ML20214U476
| ML20214U476 | |
| Person / Time | |
|---|---|
| Site: | Sequoyah  |
| Issue date: | 11/13/1986 |
| From: | TENNESSEE VALLEY AUTHORITY |
| To: | |
| Shared Package | |
| ML20214U407 | List: |
| References | |
| 230.5(B), NUDOCS 8612090278 | |
| Download: ML20214U476 (15) | |
Text
,.
TVA EMPLOYEE CONCERNS REPORT NUMBER: 230.5 (B)
SPECIAL PRCGRAM T
REPORT TYPE:
SEQUOYAH ELEMENT REVISION NUMBER: 0
^
TITLE:
HVAC DESIGN Airborne Radioactivity in CDWE Building PAGE 10F 14 REASON FOR REVISION:
PREPARATION PREPARED BY:
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SIGNATURE DATE CONCURRENCES
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. SIGNATURE DATE SIGNATURE DATE APPROVED BY:
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ECSP MANAGER DATE MANAGER OF NUCLEAR POWER DATE CONCURRENCE (FINAL REPORT ONLY)
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TVA EMPLOYEE CONCERNS REPORT NUMBER: 230.5 (8)
SPECIAL PROGRAM REVISION NUMBER: 0 n
PAGE 2 0F 14 1.
CHARACTERIZATION OF ISSUE (S):
Concern:
Issues:
RII-85-A-0007 a.
The vent gas cooler of the condensate "An anonymous alleger stated that demineralizer waste evaporator (CDWE) the vent condenser at the condenser in the CDWE building vents Condensate Demineralizer Building noncondensible gases into the duct (CDWE) vents noncondensible leading to the auxiliary building.
gases to the duct in the CDWE building where it is discharged b.
During auxiliary building isolation, to the Auxiliary Building (Aux.
noncondensible gases build up in the
~ Bldg).
During an Aux. Bldg CDWE building and iodine concentra-isolation the exhaust dampers tions may be unacceptable due to isola-isolate the CDWE building from tion dampers remaining unnoticed in a the Aux. Bldg and noncondensible closed position for long periods.
gases can build up in the CDWE Bldg. At times, the iodine c.
TVA should take immediate corrective concentration in the CDWE Bldg action to preclude unnecessary are apparently somewhat exposure of personnel to airborne inaccessible and may go unnoticed radioactivity and minimize airborne in the closed position for long radioactivity in the CDWE building.
periods of time.
d.
The corrective actions should be TVA should evaluate this situ-documented and a followup program ation and if in fact the problem performed and documented, currently exists, take immediate action to preclude unnecessary exposure of personnel to air-borne radioactivity.
In addition, TVA should take actions 1
to minimize the airborne problems in the CDWE Bldg. This may include such actions as providing additional filtered ventilation, better access and
- control of the dampers. The I
corrective actions should be documented and an expanded followup program performed to determine that the corrective actions solved-the problem. The followup program should be j
documented.
e 01580 - 11/04/86
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TVA EMPLOYEE CONCERNS REPORT NUMBER: 230.5 (B)
SPECIAL PROGRAM REVISION NUMBER: 0
?y' PAGE 3 0F 14 Concern (cont'd):
This allegation is specific to Sequoyah; however, there are generic implications for other TVA nuclear plants such as Watts i
Bar."
l 2.
HAVE ISSUES BEEN IDENTIFIED IN ANOTHER SYSTEMATIC ANALYSIS? YES NO X_
Identified by N/A Date N/A Documentation Identifiers:
N/A
~
3.
DOCUMENT NOS. TAG NOS.. LOCATIONS. OR OTHER SPECIFIC DESCRIPTIVE IDENTIFICATIONS STATED IN ELEMENT:
No specific document or tag numbers were stated in concern. The condensate demineralizer waste evaporator (CDWE) package is shared
' by Sequoyah Units 1 and 2 and located in its own building.
4.
INTERVIEW FILES REVIEWED:
l l
The ECTG working file for concern RII-85-A-0007 was reviewed. No l
additional information on this concern was contained in the file.
l i
5.
