Thrust Requirements,"

i memorandum MOV-RTH 93-034,"NU MOV Program: Acceptance Criteria for Gate Valve, Valve Factors (Vf),"" and target thrust calculations. PI 9 establishes the methodology for determining the target torque and thrust values for globe, gate, and %-turn valves, and the corresponding control switch settings. In addition,it provides instructions for determining a MOV's capability. The appropriate limit and torque switch settings are determined following the valve capability analysis.

MOV limiter plate sizing to prevent exceeding torque based limits is also included in PI-9. It is j

conservative to use the motor pull-out efficiency to calculate valve thrust requirements for the open f

and closed cases, however it is also permissible to use the motor running efficiencies for closed cases, for AC actuators.

j Design set-up calculations for determining thrust requirements and actuator capability assume the 1

following: a valve factor of 0.4 for rising stem gate valves that will be dynamically tested; 0.6 for non-testable wedge gate valves; and 0.4 for non-testable parallel disc gate valves. For the non-testable valves or where representative dynamic conditions cannot be reasonably created, NU plans to use "best available data" in determining valve factors (e.g., the EPRI Performance Prediction Program, Kalsi Engineering evaluation, or from grouping of data from other dynamic tests). We 1

reviewed preliminary information provided by EPRI's Performance Prediction Program and used i

this information as a basis for raising our valve factor assumptions from the previous standard assumption of 0.3 for wedge gate valves. For Millstone Unit 3 a stem friction coefficient of 0.18 is used for determination of actuator output thrust capability. Thrust requirements for setting of actuator torque switches are adjusted to account for diagnostic equipment inaccuracy and torque switch repeatability.

The design-basis thrust calculations specify a 1.1 margin for non-testable gate / globe valves to account for load-sensitive behavior (also known as " rate of loading"), unless the valve is on torque switch bypass (see Section 10.10). Load sensitive behavior data obtained from dynamic tests (i.e.,

testable gate / globe valves) is incorporated into target thrust calculations. Load sensitive behavior can reduce the thrust delivered by the motor operator under high differential pressure and flow conditions from the amount delivered under static conditions. The MOV Program allowance of 1.1 is based upon NU specific measurements statistically analyzed as a truncated normal distribution to exclude negative values (see Section 11.3). We will continue to monitor industry development of increased understanding of this phenomenon and make changes to our analysis results" to account 4

for load sensitive behavior.

Four-rotor limit switches are installed on all actuators in the Millstone Unit 3 GL 89-10 program.

Actual limit switch settings are in the MOV schematic diagram or ESK drawings. The following limit switch settings apply to all MOV's, unlessjustified for a different setup, and are documented in accordance with PI 8," Control of MOV Settings":

j.

Open Limit - shall be set to 5% (nominally) from the full open valve position. The exact set point shall be determined on a case by case basis in order to ensure the valve does not torque into the backseat, coast into the backseat or adversely effect the' stroke time of the MOV. The open limit shall be adjusted for the additional coast due to the piston efTect ofline pressure. The setting shall also be selected such that the valve disc does not excessively protrude into the flow stream.

45 2

) '.

t v

Millstone Unit 3 MOV Program October 6,1995 Close Limit - shall be set 0 to 10% from the valve full closed position (hard seat contact / flow isolation) on limit closed valves. This setting is only applicable if the original plant design basis utilizes the close limit switch in its control circuit and the actuator speed requires closing on limit.

Open-to-Close Bypass - shall be set greater than 5% from the full open valve position on MOV's designed to backseat only. Otherwise, there are no requirements.

The "97% nominal close torque switch bypass"(CTSB) may be used. In this application the close torque switch is bypassed until flow cut offis ensured. Once the port is covered the torque switch comes back in the circuit and controls closure.

A limit switch repeatability of I % shall be applied to CTSB setpoint to ensure the port is covered and the motor is cut off before hard seat contact. Use of a limit switch repeatability less than 1% may bejustified by performing limit switch repeatability tests or via correlation to existing NU limit switch repeatability data.

All limit switch repeatability data must be statistically analyzed to ensure proper sample size and to confirm the actual limit switch repeatability is within a 95%

20 confidence range,

y Close-to-Open Bypass - shall be set greater than 45% from the full closed valve position. This setting is critical to ensure operability of the valve. (Note: Some valves have interlocks which required setting at 20% from full closed.)

Open position indicator (green light off)- shall be set to trip within *0% to -2%

(of full stroke) of open control switch trip, for MOV's which open on limit. For MOV's which intentionally backseat, the switch shall be set in accordance with Unit Engineering requirements.

Close position indicator (red light off)- when MOV is torque closed then light shall be set no greater than 3% (of full stroke) before hard seat contact and no greater than 15% (of the distance between hard seat contact and CST) after hard seat contact. Iflimit switch controlled, the switch is set in accordance with an approved set-up procedure.

Intermediate Limits - Limits providing interlocks, status inputs, and special signals must be set so the limit switch at least changes state prior to the valve control switch.

For gate valves, limit control in the closing direction may be used in lieu of torque switch control, as appropriate. The limit switches associated with Limitorque actuators are used for various functions including interlocks, position indication and controlling valve position. The limit switches are gear-driven directly off the drive sleeve for models SMB-000 and SMB-00 or the worm shaft for mod-is SMB-0 through SMB 5. With this arrangement, it is possible to adjust a limit switch to control valve position within a few hundredths of an inch. For the nonnal uses the limit switch is put to, this fine control is not necessary, and therefore has not been evaluated.

Control of motor-operated gate and globe valves in the closing direction is normally performed by the torque switch. In certain cases, control by use of the limit switch is desirable. These cases include high inertia, bypassing the close torque switch until flow isolation is achieved, and butterfly /

plug (quarter-turn) valves. In all cases the valve is being controlled by stem position rather than 46

Millstone Unit 3 MOV Program October 6,1995 output torque. The allowable band of stem position in these situations is very small, sometimes as little a one quarter inch, so the ability to set the limit switch to control in these regions is critical."

In addition to the ability to set the limit switch, some determination of the ability of the switch to trip at the same point each time must be made. The repeatability of the limit switches for Limitorque actuators is commonly reported at 2 to 3%. There has been no industry documentation of any testing or evaluation oflimit switch repeatability. The purpose for which we use limit switch control of valve closure on a gate valve requires better repeatability than 2 to 3%. NU has determined limit switch repeatability for particular applications based upon statistical analysis of multiple valve strokes 2 (see Section 12 2.3).

At Millstone Unit 3, only the 46 butterfly / plug valves are set-up on limit switch control.

10.10 Torque Switch Bypass Methodology NU has implemented a methodology of bypassing the torque switch until flow cutoff. This control configuration is similar to limit-closed configuration because the full capability of the motor actuator is available to close the valve.1lowever, NU's torque switch bypass configuration differs because the limit switch removes the torque switch bypass until flow cutoff and not the motor power. This allows the motor to ensure the disk covers the flow path then fully seat the disk based on torque.

switch trip. The torque switch setting is adjusted as high as possible to provide the greatest assurance of proper valve seating under a static condition.

Using this control configuration, a possibility exists during a close stroke under dynamic conditions for the motor torque to exceed the torque switch trip setpoint, which is bypassed. As a result, when the torque switch bypass is removed (after flow cutoff), motor power will be cut off after flow is stopped and, possibly, prior to hard seat contact. NU uses information contained in EPRI's NUMAC, " Application Guide for Motor-Operated Valves in ' Nuclear Power Plants," as guidance on the sealing contact force required to obtain a leak tight seal.

Terque switches are generally bypassed in the opening direction for approximately the first 45 - 65%

of the stroke. The open limit switch is used to control termination of the open stroke for rising stem and rising / rotating stem valves to prevent backseating of the valve. The torque switch is bypassed in the closing direction except for the last 5-20% of the stroke. For butterfly valves, open and close torque switches are bypassed 100% of open and close travel.

11. Design-Basis Capability 11.1 in-situ Design Basis Verification Testing item c. of GL 89-10 requires that each MOV be tested in-situ at design-basis conditions, if practicable, to demonstrate that it is capable of performing its intended function in addition, Item c.

requires that each MOV be stroke tested at no-pressure or no-flow conditions (static testing) to verify that the MOV is operable even if testing with a differential pressure or flow cannot be performed.

PI-10," Static Testing," establishes guidelines for developing unit-specific test procedures for performing static condition testing of MOV's.

PI-l1," Determination ofIn-Situ Test Capability," establishes the methodology and requirements for determining in-situ testability of MOV's at design-basis conditions. In addition, it establishes the 47

Millston) Unit 3 MOV Program October 6,1995 requirements for documenting and justifying those cases where in-situ testing cannot be practicably performed at design-basis conditions (see Calculation 89-094-1017M3, Rev. O, dated June 27,1995,

" Determination ofin-Situ Test Capability of Millstone Unit 3 MOV's."

Test procedures for in-situ design-basis verification testing are developed using established unit and i

station procedures and guidelines. PI-12," Requirements for Design Basis Verification Testing,"

lists parameters which must be measured during the performance ofin situ tests.

