ML21091A216

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Enclosure 4: Hindlepower a Tio Series Microprocessor Controlled Float Battery Charger
ML21091A216
Person / Time
Site: MIT Nuclear Research Reactor
Issue date: 03/24/2021
From:
Massachusetts Institute of Technology (MIT)
To:
Office of Nuclear Reactor Regulation
Shared Package
ML21091A207 List:
References
EPID: L-2021-NF A-0000
Download: ML21091A216 (13)
v • d • e


Text

IEnclosure 4]

Looking for the world's premium microprocessor controlled float battery charger?

The AT30 is the world's easiest to operate float battery charger. It has over 10 years of proven reliability and has become the industry's gold standard" for all stationary battery charging applications. We are so confident in our produdthat we have backed the AT30 with our unrivaled 5 Year Standard Wa"anty.

What is the AT30?

C ombining the performance and accuracy of a microprocessor with the reliability of SCR power conversion technology makes the AT Series the standard in stationary battery chargers. AT30s are easy to install, operate ,'"""o/'

and maintain. The AT30 is packed with the most standard features and best warranty in the industry.

What are the most common applications for the AT30?

Utility & Communications Power Generation Substations Microwave Relay Sites Switchgear Manufacturing Emergency DC Power DC Operated Breakers Alarm Systems Commercial Alarm Systems Uninterrupted Power Systems DC Control Systems Transportation Signal Systems r

Switchgear Alarm Systems

SPECIFICATIONS AC Input Safety and Acceptance

  • Voltage:
  • Meets NEMA PE S-1996, PE 5-1997(R2003) specification 208Vac 60Hz
  • NEMA-1/IP20 type standard enclosure 240Vac 60Hz 480Vac 60Hz
  • Third party agency approvals:
  • CSA C22.2 compliant (up to and including 400A) 550-600 Vac 60Hz 220 Vac 50/60Hz c

CJ ~

us ~

( ~

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- NRTUC

  • UL 1012/UL 1564 compliant
  • Seismic qualified (5018/5030 cabinet styles only) 380 Vac 50/60Hz
  • ABS or CE certification available upon request.

416 Vac 50/60Hz

  • Input Voltage Tolerance:
  • Made in the United States of America ~

+10%,-12%

  • Input Frequency Tolerance: Environmental

+/-5%

  • Operati_ng Am_bientTemperature 0°F to 122°F (-18°C to 50°C) w/o derating
  • Efficiency:
  • Oper~tmg Alt_1t~de 10,000 feet (3,000 meters) above sea level w/o derating 85-90% typical for 130Vdc at 50-100% load
  • Relative Hum1d1ty 0% to 95% (without condensation)
  • Audible Noise Less than 65 dBA at any point 5ft (1.Sm) from any vertical surface of enclosure DC Output
  • Voltage Ratings:

12, 24, 48, or 130Vdc nominal

  • Current Ratings (Ade):

25, 30, 40, 50, 75, 100,125, 150, 200, STANDARD FEATURES 250,300,400,500,600,800, 1000

  • Continuous Rating:
  • 5 Year Product Warranty
  • AC input and DC output 110% rated current at maximum equalize
  • Universal main control board circuit breakers voltage at 50°C operates in any AT Series charger
  • Membrane front panel
  • Current Limit Adjustment Range:
  • Alarm assembly with local LEDs
  • Front panel controls can be 50% to 110% rated output and summary relay contact for AC disabled for security
  • Voltage Regulation:

