ML20214D600

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Forwards Insp Rept 50-344/86-23 on 860811-22 & Notice of Violation.Weaknesses Identified Include Inadequate Testing of Plant Safety Sys & Lack of Available Design Basis of Component Cooling Water Sys
ML20214D600
Person / Time
Site: Trojan File:Portland General Electric icon.png
Issue date: 11/07/1986
From: Kirsch D
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To: Withers B
PORTLAND GENERAL ELECTRIC CO.
Shared Package
ML20214D602 List:
References
TAC-65350, NUDOCS 8611240163
Download: ML20214D600 (3)


See also: IR 05000344/1986023

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NUCLEAR REGULATORY COMMISSION

REGION V

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1450 MARI A LANE. SUITE 210

WALNUT CREEK. CALIFORNIA 94596

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NOV 071986

Docket No. 50-344

Portland General Electric Company

121 S.W. Salmon Street

Portland, Oregon 97204

Attention: Mr. Bart D. Withers

Vice President, Nuclear

Gentlemen:

Subject:

NRC Inspection of the Trojan Nuclear Plant

This refers to the special team inspection, conducted by Mr. F. R. Huey and

other members of our staff on August 11 through August 22, 1986.

This

inspection examined your activities as authorized by NRC License No. NPF-1.

Discussion of our findings were held with Mr. Lindblad, yourself and other

members of your staff, at the conclusion of the inspection.

Areas examined during this inspection are described in the enclosed inspection

report. Within these areas, the inspection consisted of selective

examinations of procedures and representative records, interviews with

personnel and observations by the inspectors.

Based on the results of this inspection, it appears that certain of your

activities were not conducted in full compliance with NRC requirements, as set

forth in the Notice of Violation, enclosed herewith as Appendix A.

Your

response to this notice is to be submitted in accordance with the provisions

of 10 CFR 2.201, as stated in the Notice of Violation.

The inspection was based on generic probabilistic risk assessment and focused

on the service water, component cooling water and 125 VDC electrical

distribution systems.

The inspection approach was similar to safety system

functional inspections (SSFI) previously conducted by IE Headquarters staff at

other facilities.

The primary emphasis of this type of inspection is to

conduct a detailed review of the original engineering' basis and the adequacy

of subsequent modifications to the selected systems.

The review covers the

engineering, operations, surveillance, maintenance, testing and quality

assurance aspects of the licensee activities on the selected systems over an

extended period of time.

A concentrated effort is made to evaluate the

ability of the licensee to integrate these activities, over a several year

period, in a manner which assures proper system performance under all

operational and analyzed accident conditions.

Overall Conclusions

The team determined that management control of engineering work at the Trojan

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plant needs improvement and that your engineering organization does not have

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an effective system for maintaining and utilizing the design basis of the

plant. The team also observed weaknesses in your design control process

which: (1) allow errors in design modification activities to go undetected and

(2) fail to ensure that necessary design related parameters are properly

factored into station operating documents.

Specific examples where poor

engineering work and weak management control of the engineering disciplines

were identified by the inspectors and resulted in significant safety issues

being raised included:

1.

Testing of plant safety systems that did not adequately confirm system

design requirements.

Inadequate testing of a system reduces the overall

assurance that the system will perform its' safety function under all

postulated conditions.

2.

Deficiencies and errors in documents associated with modifications of the

Component Cooling WLter system, which led the team to initially que. G n

the operability of the system.

Although the team later independently

determined that many of the errors cancelled each other out or were not

of sufficient significance to affect operability, the team concluded that

the number of engineering errors observed was indicative of weak

management control of engineering work.

3.

Lack of available documentation of the design basis of the Component

Cooling Water system, which resulted in your engineering organization

being unable to adequately address team questions during the inspection

concerning the performance requirements of the CCW system interface

valves and surge tanks.

4.

Plant operating and training procedures which had not been properly

revised to reflect plant design modifications.

In some instances, these

deficiencies involved procedures for responding to emergencies.

During the exit meeting, the team also noted that recent reviews initiated by

your Quality Assurance organization in areas other than those reviewed by the

team have resulted in findings which appear to confirm similar conclusions to

those noted above.

Furthermore, your access to and use of plant design basis

information and your overall engineering performance have been previous topics

of discussion at several recent management meetings between NRC Region V and

Portland General Electric.

Mr. Lindblad acknowledged the team's conclusions

and explained Portland General Electric's program to correct these

deficiencies.

We understand that this program is intended to:

1) review and

update the design basis information and calculations associated with plant

safety systems and bring this information together into an accessible,

controlled format; 2) review the operation, maintenance, surveillance, and

training activities associated with plant safety systems, and confirm these

activities reflect design basis information; 3) review the performance of the

corporate engineering organization by an outside consultant.

The corrective

action program, as explained appears to be a reasonable approach to address

the areas of weakness noted.

Overall, the team findings reinforce the need

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for you to aggressively follow through with these actions. We strongly

encourage you to assign the highest priority possible to your efforts to

improve your performance in this area.

We further request that, in addition

to your response to the enclosed Notice of Violation, you provide a detailed

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written description of your action plan. We anticipate periodically meeting

with you and your staff to discuss the status of your actions.

In accordance with 10 CFR 2.790(a), a copy of this letter and the enclosures

will be placed in the NRC Public Document Room.

The responses directed by this letter and the attached Notice are not subject

to the clearance procedures of the Office of Management and Budget as required

by the Paperwork Reduction Act of 1980, PL 96-511.

Should you have any questions concerning this inspection, we will be glad to

discuss them with you.

Sincerely,.

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.F. Ki sch, Director y

Division of Reactor Safety and Projects

Enclosures:

1.

Appendix A, Notice of Violation

2.

Inspection Report No. 50-344/86-23

cc:

W. S. Orser, PGE

J. W. Durham, Esq., PGE

W. Dixon, DOE

bec w/ enclosures:

RSB/ Document Control Desk (RIDS)

Project Inspector

Resident Inspector

G. Cook

B. Faulkenberry

J. Martin

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