ML20217Q872

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Ack Receipt of Informing NRC of Steps Taken to Correct Violations Noted in Insp Rept 50-483/97-11 on 971224
ML20217Q872
Person / Time
Site: Callaway Ameren icon.png
Issue date: 04/08/1998
From: Howell A
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To: Randolph G
UNION ELECTRIC CO.
References
50-483-97-11, EA-97-469, NUDOCS 9804130212
Download: ML20217Q872 (5)


See also: IR 05000483/1997011

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611 RYAN PLAZA DRIVE. SulTE 400

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AR LINGTON, TEXAS 76011-8064

April 8,1998

EA 97-469

Garry L. Randolph, Vice President and

Chief Nuclear Officer

Union Electric Company

P.O. Box 620

,

Fulton, Missouri 65251

SUBJECT:

RESPONSE TO NRC INSPECTION REPORT 50-483/97-11 AND NOTICE OF

VIOLATION

Dear Mr. Randolph:

Thank you for your letter of February 6,1998, in response to our December 24,1997, letter and

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Notice of Violation conceming the findings of the Maintenance Rule baseline inspection at the

Callaway Plant. We have reviewed your reply, and require additional information for each of the

three violations.

Violation A

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In regard to your response to Example 1, additional information regarding the planned change to

the performance criteria for the containment isolation function is needed in order to evaluate the

effectiveness of the corrective actions. Specifically, we request that you provide the definition of

" failure" which is referred to in item 2 of the planned changes to the performance criteria on

page 5 of your response. As presently stated, simultaneous failures of both valves in a

penetration could be interpreted to mean: both valves of a penetration exceeding their individual-

administrative leakage limits; both valves, as well as, eight other valves exceeding their

administrative leakage limits; or both valves exceeding 0.4 l . Please explain simultaneous

failure of both valves in a penetration with regard to test program leakage.

In regard to your response to Example 2, you did not agree that a violation had occyrred in your

monitoring of feedwater heaters. We agree with your position that the feedwater heaters are not

classified as run-to-failure and are presently being monitored at the plant level. We also

recognize that a design change to replace the feedwater heater tube bundles with an improved

' design is in progress. However, additional information is needed before we can further consider

you denial of this portion of Violation A, Example 2. Specifically, have there been, or could there

be, occasions where tube failures have been repaired without incurring a power loss?. In --

addition, how will your plant-level performance criteria recognize and capture degraded heater

performance using unplanned capacity loss when there is an existing reduced power level for

core axial offset, or any other reason?

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E-Mail report to T. Frye (TJF)

E-Mail report to D. Lange (DJL)

E-Mail report to NRR Event Tracking System (IPAS)

E-Mail report to Document Control Desk (DOCDESK)

E-Mail report to Richard Correia (RPC)

E-Mail report to Frank Talbot (FXT)

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Regional Administrator

Resident inspector

DRS Director

DRS Deputy Director

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In regar' to your response to Example 2 that addressed heater drain pump seals, the planned

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- corrective action to evaluate the heater drain pump seals for monitoring in a run-to-failure mode

is satisfactory. We will verify the implementation of your planned corrective action during future

inspection activities at the Callaway site.

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Violation B

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In regard to your response to Violation B, we note that you intend to review all suggestion

occurrence solution reports that have been initiated since July 10,1993, in order to verify that all'

structures, systems, or components (SSCs) within the program secpe have been properly

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evaluated and classified as Category (a)(1) or.(a)(2). This corrective action is satisfactory and

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will be reviewed during a future inspection. However, we request clarification on your completed -

corrective action. In particular, the team noted in the inspection report that a failure would not be

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classified as a functional failure on the basis that an equipment operator was available at the -

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valve to open it and that personnel errors during the performance of maintenance activities were

not considered for functional failure evaluations. As a result of your response to Violation C,

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please discuss your current position relative to taking credit for operator intervention for -

functional failure evaluation. Also, please describe how your program evaluates personnel

errors in determining whether functional failures have occurred.

