ML20214K103
| ML20214K103 | |
| Person / Time | |
|---|---|
| Site: | South Texas  |
| Issue date: | 08/07/1986 |
| From: | Baker D, Kinsey W, Parkey G HOUSTON LIGHTING & POWER CO. |
| To: | |
| Shared Package | |
| ML20214K101 | List: |
| References | |
| PROC-860807, NUDOCS 8608180133 | |
| Download: ML20214K103 (213) | |
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SOUTH TEXAS PROJECT , ELECTRIC GENERATING STATION UNIT 1 HOUSTON LIGHTING AND POWER COMPANY PUMP AND VALVE INSERVICE TEST PLAN Prepared bys 6J f. Db Yb Cognizant Engineer Date Approved by: /[7[A TechnicalSuphrtMgger 'Dbte < n t. \/ ~M Appr( Ved b; : \l ' h bO- % Piant Manager Date Revision 1 8608180133 860812 PDR ADOCK 05000498 O A PDR 1
i r TABLE OF CONTENTS Rev. 1
1.0 INTRODUCTION
1.1 General 1.2 Scope 1.3 Effective Period 1.4 Plan Revisions 2.0 INSERVICE TESTING OF PUMPS 2.1 Requests for Relief from ASME Boiler and Pressure Vessel Code Section XI Requirements 3.0 INSERVICE TESTING OF VALVES 3.1 Requests for Relief from ASME Boiler and Pressure Vessel Code Section XI Requirements and Clarifications of Valve Testing Methods 4 O '- ""*"'""" i l l O 1 11 1
Pump and Valve Rev. 1 ("'
\_y Inservice Test Plan
1.0 INTRODUCTION
1.1 General This document is prepared in accordance with the requirements of the Code of Federal Regulations 10CFR50.55a(g). Regulatory Guide 1.26, Revision 3, was used for safety-related classification determination for the pumps included in this plan. Draft Regulatory Guide, Task MS 901-4, " Identification of Valves for Inclusion in Inservice Testing Programs", was used as guidance for determining the valves subject to the testing requirements of Subsection IWV of the ASKE Boiler and Pressure Vessel Code. 1.2 Scope This document provides a description of the pump and valve inservice testing plan for the South Texas Project Electric Generating Station Unit 1 prepared in accordance with the requirements of Subsections IWP and IWV of the ASME Boiler and Pressure Vessel Code Section XI, l 1983 Edition through Summer 1983 Addenda. This plan is referenced l by South Texas Project Electric Generating Station Unit 1 Technical Specification 4.0.5. 1.3 Effective Period i j This document shall go into effect prior to fuel load and shall then remain in effect through the first 120 month interval of commercial operation. 1.4 Plan Revisions As a minimum, this plan will be reviewed and revised as necessary for compliance with the ASME code in effect 12 months prior to the end of the the first 120 months of commercial operation. Similarly, I this plan will be reviewed and revised for each subsequent 120 month interval. Houston Lighting and Power Company reserves the right to submit plan revisions which may enhance or improve this pump and valve inservice test plan at any time within the effective period. i 1 O 1 l
Puno and Valve Rev. 1 Inservice Test Plan 2.0 INSERVICE TESTING OF PUMPS The table "IST Pump List" describes the inservice test plan for pumps subject to the requirements of Subsection IWP of the ASME Boiler and Pressure Vessel Code Section XI, 1983 Edition through Summer 1983 l Addenda. The table provides the following information:
- a. Identification of the pumps to be tested,
- b. Applicable ASME code class,
- c. PEID and P&ID grid coordinates (See Section 4.0, Drawings),
- d. Test parameters to be measured,
- e. Test interval,
- f. Relief requests,
- g. Remarks.
Relief from the requirements of Section XI is requested where full
/~') compliance with the code is not practical. In such cases, specific '\m / information is provided in Section 2.1 which identifies the applicable I code requirements, justification for the relief request. and the alternate testing to be performed.
l l l l I i l l O 2
O O - O i ISI Pump List Page 1 of 12 Auxiliacr Feedwater - AF Rev. 1 l l ASME l l P&ID ll l l ll l l Pump l Code l l Grid ll Measured l Test l Relief ll l l Identification l Class l P&ID l Coordinates ll Test Parameters l Interval l Recuestsll Remarks l l l 1 l ll l l ll l l Auxiliary Feedwater l 3 l F00024 l F7 ll 1. Inlet Pressure (Pi) l Quarterly l - ll l l l Pump 11 l l l ll l l ll l' l l l l ll 2. Outlet Pressure (Po) l Quarterly l - ll l l l l l ll l l ll l l Auxiliary Feedwater l 3 l F00024 l D7 ll 3. Differential Pressure l Quarterly l - ll l l Pump 12 l l l ll ( AP = Po-Pi) l l ll l l l l l ll l l ll l l l l l ll 4. Flow Rate (Q) l Quarterly l - ll l ll l Auxiliary Feedwater l 3 l F00024 l B7 ,l l l l l
! l Pump 13 l l l ll 5. Vibration Amplitude (V) l Quarterly l -
ll l l l l l ll l l ll L Bearing Temperature (Tb)l Annually l I l l l l ll 6. - l {- l l l l l l ll l l ll l i l l l l ll 7. Lubricant Level or l Observe l - ll l ) l l l l ll Pressure l Quarterly l ll l
- l ,
l l ll l l ll I j l l l l ll 8. Speed (N) l Not l - ll .l
- l l l 'l ll l Applicable l ll l 1 l l l l ll l l ll l 1
b ~ 1 9 3
- o o .
