ML102571909

OL - FW: I/A Documentation

ML102571909
Person / Time
Site:	Watts Bar
Issue date:	08/27/2010
From:	Office of Nuclear Reactor Regulation
To:	Division of Operating Reactor Licensing
References
Download: ML102571909 (21)

Text

1 WBN2Public Resource From:

Bailey, Stewart Sent:

Friday, August 27, 2010 12:21 PM To:

Carte, Norbert Cc:

Garg, Hukam; Poole, Justin

Subject:

FW: I/A documentation Attachments:

Table 4-1PSS Index.doc; FCP270 pss_21h-1b9b3_f.pdf From: Crouch, William D [1]

Sent: Friday, August 27, 2010 11:09 AM To: Bailey, Stewart Cc: Clark, Mark Steven

Subject:

Fw: I/A documentation From: Clark, Mark Steven To: Crouch, William D Cc: Knuettel, Edward Terry Sent: Fri Aug 27 10:40:59 2010

Subject:

FW: I/A documentation Bill:

Please forward these documents to Stewart Bailey for Norbert. We need to know if this level of detail on the hardware is what he is looking for. The attached table lists the product spec sheets for the hardware we are using. These are non-proprietary documents and can be provided via e-mail. If this is acceptable to Norbert, he can use the table to specify which ones he wants or we can provide the entire set at his discretion. This is in response to item 268 on the RAI matrix.

Thanks, Steve Steve Clark Bechtel Power Corp.

Control Systems Watts Bar 2 Completion Project Phone: 865.632.6547 Fax: 865.632.2524 e-mail: msclark0@tva.gov From: Webber, Henry C Sent: Friday, August 27, 2010 10:00 AM To: Clark, Mark Steven

Subject:

I/A documentation Thereisasethere:

S:\\U2\\V.Lotspeich.EGS\\JeffKeplerDCS_BOP\\FoxboroIA\\IADOCS\\CDWBNU2InvensysUpgrade Thereare2subdirectories:

PSS-productspecsheets-seeattTable41fortitles

2 STD_DOC-Manualsb0400fa_kis450pagesbutagoodoverviewofthesystem-itcouldtaketheplaceoftheproduct specsheets,anditshowshowthingsgotogether.Becarefulaboutsomeoftheothermanuals-somedontapplyto ourinstallation.

Henry Webber, PE Bechtel Power / Control Systems / Watts Bar Unit 2 Construction Completion Project

Hearing Identifier:

Watts_Bar_2_Operating_LA_Public Email Number:

101 Mail Envelope Properties (87B1F1BDFE5A554CA9DC5EAA75EB6D0D2311790569)

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FW: I/A documentation Sent Date:

8/27/2010 12:20:45 PM Received Date:

8/27/2010 12:20:48 PM From:

Bailey, Stewart Created By:

Stewart.Bailey@nrc.gov Recipients:

"Garg, Hukam" <Hukam.Garg@nrc.gov>

Tracking Status: None "Poole, Justin" <Justin.Poole@nrc.gov>

Tracking Status: None "Carte, Norbert" <Norbert.Carte@nrc.gov>

Tracking Status: None Post Office:

HQCLSTR01.nrc.gov Files Size Date & Time MESSAGE 1787 8/27/2010 12:20:48 PM Table 4-1PSS Index.doc 78402 FCP270 pss_21h-1b9b3_f.pdf 3844796 Options Priority:

