ML20235H247
| ML20235H247 | |
| Person / Time | |
|---|---|
| Site: | Crystal River  |
| Issue date: | 02/09/1989 |
| From: | Cooper J FLORIDA POWER CORP. |
| To: | |
| Shared Package | |
| ML20235H177 | List: |
| References | |
| PROC-890209, NUDOCS 8902230535 | |
| Download: ML20235H247 (26) | |
Text
1 INSERVICEINSPECTION 9 ""*"' "'
REPAIR AND REPLACEMENT PROGRAM C,
Crystal River Unit 3 j
i REPAIRAND REPLACEMENT PROGRAM l
i asvieund By:
a/A -
1st s.cuenf Approved Dy:
h-ear Tece cal t a parintendent i
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890;230535 890209 I
ADOCK0500{[j_,~
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INSERVICE INSPECTION Florida REPAIR AND REPLACEMENT PROGRAM Po., o..e.. o.wr PAGE j OF jf co Crystal River Unit 3 neveion
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INIEK PAGE 1.0 Purpose 1
2.0 Scope 1
3.0 References 1'
4.0 Definitions 2
5.0 Administrative Controls 6
6.0 General Prcpam Requirements 7
i 7.0 Requirements for Section XI Repairs 8
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7.1 General Repair Requirements 8
7.2 Repairs by Metal Removal 10 7.3 Repairs by Welding 11 7.4 Post-Repair Testing 12 7.5 Post-Repair Examination 13 7.6 Repair Records 13 8.0 Requirements for Section XI Replacements 13 8.1 General Replacement Requirements 13 i
G.2 Post Repla ment Testing ard Examination 15 8.3 Repair Records 15 9.0 Requirements for Records ard Reports 16 10.0 Attachments 17 i
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INSERVICE INSFECTION
@ Florida REPAIR AND REPLACEMENT PROGRAM gp PAGE il OFil ce.,o.,
o.
Crystal River Unit 3 navisio 2
ILLT OF CHANGED PNES PNES REVISICH Not gg3 All pages revised 1
02/09/88 1,1,2,3,4,6,7,8 2
09/26/88 10, 12, 13, 16, 17, 19 l
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l INSERVICE INSPECTION
@ Florida REPAlR AND REPLACEMENT PROGRAM i
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OF 2,3 Crystal River Unit 3 mv'$' "
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1.0 RMOSE 1.1
'Ihis pup.cuu defines the scope arxl content of ASME Section XI ::epair and repla ment activities to ASME defined Class 1,
2, and 3,
urvsits and component supports; Class MC pmssure retaining cmponents and their integral attachments; arxi steel portions of Class CC pressure retaining ccuponents not backed up by concrete and their integral attachments at Crystal River Unit 3.
1.2 To adequately define the scope ard content this program includes subparts on refemnces, and definitions.
2.0 SCOPE 2.1
-10 CFR 50.55a requires use of ASME Section XI rules to develcp a program detailirq requirements of the cmplete repair cycle for all repairs to the pressure retaining boundary of ASME Code Class 1, 2, 3,
ccmpomnts and their supports.
'Ihis program establishes the requirements for all Section XI repair ard replacement activities, and includes ASME Code Class MC arxl certain CC u.mpsits.
i 2.2 Repairs and replacements performed in acx:ordance with this prognm will inplement the requirements of ASME Section XI, 1983 Edition through Sunrier 1983 Acklenda.
3.0 mueafCES 3.1 ASME Section XI, Rules for Inservice Inspection of Nuclear Power Plant Gmpfsits,1983 Edition through Summer 1983 Addenda 3.2 ASME Section IX, Welding ard Brazing Qualifications
1 INSERVICE !NSPECTION i
Florida REPAIR AND REPLACEMENT PROGRAM P@$
PAGE 2'
OF 23 y
Crystal River Unit 3 news' "
2 3.3 ASME Section V, Nondestructive Examinations
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3.4 ASME Section III, Nuclear, Power Plant Ctatponents, as listed in 10 CFR 50.55a(b) (1).
I 3.5 ASNIMC-1A,1980, Reccntnended Practice 3.6 ANSI-N45.2.6 - 1973, Qualifications of Inspection, Examination and Testing Personnel for Nuclear Power Plants 3.7 MIAP-06, certification of NDE Personnel, Procedures, and Contractors in Accordance with ASNIMC-1A and AWS l
3.8 MIAP-07, Certifications of NDE Personnel, Procedures and Contractors in' Accordance win.. ANSI N45.2.6 and Section XI 3.9 Nuclear Operations Welding (NOR) Manual 3.10 NOD-05 4_. O IEFINITIOG 1
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4.1 Acourtenanou an item intended to be attached to a capleted or stanped cxrponent which has work performed on it requiring verification try an inspector (ANII).
