Notice of Nonconformance from Insp on 890508-11. Nonconformances Noted:Failure to Test Latest Rev of Replacement Circuit Boards at Battery Charger Final Acceptance Test to Verify That Charger Output within SpecsML20246F076 |
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Issue date: |
07/10/1989 |
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Office of Nuclear Reactor Regulation |
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Shared Package |
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ML20246E995 |
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References |
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REF-QA-99900765 NUDOCS 8907130114 |
Download: ML20246F076 (2) |
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Category:NOTICE OF DEVIATION/NONCONFORMANCE FROM A REGULATORY
MONTHYEARML20059H8811993-10-28028 October 1993 Notice of Nonconformance from Insp on 930907-10. Nonconformance Noted:Changes Made to Computer Codes Redya, Odyna & Safer Not Being Documented & Verified in Formal Manner ML20057C0521993-09-16016 September 1993 Notice of Nonconformance from Insp on 930712-15. Nonconformance Noted:Licensee Failed to Maintain User Manual for SEISMIC4 Finite Element Analysis Program Under Formal Document Change Control ML20056F2301993-07-16016 July 1993 Notice of Nonconformance from Insp on 930504-05 Nonconformance Noted:Qa Manual,Rev 10,dtd Dec 1992 Did Not Contain Provisions for Dedicating Items Purchased by Vendor as Commercial Grade ML20062F7831990-11-0909 November 1990 Notice of Nonconformance from Insp on 900625-27. Nonconformance Noted:Licensee Sold Listed Items as Nuclear safety-related W/O Completely Evaluating Suitability for Use in Such Applications ML20062G3091990-11-0808 November 1990 Notice of Nonconformance from Insp on 901015-19. Nonconformance/Deviation Noted:Licensee Failed to Identify Excessive Raised Metal in Form of Burr Adjacent to One Grid Pad Bore Hole on Lower End Fitting ML20058F0131990-11-0202 November 1990 Notice of Nonconformance from Insp on 900423-27. Nonconformance Noted:Failure to Effectively Control Design Calculation Verification Process for Certain Piping & Pipe Support Stress Calculations Re Bulletin 79-14 ML20058D5821990-10-30030 October 1990 Notice of Nonconformance from Insp on 900716-18. Nonconformance Noted:Failure to Implement Program to Control Insp & Process Monitoring of Mfg of safety-related Structural Steel Tubing Sections ML20059L4661990-09-17017 September 1990 Notice of Nonconformance from Insp on 890515-18. Nonconformance Noted:Purchased Commercial Grade 5/16-18 Inches Hex Heavy Nuts from Uchimoto Mfg Co,Neither Approved Nor Qualified Vendor Licensee ML20059L4441990-09-13013 September 1990 Notice of Nonconformance from Insp on 880509-12. Nonconformance Noted:Licensee Could Not Produce Adequate Documentation to Substantiate Qualification of Insp & Auditing Staff ML20058M2681990-08-0707 August 1990 Notice of Nonconformance from Insp on 900312-15. Nonconformance Noted:Five of Six Employees That Perform Activities Affecting nuclear-related Sys & Components Not Indoctrinated in QA Program ML20056A5261990-08-0303 August 1990 Notice of Nonconformance from Insp on 900423-26. Nonconformance Noted:Licensee Failed to Establish Adequate Measures to Assure That Conditions Adverse to Quality Promptly Corrected ML20059P0411990-07-31031 July 1990 Notice of Nonconformance from Insp on 900730-31. Nonconformance Noted:Audit Repts for Abb,Seitz & Poppe & Potthoff Not Completed at Time of Insp & Audits Conducted 7 Months Prior to Insp Date ML20055F7311990-07-11011 July 1990 Notice of Nonconformance from Insp on 900205-08. Nonconformance Noted:Failure to Clearly Establish & Delineate in Writing Authority & Responsibility of Persons Affecting safety-related Function of Field Engineering ML20055D8121990-07-0202 