Failure, DC Failure, High Vdc, Low

  • A redundant analog circuit for

+/-0.25% for line, load and temp. variations LVDC alarm, independent

  • Regulation at max. equalize voltages may not meet +/-0.2596 Vdc, Positive(+) and Negative{-)
  • Electrical Noise: ground fault of the microprocessor
  • High DC voltage shutdown
  • Redundant control loops for 32dBrnc
  • Forced load share during higher reliability
  • Ripple:

parallel operation

  • Local or remote voltage sense 12/24/48Vdc
  • Float/equalize selector switch with redundancy to protect
  • Unfiltered on battery 1% Vrms with indicating lights against remote sense failure
  • Filtered on battery 30mVrms
  • Manual equalize timer (0-255 hr.)
  • Self-diagnostics
  • Filtered off battery 1% Vrms with indicating lights
  • Input & output MOV surge suppressors
  • Battery Eliminator 30mVrms
  • AC line failure automatic
  • Reverse polarity protection via free 130Vdc wheeling diodes equalize timer (0-255 hr.) with
  • Unfiltered on battery 2% Vrms
  • CU-AL 1/0 compression lugs indicating light
  • Filtered on battery 100mVrms
  • Switchboard wire, UL VW-1
  • AC On indicating light
  • Filtered off battery 2% Vrms
  • Enclosure pre-treated using a
  • 1% Digital LED meter for
  • Battery Eliminator 100mVrms Vdc, Ade, timer hours and 5-stage iron phosphate process
  • Surge Withstand Capability: alarm settings with baked epoxy powder coating Meets IEEE-472, ANSI C37.90a
  • 6 pulse rectification in ANSI 61 gray

§D Specifications subject to change.

CUSTOMIZE YOUR AT30 OPTIONS THAT LET YOU DESIGN YOUR CHARGER EXACTLY HOW YOU NEED IT!

SUMMARY

OF OPTIONS

  • DC output filtering: per
  • Forced load share cable
  • Zero-center ground NEMA PES 1996, standard
  • Communications module: DNP3 detection meter and battery eliminator Level 2 or MODBUS protocols
  • Analog AC voltmeter
  • Medium & High AIC Breakers
  • Battery temp. compensation
  • Analog AC ammeter
  • AC Input/DC output fuses
  • Custom Paint
  • Cabinet heater assembly
  • Auxiliary alarm relay board
  • NEMA 4 (12) type enclosure w/fan
  • CE marking upon request
  • NEMA Type 2 Drip Shield
  • ABS certification upon request
  • AC lightning arrestor
  • Barrier type alarm terminal block
  • Fungus proofing (tropicalization)
  • End of discharge alarm
  • Custom drawing package (DWG/PDF)
  • Static proofing
  • Battery discharge alarm
  • Mechanical lock for front door

,"- ORDERING Filtering STANDARD FACTORY Output filtering is essential whenever there is need for low ac ripple Factory Installation use INSTALLATION and low noise on the de bus for critical loads. The standard de Specification Table on page 11 output filtering limits ripple to no more than 30mV RMS on 12, 24 YES

& 48Vdc units, and l00mV RMS on 130Vdc units, measured at the battery terminals. This feature meets the specifications of NEMA standard PES-1996, and is recommended for installations using VRLA or gelled electrolyte batteries.

BATTERY ELIMINATOR An additional "battery eliminator" feature is also available, meeting the specifications of NEMA standard PES-1996 with no battery connected, measured at the de output terminals. This feature is recommended for sites where the battery may occasionally be disconnected from the de bus for maintenance. Additional filtering is essential to limit ac ripple and noise for critical de loads.

Medium & High AIC Breaker This feature provides thermal-magnetic circuit breakers with higher Ampere Interrupting Capacity ratings than the standard. See the tables on Page 11 for medium and high AIC breaker ratings.

AC Input and/or DC Output Fuses Default protection devices for the AT30 are molded case circuit breakers. Fuses may also be ordered to augment them, wired in series with the breakers. Three (3) ac input fuses provide 200 kAIC protection. Two (2) de output fuses provide 20 kAIC protection.

Fuses may also be ordered in conjunction with standard breakers as a cost-saver. If an AT30 is ordered without breakers, fuses must be ordered.