4.2 Authorized Nuclear Inspector ANI:
an inspector etployed by an Authorized Inspection Agency who is qualified for Division 1 or Division 2 u4=U-oction inspection by ANSI N626.0 - 1974 or ANSI N626.2 - 1976 respectively.
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INSERVICE INSPECTION 4
Florida REPAIR AND REPLACEMENT PROGRAM Ek PAGE 3 oF-23
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Crystal River Unit 3 es" 2
l 4.3 Authorized M rlear Inservice Inspector (ANII): an inspector enployed by an Authorized Inspection Agency who is qualified to monitor activities for ctrnpliance with ASME Section XI by ANSI N626.1 - 1975.
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4.4 Code-Stanoed
'Ihc presence of a physical stanp (N, NA, NPT, NV, or U) which indicates that a component or part has been aistructed to the requirements of Section III or Section VIII.
4.5 Camponent
An item in a nuclear power plant including vessels, piping systems, ptmps, valves, heat exchangers, tanks, core support structure and actnponent supports.
4.6 Cuuucrerit Secoort:
Octnponent supports exmman those structural elements relied upon to either support the weight of or provide structural stability to ccraponents and pipinJ.
'Ihese metal support ~
l are designed to transmit loads from the -prent and piping to load carrying building or foundation structurm.
'Ihis shall include the attachment portion of intervening element (s) to pressure retaining ocanponents, integral and non-integral attachments of pressure retainire camponents, and integral and non-integral supports.
4.7 Ploirn System: A functional nuclear power plant system with bounda-ries defined by a plant Design Specification, and/or System Flow Diagrams.
4.8 Flaw Irrlication:
Denotes the evidence or signal obtained by application of non-destructive examination that may reveal the preserre of a flaw, or surface degradation.
Flaws include cracks, inclusions, aligned or clustered ruurled irrlications, lack of weld penetre',lon or fusion, and laminations, or ccanbinations thereof.
INSERVICE INSPECTION Florida t
REPAIR AND REPLACEMENT PROGRAM
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4.9 ReDair Ornanizatig.D:
An organization that repairs or replaces
-ysve.nts or systems under the provisions of this p.vgcuu.
Either FPC or an outside vendor, provided the requis.=:uaun.s of 7.3.5 are satisfied, may be the repair organization.
4.10 Reoair:
'Ihe activity in which unacceptable flaw indications are removed or reduced to an acceptable limit by thermal cutting, or mechanical methods (machining or grinding) anrk'or replacing removed metal, if required, with weld metal according to the rules of Section XI.
'Ihers may be repairs where no material is removed.
A repair does not necessarily require the addition of weld metal.
Repair may involve plugging heat exchanger tubes. 'Ihe scope of applicability as defined in IWA-4110 includes all ASME Code Class 1, 2, 3, MC, and CC pressure retaining boundaries, camponents and their supports, welding appurtenances, at me:omblies and core support structure.
h 4.11 Replacement:
'Ihe activity in which a ccuponent, appurtenance, or pressure-retaining subassembly or part of a cmponent or system is removed and replaced by.an identical or substitute item or the same is added or modified.
Installation of new parts or cmponents to existing systems where there is no pre-existing part is considered a replacement (this includes attachment of nonpressure retaining parts welded to the pressure boundary of camponents).
It also includes system changes such as rerouting of piping within the scope of Section XI.
It does not include the addition of cmplete new systems.
(New systems are addressal by Section III.)
4.12 Orictinal Construction Code: 'Ihe original Cbde(s) Edition and Addenda under which the cmponent was constructed artl installed.
INSERVICE INSPECTION Florida REPAIR AND REPLACEMENT PROGRAM Crystal River Unit 3 y
mvision 4.13 Reoair/ Replacement Code:
he w=Ldction or Section XI Code (s)
Edition and Addenda to be used for the repair or for the construction i
of the repla ment emponent/at accambly/part.
'Ihis may be the same h
as the original Construction Code or it may be a later Edition and
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Addenda, in part or whole.
It may also be Section III of the ASME Code, in part or in whole. 'Ihis is the Code identified on line 5a of 1
form NIS-2.
All Code Cases used in conjunction with that repair or replacement must also be identified on form NIS-2.
i 4.14 Examination:
Shall denote the performance of nondestructive testing and visual observation such as volumetric examinations (radiogral y, t
ultrasonic and eddy current), surface examinations (liquid penetrant or magnetic particle), and visual examinations (Vrl, VT2, Vr3, and Vr4).
