ML20214H010
| ML20214H010 | |
| Person / Time | |
|---|---|
| Site: | 05000000, Sequoyah |
| Issue date: | 03/08/1986 |
| From: | Pickering W QUALITY TECHNOLOGY CO. |
| To: | |
| Shared Package | |
| ML082840729 | List: |
| References | |
| XX-85-088-003, XX-85-88-3, NUDOCS 8605290659 | |
| Download: ML20214H010 (10) | |
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Qf QUALITY TECHNOLOGY f
gg COMPANY P.O. BOX 600 Sweetwater, TN 37874 (615)365 4414 e
ERT INVESTIGATION REPORT PAGE 1 Oc 2 CONCERN NO.
XX-85-088-OO3 CONCERN:
" Knoxville:
Secuoyan welding certifications were altered by the use of correction fluid bafore they were photographec in Knoxville.. Process marxings such as file indexes and page
- counts, as well as any marks, notations, or any data that did not look like engineering data on the back of the
- document, were deleted with correction fluid."
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INVESTIGATION PER.ORF'ED BY:
Wm.
R.
Pickering CC r '." C A e
DETAILS PERSONNEL CONTACTED:
CCNFIDENTIAL s. %...,
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SUMMARY
This concern is not substantiated.
This investiga< tion encompassed a
review of,
activities applicable to microfilming of quality documentation in Knoxville and at the Sequoyah Nuclear Power Station.
FINDINGS h
Documents are microfilmed in many locations within TVA.
The microfilm has no special identifier to flag where a document may have been photographed, therefore, it is impossible to identify microfilm of welder performance qualification records prepared and microfiImed specifically in Knoxville.
The Code of Federal Regulation 41CFR101-11.506 allows for the destruction of original documents once
@ the document has been placed on microfilm. The:-efore, it is impossible i
h to obtain original welder certification documentation previously
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ERT INVESTIGATION REPORT PAGE 2 OF 2 CONCERN NO.
XX-85-088-OO3 s
DETAILS:
FINDINGS: (Continued) microfilmed to determine if correction fluid was used on the welder certifications.
It has been substantiated tnat correction fluid han been used on welder performance cualification records (refer to XX-85-088-XO4) for welders employed at the Secuoyah NPS, however those found in that condition were orepared at the site.
Within the last six rnonths the remaincer of welder oerformance Qualification
- records, welder certification records and other-j accumentation associated with the construction chase at the SON were i
boxed and sent to Knoxville for microfilraing, and were located in the i
vault of the MED's Service Center.
A review of these docurnent s disclosed they had not been crecared for raicrofilming indicating that the SON rnicrofilming departicent had not prepared the documents crior to i
transraattino thern to. Mnoxv111e.
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There was no correction fluid founc on the sub,)ect doeurnent s.
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OBSERVATION:
l None.
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CONCLUSION:
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This concern can not be substantiated as of tnis writing.
The SON welding ebetifications locatec in Knoxville have not been preparec for microfilming thus far.
PREPARED BY:__ 1 g_____J_-JI4 c.
Date wo om _ ae _ _
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Date l
U" U d l84 b
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REQUEST FOR REPORTADILITY EVALUATION 1.
Request No.
XX-85-088-003 (ERT Concern No.)
(ID No.,
if reported) 2.
Identification of Item Involved:__
(Nomenclature, system, manuf.,SN, Model, etc.)
3.
Description of problem (Attach related documents,
- photos, sketches,etc.)
Se_quova,h_ye,1di_nicertifica tion _s were _aj ter_e_d_by,_tje _use_ of qpygetti_gp_[bdi__
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(Not substantiatedt h
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Reason for Reportability: (Use supplemental sneets if necessary)
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A.
This design or construction deficiency,'- were. it to have remained uncorrected, could have affected adversely the safety
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of operations of the nuclear power plant at any time throughout l
the expected lifetime of the plant.
O t
L No X
Yes If Yes, E% plain:__Nf_A_
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AND B.
This deficiency represents a sinnificant breakdown in any portion of the quality assurance program conducted in accordance with the requirements.of Appendix.B.
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h No
_ X__ _ _ Yes
_ If Yes, Explain:
N/A
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OR C.