DOCUMENTS REVIEWED RELATED TO THE ELEMENT:
l See Appendix A.
6.
WHAT REGULATIONS. LICENSING COMMITMENTS. DESIGN REQUIREMENTS. OR OTHER APPLY OR CONTROL IN THIS AREA?
See Appendix A.
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TVA EMPLOYEE CONCERNS REPORT NUMBER: 230.5 (8)
SPECIAL PROGRAM
{
REVISION NUMBER: 0 PAGE 4 0F 14 7.
LIST REQUESTS FOR INFORMATION. MEETINGS. TELEPHONE CALLS. AND OTHER DISCUSSIONS RELATED TO ELEMENT.
See Appendix A.
8.
EVALUATION PROCESS:
a.
Traced the path of potential iodine and other noncondensibles from their origin to the condensate demineralizer waste evaporator building (CDWEB) atmosphere. Evaluated frequency of simultaneous occurrence of incidents leading to the condition of concern.
b.
Estimated radioactivity in noncondensibles from the CDWE vent gas cooler.
c.
Investigated protective measures for personnel in the CDWEB.
9.
DISCUSSION. FINDINGS. AND CONCLUSIONS:
Discussion:
The CDWE is located in a separate building (CDWEB) adjacent to the southwest corner of the auxiliary building. The 30 gpm capacity e
evaporator package was designed by HPD Inc. and is a forced-circulation, vertical tube heater design.
It was primarily intended for concentrating the neutralized spent regenerating liquids from the condensate polishing demineralizer system (CPDS).
The CPDS was designed for full-flow treatment of the secondary (turbine steam) loop condensate. The CDWE was also designed as backup to the 2 gpm capacity waste evaporator and the 15 gpm capacity auxiliary waste evaporator for processing floor and tritiated drain wastes.
Air induced by the CDWEB supply fan through a duct from the auxiliary building is used for ventilation. This ventilation air is supplied to areas of low potential for radioactive contamination and migra.es to areas of progressively higher potential for contamination. The CDWEB exhaust fan returns air from the area with highest contamination potential through a duct back to the exhaust system in the auxiliary building.
Double isolation dampers in the ventilation ducts to and from the auxiliary building close p
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,7 TVA EMPLOYEE CONCERNS REPORT NUMBER: 230.5 (B)
SPECIAL PROGRAM REVISION NUMBER: 0 PAGE 5 0F 14 4
when the auxiliary building stack monitor detects high radiation.
This auxiliary building isolation (ABI) may be initiated by events 3
such as fuel handling accidents or spills and leaks within the auxiliary building. A loss of coolant accident (LOCA) also initiates an ABI as part of the secondary containment enclosure.
The double isolation dampers have a manual override switch, allowing opening or closing.
Fire dampers are installed in the 4
CDWEB-to-auxiliary building wall penetrations. Two separate air conditioning systems are provided in the CDWEB for heat removal, one serving rooms of low potential for contamination, and one serving rooms of high potential for contamination. The CDWEB has a monitored door to the outside for emergency exit.
Per Table 12.1.4-1 of the SNP FSAR, there is no area radiation monitor located in the CDWEB.
l Per HPD piping and instrument diagrams 101 through 106, there are five equipment vent lines originating from the CDWE package: a six-inch heater relief valve discharge line and a four-inch blow-down tank rupture disc relief line exhausting through the roof; one two-inch vent line each from the blow-down and the bottoms tank; and a one-inch line from the vent gas cooler. The latter three tie together and were originally routed to the waste l
gas system (WGS) in the auxiliary building.
- A TVA memo from D. R. Patterson to R. M. Pierce (MEB 791113 122),
dated November 13, 1979, initiated rerouting of the three combined CDWE equipment vents through the CDWEB roof to atmosphere. This change created the potential for an unmonitored release point. The reason for rerouting was the vent gas cooler non-condensible mass flow (45 lb/hr) which exceeded the WGS capacity. More importantly, the WGS processes hydrogen-rich gases from the Chemical and Volume i
Control System (CVCS) holdup vessels and adding gases containing oxygen is specifically prohibited.
