ML20215E841

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Forwards Equipment Qualification Insp Repts 50-313/86-23 & 50-368/86-24 on 860714-18.Deficiencies Noted Re Failure to Demonstrate Qualification of Limitorque Valve Operators Containing Unidentified & Unqualified Internal Parts
ML20215E841
Person / Time
Site: Arkansas Nuclear  Entergy icon.png
Issue date: 12/11/1986
From: Heishman R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
To: Tison Campbell
ARKANSAS POWER & LIGHT CO.
Shared Package
ML20215E843 List:
References
NUDOCS 8612230141
Download: ML20215E841 (4)


See also: IR 05000313/1986023

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UNITED STATES

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NUCLEAR REGULATORY COMMISSION

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December 11, 1986

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Docket No. 50-313 and

50-368

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Arkansas Power & Light Company

ATTN: Mr. T. Gene Campbell

Vice President, Nuclear Operations

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Post Office Box 551

Little Rock, Arkansas 72203

Gentlemen:

SUBJECT:

EQUIPMENT QUALIFICATION INSPECTION - ARKANSAS NUCLEAR ONE

UNITS 1 & 2 - NOS. 50-313/86-23 & 50-368/86-24

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Enclosed is the report of the team inspection conducted by Mr. R. C. Wilson

and other NRC representatives on July 14-18, 1986, at Arkansas Nuclear One

and your corporate offices. The team's findings were discussed with you and

your staff at the conclusion of the inspection. The inspection reviewed your

implementation of a program as required by 10 CFR 50.49 for establishing and

maintaining the qualification of electric equipment within the scope of

10 CFR 50.49. Within these areas, the inspection consisted of examinations

of selected procedures and records, interviews with personnel, and observations

by the inspectors.

The inspection determined that you have implemented a program to meet the

requirements of 10 CFR 50.49. Four deficiencies in your program implementation,

summarized in Appendix A, are classified as Potential Enforcement / Unresolved

Items and will be referred to the NRC Region IV office for further action. The

most significant deficiency involves failure to demonstrate qualification of

Limitorque valve operators because they contained unidentified and in some cases

unqualified internal parts including wiring splices and terminal blocks. Several

valve operators did not have T-drains installed as required based on the refer-

enced qualification tests and others did not have the shipping caps removed from

grease relief valves. While we acknowledge the position you presented to the

NRC during a meeting at the Region IV offices on August 25, 1986 and reiterated

in your October 3,1986 letter to the Region IV Administrator, that Arkansas

Power & Light's (AP&L) actions in dealing with the Limitorque internal wiring

qualification issue were considered adequate, we continue to be concerned

about the timeliness and effectiveness of your activities to assure full compli-

ance with 10 CFR 50.49. Most of the Limitorque valve operator deficiencies

discussed above were identified in an NRC information notice issued in 1983

while the wiring oualification problem was further highlighted in an information

notice issued in January 1986. Yet it appears that AP&L had not initiated a

meaningful assessment of these concerns until a comprehensive walkdown inspec-

tion of ANO-2 coincidental with the NRC inspection. The other Potential

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December 11, 1986

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Enforcement / Unresolved Items involve failure to fully document qualification

of Rockbestos coaxial cable and Amphenol penetration assemblies, and failure

to demonstrate that instrument accuracy requirements are satisfied. Three

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other concerns are classified,as Open Items, and a future NRC inspection will

review your actions concerning them. Details of all the deficiencies and

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concerns are discussed in the tnclosed inspection report.

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Completion of your corrective actions regarding the identified deficiences and

concerns should not be delayed.pending either a future NRC inspection or

furtner action by the NRC Region'lV office.

We are adallable ta further discuss any questions you have concerning this

inspection.

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Sincerely,

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Robert F. Heishman, Chief

Vendor Program Branch

Division of Quality Assurance, Vendor,

and Technical Training Center Programs

Office of Inspection and Enforcement

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Enclosure:

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Inspection Peport No. 50-313/E6-23; 50-368/86-24

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December 11, 1986

DISTRIBUTION:

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P._0. Box 2090

Russellville, Arkansas 72801

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APPENDIX A

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Potential Enforcement / Unresolved Items

As a result of the special equipment qualification inspection on July 14-18,

1986, the following items have been referred to NRC Region IV as Potential

Enforcement / Unresolved Items (section references are to detailed portions of

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the inspection report).

1.

Contrary to paragraphs (f) and (k) of 10 CFR 50.49 and section 5.2.2 of

the DOR Guidelines, at the time of the inspection Arkansas Power and

Light Company's (AP&L's) files did not adequately document qualification

of Limitorque valve operators because the plant equipment was not

identical in design and material construction to the qualification test

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specimen, and deviations were not adequately evaluated as part of the

qualification documentation. Specifically, wiring and splices internal to

the components were unidentified and/or unqualified, T-drains required

for qualification were missing, and shipping caps were not removed from

grease relief valves. (Section 4.D(1), Item 50-313/86-23-1; 50-368/86-24-1.)

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2.

Contrary to paragraph (f) of 10 CFR 50.49, at the time of the inspection

AP&L's files did not adequately document qualification of Rockbestos

coaxial cable because qualification was based on testing a similar item

and supporting analysis addressing differences was not adequate.

Specifically, similarity evaluation of the installed type "LD" cable and

the tested type "LE" cable was not provided.

(Section 4.D(2), Item

50-313/86-23-2; 50-368/86-24-2.)

3.

Contrary to paragraphs (f) and (k) of 10 CFR 50.49 and section 5.2.5 of

the DDR Guidelines, at the time of the inspection AP&L's files did not

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adequately address instrument accuracy because the evaluation did not

compare instrument loop errors resulting from all applicable sources with

plant accuracy requirements. Specifically, error contributions from

cables and other ancillary equipment were not included in instrument

error analyses.

(Section 4.D(3), Item 50-313/86-23-3; 50-368/86-24-3.)

4.

Contrary to paragraphs (f) and (k) of 10 CFR 50.49 and sections 5.2.2 and

5.2.5 of the D0R Guidelines, at the time of the inspection AP&L's files

did not adequately document qualification of Amphenol electrical

penetration assemblies because the plant equipment was not identical to

the test specimen used to show functional performance acceptability, and

an adequate 2:aluation of differences was not provided in the files.

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Specifically, an adequate similarity evaluation comparing the Amphenol

penetration with a Conax penetration for which electrical performance

characteristics were determined was not included in the files.

(Section

4.D(4), Item 50-368/86-24-4.)

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