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Violation _Q

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. In regard to your response that provides train unavailability criteria for monitoring the reactor.

protection trip system, we find the planned corrective action to be acceptable. We will review the

implementation of the corrective action during a future inspection.

Your planned program change concoming the evaluation of unavailability does not take into

consideration the unavailability of risk-significant SSCs during surveillance if there is a minimal

restoration time for those SSCs and is, therefore, not acceptable because this action would not

necessarily preclude future violations. Your reference to INPO performance indicator reporting

guidelines for taking credit for operator action to quickly restore SSCs undergoing surveillance is

not endorsed by NRC. NUMARC 93-01 guidance, which is endorsed by NRC, is clear with

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respect to availability determination in that SSCs, which respond automatically, must be subject

to direct control or function automatically without human action to be considered available. Your.

approach does not take into consideration that maintenance / surveillance time be counted as

- unavailable for the purpose of determining the effectiveness of the maintenance and

. surveillance performed on SSCs.' Furthermore, your stated tr.tention to take exception to the

guidance of NUMARC 93-01 for availability determination, by allowing a " minimal * intervention

- time, was not accompanied by an acceptable alternative for NRC review,

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You are required to respond to our concems relating to your response to Violations A, B,'and C

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within 30 days of receipt of this letter. If you have questions about this letter, please contact

Dr. Dale A. Powers at 817/860-8195. For your completed and planned corrective actions that

are considered to be appropriate, we will review the implementation of those corrective actions '

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during a future inspection to determine that full compliance has been achieved and will be

maintained.

As discussed in our letter of December 24,1997, we wish to hold a management meeting with

. Union Electric to discuss your plans to improve your Maintenance Rule program. At this

meeting, we want to include, as agenda items, the results of your continuing corrective action -

evaluations that were targeted for completion by April 30,1998, and your response'to the

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- questions in this letter. As discussed between Messrs. Mark Reid.meyer and Dale Powers on

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February 17,1998, we understand that your proposed time for this meeting is near the end of

May _1998. Dr. Powers will be contacting your representative to obtain details for the meeting

and to establish the meeting date.

Sincerely,

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ArthurT. H

eli lli,' Director

Division of

ctor Safety -

Docket No.:

50 483

License No.: NPF-30

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cc:-

Professional Nuclear Consulting, Inc.

19041 Raines Drive

Derwood, Maryland 20855-

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Gerald Chamoff, Esq.

Thomas A. Baxter, Esq.

L Shaw, Pittman, Potts & Trowbridge

2300 N. Street, N.W.

Washington, D.C.- 20037

H. D. Bono, Supervising Engineer

Quality Assurance Regulatory Support

Union Electric Company.~

P.O. Box 620

Fulton, Missouri 65251

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Union Electric Company

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Manager- Electric Department

Missouri Public Service Commission

301 W. High .

P.O.' Box 360

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Jefferson City, Missouri 65102

Ronald A. Kucera, Deputy Director

Department of Natural Resources

P.O. Box 176 ,

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, Jefferson City, Missouri 65102

Otto L. Maynard, President and -

Chief Executwe Officer

Wolf Creek Nuclear Operating Corporation

P.O. Box 411

Burlington, Kansas 66839

Dan I. Bolef, President

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= Kay Drey, Representative

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Board of Directors Coalition .

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for the Environment

6267 Delmar Boulevard

University City, Missouri 63130

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Lee Fritz, Presiding Commissioner

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Callaway County Court House

10 East Fifth Street

Fulton, Missouri 65151

Alan C. Passwater, Manager

Licensing and Fuels

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One Ameren Plaza

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1901 Chouteau Avenue

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P.O. Box 66149 '

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St. LoiJis, Missouri 63166-6149_

J. V. Laux, Manager

Quality Assurance

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Union Electric Company.

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P.O. Box 620

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Fulton, Missouri 65251

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