ML20236P067

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Rev 1 to Big Rock Point IGSCC Insp Program
ML20236P067
Person / Time
Site: Big Rock Point File:Consumers Energy icon.png
Issue date: 11/13/1987
From:
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
To:
Shared Package
ML20236P056 List:
References
PROC-871113, NUDOCS 8711170132
Download: ML20236P067 (9)


Text

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ATTACHMENT Consumers Power Company Big Rock Point Plant Docket 50-155 BIG ROCK POINT IGSCC INSPECTION PROGRAM REVISION 1 November 13, 1987 1

a i

8711170132 871113 PDR ADOCK 05000155 G

PDR 8 Pages

l 1

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BIG ROCK POINT IGSCC INSPECTION PROGRAM i

I.

Scope and Schedule I

l A.

Refueling Outage 22 (1988) 16 welds never before examined l

B.

Refueling outage 23 (1989) 15 welds never before examined l

NOTE:

Upon completion of these examinations, all accessible IGSCC susceptible welds have been examined at least once.

C.

Refueling Outage 24 (1990)

Re-exam schedule to be determined after Refueling Outage 23.

D.

Refueling Outage 25 (approximately 1991)

Re-exam schedule to be determined after Refueling Outage 23.

E.

Refueling Outage 26 (approximately 1992) 1)

10 year interval reactor vessel inspection 2) 12 welds never before examined by IGSCC qualified procedure which are only accessible during reactor vessel.ISI..

1 II.

Revision of Scope and Schedule j

l A.

If IGSCC is detected during an inspection, the number of welds to be

)

examined will escalate per the requirements of ASME Boiler and Pressure Vessel Code,Section XI,' Subsection IWB-2430, 1977 Edition through Summer 1978 Addenda.

B.

If IGSCC is detected, indications will be evaluated per AdME Boiler and Pressure Vessel Code,Section XI, Subsection IWB-3500, 1977 Edition through Summer 1978 Addenda.

C.

If an indication is unacceptable, repair will be by weld overlay-reinforcement, partial weld replacement or full weld replacement.

Any and/or all flaw repair (s) will be handled on a case by case j

basis. Other repair methods may be used if appropriate materials and processes are available that offer the repaired weld sufficient resistance to IGSCC.

.i AT1'187-0203-NL01 Revision l'

2 --

/

D.

Indications r 4 ae analyzedJper ASME Boiler and. Pressure Vessel

-Code, Sectiu

., Subsection IWB-3600,'1977-Edition'through Summer 1978 Addenda n E.

Scope.and sched ss for IGSCC examinations will be amended for refueling outages beyond that of the-23rd cycle, after all accessible welds have been examined at least once.

III. Qualification of Examinations A.

All IG. SCC examinations will incorporate qualified examiners and' procedures in accordance with IE BulletinL83-02.

IV.

Leak Detection d

Leak detection capability will not be enhanced:pending NRC evaluation ~and response to our October 31, 1986 submittal.

V.

Summary To date Big' Rock Point has performed 59 examinations for IGSCC on.4'1 of:

the 72 accessible welds.

For detailed'information,on these examinations l-and a history of correspondence on IGSCC at Big Rock Point refer to,the Reference section. The program for the inspection of IGSCC'islto.

perform examinations such that all 72 accessible will have been examined-

.l at least once by the end of the?23rd Refueling Outage.

In addition, susceptible welds with limited. access wil1~be-examined during the: full y

reactor vessel examination at the end of.the.10l year ISI interval.

It.is our intent that after the 23rd Refueling Outage, the scope and schedule.-

of this program will be amended.

VI.

References 1.

Generic Letter 81-04 2.

Responses from Consumers Power Company to Generic Letter 81-04" dated 6/30/81 and 6/22/83 3.

IE Bulletin 83-02 4.

Consumers Power Compa'ny's response to IE Bulletin 85-02 dated 5/4/83 and 5/12/83 5.

NRC Inspection Report"50-2155/83-010 6.

Generic Letter 84-11 7.

Consumers Power Company's response to Generic Letter 84-11 dated 5/25/84 and 7/2/85.

1

'AT1187-0203-NL01:

' Revision 1-l

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l 3

l 8.

NRC Inspection Report 50-155/85-018 9.

NRC evaluation of Consumers Power Company's response to Generic Letter 84-11 dated 2/4/86 10.

Letter from Consumers Power Company to NRC on additional IGSCC inspections for Generic Letter 84-11 dated.10/13/86 11.

Letter from NRC to Consumers Power Company on Gener1c Letter 84-11 dated 10/28/86 l

1

-l 12.

NRC Inspection Report 50-155/87-003 1

13.

NRC Inspection Report 50-155/87-021 l

1 l

n AT1187-0203-NL01 Revision 1, 1

g BIG ROCK POINT IGSCC SUSCEPTIBLE WELD' LIST-Field Previous ICSCC Comments / Previous.

