ML20247P217

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Notice of Violation from Insp on 890212-0325 & 0618-0729. Violation Noted:Failure to Assure Appropriate Mgt Oversight of Significant Plant Activities,Conduct Adequate Safety Evaluations & Document Nonconforming Activities
ML20247P217
Person / Time
Site: Trojan File:Portland General Electric icon.png
Issue date: 09/12/1989
From: Chaffee A
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML20247P207 List:
References
50-344-89-17, NUDOCS 8909270068
Download: ML20247P217 (4)


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APPENDIX A i.

t NOTICE VIOLATION

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Portland General Electric Company Docket No. 50-344 Trojan Nuclear Plant License No. NPF-1 During NRC in'spstions conducted from February 12 through March 25, 1989 and from-June 18 through July 29, 1989, violations of NRC requirements were identified.

In accordance with the " General Statement of Policy and Procedure for NRC Enforcement Actions," 10 CFR Part 2, Appendix C (1989), the violations are listed below:

A.

10 CFR Part 50, Appendix B. Criterion XVI, provides in part that

" measures shall be established to assure that conditions adverse to

. quality such as...- nonconformances are promptly identified and corrected."

Nuclear Quality Assurance Program, PGE-8010, section 16.2.1., states in part, that "Any PGE employee has the authority and responsibility to report a nonconforming activity (NCAR) to their manager or supervisor who.

will assure that the nonconforming activity is or has been documented on an NCAR unless it has been previously documented."

Contrary to the above, on July 14, 1989, while conducting steam generator crevice flushing per 01-T-61, " Steam Generator Crevice Flushing,"

Revision 0, dated July 11, 1989, licensee employees identified boilino in the RHR/CCW heat exchangers but did not promptly document the boilie < 's a nonconforming activity (NCAR).

This is a Severity Level IV violation (Supplement I) 8.

10 CFR Part 50, Appendix B, Criterion V, states in part that " Activities affecting quality shall be prescribed by documented instructions, procedures, or drawings, of a type appropriate to the circumstances and shall be accomplished in accordance with these instructions, procedures, or drawings."

1.

Contrary to the above, maintenance instruction (MR) 89-1538.did not provide appropriate work instructions specifying that the calibration of the first stage impulse pressure lead-lag module

,LY-505-E, could only be calibrated while shutdown. Because the procedure was used with the reactor at 100% power on March 4, 1989 a steam generator water level transient occurred.

This is a Severity Level IV violation.

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Contrary to the above, Temporary Operating Instruction 01-T-61,

" Steam Generator Crevice Flushing," Revision 0, dated July 11, 1989, was not app opriate for the circumstances in that the procedure required closing the component cooling water (CCW) supply valves to-the residuc.1 heat removal heat exchanger with 315 degrees-F. reactor coolant flowing through the heat exchanger, which resulted in the shell side of the RHR/CCW heat exchanger exceeding its design analyzed temperature by approximately 105 degrees F. on July 14, 1989.

This is a Severity Level IV violation.

3.

Administrative Order (A0) 4-2, "Use of Procedures" defines the requirements for.the use of plant procedures contained in the Plant OperatingManual(POM).

Section 4.2.3.a. of the P0M requires in part that personnel are not to blindly follow procedures. Rather, if-the P0M or lower tier procedures cannot or should not be performed as written, procedures are to'be revised or deviated in accordance with A0 4-4 or appropriate Lower Tier Administrative Procedures.

Contrary to the above, on July 14, 1989, while conducting crevice flushing of steam generators per procedure 01-T-61, " Steam Generator Crevice Flushing," Revision 0, dated July 11, 1989, 01-T-61 could not be performed as written, but wa_s performed differently than written in that M0-3210 A/B were alternately opened and closed where the procedure specified the valves be closed, even though the procedure for conducting the evolution was not revised or deviated.

Thi's'is a Severity Level IV violation (Supplement I) 4.

Administrative Order 3-9, " Maintenance Requests", establishes the controls for initiating, planning, performing and documenting work performed in response to Maintenance Requests (MRs).

