NRC Generic Letter 1991-05: Difference between revisions

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| issue date = 04/09/1991
| issue date = 04/09/1991
| title = NRC Generic Letter 1991-005: Licensee Commercial-Grade Procurement and Dedication Programs
| title = NRC Generic Letter 1991-005: Licensee Commercial-Grade Procurement and Dedication Programs
| author name = Partlow J G
| author name = Partlow J
| author affiliation = NRC/NRR
| author affiliation = NRC/NRR
| addressee name =  
| addressee name =  
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| page count = 11
| page count = 11
}}
}}
{{#Wiki_filter:'OA a t(o0 UNITED STATESNUCLEAR REGULATORY COMMISSIONa WASHINGTON. D. C. 20555April 9, 1991TO: ALL HOLDERS OF OPERATING LICENSES AND CONSTRUCTION PERMITS FORNUCLEAR POWER REACTORS
{{#Wiki_filter:'OA at(o
        0                          UNITED STATES
                          NUCLEAR REGULATORY COMMISSION
          a                      WASHINGTON. D. C. 20555 April 9, 1991 FOR
TO:         ALL HOLDERS OF OPERATING LICENSES AND CONSTRUCTION PERMITS
            NUCLEAR POWER REACTORS
SUBJECT:    LICENSEE COMMERCIAL-GRADE PROCUREMENT AND DEDICATION PROGRAMS
              (GENERIC LETTER 91-05)
                                                                        pause in conducting This generic letter notifies the industry of the staff's and identifies a certain procurement inspection and    enforcement      activities programs number of failures in licensees' coninercial-grade dedication      the  U.S.  Nuclear identified during recent team inspections        performed    by The  pause,  which    began  in  March    of  1990, will Regulatory Commission (NRC).                                      is  to  allow  licensees end in late summer of 1991. The purpose of the pause                      developed    by sufficient time to fully understand and implement          guidance dedication      programs.


SUBJECT: LICENSEE COMMERCIAL-GRADE PROCUREMENT AND DEDICATION PROGRAMS(GENERIC LETTER 91-05)This generic letter notifies the industry of the staff's pause in conductingcertain procurement inspection and enforcement activities and identifies anumber of failures in licensees' coninercial-grade dedication programsidentified during recent team inspections performed by the U.S. NuclearRegulatory Commission (NRC). The pause, which began in March of 1990, willend in late summer of 1991. The purpose of the pause is to allow licenseessufficient time to fully understand and implement guidance developed byindustry to improve procurement and commercial-grade dedication programs.This generic letter expresses staff positions regarding certain aspects oflicensee commercial-grade procurement and dedication programs which wouldprovide acceptable methods to meet regulatory requirements.During the period from 1986 to 1989, the NRC conducted 13 team inspections ofthe licensees' procurement and coniTercial-grade dedication programs. Duringthese inspections, the NRC staff identified a common, programmatic deficiencyin the licensees' control of the procurement and dedication process ofcommercial-grade items for safety-related applications. In a number of cases,the staff found that licensees had failed to adequately maintain programs asrequired by 10 CFR Part 50, Appendix 8, to assure the suitability ofcommercially procured and dedicated equipment for its intended safety-relatedapplications. In addition, the staff identified equipment of indeterminatequality installed in the licensees' facilities.Because of a decrease in the number of qualified nuclear-grade vendors, theNRC staff is aware that there has been a change in the industry's procurementpractices. Ten years ago, licensees procured major assemblies from approvedvendors who maintained quality assurance programs pursuant to Appendix B ofPart 50 of Title 10 of the Code of Federal Regulations (10 CFR). Currently,due to the reduction in the number of qualified nuclear-grade vendors,licensees are increasing the numbers of commercial-grade replacement partsthat they procure and dedicate for use in safety-related applications. Thisis a substantial change from the environment in which 10 CFR Part 50,Appendix B was promulgated. This has necessitated an increased emphasis bylicensees and the NRC staff to maintain procurement and dedication programsthat adhere to the requirements of 10 CFR Part 50, Appendix B. and thus-assurethe quality of items purchased and installed in safety-related applications.Therefore, dedication processes for commercial-grade parts have increased inimportance and NRC inspections have determined that a number of licensees havenot satisfactorily performed this procurement and dedication process.9104030126 W~&cL~c 0503AOOC-K OSOcOOCX'3.-G CI~i GENERIC LETTER 91-05-2-The industry has been made fully aware of the NRC's concerns in this programarea. In the past, escalated enforcement cases have provided notice to theaffected licensees and to the industry of NRC'S findings, concerns, andexpectations in the implementation of procurement and dedication programs.Further, the NRC staff continues to participate in numerous industry meetingsand conferences at which the NRC's positions in this area have been presented.The Nuclear Utility Management and Resources Council (NUMARC) Board of Direc-tors recently approved a comprehensive procurement initiative as described inNUMARC 90-13, "Nuclear Procurement Program Improvements," which commitslicensees to assess their procurement programs and take specific action toenhance or upgrade the program if they are determined to be inadequate. Theinitiative on the dedication of commercial-grade items, which is part ofNIUMARC 90-13, was to be implemented by January 1, 1990. The staff is monitor-ing implementation of licensee program improvements by conducting assessmentsof their procurement and commercial-grade dedication programs and maintainingclose interaction with the nuclear industry through participation in confer-ences, panels, and meetings.The staff will continue to perform reactive inspections relating to plantspecific operational events or to defective equipment and, as required, willcontinue to initiate resultant enforcement actions. In addition, the staffwill continue to perform inspections of vendors. The staff expects to resumeprocurement and dedication inspection activities in the late summer of 1991.These resumed inspections will be conducted using 10 CFR Part 50, Appendix B(not the NUMARC initiatives) as the applicable regulatory requirement.Licensee programs must assure the suitability of commercially procured anddedicated equipment for its intended safety-related application.The staff position is that the staff will not initiate enforcement action incases of past programmatic violations that have been adequately corrected. Inaddition, the staff does not expect licensees to review all past procurements.However, if during current procurement activities, licensees identifyshortcomings in the form, fit, or function of specific vendor products, or iffailure experience or current information on supplier adequacy indicates that acomponent may not be suitable for service, corrective actions are required forall such installed and stored items in accordance with Criterion XVI of 10 CFRPart 50, Appendix B. Also in accordance with Criterion XVI, licensees mustdetermine programmatic causes when actual deficiencies in several products fromdifferent vendors are identified during current procurement activities andthese deficiencies lead to the replacement of installed items as Part of thecorrective action. In such cases, a further sampling of previously procuredcommercial-grade items may be warranted.In NRC Generic Letter (GL) 89-02, "Actions to Improve the Detection of Counterfeitand Fraudulently Marketed Products," the staff described its perspective ongood practices in procurement and dedication and provided the NRC's conditional GENERIC LETTER 91- 05-3-endorsement of an industry standard (EPRI NP-5652) on methods of comneercia1-grade procurement and dedication. A number of recent inspection finid'n2s, asdiscussed in Enclosure 1, indicate that licensees have failed to includecertain key activities, as appropriate, in the lmplenieretatioi of the dedicationprocess. The NRC staff's positions on the successful implementation oflicensces programs for contrercial-grade dedication with respect to criticalcharacteristics and like-for-like replacements are as follows. (These are alsoincluded in Enclosure 1.)The term "critical characteristics" is not contained in Appendix B and has nospecial regulatory significance beyond its use and definition in variousindustry guides and standards. The KRC first used the term criticalcharacteristics in GL 89-02 as constituting those characteristics which need tobe identified and verified during product acceptance as part of the procurementprocess. The 1NRC has not taken the position that all design requirements mustbe considered to be critical characteristics as defined and used inEPRI flP-5652. Rather, as stated in Appendix 8, Criterion III, licensees mustassure the suitability of all parts, materials, and services for their intendedsafety-related applications (i.e., there reeds to be assurance that the itemwill perform its intended safety functior, when required). The licensee isresponsible for identifying the important design, material, and performancecharacteristics for each part, material, and service intended for safety-rel.ted applications, establishing acceptance criteria, and providingreasonable assurance of the conformance of items to these criteria.A likt-for-like replacemenit is defined as the replacement of an item with anitem that is identical. For example, the replacement item would be identicalif it was purchased at the same time from the same vendor as the item it isreplacing, or if the user can verify that there have been no changes in thedesign, materials, or Manufacturing process since procurement of the item beingreplaced. If differences from the original item are identified in thereplacement item, then the item is not identical, but similar to the item beingrepiaced, and an evaluation is necessary to determine if any changes in design,material, or the manufacturing process-could impact the functionalcharacteristics and ultimately the ci.oniponent's ability to perform its requiredsafety function. If the licensee can demonstrate that the replacement item isidentical, then the licensee need not identity the safety function or reviewand verify the design requirements and critical characteristics. Engineeringinvolvement is necessary il the above activities. Reliance on part numberverification and certification documentation is insufficient to ensure thequality of comrercially procured produLts.The other matters discussed In Enclosure I do not cnr.stitute NRC staffpositions, but provide information on inspection findings .and clarify thecharacterization of effective procurement and dedication programs previouslydescribed in GL 89-02.
industry to improve procurement and commercial-grade                 certain aspects of This generic letter expresses staff positions regarding                       which would licensee commercial-grade procurement and dedication           programs provide acceptable methods to meet regulatory requirements.
 