The recommendation of the above memo was incorporated into the design by ECN SQN 2744, dated 12/15/79, and is reflected on Drawing l
47W560-23 R3, Section G23 - G23.
A letter from A. M. Washburn, HPD, to C. Chandley, TVA, dated 10/23/86 corrected the non-condensible mass flow to 4.5 lb/hr from 45 lb/hr.
A TVA memo from J. C. Standifer to G. Wadewitz (MEB 831222 010),
dated 12/22/83, replies to memo G. Wadewitz to J. C. Standifer I
(WBN 830928 905), dated 09/28/83, which quotes a HPD Inc. design c
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TVA EMPLOYEE CONCERNS REPORT NUMBER: 230.5 (8)
SPECIAL PROGRAM REVISION NUMBER: 0 PAGE 6 0F 14 i
representative expressing concern over a remote possibility of contaminants exhausting through the vent gas cooler vent line under abnormal evaporator operation. Standifer added that in view of the 3
recent decision to process radwaste through the CDWE, the vent gas cooler line should be rerouted again, this time into the CDWEB ventilation duct returning to the auxiliary building. The memo MEB 831222 010 for Watts Bar, which also addressed SQN, committed to issuing an ECN for routing the vent gas cooler vent line into the ventilation duct. While such an ECN could not be located, a TVA memo from H. J. Green to M. N. Sprouse (DES 83 1117 001), dated q
11/09/83, transmitted field-completed SQ-DCR-L-1941, dated 1
06/08/83, which documented rerouting of the vent gas cooler and i
slurry tank vent lines to the ventilation duct.
(See Appendix B for a schematic depiction of the CDWEB.) This change removed the potential for unmonitored release from the CDWEB, but created the potential for backup of radioactive contaminants during periods of an ABl.
Detailed Design Criteria No. SQN-DC-V-22.0, R2, (05/27/86),
specifies a liquid radwaste disposal system modification that replaces the installed waste and auxiliary waste evaporators with j
hyperfiltration units (HFU). The HFUs will be designed for processing radwaste and neutralized CPDS waste. Further concentration of these wastes is intended by the CDWE.
The HFU and CDWE are not safety-related and their function is not required for post-accident operation.
j Table 11.2.2-2 of the SNP FSAR shows the radionuclide discharge rates from the waste evaporator and auxiliary waste evaporator package vents (including lodines) under normal operation as negligible. These rates correspond to the CDWE package vent rates
)
when processing radwaste. Per telephone conversation H. A.
Mahlman, TVA, to W. Blumer, Bechtel, (10/21/86), a CDWE vent activity release rate study is presently in progress to confirm this.
The waste evaporator areas in the auxiliary building are monitored 1
for area radiation levels. Since the CDWE is now routinely processing radwaste, the same criteria for monitoring could apply to the CDWEB as well.
Per Nuclear Operating Experience Inc. Reports 352 and 353, f requent ABis occurred at Sequoyah from January through April 1984 due to normal maintenance operations and spurious signals. ABI is a safety-related function and control room annunciation is provided.
01580 - 11/04/86 l
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TVA EMPLOYEE CONCERNS REPORT NUMBER: 230.5 (B)
SPECIAL PROGRAM REVISION NUMBER: 0 n
PAGE 7 0F 14 TVA System Operating Instructions 50I-77.183 - Unit 0, Rev. 42, "CDWE," requires shutting down the CDWE upon an ABI, and verifying isolation damper opening prior to restarting the CDWE. TVA System Operating Instructions 501-30.5D - Units 1 and 2, Rev. 27,
" Recovery From Auxiliary Building Isolation," requires resetting the auxiliary building isolation signal within 15 minutes of an ABI or shutting down the CDWE.
4 Findings:
a.
ECNs and DCRs confirm routing of the vent gas cooler and other CDWE package vents into the ventilation duct leading to the auxiliary building. The evaporator vendor drawings and TVA drawings have not been revised to reflect these changes.
b.
There is a remote potential for backup of radioactive contaminants in the vent duct during periods of auxiliary building isolation and simultaneous abnormal evaporator operation. The expected contaminant level is negligible during normal evaporator operation.
c.