4.15 Construction / Constructed:
Use of the words "ch u kuction" and
" w = bucted" include rules for materials, design, fabrication, l
l examination, and testing.
More than one Code may be applicable to the " construction" of the system or cmponent.
4.16 Core SurJoort Structure:
'Ihose structures or parts of structures which are designed to provide direct support or restraint of the core (fuel and blanket assemblies) within the reactor pressure vessel.1 i
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i 1Article NCA-9000,Section III, ASME Boiler & Pressure Vessel Code, 1986 Edition.
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INSERVICE INSPECTION Florida l Po.. w..e..o.
REPAIR AND REPLACEMENT PROGRAM r
OF 23 PAGE O co Crystal River Unit 3 es' "
2 5.0 ADUNIETIRATIVE CCNIEDIS 5.1
'Ihe Nuclear Technical Support Superintendent (NISS) is the focal point for implementation and control of this prwimu.
'Ihe Nuclear Technical Support Superintendent provides interpretations of this prwcmu and assures the administrative controls for changes are implemented as described below.
5.2 Procedures implementing this program include IOQAM procedures, Engineering procedures, and ISI Administrative procedures, but is not limited to these types of procedures.
In acklition to the specific procedure's administrative controls, procedure charges are evaluated to identify any new or revised relief requests and any resultant changes to this program huant.
If the proposed procedure change requires a Relief Request, the charge shall not be implemented until NRC approval is received.
If the proposed procedure change causes a change to this prwima h= ant, then the pro dure charge shall not be implemented until the NISS or his designee has approved the prwimu change.
5.3 In general, changes to this program shall be evaluated to identify new or revised relief requests.
Non-relief request changes to this prw tma shall be reviewed by the interfacing departments and approved by NISS or his designee prior to implementation.
Changes to the prog 1am that do not require a Relief Request may be implemented following interfacing department reviews and NISS approval provided the changes are included in the next annual update of the prwimu to the NRC.
5.4 Annually, charges to this program made within the prior 13 months, excluding 30 days prior to the submittal, shall be subnitted to the NRC.
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INSERVICE lNSPECTION Florida
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REPAIR AND REPLACEMENT PROGRAM Crystal River Unit 3 es*"
2 6.0 GENERAL PROGRAM REQUIRDENIS 6.1 Unless the repair or replacement is exenpted by this program, the ANII shall be notified prior to starting any welded repair or welded replacement, and shall be kept informed of the pr@rs of work so that mry inspections can be perfonnM.
l 6.2 ASME Code Cases used in conjunction with repairs or replacements will be noted on the NIS-2 Fonn, Attachment 1. to this prwuuu, which is part of the Av'=ntation for the repair.
For Section XI related Code Cases, only code Cases which have been approved for FPC by the NRC may be used at CR-3.
For Section III related Code Cases, only those listed in Ikgulatory Guide 1.84 and 1.85 may be used without NRC specific approval.
Specific NRC approval is required prior to use of Section III Code Cases not in R. G.1.84 and 1.85.
6.3
'Ihis Repair and Replacement Progcuu shall be subject to review by the NRC and the ANII.
6.4 NoMestructive examinations shall be performed by personnel qualified through Material Technology Administrative Procedures.
6.5
'Ibe Repair / Replacement Codes, including rules for design, materials, fabrication, procurement,
- erection, aM installation shall be identified by Nuclear Operations Engineering.
6.6 ASME Section XI allows the use of later editions of the original Construction Code or Section III of the ASME Code, in part or in
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1 whole, provided the criteria of Section 7.1.6 and 8.1.2 of the j
l program are satisfied.
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~ INSERVICE INSPECTION-Flos'ida REPAIR AND REPLACEMENT PROGRAM
= Crystal River Unit 3 '
nevision 2
i 6.7 Routine servicing arrl maintenance,to punps and. valves will ' be performed in a.
Giume with plant maintenance psennius. -
In.
. additicri to those items defined'IWP-2100(e) and IW-2300(d),. routine service and maintenance to ASME Class 1, 2,'3, and MC - es:=its such.as,. ruoving cuts, burrs, scratdies, nicks, pits,7 aM score marks in gasket surfaces, valve seats / disc, bearing housing, and seal housings, will'.be performed in accordance with, CR-3 maintmance s uc=dures.
'Ihese activities involve metal removal 'arxi' will be hunartted in the CR-3 Work Package.
