Text

Applicant Exhibit A-124,consisting of 851114 Rev D to Specification 4.8.8, Cable Installation Insp
	ML20214C465
Person / Time
Site:	Braidwood
Issue date:	09/11/1986
From:	; COMSTOCK ENGINEERING, INC.
To:	;
References
	OL-A-124, NUDOCS 8705200731
	Download: ML20214C465 (44)
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PROCEDURE TRACKING SHEET PROCEDURE NO. k. 9 9 REVISION D

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CICO INTERIM APPROVAL

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- IMPLEMENTATION DATE

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Effective FORREFERENCEONLY

Effective Date - Ihe date Q.C. received approval.

- Implementation Date - The effect1 'e date plus fif teen working days.

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l Attachment '81' A - 03/13/84 Form #26 03/03/81 Attachment 'EI' A - 03/13/84 APPROVALS:

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cA sacT 4.8.8 CA8LE INSTALLATION INSPECTION 1.0 REFERENCE 1.1 Manufacturer's Specifications 1.2 S & L Specifications and Drawings 1.3 LKC QC Procedure 4.3.8, Cable Installation 1.4 LKC QC Procedure 4.13.1, Quality Control Records 1.5 CECO Approved Specifications and Drawings 1.6 CECO PCO letter dated 08/17/82 2.0 PURPOSE / SCOPE 2.1 The purpose of this procedure is to provide inspection guidelines and the documentation to be employed to ensure that safety related electrical cable has been installed in accordance with the latest engineering specifications and/or manufacturer's instructions.

2.2 The scope of this procedure includes Inspection and Documentation for 100% of Class 1E Cable Installations.

FORREFERENCt=E OPala2V 3.0 PROCEDURE 3.1 Upon receipt from the LKC Systems Department of a properly completed

' Cable Raceway Release Form" (CRR, Ref. Procedure 4.3.8), the LKC Quality Control Manager / designee will review the CRR for release of thi listed raceways for cable pulling. The QC Manager / designee will eithe.

release or reject the CRR per the following.

Improperly completed CRR's shall be returned to the Systems Department for correction.

3.1.1 CRR's indicating no open ICR/NCR's shall be released for pull and Part II of the CRR shall be completed. A copy shall be forwarded to the QC Vault for filing, originals shall be forwarded to the System's Department.

3.1.2 CRR's which indicate open ICR/NCR's shall have the ICR's or NCR's evaluated for their affect on the integrity of the cable pull.

If the integrity is adversely affected, the CRR shall b rejected.

If the integrity is not affected, the CRR shall be released, Part II shall be completed.

Rejected CRR's shall be returned.to the Systems Department for resolution. Released CRR's shall be forwarded to the System's Department with a cop to the QC Records Vault.

3.1.2.1 For rejected CRR's, the Systems Department shall completed Part !!! providing the action taken for 8mEPAmEO Appmovt0 reviled TITLE omtG.DATE REvislON PAGE D

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! 3.0 P90CEDURE - continued resolution or state 'No Action Taken, Withdraw Request'. The Forin must be returned to the QC Department for completion of Part IV. The QC Manager shall again review the request and indicate rac ney release, request withdrawal, or resolution rejection. The completed Form shall be forwarded to the System's Department and a copy sent to the QC Records Department.

In the event the resolution to the originally noted problem is rejected, a new CRR Form must be generated.

3.2 Upon notification from Construction for the cable pull, Quality Control shall perform the following prepull checks and document on Form 37, 'QC Cable Pulling Checklist *.

3.2.1 Verify raceway has been released for pull as indicated by CARi (Cable Raceway Release Form No.) and QC sign off on Cable Pull Card.

3.2.1.1 If new ICR/NCR's are discovered while performing prepull walkdowns to pull cable, the CRR Form shall be evaluated and revised by the Area Manager and forwarded to the QC Department per Procedure 4.3.8.

3.2.2 Raceway is clean of all visible debris.

3.2.3 Raceway is free of sharp edges / edge softeners installed where required.

3.2.4 Raceway free of damage.

3.2.5 Authorized scaffolding built on the raceway sys sM Mc in a manner that will not obstruct or possibly cause damage to the cables.

3.2.6 Raceway segregation codes correspond to cable segregation code shown on pull card, unless otherwise shown per the requirements 20-E-0-3000A, Sheet 3.

3.2.7 Raceway corresponds to routing shown on cable pull card.

3.2.8 Cable pull card latest revision.

3.2.g Verify by in-process inspection that embedded conduits are swabbed.