The test procedures contain the test methodology, controls, and specifications for initial system conditions, test limitations, necessary differential pressures and flows, and appropriate test acceptance criteria. MOV and system parameters such as motor voltage, upstream and downstream pressure, flow, and ambient temperature are documented in pre-and post-test data sheets.

j 11.2 Extrapolation of Partial d/p Thrust Measurements Uncertainty in predicting thrust required at design-basis d/p increases as one departs from testing at

)

100% d/p. This is a generic issue for gate valves, and to a lesser degree globe valves. Virtually all Heensees have used extrapolation, typically from 50% of design-basis d/p. The NRC has reviewed and found this practice acceptable for GL 89-10 closure." NU has also reviewed an evaluation of the extensive EPRI test results for gate and globe valves which validated linear extrapolation.22 Published EPRI results demonstrate that the friction coefficient for stellite-on-stellite decreases with increasing disc-to-seat contact pressure, i.e., increasing d/p. Thus, extrapolation from low d/p should be conservative. it is possible that contact stresses become so low that data scatter becomes significant.

We are using extrapolation approaches identical to that reviewed and accepted by NRC for other licensees. The approach is incorporated in a dynamic test methodology in accordance with PI-13,

" Evaluation of Dynamic Test Results."

11.3 Load Sensitive Behavior Rate of Loading (ROL) or load-sensitive behavior, as it is also called, is the condition where torque switch trip occurs at a different thrust under dynamic conditions than during static conditions for the same torque switch setting. For example, an MOV that achieved 20,000 lbs. of thrust at torque 4

switch trip during a static test delivers only 17,000 lbs. under dynamic conditions. This effect is normally considered as " positive" ROL, since a positive allowance is needed to ensure sufficient thrust under dynamic conditions. " Negative" ROL has also been observed, where mars thrust is delivered under dynamic conditions than static conditions. Some changes in torque as a function of loading profile may also occur. Equation 4 is used to determine ROL:

Thrust,wm - Thrust g

agu,,

Equation 4: ROL =

Thrustgrun The mechanism that produces ROL is not well understood in the industry. It appears to be related to a change in stem factor brought about by changes in stem coefficient of friction as a result of stem lubrication. During gradual loading (dynamic conditions) stem lubrication is mostly in a boundary regime. During a rapid load increase (static test) some hydrodynamic lubrication appears to exist which decreases the coefficient of friction. During the past several years ROL has been the subject 48

. - ~

Millstons Unit 3 MOV Program October 6,1995 of numerous industry presentations, discussions, and experiments. ROL was examined during the EPRI Performance Prediction Program in an attempt to quantify it. EPRI concluded that ROL was not analytically predictable.

ROL is accounted for by two methodologies, dependent upon control circuit logic. Testable MOV's are evaluated for ROL as a part of the PI-13 dynamic test evaluation. If present, the ROL will be incorporated in a revision to the thrust calculation. Both positive and negative ROL are considered.

Positive ROL increases the minimum required thrust to close the valve while negative ROL decreases the maximum allowable control switch trip values.

More consideration must be given to those MOV's which are not dynamically testable. Millstone Unit 3 has 49 MOV's in this category. Of these,10 are controlled by limit switches and require no separate specific margin for ROL. The remaining 39 MOV's all have a specific 10% margin for ROL added to their required thrust. Table 15 above (see page 39) provides the measured rate of I

loading values.

For non dynamically testable torque switch controlled valves, an additional margin (e.g., the 10%

noted above) is added to the calculated required thrust. Rather than use a representative but arbitrary margin allowance of 10%, we have validated this assumption by the use of ROL data obtained from Millstone Unit 3 dynamic test results. We have not chosen to use multi-plant data because our testing has shown that ROL is affected by the base oil viscosity of the grease used for stem lubrication and lubrication practices. A statistical analysis" was performed of this data. To provide a conservative evaluation of this data, a "trtmcated" normal distribution was used (see Figure 1, page 49). The method is well described in statistical literature." This method eliminates all negative ROL values. This will result in a higher mean and a lower standard deviation than the use of a normal distribution.

The results of this evaluation provided a mean of 6.7% and a standard deviation of 5.1%, for a 95%

confidence level that the ROL is less than 16.6%. This ROL value is combined with other sources of uncertainty using the methods outlined in Reference 24. This method uses the mean as a margin in addition to all other margins, and two standard deviations are combined with the existing errors of diagnostic system accuracy and torque switch repeatability using the Square Root Sum of Squares (SRSS) method. The result is the equivalent of a " margin multiplier" slightly less than 10%,

validating our previous 10% margin allowance.

/(t) o Distribution of Positive ROL Data Normal Distribution of AH ROL Data i

Figure I: TruncatedNormalDistribution 49

Millstone Unit 3 MOV Program October 6,1995 1

For MOV's that are controlled by limit switches, e.g., open direction, limit seating, and close torque switch bypass schemes, ROL is accounted for by the assumed stem-to-stem nut coefficient of friction.- In this case, a separate margin is not added to the calculated minimum required, the margin is included in the assumption for coefficient of friction. In this case, the validity of the assumption is verified along with the validation of coefficient of friction.

{

It is felt that current setup practices are sufficient to provide assurance of the ability of non-testable valves to perform their intended safety function. Conservatisms are already included in the calculation of minimum required thrusta. These include conservative valve factors, diagnostic system inaccuracy, torque switch repeatability, worst case difTerential pressure, derated motor torque, theoretical packing loads, actuator application factors, worst case undervoltage factors, and stem-to-stem nut coefficient of friction.

l 11.4 Post-Maintenance Testing I

Post-maintenance testing and lubrication requirements are defined in PI-14," Post-Maintenance l

Testing and Lubrication Requirements," for MOV's which have completed a baseline set-up with i

diagnostic test equipment. Maintenance or modifications that affect the ability of an MOV to perform its design-basis function must be followed by a new baseline static test in accordance with l

GL 89-10 requirements. Listed in Table 18 are the retest requirements for various maintenance j

items. The Unit MOV Coordinator may modify these requirements when written justification is provided to demonstrate the activity does not effect the ability of the MOV to perform it's design-l basis function.

For testable valves, a dynamic test is performed at greater than or equal to 50% of design-basis differential pressure and 80% of design-basis flow conditions, following any modification which l

could affect the valve factor. Machining of the seat, disc or disc guiding surfaces, when not per the original design, is evaluated by engineering to determine if the baseline dynamic test is required. If plant or system conditions do not allow a dynamic test to be performed, an analyticaljustification is j

provided which verifies the ability of the MOV to continue to perform its required functions.

i l

Table 18: Post-Maintenance Retest Requirements

]

Maintenance Activity l Test l Comments l

I Packing Replacement l X l A P3500 test, complete VOTES Test. calculation, or other means.

Packing Adjustment l X l A P3500 test, complete VOTES Test, calculation, or other means.

Valve Disassembly X

Dynamic test should be performed following maintenance or j

modification of the disk, seats, or guides. If plant or system conditions do not allow a dynamic test to be performed, provide an analyticaljustification to verify the ability of the MOV to continue to perform its required functions.

Cleaning and Re-lubricating Valve Grease or other approved lubncant shall be applied so that all stem i

Stem surfaces that come in contact with the stem nut are well coated.

l R

Valve X

Tor Switch Removal X

Motor O rator Disassem X

4 S ' Pack Removat Pack Replacement X

' Pack stment Stem-Nut Removal X

i 50 j

1 Millstone Unit 3 MOV Program October 6,1995 a

)

Maintenance Activity l Test l Comments l

}

Motor Starter Contactor Replacement X l VOTES test is not required if contactor dropout time can be shown l to be at or below that determined from the previous VOTES test.

I Motor Replacement (i e. new motor)

X Venfy correct winnq and motor rotation.

Limit Switch Removal Correct winng must be venfied and limit

]

Limit Switch Replacement switch settings adjusted in accordance with L.irn!t Switch Adjustment approved procedures.

Replace any Gears X

Baseline test for gear ratio changes or spnngpack removal. Static retest not required if gear ratio unchanged and only motor pinion /

I worm shaft ars were removed and replaced with identical parts.

X X

Handwheel Assembly Removed X

l Motor Removal (gear box not removed)

Venfy correct winng and motor rotation.