'Ihese type activities would be -
limited to localized areas and the amount of material removed would be minimized so that the structural integrity of the pressure boundary is not 'ocupb-d=ai.
'Ihese routine service 'and maintenance activities would be exatpt frcan 11R-4000.-
7.0 REGTIREBE!NIS PGt SBCI'ICN XI REPAIRS 7.1 GENERAL REPAIR REQUIRENERIS 7.1.1
'Ihis section sets forth the rules rJ1d requiz==im:mits for repair activities, where the word repair is defined in palwtai i 4.10.
l 7.1.2
'Ihe scope of applicability is defined in IWA-4110 as including all ASME Code Class 1,
2, 3, MC, and certain OC pressure retaining boundaries, u iraera and their supports, including appurtenances and miha===nblies and core support structures.
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INSERVICE INSPECTION f81 o.orida Fl REPAIR AND REPLACEMENT PROGRAM P,o..e,4w r, PAGE 9
OF 23 co Crystal River Unit 3 news' "
2 7.1.3
'Ibe repairs shall be performed in accordance with the Repair Code, as defined in paragral l 4.13.
If the repair carnot be performed in i
accordance with these requirements then the following may be used:
a.
IWB-4000 for Class 1 wigsits b.
IWC-4000 for Class 2 ocuponents c.
1WD-4000 for Class 3 cmponents d.
1WE-4000 for Class MC wi g sits 7.1.4 Flaw indications resulting frun ASME Section XI inspection of j
wignits or wigsit supports shall be acceptable by one of the four techniques below:
a.
Acceptance by Examination b.
Acceptance by Evaluation c.
Acceptance by Repair d.
Acceptance by Replacanent 7.1.5
'Ihe rules for items a and b, Acacptance by Examination and by Evalu-ation, are contained in the Examination PrWtam Plan.
If through that prwtam it is determined that a repair is mury, then the rules of this program apply.
7.1.6
'Ihe rules for this program apply to welded replacements no matter why the replaoment is being nada.
'Ihe rules for replacements are given in Section 8.0 of this program.
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INSERVICE INSPECTION' Rorida REPAIR AND REPLACEMENT PROGRAM Crystal River Unit 3 2
7.1. 7. 'Ihe Section XI code repair requituimitus for Class:MC wwruits were in the course of preparation when the 1983 addenda weru'i==M_. "If mtal removal and weldirq are required on Class'MC w=iius a work 1-package will be prepared that specifies the requirements in accord-anoe with the original design and w=Loction nrviaa. Iater~ editions of the construction code or Section III, either in its entirety or portions thereof may be used.
7.1.8
'Ihe Section XI Code repair requirements for Subsection IWF were in the course 'of preparation when the 1983 Edition and Sunner 1983 addenda were ia=M_.
'Ihe suppw.us shall be repaired in accordance with the requitoimid.s of the original design and cer=Loction codes.
-Iater editions of the Obstruction Code or Section III, either in its entirety or portions thereof, may be issued.
7.1.9 Repairs to piping, valves, and fittings '(including their supports 1 a
inch rminal pipe size or less) are exempt frun the requirements of 1MA-4000.
7.2 REPAIRS BY METIAL RD0 VAL 7.2.1 Not all repairs require the addition of weld filler metal.
For all repairs the excavation that removed the flaw shall be pr-M as outlined in the followirq steps, 7.2.2 through 7.2.7.
7.2.2 A reference point shall be established fran which the excavation can be dimensionally located, during ard after the repair;.
7.2.3
'Ibe mthods, thermal and/or mechanical, utilized in the flaw excava-tion shall be hwaanted.
7.2.4
'Ihe size of the cavity excavated ard the method of measure:nent shall be h unanted.
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INSERVICEINSPECTION O9 Florida I
REPAIR AND REPLACEMENT PROGRAM kN[
PAGE ll OF 21 Crystal River Unit 3 avis' "
2 7.2.5 Following the final grindire, the excavation surface shall be examined by magnetic particle or liquid penetrant method to ensure that the flaw indication does no larger eW the applicable NIE l
acceptance stan: lard.
7.2.6 Indications detected as a result of the excavation, per the instruc-tions of 7.2.5 above, that are not associated with the flaw being renoved shall be evaluated against the applicable NDE acceptance standard.
7.2.7 For those excavations where no repair welding is planned, ultrasonic i
or mechanical thickness measurements shall be performed to verify that the required wall thickness has been maintained.
7.3 EPAIRS BY WELDING 7.3.1 Prior to any repairs by welding beirg authorized, an evaluation of the suitability of the welding procedure to be used shall be performed. If the repair is due to failure, the cause of the failure should be considered in the evaluation.