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Description PSS Reference Model 0.25 m LC-LC Fiber Optic Jumper Cable, Gray & Orange 21H-2W6 B4 P0973BU, P0972ZQ 110/240V FPS Power Cable, 2 Ft 21H-2W3 B4 P0926CM 2 FCP Slots Hor. Baseplate, Time Strobe 21H-2W6 B4 P0926HC 2 Mbps Base To Base Cable, 1m 21H-2X2 B4 P0916MZ 8 Slots Hor. Baseplate, Time Strobe, 8FBM 21H-2W6 B4 P0926HT 800 x 800 x 2000 Sys & Term Enclosure F/R Access 21H-2X10 B4 G12116052506 AIM*AT OPC Server - Data Access For 5 Servers 21S-6D10 B4 Q0301XU AIM*Historian SW Lic (5000 Points) 21S-6C1 B3 Q0301AT Comp TA, FBM241d, CSense In + Int Source DO 21H-2Z41 B4 P0916JX Comp TA, FBM241d, PlyA, CSense In + Int Source DO 21H-2X41 B4 P0916YW Compression TA FBM241c CSense In + 5A Relay Out 21H-2Z41 B4 P0916AW Compression Term Assembly, FBM201 21H-2Z1 B4 P0916AA Compression Term Assembly, FBM204 21H-2Z4 B4 P0916AG Compression Term Assembly, Poly Amide FBM205/208 21H-2Z5 B4 P0916XL Compression Term Assembly, Poly Amide, FBM201 b 21H-2Z1 B3 P0922ZM Compression Term Assembly, Poly Amide, FBM201 d 21H-2Z1 B3 P0922ZP Compression Term Assembly, PolyAmide FBM204 21H-2Z4 B4 P0916XK FBM201 Channel Isolated 8 Input 0-20 mA 21H-2Z1 B4 P0914SQ FBM201B Channel Isolated 8 Input 0-100 mV 21H-2Z1 B4 P0922YH FBM201D Channel Isolated 8 Input 0-10 V 21H-2Z1 B4 P0922YK FBM202 Channel Isolated 8 Input Thermocouple/mV 21H-2Z2 B4 P0926EQ FBM203 Channel Isolated 8 Input RTD 21H-2Z3 B4 P0914SV FBM204 4 Channel 0-20 In + 4 Channel 0-20 Out 21H-2Z4 B4 P0914SY FBM205 Redundant 0-20 Combo Module 21H-2Z5 B4 P0914XG FBM215/218 Compression Term Assembly, PolyAmide 21H-2Z15 B4 P0926SP FBM218, Redundant Ready HART Output, 8 Channels 21H-2Z18 B4 P0922VW FBM233, 10/100 Mbps Ethernet, Redundant 21H-2Z33 B4 P0926GX FBM237 Channel Isolated 8 Output 0-20 mA 21H-2Z37 B4 P0914XS FBM241c Ch Isolated CSense DI + External Source DO 21H-2Z41 B4 P0914WM FBM241d Ch Isolated CSense DI + Internal Source DO 21H-2Z41 B4 P0914WP FBM2xx Type 1 Term Cable, 1 Meter 21H-2W1 B3 P0916DB FBM2xx Type 4 Term Cable, 1 Meter 21H-2W1 B3 P0916FH FCM2F 2KM Fiber Optic Fieldbus Extender 21H-2Y3 B3 P0914YZ FCP270 Control Processor 21H-1B9 B3 P0917YZ Fiber E'net Switch w/24 MT-RJ Ports & Uplink Ports 21H-7C3 B4 P0973BJ Field Device Tool (FDT) Configurator 2A-1Z3 G PC50-BE0 Fieldbus Baseplate Terminator 21H-2X2 B4 P0916RB FoxCAE V5.0 SW Media Kit 21S-7A1 B3 K0175VQ FoxCTS-Windows Srvr;Mixed Client Cfg 4: 16-25 CSs 21S-7A4 B3 Q0301YM I/A Series Monitor 21H-4D10 B4 P77640F3N000 I/A Series Report Package 21S-6C8 B3 Q0301RA Media Kit for I/A Series FDT Components 21S-8A8 B3 K0201AX Model P92 Workstation For Windows 21H-4D13 B4 P92204360700 Power Connection Kit For FPS 400-24 21H-2W3 B4 P0926DZ Power Supply, FPS 400-24 21H-2W3 B4 P0922YU Redundancy Adapter For FBM205/208 21H-2Z8 B4 P0916NN Ring Lug Term Assembly, Poly Amide, FBM201d 21H-2Z1 B4 P0926SQ

I/A Series HARDWARE Product Specifications PSS 21H-1B9 B3 Foxboro Field Control Processor 270 (FCP270)

The Field Control Processor 270 is a distributed, optionally fault-tolerant, field-mounted controller that performs process control and alarming functions according to a user-defined control strategy.

FEATURES

 Performs regulatory, logic, timing, and sequential control together with connected Fieldbus Modules (FBMs)

 Performs data acquisition and alarm detection and notification

 Supports up to 32 of the 200 Series FBMs

 Supports up to 64 of the 200 Series FBMs with a Fieldbus Expansion Module 100 (FEM100)

 Supports up to 64 of the 100 Series FBMs

 No Fieldbus Communication Module is required

 Connects to The MESH control network via standard fiber optic 100 Mbps Ethernet

 Uses a rugged, die cast aluminum housing for mounting in a non-vented field enclosure

 Can operate in Class G3 harsh environments

 Is CE certified for field mounting in enclosures

 Supports both the 2 Mbps or 268 Kbps HDLC fieldbuses simultaneously with the FBI100, allowing connections to both 200 Series and 100 Series FBMs (affects the total number of each type of FBM supported).

 Offers unique, patented, fault-tolerant operation using two control modules to greatly improve reliability relative to other process controllers

 Uses versatile control algorithms and a wide variety of FBMs to provide control capabilities for a broad range of process applications

 Supports time synchronization using optional external time from GPS satellites

PSS 21H-1B9 B3 Page 2

 Offers on-line image update of a fault-tolerant FCP270 without shutting down the process

 Uses soft letterbugs configurable via the I/A Series system Letterbug Configurator running on a Pocket PC

 Supports self-hosting mode with I/A Series v8.4 or later OVERVIEW The Field Control Processor 270 (FCP270) is a distributed, optionally fault-tolerant, field-mounted controller module. The FCP270 performs regulatory, logic, timing, and sequential control together with connected Fieldbus Modules. It also performs data acquisition and alarm detection and notification.