Replace actuator-to-yoke or yoke-to-X Retest not required if replaced one at a time in accordance with bonnet bolts / studs published guidance?

i i

12. Diagnostic Test Equipment Accuracy i

4 12.1 GL 89-10 Supplement 5 l

On October 2,1992, Liberty Techno!ogies, manufacturer of the VOTES system used at NU, issued a 10 CFR Part 21 notiGeation regarding potential inaccuracies in thrust measurements made with l

VOTES. On June 28,1993, the NRC issued Supplement 5 to inform licensees of a generic concern i

regarding the accuracy of MOV diagnostic equipment. Liberty Technologies determined that two new factors can affect the thrust values obtained with its VOTES equipment. Those factors involve:

(1) the stem material constants, and (2) the failure to account for a torque effect when the equipment is calibrated by measuring strain of the threaded portion of a valve stem. The Supplement requested l

that the licensee evaluate this new information and any other information reasonably available to them and provide a written response to two requests for additional information. NU provided the additional information in a letter dated October 14,1993."

i

\\

NU uses Liberty Technologies VOTES diagnostic test equipment to conGrm and maintain GL 89-10 i

MOV torque switch and / or limit switch settings. NU also uses VOTES 2.31 software, which automatically calculates the torque correction factor (TCF), which accounts for the VOTES Part 21 thrust under-prediction measurement inaccuracy. The following is a summary of the actions taken to 3

address the diagnostic test equipment accuracy concern:

l (1) The Millstone Unit 3 performed VOTES thrust underprediction evaluations on July 12,1993. This effort corrected as-left measured thrust values. Internal reportability evaluations were issued to address potential valve structural over-thrusts which were successfully resolved and the valves were deemed operable.

(2) NU's Engineering Department verified that all MOV measured thrust values were proper and valid.

(3) CYAPCO and NNECO's Engineering Department instituted VOTES Part 21 thrust under-prediction corrections for all MOV thrust window calculations 4

4 51

Millstone Unit 3 MOV Program October 6,1995 completed after January 1,1993. Thrust windows incorporate the Liberty Technologies VOTES accuracy adjustment or TCF in their combined accuracy determinations. All VOTES diagnostic test systems now utilize Version 2.31 software, which automatically determines TCF. All VOTES test personnel are 4

properly trained in the use of the 2.31 software.

(4) CYAPCO and NNECO revised the MOV Program Manual stem thrust procedure to incorporate Liberty Technologies VOTES.cystem TCF accuracy corrections.

All program thrust calculations automatically address VOTES measurement and system accuracies.

(5) During Millstone Unit 3 refueling outage 4 (1993) those valves exhibiting an over-thrust condition, due to the application of the VOTES Part 21 correction, were retested and their thrusts reduced to acceptable levels.

(6) NNECO identified and evaluated historical VOTES tests to determine if previous operating thrust setups were higher and determine if cumulative fatigue is a concern. Our evaluation corrected as left thrust values and resulted in further evaluations to address potential valve structural over-thrusts. A detailed structural analysis was used to increase the valve's nominal thrust to greater than the over-thrust value and, subsequently, the valves were deemed operable.

Detailed structural analysis for the over-thrusted valves revised the allowable design thrust. The revised thrust value for unlimited cycles exceeds the maximum thrust developed during past operation, when the thrust was under-predicted.

12.2 Diagnostic Test Equipment Requirements PI-15," Requirements for Test Equipment," establishes the requirements and optional parameters to be measured by MOV diagnostic test equipment. As a minimum, diagnostic test equipment will have the capability of measuring and recording the following parameters:

Stem Thrust - measured or calculated in both the opening and closing directions.

Stem Torque - measured in both the opening and closing directions (VTC is closed only).

Limit, Bypass, and Torque Switch Actuation

  • Motor Current Voltage e

PI-IS specifies diagnostic test equipment calibration and system accuracy requirements. In addition, it provides general guidelines for test equipment associated with the NU MOV Program. Typically, systems and components are used from Teledyne Brown Engineering (QSS), Liberty Technologies (VOTES, STS - stem torque sensors), and calibrated strain gages. Millstone Unit 3 uses the VOTES diagnostic equipment to set the torque switches and perform diagnostic evaluations for MOV's in the GL 89-10 program.

52

1 1

Millstone Unit 3 MOV Program October 6,1995 1

12.2.1 Determining Accuracles 1

Minimum and maximum thrust requirements include margin for MOV test equipment accuracies as summarized in Table 19, with additional discussion below. These margins are combined using the square root of the sum of the squares method.

e Table 19: Test Equipment Accuracy Matrix Parameter Accuracy VOTES Diagnostic Test Equipment Close: 19% x TCF Open: i10% x TCF Teledyne Quick Stem Sensor (Torque and Thrust) 19.8 %

Limitorque Torque Switch Settings above #1 and 5 50 ft-lbs at TST t10%

Limitorque Torque Switch Settings above #1 and > 50 ft-lbs at TST t 5%

Limitorque Torque Switch Settings at #1 and > 50 ft-lbs at TST i10%

Limitorque Torque Switch Settings at #1 and 5 50 ft-lbs at TST i20%

A diagnostic test equipment (e.g., VOTES) closed accuracy of 9% x Torque Correction Factor (TCF) and open accuracy of 10% x TCF is assumed for the purpose of target thrust calculations based on Curve Fit Accuracy (CFA) calibration for the VOTES software, unless the testing is done outside the bounds of the Liberty assumptions. If outside the bounds, we contact Liberty to obtain the correct values, in cases where Best Fit Straight Line (BFSL) calibrations must be utilized, if the RSQ value is less than 0.997, the target thrust is recalculated to account for the difference in accuracy obtained via the CFA and BFSL methods.

The actual diagnostic test equipment accuracy used in post-diagnostic test analysis is taken from the calibration results obtained during performance of station specific procedures and / or the test equipment vendor manual, as appropriate. The calibration process may require technical guidance from the test equipment manufacturer to account for local physical variations or particular valve installations.

Any pressure measuring devices, permanent or temporary, used for determining system differential or line pressure during diagnostic testing have a minimum accuracy of 2% of the full scale reading.

The pre-diagnostic test analysis assumes a 2% pressure instrument accuracy.

Based upon Limitorque specifications, the actual torque output for a given torque switch setting is repeatable within the values specified in Table 19. This repeatability of actuator output is applied to the allowable thrust / torque at torque switch trip as well as to the total allowable torque / thrust value which includes inertial effects after contactor dropout and minimum available thrust. The measured test values are compared to these adjusted limits.

12.2.2 Applying Accuracies Diagnostic and test equipment accuracy factors are applied in a conservative manner to the calculated allowables and / or measured torque and thrust values, as appropriate. The overall accuracy which is applied to the MOV thrust and torque values will be the square root of the sum of the squares of the torque switch repeatability accuracy and diagnostic equipment accuracy.

Pressure instrument (gages or transducers) accuracy factors are applied directly to the appropriate calibration range of the pressure instrument (e.g., percentage of full scale reading, percentage of reading, etc.) and added or subtracted to the measured test pressure in accordance with PI-13. It is i

53

Millstone Unit 3 MOV Program October 6,1995 -

important to note that pressure instrument accuracies are independent of the actual reading since they are a function of the full scale reading for a given instrument, unless the accuracy is expressed as a percent of reading. If pressure transducers are used it is important to use the total loop accuracy to the point where the data is being used. Corrections for elevation-head differences between installed or temporary pressure instruments and the valve are applied in accordance with PI-13 for dynamic 4

test evaluations.

Any other combination ofindependent accuracy factors will be compiled using the square root of the sum of the squares method.

12.2.3 Limit Switch Repeatability The objective of the analysis " Millstone Unit 2 Repeatability Statistical Evaluation,"2

~

was to determine, at the 95 / 95 probability / confidence level, the repeatability of the limit switches for the Millstone Unit Two feedwater valve's closure from tests conducted at the site on October 6,1993.

The time from applying power to the motor on the MOV to the time when the limit switch was activated was measured on all four valves: 2-FW-38A,2-FW-38B,2-FW-42A and 2-FW-42B. In addition, valve closure tests were performed on 1-MS-5 at Millstone Unit One on March 16,1994.

Each of the four feedwater (FW) valves were subjected to five test runs of the valve motor until the limit switch was activated. The results of these tests consisted of times to closure and were recorded.

In addition, ten test runs of the valve motor were performed on 1-MS-5. The test results were j

recorded.

It is assumed that each measured valve closure time constitutes a random value from the population j

of all measurements. Sequential measurements on a valve are also assumed to be statistically independent and unbiased. The calculation method consisted of a sequence of steps:

4 j

1. The measurements for each valve were adjusted (transformed) by their respective mean values.

2.

Basic statistics were determined for the adjusted data.

3. The W-test was applied to verify that the data can be characterized by a normal 1

distribution (Millstone Unit 2 data only).

t

4. Two-sided 95/95 probability / confidence values for the adjusted valve closure times were determined.
5. The repeatability error for motor-operated valve closure times was then established by transforming the 95/95 values for adjusted valve closure times back to the original (pre-adjusted) times.

The most adverse 95/95 closure time for the five valves was used to specify the repeatability error as a percent of average closure time. The calculation concluded that the Millstone Unit One valve was bounded by a limit switch repeatability 10.2% and the Millstone Unit Two valves were bounded by a10.5% limit switch repeatability.

13. Grouping t

In GL 89-10 and its supplements, the NRC scaff requested that licensees test each MOV under design-basis differential pressure and flow conditions where practicable. However, the staff 7

recognized that it is not practicable to test each MOV within the scope of GL 89-10 in-situ dynamic 4

54

Millstone Unit 3 MOV Program October 6,1995 conditions. Therefore, if a licensee does not perform prototype testing at a test facility for each MOV that is not practicable to test in situ, the licensee will have to group MOV's that are not practicable to test in a manner that provides adequate confidence that the MOV's are capable of performing their design-basis function.