7.3.2 All weldirg procedures shall be qualified in accordance with ASME Section IX.
l 7.3.3 All welders shall be qualified in accordance with ASME Section IX.
7.3.4 Any additional requirements of ASME Section XI or the Repair / Replacement Code that inpact the qualification of welders or welding procedures shall be identified in the " Nuclear Operations Welding Manual" (NOR, referen 3.9).
Welding procedures an:1 welders need not be qualified to Section III, unlessSection III is used as the Repair Code.
INSERVICE INSPECTION
@*** Florida
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REPAIR AND REPLACEMENT PROGRAM Power exas 12 og 23 1
Crystal River Unit 3 eso" 2
i 7.3.5 Welders need not be employed directly by Repair Organization, whether the Repair Organization is Florida Power Corporation or a contracted ocupany, provided that these welders work under the Quality Assurance Program of the Repair Organization.
'Ihis pt@tmu shall include the following:
7.3.5.1 Requirements for the cxmplete and exclusive administration and tech-nical supervision of all welders by the Repair Organization.
7.3.5.2 Requitumulus for contractual control which provides the man authority to assign and remove welders at the discretion of the Repair Organization.
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7.3.5.3 LW m antaticn that the Repair Organizations Quality Assurance F1 @tmu is acceptable to Florida Power Corporations ANII.
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7.3.6 Where repair welding to the requirements of the original Construction Code or Section III is impractical, and when Post Weld Heat Treatment is not performed in accordance with the original Construction Cbde, the weld repair techniques of Section XI subarticles IWB-4300, IWC-4300, and IWD-4300 may be utilized.
Qualification of the techniques in accordance with ASME Section IX, as modified in the subarticles IWB-4300, IWC-4300, and IWD-4300, SHALL be performed PRIOR to using them.
J 7.4 PO3T-REPAIR TESTDG 7.4.1 Following repairs by welding on the pressure retaining boundary a system hydrostatic test SHALL be performed in accordance with IWA-5000.
7.4.2 Hydrostatic testing need not be performed on those itms that are specifically exer:pted by Section XI in subarticle IMA-4000 and IWA-5000.
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. INSERVICE INSPECTION O.'
Florida REPAIR AND REPLACEMENT PROGRAM hr. o =r PAGE 13 OF 23 coanoa Crystal River Unit 3 nevis" 2
7.4.3 A Pressure test to Rgnir/ Replacement Code specifications may be-performed at the discretion of Nuclear Operatims Engineering,- but.is not required.
7.5 POST-REPAIR IL MINATION 7.5.1-Following rq uirs, the repaired area SHALL be examined to establish a new preservice record.
7.5.2 The examination SHALL include the method that detected the flaw for repairs ' initiated to remove or correct flaws.
7.5.3 The preservice record SHALL include the preservice examination requirements of IWX-2000.
This requireimal is in addition to the Repair / Replacement Code NDE requirement.
7.5.4 If the repair includes the ocuplete isolation of the item bearing the flaw, sudi as heat exchanger tube plugging, then the requirements of l
step 7.5.1 above SHALL NCTF APPLY.
7.6 REPAIR REOJRDS 7.6.1 A copy of form NIS-2, Attachment 1 to this prvpain, SHALL be ocmpleted for every repair.
8.0 RBOUIREMENIS PGt SECTIG( XI REPLACEMENTS 8.1 General Replacement Requirements 8.1.1 This section establishes the rules and requirements for replacements, where the word replacement is defined in paragraph 4.11.
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INSERVICEINSPECTION 9 Florida REPAIR AND REPLACEMENT PROGRAM P @[
cM PAGE 14 OF 23 Crystal River Unit 3 ne"*
2 8.1.2 Replaoments may meet all or portions of the requirements of later editions of the original Construction Code, prwided that the following requirements are met.
I 8.1.2.1 'Ibe requitmuds affecting the design, fabrication, and examination of the replacement are reconciled with the Owner's Specification.-
8.1.2.2 Mechanical interfaces, fits and tolerances that prwide satisfactory performance are not changed by the later edition of the original Construction Code.
8.1.2.3 Madified or altered designs are reconciled with the owner's Specifi-cation through the Stress Analysis Report, Design Report, or other suitable method which deters:,Ltates the satisfactory use for the specified design arxi operating corxiitions, whichever is applicable.
8.1.2.4 Materials are ccmpatible with the installation and system require-ments.
8.1.3 Prior to authorizing the installation of a replacement an evaluation of the suitability shall be performed.
8.1.3.1 If the replacement is due to failure, the evaluation shall consider cause(s) of failure to ensure that the selected replacement is suit-able.