o IST Pump List Page 2 of 12 Auxiliary Feedwater - AF Rev. 1 l l ASME l l PEID Il l l ll l l Pump l Code l l Grid ll Measured l Test l Relief ll l l Identification l ClassI P&ID l Coordinates ll Test Parameters l Interval l Reauestsll Remarks l l l l l ll l l ll l l Auxiliary Feedwater l 3 [ FOOO24 l H7 ll 1. Inlet Pressure (Pi) l Quarterly l - ll l l Pump 14 l l l ll l l ll l l l l l ll 2. Outlet Pressure (Po) l Quarterly l - ll l l l l l ll l l ll l I l l l l ll 3. Differential Pressure l Quarterly l - ll l I l l l l ll ( AP = Po-Pi) l l ll l . l l l l ll l l ll l l l l l l ll 4. Flow Rate (Q) l Quarterly l - ll l ll
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l l l l .l l l l 1 l l l l ll E. Vibration Amplitude (V) l Quarterly l - ll l l l l l l ll l l ll l I l l l l ll 6. Bearing Temperature (Tb)l Annually l - ll l l l l l ll l l li l l l l l l ll 7. Lubricant Level or l Observe l - l l l l l l ll Pressure l Quarterly l il l l l 1 l ll l l lI l l l l l l l E;. Speed (N) l Quarterly l - ll l II l l l l 11 I I l I i l 1 l ) 4 i
IST Pump List Page 3 of 12 Component Cooline Water - CC Rev. 1 l l ASME l l P&ID ll l l ll l l Pump l Code l l Grid ll Measured l Test l Relief ll l l l Identification l Classi PEID l Coordinates ll Test Parameters l Interval l Reauestsll R*==rks l l l I l ll l l ll l l Component Cooling l 3 i F05017 l B7 ll 1. Inlet Pressure (Pi) l Quarterly l - ll l j l Water Pump 1A l l l ll l l ll l l l l l ll 2. Outlet Pressure (Po) l Quarterly l - ll l l l l l ll l l ll l l l Compenent Cooling l 3 l F05018 l B7 ll 3. Differential Pressure l Quarterly l - ll l l Water Pump 1B l l l ll ( AP = Po-Pi) l l ll l .! l l l l ll l l ll l l l l l ll 4. Flow Rate (Q) l Quarterly l - ll l l l Component Cooling l 3 l F05019 l B7 ,l l l l ll l
- l Water Pump 1C l l l ll S. Vibration Amplitude (V) l Quarterly l -
ll l 1 l l l l ll l l ll I .l l l l l ll 6. Bearing Temperature (Tb)l Annually l - ll l ! l l l l ll l l ll l J l l l l ll 7. Lubricant Level or l Observe l - ll l f l l l l ll Pressure l Quarterly l ll l j l l l l ll l l ll l 1 l l l l ll 8. Speed (N) l Not l* - ll l } l l l l ll l Applicable l l l 1 l l ll l l l l l f n i I , l 5 1 i i
IST Pump List Page 4 of 12 Essential Chilled Water - CH -Rev. 1 l l ASME l l PEID ll l l ll l l Pump l Code l l Grid ll Measured l Test l Relief ll l l Identification l Classi PEID I Coordinates ll Test Parameters l Interval l Requests!l W - rks l l l l l ll l l ll l l Essential Chilled l 3 l V10001 l F7 ll 1. Inlet Pressure (Pi) l Quarterly l - ll l l Water Pump 1A l l l ll l l ll l l l l l ll 2. Outlet Pressure (Po) l Quarterly l - ll l l l l l ll l 1 ll 1 l Essential Chilled l 3 l VIOOO1 l D7 ll 3. Differential Pressure l Quarterly l - ll l l Water Pump 1B l l l ll ( AP = Po-Pi) l l ll l l l l l ll l l ll l l l l l ll 4. Flow Rate (Q) l Quarterly l - ll l l Essential Chilled l 3 l V10001 l A7 ,l l l l ll l l Water Pump 1C l l l ll S. Vibration Amplitude (V) l Quarterly l - ll l l l l l ll l l ll l l l l l ll 6. Bearing Temperature (Tb)l Annually l - ll l l l l l ll l l ll I l l l l ll 7. Lubricant Level or l Observe l - ll l l l l l ll Pressure l Quarterly l ll l l l l l ll l l ll 1 l l l l ll 8. Speed (N) l Not l - ll l l l l l ll l Applicable l ll l l l 1 11 I I ll l l 6
w d .. a IST Pump List Page 5 of 12 ContainatRt Spray - CS Rev. 1 l l ASME l l PEID ll l l ll l l Pump l Code l l Grid ll Neasured l Test l Relief ll l l Identification I Classl PEID l Coordinates ll Test Parameters l Interval I Requestall -- rts l l l l l ll l l ll l l Containment Spray l 2 l F05037 l G3 ll 1. Inlet Pressure (P1) l Quarterly l - ll l l Pump 1A l l l ll l l ll l l l l l ll 2. Outlet Pressure (Po) l Quarterly l - ll l l l l l ll l l ll l l Containment Spray l 2 l F05037 l E3 ll 3. Differential Pressure l Quarterly l - ll l l Pump 1B l l l ll ( A P = Po-Pi ) l l ll l l l l l ll l l ll l l l l l ll 4. Flow Rate (Q) l Quarterly l - ll l l Containment Spray l 2 l F05037 l C3 ll l l ll l l Pump IC l l l 'll S. Vibration An'plitude (V) l Quarterly l - ll l l l l l ll l l ll l l l l l ll 6. Bearing Temperature (Tb)l Not l RR1 ll l l l l l ll l Applicable l ll l l l l l ll l l ll l l l l l ll 7. Lubricant Level or l Not l RR1 ll l l l l l ll Pressure l Applicable l ll l l l l l ll l l ll l l l l l ll s. Speed (N) l Not l - ll l l l l l ll l Applicable l ll l l l l ll l l 11 l l 7
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O O - o IST Pump List Page 6 of 12 Chemical and Volume control - CV Rev. 1 I I ASsE l 1 PEID II l l ll l l Pump 1 Code l l Grid Il seesured l Test i Relief ll l i i Identification l Classl PEID l Coordinates II Test Parameters I Interval I Reaumstall - eks l l 1 1 I il 1 1 il l I Boric Acid l 3 i F05009 I D5 Ii 1. Inlet Pressure (ri) IQuarterly l - ll 1 , l Transfer Pump 1A I I l ll 1 l ll 1 1 I I I ll 2. Outlet Pressure (Po) IQuarterly 1 - ll' l l 1 l l l ll l l 11 1 I I Boric Acid i 3 i F05009 i C5 II 3. Differential Pressure IQuarterly l - 1I I I Transfer Pump 15 I I l 1I ( AP = Po-Pi) i I ll l 1 1 I I il i I il i I i 1 l ll 4. Flow Rate (Q) IQuarterly l - ll 1 I I I l 11 1 I ll l l i I I l 11 5. Vibration Amplitude (V) IQuarterly 1 - 11 I j i I I I ll 1 I ll I i I I I ll s. nearine Temperature (Tb)I not I tal iI I I I I I II IAPplicablei Il l 1 1 I I . 11 I l ll 1 1 I l l ll 1. 1.ubricant tevel or i mot I mal ll 1 1 I I I il Pressure lAppHcablel 11 l 1 I I I il i I il I l l l l 11 s. Speed (s) I not I - ll l 1 l l l 11 lApplicablel II l 1 I I I II I I ll l 4 8
(v) IST Pump L1El Page 7 of 12 Chemical and Volume Control - CV Rev. 1 1 I ASME I l PEID II I I II I
; I Pu.p 1 Code 1 I cria Ii neasureo I rest I metief II I 1 Tdenti ficati on I ClassI PEID I Coordinates lI Test Parameters I Interval l W -- stsll 5 - rks I i
l i i i 11 1 1 11 I l Centrifugal l 2 I F05007 i D5 II 1. Inlet Pressure (P1) IQuarterly 1 - 1I I i l Charging Pump 1A I I I II I I II I
! I I I I II 2. Outlet Pressure (Po) IQuarterly 1 -
1I i 1 1 I I I il i I 11 I i i Centrifugal i 2 i F05007 i B5 II 3. Differential Pressure IQuarterly 1 - 1I I { l Charging Pump 1B i i l lI ( AP = Po-Pi) i I II i I I I I ll 1 I il I l" l 1 1 I II 4. Flow Rate (Q) IQuarterly 1 - 1I l 1 I I I .11 1 I ll l 1 1 I I II 5. Vibration Amplitude (V) IQuarterly 1 - 1I I ) l I I I il l I ll 1
- 1 I I I II s. Bearing re perature (rb)l Annually 1 -
1I i
- 1 I I I 11 1 I II. I j i i i l ll 7. tubricant tevel or lobserv. I -
ll l 1 1 I I II Pressure IQuarterly i II I I I I i 11 1 1 11 1 I ! I 1 ll a. speed (m) I sat 1 - 11 1 1 I I I II IApplicableI ii l i 1 I i Il i I II l j l 1 i i t 9
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IST Pump List Page 3 of 12 Essential Cooline Water - EW Rev. 1 l l AswE I l PsIn ll l l ll l l Pump l Code l l Grid ll Neasured l Test l Relief ll - l l rdentification I Classl PEID l Coordinates II Test Parameters I Interval l- tall rks l l l l l ll l l ll l l Essential Cooling l 3 I F05038 l G3 ll 1. Inlet Pressure (Pi) l Quarterly l RR2 ll l l vater Pump 1A l l l ll l l ll l l l l l ll 2. Outlet Pressure (Po) l Quarterly l - ll l l l l l ll l l ll l l Essential CoolfMg l 3 l F05038 l E3 ll 3. Differential Pressure l Quarterly l RR2 ll l l Water Pump IB l l l ll ( AP = Po-P1) l l ll l l l l l ll l l ll l l l l l ll 4. Flow Rate (Q) l Quarterly l - ll l l Essential Cooling l 3 l F05038 l B3 .l l l l ll l l Water Pump IC l l l ll 5. Vibration Amplitude (V) l Quarterly l - ll l l l l l ll l l ll l l l l l ll E. Bearing Temperature (Tb)l Not l RR1 ll l l l l l ll l Applicable l ll l l l l l ll l l ll l l l l l ll 7. Lubricant Level or l wot l RRl ll l l l l l ll Pressure l Applicable l ll l l l l l ll l l ll l l l l l ll s. speed (w) l wot l - ll l l l l l ll l Applicable l ll l l I I I il i I 11 l t 10
-- n.
