ML22020A179

Fall 2021 Steam Generator Tube Inspections Discussion Input

ML22020A179
Person / Time
Site:	Comanche Peak
Issue date:	11/04/2021
From:	Dennis Galvin Plant Licensing Branch IV
To:	Peters K Vistra Operations Company
Galvin D
References
Download: ML22020A179 (5)

Text

LICENSEE STEAM GENERATOR TUBE INSPECTION DISCUSSION INPUT FALL 2021 STEAM GENERATOR TUBE INSPECTIONS COMANCHE PEAK NUCLEAR POWER PLANT, UNIT 2 DOCKET NO. 50-446 Note: Vistra Operations Company, LLC (the licensee) provided input prior to the November 4, 2021, conference call with the U.S. Nuclear Regulatory Commission (NRC) regarding the ongoing steam generator (SG) tube inspection activities at Comanche Peak Nuclear Power Plant, Unit No. 2 (Comanche Peak, Unit 2), during refueling outage 19. The licensee input includes additional inspection details using the NRC supplied SG tube inspection discussion points template with the licensee providing responses in color.

The following discussion points have been prepared to facilitate the conference call arranged with the licensee to discuss the results of the steam generator tube inspections to be conducted during the upcoming Fall 2021, Comanche Peak Nuclear Power Plant, Unit No. 2 refueling outage. This conference call is scheduled to occur towards the end of the planned SG tube inspections, but before the unit completes the inspections and repairs.

The NRC staff plans to document a publicly available summary of the conference call, as well as any material that is provided in support of the call.

1. Discuss any trends in the amount of primary-to-secondary leakage observed during the recently completed cycle.

a. No primary-to-secondary leakage during Cycle 19

2. Discuss whether any secondary side pressure tests were performed during the outage and the associated results.

a. none.

3. Discuss any exceptions taken to the industry guidelines.

a. none.

4. For each steam generator, provide a description of the inspections performed including the areas examined and the probes used (e.g., dents/dings, sleeves, expansion-transition, U-bends with a rotating probe), the scope of the inspection (e.g., 100 percent of dents/dings greater than 5 volts and a 20 percent sample between 2 and 5 volts), and the expansion criteria.

a. 100% Bobbin full length inspection of tubes in all four SGs (straight legs only in Rows 1 and 2)

b. 100% Bobbin inspection of tubes identified as potentially having high residual stress

c. 100% Bobbin inspection of all prior indications of degradation and/or historical PLPs

d. 100% +POINT probe inspection of HL TTS from +3.00 inches/-15.00 inches

e. (H* distance = 14.01 inches)

f. +POINT probe inspection HL TTS +3.00 inches/-15.00 inches of 100% of the peripheral tubes, including the open lane and T-slot, 2 pitches into the bundle. Data acquisition shall continue as required to assure that the required distance below the tubesheet (15.00 inches) is adequately covered. (this is covered by the item above, but is retained for information)

g. +POINT probe inspection CL TTS +3.00 inches/-3.00 inches of 100% of the peripheral tubes, including the open lane and T-slot, 2 pitches into the bundle.

h. +POINT inspection of all HL and CL TSP locations and CL TTS +3 inches/-3 inches in tubes identified as potentially having high residual stress

i. 100% +POINT probe inspection of the U-bends in Rows 1 and 2 (same tubes as bobbin program)

j. 100% +POINT probe inspection of all dents/dings > 5.0 volts on HL and U-bend

k. 100% +POINT probe inspection of all dents/dings > 2.0 volts at and below TSP C7

l. 100% +POINT probe inspection of dents > 2.0 volts at H3 TSP

m. 100% +POINT inspection of tubes expanded at Preheater Baffle Plate (PBP) B

n. 100% +POINT probe inspection of tubes expanded at PBP D

o. +POINT probe inspection of legacy loose parts and PLPs

p. +POINT probe inspection of all I-code bobbin indications that are not resolved after history review

q. 100% Video/visual inspection of plugs in HL and CL

r. Video scan of the entire channel head bowl in HL and CL

s. TTS Visual Inspection in All SGs

t. Upper Tube Bundle Visual Inspection in SG 3

u. Preheater and Waterbox Visual Inspection in All SGs

v. Preheater Baffle Plate C2 Visual Inspection in SG4

w. Sludge Lance in All SGs

x. FOSAR TTS in All SGs

y. Secondary Side Gasket Replacement (as needed)

z. Foreign Object Retrievals / Possible Loose Part (PLP) verification.

aa. Scale Profiling

5. For each area examined (e.g., tube supports, dent/dings, sleeves, etc), provide the following:

a. A summary of the number of indications identified to date for each degradation mode (e.g., number of circumferential primary water stress corrosion cracking indications at the expansion transition).

i. One (1) Axial ODSCC at freespan ding ii. AVB Wear SG1-210, SG2~50, SG3~65, SG4-44 iii. TSP Wear SG1-9, SG2~5, SG3~2, SG4-5 iv. FOW SG1-0, SG2~1, SG3~1, SG4-9

b. For the most significant indications in each area, provide an estimate of the severity of the indication (e.g., voltage, depth, and length of the indication),

including whether tube integrity (structural and accident induced leakage integrity) was maintained during the previous operating cycle. In addition, discuss any analyses performed specifically for the most significant indications to demonstrate tube integrity.