Section 4.9.1 of this order states that " Changes in MR work instructions, made after approval by the Cognizant Work Group Supervisor, shall be submitted for supervisor approval prior to implementation" Contrary to the above, on April 28, 1989, the work instructions of Maintenance Request 89-1770 did not include instructions for pulling wires from containment penetration BZO3; even though MR 89-1770 had been approved by the Cognizant Work Group, wires were pulled out of the penetration module without changing the work instructions or obtaining appropriate supervisor approval to conduct the wire pulling.

This is a Severity Level IV violation.

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Administrative Order _(AO) A0' 5-5, " Request For-Evaiuation,"-

establishes-the process for requesting, documenting and tracking a-Request;For Evaluation (RFE).

?Section 3.4.1 of. A0-5-5' states in part that

'c "The' assigned evaluator.shall review the situation described in Part 1.of the-RFE and the assigned.RFE priority.

If the

" evaluator determines'it'is not possible to completely resolve

the RFE within the date implied _by the assigned priority, the evaluator siall

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Perform an evaluation in sufficient detail to determine

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what actions need to be taken to resolve the RFE and E-4

. complete an Initial RFE Response..."

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.Contraryfto the above< procedure, the below are examples of RFE's h,,,

which were' not responded to within :the date specified by the: priority:

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s Date Evaluation Days RFE Number; ' priority Logged Date Late

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130 Day;.6/12/89 7/28/89-16 Days

"* 6787 3

<7 Day 6/5/89

_6/21/89i 9 Days c

'6722

7 Day.

5/19/89_

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No Evidence-Performed 6699c 7 Day 5/17/89 6/29/89 37 Days-

~6581 7 Day-4/27/89 5/16/89 12l Days I

This is a" Severity Level IV Violation.

6'.

Administrative Order '(A0) 10-1, " Plant Housekeeping," defines the responsibilities for maintaining the plant in' a clean and orderly s

condition.

x Section B. A0 10-1 states in part that "Each: employee will perform the following.at the termination of each assignment or at the end of the day if the. assignment is-not yet completed: 1) Wipe up minor oil spills; pick up rags, papers, and other foreign material. All solvent waste, oily

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rags and other flammable liquids shall be kept in fire resistant covered containers and.are to be emptied at reasonable intervals as the work progresses and upon completion of the work."

Contrary..to the above, at.the end ol'the work days-specified below, the following-conditions existed:

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On June 18, 1989,' oily rag. and tubing were on the Diesel!

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Driven AFW pump.

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b)f On June'28, 1989, oily rags were'on both Main Feedwater Pumps" 4

4 and insulation was lying near the pumps.

Also, approximately 2.5 gallons of oil in an open bucket was next to the south MFW q

Pump and a half coffee can of linseed oil was next to the north-l MFW Pump.

l This is a severity level IV violation.

3-Pursuant to'the provisions of 10 CFR 2.201, Portland General Electric Company is hereby required to submit a written statement of explanation to the U.S.

Nuclear: Regulatory Commission, ATTN:

Document Control Desk, Washington, DC 20555 with a copy to the Regional Administrator, Region V, and a copy to the

-NRC Senior Resident Inspector, Trojan, within 30 days of the date of the letter transmitting this Notice.

This reply should be clearly marked as a

" Reply to a Notice of Violation" and should include for each violation: (1) the reason for the violation if admitted, (2) the corrective steps that have.

been taken and the.results achieved, (3) the corrective steps that will be taken to avoid further violations, and (4) the date-when full compliance will be achieved.. If an adequate reply is not received within the time specified in this Notice,'an order may be issued to show cause why the license should not be modified; suspended, or revoked or why such other action as may be proper should not be taken.

Consideration may be given to extending the respon'se time for good cause shown.

FORTHEGUCEARREGULATORYCOMMISSION OfO W f

A. E. Chaffee, Deputy Director Division of Reactor Safety and Projects Dated at Walnut Creek, California this 12 day of September 1989 d

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