IST Pump List Page 9 of 12 Essential coolina Unter - EW Rev. 1 l l ASNE l l PszD ll l l ll l l Pump l Code l l Grid ll Neasured l Test l Relief ll l l Identification I Classl PEID I Coordinates II Test Parameters I Interval I R - sts!l ? rks l l l l l ll l l ll l l Essential Cooling l 3 l F05039 l D7 ll 1. Inlet Pressure (PI) l Quarterly l - ll l l Water screen Wash l l l ll l l ll l l Booster Pump 1A l l l ll 2. Outlet Pressure (Po) l Quarterly l - ll l l l l l ll l l ll l l Essential Cooling l 3 l F05039 l D4 ll 3. Differential Pressure l Quarterly l - ll l l Water Screen TJash l l l ll ( AP = Po-Pi) l l ll l l Booster Pump 1B l l l ll l l ll l l l l l l l 4. Flow Rate (Q) l Quarterly l - ll l l Essential Cooling l 3 l F05039 l D2 ,l l l l ll l l Water Screen Wash l l l ll S. Vibration Amplitude (V) l Quarterly l - ll l l Booster Pump IC l l l ll l l ll l l l l l ll 6. Bearire Temperature (Tb)l Annually l - ll l 1 l l l ll l l ll l l l l l ll 7. Lubricant Level or l Observe l - ll l l l l l ll Pressure l Quarterly l ll l l l l l ll l l ll l l l l l ll 8. Speed (N) l Not l - ll l l l l l ll l Applicable l ll l l I I I 11 I I 11 l 11
,--..%ga _- _ - -4i,.- . . . . + - -~--------a-4-- -- - a-eg= S-,-%+ ----.-.u -
O O - O ^ IST Pump List Pare 10 of 12 Residual Heat Removal - RH Rev. 1 l l ASME l l P&ID ll l l ll l l Pump l Code l l Grid ll Neasured l Test l Relief ll l
- I Identification I classl P&ID l Coordinates ll Test Parameters l Interval l R =r=stal l r - rks l l l l l ll
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l l ll l l Residual Heat l 2 l F2OOOO l B6 ll 1. Inlet Pressure (P1) l Quarterly l RR3 ll l' i I Re= oval Pump 1A l l l ll l l ll l l l l l l ll 2. Outlet Pressure (Po) l Quarterly l Rit3 ll ' l l l l l ll l l ll - l l l Residual Heat l 2 l F2OOOO l D6 ll 3. Differential Pressure l Not l RR3 ll l l Removal Pump 1B l l l ll ( AP = Po-Pi) l Applicable l ll l 1 l l l l ll l l ll l l l l l ll 4. Flow Rate (Q) l Quarterly l RR3 ll l l Residual Heat l 2 l F2OOOO l G6 jl l l ll l l Removal Pump IC l l l ll 5. Vibration Amplitude (V) l Quarterly l - ll l l l l l ll l l ll l l l l l l ll 6. Bearing Temperature (Tb)l Not l RR1 ll l ! l l l l ll l Applicable l ll l i l l l l ll l l ll l ) l l l l ll 7. Lubricant Level or l Not l RR1 ll l l l l l ll Pressure l Applicable l ll l l l l l l ll l l ll l i l l l l ll 8. Speed (N) l Not l - ll l 1 l l l l ll l Applicable l ll l 1 I I 11 I i 11 1 l . 3 I 1 i l I I 12 l
O O. - U t IST Pump List Page 11 of 12 i Safety Infection - SI Rev. 1 i l l ASME l l PEID ll l l ll l l Pump l Code l l Grid ll Measured l Test l Relief ll l l Identification I Classl PEID l Coordinates II Test Parameters l Interval l ReGi;&stsl l e - rks l l l l l ll l l ll 1 l High Head Safety l 2 l F05013 l F4 ll 1. Inlet Pressdre (Pi) l Quarterly l - ll l l Injection Pump 1A l l l ll l l ll l ! l l l l ll 2. Outlet Pressure (Po) l Quarterly l - ll l l l l l ll l l ll l l l High Head Safety l 2 l F05014 l G3 ll 3. Differential Pressure l Quarterly l RR4 ll l f l Injection Pump 1B l l l ll ( AP = Po-Pi) l l ll l
- l l l l ll l l ll l l l l l ll 4. Flow Rate (Q) l Quarterly l RR4 ll l l High Head Safety l 2 l F05015 l F3 l l ll l l Injection Pump IC l l l lllS.
l Vibration Amplitude (V) l Quarterly l - ll l l l l l ll l l ll l I; l l l l ll E. Bearing Temperature (Tb)l Not l RR1 ll l l l l l ll l Applicable l ll l l l l l ll l l ll l l l l l ll 7. Lubricant Level or l Not l RR1 ll l l l l l ll Pressure l Applicable l ll l l l l l ll l l ll l l l l l ll s. Speed (w) l wot l - ll l l l l l ll lAppMemblel ll l I I I I il I i II l 1 a 13
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IST Pump List Pate 12 of 12 Safety Iniection - SI Rev. 1 l l ASNE l l PEID ll l l ll l l Pump l Code l l Grid ll Neasured l Test l Relief ll l l Identification l ClassI PEID I Coordinates ll Test Parameters I Interval l :--- sts!I O - rks l l l ! l ll l l ll l l Low Head Safety l 2 l F05013 l C3 l l I. . Inlet Pressure (P1) l Quarterly l - ll l l Injection Pump 1A l l l ll l l !l l l l l l ll 2. Outlet Pressure (Po) l Quarterly l - ll l l l l l ll l l ll l l Low Head Safety l 2 l F05014 l D3 ll 3. Differential Pressure l Quarterly l RR4 ll l l Injection Pump 1B l l l ll ( AP = Po-P1) l l ll l l l l l ll . l l ll l l l l l l l 4. Flow Rate (Q) l Quarterly l RR4 ll l l Low Head Safety l 2 l F05015 l D3 'l l l l ll l l Injection Pump IC l l l ll S. Vibration Amplitude (V) l Quarterly l - ll l l l l l ll l l ll l l l l l ll 6. Bearint Temperature (Tb)l Not l REl ll l l l l l ll l Applicable l ll l l l l l ll l l ll l l l l l ll 7. Lubricant Level or l Not l REl ll l l l l l ll Pressure l Applicable l ll l l l l l ll l l ll l l l l l ll 3. Speed (N) l Not l - ll l l l l l ll l Applicable l ll l i I I I II I I 11 l 14
7 Pump and Valve Rev. 1
,) Innervice Test Plan 2.1 Reauests for Relief from amur Boiler and Pressure Vessel Code Section_XI Requirements BR-1 . Test Reauirement Table IWP-3100-1 requires that proper lubricant level or pressure be observed and bearing temperature be measured during each inservice test.