Past history indicates that erroneous isolation of the auxiliary building and associated automatic closing of the isolaticn dampers in the ventilation ducts can be expected.
The potential for radioactive exposure to personnel because of this is negligible since System Operating Instructions a
limit the time period of CDWE operation with concurrent ABI.
Manual override switches are provided, allowing opening of the isolation dampers for exhausting CDWEB air.
d.
Since no immediate corrective actions are necessary, no documentation is required.
If the current TVA review of the CDWE vent activity rates suggests adding an area or continuous air monitor to the CDWEB, it will be documented under the ALARA program.
Conclusion:
i The concern is not valid with respect to unacceptable iodine I
concentration in the CDWEB. Simultaneous occurrence of the abnormal conditions causing the vent gas to back up into the CDWEB and its normally low potential for radioactivity, coupled with the system operating instructions for CDWE shutdown and recovery from an ABI, make hazardous exposure to radioacitve iodine not credible.
C 0158D - 11/04/86 i
TVA EMPLOYEE CONCERNS REPORT NUM8ER: 230.5 (8)
SPECIAL PROGRAM REVISION NUM8ER: 0
.C i:
PAGE 8 0F 14 The concern is valid in that continuous monitoring for potential airborne radioactivity in the CDWE8 is not provided. However a clear need for a monitor could not be established due to the negligible amount of contamination normally expected. No design change prior to restart is required. However, the remote potential hazard to personnel may be inconsistent with ALARA guidelines. The i
need for monitoring on a continuing basis could be established by a portable air monitoring system. Administrative procedures for shut-down of the CDWE and remote manual opening of the auxiliary building isolation dampers for exhausting of airborne contamination do exist.
The design drawings of the CDWE package require updating to match the ECNs, DCRs and as-built conditions.
0 1
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/i' 01580 - 11/04/86
TVA EMPLOYEE CONCERNS REPORT NUMBER: 230.5 (B)
SPECIAL PROGRAM REVISION NUMBER: 0 PAGE 9 0F 14 APPENDIX A 5.
DOCUMENTS REVIEWED RELATED TO THE ELEMENT:
a.
SNP FSAR Sections 1.2, 6.2, 9.4.2, 9.4.9, 10.4.6, 11.2, 11.4, 12.1.3, and 12.1.4 b.
TVA General Design Criteria No. SQN-DC-V-3.2, R1, "The Classification of Heating, Ventilating, and Air-Conditioning Systems" c.
TVA General Design Criteria No. SQN-DC-V-13.9.3, R0,
" Auxiliary Building Ventilation and Cooling System 30/31-AB" d.
TVA General Design Criteria No. SQN-DC-V-13.9.4, R0,
" Auxiliary Building Secondary Containment Ventilation System - System 30-SC" e.
TVA General Design Criteria No. SQN-DC-V-22.0, R2, " Liquid Radwaste Disposal System Modification" f.
HPD Inc. Drawings (TVA Contract #77K64-821338):
101, R901 Hourly Process Flowsheet CDWE SNP 102, R3 P&ID, CDWE SNP 103, R906 P&ID, CDWE SNP 104, R902 P&ID, CDWE SNP 105, R4 P&ID, CDWE SNP 106, R902 P&ID and Process Flowsheet for CDWE for Blowdown Tank and Distillate Test System SNP 300, R902 General Arrangement Plans CDWE SNP 301, R901 General Arrangement Elevations CDWE SNP 302, R902 General Arrangement Elevations CDWE SNP 407, R908 Small Piping CDWE SNP g.
TVA Drawings:
47W803-7, R9 Mechanical, Flow Diagram, Waste Disposal System 47W560-23, R3 Mechanical Waste Disposal System 47W560-22, R7 Mechanical, Waste Disposal System h.
TVA memo from J. C. Standifer to G. Wadewitz, (ME8 831222 010), (12/22/83) 1.