13 team inspections of During the period from 1986 to 1989, the NRC conducted                   programs. During the licensees' procurement and coniTercial-grade         dedication a common,    programmatic      deficiency these inspections, the NRC staff identified                               process  of in the licensees' control of the procurement         and   dedication In  a number    of cases, commercial-grade items for safety-related applications. maintain programs as the staff found that licensees had failed to         adequately suitability of required by 10 CFR Part 50, Appendix 8, to assure the for   its intended safety-related commercially procured and dedicated equipment                            of indeterminate applications. In addition, the staff identified           equipment quality installed in the licensees' facilities.
 
vendors, the Because of a decrease in the number of qualified nuclear-grade     industry's    procurement NRC staff is aware that there has been a       change     in the procured      major  assemblies      from  approved practices. Ten years ago, licensees                                     to  Appendix    B of vendors who maintained quality assurance     programs     pursuant
                                                                      (10 CFR). Currently, Part 50 of Title 10 of the Code of Federal Regulations                       vendors, due to the reduction in the number   of qualified     nuclear-grade numbers   of commercial-grade         replacement     parts licensees are increasing the                                          applications. This that they procure and dedicate for use in safety-related             CFR Part 50,
  is a substantial change from the environment in which 10                       emphasis by Appendix B was promulgated. This has necessitated anandincreased    dedication programs licensees and the NRC staff to maintain procurement                       B. and thus-assure that adhere to the requirements of 10 CFR Part 50, Appendix                   applications.
 
the quality of items purchased and installed in safety-related           have  increased in Therefore, dedication processes for commercial-grade aparts      number    of  licensees have importance and NRC inspections have determined that                         process.
 
not satisfactorily performed this procurement and dedication
  9104030126       W~&cL~c               0503                                  CI~i AOOC-K     OSOcOOCX'3.-G
 
GENERIC LETTER 91-05                   -2- in this program The industry has been made fully aware of the NRC's concerns notice to the area. In the past, escalated enforcement cases have provided       concerns, and affected licensees and to the industry of NRC'S findings,                     programs.
 
expectations in the implementation of procurement and dedication industry meetings Further, the NRC staff continues to participate in numerous               been presented.
 
in  this  area    have and conferences at which the NRC's positions                           Board    of Direc- The Nuclear Utility Management and Resources Council     (NUMARC)
                                        procurement    initiative      as  described    in tors recently approved a comprehensive                             which commits NUMARC 90-13, "Nuclear Procurement Program Improvements,"specific action to licensees to assess their procurement programs   and   take be inadequate. The enhance or upgrade the program if they are determined towhich is part of initiative on the dedication of commercial-grade items, The staff is monitor- NIUMARC 90-13, was to be implemented by January 1, 1990.     conducting assessments ing implementation of licensee program improvements byprograms          and maintaining of their procurement and commercial-grade dedication                           in confer- close interaction with the nuclear industry through participation ences, panels, and meetings.
 
to plant The staff will continue to perform reactive inspections relating                     will and,    as  required, specific operational events or to defective equipment                         the  staff continue to initiate resultant enforcement actions.       In addition, expects to resume will continue to perform inspections of vendors. The staff             summer of 1991.
 
procurement and dedication inspection activities     in the   late
                                                        10  CFR  Part    50, Appendix B
  These resumed inspections will be conducted using                 requirement.
 
(not the NUMARC initiatives) as the applicable   regulatory procured and Licensee programs must assure the suitability of commercially dedicated equipment for its intended safety-related     application.
 
action in The staff position is that the staff will not initiate enforcement         corrected.    In cases of past programmatic violations that have     been   adequately to  review    all    past  procurements.
 
addition, the staff does not expect licensees                         identify However, if during current procurement activities, licensees products, or if shortcomings in the form, fit, or function of specific     vendor indicates that a failure experience or current information on supplier adequacy         are required for component may not be suitable for service, corrective actions               XVI of 10 CFR
  all such installed and stored items in accordance with Criterion       licensees  must Part 50, Appendix B. Also in accordance with Criterion in      XVI,
                                                                      several    products  from determine programmatic causes when actual deficiencies               activities    and different vendors are identified during current procurement                 Part of the these deficiencies lead to the replacement of installed items as               procured corrective action. In such cases, a further   sampling     of   previously commercial-grade items may be warranted.
 
In NRC Generic Letter (GL) 89-02, "Actions to Improve the its      Detection of Counterfeit and Fraudulently Marketed Products," the staff   described           perspective on and   provided     the   NRC's conditional good practices in procurement and dedication
 
GENERIC LETTER 91- 05                   -3- endorsement of an industry standard (EPRI NP-5652)         on methods of comneercia1- grade procurement and dedication.     A number   of recent   inspection finid'n2s, as to include discussed in Enclosure 1, indicate that licensees have failed of the dedication certain key activities, as appropriate,     in the lmplenieretatioi process. The NRC staff's positions on the successfulwith      implementation of licensces programs for contrercial-grade dedication               respect to critical replacements     are as follows.     (These are also characteristics and like-for-like included in Enclosure 1.)
The term "critical characteristics" is not contained         in Appendix B and has no special regulatory significance beyond its use used  and definition in various industry guides and standards.   The KRC first         the term critical as constituting   those   characteristics     which need to characteristics in GL 89-02                                      part of the procurement be identified and verified during product acceptance asdesign          requirements must process. The 1NRC has not taken the position that all                 used in be considered to be critical characteristics as defined andIII,          licensees must EPRI flP-5652. Rather, as stated in Appendix 8, Criterion               for  their intended assure the suitability of all parts, materials, toandbe services assurance    that  the item safety-related applications (i.e., there reeds required). The licensee is will perform its intended safety functior, when responsible for identifying the important design,       material, and performance characteristics for each part, material, and       service   intended for safety- rel.ted applications, establishing acceptance     criteria,   and providing reasonable assurance of the conformance of items       to these   criteria.
 
A likt-for-like replacemenit is defined as the replacement of an item with an item that is identical. For example, the     replacement     item would be identical from  the  same  vendor  as  the item it is if it was purchased at the same time                                   changes in the replacing, or if the user can verify that there have been no of the item being design, materials, or Manufacturing process since procurement in the replaced. If differences from the original item are         identified replacement item, then the item is not   identical,   but   similar to the item being any changes in design, repiaced, and an evaluation is necessary to determinetheiffunctional material, or the manufacturing process-could     impact characteristics and ultimately the ci.oniponent's ability to       perform its required safety function. If the licensee   can demonstrate     that the   replacement item is or review identical, then the licensee need not identity the safety function Engineering and verify the design requirements and critical characteristics.         part number involvement is necessary il the above activities. Reliance onto ensure the verification and certification documentation is insufficient quality of comrercially procured produLts.
 
The other matters discussed In Enclosure I do notfindingscnr.stitute NRC staff positions, but provide information on inspection                   .and clarify the programs    previously characterization of effective procurement and dedication described in GL 89-02.


==BACKFIT DISCUSSION==
==BACKFIT DISCUSSION==
:Based or. past inspection findings and the resulting enforcement actions, the11RC staff has determined that licensee coirnercial-grade procurement and GENERIC LETTER 91-05-4-Iedication prograr's needed to be improved to comply with the existing NRCrequirements as described in 10 CFR Part 50, Appendix B, Criterion III (DesignControl), IV (Procurement Document Control), VII (Control of PurchasedMaterial, Equipment and Services), and XVIIH (Audits). Specifically, licenseeshave failed to adequately niaintain programs to assure the suitability ofcommiercially procured and dedicated equipment fur its intended safety-relatedapplication. Since the generic letter presents staff positions regardingimplementation of existing regulatory requirements, as contained in Appendix Eto 10 CFR Part 50, the staff has coricluded, that this is a compliance backfitdrd has prepdred the generic letter in accordance with 10 CFR 50.109 (a)(4)(i).In light of the inadequacies identified in the procurement and dedicationprograms of a large number of licensees, the issuance of this generic letter isnecessary to express the staff's position on the key element that licenseesmust incluce as part of the dedication process, specifically that commercial-grade procurement and dedication programs mrust assure the suitability ofequipment for its intended safety-related application. This generic letter isalso intended to clarify the elements of effective procurement andconmmercial-grade dedication programs that were previously provided to licenseesin GL 69-02. Since licensees' procurement and dedication programs may containprogrammatic deficiencies, the staff has irncluded in the generic letter thenecessary licensee corrective action to address shortcomings identified inspecific vendor products or components that directly lead to the component notbeing suitable for safety-related service.Although no response to this letter is required, if you have any questionsregarding this matter, please contact the persons listed below.
:
                                                                              actions, the Based or. past inspection findings and the resulting enforcement procurement    and
  11RC staff has determined that licensee coirnercial-grade
 
GENERIC LETTER 91-05                   -4- the existing NRC
Iedication prograr's needed to be improved to comply with   B,  Criterion III (Design requirements as described in 10 CFR Part   50, Appendix VII  (Control    of Purchased Control), IV (Procurement Document Control),                   Specifically,    licensees Material, Equipment and Services), and XVIIH     (Audits).
                                                to  assure  the  suitability  of have failed to adequately niaintain programs                           safety-related fur  its  intended commiercially procured and dedicated equipment             positions regarding application. Since the generic letter presents staff as  contained in Appendix E
implementation of existing regulatory requirements,             a compliance backfit this  is to 10 CFR Part 50, the staff has coricluded, that           10   CFR 50.109 (a)(4)(i).
drd has prepdred the generic letter in accordance      with procurement      and dedication In light of the inadequacies identified in the             of  this  generic letter is programs of a large number of licensees, the     issuance the  key  element    that  licensees necessary to express the staff's position on                         that commercial- must incluce as part of the dedication process,     specifically mrust assure  the    suitability  of grade procurement and dedication programs                     This  generic  letter  is equipment for its intended safety-related   application.
 
and also intended to clarify the elements of effective procurement   provided  to licensees conmmercial-grade dedication programs that were   previously programs may contain in GL 69-02. Since licensees' procurement and dedication       generic letter the programmatic deficiencies, the staff has irncluded in the           identified in necessary licensee corrective action to address shortcomings     to the component not specific vendor products or components that directly lead being suitable for safety-related service.
 