Ramis for Relief The bearings of the Containment Spray Pumps, the Boric Acid Transfer Pumps, the Essential Cooling Water Pumps, the Residual Heat Removal Pumps, the High Head Safety Injection Pumps, and the Low Head safety Injection Pumps are lubricated and cooled by the pumped fluid making it impractical to verify proper lubricant level or pressure and measure bearing temperature. Alternate Testing O Lubricant level or pressure will not be observed and bearing temperaturo will not be measured for these pumps. RR-2 Igst Reauirement IWP-4200 requires direct measurement of pressure. Basis for Relief _ l The Essential Cooling Water Pumps are vertical submerged suction centrifugal pumps with no direct means to measure inlet pressure as l i required.
- Alternato Testine The inlet pressure will be calculated based on the water level above i the pump inlet.
l 15
O Pump and Valve Rev. I k) Innervice Test Plan R2 .3 Test Requirement IWP-3100 requires that the resistance of the system shall be varied until either the measured differential pressure or the measured flow rate equals the corresponding reference value, and Table IWP-3100-1 requires that inlet pressure be measured before pump startup and during the test and that differential pressure be measured during the test. Basis for Relief The inlet pressure of the Residual Heat Removal (RHR) pumps is measured using a local pressure indicator inside the reactor containment building and is considered inaccessible during power operation. The designed test flow path for these pumps consists of a closed-loop fixed-resistance recirculation flow path (See Piping and Instrumentation Diagram 5R169F20000, Residual Heat Removal System, in Section 4.0). As a result of this design, test values for initial inlet pressure, dynamic inlet pressure, and flowrate should not vary between tests. Outlet pressure at a given flow rate will be the true indicator of pump performance. [ Alternata Tamrine Pump testing will performed at least once every three months as follows:
- 1) The RHR train to be tested will be lined up with the boundary valves of the test flow path closed and the recirculation valve open, creating the closed-loop fixed-resistance recirculation flow path desired.
l
- 2) Outlet pressure will be measured and compared to specific acceptance criteria to ensure the closed-loop system is filled.
j Note that the inlet pressure of the pump is equal to the outlet l Prossure in this line-up during static conditions.
- 3) The pump will be started and all parameters required by the Code i
except for inlet pressure and differential pressure will be measured. Flow will be verified to be correct, and outlet pressure (Po) will be compared to the reference value for outlet pressure (Por) with the following acceptance criteria l Acceptable Range = .93 Por i Po 1 1.02 Por Alert Range = .90 Por i Po ( .93 Por nr O 1.02 Por < Po i 1.03 Por Action Range a Po ( .90 Por gr Po ) 1.03 Por 16 L
l 1 l Pump and Valve Rev. 1 O Innervice Test Plan ER-4 Test Requirement IWP-3100 requires that the resistance of the system shall be varied until either the measured differential pressure or the measured flow
. rate equals the corresponding reference value.
Basis for Relief Both the High Head Safety Injection Pumps and the Low Head Safety Injection Pumps have a recirculation flow path containing a restricting orifice which limits flow through the recirculation line to a specific, fixed flow rate. When these pumps are tested using their respective fixed-resistance flow paths, the flow rates will be approximately the same each time the tests are conducted. Alternate Testina Pump testing will be performed using the fixed-tesistance flow paths. The measured differential pressure will be compared to the allowable ranges given in Table IWP-3100-2 in order to determine pump operability. [ O 17
Puno and Valve Rev. 1 (~^) (, Inservice Test Plan 3.0 INSERVICE TESTING OF VALVES O The table "IST Valve List" describes the inservice test plan for valves subject to the requirements of Subsection IWV of the ASME Boiler and Pressure Vessel Code Section XI, 1983 Edition through Summer 1983 lI Addenda. The table provides the following information: - ! a. Identification of the valves to be tested,
- b. Description of valve function,
- c. Applicable ASME code class,
- d. P&ID and P&ID grid coordinates (See Section 4.0, Drawings),
- e. Section XI valve category,
- f. Valve size,
- g. Valve type,
- h. Valve actuator type,
- i. Normal position during power operation, J. Failure position,
- k. Test requirements and alternate testing,
- 1. Relief requests and/or clarification (if necessary),
- m. Stroke time limit (if applicable).
Relief from the requirements of Section XI is requested where full compliance with the code is not practical. In such cases, specific information is provided in Section 3.1 which identifies the applicable code requirements, justification for the relief request, and the alternate tccting to be performed. In certain cases, relief is not requested, but the code-required testing is performed in an unusual or complicated manner. In such cases, clarifications are provided in Section 3.1 to explain the actual testing method to be used. Some valves have a fail-safe position. Valves which fail open or fail closed are tested to their failure positions during the exercising tests. The test method used meets the requirements of IWV-3415 in evary case, since remote valve control switch operation removes actuator power from each fail-safe valve. O 18
Pump and Valve Rev. 1 Ynmervice Test Plan Rapid-acting valves are valves which have very short stroke times less than or equal to 2 seconds, and are not trended in accordance with IWV-3417(a). Instead, stroke times are compared to the specified stroke time limits not to exceed 2 seconds and corrective actions (if required) l are taken in accordance with IWV-3417(b). O 1 i i \ O 19 1
Pump and Valve Rev. 1 O) (m, Innervice Test Plan IST Valve List Legend VALVE ID - Valve Identification The alphanumeric valve designator used as a unique identifier for each valve. VALVE FUNCTION - Valve Function Description A brief description of the function of each valve. EL - Code Class The appropriate ASME code classification (Safety Class 1,2,3 or NS (Non-Safety Related)) for each valve. P&ID - Piping and Instrumentation Diagram The P&ID showing the location of each valve in the system (See Section 4.0, Drawings). QG - P&ID Grid Coordinates The grid coordinates describing where each valve appears on each P&ID. GAI- Section XI Category The category applicable to each valve per IWV-2200. SIZE - Valve Size The size of the valve (inside diameter) in inches. TYPE - Valve Type The type of valve described by the following: A = Angle ARC = Auto Recirc Check B = Butterfly BL = Ball CK = Check D = Diaphragm GL = Globe G1 = Gate PR = Pressure Relief or Safety SCK= Stop Check 20
/~N Pn=n and Valve Rev. 1 \ ,) Inservice Test Plan ACI - Actuator Type The type of actuator on each valve described by the following:
AO = Air Operated HO = Hydraulic Operated M = Manual MO = Motor Operated SA = Self/ System Actuated SO = Solenoid Operated NORM. POS - Normal Position The normal position of each valve during power operation described by the following NC = Normally Closed NO = Normally Open NI = Normally Intermittent (Open or Closed) NT = Normally Throttled or Controlling FAIL POS. - Fail-safe Position The position of each valve when actuator power or air is secured as described by the following! 7 FC = Fails Closed FO = Fails Open FAI = Fails As Is
- = Not Applicable TEST REQUIREMENT - Test Requirements (Alternate Testing)
The test requirements (or alternate testing) required for each valve as described by the followingt I CV = Exercise check valves to the position required to fulfill their function at least once every three (3) months. l l LT = Valves are leak tested per Appendix J to 10CFR50 at each refueling outage or by alternate testing method. MT = Stroke time measurements are taken and compared to the stroke time limiting value per Section XI Article IWV-3410. I 1 t i l 21 l l 1
- . , __. _ _ , _ _ - . _ _ . . _ _ _ - _ _ . _ _ _ _ . .,, _ , , _ _ . _ _ . _ . _ _ , . . _ _ . - . . _ , . _ ~ -
Pump and Valve Rev. 1 p\ ,) Inservice Test P1== 1 Q = Exercise valves (full stroke) for operability at least once every three (3) months except when the other train (s) of a redundant system are inoperable. Nonredundant valves in the remaining train (s) should not be cycled if their failure would cause a total loss of system f unction. R = Remote valve position indicator is used during valve stroking and must be calibrated at least once every two (2) years. SRV = Safety and relief valves are tested per Section XI Article
. IWV-3510.