PAGE4

Auxiliary Alarm Relay Board The AT30 features several industry-standard alarms, with individual LED indicators on the front instrument panel, and are accessible to the user via one (1) Summary Alarm contact on the Main Control PC Board. This feature provides a separate user-accessed pc board, featuring discreet two (2) form-C relay contacts for all six (6) alarms.

Copper Ground Bus This option provides a convenient means to tie the AT30 to the site building ground. A copper ground bus bar is provided with an extra CU-AL compression box lug.

AC Lightning Arrestor This options features an industrial-grade surge arrestor in polycarbonate housing, rated for 20,000 Amperes. It is recommended for installations with risk of frequent ac surges, such as high elevations or severe weather.

I Fungus Proofing This treatment is also referred to as "tropicalization". It coats electrical components and internal wiring connections with a fungus-resistant, non-conductive film (approx. 1 mil thickness).

User termination points are not coated, nor are relay contacts, and any electrical connectors where the spray would interfere with functionality. The application is fully cured at time of shipment.

Static Proofing Used in "arid" environments, this treatment coats electrical components and connections with a static-resistant, non-conductive film (approx. 1 mil thickness). User termination points are not coated, nor are relay contacts, and any electrical connectors where the spray would interfere with functionality. The appl ication is fully cured at time of shipment. NOT AVAILABLE FOR FIELD INSTALLATION

§D Specifications subject to change.

Communications This option allows full remote monitoring of the AT30 and control of the front panel features, using MODBUS or DNP3 Level 2 protocols. Standard serial connections are provided for use with local SCADA systems.

Ethernet or Fiber Optic Modem interfaces are also available for use with the AT Communications option. Contact factory for part number.

Temperature Compensation Supplied in a kit, this option adjusts the AT30 de output voltage up or down, in response to battery temperature fluctuations.

Temperature is measured by an epoxy-enclosed thermistor. This probe is mounted on or near the battery, and connected by a cable to the Main Control PC Board. It is compatible with both lead-acid and nickel-cadmium batteries, and recommended for VRLA batteries. Cable lengths of 25, 50, 100, and 200 ft are available.

Barrier Type Alarm Terminal Blocks This option features a separate molded phenolic terminal block, wired directly to the Auxiliary Alarm Relay PC Board. It allows the user to connect remote alarm wiring with ring or spade type lugs.

The #6-32 binder hear screw terminals are rated for 20A at 150 Vaci Vdc, and accept wire sizes #16 to #14 AWG .

Mechanical Lock For Front Door Th e AT30 front panel controls can be disabled by setting a jumper on the back of the Main Control PC board. For installations where extra security is required, the front instrument panel, or door, can be physically locked closed. This option provides a locking provision on the enclosure, a padlock, and two (2) keys. A fully installed door key lock is also available.

Custom Paint AT30 NEMA Type 1 enclosures feature an ANSI 61 gray epoxy powdercoat finish. Custom exterior and interior (e.g. semigloss white) colors are available in ANSI, PMS, and RAL color codes to meet specific requirements ..

PAGE6

Wall Mounting Brackets or Rack Mounting AT30 Chargers in Style-5018 enclosures can be wall or rack mounted. Wall-mounting brackets (EISOS0-00) are shipped as a field kit. Use of this option increases the vertical footprint of the charger by 14~ Anchor bolts are not supplied.

The Style-5018 enclosure is also EIA 23" or 24" rack mountable.

Mounting brackets (EI0193-03) are factory installed. Relay rack mounting hardware is not supplied.

NEMA Type 2 Drip Shield Standard AT30 battery chargers are supplied in NEMA Type 1 vented enclosures. The optional drip shield prevents overhead water and small falling particles from entering the top vented panels, protecting internal equipment from damage. The combined standard enclosure and drip shield meets the NEMA Type 2 specification.