The FCP270 connects to The MESH control network via standard fiber optic 100 Mbps Ethernet.

The fault-tolerant version of the FCP270 consists of two processor modules. These modules install in adjacent FCP270 slots in a baseplate for high speed communication between the modules (see Figure 1).

Figure 1. Fault-Tolerant FCP270 Module Pair Mounted on 2-Position Modular Baseplate 1 + 2 1

2 100 Mbps Orange Duplex Fiber Cable To/From Control Network Ethernet Fiber Switch 1 To/From Control Network Ethernet Fiber Switch 2 100 Mbps Orange Fiber Cables FCP270 Fault-Tolerant Module Pair Splitter/Combiner Pair 100 Mbps Gray Duplex Fiber Cable

PSS 21H-1B9 B3 Page 3 REMOTE MOUNTING The FCP270 flattens and simplifies the I/A Series architecture. The I/A Series architecture only requires field enclosures plus workstations and Ethernet switches. For more information on The MESH control network architecture, refer to PSS 21H-7C2 B3.

The field-mounted FCP270 is an integral part of the highly-distributed control network where controllers are closely aligned to specific process units mounted in close proximity to their I/O and the actual equipment being controlled. Coordination between process units takes place via a fiber optic 100 Mbps Ethernet network.

The FCP270 is packaged in a rugged, die cast aluminum housing that does not require venting due to its efficient design. The FCP270 is CE certified, and it can be mounted without expensive special cabinets to prevent electronic emissions. The FCP270 can be mounted in Class G3 harsh environments.

ENHANCED RELIABILITY (FAULT-TOLERANCE)

The unique and patented fault-tolerant operation of the FCP270 greatly improves reliability relative to other process controllers. The fault-tolerant version of the FCP270 consists of two modules operating in parallel, with two Ethernet connections to The MESH control network. The two FCP270 modules, married together as a fault-tolerant pair, provide continuous operation of the controller in the event of virtually any hardware failure occurring within one module of the pair.

Both modules receive and process information simultaneously, and faults are detected by the modules themselves. One of the significant methods of fault detection is comparison of communication messages at the module external interfaces.

Messages only leave the controller when both controllers agree on the message being sent (bit for bit match). Upon detection of a fault, self-diagnostics are run by both modules to determine which module is defective. The non-defective module then assumes control without affecting normal system operations.

This fault-tolerant solution has the following major advantages over controllers that are merely redundant:

 No bad messages are sent to the field or to applications using controller data because no message is allowed out of the controller unless both modules match bit for bit on the message being sent.

 The secondary controller is synchronized with the primary one, which ensures up to the moment data in the event of a primary controller failure.

 The secondary controller will have latent flaws detected prior to any switchover because it is performing exactly the same operations as the primary controller.

SPLITTER/COMBINER Fault-tolerant FCP270 modules connect to a pair of fiber optic splitter/combiners (see Figure 1) that connect to Ethernet switches in The MESH. For each module, the splitter/combiner pair provides separate transmit/receive fiber connections for Ethernet switch 1 and 2. Fiber cables are connected so that the splitter/combiners pass inbound traffic from either switch to both modules, and pass outbound traffic from the primary module to either switch.

The splitter/combiner pair mounts in an assembly that fastens to the baseplate. The splitter/combiner is a passive device that uses no electrical power.

ENHANCED COMMUNICATIONS The I/A Series architecture uses The MESH control network with 100 Mbps data communications between the FCP270s and the Ethernet switches (see Figure 2).

PSS 21H-1B9 B3 Page 4 Figure 2. Typical FCP270 Network Configuration with Dual Baud Functionality (Simplified)

Redundant Fieldbus F

B M

F B

M F

B M

100 Mbps Ethernet Fiber Optic FCP270 Only Baseplate Baseplate or Notes:

Cables (Redundant)

Equipment Rack Baseplate or Equipment Rack FCP270 Control Processor (Fault-Tolerant)

The MESH Control Network F

B I

Redundant Fieldbus Extended Fieldbus (Optionally Redundant)

F C

P 2

7 0

F B

M F

B M

F B

M 100 Series FBMs and/or 100 Series Competitive Migration Modules (See DEVICES SUPPORTED on page 8.)

Baseplate or Equipment Rack F

B I

Redundant Fieldbus F

B M

F B

M F

B M

100 Series FBMs and/

or 100 Series Competitive Migration Modules (See DEVICES SUPPORTED on page 8.)