(CP) = Containment Pitrge Valves are leak tested per plant Technical Specifications. 3 (CS) = Exercise valve (full stroke) for operability during each cold shutdown and at each refueling outage. In case of frequent cold , shutdowns, valve testing is not required to be performed more often than once every three (3) months. r l Valve testing will commence not later 6.han 48 hours after an unscheduled cold shutdown and continue until complete or until
/~' plant is ready to return to power. Completion of all valve testing is agt a prerequisite to return to power. Any testing
- not completed at one cold shutdown should be performed during the subsequent cold shutdowns to meet the code-specified testing
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(CSDI)= Exercise valve (partial stroke) for operability at each cold shutdown not to exceed once every tnree (3) months and i disassemble and inspect check valve at each refueling outage. l l (CSP)= Exercise valve (partial stroke) for operability at least once i every three (3) months and exercise valve (full stroke) at each cold shutdown not to exceed once every three (3) months. i (CSR)= Exercise valve (partial stroke) for operability at each cold I shutdown not to exceed once every three (3) months and exercise I valve (full stroke) at each refueling outage. (DI) = Disassemble and inspect check valve at each refueling outage. (NA) = No testing required. + (NST)= No stroke time measurements are taken. (NT) = Stroke time not trended due to very short stroke times (valves 7' are classified as rapid-acting). ! 22 1
-,,-,---,-.,7, . . , , . . - , - , - , -_ , . . , , - - , - , . , - - -,__ ,- ,--__...-., ,- ,,,-.-,- -- - ._---,n-. - - , - . - - . . , - - - - , - - - - - -
Pump and Valve Rev. 1 O Innervice Test Plan (PIV)= Reactor Coolant System Pressure Isolation Valves are leak tested per plant Technical Specifications. (PO) = Valve seat leak tightness is demonstrated during normal plant operation. (PRR)= Exercise valve (partial stroke) for operability at least once every three (3) months and exercise valve (full stroke) at each refueling outage. (RR) = Exercise valve (full stroke) for operability at each refueling outage not to exceed once every two (2) years. I RR/C - Relief Request / Clarification i . The appropriate relief request for each valve when alternate testing is proposed or clarification of testing method if required (See Section 3.1). EI - Stroke Time The stroke time limiting value for power-cperated valves in seconds. O t i 23
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Puno and Valve Rev. 1
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; Inservice Test Plan 3.1 Recuests for Relief from ASME Boiler and Pressure Vessel Code Section XI Recuirements and Clarifications of Valve Testine Methods ER-1 Test Reauirement The stroke time of all power-operated valves shall be measured, and check valves shall be exercised for operability at least once every three (3) months.
Basis for Relief 4 This valve is a stop check valve with a motor operator. The motor operator may be safely stroked at power; however, the stop check valve can only be exercised (full-stroke) by directing Auxiliary Feedwater Flow into the Steam Generators. The initiation of Auxiliary Feedwater during power operation would~ result in unwanted thermal shock to the secondary portions of the Steam Generators. An introduction of cold water would also cause unwanted power transients. Alternate Testing O The valve motor operator will be stroked and timed at least once every three (3) months as required; however, after leaving cold shutdown and prior to entering Mode 2 (Startup) Auxiliary Feedwater will be directed through the valve using one pump flow rate. Verification of flow through the valve will provide assurance that the valve has opened sufficiently to perform its function (full-stroke). RR-2 Test Requirement l l IWV-3417(b) and IWV-3523 state that when corrective action is f required as a result of tests made during cold shutdown, the l condition shall be corrected before startup. A retest showing acceptable operation shall be run following any corrective action before returning valve to service. Basis for Relief L I l' The plant Technical Specifications provide the requirements and plant conditions necessary for plant startup (i.e. mode changes). Alternate Testine l l \ The test requirement will be satisfied before the valve is required to be operable in accordance with the plant Technical h Specifications. 93 l r ._ .- _. . . . _ . . - - _ - . _ - - - . - . -- - . - - - - . _ - - .
F 1 Puno and Valve Rev. 1 ( -Inservice Test Plan s-RR-3 Test Recuirement Exercise check valves for operability at least once every three (3) months. , Basis for Relief This check valve is normally closed during normal power operation and can only be exercised (full-stroke) by directing Auxiliary Feedwater flow into the Steam Generators. The initiation of Auxiliary Feedwater during normal power operation would result in unwanted thermal shock and power transients. Flow from the Main Feedwater System cannot be used to exercise this check valve during normal power operation since thermal shock to the Auxiliary Feedwater nozzles would occur by injecting the cooler, stagnant water in the connecting piping and no flow instrumentation is available in this configuration to verify valve full-stroke. Alternate Testing fw After leaving cold shutdown and prior to entering Mode 2 (Startup), Auxiliary Feedwater will be directed through the valve using one () pump flow rate. Verification of flow through the valve will provide assurance that the valve has opened sufficiently to perform its function (full-stroke).