The staff continues to recommend testing MOV's under design-basis conditions where practicable.

Paragraph 1 of GL 89-10 allows licensees to propose alternatives to the recommendations of the generic letter wherejustification is provided. Grouping data from design-basis differential pressure testing of similar MOV's at or near design-basis test conditions is an acceptable option to establish design-basis valve setup conditions.

Grouping of MOV's is performed in accordance with the requirements of GL 89-10 Supplement 6 as summarized below: identical valve design ( the valves must either be ofidentical design orjustified identical in design by performing a detailed analysis including consideration of internal dimensions and clearances), representative (but not similar) operating conditions, the MOV's have similar installation conditions and orientation, the adequacy of the valve design has been verified through review ofindustry and plant specific data, and number of times the valve is stroked during an operating cycle.

Dynamic testing shall be performed on at least two MOV's from a group or 30% of the group (round up to the next high number of valves when taking percentages), whichever is greater. Dynamic testing need not be performed on the remaining MOV's in the group for GL 89-10 closure.

Grouping analysis methodology is contained in PI-l1. The valves exempted from dynamic testing meet the requirements of PI-11, Section 3.4; GL 89-10, Supplement 6 for excluding testable valves from dynamic testing; and the following guidelines for grouped valves:

Industry or plant specific data shows that valves in this group can perform their intended function.

]

At least two (2) and no less than 30% of the number of valves in the group will be

+

tested at or near DB conditions.

All valves in the group have been statically tested.

Valves in same group with higher priority, least margin, or greatest safety e

significance have been dynamically tested.

  • The MOV's have similar installation conditions and orientations.

Valve designs are the same or similar.

Adverse performance results were reviewed for applicability to all MOV's in the group.

Valve maintenance histories were reviewed to determine if valve internals are in the same condition, Millstone Unit 3 MOV's which were grouped are indicated in Table 8.

55 i

Millstone Unit 3 MOV Program October 6,1995

14. Periodic Verification 14.1 Philosophy The purpose of GL 89-10 was to ensure that safety-related MOV's are operable, and to the extent practical this has been verified by testing the MOV's at conditions representative of their design-basis function. The unit's licensing basis requires that these valves are operable and be maintained j

as operable after the closure of the design-basis verification phase of GL 89-10. There needs to be high confidence that degradation will not occur so as to erode margin or in some way render the MOV inoperable.

.l item J. of GL 89-10 speaks of the need to verify "MOV switch settings because of the effects of wear or aging"(Item d.). In Item J., the licensee is requested to perform periodic testing with surveillance intervals " based upon the licensee's evaluation of the safety importance af each MOV as well as its q

maintenance and performance history. The surveillance interval should not exceed five years or -

three outages, whichever is longer, unless a longer interval can be justified for any particular MOV."

. Millstone Unit 3, through implementation of the NU MOV Program, is committed to maintaining these safety-related MOV's operable in accordance with our MOV Program requirements as specified in our MOV Program Manual. Periodic testing can include static, dynamic, and motor current tests, or other acceptable diagnostic test methods. NU believes that static tests are fully effective in detecting degradation, except where valve internals have been modified or somehow degraded. We are aware that issues still exist as to the need to periodically dynamically test GL 89-10 MOV's. This was responsively considered in our approach to periodic testing (see Section 14.3).

14.2 Determination and Maintenance of Correct Switch Settings item d of GL 89-10 requires licensees to prepare or revise procedures to ensure that correct switch settings are determined and maintained throughout the life of the plant. PI-8," Control of MOV Settings," establishes the methodology for controlling changes to maximum and minimum thrust and torque settings, limiter plate sizes, limit switch setpoints, and thermal overload heater settings.

NGP 6.10,"Use of the PMMS Data Base to Indicate Quality Assurance or Special Program Applicability," provides methods for identifying which nuclear plant components have special program requirements. All MOV's within the scope of the MP3 MOV Program are included in a "special programs" PMMS screen. This action will provide a mechanism for identifying components which have special MOV Program requirements during the generation of Automated Work Orders or system reviews. This effort integrates the MOV Program as an element of the NU Configuration Management Program to help maintain the configuration management of MOV switch settings.

PEP Action Plan 2.3.2," Design Control Manual," has been established to redesign the design control process at Northeast Utilities. This effort is integrated with PEP Action Plans 2.3.1," Configuration Management," and 2.3.3," Engineering Programs." The Design Control Manual will provide a mechanism for ensuring that MOV design requirements are maintained.

56

Millstone Unit 3 MOV Program October 6,1995 14.3 Position on Periodic Testing (Post Closure)

The MOV Program approach to periodic testing of GL 89-10 MOV's is as follows:

1. Post-Maintenance Testing This will be performed as required by PI-14," Post-Maintenance Testing Requirements," which addresses the need for both static and dynamic testing.
2. Trending This is described in PI-16,"MOV Tracking and Trending Program." This PI will be enhanced by a revision to specify trending requirements in even greater detail. We consider the use of static diagnostic testing to be the core of an effective periodic testing program. It allows detection of anomalies and / or early indication of degradation. Periodic static testing will be performed on all GL 89 10 MOV's.

Frequency of periodic static testing will be based on the PRA ranking, with the MOV's being divided into two groups. Priority I will consist of MOV's with a "very high" or "high" PRA ranking; and Priority 2 will consist of MOV's with a " medium" or " low" PRA ranking. The definition of"very high","high", etc. is as defined by NU's Safety Analysis Branch. The frequency of testing will be:

Priority 1: Every three outages or five years, whichever is greater.

Priority 2: Every six outages or ten years, whichever is greater.

Grouping will also be employed to optimize the tested population.

3. Periodic Dynamic Testing Plans currently call for six supplemental dynamic tests to be performed over the next three fuel cycles to verify that design-basis capability is being maintained.

MOV's will be selected with consideration of margin, safety importance, maintenance history, and other relevant considerations. The figure of six tests was determined independent of the number of GL 89-10 MOV's for the nuclear unit. These tests will be evaluated, along with other industry data which is then available to determine whether degradation, not detectable with static testing, is occurring.

These plans will be reassessed when the recently announced NRC generic letter on periodic verification is issued, and changes made if deemed appropriate.

Millstone Unit 3 will be reviewing valves with low (but acceptable) margin as potential candidates for either reclassification from periodic testing category Priority 2 to 1, or to have their torque switch settings increased at the next convenient opportunity, as appropriate.

57

i Millstone Unit 3 MOV Program October 6,1995

15. Trend and Analyze MOV Failures 15.1 Tracking and Trending Requirements Item h. of GL 89-10 requires that each MOV failure and corrective action taken, including repair, alteration, analysis, test, and surveillance, should be analyzed orjustified and documented. The documentation thould include the results and history of each as-found deteriorated condition, malfunction, test, inspection, analysis, repair, or alteration. PI-16, "MOV Tracking and Trending Program," establishes the tracking and trending requirements for the NU MOV Program. PI-16 requires that each MOV failure and corrective action taken, including any repair or alteration, shall be entered into the NPRDS data for their units to identify any trends.

All corrective work on MOV's is performed through the work request process. Procedures describe the method for documenting failures or nonconforming conditions that occur during operation, testing, or maintenance. Depending on the particular failure or deteriorated condition, follow-up action may include:

i Generation of a Adverse Condition Report (ACR), which replaced Plant incident e

Report (PIR).

Performance of a Root Cause Determination (RCD).

Notification under the Nuclear Plant Reliability Data System (NPRDS).

Generation of an additional work package (s) for follow-up or corrective maintenance.

15.2 Diagnostic Parameter Trending MOV performance is trtnded to ensure that switch settings remain adequate for a given MOV throughout the life of the unit. PI-16 provides guidance on the collection of as-found testing and the collection of diagnostic test data for trending. The following performance parameters shall be trended:

Motor running current and supply voltage at the MCC or at the motor, Measured maximum thrust or torque (whichever parameter is used for " baseline") at e

close torque switch trip and running average.

Power factor (if found to be a quantitative parameter, otherwise motor power should be trended).

Torque switch settings.

Valve stroke time is monitored and trended by existing nuclear unit In-Service Test (IST) Programs and will not be trended by the NU MOV Program. Our program should provide sufficient data to identify degraded MOV performance. During this RFO (1995) and last RFO (1993),143 valves had baseline static tests performed and, effectively,71 valves had baseline dynamic tests performed, including grouped valves.

58

Millstone Unit 3 MOV Program October 6,1995 15.3 MOVFailure Trending Using NPRDS The NPRDS system will be used to assist in root cause investigations of MOV failures. At least once every refueling cycle (i.e., every two years or after each refueling outage), a Component Failure Analysis Report (CFAR) will be generated from the NPRDS data on record for Millstone Unit 3 to identify trends related to MOV operability as a function of the failures reported in the nuclear industry. This effort will assist in determining areas for programmatic improvement.