200 Series FBMs and/or 200 Series Competitive Migration Modules (See DEVICES SUPPORTED on page 8.)

Other FBIs

1. For sizing constraints, refer to the functional specifications at the end of this document.

(up to 64 100 Series FBMs maximum)

2. For sizing constraints and devices supported by the optional FBI100, refer to PSS 21H-2Y16 B4.

FBI 100 FBI100 Only Baseplate FBI100 (See Notes 2 and 3)

3. The FCP270 may communicate with both 200 Series FBMs and 100 Series FBMs or 200 Series Competitive Migration Modules when the FBI100 is used with the 100 Series FBMs (dual baud functionality). The FBI100 also extends the distance of the 268 Kbps HDLC Module Fieldbus, and may provide this functionality as an option for the FCP270s connected only to 100 Series FBMs or 100 Series Competitive Migration Modules.

HDLC Module Fieldbus Mix of 268 Kbps and 2 Mbps messages (Shielded Twisted Pair Cables)

Includes Fieldbus A and B 268 Kbps HDLC Module Fieldbus Only (Twinaxial Cable)

PSS 21H-1B9 B3 Page 5 When used with the FBI100, the FCP270 can communicate with both the 100 Series and 200 Series FBMs (dual baud functionality, which requires software level v8.4.1). It connects to the 2 Mbps HDLC fieldbus for communications to all 200 Series I/O FBMs and the Siemens APACS+'

and Westinghouse competitive migration modules.

When used the 100 Series FBMs and 100 Series competitive migration modules, the FCP270 connects to the 268 Kbps HDLC fieldbus, via the fieldbus splitter/terminator. (See DEVICES SUPPORTED on page 8.) The optional FBI100 filters the 2 Mbps messages from the 2 Mbps/268 Kbps mixed HDLC fieldbus and only passes on the 268 Kbps messages for the 100 Series FBMs.

The FCP270 can also communicate with serial and Ethernet devices, such as PLCs, via Field Device System Integrators. This allows you to connect to new device interfaces without any changes to the controller software.

UPGRADE OPTIONS Multiple options are available for replacing control processors controlling 100 Series FBMs with the FCP270 in an I/A Series network.

Cabling the 100 Series FBMs or Migration products to an FCP270 baseplate consists of extending the remote 268 Kbps fieldbus between enclosures. This is accomplished using termination cable assemblies (TCAs) and Fieldbus Isolators (FBIs) to provide connections between primary and extended fieldbus segments. For direct connections from the FCP270 to the 100 Series FBMs, the maximum fieldbus length is 1 km (3200 ft). An FBI100 can be used to extend the fieldbus to 1.83 km (6000 ft).

As with earlier generations of control processors, up to 64 Fieldbus Modules (including 100 Series FBM Expander Modules) attach to the extended bus through Fieldbus Isolators. (Up to 24 Fieldbus Modules, excluding expansion modules, can connect to each isolator.)

FIELDBUS EXPANSION MODULE 100 (FEM100)

The FEM100 module increases the number of 200 Series (or equivalent) FBMs supported for the FCP270 modules to up to 64 FBMs for typical control usage. (More than 64 FBMs can be used at a slower BPC for data acquisition purposes.) The FEM100 provides four Expanded Fieldbus ports, each of which is capable of communicating with up to thirty-two FBMs. This is illustrated in Figure 3.

The FCP270 requires software level v8.3 to support the FEM100 module.

The FCP270 baseplate may connect to a Two-Slot Expansion Baseplate which accommodates a single or pair of FEM100s. A Four-Slot Expansion Baseplate is also provided which can accommodate up to two fault-tolerant FCP270s and a single or pair of FEM100s.

For a description of these baseplates, refer to PSS 21H-2W6 B4.

A pair of FEM100 modules provides redundancy for the Extended Fieldbuses. When both modules are active, the FCP270 sends and receives communications across both A and B buses. In the case of a FEM100 module failure, the FCP270 switches all traffic to the bus with the available FEM100 module until the failed module is replaced.

PSS 21H-1B9 B3 Page 6 Figure 3. Typical Expanded Fieldbus Network Configuration (Simplified) With Four Expanded Baseplate Groups 2 Mbps HDLC Expanded Module Fieldbus Baseplate or (Shielded Twisted Pair Cables)

Equipment Rack FCP270 Either in Modular Baseplate or FCP270 Control Processor (Fault-Tolerant)

F C

P 2

7 0

DIN Rail Mounted 200 Series FBMs or Competitive Migration Modules (See DEVICES SUPPORTED on page 8.)

in Four-Slot Expansion Baseplate with FEM100s F

E M

100 F

E M

100 2 Mbps HDLC Module Fieldbus (Shielded Twisted Pair Cables)

FEM100s Either in Two-Slot Expansion Baseplate or with FCP270(s) in Four-Slot Expansion Baseplate FEM100 Modules (Redundant)