TVA memo f rom G. Wadewitz to J. C. Standifer,
/
(WBN 830928 905), (09/28/83)
I e
01580 - 11/04/86
TVA EMPLOYEE CONCERNS REPORT NUMBER. 230.5 (B)
SPECIAL PROGRAM REVISION NUMBER: 0 PAGE 10 0F 14 APPENDIX A (continued) j.
TVA memo from H. J. Green to M. N. Sprouse, (DES 831117 001),
(11/09/83) k.
SQ-DCR-L-1941,(06/08/83) 1.
SQN ECN 2744 (SWP 791117 518), (12/11/79) m.
SQN FCR 3532 (825 850610 516), (06/03/85) n.
SQN SQWP 10N256R19, Map showing CDWEB o.
SQN HPD CDWE Instruction Manual Sections 1.1.5 through 2.5.5 p.
Nuclear Operating Experience Volume PWR-2,Section XIV, " Buildings and Containment," 8. Miscellaneous, Articles 352 and 353 (Sequoyah) q.
NUREG/CR-0142, ORNL/NUREG-42, "The Use of Evaporation to Treat Radioactive Liquids in Light-Water-Cooled Nuclear Reactor Power Plants," by H. W. Godbee and A. H. Kibbey r.
TVA General Design Guidelines No. DG-M18.7.1 (11/20/81), " Radiation Protection (ALARA) Design Guidelines"
<s.
Letter from A. M. Washburn (HPD) to C. Chandley (TVA), (10/23/86),
contract 77K65-821228, CDWE non-condensible flowrate t.
SQNP System Operating Instruction 501-77.183-Unit 0, Rev. 42
" Condensate Demineralizer Waste Evaporator" u.
SQNP System Operating Instruction 501-30.5D - Units 1 and 2, Rev. 27
" Recovery From Auxiliary Building Isolation" 6.
WHAT REGULATIONS. LICENSING COMMITMENTS. DESIGN REQUIREMENTS OR OTHER APPLY OR CONTROL IN THIS AREA 7 a.
SNP FSAR Sections 9.4.9, 11.4, and 12.2.4 b.
10CFR50, Appendix A, GDC 63 and 64 c.
10CFR20, Section 20.103 l
y b.
01580 - 11/04/86 t
TVA EMPLOYEE CONCERNS REPORT NUMBER: 230.5 (B)
SPECIAL PROGRAM REVISION NUMBER: O C'
PAGE 110F 14 4
9 7.
LIST REQUESTS FOR INFORMATION. MEETINGS. TELEPHONE calls. AND OTHER DISCUSSIONS RELATED TO ELEMENT.
a.
Request for Information (RFI) SQN #555, (09/10/86) b.
Telephone conversation W. Blumer, Bechtel, to H. Mahlman, TVA,(09/19/86) c.
Telephone conversation W. Blumer, Bechtel, to R. H. Anderson /
Bill Brown, TVA Sequoyah, (09/23/86) d.
Telephone conversation W. Blumer, Bechtel, to L. Grasser TVA Sequoyah,(09/30/86) e.
Telephone conversation H. A. Mahlman/T. Gode, TVA, to W.
Blumer, Bechtel, (10/01/86) f.
Telephone conversation H. A. Mahlman,-TVA, to W. Blumer, Bechtel,(10/03/86) g.
Telephone conversation W. Blumer, Bechtel, to W. Brown, TVA
(;
Sequoyah,(10/07/86) h.
Telephone conversation H. A. Mahlman, TVA to W. Blumer, Bechtel,(10/31/86) i t
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TVA EMPLOYEE CONCERNS REPORT NUMBER: 230.5 (B)
SPECIAL PROGRAM REVISION NUMBER: O PAGE 12 0F 14 APPENDIX B g'
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SPECIAL PROGRAM
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Approved corrective actions have been verified as satisfsetorily Laplemented.
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e 01580 - 11/04/86
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TVA EMPLOYEE CONCERNS REPORT NUMBER: 230.5 (B)
SPECIAL PROGRAM t
REVISION NUMBER: 0 C'
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Approved corrective actions have been verified as satisfactor!!P implemented.