July 1990 Notice of Nonconformance from Insp on 900510 & 11. Nonconformances Noted:Licensee Program to Assure Design Control & Equivalency to Original Part Supplied for safety- Related Spare & Replacement Part Orders,Inadequate ML20247F2931989-07-21021 July 1989 Notice of Nonconformance from Insp on 881102-04 & 890201-03. Nonconformance Noted:Licensee Certified & Supplied Stock Matl W/O Testing Each Piece of Stock Matl & All Nuclear Sales Order Folders Not Color Coded ML20246F0761989-07-10010 July 1989 Notice of Nonconformance from Insp on 890508-11. Nonconformances Noted:Failure to Test Latest Rev of Replacement Circuit Boards at Battery Charger Final Acceptance Test to Verify That Charger Output within Specs ML20245D2171989-04-25025 April 1989 Notice of Nonconformance from Insp on 890206-10. Nonconformance Noted:Nuclear Safety Subcommittee Not Convened to Evaluate Problems Identified in Repair for safety-related Type Pressure Signal Limiter Circuit Boards ML20248K4551989-04-0707 April 1989 Notice of Nonconformance from Insp on 890123-27. Nonconformances Noted:Company Shipped Ductwork w/3/16 Inch by 2 Inch Welds Attaching Stiffeners to Ducts Which Were Spaced More than 8 Inch Apart ML20247J8781989-03-31031 March 1989 Notice of Nonconformance from Insp on 890123-27. Nonconformance Noted:Vendor Initiated 35 Purchase Orders for safety-related Electrical Matl W/Gismo Co W/O Supplier Listed on Ebasco Waterford 3 Approved Supplier List ML20155E4151988-10-0707 October 1988 Notice of Nonconformance from Insp on 880801-05. Nonconformance Noted:Nuclear Raw Matl Stored in Hold Area W/Govt Level 1 Matl & Lack of Evidence That Spherical & Cylindrical Stds Used to Calibr Optical Compactor ML20154H0351988-09-14014 September 1988 Notice of Nonconformance from Insp on 880627-0701. Nonconformance Noted:Qa Dept Director Does Not Rept to Mgt Level Which Provides Adequate Independence from Cost & Schedule When Opposed to Safety Considerations ML20153H4561988-09-0202 September 1988 Notice of Nonconformance from Insp on 880711-15. Nonconformance Noted:Licensee Did Not Include Chemical Product Analysis Performed by Schevers Labs on CMTRs ML20151U9401988-08-12012 August 1988 Notice of Nonconformance from Insp on 880627-29. Nonconformance Noted:Requirement for Vendor to Have Approved QA Program Not Stated on Purchase Orders & Lack of Documentation Re Certification of Two Current Inspectors ML20151S3301988-08-0404 August 1988 Notice of Nonconformance from Insp on 880411-13. Nonconformance Noted:Code Sponsor for Gt Strudl Computer Program Failed to Perform Actions on Error Notices Sent by Control Data Corp from Jan 1985 to Present ML20207G9081988-08-0404 August 1988 Notice of Nonconformance from Insp on 880201-10. Nonconformance Noted:Ge Responsible Engineer Procured 100 Replacement Metric Phillips Flat Head Screws W/O Purchase Documents Being Processed & Verification of Matl Quality ML20151R5991988-08-0202 August 1988 Notice of Nonconformance from Insp on 880524-26. Nonconformance Noted:Eight Radioactive Matls Packages Did Not Contain Foam & One Package Contained Rubber Instead of Foam & Records of Fabrication & Use Not Kept ML20151S2191988-08-0101 August 1988 Notice of Nonconformance from Insp on 880502-06. Nonconformance Noted:Measures to Ensure That Shaft Keys & Terminal Blocks Procured from Commercial Subvendors Per Applicable Design Requirements Not Established ML20151Q3331988-07-26026 July 1988 Notice of Nonconformance from Insp on 880418-22. Nonconformance Noted.Major Areas Inspected:Evaluation & Records Re Several Recent Events at Westinghouse PWR-type Nucelar Power Plants ML20155D2981988-06-0303 June 1988 Notice of Nonconformance from Insp on 880125-28. Nonconformances Noted:Failure to Clearly Establish Duties & Authorities of Engineering Personnel to Ensure safety- Related Design & Engineering