This deficiency represents a pianificant deficiency in final design as approved and released for construction such that the design does not conform to the criteria bases stated in the
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safety analysis report or construction permit.
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No X_ Yes If Yes, Explain:___N] A__ _
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O ERT Form M er a
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REQUEST FOR REPORTABILITY EVALUATION D.
This deficiency reoresents a
s2gniftrant deficiency in conutruct on of or sagnif1 cant darnace to a st euct ure. ' syst era or coroponent which will reouire extensive evaluatton.
extens.:ve t'eo e'r.1 g re.
or extensive renaar to roeet the criterla a r.c h.w et stated 2n the safety analysis recort o r-consteuctton opern s t o r-to other wa se establish the adecuacy of tne structure, syst era.
or coro pone ret to per't forra its intendect safety function.
No __X_,Yes ___ If Yes, Explain:
N/A i
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e Q R, E.
This deficiency represents a sinnificant deviation from the perfor mance specifications which will require ewtensive evaluation, extensive
- redesign, or extensive repair to establish the adequacy of the structure,
- system, or component to perform its intended safety function.
No X
Yes If Yes. Explain:
N/A
.'.,Y'
.y.
A IF ITEM 4A, AND 4B OR 4C OR AD QR 4E ARE MARKED "YES",
JMMEDIATELY k
HAND-CARRY k
THIS REQUEST AND SUPPORTING DOCUMENTATION TO NSRS.
t Thin, Condition was Identified by:
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_ _'J I 6-m "id ERT Phone Ext.
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ERT Project Manager Phone Ext.
Acknowledgment of receipt by NSRS t
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Date _
Time _,
Signed g
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ERT For m M 3
I OPERATIONS CATEGORT l
l ECIG WRI4sa'S GUIDE OPERATIONS (OP) ELENr.mi REPORTS NOTES /CC- " is I
The brief introduction l
1.0 Issue I.
Title l
Characterisation Very brief introduction touches on the source of the concerns.
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I.
Title
- 1. The Conclusions are 2.0 Summary Very brief introduction towards the end of the findings.
III. Finding (Conclusions)
- 2. The Conclusions services as a sussnary of the findings.
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- 1. The printed name of the i
3.0 Evaluators Cover Sheet original evaluator (s) appears on the cover sheet.
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- 2. The peer reviewer and j
CEG-H approval signa-
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tures are also on the cover sheet.
l 4.0 Evaluation II. Specific Evaluation Nethodology Process
5.0 Findings
III. Findings 1880T
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.-y Emelserro 3 ECTG WRITER'S GUIDE OPERATIONS (OP) ELNENT REPORTS NOTES /Commismii
- 1. At the element level IV. Root Cause 6.0 Root Cause the Root Cause is often (Collective Significance)'
not identifible.
- 2. Collective significance is not addressed at the element report level.
II. Specific Eva'luation
- 1. A list of the concerns 7.0 Attaclunents/
with text are included List of Concerns Nethodology within this section.
- 2. Other reports are sometimes attached.
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EIcissuro 3 ECTG WRITER'S GUIDE NSRS/ERT*
WELD PROJECT (WP) REPORTS NOTES / COMMENTS 1.0 Issue Background Info Issues Addressed Characterization (Section I)
By Concerns (Section II) 2.0 List Of Concerns Background Info Scope of Evaluation (Section I)
(Section I and Att-1) 3.0 Evaluators Coversheet Coversheet 4.0 Evaluation Scope Not Delineated As Part Process (Section II)
Of The WP Reports however it is addressed as part of the Weld Projects Program Manual
5.0 Findings
Findings Validity or (Section III)
Substantiation (Section III)
- Note that recommendations 6.0 Root Cause" Conclusion and Validity or
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are not included in element reports under the current ECTG program.
and Conclusion Recommendations Substantiation Overall Root Cause will (Section IV)***
(Section III) not be considered at this report level.
'The Weld Project has endorsed a number of ERT Reports and general issue level reports as adequately addressing the concerns at this level for SQN.