3.2.10 Verify that the foreman has obtained a " Cable Tray Pull Calculation", and ' Conduit Pull Calculation Card' when applicable to the cable pull. Ensure the maximum pull tension, as calcufated by LKC Engineering or as specified on S & L Drawing 20E-0-30008, Sheet 1, is documented per the requirements of Paragraph 3.4.3.

Assure the proper pull link or dynamometer is used.

The inspector shall sign Q.C. witness on the Calculation Card (s) indicating the foreman had in his possesion and used the cards to set up for the cable pull.

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Braidwood h.8.8 c4 sect 3.0 PROCEDURE - continued 3.2.11 Verify that cable pulling temperature is acceptable per Procedure 4.3.8 and Para. 6.3.1.

3.2.12 Verify that cables removed from reels prior to installation are free of reverse bends, properly coiled, ends sealed per Paragraph 3.5.2, and are not damaged while being removed or transported.

3.2.13 Verify the cable is the correct size and type per cable pull card.

3.2.14 Verify cable pull rigged correctly.

3.2.15 Verify the foreman has performed all pre-pull requirements.

Foreman shall initial and date on the space provided on the back of the Pull Card.

3.2.16 Initial and date the Pull Card signifying release of the pull.

3.3 During cable pull activities, the QC Inspector shall:

3.3.1 Complete the Form 37 (Cable Pulling Checklist).

3.3.2 Document on Form 37, type of cable pull as defined by the following:

3.3.2.1 Comolete Pull - Cable installed through all of it's designated raceways.

3.3.2.2 Partial Pull - Cable installed through a portion of

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the designated raceways.

3.3.2.3 Pull Back - Cable removed f rom a section of raceway previously pulled.

3.3.2.4 Pull-Out - Entire cable removed.

3.3.2.5 Re-Pull - Re-installation of a previously pulled out cable.

NOTE: The QC Inspector will complete a Form 37 4%

for each operation stated above.

3.4 During the cable installation, the QC Inspector shall verify:

3.4.1 The correct pulling compound is used (as required).

The following are acceptable:

3.4.1.1 American Colloid Co. - Slip - X 100, or Ideal Yellow 77 Pulling Compound will be used for cable pulls through conduit.

3.4.1.2 A dry powdered talc will be used when a pulling medium is necessary for cable pan or floor trench installation.

84EPAREO APPROvtO mEvaSED TifLE Onio.OAft REVISION PACE RRB RR JOS 07/02/80 03/ 3/8h 3 of 9

L. K. COMSTOCK & COMPANY. INC.

Braidweed h.8.8 cA seen f 3.0 PROCEDURE - contin:cd 3.4.2 The correct pull link is used (as required) per Procedure 4.3.E and size entered on Form 37.

3.4.3 The maximum pull tension is in accordance with the following:

3.4.3.1 Pulls using dynamometers 3.4.3.1.1 If the maximum allowable tension is exceeded, an LKC NCR shall be initiated to document the overtensioning of safety related cables; however, the pull is allowed to proceed and field personnel shall record the following information or.

d the Pull Calculation Card.

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1) Maximum tension reached and approxi-t.'

mate location af ter the allowable tension is exceeded.

2)

The approximate location where the allowable tension is first exceeded.

3) The tension when the pulling eye clears the conduit or any sheaves at the conduit.

3.4.3.2 Hand pulls using breakable pull links 3.4.3.2.1 If while pulling cables the ' link' breaks, the cable shall be removed per the requirements of Procedure 4.3.8 and a dynamometer rigged to complete the pull.

NOTE:

No pushing length limitation apply for cable pulls.

(pulling crews only). QC witness of safety related cable pushing h, required.

3.4.4 The appropriate tension meter was used (as required). The QC Inspector shall enter the meter number, calibration due date, maximum allowed meter reading and actual reading on Form 37, 3.4.5 The minimum bend radii and training radii are not exceeded.

Reference Drawing 0-30008 for minimum bend and training radit.

3.4.6 Where a cable or group of cables exit a tray, wireway or conduit, that roll-outs, sof teners or bushings are installed tc prevent damage to the cable (s).

3.4.7 Cables have no evidence of damage before and after installation.

Refer to Attachment 'Al' for evaluation of damage to cable.

NOTE:

Personnel shall remain attentive as to the condition of cable as they exit conduit.

3.5 At the completion of the pull verify that:

ACPARED APPROvtO AEve5EO TIT LE Calc.DATE REV13 0N 8 ACE C

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L. K. COMSTOCK & COMPANY, INC.