i. Structural and leakage integrity was maintained during Cycle 19 ii. Axial ODSCC at freespan ding 62%TW, less than CM limit iii. Max AVB Wear 39%TW, less than CM limit iv. Max TSP/PBP Wear 17%TW, less than CM limit

v. Max FOW 34%TW, less than CM limit

c. Discuss whether any location exhibited a degradation mode that had not previously been observed at this location at this unit (e.g., observed circumferential primary water stress corrosion cracking at the expansion transition for the first time at this unit).

i. Observed axial ODSCC at freespan ding for the first time

6. Describe repair/plugging plans.

a. 1 tube plugged for axial ODSCC at freespan ding in SG1

b. 2 tubes plugged for residual high stress in SG2

i. last two high stress tubes below row 10 ii. result of high stress tube analysis performed for deferral LAR

7. Describe in-situ pressure test and tube pull plans and results (as applicable and if available)

a. No in-situ pressure testing required

b. In-situ screening for Axial ODSCC

i. Flaw voltage (VPP = 0.86V) greater than initial voltage screening value of 0.5V, but less than VTHR-L of 1.26V for axial ODSCC at freespan ding ii. If VM VTHR-L condition monitoring is met for leakage integrity and a leak test is not necessary iii. Flaw axial length (0.2-inch) less than LSTR of 0.419-inch iv. If L LSTR condition monitoring is met for structural integrity and a proof test is not necessary

c. No tube pulls

8. Discuss the following regarding loose parts:

a. The inspections performed to detect loose parts.

i. TTS Visual Inspection in All SGs ii. Upper Tube Bundle Visual Inspection in SG 3 iii. Preheater and Waterbox Visual Inspection in All SGs iv. Preheater Baffle Plate C2 Visual Inspection in SG4

v. Sludge Lance in All SGs vi. FOSAR TTS in All SGs

b. A description of any loose parts detected and their location within the SG (including the source or nature of the loose part, if known).

i. See Table 1

c. If the loose parts were removed from the SG

i. See Table 1

d. Indications of tube damage associated with the loose parts

i. One (1) instance of new FOW from a loose part - two affected tubes 34%TW and 15%TW ii. Wire mesh was located between two tube, 2-inches above Baffle Plate C2

9. Discuss the scope and results of any secondary side inspection and maintenance activities (e.g., in-bundle visual inspections, feedring inspections, sludge lancing, assessing deposit loading, etc).

a. See response to Question 8

b. Additionally, sludge lancing in all SG and scale profiling (completed post-outage)

10. Discuss any unexpected or unusual results.

a. None

11. Provide the schedule for steam generator-related activities during the remainder of the current outage.

a. ECT in SG2 and SG3 are scheduled to be completed on Saturday, November 6.

Table 1 - 2RF19 Foreign Object Log SG No.

No.

Retrieval Status Priority Description Leg /

Region General Location Row Col SG1 FO1001 Retrieved 3

Wire Bristle Cold Leg Annulus 49 79 SG1 FO1002 Retrieved 2

Other - Shim material Cold Leg In Bundle 12 22 SG1 FO1003 Retrieved 3

Wire Bristle Hot Leg Annulus 6

1 SG1 FO1004 Retrieved 3

Other - Wire Mesh Hot Leg In Bundle 27 46 SG1 FO1005 Retrieved 2

Other - Shim material Hot Leg In Bundle 28 46 SG1 FO1006 Will Not Retrieve 3

Sludge Rock Hot Leg In Bundle 9

47 SG1 FO1007 Will Not Retrieve 3

Scale Hot Leg In Bundle 40 55 SG1 FO1008 Will Not Retrieve 3

Sludge Rock Cold Leg In Bundle 22 55 SG1 FO1009 Will Not Retrieve 3

Sludge Rock Cold Leg In Bundle 43 50 SG2 FO2001 Retrieved 3

Gasket Material Hot Leg Annulus 21 5

SG2 FO2002 Retrieved 3

Wire Bristle Hot Leg Annulus 13 3

SG4 FO4001 Will Not Retrieve 3

Sludge Rock Cold Leg Annulus 30 10 SG4 FO4002 Will Not Retrieve 3

Sludge Rock Hot Leg In Bundle 42 63 SG4 FO4003 Will Not Retrieve 3

Wire Bristle Cold Leg In Bundle 8

80 SG4 FO4004 Will Not Retrieve 3

Sludge Rock Cold Leg Annulus 44 23 SG4 FO4005 Will Not Retrieve 3

Sludge Rock Cold Leg Annulus 17 6

SG4 FO4006 Retrieved 2

Other - mesh Hot Leg Annulus 49 37 SG4 FO4007 Retrieved 3

Wire Bristle Hot Leg Annulus 49 47 SG4 FO4008 Attempted but not retrieved 3

Scale Hot Leg In Bundle 48 52 SG4 FO4009 Will Not Retrieve 3

Scale Hot Leg In Bundle 44 43 SG4 FO4010 Retrieved 2

Other - Unknown Hot Leg In Bundle 25 45 SG4 FO4011 Attempted but not retrieved 3

Sludge Rock Hot Leg In Bundle 27 44 SG4 FO4012 Retrieved 3

Other - WIRE Cold Leg Annulus 18 111 SG4 FO4013 Will Not Retrieve 3

Sludge Rock Hot Leg In Bundle 9

19 SG4 FO4014 Retrieved 1

Other - Mesh Cold Leg Preheater 44 43