Page 1 of 3 EMPLOYEE SEQUOYAH CONCERN ELEMENT REPORT NUMBER ISSUE Welding I-86-115-SQN, R0 SQM-6-005-001 (WE 50100)* Craft Welder Incapable (Initial)
SQM-6-005-X02 (IH-00000)* of Making Proper Welds
- Data base subcategory as shown on 9/26/86 printout.
Welding I-85-135-SQN, R0 XX-85-049-001 (WE 50100)* Welder Cert. Update (Initial)
XX-85-049-X03 (WE 50100)* Without Neeting Req.
- Data base subcategory as shown on 9/26/86 printout.
Welding I-85-560-SQN, R0 ZX-85-086-003 (EN 22201)* Box Hanger Weld Design (Initial)
Deficiency
- Data base subcategory as shown on 9/26/86 printout.
Welding I-85-738-SQN, R0 XX-85-069-003 (QA 80113)* Acceptance of (Initial)
Previously Rejected 0
NDE Items
- Data base subcategory as shown on 9/26/86 printout.
Operations 30802 IN-86-316-XO9 Preventive Maintenance (Initial)
SWEC-SQN-49 A02-860107-013-001 Employee Concerns (Final)
A02-851125-014-001 Program Note: An initial report was not necessary. This will be the only submittal for SWEC-49.
SWEC-SQN-58 L99-851212-025-001 ANI Inspection Report (Final)
September, 1985 Note: Concern L99-851212-025-001 was added after 8/29/86. An initial report was not necessary. This will be the only submittal for SWEC-58.
Page2of(3 j
EMPLOYEE SEQUOYAH CONCERN ELEMENT REPORT NUMBER ISSUE j
Welding I-85-346-SQN IK-85-054-001 (WE 50700)* QC Holdpoint Signoff (Final)
Violation
- Data base subcategory as shown on 9/26/86 printout.
Note: An initial report was not necessary. This will be the only submittal for I-85-346-SQN.
Welding I-85-636-SQN XK-85-068-007 (WE 50600)* TVA Manufacture of a (Final)
Dravo ASME-Class Spool Piece
- Data base subcategory as shown on 9/26/86 printout.
Note: An initial report was not necessary. This will be the only submittal for I-85-636-SQN.
Welding I-85-652-SQN XX-85-083-001 (WE 50700)* Sequoyah Weld (Final)
Inspections Not as Strict as Watts Bar
- Data base subcategory as shown on 9/26/86 printout.
Note: An initial report was not necessary. This will be the only submittal for I-85-652-SQN.
Welding I-85-735-SQN II-85-102-011 (QA 80202)* NDE Inspectors Cannot (Final)
Write Notice of Indications for Preservice-Related Defects
- Data base subcategory as shown on 9/26/86 printout.
Note: An initial report was not necessary. This will be the only submittal for I-85-735-SQN.
Page 3 of 3 EMPLOYEE SEQUOYAH CONCERN ELEMENT REPORT NUMBER ISSUE a
Welding I-85-750-SQN XX-85-065-001 (WE 50700)* Performance of Remote (Final)
Visual Inspection / Rigid Pipe Supports
- Data base subcategory as shown on 9/26/86.
Note: An initial report was not necessary. This will be the only submittal for I-85-750-SQN.
Welding I-85-756-SQN XX-85-041-001 (WE 50800)* Improper Weld Rod (Final)
Used in D/G Building
- Data base subcategory as shown on 9/26/86.
Note: An initial report was not necessary. This will be the only submittal for I-85-756-SQN.
Welding I-85-776-SQN XX-85-108-001 (WE 50700)* Socket welds not (Final)
XX-85-108-002 (WE 50700)* inspected
- Data base subcategory as shown on 9/26/86.
Note: An initial report was not necessary. This will be the only submittal for I-85-776-SQN.
Welding XX-85-013-001 XX-85-013-001 (WE 50300)* Weld filler material i
(Final)
- Data base subcategory as shown on 9/26/86 printout.
Note: An initial report was not necessary. This will be the l
only submittal for XX-85-013-001.
Welding XX-85-088-003 XX-85-088-003 (WE 50500)* Altered welder's (Final) certification
- Data base subcategory as shown on 9/26/86 printout.
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Note: An initial report was not necessary. This will be the only submittal for XX-85-013-001.
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