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Entered date | Event description | |
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ENS 40783 | 28 May 2004 15:51:00 | Basic Component Affected Rotork NA1 switch mechanism assemblies manufactured between 1978 (post 78 build) and November 2001 supplied either as a spares item or fitted in an NA1 type Electric Valve Actuator. Customers supplied with potentially affected actuators manufactured between January 1998 and November 2001, were previously notified individually of this condition and may have completed the risk assessment and corrective action detailed below. This report extends the affected time frame, potentially affecting actuators not identified on the original notifications. Rotork NA4, NA5, NA1E and NAE5 type Electric Valve Actuators are not affected. Nature of the Defect and Associated Safety Hazard It has recently been identified that the molded (PPS) components within the switch mechanism assembly have a low level of crystallinity and it cannot be confirmed that they are to the same specification as those originally tested and qualified at Wyle in 1978 (refer test report 43979-1 Rev A). Effect on Functionality The report provides a detailed explanation of the effect on function depending on the valve position and open/close action. NA4 and NAS type Electric Valve Actuators have a maximum ambient temperature rating of 70 deg C (160 deg F) and are not affected. NA1 type Electric Valve Actuators have the same ambient temperature rating but can be subject to a loss of coolant accident (LOCA). The condition reported will only affect Valve Actuators in plant locations where: 1) the LOCA and Operational temperature specifications, as defined in the Design Basis Document for each facility and location, could result in the switch mechanism components exceeding 80 deg C (176 deg F) and 2) The switch mechanism fitted was manufactured between 1978 and November 2001 and 3) The actuator is exposed to the two conditions outlined in section 2.0 of the report.
A revision to this report changes the Rotork model number from NAE5 to NA5E. Notified R1DO (Jenison), R2DO (Fredrickson), R3DO (Lanksbury), R4DO (Sanborn), NMSS Part 21 Coordinator (Torres) and NRR Part 21 Coordinator (Hodge) via fax. |