Redundant Fieldbus F

B M

EXPANDED FIELDBUS 1 EXPANDED FIELDBUS 2 EXPANDED FIELDBUS 3 EXPANDED FIELDBUS 4 F

B M

F B

M Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Redundant Fieldbus F

B M

F B

M F

B M

Includes Fieldbus A and B F

C P

2 7

0 Includes Fieldbus A and B

PSS 21H-1B9 B3 Page 7 FBI100 FIELDBUS ISOLATOR/FILTER The FBI100 Fieldbus Isolator/Filter is designed to filter and isolate 2 Mbps communications from an FCP270 to the Fieldbus Isolator (FBI) which requires 268 Kbps signals for 100 Series FBMs and similar Migration modules. This enables the FCP270 to communicate with both 200 Series FBMs (over 2 Mbps signals) and 100 Series FBMs (over 268 Kbps signals) simultaneously when the FBI100 is installed as specified.

The FBI100 also extends the length of the 268 Kbps module Fieldbus from the FCP270 to 100 Series FBMs and similar competitive migration modules up to 1830 m (6000 ft) over a twinaxial Fieldbus cable.

See Figure 2 on page 4. For more information on the FBI100, refer to PSS 21H-2Y16 B4.

ON-LINE IMAGE UPDATE For fault-tolerant FCP270 modules, on-line image update replaces the executable image (operating system) of a running FCP270 with a newer image without having to shut down the equipment being controlled by the FCP270. New product enhancements can be brought on-line in 1.5 seconds for heavily loaded controllers; less for lightly loaded controllers.

Because the FCP270 contains its executable image in internal flash memory, and has sufficient RAM to hold a new executable image at the same time, on-line image updates are now much easier to perform.

TIME SYNCHRONIZATION, SOE, TDRA The I/A Series system supports time synchronization using either an externally maintained optional source of Universal Coordinated Time (UTC) from GPS satellites or an internal source using proprietary software. Controllers that receive time updates via the external time source synchronize their FBMs to 1 ms. For more information on time synchronization, refer to PSS 21S-1C2 B3.

Time stamping is used for alarm messages, values sent to the historian, and the new Sequence Of Events (SOE) and Transient Data Recorder and Analyzer (TDRA) features.

SOE data are discrete points that are time stamped at the FBM, optionally to 1 ms, and sent to the workstation on a change basis. TDRA data are analog points that are time stamped at the FBM and sent to the workstation every 10 ms. These new features are supported by client software in the workstation. For information on this new software, refer to PSS 21S-2B9 B4 and PSS 21S-2B10 B4.

SOFTWARE FEATURES The FCP270 performs regulatory, logic, timing, and sequential control, as well as data acquisition, alarm detection, and alarm notification. Process variables are controlled using time-proven algorithms (mathematical computations performing specific functions). The algorithms are contained in functional control blocks, which on-site process engineers configure to implement the desired control strategies.

The versatility of the algorithms, coupled with the variety of FBMs available, provides control capabilities suited to a broad range of process applications. Control strategies ranging from simple feedback and cascade loops to highly sophisticated feedforward, nonlinear, and complex characterization control schemes are readily implemented.

The FCP270 also supports the following features:

 Infrared communications with the controller enables you to set and read the controller letterbug via the Letterbug Configurator

 Alarm enhancements to function blocks:

re-alarming on changes to alarm priority, re-alarming based upon a configurable time delay deadband, and alarm suppression based upon time

PSS 21H-1B9 B3 Page 8

 Optional UTC external time synchronization

 Improved controller performance.

 Optional self-hosting mode (I/A Series v8.4 or later) allows the FCP270 to start up and run, executing its configured control scheme using the checkpoint file stored in flash memory. This allows the FCP270 to boot itself with a valid control database even if its host workstation is not present.

DEVICES SUPPORTED The FCP270 and FEM100 support the following devices on the 2 Mbps fieldbus:

 All 200 Series FBMs (FBM201, FBM202, and so forth)

 Field Device Systems Integrator (FDSI) modules

 DCS Fieldbus Modules for Siemens APACS+

Systems

 DCS Fieldbus Modules for Westinghouse WDPF Systems.

The FCP270 supports the following devices on the 268 Kbps fieldbus:

 100 Series FBMs (FBM01, FBM02, and so forth)

 Fieldbus Cluster I/O via FBP10 fieldbus processor module

 Foxboro Hydrostatic Interface Unit (HIU)(1)

 Foxboro Mass Flowmeter

 Foxboro Panel Display Stations

 SPECTRUM' Migration Integrators

 SPEC 200' Control Integrators

 SPEC 200 MICRO' Control Integrators

 SPEC 200 CCM Control Integrators

 DCS Fieldbus Modules for Honeywell TDC 2000 and TDC 3000 Systems

 DCS Fieldbus Modules for Bailey Net90 and Infi90 Systems

 DCS Fieldbus Modules for Fishers PROVOX Series 10, Series 20, and Controller Series Systems.