Activities Performed ML20151V6071988-04-21021 April 1988 Notice of Nonconformance from Insp on 880216-19. Nonconformance Noted:Trent Tube Facility Did Not Include Chemical Product Analyses Performed by Steel Mfgs &/Or Lab on Listed Certified Matl Test Repts for Nuclear Orders ML20151F8731988-04-15015 April 1988 Notice of Nonconformance from Insp on 880307-11. Nonconformance Noted:Matl Being Upgraded for Westinghouse Purchase Orders Lacked Required Number of Tensile Tests Needed to Meet ASME Boiler & Pressure Vessel Code ML20148H3051988-03-22022 March 1988 Notice of Nonconformance from Insp on 871207-11. Nonconformance Noted:Failure to Establish Adequate QA Program to Control safety-related Activities Re Fire Damper Design & QA Monitoring Design Areas ML20149M2211988-02-22022 February 1988 Notice of Nonconformance from Insp on 880111-14. Nonconformance Noted:Matl Not Purchased to Astm/Asme Spec, Chemical Composition Limits Incomplete & Actual Mechanical Property Limits Missing ML20196D2991988-02-11011 February 1988 Notice of Nonconformance from Insp on 871207-11 ML20148M6691988-01-25025 January 1988 Notice of Nonconformance from Insp on 871116-20. Nonconformance Noted:Inadequate Translation of App B Into QA Program & Inadequate Translation of Design Requirements Into Testing Parameter Requirements ML20237B3501987-12-15015 December 1987 Notice of Nonconformance from Insp on 871005-09. Nonconformances Noted:No Documented Evidence That Survey or Audit Undertaken on Eight Vendors Who Performed Svcs for Energy Svcs Group ML20236N6211987-11-12012 November 1987 Notice of Nonconformance from Insp on 870928-1002. Nonconformances Noted:Matl Test Repts Not Supplied for Listed Purcahse Orders,Thermometer SN-2319 Not Calibr Since 830804 & Forms Not Approved or Ref in QCP-42,Rev 12 ML20236M1081987-11-10010 November 1987 Notice of Nonconformance from Insp on 870721-24. Nonconformance Noted:Facility QA Deficiency Repts Not Properly Closed Out & Signed Off.Matl Release,Verification & Matl Cutting Activities Not Documented & Signed Off ML20236G7511987-10-28028 October 1987 Notice of Nonconformance from Insp on 870824-28. Nonconformance Noted:End Cap Protection Not Installed on Machined End of Guide Tubes Although Sequence Signed Off as Complete on Traveller Es 120-B ML20236H6971987-10-28028 October 1987 Notice of Nonconformance from Insp on 870805-07. Nonconformance Noted:Adjustment Screw 102/103 P Inspected in Accordance W/Drawing 8305-034,Rev 1,dtd 840622 Instead of Rev 2,dtd 861113 ML20150C1471987-10-20020 October 1987 Notice of Nonconformace from Insp on 870727-0806. Nonconformance Noted:Documentation Reviewed Could Not Support GE Performance of Seismic Analysis ML20235K2481987-10-0101 October 1987 Notice of Nonconformance from Insp on 870810-14. Nonconformances Noted:Seminar Re QA Manual & Std Practices Not Conducted Since 870103 & Calibr Label for Thermocouple Serial Number TC-11 Did Not Identify Date of Last Calibr ML20238E3711987-09-11011 September 1987 Notice of Nonconformance from Insp on 870525-29. Nonconformance Noted:Furnace Charts for Shop Orders 53332, 53318 & 53317 Did Not Indicate Time Load Charged & Removed ML20236G3701987-07-28028 July 1987 Notice of Nonconformance from Insp on 870512-16 & 27-28. Nonconformance Noted:Audits of Mfg Process Not Performed ML20236J5121987-07-0909 July 1987 Notice of Nonconformance from Insp on 870420-23. Nonconformances Noted:Failure to Examine Welds Prepared to Qualify Wps CP202,Rev 1 by Radiographic or Ultrasonic Testing & Failure to Perform Internal Audit Since 1983 ML20215G8201987-06-18018 June 1987 Notice of Nonconformance from Insp on 870316-20 ML20236G6051987-06-12012 June 1987 Notice of Nonconformance from Insp on 870406-09. Nonconformance Noted:Licensee Issued Engineering Change Notice NJ-17436 to Delete Requirement Re Glyptal Coating of Metal Tubing W/O Technical Justification ML20213G1651987-05-12012 May 1987 Notice of Nonconformance from Insp on 870323-27 1993-09-16