BRA 8DWOOD 4.8.8 CA SECT

'3.0 PROCEDURE - continued 3.5.1 Cables have been identified per S & L Drawings and Standards.

3.5.2 Cables have ends sealed with Okonite #35 tape or heatshrink caps.

(Okonite cable does not require sealing inside buildings; unsealed ends must not lie in water).

3.5.3 Cables are supported per S & L Drawings, Standards and requirements per Procedure 4.3.8 as applicable. This requirement includes grips, coiled cable and other required supporting.

3.5.3.1 In the event cables are coiled at the last printed raceway in which a cable grip is to be installed and installation of the grip cannot be completed due to the coiling, a Termination Inspector shall verify the installation at the time of termination inspection.

All other grip inspections are the responsibility of the Cable Pull Inspector. (Ref. Procedure 4.3.8)

V NOTE: Any previously installed cable grips, which may have loosened, shall be reset by the pulling crew.

3.5.3.2 Coiled cables shall be hung in a manner which, after i

a period of time, will not cause permanent cable h

damage. Refer to Attachment '81' for temporarily supporting cables.

NOTE: Tyraps are to be used only in the training of of cable, not supporting them.

3.5.3.3 Coiled cable is to be placed outside of tray when possible.

l NOTE: Cable pulled to and coiled after the last j

printed raceway shall be considered as a completed pull provided the cable does not have to be pulled through any additional raceways (conduits / trays) prior to entering equipment.

EXAMPLES:

1.

Routing -- 1981 AC 1981A 1980A C Colled Cable This routing is ET complete. The inspector shall initial, date and indicate location of coiled cable in ' Remarks' section of the Cable l

Pull Card at this time.

2.

Routing -- 12028C 11972C Coiled Cable PREPARED Apenot t 0 mEvlSED TITI.E ORIO.DATE MEvislON PAGE E

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L. K. COMSTOCK 4: COMPANY, INC.

B M WOCD 4.5.5 a4ggey

'3.0 PROCEDURE - continued This routing is 11 complete. The inspector shall sign the Cable Pull Card as complete at this time.

3.5.4 Required separations of redundant cables is maintained as specified in Procedure 4.3.8.

3.5.4.1 Cables which travel in free air and continue to equipment unsupported by electrical raceway shall maintain the following separation criteria,12' or l' in free air and 6' inside equipment. If the separation criteria is in conflict, the inspector shall initiate a Cable Separation Conflict Report (Ref. Procedure 4.3.9).

The inspector shall review the 5 & L.!nterface Review Report to verify if the conflict has been addressed. If the cables in conflict have been addressed, no report has to be initiated. Cables not being addressed in the 5 & L Interface Review Report, a CSCR shall then be initiated and logged in the CSCR Log (Ref. Procedure

(

4.8.9).

The CSCR shall be completed with the g

following information:

3.5.4.1.1 Date.

3.5.4.1.2 Area location by building elevation and Column.

3.5.4.1.3 Orawing number and revision number.

3.5.4.1.4 Equipment !.0. or nearest routing code.

3.5.4.1.5 Cable numbert and segregation code.

3.5.4.1.6 A listing of all cables and segregation codes which are in separation conflict.

3.5.4.1.7 If more cables need to be listed than there is space provided, an attachment may be used.

3.5.4.1.8 LKC QC shall maintain the CSCR Log, assign numbers to CSCR's initiated by LKC QC and electrical craft personnel.

3.5.4.1.9 The CSCR Number shall be documented on Form #37. The QC Cable Pulling Checklist shall not be held in suspense for the CSCR. The checklist will be closed out if there are no other rejected items indicated.

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BRAIDWOOD 4.8.8 QAs ECT 3.0 PROCEDURE - continued

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3.5.4.1.10 The inspector logging and numbering the CSCR shall ensure the CSCR tag is placed or attached as described in Procedure 4.3.9, and report distributed as follows:

A.

White copy to CEC 0/S & L.

8.

Yellow copy to CECO PCO.

C.

Pink copy to LKC Q.C. (files).

D.

Gold to LKC Engineering Dept.

3.5.5 Cable overfilling (cable extending beyond top edge of pan) is in accordance with Procedure 4.3.8.

3.5.5.1 In cases where overfilling occurs, the inspector shall initiate an ICR (Fom #30) noting the 10 and location of the cable pan where overfilling exists.

es %o g *J Sff{ k NOTE: This shall not prevent acceptance of the cable g.g., W installation; however, reference to the ICR shall be noted in the ' Remarks' section of M gaO~'

Form #37.