SIGNATURE TITLE DATE p,
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01580 - 11/04/86 l
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TVA ENPLOYEE CONCERNS REPORT NUMBER: WP-04 SPECIAL PROGRAN REPORT TYPE: Welding Project REVISION NUMBER: 2 TITLE: Availability of Weld Inspection Tools REASON FOR REVISION: N/A i
SWEC SUNNARY STATENENT: N/A 1
PREPARATION PREPARED BY:
Oririna Sinned By R. M. Bateman 08-25-86 SIGNATURE DATE REVIEWS PEER:
0: minal Simned By J. E. Ross 08-25-86 SIGNATURE DATE i
l TAS: TE ICAL REVIEW ONLY hfMh6 SIGNATURE DATE j
CONCURRENCES OriEinal SiEned By CEG-H:
L. E. Martin 09-03-86 SRPbE>,n.
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SIGNATURE DATE f
SIGNATUg*[
DATE' APPROVED BY:
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ECSP NANAGR DATE MANAGER OF NUCLEAR POWER DATE CONCURRENCE (FINAL REPORT ONLY)
- SRP Secretary's siEnature denotes SRP concurrences are in files.
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}lELDING PROJECT t.
GENERIC EMPLOYEE CONCERN EVALUATION REPORT REPORT NUMBER:
WP-04-SON, R2 08-26-86 DATE
SUBJECT:
AVAILABILITY OF WELD INSPECTION TOOLS C0tH'ERN(S) CONSIDERED: IN-85-406-003
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IN-85-134-002 IN-85-007-001 t
1-M TJe OC, WP PREPARED BY-r REVIEWED BY
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8/26/Oh OC, WP REVIEWED BY rm Im U
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APPROVED BY
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PROGRAM MANAGER N
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t Revision 1 to this report is being issued to clarify statements.made relating to the
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- l purchase and distribution of inspection tools.
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Revision 2 to this report is being issued to clarify the capabilities of the inspection tools that were available per comments from the Senior Review Panel on 8/19/86.
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01420 k
GENERIC EMPLOYEE CONCERN
SUMMARY
SHEET Report Number:
WP-04-SON. R2 Report
Title:
AVAILABILITY OF WELD INSPECTION TOOLS CONChRNSCONSIDERED: IN-85-406-003 I.
IN-85-134-002 IN-85-007-001 II.
ISSUES INVOLVED Welding inspection tools were not issued to welding inspectors.
III. STATEMENT OF CONCERN / ISSUE VALIDITY Validity: Y
=
N X
, Substantiated: Y
,N X
- l IV.
EFFECT ON HARDWARE AND/0R PROGRAM l
None V.
JUSTIFICATION:
Tools were and are being currently provided to welding inspectors.
~
VI.
RECOMMENDATION AND/OR CORRECTIVE ACTION NEEDED None VII.
REINSPECTION NEEDED: Y
,N I
VIII.
ISSUE CLOSURE Based on this report.
IX.
ATTACHMENTS 1.
Text of Employee Concerns 2.
Samples of Purchase Requisitions and Site Receiving Reports for l
Inspection Tools.
l f
lR1 3.
Samples of QC Inspection Tool Checkout Lists.
l Page 1 of 1 s.
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G_ENERIC EMPLOYEE CONCERN Report Number: WP-04-SQN R2 Report
Title:
AVAILABILITY OF WELD INSPECTION TOOLS j
I.
SCOPE OF EVALUATION i
This engineering analysis covers the following WBN concerns determined to have possible generic implications at SQN I
IN-85-406-003 IN-85-134-002 IN-85-007-001 II.
ISSUE ADDRESSED BY CONCERNS Each concern was, analyzed to determine the issues voiced by the concerned individJals. The issue is as follows:
(
1.
Welding inspection tools were not issued to welding inspectors.
III. CONCERN VALIDITY OR SUBSTANTIATION The Office of Construction (OC) at SQN did provide inspection tools to l
welding inspectors from the beginning of construction through turn over l
to the Office of Nuclear Power (ONP).