[Table view]Some use of "" in your query was not closed by a matching "". Category:TEXT-INSPECTION & AUDIT & I&E CIRCULARS
MONTHYEARML20149H4691994-11-15015 November 1994 Notice of Violation from Insp on 930201-0308 & Investigation Conducted Between Feb 1990 & Nov 1993.Violation Noted: Licensee Quality Implementation Procedure Not Adequately Established ML20059H3401994-01-11011 January 1994 Insp Rept 99900786/93-01 on 930826-27 & 30-31.No Violations Noted.Major Areas inspected:RMS-9 Overcurrent Trip Devices, Thmthjk & Tjj molded-case Circuit breakers,CR124 Overload Relays & Certain Other Issues ML20059K8641993-12-27027 December 1993 Exam Rept 50-002/OL-93-04 on 931207-08.Exam Results: One RO & Two Sroi Were Administered Exam & Operating Test. All Candidates Passed ML20059K8901993-12-23023 December 1993 Exam Rept 50-097/OL-93-02 & 50-157/OL-93-02 on 931004-06. Exam Results:Three SRO Passed Exams IR 05000317/19930261993-12-17017 December 1993 Insp Repts 50-317/93-26 & 50-318/93-26 on 931026-28.No Overall Exercise Strengths or Weaknesses Identified ML20059G3171993-12-0909 December 1993 Exam Rept 50-128/OL-93-03 on Stated Date.Exam Results: Candidate Successfully Passed SRO Upgrade Exam ML20058K0871993-11-30030 November 1993 Exam Rept 50-284/OL-93-01 on 931025-27.Exam Results:Reactor Operator Operating Test Retake Applicant Failed Exam.All Other Applicants Passed Exams ML20058A8161993-11-18018 November 1993 Notice of Nonconformance from Insp on 930809-13. Nonconformance Noted:Tracg Input Decks Used to Model Gist Facility Not Independently Verified to Be Correct ML20058D6691993-11-15015 November 1993 Exam Rept 50-020/OL-93-01 on 930913-15.Exam Results:All Applicants Passed Exams & Issued Appropriate License ML20059K9471993-11-10010 November 1993 Notice of Violation from Insp on 931006-08.Violation Noted: Licensee Alcohol Testing Procedures Did Not Address Those QCs Used to Ensure Test Results Were Valid ML20058A8251993-11-0404 November 1993 Insp Rept 99900403/93-01 on 930809-13.Nonconformances Noted. Major Areas Inspected:Review Input Modeling of Tragg Computer Code for Gist Facility ML20058A5411993-11-0404 November 1993 Insp Rept 99901268/93-01 on 931018-21.No Violations Noted. Major Areas Inspected: QA Program Implementations in Areas of Matl & Svc & Controls for Subsuppliers,Matl Control Insps & ASME Code Certification ML20059H8811993-10-28028 October 1993 Notice of Nonconformance from Insp on 930907-10. Nonconformance Noted:Changes Made to Computer Codes Redya, Odyna & Safer Not Being Documented & Verified in Formal Manner ML20059H8961993-10-26026 October 1993 Insp Rept 99900403/93-02 on 930907-10.Nonconformance Noted.Major Areas Inspected:Quality Activities of Design of Advanced BWR IR 05000327/19932011993-10-13013 October 1993 Insp Repts 50-327/93-201 & 50-328/93-201 on 930823-930902. Several Deficiencies Noted.Major Areas Inspected:Plant Operations,Maint,Engineering & Quality Programs ML20059G1471993-10-0808 October 1993 Initial Exam Rept 50-134/OL-93-03 Administered During Wk of 930913.Candidates Administered Retake Exam Passed Applicable Portion of Exam ML20057G2431993-09-28028 September 1993 Exam Rept 50-113/OL-93-01 on 930823-24.Exam Results:Both SROs Passed Exam ML20057D8761993-09-24024 September 1993 Exam Rept 50-027/OL-93-03 on 930816-17.Exam Results:One SRO Administered Written & Operating Requalification Exam,Passed Exam ML20057F0861993-09-24024 September 1993 Exam Rept 50-027/OL-93-02 on 930816-17.Exam Results:Initial Written Exam & Operating Tests Administered to One RO Applicant.Operating Tests Also Adminsitered to One SRO Applicant.All Applicants Passed Exam & Issued Licenses ML20057E6741993-09-23023 September 1993 Insp Rept 