16. Pressure Locking and Thermal Binding 16.1 NRC Position The NRC Office for Analysis and Evaluation of Operational Data (AEOD) completed AEOD Special Study AEOD/S92-07 (December 1992)," Pressure Locking and Thermal Binding of Gate Valves."

The staffissued the AEOD report in NUREG-1275, Volume 9 (March 1993)," Operating Experience Feedback Report Pressure Locking and Thermal Binding of Gate Valves." In its report, AEOD concluded that licensees had not taken sufficient action to provide assurance that pressure locking and thermal binding will not prevent a gate valve from performing its safety function.

A memorandum dated December 20,1993, from James T. Wiggins, Acting Director, Division of Engineering, NRR, to the Regions provided guidance on the evaluation oflicensee activities to address pressure locking and thermal binding of gate valves. Supplement 6 to GL 89-10, dated March 4,1994, provided information on the consideration of pressure locking and thermal hindin of gate valves. Finally, on August 17,1995, NRR issued GL 95-07," Pressure Locking and Thermat Binding of Safety-Related Power-Operated Gate Valves."

The NRC regulations require that licensees design safety-related systems to provide assurance that those systems can perform their safety functions. In GL 89-10, the staff requested licensees to review the design bases of their safety-related MOV's. In complying with the NRC regulations,"...

licensees are expected to have evaluated the potential for pressure locking and thermal binding of gate valves and taken action to ensure that these phenomena do not affect the capability of MOV's to perform their safety-related functions. If a licensee identifies a potential for pressure locking and thermal bindiq of gate valves, the NRC regulations require that the licensee take action to resolve that problem."

16.2 PLTB Evaluation The initial review of the potential for pressure locking and thermal binding of gate valves at Millstone Unit 3 was performed by Stone and Webster Engineering Corporation (SWEC) in 1990.28 Stone and Webster performed similar evaluations for the other Millstone Units and Haddam Neck.

During an NRC evaluation of the GL 89-10 Program at Millstone Unit 1, the NRC reviewed the 2

SWEC report, and identified potential deficiencies with the evaluation " and questioned the following assumptions:

Excluding steam system valves from the evaluation for pressure locking, Excluding valves below 200'F for thermal binding and below 150 psi for pressure locking.

59

Millstons Unit 3 MOV Program October 6,1995 Since the same assumptions were used in the Millstone Unit 3 evalration, the SWEC naluation was revisited. During the re-evaluation, the following Adverse Condition Reports (ACR's) were initiated when there were indications of PLTB concerns with GL 89-10 MOVs: ACR's 00220 (2/27/95),

00288 (3/10/95),00290 (3/14/95),00935 (3/17/95),00302 (3/25/95),00300 (4/17/95), and 03624 (6/14/95).

All ACRs were dispositied with all of the subject valves found to be operable. Final evaluations i

were performed in accord see with PI-20,"MOV Program Pressure Locking and Thermal Binding j

Evaluation", and documenicd la calculation 95-ENG-1129M3, "MP3 - MOV Pressure Locking and Thermal Binding - PI-20 Evaluations", Rev. 0 with Calculation Change Notices 1,2, and 3,

]

June 16,1995, 1

16.2.1 Evaluation Criteria The following criteria were used to determine if a GL 89-10 valve is susceptible to either pressure locking or thermal binding:3

~ Pressure locking and thermal binding is only applicable to gate valves. Any valve e

that is not a gate valve is excluded from any further evaluation for susceptibility to pressure locking or thermal binding.

Pressure locking and / or thermal binding of a gate valve is only a safety concern when the valve is closed and the valve is required to open to perform its safety function. Valves that are normally open and must only be closed to perform their safety function are not required to be evaluated for pressure locking or thermal binding.

Double-disc parallel-seat gate valves are not subject to thermal binding due to their disc design. The wedging mechanism between the double discs collapses as the nem rises. This permits the parallel discs to move inward and be raised regardless of the change in system temperature.

Solid wedge gate valves are not subject to pressure locking since the disc does not contain a cavity at the seating surfaces that can be pressurized, and simultaneous leak tightness of both disc sealing surfaces cannot be reliably achieved.

  • - Gate valves that perform non-design basis event opening for recovery from mispositioning only are excluded from this evaluation.

16.2.2 Evaluation Method Utilizing the above criteria, each of the valves in the GL 89-10 program have been screened for susceptibility to pressure locking and thermal binding. No further evaluation was required for valves eliminated based on one of the above screening criteria. For each valve that was not eliminated as a result of the screening, the following evaluation method was used:

The expected range of upstream and downstream operating conditions was established.

Each stroke in the Design Basis Review (DBR) calculation where the valve i:.

required to open from the full closed position was reviewed to determine if the 60

Millstone Unit 3 MOV Program October 6,1995 conditions necessary to cause pressure locking or thermal binding of the dise exist 1

during that stroke. Recovery from mispositioning strokes were not included in this

eview.

The survciliance procedures that affect these valves were reviewed to determine if the surveillance procedure established the conditions that could result in pressure j

i locking or thermal binding of the valve.

The following are the conditions that must occur before the valve is required to open for pressure j

locking or thermal binding to potentially exist:

Thermal binding of a valve could occur if a valve is closed when hot and then cools down appreciably before it is required to open. PI-20,"MOV Program Pressure Locking and Thermal Binding Evaluation," provided the temperature changes for evaluation. The valve body and seats contract a greater amount than the disc causing

~j the seats to bind the disc more tightly, increasing the force required to open the valve, possibly exceeding the capabilities of the motor operator.

j Pressure locking could occur if a valve is closed in a system that cperates at pressure e

j or is pressurized. The bonnet cavity and the area between the valve discs fili with pressurized water, equalizing with system pressure over time. Subsequently, before the valve is required to open, the system pressure drops and the higher pressure fluid is trapped in the bonnet area and the area between the valve discs. The pressurized fluid forces the discs closed even tigl' trapping the pressurized fluid and j

preventing it from leaking by the discs. When the valve is required to open, the extra force required to open the valve due to the discs being pressed against the 1

valve seats could potentially exceed the capability of the motor operator.

1 Pressure locking could occur if a valve is closed ir a system that is normally filled l

and slightly pressurized. The bonnet cavity and the area between the valve discs fill with water, equalizing with line pressure over time. (Note that the head of water from a filled tank can provide enough pressure to fill the valve internals.)

t Subsequently, before opening, the valve is heated by hotter fluid on either side of the valve disc or by an external heat source. Heating of the water in the bonnet and disc cavity results in the thermal expansion of the trapped fluid, increasing the pressure seating the valve discs against the seats. When the valve is required to open, the extra force required to open the valve due to the discs being pressed against the valve seats could potentially exceed the capability of the motor operator.

y

}

16.3 Evaluation Results For each valve opening stroke or surveillance procedure where the potential for either pressure p

locking or thermal binding exists, the corrective actions taken to preclude it from occurring are identified. The results / conclusions and corrective actions are summarized in Table 20.

l 1

i 61

Millstone Unit 3 MOV Program October 6,1993 Table 20: Pressure Locking (PL) / Thermal Binding (TB) Summary Valve Valve Wedge l Susceptible l Action Desi. n PL TB g

3CCP'MOV045A Butterfly Symmetnc y;y1 ;.....a

..,m g.,;;9 ; 7; 3 g. o;i

( 7:l.{ l Q.n:::

< H + ? W L ? * #f.I 3CCP*MOV0458 Butterfly S mmetric :

3CCP*MOV048A Butterfly S mmetnc '...

.p H L. : 1 ~ s i:)::[: },;1[.[. $U jh 3CCP*MOV0480 Butterfly S mmetnc "07. ;E ' ; J.?;' 'lM,f ]: p'jy ft:1R3

..W"'

W ; i;.

n :. o 5;..