. G-4 4
i Test Recuirement i Exercise valves for operability at least once every three (3) months. Testine Method This valve is a normally closed containment isolation valve and is passive. The operability testing (full or partial stroke) during either power operation or cold shutdown provides no added assurance of an increase in safety. This valve will be verified closed and a leak-tight each refueling outage during performance of LLRT activities in accordance with 10CFR50 Appendix J. 94 4 l
l { f- Pump and Valve Rev. 1 (x) Inservice Test Plan C.-E Test Recuirement Exercise check valves for operability at least once every three (3) months. Testing Method This valve is a normally closed contaiument isolation check valve and is passive. The operability testing (full or partial stroke) during either power operation or cold shutdtwn provides no added assurance of an increase in safety. This valve will be verified closed and leak-tight each refueling outage during performance of LLRT activities in accordance with 10CFR50 Apperdix J. RR-6 . Test Recuirement IWV-3417(a) states that if an increase in stroke time of 25% or more from the previous test for valves with stroke times greater than ten g-- seconds or 50% or more for valves with stroke times less than or ( equal to ten seconds is observed, test frequency shall be increased to once each month until corrective action is taken. Basis for Relief - Valves that are normally tested during cold shutdown cannot be tested once each month. Stroking these valves during normal plant operation may cause equipment damage, personnel hazards, or plant shutdown. Alternate Testine The required test frequency will be once each cold shutdown, not to exceed once every month. s 95
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,. s Pumo and Valve Rev. 1 Inservice Test Plan (x- )
RR-9. Test Recuirement Exercise check valves for operability at least once every three (3) months. Basis for Relief Operability testing (full or partial stroke) cf this normally closed check valve is impractical due to plant design. Alternate Testine This valve will be required to be partially disassembled every refueling outage and the valve internals will be inspected to ensure no degradation has occurred. . RR-8 Test Recuirement IWV-3413(b) requires that the stroke time of all power-operated O, valves shall be measured to the nearest second for. stroke times of 10 seconds or less. IWV-3417 requires that on any one test of power-operated valves, an increase in stroke time of 50% or more from the previous test for valves with stroke times of'10 seconds or less, the test frequency shall be increased to once each month until corrective action is taken. Basis for Relief 4 These solenoid-operated valves have very short stroke times and are classified as " rapid-acting" valves. Accurate measurement of stroke time is not practical. In addition, ' stroke times may vary significantly due to system pressure and/or temperature changes from one test to another. Alternate Testing These valves will be required to be full stroked and timed to the nearest second quarterly. Acceptance of the test will be based only on the stroke time limit (not to exceed 2 seconds) and not on the l "50%" criteria of IWV-3417. (D U 96 l l L
F I h l _ Puno and Valve Rev. 1 f Inservice Test Plan
, V 1*
j RR-9 Test Recuirement Exercise valves for operability at least once every three (3) months. Basis for Relief The operability testing (full stroke) of this valve during normal plant operation would cause isolation of Chilled Water to the Reactor Cavity and Support Vent Cooling Coils. Failure in the closed position would result in unacceptable containment temperatures exceeding Technical Specification limits resulting in plant shutdown. Alternate Testing This valve will be required to be exercised (full stroke) at each cold shutdown not to exceed once every three (3) months. RR-lO () Test Recuirement Exercise check valves for operability at least once every three (3) months. . Basis for Relief Due to plant design, it is not practical to verify by any positive means, either directly or indirectly, the operability of these normally open check valves per the requirements of IWV-3522(a). Alternate Testing Valve closure will be verified during LLRT activities performed each refueling outage in accordance with 10CFR50 Appendix J. l i + 1 o [ 97 i 1
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l i Pump and Valve Rev. 1 7- - Inservice Test Plan ( j l
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ER-ll j 1 Deleted during NRC meeting on June 10, 1986. l l l n v RR-12 Test Recuirement Exercise check valves for operability at least once every three (3) months. Basis for Relief Operability testing (full or partial stroke) of these normally closed check valves is impractical during power operation or cold shutdown. Stroking these valves with flow would require the spraying of containment which is impractical and may cause equipment damage. Alternate Testine The check valves will be verified operable by disassembly of one check valve each refueling outage on a rotating basis for inspection j to ensure no degradation has occurred. If the check valve selected during any refueling outage shows signs of unacceptable degradation, all other applicable check valves will be disassembled and inspected during that refueling outage. I O 96 i i _-_--n._ . , - - - - , - - . - - , , - - - - - _ _ _ , _ - - - - - - - - . - -_- -- . .--y.--,
l-I i,- m Puno and Valve Rev. 1 I
)~ 'Jnservice Test Plan Ei RR-13 Test Requirement Exercise valves for operability at least once every tt (3) months.
Basis for Relief These normally open valves supply clean, cool water for the RCP seals providing lubrication, cooling and pressurization of the pump seals. Failure of these valves in the closed position during stroking could significantly reduce seal life and possibly cause a plant outage. Alternate Testing These valves will be required to be exercised (full stroke) each cold shutdown not to exceed once every three months. RR-14 Test Requirement 7- g Exercise valves for operability at least once every three (3) months. Basis for Relief The operability testing (full stroke) of these valves would cause a loss of system function (loss of charging pump normal suction from VCT). Utilizing other suction sources (RWST or Boric Acid Transfer System) would affect reactivity control possibly requiring a plant shutdown. Valves have no partial stroke provisions. Alternate Testing These valves will be required to be tested for operability (full stroke) each cold shutdown not to exceed once every three (3) months. 99
E l l I Pump and Valve Rev. 1
' Inservice Test Plan l RR-15 Test Requirement Exercise valves and check valves for operability at least once every three (3) months.
Basis for Relief Exercising of these normally closed valves and check valves at power would connect the suction of the Charging Pumps to the RWST resulting in concentrated boric acid injection into the RCS, causing a resultant power change which is undesired. Alternate Testine These valves and check valves will be required to be exercised (full stroke) each cold shutdown not to exceed once every three (3) months. RR-16 - Test Recuirement Exercise valves for operability at least once every three (3) months. Basis for Relief This valve normally is throttled to control charging flow by a flow controller. The valve cannot be full stroked at power without isolating charging flow to the RCS which could cause a loss of normal pressurizer level control possibly causing a plant shutdown. Alternate Testine This valve will be required to be exercised (full stroke) each cold shutdown not to exceed once every three (3) months. i e II ( O 100 l l l l r _ _ _ _ . - . . , , . .m. - - - _- - - - - . _ _ _ _ _ _ _ _ _ _ _ - - , , . . _ _.. _, c-, .., _.---.-,_..y_
gr~g Pumo and Valve Rev. 1 ( ,) , Inservice Test Plan RR-17 Test Requirement Exercise valves for operability at least once every three (3) months. Basis for Relief This normally open valve supplies charging water to the RCS. Isolation of charging during normal power operation could cause a loss of normal pressurizer level control possibly causing a plant shutdown. Alternate Testing This valve will be required to be exercised (full stroke) each cold shutdown not to exceed once every three (3) months. RR-18 Test Recuirement Exercise valves and check valves for operability at least once every three (3) months. Basls for Relief . Exercising of this normally closed valve and check valve would require introduction of cold (i 140 F) spray water into the pressurizer at power creating an undesired transient. Alternate Testing This valve and check valve will be required to be exercised for operability (full stroke) at each cold shutdown not to exceed once every three (3) months. O 101
Punn and Valve Rev. 1 7 ~) ( ) Inservice Test Plan ER-19 Test Requirement Exercise check valves for operability at least once every three (3) months. Basis for Relief Exercising of this normally closed check valve at power would result in injection of concentrated boric acid into the RCS via the operating charging pump (s) creating an undesired power transient and possible plant shutdown. Alternate Testing This check valve will be required to be exercised (full stroke) each cold shutdown not to exceed once every three (3) months. RR-20 Test deouirement Exercise valves for operability at least once every three (3) months. Basis for Relief . This valve is normally open during power operations and cannot be full stroke tested without isolating Feedwater from the Steam Generators. Isolation of Feedwater would cause an undesirable power transient and possible turbine and reactor trip. Alternate Testing This valve will be required to be partial-stroke tested at least once every three (3) months and full-stroke tested each cold shutdown not to exceed once every three (3) months. O 102