Weld ID Weld Exams Routine ISI Exams ISI 1-3

'1. 4-MRS-141-1 Yes l

2. 4-MRS-141-2 No ISI 2-4 ISI-1-3

.l

3. 4-MRS-141-3 No ISI 2-4 ISI 1-3 l
4. 4-MRS-141-4 No ISI 2-4 ISI 1-1 ISI 1-1 l
5. 4-MRS-141-5 No
6. 4-MRS-141-6 No ISI 2-3, 2-4 ISI 1-1 1
7. 4-MRS-141-7 No ISI'2-3, 2 TISI 1-1
8. 4-MRS-141-8 No ISI 2-4 ISI 1-2 No exam due to configuration
9. 4-MRS-141-9 No 10, 4-MRS-141-10 No ISI 2-4 ISI 1-2 j

No exam due to configuration 11, 4-MRS-141-11 Yes ISI 1-4

12. 4-RDC-101-1 Yes I
13. 4-RDC-101-2 Yes ISI 1-4
14. 4-RDC-101-3 Yes ISI 1-1, 1-2, 1-3, 1-4 15, 4-RDC-101-30 Yes a

l ISI 1-9 i

16. 4-RDC-101-31 Yes
17. 5-MRS-131-1 Yes r
18. 5-MRS-131-2 No
19. 5-MRS-131-3 No 1

j

20. 5-MRS-131-4 Yes ISI 1-7 21, 5-MRS-131-5 Yes J

l

]

22. 5-MRS-131-6 No 1
23. 5-MRS-131-7 No ISI 2-3 ISI 1-7
24. 5-MRS-131-8' No
25. 5-MRS-131-9 Yes j

]

l AT1187-0203-NL01~

Revision 1 i

I 1

i

BIG ROCK POINT ICSCC SUSCEPTIBLE WELD LIST Field

?revious IGSCC Comments / Previous

'l Weld ID Weld Exams Routine ISI Exams

]

,l

26. 5-MRS-132-1 Yes
27. 5-MRS-132-2 No ISI 2-4 y
28. 5-MRS-132-3 No ISI 2-3, 2-4' ISI 1-3

'l

'29. 5-MRS-132-4 Yes ISI 2-4 ISI 1-3 ISI 1-3, 1-6 j

<30. 5-MRS-132-6 Yes

31. 5-MRS-132-7 No ISI 2-3, 2-4 ISI 1-3 l

i

32. 5-MRS-132-8 No ISI 2-4 ISI 1-3 No UT exam due to configuration' l
33. 5-MRS-132-9 No I

No UT exam due to configuration

34. 5-MRS-132-10 No i
35. 5-MRS-132-11 Yes ISI 2-4 ISI 2-3 Inaccessible (RR-A38)
36. 6-SCS-101-2 Yes
37. 6-SCS-101-3 Inaccessible'(RR-A38)
38. 6-SCS-101-4 Inaccessible (RR-A38)

I

39. 6-SCS-101-5 Inaccessible (RR-A38)
40. 6-SCS-101-6 Inacce ssible. (RR-A38')

41, 6-SCS-101-7 Inaccessible (RR-A38)

-1

42. 6-SCS-102-22 ISI 2-4 ISI 1-3
43. 6-SCS-102-23 ISI 2-4 ISI 1-3 i
44. 6-SCS-102-24 ISI 2-4 ISI 1-3, 2-3
45. 6-SCS-102-25 ISI 2-4 ISI.1-3, 2-3 46, 6-SCS-102-25A ISI 2-4
47. 6-SCS-102-26 ISI 2-3 ISI 1-3 ISI 1-2, 1-9 Mechanized
48. 795-11F No Noz'zle-to-Safe End s

ISI 1-9 Mechanized'

49. 14-MRS-101-1 Yes
  • Currently Undetermined AT1187-0203-NL01 Revision 1

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e g

BIG ROCK POINT IGSCC SUSCEPTIBLE WELD LIST Field Previous IGSCC Comments / Previous Weld ID Weld Exams Routine ISI Exams Inaccessible

50. 14-MRS-101-2 No
51. 14-MRS-101-3 Yes Inaccessible Inaccessible 52, 14-MRS-101-4 No
53. 14-MRS-101-5 Yes ISI 2-4
54. 14-MRS-101-6 No ISI 2-4

.ISI 1-4 l

ISI 1-2, 1-9 Mechanized

]

55. 795-11E No Nozzle-to-Safe End ISI 1-9 Mechanized
56. 14-MRS-102-1 Yes Inaccessible
57. 14-MRS-102-2 No Inaccessible
58. 14-MRS-102-3 No Inaccessible
59. 14-MRS-102-4 Yes Inaccessible l
60. 14-MRS-102-5 No
61. 14-MRS-102-6 Yes ISI 1-9,2-3,2-4 ISI.1-7 1
62. 14-MRS-102-7 No ISI 1-9, 2-4