The Foxboro Gas Chromatograph is not supported.

BASEPLATE The FCP270 is installed on a modular, DIN rail mounted baseplate in a dedicated slot that is keyed for the controller, eliminating the misplacing of modules. For further information on DIN rail mounted equipment, refer to PSS 21H-2W1 B3.

LED INDICATORS Light-emitting diodes (LEDs) on the front of the FCP270 module provide visual indication of the:

 FCP270 operational status

 Communications activity of The MESH control network A and B links

 Communications activity of fieldbus A and B

 Infrared communications activity.

The MESH control network path Tx LEDs indicate which controller is primary as well as the network path it is using; these LEDs are only active on the primary module.

(1) Although FBM23 (HIU) IOM software is included with V8.x I/A Series software, the modules configurator, Intelligent Transmitter Maintenance Workbench (IT_Maint), is not supported. You must configure all FBM23s with the handheld terminal FIU. Refer to Configuration - Handheld Terminal (FIU), Foxboro M&I document number MI 020-065.

PSS 21H-1B9 B3 Page 9 FUNCTIONAL SPECIFICATIONS Processor Type CONTROL PROCESSOR Microprocessor-based AMD Elan 520 (running at 100 MHz) with stored programs, using high-speed communication capability. In addition, the CommControl' ASIC with an internal 80186 controls the communication to the I/O Modules (FBMs).

Memory SIZE 16 MB SDRAM 32 MB flash memory ERROR DETECTION ECC providing single-bit error detection and correction as well as multiple-bit error detection.

Process I/O Communications (with FBMs)

MODULE FIELDBUS Type HDLC Transmission Rate 2 Mbps for 200 Series FBMs or 268 Kbps for 100 Series FBMs Process I/O Capacity 2 MBPS HDLC FIELDBUS 200 Series FBMs 32 maximum without FEM100 modules or with FEM100 modules, typical control usage supports up to 64 FBMs. More than 64 FBMs can be used at a slower BPC for data acquisition purposes. Refer to FCP270 Sizing Guidelines (B0700AV) for sizing constraints.

Competitive Migration Modules Refer to the device specific Product Specification Sheets 268 KBPS HDLC FIELDBUS 100 Series FBMs 64 maximum depending on control processor sizing constraints (refer to FCP270 Sizing Guidelines [B0700AV]).

Competitive Migration Modules Refer to the device specific Product Specification Sheets MIX OF 2 MBPS HDLC FIELDBUS AND 268 KBPS HDLC FIELDBUS In addition to previous sizing constraints, the total number of 100 Series and 200 Series FBMs and/or competitive migration modules supported is 64 modules, maximum.

Memory Allocation for Blocks 5.8 MB Maximum Number of Blocks Configured The maximum number of blocks that can be configured for the FCP270 (or fault-tolerant FCP270 pair) is 4000.

Block Executions Per Second 10,000 blocks/second, maximum Maximum Number of Blocks Processed The number of blocks that can be processed per block processing cycle (BPC) time interval depends on scan periods and block type selection. These blocks include all types (control blocks, ECBs, compounds, data blocks, and so forth). For sizing guidelines, refer to FCP270 Sizing Guidelines (B0700AV).

Minimum Block Processing Cycle (BPC) 50 ms Sequence Block Size 32 KB maximum for each block Maximum Number of IPC Connections 131; 100 connections for source points; 30 connections for sink points; 1 connection for internal use only.

Maximum Number of OM Sink Lists 50 Maximum OM Scanner Database 12,000 points for BPC t 200 ms 5,000 points for BPC d 100 ms Maximum Number of OM Sink Points 7,500 FCP270 30 IPC connections 100 IPC connections

PSS 21H-1B9 B3 Page 10 FUNCTIONAL SPECIFICATIONS (CONTINUED)

Configurable Block Periods 0.05, 0.1, 0.2, 0.5, 0.6, 1, 2, 5, 6, 10, 30 seconds 1, 10, 60 minutes Block Processing Cycle 0.05, 0.1, 0.2, 0.5 and 1.0 seconds, selectable at system configuration time Time to Marry Fault-Tolerant Modules Less than 1 second Internal Diagnostics Self-checking performed at power-up. Run-time checks and the watchdog timer function performed during operation.

Infrared Communications Letterbug assignment via the Letterbug Configurator.

Letterbug or Hardware ID readout via the Letterbug Configurator.