,,,c 7

3CCP'MOV049A Butterfly S mmetnc f..Jj';[:;[f'f:llfM.fl-((:fM/f 3CCP*MOV0498 Butterfly S mmetne ;,- E Jin% 1 0 ?.i ?;f: : 3CCP*MOV222 Butterfly S mmetnc 9:7.. 3CCP*MOV223 Butterfly S mmetric # $ ! Of I " ['7 "l. ' T?f :.1 N ? 3CCP*MOV224 Butterfly S mmetnc (Dll i? y ?.}.f (..,f 1] 4 y 7 3CCP*MOV225 Butterfly S mmetnc W 3D.9,':::.;::;7%.f 1:qf M :l$ gff Lp 7 M " [1l}f f Q>g [%(.,[jJ$7 ,yGp; f f.. 3CCP*MOV226 Butterfly S mmetric . y, 6 c L.:.. a. 3CCP'MOV227 Butterfly S mmetnc Wygd c., (i f: J,J.: -. ' 41, L'WW:t 3CCP*MOV228 Butterfly S mmetnc N$y3MU q dihd$d$;dN$d[hk 3CCP*MOV229 Butterfly S mmetnc 3CHS*LCV1128 Gate Solid No No 3CHS*LCV112C Gate Sohd l No l No l l 3CHS*LCV112D Gate Solid l No l No l l 3CHS*LCV112E Gate Sohd N No 3CHS*MV8100 Globe Guided 3CHS*MV8104 Globe Guided 3CHS*MV8105 Gate Sohd No No 3CHS*MV8106 Gate Solid N No 3CHS*MV8109A Globe Guided b 3CHS*MV81098 Globe Guided 3CHS*MV8109C Globe Guided f 3CHS*MV8109D Globe Guided [ 3CHS*MV8110 Globe Standard } 3CHS*MV8111A Globe Standard - @ $M E ! 3CHS*MV8111B Globe Standard ggpggh ik 3CHS*MV8111C Globe Standard RJgg-Ws=Uk ~ r m 3CHS*MV8112 Globe Guided ilEMig j [ ' 3CHS*MV8116 Globe Standard gg, No 3CHS*MV8438A Gate Flex No 3CHS*MV84388 Gate Flex No No l 3CHS*MV8438C Gate F;ex No No l 3CHS*MV6468A Gate Flex No No l 3CHS*MV84688 Gate Flex No No l 3CHS*MV8507A Gate Flex Yes No Dntled Disc" l 3CHS*MV8507B Gate Flex Yes No Dniled Disc" l 3CHS*MV8511 A Globe Standard nygg - p 3CHS*MV8511B Globe Standard @ f 1 3CHSHV8512A Globe Standard @$ 5 4 l 3CHS*MV85128 Globe Standard N 4 3 CMS *MOV24 Globe Guided lM = m 3CVS*MOV25 Globe Guioed W8$$M mumcm-3FWA*MOV35A Gate Solid No l No l 3FWA*MOV358 Gate Sohd No l No l 3FWA*MOV35C Gate Solid No l No 3FWA*MOV35D Gate Sohd N No 31AS*MOV72 Globe Guided 3LMS*MOV40A Globe Guided 1 3LMS*MOV40B Globe Guided i l 3LMS*MOV40C Globe Guided l SD [ 3LMS*MOV400 Globe Guided N.x 62

Millstone Unit 3 MOV Program October 6,1995 Valve Valve Wedge Susceptible l Action g Design PL B 3 MSS *MOV17A Globe Stop Check 3 MSS *MOV17B Globe Stop Check 3 MSS *MOV17D Globe Stop Chock ll j 3 MSS *MOV18A Gate Flex Yes Yes Dnli Disc" - RFO 6 3 MSS *MOV18B Gate Flex Yes l Yes l Dntl Disc - RFO 6 3 MSS *MOV18C Gate Flex Yes l Yes l Dnli Disc"'- RFO 6 3 MSS *MOV18D Gate Flex Yes l Yes l Dnli Dise '- RFO 6 d 3 MSS *MOV74A Globe Standard. _._ews,qgg;_ __-_ _ N1 3 MSS *MOV74B Globe Standard -vem w um= f 3 MSS *MOV74C Globe Standard 3 MSS *MOV74D Globe _ Standard 3OSS*MOV34A Butterfly Symmetric 3OSS*MOV34B Butterfly Symmetnc l l 3RCS*MV8000A Gate Solid No No 3RCS*MV8000B Gate Solid No No ,) I l df 3RCS*MV8098 Globe Standard 3RHS*FCV610 Globe Guided y]Qg t-W j 3RHS*FCV611 Globe Guided 3RHS*MV8701A Gate Flex Yes No Open TS Bypass"- RFO 5 Connect Bonnet Bypass * - RFO 6 3RHS*MV87018 Gate Flex No No 3RHS*MV8701C Gate Flex Yes No Bonnet Leakoff Connected ** 3RHS*MV8702A Gate Flex No No 3RHS*MV87028 Gate Flex Yes No Open TS Bypass"- RFO 5 Connect Bonnet Bypass' - RFO 6 3RHS*MV8702C Gate Flex Yes No Bonnet Leakoff Connected'* 3RHS*MV8716A Gate Flex No No 3RHS*MV87168 Gate Flex No No c ~ us-3RSS*MOV20A Butterfly Symmetne lg_' r . zms 3RSS*MOV208 Butterfly Symmetnc j

  • {

3RSS*MOV20C Butterfly Symmetnc i {. 3RSS*MOV20D Butterfly Symmetnc f* $h 3RSS*MOV23A Butterfly Offset ~ 3RSS*MOV23B Butterfly Offset T1 i l 3RSS*MOV23C Butterfly Offset 3RSS*MOV23D Butterfly Offset N $ifM 3RSS*MOV38A Gate Sohd No No 3RSS*MOV388 Gate Sohd No No 3RSS*MV8837A Gate Flex No No 3RSS*MV8837B Gate Flex No No 3RSS*MV8838A Gate Flex No No 3RSS*MV8838B Gate Flex No No J 3SlH*MV8801A Gate Solid No No 1 3SlH*MV88018 Gate Sohd No No 3SlH*MV8802A Gate Solid No No ElH*MV8802B Gate Sohd No No 3SlH*MV8806 Gate Sohd No No 3SlH*MV8807A Gate Sohd No No 3SlH*MV8807B Gate Sohd No No 3SlH*MV8813 Gate Sohd No No 3SlH*MV8814 Globe Guided Rds m m:WemmveMnemW#5MMW 3SlH*MV8821A Gate Sohd No No 3SlH*MV8821B Gate Solid No No 3SlH*MV8835 Gate Sohd No No eem,d: MEW &rmammimmaemsminkvW 3SlH*MV8920 Globe Guided

w 3SlH*MV8923A Gate Sohd No l No l 63

Millstone Unit 3 MOV Program October 6,1995 Valve Valve Wedge l Susceptible l Action Type Design l PL l TB l 3SlH*MV89238 Gate Solid l No l No l 3SlH*MV8924 Gate Solid l No l No l 3SIL*MV8804A Gate Flex l No l No l 3SIL*MV8804B Gate Flex l No l No l 3SIL*MV8808A Gate Flex l No l No l 3SIL*MV88086 Gate Flex l No l No l 3SIL*MV8808C Gate Flex l Ne l No l 3SIL*MV8808D Gate Flex l No l No l 3SIL*MV8809A Gate Flex l No l No l 3SIL*MV8809B Gate Flex l No l No l 3SIL*MV8812A Gate Flex l No l No - l 3SIL*MV8812B Gate Flex l No l No l 3SIL*MV8840 Gate Flex No No le 3SWP'MOV024A Plug q 3SWP'MOV024B Plug m 3SWP*MOV024C Plug 9 3SWP'MOV024D Plug ,j j y j 3SWP*MOV050A M Offset 3SWP*MOV050B M Offset 3SWP*MOV054A M met 3SWP*MOV054B M S mmetric 3SWP*MOV054C Butterfly mmetnc i 3SWP*MOV0540 M S metn 3SWP*MOV057A M S mmetnc 3SWP*MOV057B M S metri 3SWP*MOV057C M S metr ) 3SWP*MOV057D M S mmetnc 3SWP*MOV071A Butterfly Symmetnc 3SWP*MOV071B Butterfly Symmetnc l$$j 3SWP'MOV102A Butterfly Offset d 3SWP'MOV1028 Butterfly Offset ' M H .3 SME 3SWP*MOV102C Butterfly Offset Ug!U W$% m-Offset WS r$0pkM f Butterfly l 3SWP*MOV102D 3 VM N 8 3SWP*MOV115A Pleg 3SWP*MOV115B Plug EkhQ dn s h... The NRC regulations require an analysis under 10 CFR 50.59 for any valve modifications and establishment of adequate post-modification and in-service testing of any valves installed as part of the modi 6 cation. For example, the licensee would have to evaluate the effects of drilling the hole in the disk if used to resolve a pressure locking concern. One consideration in this evaluation is the fact that the MOV will be leaktight in only one direction. The Millstone Unit 3 Safety Analysis was documented in Millstone Unit 3 PDCR MP3-95-020.34 If an MOV is found to be susceptible to pressure locking or thermal binding and the licensee relies on the capability of the MOV to overcome pressure locking or thermal binding, the staff will review the licensee justification during inspections in consideration of the uncertainties surrounding the prediction of the required thrust to overcome these phenomena. If the staff 0nds that a licensee has not adequately addressed the potential for pressure locking and thermal binding of gate valves, enforcement actions and schedules for response will depend on the safety signincance of the issue at the plant. At Millstone Unit 3 modiGcations were made to four valves: 3CHS*MV8507A/B, 3RilS*MV8701C, and 3RHS*MV8702C, we did not have to rely on MOV capability calculations to overcome pressure locking or thermal binding. Acceptable to the NRC,35 two valves 64

Millstona Unit 3 MOV Program October 6,1995 (3RHS*MV8701 A and 3RHS*MV8702B} are currently relying on MOV capability to overcome a pressure locking condition, i.e. operable.3 This operability condition is until an acceptable physical modincation will be performed during RFO 6. Four valves,3 MSS *MOVl8A/B/C/D, are currently relying on a procedure change to prevent pressure locking and thermal binding. A physical modincation will be performed during RFO 6 for these valves.