NEMA Type 4 Cabinet With this accessory, a fully assembled standard AT30 NEMA-1 vented enclosure is installed within another gasketed, sealed cabinet. The combined assembly meets the NEMA Type 4 (and therefore Type 12 and 13) enclosure specification. All ratings feature forced cooling, with user-supplied 120Vac for the fan.

SUPPLEMENTAL PRODUCT Fan Control Contactor Lead-acid batteries produce hydrogen gas. This small wall-mounted external accessory provides a relay contactor to activate a battery installation vent or exhaust fan. Available in 1OA or 20A models, the accessory is factory-set to provide relay closure when the AT30 enters into Equalize mode.

AT-DC Distribution Panel This product augments AT30 with a customized de distribution panel for user-specified loads. The AT-DC is configurable to various combinations of main and branch breakers. The AT-DC panel is optimally supplied from the factory, mounted to the AT30 and pre-wired to the charger's de output terminals. For further details, refer to the AT-DC product literature (JF5032-00).

~ Specifications subject to change.

50 5 5 4 3 3 2 2 2 10 10 10 5 5 5 5 15 (12VdrJ 7 6 6 4 3 3 3 3 10 10 10 5 5 5 5 15 75 Float Adjust 5 15 100 9 8 8 5 5 4 4 4 15 10 15 10 10 5 11.0-14.SVd 125 12 11 10 6 6 5 5 5 15 15 15 10 10 10 15 12Vdc ~ --l---+------l----+---+ ----+---+------l---l- --+-

750 13 13 12 9 7 6 6 6 20 20 20 15 15 10 10 15 (12VdrJ Equalize 200 16 16 14 9 9 8 7 6 20 20 20 15 15 10 15 15 Adjust 250 22 20 19 12 11 10 9 8 30 25 30 15 15 15 15 15 11.7-75.SVdc 13 12 12 11 35 30 35 20 20 15 15 15 300 28 24 24 14 50 9 9 8 5 5 6 4 4 15 15 15 10 10 10 10 15 75 12 11 10 7 6 5 5 5 15 15 15 10 10 10 10 15 700 16 15 14 9 8 7 7 6 20 20 20 15 15 10 10 15 (Z4Vdc)

Float Adjust 125 21 20 18 11 10 9 9 8 30 25 30 15 15 15 15 15 22.0-29.SVdc 150 23 24 21 12 12 11 11 10 35 30 35 20 20 15 15 15 200 27 28 25 16 14 13 13 11 40 35 40 25 25 20 20 15 24Vdc 250 39 37 34 22 20 19 17 15 50 50 50 30 30 25 25 20 300 51 44 44 25 23 22 22 19 70 60 70 35 35 30 30 25 400 59 59 51 34 32 30 27 24 80 80 80 50 50 40 40 35 (Z4Vdc)

Equalize ~ n n ~ Q ~ ~ n ~ 90 90 90 60 60 50 40 40 Adjust 600 88 87 76 51 46 44 40 35 125 125 125 70 70 60 50 50 23.4-3 7.0Vdc 67 62 57 55 48 175 175 175 90 90 80 70 70 800 122 119 107 1000 152 148 133 84 77 72 68 60 200 200 200 125 125 100 90 80 50 15 13 13 8 8 7 7 6 20 20 20 15 15 10 10 15 75 20 19 16 11 10 10 9 8 25 25 25 15 15 15 15 15

/48Vdc) 100 26 25 24 13 13 12 12 10 35 35 35 20 20 15 15 15 Float Adjust 125 35 33 29 19 18 17 15 13 50 50 50 25 25 25 20 20 44.0-58.0Vdc 150 37 35 32 20 19 18 16 14 50 50 50 25 25 25 20 20

~ " ~ ~ ~ v ~ n 20 m m 70 40 40 35 30 25 48Vdc ~ ~ ~ ~ ~ ll ll ~ ~ 100 100 100 50 50 50 40 40 300 78 74 68 43 39 37 34 30 100 100 100 60 60 50 50 40 400 100 96 88 56 51 48 44 39 125 125 125 70 70 60 60 50 (48Vdc)