Power Requirements INPUT VOLTAGE (REDUNDANT VOLTAGE) 24 V dc typical CONSUMPTION (PER NON-FAULT-TOLERANT MODULE) 8.5 W, maximum Regulatory Compliance ELECTROMAGNETIC COMPATIBILITY (EMC)

European EMC Directive 89/336/EEC Meets: EN 50081-2 Emission standard EN 50082-2 Immunity standard EN 61326 Annex A (Industrial Levels)

CISPR 11, Industrial Scientific and Medical (ISM) Radio-frequency Equipment -

Electromagnetic Disturbance Characteristics

- Limits and Methods of Measurement Meets Class A Limits IEC 61000-4-2 ESD Immunity Contact 4 kV, air 8 kV IEC 61000-4-3 Radiated Field Immunity 10 V/m at 80 to 1000 MHz IEC 61000-4-4 Electrical Fast Transient/Burst Immunity 2 kV on I/O, dc power and communication lines IEC 61000-4-5 Surge Immunity 2kV on ac and dc power lines; 1kV on I/O and communications lines IEC 61000-4-6 Immunity to Conducted Disturbances Induced by Radio-frequency Fields 10 V (rms) at 150 kHz to 80 MHz on I/O, dc power and communication lines IEC 61000-4-8 Power Frequency Magnetic Field Immunity 30 A/m at 50 and 60 Hz PRODUCT SAFETY Underwriters Laboratories (UL) for U.S. and Canada UL/UL-C listed as suitable for use in UL/UL-C listed Class I, Groups A-D; Division 2; temperature code T4 enclosure based systems. These modules are also UL and UL-C listed as associated apparatus for supplying non-incendive communication circuits for Class I, Groups A-D hazardous locations when connected to specified I/A Series system Fieldbus Modules as described in the I/A Series System DIN Rail Mounted Subsystem Users Guide (B0400FA). Communications circuits also meet the requirements for Class 2 as defined in Article 725 of the National Electrical Code (NFPA No.70) and Section 16 of the Canadian Electrical Code (CSA C22.1).

Conditions for use are as specified in the I/A Series System DIN Rail Mounted Subsystem Users Guide (B0400FA).

EUROPEAN LOW VOLTAGE DIRECTIVE 73/23/EEC AND EXPLOSIVE ATMOSPHERES (ATEX) DIRECTIVE 94/9/EC CENELEC (DEMKO) certified as EEx nAnL IIC T4 for use in CENELEC certified Zone 2 enclosure certified as associated apparatus for supplying non-incendive field circuits for Zone 2, Group IIC, potentially explosive atmospheres when connected to specified I/A Series system Fieldbus Modules as described in the I/A Series System DIN Rail Mounted Subsystem Users Guide (B0400FA).

PSS 21H-1B9 B3 Page 11 ENVIRONMENTAL SPECIFICATIONS(2)

Operating TEMPERATURE 0 to 60°C (32 to 140°F)

RELATIVE HUMIDITY 5 to 95% (Noncondensing)

ALTITUDE

-300 to +3,000 m (-1,000 to +10,000 ft)

CONTAMINATION Class G3 (Harsh) as defined in ISA Standard, S71.04. Pollution degree 2 as defined in IEC 664-1.

VIBRATION 0.75 g (5 to 500 Hz)

Storage TEMPERATURE

-40 to +70°C (-40 to +158°F)

RELATIVE HUMIDITY 5 to 95% (Noncondensing)

ALTITUDE

-300 to +12,000 m (-1,000 to +40,000 ft)

PHYSICAL SPECIFICATIONS Configuration Single processor module. The fault-tolerant version consists of two processor modules, with an interconnecting fault-tolerant connector integral to the baseplate.

Mounting May be placed in device specific 2-or 4-position baseplates designed for horizontal or vertical mounting.

For the fault-tolerant FCP270, the two modules must be mounted in dedicated slots to allow for interconnecting fault-tolerant communication.

Dimensions - Module HEIGHT 103 mm (4.04 in) 114 mm (4.50 in) including mounting lugs WIDTH 51.5 mm (2.03 in)

DEPTH 147 mm (5.80 in)

Mass (Maximum) 0.6 kg (1.3 lb) for a single, non-fault-tolerant module.

Fiber Optic Cabling - Ethernet Switch to FCP270 CONNECTORS Ethernet Switch Connector One MT-RJ Connector FCP270 or Splitter/Combiner Connector Two ceramic type LC connectors with clip FIBER OPTIC CABLE Cable Material Multimode fiber (MMF) 62.5/125 m plenum Cable Lengths 3 m (9.9 ft), 15 m (49.5 ft), 50 m (165 ft) greater than 50 m - user supplied Maximum Length 2 km (6,560 ft) from the Ethernet switch to the FCP270.

(2) The environmental limits of this module may be enhanced by the type of enclosure containing the module. (Refer to the applicable Product Specification Sheet (PSS) which describes the specific type of enclosure that is to be used.)