Records of Inspection Tool lR1 Purchases and Site Receiving Reports (reference Attachment 2) l indicating distribution to the inspection units are available for the l
l construction era.
l l
In the early days of construction, not all types of inspection tools were commercially available that became available in later years. As j
the science of welding inspection progressed, more sophisticated inspection tools such as protractors and multipurpose gauges, which j
would make welding inspection easier, were developed and were made available to the welding units. The lack of more sophisticated-inspection tools had not been a problem at SQN as inspectors used more rudimentary instruments such as scales and other tools to adequately perform inspections. These tools allowed inspectors to perform such l
activities as; gap on fitup, bevel reinforcement of groove welds, size l
requirements, and weld angle.
In later years at SQN, protractors and lR2 other newer tools were purchased which made certain inspections easier l
to perform. This does not indiceto any short comings with the earlier inspection tools. Tools were improved over the years and as needs for more accurate measurements were identified, appropriate inspection tools were made available.
2-SQN Nuclear Operations (NO) - Plant QA Staff (PQA) welding inspectors l
are provided inspection tools for welding inspection.
Records of l
inspection tocis distribution to individual inspectors (reference lR1 i ) are now being kept by NO Personnel.
I i
I l
J
{aye1o{2
i i
WP-04-SQN, R2 l
p In summary, the issue considered in these concerns is not substantiated due to the following factors:
1.
Wald inspection, tools were and are furnished to welding inspectors.
I 2.
More sophisticated inspection tools were furnished to welding j
inspectors as they became commercially available and as the need for more precise verifications of weld attributes was idsntified through program improvements.
3.
Records were and are available which document the purchase and distribution of these tools.
Based upon the foregoing analysis, the issue addressed in the Employee Concerns is closed.
l s,
O Page 2 of 2 01420
4 Attaciunant 1 2
C3/24 /E}G.-
(Et1PLOYEE CONCERNS)
PAGE 1 of 1 11:416:15 LOC
' STATUS EESP
-OIC-PPP CTR IflSP TC ------C0flCERff-------
PROBLEN ID CstWORDS:
EGGG P3 SR IN-85-406-OO3.
WCCPW INSPECTION TOOL ISSUE INSP X: W Y: C 2: N PRIOR TO 1575, NO WELD IflSPECTION TOOLS WERE ISSUED TO INSPECTORS.
TECHNICAL COfir1ENTARY:
ISSUE CONSIDERED: AVAILASILITY OF WELD I N S P'E C T I O tl T O O L S.
LOC STATUS RESP
-0TC-PPP CFR INS?
TC ------CONCERN-------
PROBLEr1 ID EGaG P3 SR IN-ES-134-OO2 WCDPW XEYWORDS:
INSPECTION TOOL ISSUE IflSP X: W Y: C 2: N UNTIL RECENTLY (PAST 2 YEARS). TVA DID NOT PROVIDE OC INSPECTORS WITH WELDING INSPECTIOtl TOOLS. SOT 1E INSPECTORS PROVIDED THEIR OWN TOOLS EUT OTHERS DID NOT.
' CI HAS PASSED AWAY, NO FURTHER DETAILS AVAILABLE.
TECHNICAL cot 1t1ENTARY:
ISSUE CONSIDERED: AVAILABILITY OF WELD IllSPECTIOtl TCOLS.
LOC STATUS RESP
-CTC-PPP CFR INSF TC ------CONCERN-------
PROSLEr1 ID EOCG P3 SR IN-BS-OO7-001 WCDFW
. ']RDS:
INSPECTION TOOL ISSUE INSP X: W Y: C 2: N INSPECTION TOOLS FOR WELDING INSPECTORS WERE NEVER ISSUEO. 1.E. FILLET WELD SIZE GAGES, FIT-UP GAGES, ETC.
TECHNICAL cot 1t1ENTARY:
ISSUE CONSIDERED: AVAILABILITY OF WELD INSPECTION TOOLS.
