ML20238D868

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Rev 1 to QA Instruction QAI-002, Review of Quality Related Work Orders
ML20238D868
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 02/27/1987
From:
TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
Shared Package
ML20238D848 List:
References
FOIA-87-429 QAI-002, QAI-2, NUDOCS 8709110459
Download: ML20238D868 (6)


Text

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QUALITT INSTRUCTION MANUAL CONiit0LLED COPY 100. IS 1 REVIEW OF QUALITY RILATED WORK ORDERS e

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INSTRUCTION NO. QAI-002 REVISION NO. 1 FEB 2 71987.

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APPROVED BY:

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MANAGER. OPERATIONS QA /

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INSTRUCT 30N NO.

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CPSES QAI-003

.~I QUAL 12T INSTRUCTION MANUAL j

_j REVIEW OF QUALITY RELATED WORK ORDA.RS REVISION NO. 1 PAGE 2 0F 6 l

1.0. Purpose The purpose of this instruction is to establish the manner in which quality related Work Orders shall be reviewed by the Quality Contrel i

section as directed by the Quality Control Supervisor, 2.0 Applicability This instruction applies to the review of quality-related Work Orders j

The content of performed by Operations Quality Control personnel.

this instruction may be applied to other work documentation as This directed by the Operations Quality Control Supervisor.

instruction becomes effective when issued.

3.0 Definitions 3.1 Bold Point - An inspection point in a sequence of events at which time a quality characteristic sbust be verified or witnessed before other events may proceed without Quality Control authorization.

3.2 Werk Order (WO) - A form used to control and document work such as maintenance, calibration, inspection, testing and approved acdifications which must be performed on plant equipment. It may also be used on non-plant equipment.

(Refer to STA-606).

4.0 Instructions Work Orders are initiated and administrative 1y controlled in accordance with STA-606, " Work Requests and Work Orders." Quality Control personnel interface with quality-related Work Orders at two dif f erent phases in the Work Order process. These two phases are:

1) prawork review of the Work Order and its attached documentation;
2) post work review of the Work Order and its attached documentation.

4.1 Prework Review of the Work Order 4.1.1 Each quality related Work Order received by the Quality Control section should be initially logged into the Work Order Log (refer to Attachment 1). As a =4=4

, the Work Order number, date received, discipline (s) as noted on the Work Order (ie., responsible organization), should be entered in the log.

4.1.2 The Work Order shall then be forwarded to the responsible Quality Control Inspector (s) for performance of the l

preverk review.

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INSTRUCTION NO.

2 CPSES QAI-003

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QUALITT INSTRUCTION MANUAL REY 1EW OF QUALITI FrtATED WORK ORDERS RETISION NO. 1 PAGE 3 07 6 NOTE:

Refer to STA-606 for the list of pre-approved procedures and instructions that do not require a QC prevork review.

4.1.3 The prework review of the Work Order shall include the following:

4.1.3.1 The sections of ti.e Work Order required to be completed per STA-606, prior to work implementation are adequate and complete.

4.1.3.2 Proper cleanness class and housekeeping zone designations for the activities being worked per STA-612 and STA-607, respectively, have been specified correctly.

4.1.3.3 ASME Section Il requirements are adequate.

4.1.3.4 Procedure / Instruction numbers are referenced and/or attached to the Work Order when the content of the procedure / instruction is u

applicable to the work instructions of the Work Order.

4.1.3.5 Review all Post Work Test Reports (PTR's), as applicable, to provide any necessary quality control hold points. These inspection requirements shall be listed in the Test Procedure / instruction of the PTR or on an

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Inspection Report per QAI-005, " Inspection Reports / Inspection Plans."

4.1.4 After completion of the prework review (section 4.1.3),

the Quality Control section shall review the work instructions of the Work Order to determine if additional hold points need to be assigned to the body of the work instructions. These inspection requirements shall be listed in the Work Instructions of the WO or on an Inspection Report per QAI-005, " Inspection Reports /

Inspection Plans."

4.1.5 The Work Order Los shall be updated at this time with the appropriate information and WO package forwarded to the responsible organization.

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CPSES INSTRUCTION NO.

y QUALITY INSTRUCTION MANUAL QAI-002 l

RIVIEW OF QUALITY RELATED WORK ORDERS RE71SION No. 1 FAGI 4 0F 6 4.2 Post Work Review of Work Orders 4.2.1 Upon receipt of a completed Work Order the Work Order Log should be updated.

Note:

It is the intent of the los to record all

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information for each Work Order under one Work Order number.

4.2.2 The Work Order shall then be routed to the responsible Quality Control Inspector (s) to perform the post work review.

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4.2.3 The post work review of the Work Ordet shall include the following:

4.2.3.1 The Work Order is complete and is comprised of adequate job documentation.

4.2.3.2 All revisions to the Work Order have received the required review by the appropriate organization. This shall be evidenced by initials in the " Revisions" section.

4.2.3.3 Ensure that the " Description of Work Performed" section of the Work Order accurately depicts the verk accomplished in accordance with the work instructions.

4.2.3.4 Ensure that the Shift Supervisor has accepted O

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the equipment for operation by his signature on the Work Order.

4.2.3.5 Review all PTR's, as applicable, for procedure

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compliance.

f 4.2.3.6 All work activities which required inspection I

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shall have a completed record of inspection and all inspection attributes are marked satisfactory or a NCR, DR or WO has been written on the unsatisfactory iten (Refer to QLI-005 for clarification).

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4.2.3.7 All Quality Control inspection hold points have i

been completed, signed and dated.

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CPSES INSTRUCTION NO.

QUALITY INSTRUCTION MANUAL QAI-002 I

REVIEW OP QUALITY RELATED WORK ORDERS REVISION NO. 1 PAGE 5 OP 6

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4.2.4 Upon completion of the post work review the responsible Quality Control Inspector (s) shall initial and date the l

Work Order, in the Work instruction section, indicating the post work review is complete. If the Inspector is not satisfied with the Work Order and/or its attached documentation, he shall not sign the Work Order until the problem (s) are resolved.

4.2.5 The Work order Los shall be updated /complet,ed with the appropriate information and the WO package forvarded to the responsible organization.

l 4.3 Review of Revisions of the Work Order 4.3.1 Revisions to quality-related work orders shall be routed to Quality Control in accordance with STA-606. The responsible Inspector (s) shall review the revision and determine if additional hold points are required. If hold points are required they shall be applied per step 4.1.4.

4.3.2 Upon satisfactory review of the revision to the Work Order the responsible Inspector shall sign the appropriate block of the WO and return the WO esckagt to the applicable organization.

5.0 References 1

5.1 QAI-005 - Inspection Report / Inspection Plan 5.2 STA-302 - Station Records 5.3 STA-606 - Work Requests and Work Orders 5.4 STA-607 - Housekeeping Control 5.5 STA-612 - Cleanness Control 5.6 ASME Section II - Rules for Inservice Inspection of Nuclear Power Plant Components 6.0 Attachments 6.1 Attachment 1 - Work Order Los 1-

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CPSES INSTRUCTION NO.

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