Although no response to this letter is required, if     you have any questions listed  below.
 
regarding this matter, please contact the persons Sincerely, Jes G. Partlow A sociate Director for Projects Office of Nuclear Reactor Regulation Enclosures:
  1. Characteristics of Effective Conviercial-Grade Procurement and Dedication Programs
    .  List of Recently Issued Generic Letters Technical Contacts:  Richard P. McIntyre, NRR
                        (301) 492-3215 Uldis Potapovs, URR
                        (301) 492-0959
 
Enclosure 1 CHARACTERISTICS OF-EFFECTIVE COMMERCIAL-GRADE
                        PROCUREMENT AND DEDiCATION PROGRAMS
Background regulations for procurement Appendix B to 10 CFR Part 50 contains the NRC's      for products to be used in quality assurance (QA) and quality control (QC) NRC has provided further -
safety-related applications. In addition, and the
                                1.28,  1.33,    1.123. These requirements and guidance in Regulatory Guides                            of assurance for the guides, if properly implemented, provide a measure          'ims for use in suitability of equipment, including commercial-gradeB
                                                              1 ires licensees to safety-related systems. Criterion III of Appendix    materials, parts, equipment, select and review for suitability of application            functions ef the and processes that are essential to the safety-related IV requires that procurement structures, systems, and components. Criterionnecessary to ensure functional documents specify the applicable requirements to assure that the following are performance. Criterion VII requires licenseesrequirements for the purchased sufficient to identify whether specification evaluation and selection, ma.terial and equipment have been met: source the source, and examination of objective evidence of quality, inspection of    satisfy these requirements when products upon delivery. The process used to              applications is commonly upgrading commercial-grade items for safety-related compliance with 10 CFR Part S0,
called "dedication.* The process of ensuring necessary to establish and Appendix B, must include all those activities            procured and dedicated confirm the quality and suitability of commercially            Some of the dedication equipment for its intended safety-related application.
 
cycle    before  the item is activities may occur early in the procurement      (GLi 89-02, "Actions to Improve accepted from the manufacturer. Generic Letter              Products, discussed the Detection of Counterfeit and Fraudulently Marketed  involvement in the commercial-grade dedication in terms of engineering the dedication process as procurement process, product acceptance, and This    enclosure further-discusses identified in the EPRI NP-5652 guidelines.
 
and dedication programs previously the characteristics of effective procurement of specific failures by licensees discussed in GL 89-02 and provides examples        for dedicating and ensuring the to effectively implement these characteristicssafety-related applications.
 
suitability of commercial-grade products for            would have avoided many of Appropriate implementation of these characteristics B requirements in licensee the failures to meet 10 CFR Part 50, Appendixprograms which were identified procurement and commercial-grade dedication during past NRC inspections.
 
Inspection Observations and  Findings personnel conducted 13 team From 1986 to 1989, headquarters and regional              programs. These inspec- inspections of licensees' procurement and dedicationdeficiency in licensees'
  tions have identified a common, broad programmatic          of commercial-grade control over the process of procurement afld dedication
 
-2- Maintained programs to ensure items. In a number of cases, licensees have not              applications as the suitability of equipment for use in safety-related III. These 13 ir.spections required by 10 CFR Part 50, Appendix B, Criterion                    The staff identified resulted in findings with significant safety implications.III violations and Level eight findings that were considered to be Severity              At one plant, the staff three findings that were Severity    Level  IV violations.
 
Instead, the staff did not assign a severity level to individual violations.III problem and used enforce- considered the entire group to be a Severity Level pclicy, based on the ment discretion, as provided under the enforcement Appendix C, Section V.G.2).
licensee's corrective actions (see 10 CFR Part 2,      receive violations in this Only one of the plants that were inspected did not program area.
 
the dedication methods In GL 89-02, the NRC has conditionally endorsed believes that licensees who described in EPRI NP-5652 guidelines. The staff with the NRC's endorsement, implement these dedication methods, in accordance requirements of Appendix B
can establish a basis for satisfying the existing the dedication process for to 10 CFR Part 50 as these requirements apply to            dedication program commercial-grade items. An effective conmiercial-grade        item is suitable for must include provisions to demonstrate that a dedicated            establish suitabil- safety-related applications. For a licensee to asadequately appropriate, as part of the ity, certain key activities must be performed,            to clarify the dedication dedication process. This generic letter is intended approaches described in GL 89-02.
 
a couaimon element in During each of the 13 inspections, the staff iderntified was  the  failure    of the licensee each of the inspection findings. This element            item  was  suitable for the to assure that a commercially procured and dedicatedcommercial-grade item must intended safety-related application.    A dedicated be equivalent  in its ability to perform  its intended safety function to the B QA program. The follow- same item procured under a 10 CFR Part 50, Appendix      inspection report numbers.
 
ing is a list of the 13 licensees inspected and the NRC observations on these A sunciary of the general inspection findings and findings follows the list of licensee inspections.
 
LICENSEE and PLANT                                      INSPECTION REPORT NO.
 
50-327/86-61
  1.  Tennessee Valley Authority (Sequoyah)                      50-328/86-61
                                                                    50-206/87-02
  2.  Southern California Edison (San Onufre)                    50-361/87-03
                                                                    50-362/87-04
                                                                    50-348/87-11
  3.  Alabama Power (Farley)                                      50-364/87-11 Louisiana Power and Light (Waterford)
                                                                    50-382/87-19
  4.
 
-3- INSPECTION REPORT NO.
 
LICENSEE and PLANT
                                            (Rancho Seco)            50:312/88-02
5. Sacramento Municipal Utility District
 
* 50-309/88-200
6. Maine Yankee Atomic Power (Maine Yankee)
                                                                    50-282188-201
7. Northern States Power (Prairie Island)                            50-306/88-201
                                                                    50-344188-39
8. Portland General Electric (Trojan)                                50-344/88-46 Neck)                  50-213/89-200
9. Connecticut Yankee Atomic Power (Haddam (WHP-2)                  50-397/89-21
'O. washington Public Power Supply System                            50-397/89-28
                                                                      50-302/89-200
II. Florida Power (Crystal River)
                                                                      50-458/89-200
12.  Gulf States Utilities (River Bend)
                                                                      50-295/89-200
13.  Connonwealth Edison (Zion)                                      50-304/89-200
1.    Inspection Findings criteria for verify- a.  Failure to identify the methods and acceptance                  inspection, ing the critical characteristics, such testing. receipt as  during dedication process, or post-installation traceability of complex b.    Failure to establish verifiable, documented equipment  manufacturers in commercial-grade items to their original            verify the critical those cases where the dedication program cannot characteristics.
 
items cannot be c.  Failure to recognize that some commercial-grade items are manufac- fully dedicated once received on site. Certain and heat treating.
 
tured using special processes, such as welding products would destroy Dedication testing of these items as finished  to conduct vendor sur- them. For these items, licensees may need during the manufacturing veillances or to witness certain activities process.
 
Discussion with NUMARC and licensee The NRC staff has met on several occasions                as used. in-the representatives to discuss "critical  characteristics'
                                                and  dedication.    The term "criti- context of commercial-grade procurement                B and has no special cal characteristics" is not contained in Appendix          in various industry regulatory significance beyond its use  and  definition
 
-4- guides and standards. The NRC first used the term critical characterls- tics in GL 89-02 as constituting those characteristics which nbed to be identified and verified during product acceptance as part of the procurement process. The ARC has not taken the position that all-design requirements must be considered to be critical characteristics as defined and used in EPRI NP-5652. Rather, as stated in Appetidix S, Criterion 11!,
licensees must assure the suitability of all parts, Materials, and services for their intended safety-related applications (i.e., there needs to be assurance that the item will perform its intended safety function when required). The licensee is responsible for identifying the important design, material, and performance characteristics for each part, material, and service intended for safety-related applirations, establishing acceptance criteria, and providing reasonable assurance of the conformance of items to these criteria. There is no nilniun. or maximum number of critical characteristics that need to be verified. Further, the critical characteristics for an item may vary from application to application depending on the design and performance requirements unique to each application.
 
A licensee may take different approaches for the verification of the critical characteristics, depending on the complexity of the item. In nmany cases, the licensee can verify the critical characteristics of eac'h item during receipt inspection testing. However, for a complex item with internal parts which receive special processing during Manufacturing, the licensee may need to conduct a source verification of the manu- facturer during production to verify the critical characteristics identified as necessary for the item to perform its safety function. When these methuds cannot verify the critical characteristics related to special processes and tests, certification by the original equipment manufacturer nay be an acceptable alternative provided documented, verified traceability to the original equipment manufacturer has beet.
 
established and the purchaser has vecrified by audit or survey that the original equipment manufacturer has itaiplemented adequate quality controls for the activity being certified.
 
For items with critical characteristics that can be verified for the most severe or limiting plant application, the licensee might prefer to identify and verify the item's critical characteristics to qualify that item for all possible plant applications. For complex items that would be purchased for specific plant applications it may be appropriate to address the acceptance criteria for each item individually. Engineering involvement is important in either method because the technical evaluation will identify the critical characteristics, acceptance criteria, and the miethods to be used for verification.
 
Inspection Findings a.    Failure to demonstrate that a like-fur-like replacement iteml is identical in form, fit, and function to the item it is replacing.
 
Part number verification is not sufficient because of the probability of undocumented changes in the design, material, or fabrication of commercial-grade items using the same part number.
 
-5- or manufactur- on&terial, b.    Failure to evaluatc changes in the design'                      function ing process fur the effect of these chances on safety under design. basis event condltions)            of perforLMIce (particularly are  similar as  opposed    to    identical    to  the replacement items  that items being replaced.
 
design require- c.    Failure to ensure that itemrs will function under all      thbt the commercil- meents.  On some occasions, licensees only ensured cor.ditions.
 
,grade item would function ui.der normal operation d. Failure to verify the validity of certificates            of conformarnce received from vendors not on the licensee's      list of approved vendors/
                                                                                commercial- suppliers. An unverified certificate of conformance from a gradc vetdur isnot sufficient.
 
Discussion A like-for-like replacement isdefined as the  the replacement of an item with uri itein that is identical. For example, timereplacement item would be from.  the    same  vendor as the identical if it was purchased at the same verify that there have been no item it isreplacing, or ifthe user can                    process since changes inthe design, materials, or manufacturiqg If  differences        from the original procurement of the item being replaced.          then  the    item  is rot item, ite.i iare identified inthe replacement replaced, and evaluation is identical, but similar to the item being design, material, or the necessary to determine ifany changes in                  characteristics and n.anufacturing process could impact the functional  its required safety func- ultimately the com.ponent's ability to perform        replacement item is tion. Ifthe licersee can demonstrate that the the          safety function or identical, then the licensee need not identify critical          characteristics.
 
review and verify the design requirements and Engineering involvement isnecessary ill the    above activities. The extent uf this Involvement. is lependent on the nature,      conmplexity, and use of engineering personnel is the items to be dedicated. Participation of product                          to appropriate inthe procurement process, and specific acceptance, testing    requirements develop purchase rpecificaticns, determinethe test results.              When engi- applicable to the products,  and  evaluate reering personnel specify design requirements for        inclusion on the they need not reconstruct purchase documents for replacement components,purposes,              need only and reverify design adequacy for procurement (which may but        reference    the ensure that the existing design requirements into the purchase order.
 
original design basis) are properly translated Reliance on part number verification and certification            documentation is procured      products.
 
insufficient to ensure the quality of coniercially as  elements,      receipt  and source Effective product acceptance programs have effective        vendor    audits    Ltd inspection, appropriate testinS criteria,        as  appropriate),        special surveillances (including witness/hold points tests. Procedures and tests and inspections, and post-installation                                  are also adequ:te qualificatio!Is and training for implementing personnel r.ecessory factors insuccessful implenmentationr.
 