'ISI 1-7

'I f

ISI 1-2, 1-5, 1-9. Mechanized

63. 795-11D No J

Nozzle-to-Safe End

-(

ISI.1-9 Mechanized j

64. 14-MRS-103-1 Yes l

Inaccessible i

65. 14-MRS-103-2 No Inaccessible j
66. 14-MRS-103-3 No Inaccessible
67. 14-MRS-103-4 Yes
68. 14-MRS-103-5 Yes ISI 2-4
69. 14-l!RS-103-6 No ISI 2-4 ISI 1-5 ISI 1-2, 1-5, 1-9 Mechanized
70. 795-11C No Nozzle-to-Safe End
71. 14-MRS-104-1 Yes ISI 1-9 Mechanized Inaccessible
72. 14-MRS-104-2 No

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Inaccessible

73. 14-MRS-104-3 No AT1187-0203-NL01 Revision 1 3

9 BIG ROCK POINT IGSCC' SUSCEPTIBLE WELD LIST Field Previous IGSCC Comments / Previous.

Weld ID Weld Exams Routine ISI Exams Inaccessible

74. 14-MRS-104-4 Yes
75. 14-MRS-104 Yes ISI 2-4 ISI 1-3, 1-4 i
76. 14-MRS-104-6 No

]

f ISI 1-2, 1-9 Mechanized

77. 795-11B No Nozzle-to-Safe End l
78. 14-MRS-105-1 Yes ISI 1-9 Mechanized' j

l

79. 14-MRS-105-2 No Inaccessible

.j Inaccessible

80. 14-MRS-105-3 Yes Inaccessible
81. 14-MRS-105-4 No 1
82. 14-MRS-105-5 Yes ISI 1-9, 2-3 ISI 1-7

)

83. 14-MRS-105-6 No ISI 2-3 ISI 1-7
84. 795-11A No ISI 1-2, 1-9 Mechanized Nozzle-to-Safe End j

ISI 1-9 Mechanized

85. 14-MRS-106-1 Yes
86. 14-MRS-106-2 No Inaccessible Inaccessible
87. 14-MRS-106-3 Yes Inaccessible
88. 14-MRS-106-4 No
89. 14-MRS-106-5 Yes ISI 1-9, 2-3 90, 14-MRS-106-6 No ISI 1-9 ISI 1-3, 1-4, 1-8, 2-3 ISI 1-5 j
91. 17-MRS-111-1 No
92. 17-MRS-111-2 Yes
93. 17-MRS-111-7 Yes ISI 1-9,2-3,2-4 ISI 1-4.
94. 17-MRS-111-7LD-1 No ISI 2-4 ISI 1-4
95. 17-MRS-111-7LD-2 No ISI 2-4 ISI 1-4' ISI 1-5

]

96. 17-MRS-112-1 No
97. 17-MRS-112-2 Yes ISI 1-9,2-3 ISI 1-8

' I AT1187-0203-NL01' Revision 1 l:

s 8

BIG ROCK POINT IGSCC SUSCEPTIBLE WELD LIST Field Previous IGSCC Comments / Previous Weld ID-Weld Exams Routine ISI Exams ISI 1-7

98. 17-MRS-113-1 No I
99. 17-MRS-113-2 Yes ISI 1-3, 1-4 100. 17-MRS-114-1 No 101. 17-MRS-114-2 Yes ISI 1-9 ISI 1-8 102. 17-MRS-114-7 Yes ISI 1-9,2-3,2-4 ISI 1-1 103. 17-MRS-114-7LD-1 No ISI 2-4 ISI 1-1

)

l i

104, 17-MRS-114-7LD-2 No ISI 2-4 ISI 1-1

' Inaccessible 105. 796-1A No i

Inaccessible j

106. 20-MRS-121-20 Yes l

107. 20-MRS-121-17/

ISI 1-7 6-SCS-102 No 108. 20-MRS-121-17/

5-MRS-131 No 109. 24-MRS-121-11/

5-MRS-131 No 110. 796-1B No Inaccessible j

Inaccessible 111. 20-MRS-122-20 Yes 112. 20-MRS-122-17/

'ISI 2-3 i

5-MRS-132 No l

113. 20-MRS-122-11/

j 5-MRS-132 No ISI 1-9 j

l 114. 24-MRS-121-1 Yes ISI 1-9,2-3,2-4 ISI 1-4 I

i 115, 24-MRS-121-5/

l 4-MRS-141 No j

i 116. 24-MRS-122 Yes ISI 1-9,2-3,2-4 ISI 1-1 l

l 117. 24-MRS-122-5/

j 4-MRS-141 No i

AT1187-0203-NL01 Revision 1-lL