8.1.3.2 'Ihe replacment evaluation report shall be transmitted to Nuclear Plant Quality W - it Files.
8.1.4 All replaceratus involviry weldiry shall ocmply with the Repair Frupcun requirements, Section 7.0 of this document.
4 INSERVICE INSPECTION 9 Florida REPAIR AND REPLACEMENT PROGRAM M(
PAGE 18 OF 2.3 Crystal River Unit 3 nevis' "
2 8.1.5
'Ihe following items shall be exenpt fram the replacement program requinnents:
a.
gaskets b.
instruments c.
electrical conductors and insulators d.
piping, valves and fittings that are 1 indi ncaninal pipe size or less, except for material and primary stress levels.
e.
rs=Luctural pump arxi valve internals, except when the original equipnent was cur =Lucted in accordance with a construction code or Code Case.
f.
punp seal package and valve packing 8.2 P067-REPIACEWET TF/ RING AND EXAMINATION 8.2.1 Following replacanents affecting the pressure retaining boundary, a system pressure test SHAIL be performed in accordance with IWA-5000.
8.2.2 Pressure testing need not be performed on those items that are specifically exempted by Section XI in subarticle IWA-7000 and IWA-5000.
8.2.3 A pressure test to wukuction code specifications may be performed at the discretion of Nuclear Operations Engineering, but is not required.
8.2.4 Prior to return of the plant to service, a preservice inspection shall be made in accordance with IWX-2000.
8.3 REPAIR RECDRDS 8.3.1 A ocpy of form NIS-2, Attachment 1 to this program, shall be ocarpleted for each item replaced by this program.
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INSERVICEINSPECTION
@* Florida REPAIR AND REPLACEMENT PROGRAM Po., o. u, o =wer PAGE ld OF 23 co Crystal River Unit 3 navis' "
2 9.0 unijuneMENIS FtR lena<tB AND Mt.tuud 9.1 A copy of form NIS-2, Attachment 1 to this pwpam, SHAIL be completed for every repair and replamment.
9.2 The following steps are instructions for ccupleting the form NIS-2:
9.2.1 Line 1 is ocmpleted by Site Nuclear Engineering Services as follows:
FLORIDA ICWER CORIGATION P.O. Box 14042 St. Petersburg, FL 33733 9.2.2 Line 2 is ocupleted by Site Nuclear ErxJ neering Services as follows:
i CRYSTAL RIVER UNIT 3 P.O. Box 1240 Crystal River, FL 32629 9.2.3 Line 3 is otmpleted by Site Nuclear Engineering Services with the name and address of the repair organization, the purchase order number, job number, work request number, et cetera, as appropriate.
9.2.4 Line 4 is ccmpleted by Site Nuclear EngineerirxJ Services with the system identification.
9.2.5 a.
Line Sa is ccmpleted by Site Nuclear Engineering Services with the Repair /Repla ment code ec'ltion, addenda, and the Code Cases utilized.
b.
Line 5b is cxmpleted by Site Nuclear Engineering Services.
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INSERVICE INSPECTION Florida REPAIR AND REPLACEMENT PROGRAM Po..w..e.. o,r PAGE 17 oF 23 co.
Crystal River Unit 3 nevse" 2
9.2.6 Line 6 is ccmpleted by Site Nuclear.Engineerirq Services.
- 9.2.7 Line 7 is ocmpleted by Site Nuclear Engineering Services.
l 9.2.8 Line 8 is completed by the ISI Specialist.
9.2.9 Line 9 is cratpleted by Sito Nuclear Engineeriry Services.
9.3 It shall be the responsibility of the ISI Specialists to sign the
" Certificate of Compliance" section of fom NIS-2 and the then main-tain the form until the ANII has signed it.
9.4
'Ibe ISI Specialists shall review the work packages sufficiently to attest that the repair ccmplies with Section XI.
i 9.5 Form NIS-2 for all repairs arri replacements performed since the previous refueling, shall be submitted with the Sumary Report and form NIS-1 that is filed after the next scheduled refueling outage.
9.6 A copy of the Sumary Report Submission is transmitted to Nuclear Plant Quality Wwnt Files.
No other copy of form NIS-2 need be transmitted.
10.0 ATImanerrS 10.1 ATIAO MENT 1, FORM NIS-2 10.2 ATIAQfENT 2, Procedure Cross Reference List i
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lNSERVICE INSPECTION 9 Florida REPAIR AND REPLACEMENT PROGRAM NWer PAGE 18 OF 23 l
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Crystal River Unit 3 2
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ATDOMENT 1 IGN NIS-2 OWER'S RElEUU OF REl PAIR m RElPUOMENT AS RBQUIRED BY 'DE HMISIGE OF ASME OD[E SBCFIN XI 1.