Enclosure 2 LIST OF RECENTLY ISSUED GENERIC LETTERS
Generic                                      Date of Subject                          Issuance    Issued To Letter No.                                        N SUR-  ALL HOLDERS OF OL
91-04      CHARGES IN TECHNICAL  SPECI  lCATM
          VEILLANCE INTERVALS
          V                    TO ACCOMMODATE    A 24- OR CONSTRUCTION PER-
          MONTH FUEL  CYCLE (GENERIC  LETTER    91-04)  MITS FOR NUCLEAR
  I                                                      POWER REACTORS
                                            03/06/91    ALL HOLDERS OF OLs
91-03      REPORTING OF SAFEGUARDS                        OR CPs FOR NUCLEAR
            EVENTS                                        POWER REACTORS AND
                                                          ALL OTHER LICENSED -
                                                          ACTIVITIES INVOLVING
                                                          A FORMULA QUANTITY
                                                          OF SPECIAL NUCLEAR.
 
MATERIAL (SNM)
            REPORTING MISHAPS INVOLVING        12/28/90    ALL OPERATORS OF
91-02                                                    LOW-LEVEL RADIO-
            LLW FORMS PREPARED FOR
            DISPOSAL                                      ACTIVE WASTE (LLW)
                                                          DISPOSAL SITES,
                                                          WASTE PROCESSORS,
                                                          & ALL HOLDERS OF
                                                          LICENSES FOR NUCLEAR
                                                          FUELS, NUCLEAR
                                                          MATERIALS & NUCLEAR
                                                          POWER REACTORS
            REMOVAL-OF THE SCHEDULE FOR 01/04/91          ALL HOLDERS OF OLs
91-01                                                    OR CPs FOR NUCLEAR
            THE WITHDRAWAL OF REACTOR
            VESSEL MATERIAL SPECIMENS                      POWER PLANTS
            FROM TECHNICAL SPECIFICATIONS
  91-01      ALTERNATIVE REQUIREMENTS FOR      12/11/90    ALL LIGHT-WATER
  90-09                                                    REACTOR LICENSEES
            SNUBBER VISUAL INSPECTION
              INTERVALS AND CORRECTIVE                      AND APPLICANTS
            ACTIONS
              CONSIDERATION OF THE RESULTS      10/25/90    ALL LICENSEES OF
  89-10                                                    OPERATING NUCLEAR
  SUPP. 3    OF NRC-SPONSORED TESTS OF
              MOTOR-OPERATED VALVES                        POWER PLANTS AND
                                                            HOLDERS OF CONSTRUC-
                                                            TION PERMITS FOR
                                                            NUCLEAR POWER PLANTS
              SIMULATION FACILITY              08/10/90    ALL HOLDERS OF
  90-08                                                    OPERATING LICENSES
              EXEMPTIONS
                                                            OR CONSTRUCTION
                                                            PERMITS FOR NUCLEAR
                                                            POWER REACTORS
              OPERATOR LICENSING NATIONAL      08/10/90    ALL POWER REACTOR
  90-07                                                    LICENSEES AND
              EXAMINATION SCHEDULE
                                                            APPLICANTS FOR AN
                                                            OPERATING LICENSE
              AVAILABILITY OF PROGRAM            08/03/90    ALL LICENSEES OF
  89-10                                                    OPERATING NPPs AND
  SUPP. 2    DESCRIPTIONS
                                                              HOLDERS OF CPs FOR
                                                              NPIPs
 
-4- GENLRIC LETTER 91- 05 existing    DRC
dedication proranms needed in                        to be improvetd to comppy with the      Criterion  I.I-(Design
                                                        10 CFR Part 50, Appendix          6, recuirements as described                                      Control), VII (Control of Purchased licensees Control;-, IV                (Procurement          Docunient and XVIII (Audits). Specifically, Imattrii'l, Equipment anoa Services), programsto assure the suitability of hac failed to adtquately maintain equiprent for its intended safety-related cornpercilily procured and dedicated                                                      positions regarding
3".icatiofl.                  Since the ierQeric letter presents staftas contained in Appexdix b requirements, ir-tplenfleritction of existing regulaory                                    that this is a compliance backfit to 10 CFR Pirt 5G, the '.taff has conckded,                      in accordance with 10 CFR 50.109 (a)(4)(i).
:.:d has prerared the gti.Lric letter                                  in the procurement and dedication ir.light of the inadequ'Lies identified the issuance of this generic letter is pruyrar.,. Lf a lar;e n1upter of licensees, necessary Itl                vxpress        the    staff's  position on the key element that licensees part of the dedication process, specifically that cowtmercial- ritL5        includc        as                                                                            of must assure the suitabilit)
  Srade pruLcureifent and &ctication prograns application. This generic letter is cuipelnt f                  'rits interded safety-rclated of effective procuremuent and also irt;e.LUd to clarify the elenents that were previcusly provided to licensees corr.erciel -jrade cedic~.ition proSrams                                    and dedicatiot1 programs -ay contain
  . bL 8§-02.                  Since licersees' procurementincluaed in the gereric letter the prr(drarnatc deficiencies, the staff has
                          .icensee        corrective      action  to    address shortcot..ings identified in rLot necessary                                                            that directly lead to the component spjL'l''c vender products or components bei-c suitable fc,r .Ltety-rclated service.
 
have any  questions no resr ctise            tu this letter is required, if )uu below.


Sincerely,Jes G. PartlowA sociate Director for ProjectsOffice of Nuclear Reactor Regulation
rt,...;UCh thb    personIs  listed reourdinc this .c.;ttr, plebsE contact Sincerel),
                                                                                ORIGINAL SIGNED BY:
                                                                          %lmes G. Partlob Associate sirector for Projects Office of Nuclear Reactor Regulatiiun F.rc                                    cf Eftfe: .tC Coribercial-Gradte                DISTRIBUTION:
                    uit;.ren~ei.t and ~Jedicatiunl Progru~s enetriFr 0ies NRC PDR
      7.    List, of Fie..evty :edGeneric Litttrs                                          VIB Reading Pichaire P. cIcntyre, NF~R                    RMcIntyre lectii,(Lal Ccortlact,.:                  11cL2l 492-3215 L'.                                                                        4 (y.