99900404/93-01 on 930816-17.No Violations or Deviations Noted.Major Areas Inspected:Control of Activities Re re-manufacture of X-ray & Other Components Installed in DB & Dhp Type 480 Volts Breakers ML20057D1921993-09-23023 September 1993 Exam Rept 50-166/OL-93-02 on 930909.Exam Results:Ro Passed Retake of Section C of Written Exam ML20057C0501993-09-16016 September 1993 Notice of Violation from Insp on 930712-15.Violations Noted: Licensee Failed to Appropriate Procedures to Implement Provisions of 10CFR21 ML20057C0521993-09-16016 September 1993 Notice of Nonconformance from Insp on 930712-15. Nonconformance Noted:Licensee Failed to Maintain User Manual for SEISMIC4 Finite Element Analysis Program Under Formal Document Change Control ML20057C0531993-09-0202 September 1993 Insp Rept 99900105/93-01 on 930712-15.Violations & Noncompliance Noted.Major Areas Inspected:Qa program,10CFR21 Program & follow-up on Concern Re Licensee Valve Assembly Seismic Stress Calculations ML20056G0581993-08-12012 August 1993 Exam Rept 50-186/OL-93-01 on 930726-27.Exam Results: Candidate Passed Written & Operating Portions of Exam ML20056D4851993-08-0404 August 1993 Exam Rept 50-150/OL-93-01 on 930628.Exam Results:Two Operator Requalification Retake Exams Administered.Both Operators Passed Exams ML20056E4431993-07-26026 July 1993 Exam Rept 50-184/OL-93-01 on 930713.Exam Results:Applicant Passed Both Portions of Licensing Exam ML20056F2181993-07-16016 July 1993 Notice of Violation from Insp Rept on 930504-05.Violation Noted:Qa Manual,Rev 10,dtd Dec 1992 for Implementing 10CFR21 Inadequate Due to Listed Reasons ML20056F2301993-07-16016 July 1993 Notice of Nonconformance from Insp on 930504-05 Nonconformance Noted:Qa Manual,Rev 10,dtd Dec 1992 Did Not Contain Provisions for Dedicating Items Purchased by Vendor as Commercial Grade ML20056D4061993-07-0808 July 1993 Exam Rept 50-116/OL-93-01 on 930623.Exam Results:All Three Candidates Passed Their Respective Portion of Exams & Issued Appropriate License ML20056F2361993-07-0101 July 1993 Insp Rept 99901265/93-01 on 930504-05 & 0604.Violation & Nonconformances Noted.Insp Conducted to Determine Whether Tests Conducted by Vendor in Accordance W/Approved App B QA Program & Applicable Purchase Order Requirements ML20056D8781993-06-28028 June 1993 Notice of Violation from Insp on 930510-14.Violation Noted:Failed to Complete Evaluation & Revise Procedure ML20056D9661993-06-21021 June 1993 Insp Rept 99901266/93-01 on 930602-03.No Violations or Deviations/Noncompliance Noted.Major Areas Inspected: Licensee Purchase Orders,Related Records & Associated Activities of Huron Industries,Inc ML20056C4571993-06-0707 June 1993 Exam Rept 50-128/OL-93-02 on 930518.Exam Results:Applicant Passed Both Written Exam & Operating Evaluation ML20056D8901993-05-27027 May 1993 Insp Rept 99900100/93-01 on 930510-14.Violations Noted: Failed to Complete Evaluation & Revise Procedures.Major Areas Inspected:Mfg & Engineering Programs for safety-related Items ML20056C3601993-05-0505 May 1993 Exam Rept 50-188/OL-93-01 on 930428-29.Exam Results:One SRO Passed Both Written & Operating Requalification Exams ML20058C6381993-03-19019 March 1993 Exam Rept 50-288/OL-93-01 on 930125-27.Exam Results:One Reactor Operator (RO) Applicant Passed Written Exam Retake of Section C,Four RO Applicants Passed Initial Written Exam & One Senior RO Applicant Passed Operating Tests IR 05000282/19922011992-12-31031 December 1992 Insp Repts 50-282/92-201 & 50-306/92-201 on 920921-1120.No Violations Noted.Major Areas Inspected:Working Relationships & Communication Channels Between Operations & Mgt Involvement Oversight ML20127B6111992-12-22022 December 1992 Insp Rept 99901258/92-01 on 921117-20.Violations & Nonconformance Noted.Major Areas Inspected:Qa Program & Implementation in Areas,Including Control of Work & Special