Equalize 500 128 120 110 70 64 60 55 48 175 175 175 90 90 80 70 70 Adjust 600 157 149 135 85 79 75 69 60 200 200 200 125 125 100 90 80 46.8-59.0Vdc 106 99 91 79 300 300 300 150 150 125 125 100 800 209 198 181 113 261 248 225 143 132 125 113 99 350 350 350 200 200 175 17 16 14 10 9 9 8 7 25 20 25 15 15 15 30 20 20 18 12 11 10 9 8 25 25 25 15 15 15 15 15 40 ~ n ll ~ ~ U U 10 B ~ 35 20 20 15 15 15 (1JOVdc) 50 n ~ ~ ra ~ ll ll u so 40 50 25 20 20 15 Flaat Adjust 75 48 44 43 26 25 24 22 18 70 60 70 35 30 30 25 I 10.0-141.0Vdc 700 M 60 P B ll ~ ~ ~ ~ ~ 100 50 40 40 35 125 ~ ~ ~ 44 40 ~ ~ n m ~ 125 60 60 50 50 150 ~ v ~ ~ ~ ~ ~ Y m m 125 70 60 60 so 130Vdc 125 120 110 70 62 60 55 48 175 150 175 100 ~ 70 60 200 250 ~ ~ w ~ n ~ ~ ~ 200 200 200 125 125 ,oo 100 ~

300 ~ m ~ ~ ti 80 ~ n m m m 125 125 ,oo 100 100

/IJOVdrJ 400 255 235 220 127 116 110 110 96 300 300 300 175 175 150 150 125 Equalize ~ ~ 400 200 200 200 200 150 500 ~ 300 ~ ~ ~ ~ 400 400 Adjust 117.0-1431Mlc 600 378 354 331 200 I~ 177 169 145 500 500 250 250 250 250 200 800 473 266 233 224 NIA NIA 350 350 300 300 250

CABINET STYLES 80 5018 260 (118) 229(783)

& DIMENSIONS 100 5018 330 (150) 340 (1160) For detailed CAD drawings of all 150 5018 380(173) 448 (1529) NEMA-1 type enclosures (and optional NEMA-4 (12) type enclosures), please 175 5030 450 (205) 560 (1911) visit the support section of our 200 5030 550 (250) 668 (2279) website www.hindlepowerinc.com 250 5030 590 (268) 890(3039) 350 5030 610 (277) 1113 (3799) 400 5030 650(295) 1327(4531) 80 5018 280(127) 289(987) 100 5018 340(154) 427(1457) 150 5018 390(177) 560(1911) 175 5030 540(245) 700(2309) 200 5030 580 263) 833 (2843) 250 5030 610(277) 1101 (3759) 350 5030 650(295) 1376(4699) 400 5030 690(313) 1652(5638) 600 163 1150(522) 2202(7518) 700 163 1300(590) 2730(9319) 800 163 1530(694) 3275 (11183) 1200 198 2020(916) 4367 (14910) 1200 198 2440(1107) 5459(18638) 80 5018 310 (141} 398 (1358) 100 5018 390 (177) 584 (1994) 150 5018 500 (22 7) 762 (2602) 175 5030 550 (250) 953 (3253) 200 5030 600 (272) 1131 (3860) 250 5030 660 (299) 1491 (5091) 350 5030 720 (327) 1864 (6363) 400 5030 760 (345) 2237 (7636) 600 163 1100 (499) 2949 (10068) 700 163 1350 (612) 3686 (12585) 800 198 1600 (726) 4424 (15102) 1200 198 2020(916) 5898(20137) 1200 198 2400(1089) 7373(25171) 40 5018 370(168} 361(12g}_

so S018 380(172) 416(1421}

60 5018 390(177) 532(1817) 80 S018 400(182) 647(2208) 100 S018 1 490(222) 928(3169)