===Enclosures:===
- " EL i r.LV 'I I# : U                                  £ditv CF    -, I Q :   '.': L.Lk'                     ?Pr~ta poy      :7
1. Characteristics of Effective Conviercial-GradeProcurement and Dedication Programs.List of Recently Issued Generic LettersTechnical Contacts: Richard P. McIntyre, NRR(301) 492-3215Uldis Potapovs, URR(301) 492-0959 Enclosure 1CHARACTERISTICS OF-EFFECTIVE COMMERCIAL-GRADEPROCUREMENT AND DEDiCATION PROGRAMSBackgroundAppendix B to 10 CFR Part 50 contains the NRC's regulations for procurementquality assurance (QA) and quality control (QC) for products to be used insafety-related applications. In addition, the NRC has provided further -guidance in Regulatory Guides 1.28, 1.33, and 1.123. These requirements andguides, if properly implemented, provide a measure of assurance for thesuitability of equipment, including commercial-grade 'ims for use insafety-related systems. Criterion III of Appendix B 1ires licensees toselect and review for suitability of application materials, parts, equipment,and processes that are essential to the safety-related functions ef thestructures, systems, and components. Criterion IV requires that procurementdocuments specify the applicable requirements necessary to ensure functionalperformance. Criterion VII requires licensees to assure that the following aresufficient to identify whether specification requirements for the purchasedma.terial and equipment have been met: source evaluation and selection,objective evidence of quality, inspection of the source, and examination ofproducts upon delivery. The process used to satisfy these requirements whenupgrading commercial-grade items for safety-related applications is commonlycalled "dedication.* The process of ensuring compliance with 10 CFR Part S0,Appendix B, must include all those activities necessary to establish andconfirm the quality and suitability of commercially procured and dedicatedequipment for its intended safety-related application. Some of the dedicationactivities may occur early in the procurement cycle before the item isaccepted from the manufacturer. Generic Letter (GLi 89-02, "Actions to Improvethe Detection of Counterfeit and Fraudulently Marketed Products, discussedcommercial-grade dedication in terms of engineering involvement in theprocurement process, product acceptance, and the dedication process asidentified in the EPRI NP-5652 guidelines. This enclosure further-discussesthe characteristics of effective procurement and dedication programs previouslydiscussed in GL 89-02 and provides examples of specific failures by licenseesto effectively implement these characteristics for dedicating and ensuring thesuitability of commercial-grade products for safety-related applications.Appropriate implementation of these characteristics would have avoided many ofthe failures to meet 10 CFR Part 50, Appendix B requirements in licenseeprocurement and commercial-grade dedication programs which were identifiedduring past NRC inspections.Inspection Observations and FindingsFrom 1986 to 1989, headquarters and regional personnel conducted 13 teaminspections of licensees' procurement and dedication programs. These inspec-tions have identified a common, broad programmatic deficiency in licensees'control over the process of procurement afld dedication of commercial-grade
    ?,.;y.'j:       jjc:t,yre                                              IV
-2-items. In a number of cases, licensees have not Maintained programs to ensurethe suitability of equipment for use in safety-related applications asrequired by 10 CFR Part 50, Appendix B, Criterion III. These 13 ir.spectionsresulted in findings with significant safety implications. The staff identifiedeight findings that were considered to be Severity Level III violations andthree findings that were Severity Level IV violations. At one plant, the staffdid not assign a severity level to individual violations. Instead, the staffconsidered the entire group to be a Severity Level III problem and used enforce-ment discretion, as provided under the enforcement pclicy, based on thelicensee's corrective actions (see 10 CFR Part 2, Appendix C, Section V.G.2).Only one of the plants that were inspected did not receive violations in thisprogram area.In GL 89-02, the NRC has conditionally endorsed the dedication methodsdescribed in EPRI NP-5652 guidelines. The staff believes that licensees whoimplement these dedication methods, in accordance with the NRC's endorsement,can establish a basis for satisfying the existing requirements of Appendix Bto 10 CFR Part 50 as these requirements apply to the dedication process forcommercial-grade items. An effective conmiercial-grade dedication programmust include provisions to demonstrate that a dedicated item is suitable forsafety-related applications. For a licensee to adequately establish suitabil-ity, certain key activities must be performed, as appropriate, as part of thededication process. This generic letter is intended to clarify the dedicationapproaches described in GL 89-02.During each of the 13 inspections, the staff iderntified a couaimon element ineach of the inspection findings. This element was the failure of the licenseeto assure that a commercially procured and dedicated item was suitable for theintended safety-related application. A dedicated commercial-grade item mustbe equivalent in its ability to perform its intended safety function to thesame item procured under a 10 CFR Part 50, Appendix B QA program. The follow-ing is a list of the 13 licensees inspected and the inspection report numbers.A sunciary of the general inspection findings and NRC observations on thesefindings follows the list of licensee inspections.LICENSEE and PLANT INSPECTION REPORT NO.1. Tennessee Valley Authority (Sequoyah) 50-327/86-6150-328/86-612. Southern California Edison (San Onufre) 50-206/87-0250-361/87-0350-362/87-043. Alabama Power (Farley) 50-348/87-1150-364/87-114. Louisiana Power and Light (Waterford)50-382/87-19
    LA' I -
-3-INSPECTION REPORT NO.LICENSEE and PLANT5. Sacramento Municipal Utility District (Rancho Seco)6. Maine Yankee Atomic Power (Maine Yankee)7. Northern States Power (Prairie Island)8. Portland General Electric (Trojan)9. Connecticut Yankee Atomic Power (Haddam Neck)'O. washington Public Power Supply System (WHP-2)II. Florida Power (Crystal River)12. Gulf States Utilities (River Bend)13. Connonwealth Edison (Zion)50:312/88-02* 50-309/88-20050-282188-20150-306/88-20150-344188-3950-344/88-4650-213/89-20050-397/89-2150-397/89-2850-302/89-20050-458/89-20050-295/89-20050-304/89-2001. Inspection Findingsa. Failure to identify the methods and acceptance criteria for verify-ing the critical characteristics, such as during receipt inspection,dedication process, or post-installation testing.b. Failure to establish verifiable, documented traceability of complexcommercial-grade items to their original equipment manufacturers inthose cases where the dedication program cannot verify the criticalcharacteristics.c. Failure to recognize that some commercial-grade items cannot befully dedicated once received on site. Certain items are manufac-tured using special processes, such as welding and heat treating.Dedication testing of these items as finished products would destroythem. For these items, licensees may need to conduct vendor sur-veillances or to witness certain activities during the manufacturingprocess.DiscussionThe NRC staff has met on several occasions with NUMARC and licenseerepresentatives to discuss "critical characteristics' as used. in-thecontext of commercial-grade procurement and dedication. The term "criti-cal characteristics" is not contained in Appendix B and has no specialregulatory significance beyond its use and definition in various industry
    -
-4-guides and standards. The NRC first used the term critical characterls-tics in GL 89-02 as constituting those characteristics which nbed to beidentified and verified during product acceptance as part of theprocurement process. The ARC has not taken the position that all-designrequirements must be considered to be critical characteristics as definedand used in EPRI NP-5652. Rather, as stated in Appetidix S, Criterion 11!,licensees must assure the suitability of all parts, Materials, andservices for their intended safety-related applications (i.e., there needsto be assurance that the item will perform its intended safety functionwhen required). The licensee is responsible for identifying the importantdesign, material, and performance characteristics for each part, material,and service intended for safety-related applirations, establishingacceptance criteria, and providing reasonable assurance of the conformanceof items to these criteria. There is no nilniun. or maximum number ofcritical characteristics that need to be verified. Further, the criticalcharacteristics for an item may vary from application to applicationdepending on the design and performance requirements unique to eachapplication.A licensee may take different approaches for the verification of thecritical characteristics, depending on the complexity of the item. Innmany cases, the licensee can verify the critical characteristics of eac'hitem during receipt inspection testing. However, for a complex itemwith internal parts which receive special processing during Manufacturing,the licensee may need to conduct a source verification of the manu-facturer during production to verify the critical characteristicsidentified as necessary for the item to perform its safety function. Whenthese methuds cannot verify the critical characteristics related tospecial processes and tests, certification by the original equipmentmanufacturer nay be an acceptable alternative provided documented,verified traceability to the original equipment manufacturer has beet.established and the purchaser has vecrified by audit or survey that theoriginal equipment manufacturer has itaiplemented adequate quality controlsfor the activity being certified.For items with critical characteristics that can be verified forthe most severe or limiting plant application, the licensee might preferto identify and verify the item's critical characteristics to qualify thatitem for all possible plant applications. For complex items that would bepurchased for specific plant applications it may be appropriate toaddress the acceptance criteria for each item individually. Engineeringinvolvement is important in either method because the technical evaluationwill identify the critical characteristics, acceptance criteria, and themiethods to be used for verification.Inspection Findingsa. Failure to demonstrate that a like-fur-like replacement iteml isidentical in form, fit, and function to the item it is replacing.Part number verification is not sufficient because of the probabilityof undocumented changes in the design, material, or fabricationof commercial-grade items using the same part numbe b. Failure to evaluatc changes in the design' on&terial, or manufactur-ing process fur the effect of these chances on safety functionperforLMIce (particularly under design. basis event condltions) ofreplacement items that are similar as opposed to identical to theitems being replaced.c. Failure to ensure that itemrs will function under all design require-meents. On some occasions, licensees only ensured thbt the commercil-,grade item would function ui.der normal operation cor.ditions.d. Failure to verify the validity of certificates of conformarncereceived from vendors not on the licensee's list of approved vendors/suppliers. An unverified certificate of conformance from a commercial-gradc vetdur is not sufficient.DiscussionA like-for-like replacement is defined as the replacement of an item withuri itein that is identical. For example, the replacement item would beidentical if it was purchased at the same time from. the same vendor as theitem it is replacing, or if the user can verify that there have been nochanges in the design, materials, or manufacturiqg process sinceprocurement of the item being replaced. If differences from the originalite.i iare identified in the replacement item, then the item is rotidentical, but similar to the item being replaced, and evaluation isnecessary to determine if any changes in design, material, or then.anufacturing process could impact the functional characteristics andultimately the com.ponent's ability to perform its required safety func-tion. If the licersee can demonstrate that the replacement item isidentical, then the licensee need not identify the safety function orreview and verify the design requirements and critical characteristics.Engineering involvement is necessary ill the above activities. The extentuf this Involvement. is lependent on the nature, conmplexity, and use ofthe items to be dedicated. Participation of engineering personnel isappropriate in the procurement process, and product acceptance, todevelop purchase rpecificaticns, determine specific testing requirementsapplicable to the products, and evaluate the test results. When engi-reering personnel specify design requirements for inclusion on thepurchase documents for replacement components, they need not reconstructand reverify design adequacy for procurement purposes, but need onlyensure that the existing design requirements (which may reference theoriginal design basis) are properly translated into the purchase order.Reliance on part number verification and certification documentation isinsufficient to ensure the quality of coniercially procured products.Effective product acceptance programs have as elements, receipt and sourceinspection, appropriate testinS criteria, effective vendor audits Ltdsurveillances (including witness/hold points as appropriate), specialtests and inspections, and post-installation tests. Procedures andadequ:te qualificatio!Is and training for implementing personnel are alsor.ecessory factors in successful implenmentation Enclosure 2LIST OF RECENTLY ISSUED GENERIC LETTERSGeneric Date ofLetter No. Subject Issuance Issued To91-04 CHARGES IN TECHNICAL SPECI lCATM N SUR- ALL HOLDERS OF OLV VEILLANCE INTERVALS TO ACCOMMODATE A 24- OR CONSTRUCTION PER-I MONTH FUEL CYCLE (GENERIC LETTER 91-04) MITS FOR NUCLEARPOWER REACTORS91-0391-0291-0191-0190-09REPORTING OF SAFEGUARDS 03/06/91EVENTSREPORTING MISHAPS INVOLVING 12/28/90LLW FORMS PREPARED FORDISPOSALREMOVAL-OF THE SCHEDULE FOR 01/04/91THE WITHDRAWAL OF REACTORVESSEL MATERIAL SPECIMENSFROM TECHNICAL SPECIFICATIONSALTERNATIVE REQUIREMENTS FOR 12/11/90SNUBBER VISUAL INSPECTIONINTERVALS AND CORRECTIVEACTIONSCONSIDERATION OF THE RESULTS 10/25/90OF NRC-SPONSORED TESTS OFMOTOR-OPERATED VALVESSIMULATION FACILITY 08/10/90EXEMPTIONSOPERATOR LICENSING NATIONAL 08/10/90EXAMINATION SCHEDULEAVAILABILITY OF PROGRAM 08/03/90DESCRIPTIONSALL HOLDERS OF OLsOR CPs FOR NUCLEARPOWER REACTORS ANDALL OTHER LICENSED -ACTIVITIES INVOLVINGA FORMULA QUANTITYOF SPECIAL NUCLEAR.MATERIAL (SNM)ALL OPERATORS OFLOW-LEVEL RADIO-ACTIVE WASTE (LLW)DISPOSAL SITES,WASTE PROCESSORS,& ALL HOLDERS OFLICENSES FOR NUCLEARFUELS, NUCLEARMATERIALS & NUCLEARPOWER REACTORSALL HOLDERS OF OLsOR CPs FOR NUCLEARPOWER PLANTSALL LIGHT-WATERREACTOR LICENSEESAND APPLICANTSALL LICENSEES OFOPERATING NUCLEARPOWER PLANTS ANDHOLDERS OF CONSTRUC-TION PERMITS FORNUCLEAR POWER PLANTSALL HOLDERS OFOPERATING LICENSESOR CONSTRUCTIONPERMITS FOR NUCLEARPOWER REACTORSALL POWER REACTORLICENSEES ANDAPPLICANTS FOR ANOPERATING LICENSEALL LICENSEES OFOPERATING NPPs ANDHOLDERS OF CPs FORNPIPs89-10SUPP. 390-0890-0789-10SUPP. 2 GENLRIC LETTER 91- 05-4-dedication proranms needed to be improvetd to comppy with the existing DRCrecuirements as described in 10 CFR Part 50, Appendix 6, Criterion I.I-(DesignControl;-, IV (Procurement Docunient Control), VII (Control of PurchasedImattrii'l, Equipment anoa Services), and XVIII (Audits). Specifically, licenseeshac failed to adtquately maintain programsto assure the suitability ofcornpercilily procured and dedicated equiprent for its intended safety-related3".icatiofl. Since the ierQeric letter presents staft positions regardingir-tplenfleritction of existing regulaory requirements, as contained in Appexdix bto 10 CFR Pirt 5G, the '.taff has conckded, that this is a compliance backfit:.:d has prerared the gti.Lric letter in accordance with 10 CFR 50.109 (a)(4)(i).ir. light of the inadequ'Lies identified in the procurement and dedicationpruyrar.,. Lf a lar;e n1upter of licensees, the issuance of this generic letter isnecessary Itl vxpress the staff's position on the key element that licenseesritL5 includc as part of the dedication process, specifically that cowtmercial-Srade pruLcureifent and &ctication prograns must assure the suitabilit) ofcuipelnt f 'r its interded safety-rclated application. This generic letter isalso irt;e.LUd to clarify the elenents of effective procuremuent andcorr.erciel -jrade cedic~.ition proSrams that were previcusly provided to licensees.bL 8§-02. Since licersees' procurement and dedicatiot1 programs -ay containprr(drarnatc deficiencies, the staff has incluaed in the gereric letter thenecessary .icensee corrective action to address shortcot..ings identified inspjL'l''c vender products or components that directly lead to the component rLotbei-c suitable fc,r .Ltety-rclated service.rt,...;UCh no resr ctise tu this letter is required, if )uu have any questionsreourdinc this .c.;ttr, plebsE contact thb personIs listed below.Sincerel),ORIGINAL SIGNED BY:%lmes G. PartlobAssociate sirector for ProjectsOffice of Nuclear Reactor RegulatiiunF. rc cf Eftfe: .tC Coribercial-Gradteuit;.ren~ei.t and ~Jedicatiunl Progru~s7. List, of Fie..evty :edGeneric Litttrslectii,(Lal Ccortlact,.: Pichaire P. cIcntyre, NF~R11cL2l 492-3215DISTRIBUTION:enetriFr 0i esNRC PDRVIB ReadingRMcIntyre-" E L i r. LV ' L L '.I ICF -, I Q : '.' : L.Lk' # : U?,. ;y.' j: LA' I -2 / I 4 / 1 *?Pr~ta poy :7£ditvI V-C f?a1I001nA/UP,KU: C:Orr. :UI A C E C I i~t7Fkf' :1 /'7 /9-I /- IC ED E4(y..9104030126}}
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Latest revision as of 03:55, 24 November 2019