Processes,Purchased Matl & Svcs & Insp & Tests ML20126L8821992-12-17017 December 1992 Insp Rept 99900404/92-02 on 921116-19.Noncompliance Noted. Major Areas Inspected:Dedication of Commercial Grade Components for Nuclear safety-related Applications & Previous Insp Concerns & 10CFR Part 21 Notifications IR 05000331/19922011992-12-0202 December 1992 Insp Rept 50-331/92-201 on 920511-15.Violations Noted.Major Areas Inspected:Review of Procedures & Representatives Records Including Procurement Packages for Mechanical & Electrical Items ML20127M1321992-11-23023 November 1992 Notice of Violation from Insp on 920914-17.Violation Noted: as of 920914,licensee Had Not Revised Procedures to Address Substantive Revs to 10CFR21 That Became Effective on 911029 1994-11-15
[Table view]Some use of "" in your query was not closed by a matching "". |
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- APPENDIX B
.C&D Charter Power Systems Incorporated ~
Plymouth. Meeting, Pennsylvania NOTICE OF NONCONFORMANCE l
Based on the results of an NRC inspection conducted on May 8-11, 1989, it appears that certain of your activities were not conducted in accordance with NRC requirements. 2 Nonconformance i
B.1 Criterion III of Appendix'B to 10 CFR Part 50 states in part: " Design changes...shall be subject to design control measures commensurate with those applied to the original design...."
Quality System Program Policy Manual, Revision K, dated December 7,1987, i Section 2.1.2.1 states, in part, " Engineering shall verify product design ;
by similarity, emperical calculations and/or tests."
Contrary to the above, prior to being notified by Limerick Generating i Station, Unit 1 C&D CPS did not test latest revision of replacement !
circuit boards at the battery charger final acceptance test to verify ,
that the output of the battery charger would meet specification i requirements. (89-01-02)
B.2 Criterion V of Appendix B to 10 CFR Part 50 states: " Activities affecting .
quality shall be prescribed by documented instructions, procedures, or .I drawings, of a type appropriate to the circumstance and shall be accomplished in accordance with these instructions, procedures, and or drawings. Instructions, procedures, or drawings shall include l appropriate quantitative or qualitative acceptance criteria for l determining that important activities have been satisfactorily I accomplished."
- 1. Quality System Program Policy Manual, Revision K, dated December 7, 1987, Section 4.2 states in part: " Engineering and/or Quality Assurance shall prepare detailed... test procedures which include the characteristics / criteria necessary to produce the product to the required standards...."
Contrary to the above, final acceptance test procadure TP-9503, paragraph 4.6, dated January 13, 1984 states: " Set the current limit at 115 percent of rated output unless otherwise specified on release," i but does not specify how this is accomplished. (89-01-03) l 8907130114 890710 PDR QA999 EMVCDBAT 99900765 FDC
. C&D Charter Fh;er System Incorporated Plymouth Heeting, Pennsylvania
- 2. Quality System Program Policy Manual, Revision K, dated December 7, 1987 Section 4.8.2 states: " Quality Assurance shall maintain records of' inspections and tests performed to assure compliance to the applicable quality requirements in accordance with respective proce-dures. Such records include as minimum; date, personnel performing the inspection or tests; material, part or product identity, quanti-ties inspected, accepted / rejected; test results; disposition."
Contrary to the above, C&D CPS QA records or Bill of Materials did not identify the value of the pre-load resistors used in the final acceptance test for battery chargers shipped to Limerick Generating Station, Unit 1. (89-01-04)
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