( (j FQED and Vd1Ve Ingervice Test Plan Rev. 1 RR-21 Test Requirement Exercise valves for operability at least once every three (3) months. Basis for Relief This valve is normally throttled open during power operations to maintain Steam Generator level by controlling feedwater flow. This valve cannot be tosted without isolating Feedwater from the Steam Generators causing undesirable power transients and possible turbine and reactor trip. Alternate Testine This valve will be exercised (partial stroke) during the course of normal plant operations (although the frequency cannot be specified as stated in IWV-3414) and required to be exercised (full stroke) each cold shutdown not to exceed once every three (3) months. RR-22 O Test Requirement Exercise valves for operability at least once every three (3) months. Basis for Relief This valve is normally closed above approximately 20% power and controls Feedwater flow to tt. Steam Generators belov 20% power during start-up. This valve cannot be tested without isolating or perturbing Feedwater flow to the Steam Generators causing undesirable power transients and possible turbine and reactor trip. Alternato Testine This valve will be required to be exercised (full stroke) each cold shutdown not to exceed once every three (3) months. O V 103
)
i PumD and Valve Rev. 1 7s () Inservice Test Plan RR-23 Test Requirement Exercise valves for operability at least once every three (3) months. Basis for Relief These 48 inch Containment Purge Valves are required by the Technical Specifications to be sealed closed during normal power operation. Alternate Testing These valves will be required to be exercised (full stroke) each cold shutdown not to exceed once every three (3) months. RR-24 Test Requirement Exercise valves for operability at least once every three (3) g-^ months. O) Basis for Relief These 18 inch Containment Purge Valves are allowed by the Technical Specifications to be opened only for essential operational and personnel protection reasons minimizing the total time open during normal power operation. Failure of these valves during operation in the open position would cause a loss of primary containment integrity and necessitate a plant shutdown. Alternate Testing These valves will be required to be exercised (full stroke) each cold shutdown not to exceed once every three (3) months. l 3 1 O 104
fs Pump and Valve Rev. 1 ( )s Inservice Test Plan RR-25 Test Requirement Exercise valves for operability at least once every three (3) months. Basis for Relief This valve supplies Instrument Air to containment to operate various valves. Isolation of Instrument Air (and if valve fails closed and cannot be reopened) would cause a plant shutdown. Alternate Testing This valve will be required to be exercised (full stroke) each cold shutdown not to exceed once every three (3) months. RR-26 Test Requirement g-' Exercise valves for operability at least once every three (3) ( ,, months. Basis for Relief The operability testing of these normally closed valves during power operation would result in undesirable power transients and could cause a plant shutdown if valves fail to close. Closing the manual block valve upstream would require personnel entry into the Isolation Valve Cubicle area, which also contains the Main Steam Safety Valves in close proximity (approximately eight feet) to the manual block valve. Egress from this area requires personnel to pass by the Main Steam Safety Valves. Inadvertent operation of a Main Steam Safety Valve would result in significant steam release to the immediate area from the safety valve discharge drip lines causing possible personnel injury. Alternate Testinc This valve will be required to be exercised (full stroke) each cold shutdown not to exceed once every three (3) months. O 105
Pump and Valve Rev. 1 Inservice Test Plan ER 'il I.est Requirement Exercise valves for operability at least once every three (3) months. Basis for Relief The operability testing (full stroke) of these normally open valves at power is not practical and will cause a plant shutdown. Alternate Testin.g These valves will be required to be partial-stroke exercised quarterly and full-stroke exercised each cold shutdown not to exceed once every three (3) months. C-28 Test Requirement IWV-3421 requires that Category A valves shall be leak tested except l O valves which function in the course of plant operation in a manner which demonstrates functionally adequate leak tightness need not be leak tested. i - Testing Method l i The leak tightness of these valves is demonstrated to be functionally adequate during normal plant operation. RCS is monitored for leakage per Technical Specification 3.4.6.2. O 106
f 2 f Puan and Valve Rev. 1 g"%g
'N ,) Inservice Test Plan RR-29 -
Test Requirement Exercise valves for operability at least once every three (3) months. 2 Basis for Relief These valves are line-pressure-actuated valves and therefore require their block valves to be open to allow reacter pressure to stroke the valve. This is not feasible at power to stroke these valves as an unwanted RCS pressure and pressur,1zer level transient would occur possibly tripping the reactor. Accegtable maximum RCS pressure has been determined to be 67 psig at 300 F, with initial pressurizer water le rel at 25%, to allow for full stroking of these valves without causing an uncontrollable transient. i Alternate Testing These valves will be required to be exercised (full stroke) each cold shutdown not to exceed once every three months. RR-30 Test Requirement Exercise valves for operability at least once every three (3) months. Basis for Relief These valves cannot be stroked at a RCS pressure greater than or equal to 750 psig due to an RCS pressure interlock. Alternate Testing These valves will be required to be exercised (full stroke) each i cold shutdown not to exceed once every three (3) months. i 107 i
Puno and Valve Rev. 1 (s) In;ervice Test Plan RR-31 Test Reauirement Exercisc check valver. for operability at least once every three (3} months. Basis for Relief These valves can'ot n be exercised (full stroke) at power as the RHR Pumps have no provision for full flow testing except during cold shutdown conditions.
' Alternate Testing-These valves will be r equired to be exercised (partial stroke) at least once every three (3) months using RHR Pump recirculation flow, and exercised (full stroke) each cold shutdown not to exceed once every three (3) months with the RHR Pumps aligned for normal shutdown cooling flows.
ER-32 ( ,, Test Recuirement , i Exercise check valves for operability at least once every three (3) months. . l Basis for Relief [ These valves cannot be tested for operability (full stroke) at power l-because the RHR pumps cannot overecme RCS pressure to allow flow through these check valves. l-Alternate Testing These valves will be required to be exercised (full stroke) each cold shutdown not to exceed once every three (3) months. l 108 l
r Pump and Valve Rev. 1 (f-')s Inservice Test Plan RR-33 Test Requirement Exercise valves for operability at least once every three (3) months. Basis for' Relief These valves are normally inaccessible during power operation. Exercising and stroke timing these valves will require lifting electrical lesds to ensure repeatable stroke times since valve is
< normally controlled by a controller and not a handswitch.
Alt _ernate Testing
)
These valves will be required to be exercised (full stroke) at each
~
cold shutdown not to exceed once every three (3) months. I RR-34 Test Reautrement I [ )
- Exercise check valves for operability at least once every three (3)
Nj months. Basis for Relief . These check valves can only be exercised (full stroke) by simulating 7 l LOCA conditions (pumping into the RCS with RCS at zero or very low ! pressure) in order to get full pump flows. Alternate Testing These check valves will be required to be exercised (partial stroke) at least once every three (3) months by running pumps at normal recirculation flovs, and exercised (full stroke) each refueling outage by injecting into the RCS with the vessel head off using the appropriate pump (s) at full flow. l i l i LO m I 109
4 l i Puno and Valve Rev. 1 g) ( s.-
- Inservice Test Plan I
RR-35 Test Recuirement Exercise check valves for operability at least once every three (3) months. Basis for Relief Q C These check valves cannot be exercised (full stroke or partial stroke) at power as the HHSI pumps cannot develop dischargo pressure greater than normal RCS pressure. These check valves cannot be exercised (full stroke or partial stroke) during cold shutdown as the HHSI pumps would overpressurize the RCS. Alternatg_ Testing These valves will be required to be exercised (full stroke) each refueling outage by injecting HHSI flow into tne open and vented RCS. ER-36 Test Recuirement Exercise check valves for operability at least once every three (3) months. . Bacis for Relief These check valves cannot be exercised at power (full or partial stroke) since neither the HHSI, LHSI, nor RHR pumps.can overcome RCS pressure. The valve cannot be exercised (full stroke) unless LOCA conditions are simulated (pumping into RCS with RCS at zero or very low pressure) to get full pump flows. Alternate Testing These check valves will be required to be exercised (partial stroke) each cold shutdown not to exceed once every three (3) months using RHR flow, and exercised (full stroke) each refueling outage using HHSI and LHSI pump flows.