17. Industry Information NRC information notices, industry technical and maintenance updates, and 10 CFR Part 21 notices are entered into our mainframe-based Action item Tracking and Trending System (AITfS) computer database. The assignments, due dates, required response, and resultant action can be reviewed by any individual with access to a computer.
18. Program Schedule In a letter dated June 28,1989,' the NRC Staffissued Generic Letter 89-10, " Safety-Related Motor-Operated Valve Testing and Surveillance." The letter required each licensee with an operating i

license to complete all design-basis reviews, analyses, verifications, tests, and inspections instituted to comply with GL 89-10 within five years or three refueling outages of the date of the letter, whichever was later. The required documentation had to be available within one year or one refueling outage of the date of the letter, whichever was later. The documents should include the description and schedule for the design-basis review recommended in item a. (including guidance from item e.) for all safety-related MOV's and position-changeable MOV's as described, and the program description and schedule for items b. through h. for all safety-related MOV's and position-changeable MOV's. Northeast Utilities certified in a letter dated December 15,1989,36 that they were "... developing detailed programs for addressing Generic Letter 89-10 at the Millstone Unit 3 Plant...", and that the "... programs will encompass the guidance as detailed in the Generic Letter." The proposed schedule for Millstone Unit 3, with the program denned by January 1991 and the program completed within three refueling outages (1994). 3 In a letter dated August 3,1990, the NRC Staffissued Supplement 2 to GL 89-10. In this letter, the NRC staff stated that licensees were not required to have their respective program descriptions in place until at least January 1,1991. Northeast Utilities informed the NRC in a letter dated May 4, 37 1992, that they did not fully comply with their commitments to develop program descriptions by April 1991. This conclusion was based upon an audit, part of a routine in-house Quality Services self-assessment, which determined that in-place program descriptions for addressing GL 89-10 did not contain all of the necessary technical elements specined in GL 89-10. Northeast Utilities then stated that they "... plan to have the program descriptions completed by the end of 1992." This commitment was met with the release of the Motor Operated Valve Program Manual on December 18,1992. In a letter dated December 13,1993,38 Northeast Utilities provided the NRC with an updated schedule for completion of testing at the third refueling outage (1995). This change represented a change in the Millstone Unit 3 date for the third refueling. The GL 89-10 MOV Program was completed at Millstone Unit 3 within three refueling outages after the date of the GL 89-10 letter. Additionally, documentation was provided to the NRC Staff within 30 days following the completion 65

Millstons Unit 3 MOV Program October 6,1995 of the third refueling outage. Therefore, Millstone Unit 3 has met all schedule commitments with respect to GL 89-10 requirements. l

19. Quality Assurance item f. of GL 89-10 requires that documentation of explanations and a description of the actual test methods used for accomplishing design-basis verification testing be retained. Calculations associated with design-basis reviews and development ofin-situ testing are performed in accordance with Nuclear Group Procedures (NGP) 5.05, " Design Inputs, Design Verification, and Design Interface Reviews," and NGP 5.06," Design Analyses and Calculations." All MOV Program records and test procedures are retained in accordance with NGP 2.13, " Nuclear Plant Record.: Program."

NU developed Motor-Operated Valve Engineering Program Plan, Revision 1, dated July 16,1992, to address the recommended actions of GL 89-10. The documents that implement this plan are the Motor-Operated Valve Program Manual and its Program Instructions. Based on the results of an internal audit, NU recognized that they were behind schedule in meeting their prior commitment to develop a GL 89-10 MOV Program Description for Millstone Unit 3 by April 1991. Management took action to cor ect this problem by assigning lead responsibility for MOV program development to the systems engineering group. To complete this effort, NU used contractr.'ssistance to prepare the MOV Program Instructions, differential pressure test procedures and othen r&ed documents. Northeast Utilities committed to have the Motor-Operated Valve Program Manuai i1 place by December 31,1992, and they completed this effort on December 18,1992.

20. Audits / Inspections We performed a self-assessment of our MOV Program from June 14-25,1993, following a meeting with Region I and NRR staff on May 20,1993, where we proposed our plan to do a self-assessment at the Millstone Nuclear Power Station and documented by letter, dated June 4,1993. Region I authorized our self-assessment in lieu of the NRC inspection mandated by NRC Temporary Instruction 2515/109. NRC inspectors monitored the self-assessment and found that the findings were equivalent to those that would have been identified by an NRC team. The self-assessment was conducted for the three Millstone units. The findings were significant, proper emphasis was placed on the importance of the items, and disposition of each finding was adequately addressed.

Additionally, an internal audit was conducted during RFO 5 by Quality Assessment Services personnel. The audit covered outage activities, including MOV testing, design changes, maintenance, procedure use, organization, and engineering calculations. The results of the Millstone Unit 3 Audit A30345" identified six concerns that were transferred to six Adverse Condition Reports (ACR's), in accordance with a revised QAS reporting procedure, and two recommendations for the MOV Program.

21. Training PI-17," Qualification of Personnel," establishes MOV Program training and personnel qualification requirements based on position and functional assignments. Departmental training requirements for Nuclear Group personnel are governed by NGP 2.26," Departmental Training." All personnel performing maintenance and / or testing on MOV's are required to attend and satisfactorily complete the necessary training courses. Supervisors evaluate each individual's competence and previous 66

Millstone Unit 3 MOV Progran October 6,1995 MOV experience to determine an individual's qualification to perform work. The Nuclear Training Department provides VOTES and MOV technical training for nuclear unit department personnel. Millstone Unit 3's MOV training program has been accredited by the Institute of Nuclear Power Operations. It outlines the specific requirements as well as continuing and refresher training for various technicians and engineers. This program includes both classroom knowledge and hands-on laboratory skill development. Numerous types of MOV hardware are used as training aids at the NU training facility. VOTES equipment is borrowed from Generation Test Services for training and returned for actual work at the unit. Each instructor has an individual training folder which contains qualifying documentation covering the background and qualifications of the instructor. NRC discussions with the training staff regarding MOV issues verified that they were knowledgeable and experienced. The Nuclear Training Department staff check and validate contractor training by examination requiring an 80% on a written test and a display of proficiency in the laboratory before being allowed to assist qualified personnel from Millstone Unit 3 or Generation Test Services. The Nuclear Training Department maintains a matrix of all qualified personnel in each department and distributes this information to department heads periodically. After completion of the required MOV training, the department head qualifies the trainee with applicablejob related training. The completed training information is sent to the Nuclear Training Department to update the matrix with a qualification status and a date for requalification. Required training updates are designated on the matrix to signify when new elements of training are required. The Training Program Control Committee reviews regulatory and industry documents to determine their applicability to the licensee's MOV program. Representatives from training and maintenance meet periodically to discuss the need to modify training as a result of any new industry or vendor information.

22. Future Planned MOV Enhancements Table 21 provides work items in the Cycle 6 planning / review process for Millstone Unit 3 to provide enhancements of GL 8910 MOV's.

Table 21: Future MOV Enhancements Valve Work Item 3CHS*LCV112E Spnng pack change / upgrade - Inspection URI 95-17-08 3CHS*MV8109B Adjust packing, replace spring pack 3RHS*MV8701A Add pressure locking bypass, re-establish conventional open torque switch bypass 3RHS*MV8702B Add pressure locking bypass, re-establish conventional open torque switch bypass 3RSS*MV8837A Spring pack change / upgrade 3SlH'MV8806 Stem nut replacement & stem inspection 3SlH*MV8923B Adjust packing, inspect stem for galling 3SIL*MV8804A Spring pack change / upgrade - Inspection URI 95-17-08 3SIL*MV8808A Spring pack change / upgrade -Inspection URI 95-17-08 3SIL*MV8808C Spnng pack change / upgrade Inspection URI 95-17-08 3SIL*MV8808D Spnng pack change / upgrade -Inspection URI 95-17-08 3SIL*MV8809A Spnng pack change / upgrade -Inspection URI 95-17-08 3SIL*MV8812A Spring pack change / upgrade - Inspection URI 95-17-08 3SIL*MV8812B Spnng pack change / upgrade -Inspection URI 95-17-08 67

Millstone Unit 3 MOV Program October 6,1995

23. MP3 Cycle 6 Test Scope (Preliminary)

Provided in Table 22 is a preliminary summary of future MOV monitoring activities and retests in addition to periodic testing. Table 22: Cycle 6 Afonitoring / Test Scope Valve Static Test Dynamic Test Comments l 3SlH*MV88018 X X Partial disposition to NCR 395-408 3CHS*LCV112C X

24. Status of GL 89-10 Inspection Findings NU extensively modified its position on gec v@e f'etors in December,1993 in response to the release of the EPRI PPM test data and the issuance M NRC Information Notice 93-88." This position which was documented in January 1994 has rr,mained unchanged." The memo provided requirements for operability and design-setup for both testable and non testable gate valves.