ISO 5030 650(295) 1201 (4099) 175 5030 740(336) 1478(5045) 200 5030 750J.3.f0) 1773(6054) 250 5030 1 820(372) 2327(7P46}

I 350 163 1130(513} 2'(19(9932}

400 163 1330(603) 3436(11731) 600 163 1580(717) 4582(15641}

700 198 2150(975) 5727(16552}

800 198 2650(1202) 6872 (23462) 1200 198 32S0(1474) 9163 (31283) 1200 198 4200(1905 11271 (38479

~ Specifications subject to change.

'V STANARD INTERNAL ~ . ..,,,.

LAYOUTI, rBY CABINETk STYLE :~

For detailed CAD drawings of all NEMA-1 type enclosures (and optional NEMA-4 (12) type enclosures),

please visit the support section of our website hindlepowerinc.com

,r PAGE 10

AC Input M MediumAIC 012 12Vdc F Circuit Breaker Nominal DC 024 24Vdc H HighAIC B Rating**

Output Voltage 048 48Vdc 0 No Breaker 130 130Vdc F Installed G AC Input Fuses 025 25Adc X Not Supplied 030 30Adc s Standard AIC DC Output M Medium AIC 040 40Adc H Circuit Breaker 050 50Adc H High AIC Rating**

075 75Adc 0 No Breaker 100 l00Adc F Installed J DC Output Fuses 125 125Adc X Not Supplied Nominal DC 150 150Adc Auxiliary Alarm A Installed C K Output Current 200 200Adc Relay Board X Not Supplied 250 250Adc Copper G Installed L

300 300Adc Ground Bus X Not Supplied 400 400Adc AC Lightning L Installed M

500 500Adc Arrestor X Not Supplied 600 600Adc F Applied N Fungus Proofing 800 800Adc X Not Supplied lK0 lOO0Adc p

s Applied Static Proofing u Unfiltered Not Su lied DC Output D F Filtered

  • Contact factory for other AC input voltages not listed Filtering E Eliminator ** If you do not order an AC input or DC output circuit breaker, fuses will be provided.

208 208V60Hz 240 240V60Hz AC Input 480 480V60Hz E Voltage* 600 550/600V 60Hz (3~) 220 220V 50/60Hz 380 380V 50/60Hz 416 416V 50/60Hz

~

Circuit Breaker AC & DC Ratings STANDARD MEDIUM HIGH Input: SkAIC - 120/208/240/480Vac Input: 25kAIC - 120/208/ 240/480Vac Input: 65kAIC - 120/ 208/ 240/480Vac 14kAIC - 600Vac 1BkAIC - 600Vac NI A - 600Vac Output: SkAIC - 125Vdc Output: 10kAIC - 250Vdc Output: 20kAIC - 250Vdc

~-*. .

~ Specifications subject to change.

Standard Warranty (applies only to product(s) delivered within the United States and Canada)

All HindlePower charger products are warranted to be free from defects in material and workmanship for a period of five (5) years from date of manufacture. During the term of the warranty period: parts, assemblies, or components deemed to be defective will be repaired or replaced at our option, free of charge. All costs related to removal, reinstallation and transportation will be paid by the purchaser/customer and/or operator of the product. Evaluation, repair and/or replacement of any defective part(s) are FOB manufacturer's factory.

This warranty does not cover products or parts that are damaged from improper use or abuse, as determined by HindlePower. Accessory items or additional items carry only their respective manufacturer's warranty. Consumable items (such as fuses and electrolytic capacitors), which wear out under normal use are specifically not covered by this standard warranty. Any consequential damage due to diagnosis or repair by any party other than HindlePower authorized personnel is not covered under this warranty.

NOTE: Requests for returns or claims must be submitted to our Factory Service Center for Return Material Authorization (RMA) instructions and assignment. Returns that do not follow th is procedure w ill not be honored.

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