NRC Generic Letter 1991-005: Licensee Commercial-Grade Procurement and Dedication Programs
ML031140508
Person / Time
Site: Beaver Valley, Millstone, Hatch, Monticello, Calvert Cliffs, Dresden, Davis Besse, Peach Bottom, Browns Ferry, Salem, Oconee, Mcguire, Nine Mile Point, Palisades, Palo Verde, Perry, Indian Point, Fermi, Kewaunee, Catawba, Harris, Wolf Creek, Saint Lucie, Point Beach, Oyster Creek, Watts Bar, Hope Creek, Grand Gulf, Cooper, Sequoyah, Byron, Pilgrim, Arkansas Nuclear, Three Mile Island, Braidwood, Susquehanna, Summer, Prairie Island, Columbia, Seabrook, Brunswick, Surry, Limerick, North Anna, Turkey Point, River Bend, Vermont Yankee, Crystal River, Haddam Neck, Ginna, Diablo Canyon, Callaway, Vogtle, Waterford, Duane Arnold, Farley, Robinson, Clinton, South Texas, San Onofre, Cook, Comanche Peak, Yankee Rowe, Maine Yankee, Quad Cities, Humboldt Bay, La Crosse, Big Rock Point, Rancho Seco, Zion, Midland, Bellefonte, Fort Calhoun, FitzPatrick, McGuire, LaSalle, Fort Saint Vrain, Washington Public Power Supply System, Shoreham, Satsop, Trojan, Atlantic Nuclear Power Plant, Clinch River  Entergy icon.png
Issue date: 04/09/1991
From: Partlow J
Office of Nuclear Reactor Regulation
To:
References
GL-91-005, NUDOCS 9104030126
Download: ML031140508 (11)


'OA at(o

0 UNITED STATES

NUCLEAR REGULATORY COMMISSION

a WASHINGTON. D. C. 20555 April 9, 1991 FOR

TO: ALL HOLDERS OF OPERATING LICENSES AND CONSTRUCTION PERMITS

NUCLEAR POWER REACTORS

SUBJECT: LICENSEE COMMERCIAL-GRADE PROCUREMENT AND DEDICATION PROGRAMS

(GENERIC LETTER 91-05)

pause in conducting This generic letter notifies the industry of the staff's and identifies a certain procurement inspection and enforcement activities programs number of failures in licensees' coninercial-grade dedication the U.S. Nuclear identified during recent team inspections performed by The pause, which began in March of 1990, will Regulatory Commission (NRC). is to allow licensees end in late summer of 1991. The purpose of the pause developed by sufficient time to fully understand and implement guidance dedication programs.

industry to improve procurement and commercial-grade certain aspects of This generic letter expresses staff positions regarding which would licensee commercial-grade procurement and dedication programs provide acceptable methods to meet regulatory requirements.

13 team inspections of During the period from 1986 to 1989, the NRC conducted programs. During the licensees' procurement and coniTercial-grade dedication a common, programmatic deficiency these inspections, the NRC staff identified process of in the licensees' control of the procurement and dedication In a number of cases, commercial-grade items for safety-related applications. maintain programs as the staff found that licensees had failed to adequately suitability of required by 10 CFR Part 50, Appendix 8, to assure the for its intended safety-related commercially procured and dedicated equipment of indeterminate applications. In addition, the staff identified equipment quality installed in the licensees' facilities.

vendors, the Because of a decrease in the number of qualified nuclear-grade industry's procurement NRC staff is aware that there has been a change in the procured major assemblies from approved practices. Ten years ago, licensees to Appendix B of vendors who maintained quality assurance programs pursuant

(10 CFR). Currently, Part 50 of Title 10 of the Code of Federal Regulations vendors, due to the reduction in the number of qualified nuclear-grade numbers of commercial-grade replacement parts licensees are increasing the applications. This that they procure and dedicate for use in safety-related CFR Part 50,

is a substantial change from the environment in which 10 emphasis by Appendix B was promulgated. This has necessitated anandincreased dedication programs licensees and the NRC staff to maintain procurement B. and thus-assure that adhere to the requirements of 10 CFR Part 50, Appendix applications.

the quality of items purchased and installed in safety-related have increased in Therefore, dedication processes for commercial-grade aparts number of licensees have importance and NRC inspections have determined that process.

not satisfactorily performed this procurement and dedication

9104030126 W~&cL~c 0503 CI~i AOOC-K OSOcOOCX'3.-G

GENERIC LETTER 91-05 -2- in this program The industry has been made fully aware of the NRC's concerns notice to the area. In the past, escalated enforcement cases have provided concerns, and affected licensees and to the industry of NRC'S findings, programs.

expectations in the implementation of procurement and dedication industry meetings Further, the NRC staff continues to participate in numerous been presented.

in this area have and conferences at which the NRC's positions Board of Direc- The Nuclear Utility Management and Resources Council (NUMARC)

procurement initiative as described in tors recently approved a comprehensive which commits NUMARC 90-13, "Nuclear Procurement Program Improvements,"specific action to licensees to assess their procurement programs and take be inadequate. The enhance or upgrade the program if they are determined towhich is part of initiative on the dedication of commercial-grade items, The staff is monitor- NIUMARC 90-13, was to be implemented by January 1, 1990. conducting assessments ing implementation of licensee program improvements byprograms and maintaining of their procurement and commercial-grade dedication in confer- close interaction with the nuclear industry through participation ences, panels, and meetings.

to plant The staff will continue to perform reactive inspections relating will and, as required, specific operational events or to defective equipment the staff continue to initiate resultant enforcement actions. In addition, expects to resume will continue to perform inspections of vendors. The staff summer of 1991.

procurement and dedication inspection activities in the late

10 CFR Part 50, Appendix B

These resumed inspections will be conducted using requirement.

(not the NUMARC initiatives) as the applicable regulatory procured and Licensee programs must assure the suitability of commercially dedicated equipment for its intended safety-related application.

action in The staff position is that the staff will not initiate enforcement corrected. In cases of past programmatic violations that have been adequately to review all past procurements.

addition, the staff does not expect licensees identify However, if during current procurement activities, licensees products, or if shortcomings in the form, fit, or function of specific vendor indicates that a failure experience or current information on supplier adequacy are required for component may not be suitable for service, corrective actions XVI of 10 CFR

all such installed and stored items in accordance with Criterion licensees must Part 50, Appendix B. Also in accordance with Criterion in XVI,

several products from determine programmatic causes when actual deficiencies activities and different vendors are identified during current procurement Part of the these deficiencies lead to the replacement of installed items as procured corrective action. In such cases, a further sampling of previously commercial-grade items may be warranted.