j Validation of these valve factor criteria is required as part of design-basis closure of GL 89-10. The i need tojustify these values was reaffinned in the July 12,1994,"Sheron memo". The approach for dynamically testable valves has been to validate Vf's used for design setup by dynamic testing with appropriate allowances for uncertainties and extrapolation. For non-testable valves, validation is provided using the EPRI developed Performance Prediction Methodology j (PPM)." Due to the extensive delay in the release of PPM to the industry, NU took the pro-active ) step to hire Kalsi Engineering Inc. to provide valihtice using their KEl Gate program under their QA Program. KEl Gate is the functional equivalent of the gate valve model in the EPRI PPM program. Kalsi Engineering Inc. was the developer of the gate valve model under contract to EPRI. NU recognizes that the NRC Staffintends to formally review PPM and issue a Safety Evaluation i Report (SER). NU will examine the NRC SER when issued and reconcile any differences with KEl j Gate. The schedule for resolution is dependent upon the significance of the change, and in no case would it be later than RFO 6. This recognizes that control switch settings may have to be adjusted if j significant changes were made which would involve static diagnostic testing. Subsequent calculations for new valves, new conditions, or for those previous KEl Gate calculations which require revision will all be analyzed using the NRC reviewed version of EPRI PPM. Results of a NRC inspection of the Millstone Unit 3 MOV program on June 19-30,1995, were issued in a report dated September 11,1995. The inspection report, which included one unresolved item 1 and several inspector follow items, is under review by Milistone Unit 3 staff to determine the appropriate actions. The inspector follow items covered the same MOV Programmatic issues which were reviewed and accepted by the NRC during their closure of the Haddam Neck MOV Program" ] 1 68

Millstone Unit 3 MOV Program October 6,1995 l References i ' James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and 11olders of Construction Pennits for Nuclear Power Plants," Safety-Related Motor-Operated Valve Testing and Surveillance (Generic Letter 89 10) -- 10CFR50.54(f)," June 28,1989. l 2 James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and 11olders of Construction Permits for Nuclear Power Plants, and Individuals on the Attached Distribution List," Supplement I to Generic Letter 8910: Results of the Public Workshops," June 13,1990. I 1 ' James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and floiders of Construction Permits for Nuclear Power Plants," Supplement 2 to Generic Letter 89-10: ' Availability of Program Descriptions'," August 3,1990.

  • James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and IIolders of Construction Permits for Nuclear Power Plants," Generic Letter 89-10, Supplement 3, ' Consideration of the Results of NRC-Sponsored Tests of Motor-Operated Valves'," October 25,1990.

' James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and flolders of Construction Permits for Nuclear Power Plants," Generic Letter 89-10, Supplement 4, ' Consideration of Valve Mispositioning in Boiling Water Reactors'," February 12,1992. ' James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and flolders of Construction Permits for Nuclear Power Plants," Generic Letter 89-10, Supplement 5, ' Inaccuracy of Motor-Operated Valve Diagnostic Equipment'," June 28,1993. 7 James G. Partlow letter to All Licensees of Operating Nuclear Power Plants and lioiders of Construction Permits for Nuclear Power Plants," Generic Letter 89-10, Supplement 6, 'Information on Schedule and Grouping, and Staff Responses to Additional Public Questions'," March 8,1994.

  • Y. Khalil to R. Eisner memo, NE-95-SAB-337," Quantitative PRA Rankings of Millstone Unit 3 GL 89-10 MOVs (Preliminary input)," August 16,1995.

' Brian W. Sheron to NRC Regional Directors memo," Guidance on Closure of Staff Review of Generic Letter 89-10 Programs," July 12,1994. '" R. T. liarris to MOV File (MOV Program Manual, Notes / Memo Tab) memo, MOV-RTil-95-026, Rev. 2, "GL 8910 Closure items," June 16, !995. " R. T. IIanis to MOV File (MOV Program Manual, Notes / Memo Tab) memo, MOV-RTii-94-037,"NU MOV Program Position on Structural Calculations at Stall (Locked Rotor) Condition," April 8,1994. " J.11. Mutchler / R. J. Bumstead to S. T. Ilodge memo, MOV-95-399," Ambient Temperature Torque Derate of Non-Reliance AC Motors," August 25,1995. " NRC Information Notice 93 88," Status of Motor-Operated Valve Performance Prediction Program by the Electric Power Research Institute," November 30,1993. " R. T. llarris to MOV File memo, MOV-RTil-93-034,"NU MOV Program: Acceptance Criteria for Gate Valve, Valve Factors (Vf)(Re: PI-9 and PI-I I)," January 25,1994. " EPRI Letter,"EPRI MOV PPP Update of Results and Specifications and Drawings for Flow Loop Test Valves," December 14,1993. J. E. Richardson to NRC Regional Directors memo," Guidance for Inspections of Programs in Response to Generic Letter 89-10," April 30,1993. " R. Eisner to R. T liarris memo, MOV-94-021," Comparison of EPRI Performance Prediction Program Valves to NU's GL 89-10 Program Motor Operated Valves," January 25,1994. Tetra Engineering Group, Inc.," Analysis of Millstone Point Unit 3 Motor Operated Valve Rate of Loading," TR-95-034, October 3,1995. 1 I 69 l )

f l - Millstons Unit 3 MOV Program October 6,1995 " J. H. Mutchler to R. C. Elfstrom memo, MOV-94-206 " Limit Switch Repeatability for Limitorque ' Actuators," March 26,1994. '

  • NU Calculation W2 517-1075-RE, Revision 3," Millstone 2 MOV Repeatability Statistical Evaluation,"

. May 4,1994. 8' John M. Jacobson (NRC) to E. Watzt (Northern States Power Co.) letter,"Close-Out inspection of GL 89 13 (Monticello)," May 11,1995. 22 Private Communication to NU, November 22,1994. 23 Onedenko, B. and Ushakov, I., Probabilistic Reliability Engineering, John Wiley & Sons, Inc.,1995, Page 19.

2* EPRI MOV Performance Prediction Program," Performance Prediction Methodology implementat.,

Guide," November 1994. " R. T. Harris to MOV File memo, MOV RTH-95-19,"NU MOV Program Position on Replacement of Operator or Yoke Bolts / Studs of GL 89-10 MOV's Without Diagnostic Retesting," April 6,1995. J. F. Opeka letter to U. S. Nuclear Regulatory Commission,"Haddam Neck Plant, Millstone Nuclear Power Station, Unit Nos.1,2, and 3 Response to Generic Letter 89-10, Supplement 5, ' Inaccuracy of Motor-Operated Valve Diagnostic Program'," October 14,1993. " Liberty Technology Center Inc.," VOTES 2.0 Users Manual" Software, Version 2.3.1. 2'" Final Report Thermal Binding and Hydraulic Lock of Gate Valves for Millstone Unit 3 Nuclear Power Station", Stone and Webster Engineering Corporation, J.O. No. 1727409, November 15,1990. R. T. Harris to Distribution memo, MOV RTH-94-034," Pressure Locking / Thermal Binding of Power Operated Valves," March 21,1994. '* PI-20,"MOV Program Pressure Locking and Thermal Binding Evaluation," Revision 2. PDCR MP3 95-021,"3 MSS *MOVl8A/B/C/D Dise Modification." " PDCR 3 95-041,"RHR System, Reestablishing Remote Manual Action Design Basis for 3RHS*MV8701 A and 3RilS*MV8702B." " PDCR MP3 95-015,"3RHS*MV8701 A/C and 3RHS*MV8702B/C Valve Modification for Pressure Locking." PDCR MP3-95-020, Revision 0,"3CHS*MV8507A/B Disc Modification," Approved for Construction April 20,1995. " E. M. Kelly, USNRC to J. F. Opeka, inspection Report #50-423/95-17," Millstone Unit 3 MOV Inspection Report 95 17," September 11,1995. E. J. Mroczka letter to U. S. Nuclear Regulatory Commission,"Haddam Neck Plant, Millstone Nuclear Power Station, Unit Nos.1,2, and 3, Generic Letter 89 10, ' Safety-Related Motor-Operated Valve Testing and Surveillance'," December 15,1989. " J. F. Opeka letter to U. S. Nuclear Regulatory Commission,"Haddam Neck Plant, Millstone Nuclear Power Station, Unit Nos. I,2, and 3, ' Safety-Related Motor-Operated Valve Testing and Surveillance'," May 4,1992. J. F. Opeka letter to U. S. Nuclear Regulatory Commission," Millstone Unit 3 Plant, Millstone Nuclear Power Station, Unit Nos.1,2, and 3, Generic Letter 89 10, ' Motor-Operated Valve Testing Program'," December 13,1993. " QAS' Audit Repoit No. A30345," 'MOV Program' Millstone Unit 3," QAS-95-4302, September 15,1995. '** E. M. Kelly, USNRC to J, F. Opeka, Inspection Report #50-213/95 12,"Haddam Neck Motor-Operated I Valve inspection 95 12," September 29,1995. 70 .}}