PSS 21H-1B9 B3 Page 12 PHYSICAL SPECIFICATIONS (CONTINUED)

Fiber Optic Cabling - Splitter/Combiner to FCP270 CONNECTORS Two ceramic type LC connectors with clip on each end FIBER OPTIC CABLE Cable Material Multimode fiber (MMF) 62.5/125 m Cable Lengths 0.5 m (1.6 ft), 1.0 m (3.3ft), 3.0 m (9.9 ft),

15 m (49.5 ft), 50 m (165 ft) greater than 50 m - user supplied Maximum Length 2 km (6,560 ft) total from the Ethernet switch to the FCP270, including the cabling to the splitter/combiner.

FCP270 Fieldbus without FCM2Fs The cable length of the Fieldbus cannot exceed 20 m (65.6 ft) (see Figure 4).

Figure 4. Fieldbus Cable Length Restrictions First Last in Chain FCP FCP FBM Baseplate 20 m (65.6 ft)

FCP Baseplate FBM Baseplate

PSS 21H-1B9 B3 Page 13 PHYSICAL SPECIFICATIONS (CONTINUED)

FCP270 Fieldbus with FCM2Fs Each FCP/FCM drives a segment of interconnected baseplates of up to 20 m (65.6 ft). Up to four pairs of FCM2Fxs can be used in a Fieldbus network (see Figure 5).

Figure 5. Fieldbus Cable Length Restrictions w/FCM2Fs Between FCP and FBM Baseplates, and Between Baseplates First Last in Chain FCP FCP FCM2Fx 20 m (65.6 ft) 2/4/10 km (1.24/2.5/6.2 mi)

FCP Baseplate 2/4/10 km (1.24/2.5/6.2 mi) 20 m (65.6 ft)

FBM Baseplate FBM Baseplate FCM2Fx FCM2Fx FCM2Fx FCM2Fx FCM2Fx FCM2Fx FCM2Fx 20 m (65.6 ft)

PSS 21H-1B9 B3 Page 14 PHYSICAL SPECIFICATIONS (CONTINUED)

FCP270 Fieldbus and Expanded Fieldbuses (1-4) without FCM2Fs The cable length of the Fieldbus cannot exceed 20 m (65.6 ft) (see Figure 6).

Figure 6. Expanded Fieldbus Cable Length Restrictions FCP270 Fieldbus and Expanded Fieldbuses (1-4) with FCM2Fs Each FCP/FCM drives a segment of interconnected baseplates of up to 20 m (65.6 ft). Up to four pairs of FCM2Fxs can be used in each Expanded Fieldbus network (see Figure 7).

Figure 7. Expanded Fieldbus Cable Length Restrictions w/FCM2Fs First Last in Chain FCP FCP FEM FEM Base Plate FBM Base Plate FBM Base Plate FBM Base Plate FBM 20 m (65.6 ft)

First Last in Chain FCP FCP FEM FEM Base Plate FBM Base Plate FBM Base Plate FBM Base Plate FBM 60 m (198 ft) 20 m (65.6 ft)

FCP/FEM Baseplate FCP Baseplate FEM Baseplate First Last in Chain FCP FCP FEM FEM Baseplate FBM FCM FCM 2Fx 2Fx FCM FCM 2Fx 2Fx 20 m (65.6 ft) 10 km*

(6.2 mi)

First Last in Chain FCP FCP FEM FEM FCM FCM 2Fx 2Fx FCM FCM 2Fx 2Fx 60 m (198 ft) 20 m (65.6 ft) 10 km*

(6.24 mi)

FCP/FEM Baseplate FCP Baseplate FEM Baseplate

• 20 km distance is allowed through the use of four pairs of FCM2F10s, as shown in Figure 5 above.

Baseplate FBM Baseplate FBM Baseplate FBM

PSS 21H-1B9 B3 Page 15 Cabling - 268 Kbps Fieldbus MAXIMUM LENGTH Without FBI100 1 km (3200 ft) maximum, from Modular Baseplate to 100 Series FBMs in last Mounting Structure With FBI100 With FCP270 and 100 Series FBMs Only Between FCP270 and FBI100 - 60 m (198 ft) maximum From FBI100s to 100 Series FBMs in last Mounting Structure - 1830 m (6000 ft) maximum With FCP270, 100 Series and 200 Series FBMs Total Length of Cabling between FCP270 and FBI100 Plus the Total Length of the 2 Mbps Module Fieldbus (for 200 Series FBMs) - 20 m (65.6 ft) maximum From FBI100s to 100 Series FBMs in last Mounting Structure - 1830 m (6000 ft) maximum CABLE Twinaxial, shielded

PSS 21H-1B9 B3 Page 16 IPS Corporate Headquarters 5601 Granite Parkway Suite 1000 Plano, TX 75024 United States of America www.ips.invensys.com Foxboro Global Client Support Inside U.S.: 1-866-746-6477 Outside U.S.: 1-508-549-2424 or contact your local Foxboro representative.

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