In NRC Generic Letter (GL) 89-02, "Actions to Improve the its Detection of Counterfeit and Fraudulently Marketed Products," the staff described perspective on and provided the NRC's conditional good practices in procurement and dedication

GENERIC LETTER 91- 05 -3- endorsement of an industry standard (EPRI NP-5652) on methods of comneercia1- grade procurement and dedication. A number of recent inspection finid'n2s, as to include discussed in Enclosure 1, indicate that licensees have failed of the dedication certain key activities, as appropriate, in the lmplenieretatioi process. The NRC staff's positions on the successfulwith implementation of licensces programs for contrercial-grade dedication respect to critical replacements are as follows. (These are also characteristics and like-for-like included in Enclosure 1.)

The term "critical characteristics" is not contained in Appendix B and has no special regulatory significance beyond its use used and definition in various industry guides and standards. The KRC first the term critical as constituting those characteristics which need to characteristics in GL 89-02 part of the procurement be identified and verified during product acceptance asdesign requirements must process. The 1NRC has not taken the position that all used in be considered to be critical characteristics as defined andIII, licensees must EPRI flP-5652. Rather, as stated in Appendix 8, Criterion for their intended assure the suitability of all parts, materials, toandbe services assurance that the item safety-related applications (i.e., there reeds required). The licensee is will perform its intended safety functior, when responsible for identifying the important design, material, and performance characteristics for each part, material, and service intended for safety- rel.ted applications, establishing acceptance criteria, and providing reasonable assurance of the conformance of items to these criteria.

A likt-for-like replacemenit is defined as the replacement of an item with an item that is identical. For example, the replacement item would be identical from the same vendor as the item it is if it was purchased at the same time changes in the replacing, or if the user can verify that there have been no of the item being design, materials, or Manufacturing process since procurement in the replaced. If differences from the original item are identified replacement item, then the item is not identical, but similar to the item being any changes in design, repiaced, and an evaluation is necessary to determinetheiffunctional material, or the manufacturing process-could impact characteristics and ultimately the ci.oniponent's ability to perform its required safety function. If the licensee can demonstrate that the replacement item is or review identical, then the licensee need not identity the safety function Engineering and verify the design requirements and critical characteristics. part number involvement is necessary il the above activities. Reliance onto ensure the verification and certification documentation is insufficient quality of comrercially procured produLts.

The other matters discussed In Enclosure I do notfindingscnr.stitute NRC staff positions, but provide information on inspection .and clarify the programs previously characterization of effective procurement and dedication described in GL 89-02.

BACKFIT DISCUSSION

actions, the Based or. past inspection findings and the resulting enforcement procurement and

11RC staff has determined that licensee coirnercial-grade

GENERIC LETTER 91-05 -4- the existing NRC

Iedication prograr's needed to be improved to comply with B, Criterion III (Design requirements as described in 10 CFR Part 50, Appendix VII (Control of Purchased Control), IV (Procurement Document Control), Specifically, licensees Material, Equipment and Services), and XVIIH (Audits).

to assure the suitability of have failed to adequately niaintain programs safety-related fur its intended commiercially procured and dedicated equipment positions regarding application. Since the generic letter presents staff as contained in Appendix E

implementation of existing regulatory requirements, a compliance backfit this is to 10 CFR Part 50, the staff has coricluded, that 10 CFR 50.109 (a)(4)(i).

drd has prepdred the generic letter in accordance with procurement and dedication In light of the inadequacies identified in the of this generic letter is programs of a large number of licensees, the issuance the key element that licensees necessary to express the staff's position on that commercial- must incluce as part of the dedication process, specifically mrust assure the suitability of grade procurement and dedication programs This generic letter is equipment for its intended safety-related application.

and also intended to clarify the elements of effective procurement provided to licensees conmmercial-grade dedication programs that were previously programs may contain in GL 69-02. Since licensees' procurement and dedication generic letter the programmatic deficiencies, the staff has irncluded in the identified in necessary licensee corrective action to address shortcomings to the component not specific vendor products or components that directly lead being suitable for safety-related service.

Although no response to this letter is required, if you have any questions listed below.

regarding this matter, please contact the persons Sincerely, Jes G. Partlow A sociate Director for Projects Office of Nuclear Reactor Regulation Enclosures:

1. Characteristics of Effective Conviercial-Grade Procurement and Dedication Programs

. List of Recently Issued Generic Letters Technical Contacts: Richard P. McIntyre, NRR

(301) 492-3215 Uldis Potapovs, URR

(301) 492-0959

Enclosure 1 CHARACTERISTICS OF-EFFECTIVE COMMERCIAL-GRADE

PROCUREMENT AND DEDiCATION PROGRAMS

Background regulations for procurement Appendix B to 10 CFR Part 50 contains the NRC's for products to be used in quality assurance (QA) and quality control (QC) NRC has provided further -

safety-related applications. In addition, and the

1.28, 1.33, 1.123. These requirements and guidance in Regulatory Guides of assurance for the guides, if properly implemented, provide a measure 'ims for use in suitability of equipment, including commercial-gradeB

1 ires licensees to safety-related systems. Criterion III of Appendix materials, parts, equipment, select and review for suitability of application functions ef the and processes that are essential to the safety-related IV requires that procurement structures, systems, and components. Criterionnecessary to ensure functional documents specify the applicable requirements to assure that the following are performance. Criterion VII requires licenseesrequirements for the purchased sufficient to identify whether specification evaluation and selection, ma.terial and equipment have been met: source the source, and examination of objective evidence of quality, inspection of satisfy these requirements when products upon delivery. The process used to applications is commonly upgrading commercial-grade items for safety-related compliance with 10 CFR Part S0,

called "dedication.* The process of ensuring necessary to establish and Appendix B, must include all those activities procured and dedicated confirm the quality and suitability of commercially Some of the dedication equipment for its intended safety-related application.

cycle before the item is activities may occur early in the procurement (GLi 89-02, "Actions to Improve accepted from the manufacturer. Generic Letter Products, discussed the Detection of Counterfeit and Fraudulently Marketed involvement in the commercial-grade dedication in terms of engineering the dedication process as procurement process, product acceptance, and This enclosure further-discusses identified in the EPRI NP-5652 guidelines.

and dedication programs previously the characteristics of effective procurement of specific failures by licensees discussed in GL 89-02 and provides examples for dedicating and ensuring the to effectively implement these characteristicssafety-related applications.

suitability of commercial-grade products for would have avoided many of Appropriate implementation of these characteristics B requirements in licensee the failures to meet 10 CFR Part 50, Appendixprograms which were identified procurement and commercial-grade dedication during past NRC inspections.

Inspection Observations and Findings personnel conducted 13 team From 1986 to 1989, headquarters and regional programs. These inspec- inspections of licensees' procurement and dedicationdeficiency in licensees'

tions have identified a common, broad programmatic of commercial-grade control over the process of procurement afld dedication

-2- Maintained programs to ensure items. In a number of cases, licensees have not applications as the suitability of equipment for use in safety-related III. These 13 ir.spections required by 10 CFR Part 50, Appendix B, Criterion The staff identified resulted in findings with significant safety implications.III violations and Level eight findings that were considered to be Severity At one plant, the staff three findings that were Severity Level IV violations.

Instead, the staff did not assign a severity level to individual violations.III problem and used enforce- considered the entire group to be a Severity Level pclicy, based on the ment discretion, as provided under the enforcement Appendix C,Section V.G.2).

licensee's corrective actions (see 10 CFR Part 2, receive violations in this Only one of the plants that were inspected did not program area.

the dedication methods In GL 89-02, the NRC has conditionally endorsed believes that licensees who described in EPRI NP-5652 guidelines. The staff with the NRC's endorsement, implement these dedication methods, in accordance requirements of Appendix B

can establish a basis for satisfying the existing the dedication process for to 10 CFR Part 50 as these requirements apply to dedication program commercial-grade items. An effective conmiercial-grade item is suitable for must include provisions to demonstrate that a dedicated establish suitabil- safety-related applications. For a licensee to asadequately appropriate, as part of the ity, certain key activities must be performed, to clarify the dedication dedication process. This generic letter is intended approaches described in GL 89-02.

a couaimon element in During each of the 13 inspections, the staff iderntified was the failure of the licensee each of the inspection findings. This element item was suitable for the to assure that a commercially procured and dedicatedcommercial-grade item must intended safety-related application. A dedicated be equivalent in its ability to perform its intended safety function to the B QA program. The follow- same item procured under a 10 CFR Part 50, Appendix inspection report numbers.

ing is a list of the 13 licensees inspected and the NRC observations on these A sunciary of the general inspection findings and findings follows the list of licensee inspections.

LICENSEE and PLANT INSPECTION REPORT NO.

50-327/86-61

1. Tennessee Valley Authority (Sequoyah) 50-328/86-61

50-206/87-02

2. Southern California Edison (San Onufre) 50-361/87-03

50-362/87-04

50-348/87-11

3. Alabama Power (Farley) 50-364/87-11 Louisiana Power and Light (Waterford)

50-382/87-19

4.

-3- INSPECTION REPORT NO.

LICENSEE and PLANT

(Rancho Seco) 50:312/88-02

5. Sacramento Municipal Utility District

  • 50-309/88-200

6. Maine Yankee Atomic Power (Maine Yankee)

50-282188-201

7. Northern States Power (Prairie Island) 50-306/88-201

50-344188-39

8. Portland General Electric (Trojan) 50-344/88-46 Neck) 50-213/89-200

9. Connecticut Yankee Atomic Power (Haddam (WHP-2) 50-397/89-21

'O. washington Public Power Supply System 50-397/89-28

50-302/89-200

II. Florida Power (Crystal River)

50-458/89-200

12. Gulf States Utilities (River Bend)

50-295/89-200

13. Connonwealth Edison (Zion) 50-304/89-200

1. Inspection Findings criteria for verify- a. Failure to identify the methods and acceptance inspection, ing the critical characteristics, such testing. receipt as during dedication process, or post-installation traceability of complex b. Failure to establish verifiable, documented equipment manufacturers in commercial-grade items to their original verify the critical those cases where the dedication program cannot characteristics.

items cannot be c. Failure to recognize that some commercial-grade items are manufac- fully dedicated once received on site. Certain and heat treating.

tured using special processes, such as welding products would destroy Dedication testing of these items as finished to conduct vendor sur- them. For these items, licensees may need during the manufacturing veillances or to witness certain activities process.