Owner Florida Power Cuuur.alian Date (Namn)
P.O. Bar 14042 St. Petersburu. FL 33733 Sheet of (Address) 2.
Plant Crystal River Unit 3
(Name)
P.O. BoK 1240 Crystal River. FL 32629 (Address) 3.
Work Performed By (Name)
(Repair Org. P.O. No.,
Job No., etc.)
(Address) 4.
Identification of Syst m 5.
(a) Applicable Concttuction Code 19
- Edition, AddeMa Code Cases (b) Applicable R11 tion of Section XI Utilized for Repairs or Replacements AddeMa, Oode Cases
- 6. Identification of Q2tponents Repairs or Repla d and Replacement Omponents Name of Name of Mfrs. Ser. Nat'l Other Year Repaired ASME Code Camponent Mfr.
No.
Bd.No.
Identi-Built Replaced Stanped fication or (Yes or No Replacement O
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INSERVICE INSPECTION
@ Florida REPAIR AND REPLACEMENT PROGRAM Po., o. n. e.wer PAGE 19 OF 23 co Crystal River Unit 3 nevis' "
2 ATDDBENT 1 (contimed)
Fmn NIs omtinuation 7.
Description of Work 8.
Tests Conducted: Hydrmtatic Pneumatic Nminal Operating Pressure Other Pressure Dsi Tests Tenp.
'F 9.
Remarks (Include P. O. Number)
CERPIFICE OF CMPLINEE We certify that the statements made in this report are correct and this conforms to Section XI of the ASME Code.
(repair oY replacement)
Signed
, 19 (Owner or Owner's Designee)
Title Date l
GRTIFICE OF INSPECTIN I, the undersigned, holding a valid c m mission i = W by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of
, enployed by of have inspected the cmponents described in this owner's Report during the period to _
, and state that to the best of my knowledge and belief, the owner has perfomed examinations and taken corrective measures descrlbed in this Owner's Report in accordance with the requirements of the ASME Code,Section XI.
By signiry this certificate neither the Inspector nor his enployer makes any warranty, expressed or implied, concerning he examinations and corrective measures described in this owner's Report.
Furthermore, neither the Irspector nor his employer shall be liable in any manner for any personal injury or property darage or a loss of any kind arisirg fra or comected with this inspection.
h innions Inspector's Signature National Board, State Province, and Endorsements Date 19
g' INSERVICE INSPECTION Florida REPAIR AND REPLACEMENT PROGRAM I:
Crystal River Unit 3 nevis' "
2 ATDOMENf 1 (Contirmed)
NOTE:
Supplanental sheets in form of lists, sketdes, or dmwirgs may be used provided (1) size is 8-\\ in. x 11 in. (2) information in Items 1 through 6 on this data report is included on each sheet and (3) each sheet is rui:ersi and the number of sheets is recorded at the top of this form.
Owner or Owner's designee and the ANII shall sign at the bottom of each supplemental sheet.
D E SDCTIONS
'Ibe item rumbers below correspond to the block numbers on the " Form NIS-2, Owner's Report of Repair or Replacement," Attachment 1.
1)
Enter Owner's name and address:
Florida Power Corporation P.O. Box 14042 St. Petersburg, FL 33733 2)
Enter Plant name and address:
Crystal River Unit 3 P.O. Box 1240 Crystal River, FL 32629 3)
Enter the name and address of who perfonned the work, Florida Power Corporation, P.O.
Box 14042, St. Petersburg, FL 33733, vri the Purchase Order, Job Number, Work Request Number, etc.
4) g) identification of system (e.g.,
CMmb1 and Volume Control 5) a) Enter applicable Repair / Replacement Code (s)
(e.g.,
Section III, 74 Edition, S'75 Adde:da, N/A for not applicable, or the number of the Code Case (s) used.)
b) Enter applicable Edition of Section XI Utilized for Repairs or Replacements (e.g., 83 Addenda S83 and any Code Cases used).
6)
Enter identification of um p ts repaired or replaced and replacement conpanents. Exanples are as follows:
Name of Ctmponents:
2"S.S. Globe Valve Name of Manufacturers:
Kerotest Mfrs. Serial Numbrr:
CAQ 12-4 National Board Numbers:
N/A for not applicable or the designated National Board Number if assigned.