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39-90-01 Ship To Tennessee Valley Authority Project Scouoyah Nuclear Plant C. P. Quinley. Supervisor Crgan! ation -. Construction Warehouse Services Unit Aceta. Omee Accounts Payable Section Sequoyah Nuclear Plant. near Daisv. "
Shipping Notice To:
C. R. Quinlev
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E ca c #E#9 M' yea"s N..w, QUANTFTY UwtT yNC A MOLINT CDIGTRUCTION MATERIAL Reference. No. CM-lh56 1.
Multi-Purpose Welding Gauge Model 11, per attached Est.
bulletin.
Intratec Division, British Aircraft.
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$270 Corp. (U.S.A.) Inc., 399 Jefferson Davis Highway, Arlington, VA 22202.
For inspecting velds.
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- .-...'a MODEL'Il inspectors, supervisors, engineers, surve ors - in fact all who need to examine welds and check their size - know a need exists for a device which will quickly measure the important dimensions of both wcld prep:rrations and comp!cted butt and fillet welds.
Intratec now has such an instrument available, ruggedly made in stainless steel to withstand continuous
. use in shop or on site, which measures in addition, features of particular value to the pipeline industry
/.such as misalignment (high low), depth of pitting and wall thickness. Many hundreds of these gauges
- -,_-l are already in use in industry.
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This new direct reading pocket size instrument will save valuable time and produce readings of higli
, reliability. Diagrams illustrating the principal applications are shown overleaf.
The following measurements can be made with the gauge and read off in imperial or metric units.
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O Material thickness, maximum &~ (20 mm)
O Angle of preparation,0*-60* '.
' -... ' O Excess weld metal (cappi6g size)
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-...O Depth of undercut
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.-O Depth of pitting O Electrode diameter 0, Fillet weld throat size
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399 Jef ferson D.wis Hinhwav. Arlinoton Va. 22202 Tct: (703) 0791400
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British diNraft Corporation b.s.u'inc.
N Intratec Division 399.Jeffer son Davis Highway Ariington. VI,ginia 222O2 U.S.A.
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Teasehene t7oss s7s.54oo 43121 C4 7 3515 Tenne coMesTe esSt7 M S4234 (4 51-A. 6b) c.=a. sma u Aom November 17, 1975 Mr. B.A. Boncutter i
Purchasing Agent Tennessee Valley Authority Chattanooga, Tennessee 37401 w
DearMr.Boncuher:
9/48/
Th'ank you for your further letter of Movember 10, l
on the subject of the missing ifolding Gauges.
l It would seen that.if you received only four Welding Gauges in spite of our shipping six, two snust have gonc ::tissing somewhere and therefore, we are arranging to stiip an additional two Gauges to you.
I hope that this will resolve the matter satisfactorily.
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Yours sincerely,.
y B.A.C.
(USA) INC.,
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code licquisition numh r February 11, 197 L __
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NO20- 398-
!39-90-01 Sequoyah Nuclear Plant Location Accounts Payable Section
, Anis orrice Tennesnee V'illey Authonty Ship To R. Quinicy, Warchouse Services Unit C.
Sequoyah Nuclear Plant Sequoyah Nuclear Plant. near Daisv. TN Project Org:nlaation Construction C.
R. Quinley, Supervisor Shipping Notice To N *gt,7,$7 CH-2164 ship By Best way Date Wanted 3.1 J6 yIdg$.
Aha0UNT QUAMTtTY I; NIT E
ca c.=N[.'s Mi,SI *Ec.' N 3..w CONSTRUCTION HATERIA1.
Referenco No. Ch-2164 e
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I.D.111-Lo gauges to measure internal mismatch on 36 ea
$550 fitup of open butt pipe joints.
To be t'aed for checking pipe mismatch at time of fitup.
Cleared for purchase by nature of material.
Engineer:
E. J. Barnett Suggested Source: Dearmr.n Manufacturing Producta Inc.
Post Offica Box 937
Dearland,
TX 77581
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Tenne-wee Valley Authority C. R. Quinley, Warehouse Services tinit Pri.jre t Sequoyah Nisclear Pl. int Construction Scquoyah Nuclear Plant, near Daisy, TN tirgarirati..a i
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Fillet gauge for measuring fillet veld size.
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QA STAFF DATEITIME AUTHORIZED KEY NME/I.D.
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