.O 110
,s Pump and Valve Rev. 1
() Itservice Test Plan RR-37 Test Recuirement Exercise check valves for operability at least once every three (3) months. Basis for Relief These check valves cannot be exercised (full or partfal stroke) at power since the SIS Accumulator pressure is lower than the RCS pressure, cannot be exercised (full or partial stroke) during cold shutdown without the possibility of overpressurizing the RCS, and cannot be exercised (full stroke) during a refueling outage as the high flow rate of a full discharge with the SIS Accumulators at normal pressure may cause internal damage to the core. Alternate Testing These check valves will be verified operable by disassembly of one check valve each refueling outage on a rotating basis for inspection to ensure no. degradation has occurred. If the check valve selected during any refueling outage shows signs of unacceptable degradation, g all other applicable check valves will be disassembled and inspected during that refueling outage. RR-38 Test Recuirement Exercise valves for operability at least once every three (3) months. Basis for Relief The operability testing (full stroke) of these valves during normal power operation requires isolating normal letdown in order to prevent ' hermal shock and possible damage to the Letdown Heat Exchanges. Isolating normal letdown during power operation requires closing either LCV-0465 or LCV-0466 (both inaccessible during normal power operation). Failure of either LCV-0465 or LCV-0468 in the closed position could result in plant shutdown due to loss of normal pressurizer level control. Alternate Testine These valves will be required to be exercised (full stroke) at each cold shutdown not to exceed once every three (3) months. 11;
Pump and Valve Rev. 1 (g w) Inservice Test Plan ER-39 Test Requirement Exercise valves for operability at least once every three (3) months. Basis for Relief The operability testing (full stroke) of these valves during normal power operation would result in thermal shock and possible damage to the Regenerative Heat Exchanger and Letdown Heat Exchanger. This valve is inaccessible during normal plant operation and failure of this valve in the closed position could result in plant shutdown due to loss of normal pressurizer level control. Alternate Testing These valves will be required to be exercised (full stroke) at each cold. shutdown not be exceed once every three (3) months. ER-40 ( ,/ Test Requirement Exercise valves for operability at least once every three (3) months. . Basis for Relief The operability testing (full stroke) of these valves during normal power operation requires closing of other valves, normally inaccessible, inside reactor containment to protect a portion of the letdown line from overpressurization and lifting of relief valve PSV-3100. Failure of these valves in the closed position or the L other valves closed for the test could result in a plant shutdown l due to loss of normal pressurizer level control. Also, isolation of letdown during normal power operation would result in thermal shock and possible damage to the Regenerative Heat Exchanger and the Letdown Heat Exchanger. Alternate Testing These valves will be required to be exercised (full stroke) at each cold shutdown not to exceed once every three (3) months, t-e '! 112 I
Pump and Valve Rev. 1 A (s j Inservice Test Plan RR-41 Test Raquirement Exercise valves and check valves for operability at least once every three (3) months. Basis for Relief The operability testing (full stroke) of these valves during normal power operation requires alternating between the normal and alternate charging headers. Alternating charging headers at power would cause thermal shock and possible damage to the charging nozzles at the Reactor Coolant System boundary. j Alternate Testing These valves and check valves will be required to be exercised (full stroke) each cold shutdown not to exceed once every three (3) months. RR-42 Test Reauirement Exercise valves for operability at least once every three (3) months. . Basis for Relief The operability testing (full stroke) of these valves during normal power operation requires injecting Main Feedwater through the cooler Auxiliary Feedwater lines into the Steam Generator. Injecting the ! cooler water in the Auxiliary Feedwater lines followed by the hotter Main Feedwater would cause thermal shock and possible damage to the [ Auxiliary Feedwater nozzles at the Steam Generator boundary. Alternate Testing t These valves will be required to be exercised (full stroke) at each cold shutdown not to exceed once every three (3) months. e t i O r 113
Pump and Valve Rev. 1 f-- (3) Inservice Test Plan ER-43 Test Requirement Exercise check valves for operability at least once every three (3)
" months.
Basis for Relief These check valves cannot be exercised at power (full or partial stroke) since neither the NHSI pumps, LHSI pumps, RHR pumps, nor the SIS Accumulators can overcome RCS pressure. These check valves cannot be exercised (full stroke) during cold shutdown without the possibility of overpressurizing the RCS. These check valves cannot be exercised (full stroke) during a refueling outage as the high flow rate required may cause internal damage to the core. Alternate Testing These check valves will be required to be exercised (partial stroke) each cold shutdown not to exceed once every three (3) months using RHR flow, and these check valves will be verified operable (full (g stroke capable) by-disassembly of one check valve each refueling (,) outage on.a rotating basis for inspection to ensure no degradation has occurred. If the check valve selected during any refueling outage shows signs of unacceptable degradation, all other applicable check valves will be disassembled and inspected during that refueling outage. RR-44 Test Recuirement The stroke time of all power-operated valves shall be measured. Basis for Relief These valves supply air to the Standby Diesel Generator during the l starting sequence establishing initial starting compression. l Downstream of'each redundant valve is a pressure switch that i controls the alarm logic. The failure of either valve to open sufficiently within one second of a staNt signal will result in a Starting Air System Malfunction alarm. Normal testing of the Diesel Generator in accordance with Technical Specification will exercise ! both of these valves and verify stroke time less than one second by absence of alarms. This testing is performed at least once every 31 l days on a staggered test basis. Alternate Tes11DE These valves will be required to be verified operable during normal Diesel Generator testinf by verif ying absence of the Starting Air System Malfunction alarm. No stroke times will be taken. 114 L _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _
f-Pump and Valve Rev. 1 (, S) Inservice Test Plan fr.$1 Test Recuirement Exercise check valves for operability at least once every three (3) months, and category A valves shall be leak tested except valves which function in the course of plant operation in a manner which demonstrates functionally adequate leak tightness need not be leak tested. Testing Method These valves are normally closed unless the Residual Heat Removal System experiences an external leak or a net intersystem leakage causing makeup from the RCP Seal Standpipe which would be detectable by a low level alarm on the RCP Seal Standpipe servicing the affected train, and are therefore passive or proven passive by lack of a low level alarm. Leakage, however, is important to the valve's function to prevent diversion of Low Head Safety Injection or Residual Heat Removal System flow. Leakage during normal operation (if intersystem leakage into the Residual Heat Removal System is positive) and during Residual Heat Removal Pump operation (during g) heatup, cooldown, and pump testing) will be detected by a high level
's ,/ alarm in the corresponding RCP Seal Standpipe. No. additional testing will be performed other than normal operatienF monitgri9g Of the RCP Seal Standpipe alarms.
i i l 115
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Punn and Valve Rev. 1 > Inservice Test Plan 4.0 DRAWINGS FOOOl6 FOO320 F00024 FOOO63' F20000 F20001 F05001 F05003 ,! . F05004 F05005 F05006 4- ' O F05007 i F05009 . ; l l' F05013 F05014 l F05015 i F05016 F05017 ( r05018 ! F05019 i l F05020 F05021 F05022 O ' ' e i 116 e
Puno and Valve Rev. 1 Inservice Test Plan 4.0 DRAWINGE (CONT.) F05030 F05033 F05034 F05037 F05038 F05039 F05040 F05041 F05042 F05044 F05046 F05047 F05057 . V00017 V00018 ( V00019 l ! V00021 , I V10001 V10002 , 200045 l 200046
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