Other Identification:
(Valve ID Number)
Year Built:
1974 Repaired, Replaced, or Replacement: Repaired ASME (bde Stauped (Yes or No):
No
.-_____.__.m__
t.
INSERVICE INSPECTION
- 9. Florida REPAIR AND REPLACEMENT PROGRAM Power eias 21 os 23
' " ~ ~ ~
Crystal River Unit 3 aviso" 2
7)
Enter description of work (e.g., drilled eight (8) holes through lip of valve to facilitate installation of limit switch ard locking device).
8)
Enter tests conducted (e.g.,
mark the appropriate
- block,
" Hydrostatic", " Pneumatic", "Nminal Operatirg Pressure", or "Other".
Include the test p.m and temperature; in the case of "Other" being marked, sperL*y the test, like PT for liquid penetrant testing, etc.)
9)
Enter remarks (e.g., See attached NPV-1 form).
P.O. numbers provide traceability to the manufavh date reports.
In the " Certificate of ampliance" section, enter the work repair if a repair was done, or replacement if the item was replaced.
'Ihis section will be signed by the owner or his designee alorg with title ard date.
In the " Certificate of Inspection" section, the designated inspection agency will emplete this part of the form.
I
4 iC INSERVICE INSPECTION
@*** Florida REPAIR AND REPLACEMENT PROGRAM f0WO(
PAGE 22 OF 23 i
Crystal River Unit 3
= vision 2
ATIMO MENP 2 IMPUMENPING PRXHIHE 0406S REHl RENT IMPLEMENTING RESPONSIBLE PROGRAM STEP PROCEDURE ORGANIZATION 6.1 CP-113 NG1/ MAINE. PIANNERS 6.2 ISISM ISI 6.3 ISISM ISI j
6.4 MIAP MAT'L TECH i
6.5 SREP NUC OPS ENG 6.6 SREP NUC OPS ENG 7.1.1 NONE N/A 7.1.2 NOWE N/A 7.1.3 CP-113 NUC OPS ENG 7.1.4 ISISM ISI 7.1.5 ISISM ISI 7.1.6 NONE N/A 7.1.7 SREP NUC OPS ENG 7.1.8 SREP NUC OPS ENG 7.2.1 NONE N/A 7.2.2 IW NUC WELDING ENG 7.2.3 IN NUC WEIDING IMG 7.2.4 NOW NUC WELDING ENG 1
7.2.5 ISISM ISI l
7.2.6 ISISM ISI' 7.2.7 ISISM ISI 7.3.1 SREP NUC OPS ENG./NUC WEIDING ENG 7.3.2 NOW NUC WEIDING ENG 7.3.3 NOW NUC WEIDING ENG 7.3.4 NOW NUC WEIDING ENG 7.3.5 NOW NUC WEIDING ENG 7.3.5.1 NOW NUC PROCUREMENT 7.3.5.2 lm NUC PROCUREMENT 7.3.5.3 NOW NUd PROCUREMENT 7.3.6 NOW NUC WEIDING ENG 7.4.1 SP-210 ISI 7.4.2 SP-210 ISI 7.4.3 SREP NUC OPS ENG l
l
INSERVICEINSPECTION Florida 1
REPAIR AND REPLACEMENT PROGRAM i
Po...w..e..r
,((3]
w 23 l
<o Crystal River Unit 3 2
1 ATDO9ENI' 2 (Oxit'd)
IMPIDENfDU PIO2DURS GCSS REFERENCE IMPIDENfING RESPONSIBLE PROGRAM STEP PROCEDURE ORGANIZATION 7.5.1 ISISM ISI 7.5.2 ISISM ISI 7.5.3 ISISM ISI 7.5.4 NONE N/A 7.6.1 SREP NUC OPS ENG/ISI ISISM I'JI 8.1.1 NONE N/A 8.1.2.1 SREP NUC OPS ENG.
8.1.2.2 SREP FUC OPS ENG.
8.1.2.3 SREP NUC OPS ENG.
8.1.2.4 SREP NUC OPS ENG.
8.1.3 SREP NUC OPS ENG.
8.1.3.1 SREP NUC OPS ENG.
o 8.1.3.2 SREP/CP-113 NUC OPS ENG./MAINT 8.1.4 NONE N/A 8.1.5 SREP NUC OPS ENG.
8.2.4 ISISM ISI 8.3.1 SREP/ISISM NUC OPS ENG./ISI 9.1 SREP NUC OPS ENG./ISI 9.2 SREP NUC OPS ENG./ISI 9.3 ISISM ISI 9.4 ISISM ISI 9.5 ISISM ISI 9.6 ISISM ISI
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