Discussion with NUMARC and licensee The NRC staff has met on several occasions as used. in-the representatives to discuss "critical characteristics'

and dedication. The term "criti- context of commercial-grade procurement B and has no special cal characteristics" is not contained in Appendix in various industry regulatory significance beyond its use and definition

-4- guides and standards. The NRC first used the term critical characterls- tics in GL 89-02 as constituting those characteristics which nbed to be identified and verified during product acceptance as part of the procurement process. The ARC has not taken the position that all-design requirements must be considered to be critical characteristics as defined and used in EPRI NP-5652. Rather, as stated in Appetidix S, Criterion 11!,

licensees must assure the suitability of all parts, Materials, and services for their intended safety-related applications (i.e., there needs to be assurance that the item will perform its intended safety function when required). The licensee is responsible for identifying the important design, material, and performance characteristics for each part, material, and service intended for safety-related applirations, establishing acceptance criteria, and providing reasonable assurance of the conformance of items to these criteria. There is no nilniun. or maximum number of critical characteristics that need to be verified. Further, the critical characteristics for an item may vary from application to application depending on the design and performance requirements unique to each application.

A licensee may take different approaches for the verification of the critical characteristics, depending on the complexity of the item. In nmany cases, the licensee can verify the critical characteristics of eac'h item during receipt inspection testing. However, for a complex item with internal parts which receive special processing during Manufacturing, the licensee may need to conduct a source verification of the manu- facturer during production to verify the critical characteristics identified as necessary for the item to perform its safety function. When these methuds cannot verify the critical characteristics related to special processes and tests, certification by the original equipment manufacturer nay be an acceptable alternative provided documented, verified traceability to the original equipment manufacturer has beet.

established and the purchaser has vecrified by audit or survey that the original equipment manufacturer has itaiplemented adequate quality controls for the activity being certified.

For items with critical characteristics that can be verified for the most severe or limiting plant application, the licensee might prefer to identify and verify the item's critical characteristics to qualify that item for all possible plant applications. For complex items that would be purchased for specific plant applications it may be appropriate to address the acceptance criteria for each item individually. Engineering involvement is important in either method because the technical evaluation will identify the critical characteristics, acceptance criteria, and the miethods to be used for verification.

Inspection Findings a. Failure to demonstrate that a like-fur-like replacement iteml is identical in form, fit, and function to the item it is replacing.

Part number verification is not sufficient because of the probability of undocumented changes in the design, material, or fabrication of commercial-grade items using the same part number.

-5- or manufactur- on&terial, b. Failure to evaluatc changes in the design' function ing process fur the effect of these chances on safety under design. basis event condltions) of perforLMIce (particularly are similar as opposed to identical to the replacement items that items being replaced.

design require- c. Failure to ensure that itemrs will function under all thbt the commercil- meents. On some occasions, licensees only ensured cor.ditions.

,grade item would function ui.der normal operation d. Failure to verify the validity of certificates of conformarnce received from vendors not on the licensee's list of approved vendors/

commercial- suppliers. An unverified certificate of conformance from a gradc vetdur isnot sufficient.

Discussion A like-for-like replacement isdefined as the the replacement of an item with uri itein that is identical. For example, timereplacement item would be from. the same vendor as the identical if it was purchased at the same verify that there have been no item it isreplacing, or ifthe user can process since changes inthe design, materials, or manufacturiqg If differences from the original procurement of the item being replaced. then the item is rot item, ite.i iare identified inthe replacement replaced, and evaluation is identical, but similar to the item being design, material, or the necessary to determine ifany changes in characteristics and n.anufacturing process could impact the functional its required safety func- ultimately the com.ponent's ability to perform replacement item is tion. Ifthe licersee can demonstrate that the the safety function or identical, then the licensee need not identify critical characteristics.

review and verify the design requirements and Engineering involvement isnecessary ill the above activities. The extent uf this Involvement. is lependent on the nature, conmplexity, and use of engineering personnel is the items to be dedicated. Participation of product to appropriate inthe procurement process, and specific acceptance, testing requirements develop purchase rpecificaticns, determinethe test results. When engi- applicable to the products, and evaluate reering personnel specify design requirements for inclusion on the they need not reconstruct purchase documents for replacement components,purposes, need only and reverify design adequacy for procurement (which may but reference the ensure that the existing design requirements into the purchase order.

original design basis) are properly translated Reliance on part number verification and certification documentation is procured products.

insufficient to ensure the quality of coniercially as elements, receipt and source Effective product acceptance programs have effective vendor audits Ltd inspection, appropriate testinS criteria, as appropriate), special surveillances (including witness/hold points tests. Procedures and tests and inspections, and post-installation are also adequ:te qualificatio!Is and training for implementing personnel r.ecessory factors insuccessful implenmentationr.

Enclosure 2 LIST OF RECENTLY ISSUED GENERIC LETTERS

Generic Date of Subject Issuance Issued To Letter No. N SUR- ALL HOLDERS OF OL

91-04 CHARGES IN TECHNICAL SPECI lCATM

VEILLANCE INTERVALS

V TO ACCOMMODATE A 24- OR CONSTRUCTION PER-

MONTH FUEL CYCLE (GENERIC LETTER 91-04) MITS FOR NUCLEAR

I POWER REACTORS

03/06/91 ALL HOLDERS OF OLs

91-03 REPORTING OF SAFEGUARDS OR CPs FOR NUCLEAR

EVENTS POWER REACTORS AND

ALL OTHER LICENSED -

ACTIVITIES INVOLVING

A FORMULA QUANTITY

OF SPECIAL NUCLEAR.

MATERIAL (SNM)

REPORTING MISHAPS INVOLVING 12/28/90 ALL OPERATORS OF

91-02 LOW-LEVEL RADIO-

LLW FORMS PREPARED FOR

DISPOSAL ACTIVE WASTE (LLW)

DISPOSAL SITES,

WASTE PROCESSORS,

& ALL HOLDERS OF

LICENSES FOR NUCLEAR

FUELS, NUCLEAR

MATERIALS & NUCLEAR

POWER REACTORS

REMOVAL-OF THE SCHEDULE FOR 01/04/91 ALL HOLDERS OF OLs

91-01 OR CPs FOR NUCLEAR

THE WITHDRAWAL OF REACTOR

VESSEL MATERIAL SPECIMENS POWER PLANTS

FROM TECHNICAL SPECIFICATIONS

91-01 ALTERNATIVE REQUIREMENTS FOR 12/11/90 ALL LIGHT-WATER

90-09 REACTOR LICENSEES

SNUBBER VISUAL INSPECTION

INTERVALS AND CORRECTIVE AND APPLICANTS

ACTIONS

CONSIDERATION OF THE RESULTS 10/25/90 ALL LICENSEES OF

89-10 OPERATING NUCLEAR

SUPP. 3 OF NRC-SPONSORED TESTS OF

MOTOR-OPERATED VALVES POWER PLANTS AND

HOLDERS OF CONSTRUC-

TION PERMITS FOR

NUCLEAR POWER PLANTS

SIMULATION FACILITY 08/10/90 ALL HOLDERS OF

90-08 OPERATING LICENSES

EXEMPTIONS

OR CONSTRUCTION

PERMITS FOR NUCLEAR

POWER REACTORS

OPERATOR LICENSING NATIONAL 08/10/90 ALL POWER REACTOR

90-07 LICENSEES AND

EXAMINATION SCHEDULE

APPLICANTS FOR AN

OPERATING LICENSE

AVAILABILITY OF PROGRAM 08/03/90 ALL LICENSEES OF

89-10 OPERATING NPPs AND

SUPP. 2 DESCRIPTIONS

HOLDERS OF CPs FOR

NPIPs

-4- GENLRIC LETTER 91- 05 existing DRC

dedication proranms needed in to be improvetd to comppy with the Criterion I.I-(Design

10 CFR Part 50, Appendix 6, recuirements as described Control), VII (Control of Purchased licensees Control;-, IV (Procurement Docunient and XVIII (Audits). Specifically, Imattrii'l, Equipment anoa Services), programsto assure the suitability of hac failed to adtquately maintain equiprent for its intended safety-related cornpercilily procured and dedicated positions regarding

3".icatiofl. Since the ierQeric letter presents staftas contained in Appexdix b requirements, ir-tplenfleritction of existing regulaory that this is a compliance backfit to 10 CFR Pirt 5G, the '.taff has conckded, in accordance with 10 CFR 50.109 (a)(4)(i).

.:d has prerared the gti.Lric letter in the procurement and dedication ir.light of the inadequ'Lies identified the issuance of this generic letter is pruyrar.,. Lf a lar;e n1upter of licensees, necessary Itl vxpress the staff's position on the key element that licensees part of the dedication process, specifically that cowtmercial- ritL5 includc as of must assure the suitabilit)

Srade pruLcureifent and &ctication prograns application. This generic letter is cuipelnt f 'rits interded safety-rclated of effective procuremuent and also irt;e.LUd to clarify the elenents that were previcusly provided to licensees corr.erciel -jrade cedic~.ition proSrams and dedicatiot1 programs -ay contain

. bL 8§-02. Since licersees' procurementincluaed in the gereric letter the prr(drarnatc deficiencies, the staff has

.icensee corrective action to address shortcot..ings identified in rLot necessary that directly lead to the component spjL'lc vender products or components bei-c suitable fc,r .Ltety-rclated service.

have any questions no resr ctise tu this letter is required, if )uu below.

rt,...;UCh thb personIs listed reourdinc this .c.;ttr, plebsE contact Sincerel),

ORIGINAL SIGNED BY:

%lmes G. Partlob Associate sirector for Projects Office of Nuclear Reactor Regulatiiun F.rc cf Eftfe: .tC Coribercial-Gradte DISTRIBUTION:

uit;.ren~ei.t and ~Jedicatiunl Progru~s enetriFr 0ies NRC PDR

7. List, of Fie..evty :edGeneric Litttrs VIB Reading Pichaire P. cIcntyre, NF~R RMcIntyre lectii,(Lal Ccortlact,.: 11cL2l 492-3215 L'. 4 (y.

- " EL i r.LV 'I L I# : U £ditv CF -, I Q  : '.': L.Lk' ?Pr~ta poy :7

?,.;y.'j: jjc:t,yre IV

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