3.5.6 When flexible metal conduit has been installed, the fitting shall be left in a " wrench tight" condition by the conduit installation crew.

If the cable installation operation requires loosening of the fittings, on completion of the operation the fittings shall be returned to the original condition and shall be verified by the Cable Installation Inspector.

3.5.6.1 In some cases, exception to the ' wrench tight" condition referenced in 3.5.6 is when termination to a device cannot be completed af ter cable installation and the cable is coiled per Procedure 4.3.8.

The Cable Installation Inspector shall verify that the fitting connected to the rigid conduit is ' wrench tight'.

3.5.7 Pull card has been filled out correctly indicating approximate coiled footage, location (if applicable), actual footage, and reel number.

Pull card shall be signed / initialed in the applicable sections by the foreman and inspector.

3.5.8 Cable has been routed through raceways as designated on the Cable Pull Card.

3.6 On completion of the cable installation.the Q.C. Cable Pulling Checklist (Form #37) shall be completed and forewarded to the Q.C.

Department for Level !! review.

REPARED AppmovtD REVISED fifLE onio.QATE REVISION.

PAGE C

ROCEDURE RRB RR DI.G 07/02/80 03/28/85 7 of 9 0454

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BRAIDWOOD 4.8.8 QASECT 7.0 PROCEDURE - continued 3.6.1 If a discrepancy is found, it will be documented either on an (ICR) Inspection Correction Report or an (NCR) Nonconformance Report in accordance with Procedure 4.11.1 or 4.11.2.

Except as noted in Paragraph 3.5.4.1.

3.6.2 Forn 37's will be reviewed by a Level II Inspector and filed in QC Records per the requirements of Procedure 4.13.1.

3.6.2.1 When a Level II Inspector reviews the documentation of another Level II, the review is for format and 1

completeness.

3.6.2.2 When a Level !! Inspector reviews the documentation of a Level I, the Level II evaluates the validity and acceptability of the inspection and test results as l

recorded by the Level I.

4.0 EQUIPMENT 4.1 As required.

5.0 FORMS /RECOR05 5.1 Form #37 - (attached) Cable Pulling Checklist 5.2 Cable Raceway Release Fors (Ref. 4.3.8, Attachment 8) 4 5.3 Evaluation of Damaged Cables - Attachment 'Al' 5.4 Temporarily Supporting of Cables - Attachment '81' 5.5 Form #26 - (attached) Ambient Temperature Record 5.6 CSCR Tag - Reference Procedure 4.8.g 5.7 CSCR - Reference Procedure 4.3.g 5.8 Required Separation by Seg. Code for Cables in Free Air and Equipment Attachment 'El' i

j 6.0 SPECIAL INSTRUCTIONS 6.1 QC Inspector must be present to witness re-reeling of cable to a different reel due to deterioration of the original reel. This will be documented on a General Inspection Report noting all tags, markings, j

etc. are transferre, to the new reel.

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6.2 When pulling a non-leaded cable (s) with a basket weave type pulling grip, the maximum strain shall not exceed 1000 pounds or maximum pulling tension of cable (s), whichever is less.

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L. K. COMSTOCK & COMPANY, INC.

6.0 SPECIAL INSTRUCTIONS - continued 6.3 During the period November 1st through April 1st, LKC QC shall monitor on a daily basis and document on Forn #26, the reading of the Ambient Temperature Recorder, which is located in the cable reel yard. On a weekly basis, the temperature chart will be replaced. The temperature chart removed Ambient Temperature Record will then be attached to the i

Form #26. The purpose of the temperature monitoring is to assure that l

cable exposed to temperatures below the manufacturer's minimum cable pulling temperatures are not immediately released for installation.

NOTE:

In the event the Ambient Temperature Recorder becomes inopera-tive the National Weather Service shall be contacted to obtain l

l the lowest temperature for that 24 hour2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months period.

It shall be noted in the ' Remarks' section on Form #26 that the National Weather Service was contacted to obtain the lowest ambient j

temperature for that 24 hour2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months period.

6.3.1 Cables exposed to temperatures below the manufacturer's minimum cable pulling temperatures must be stored in an area where the temperature does not fall below 20' F for a minimum of one work day prior to pulling cable from reel.

(Minimum 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months ).

6.3.1.1 A Hold Tag shall be applied to each cable reel for j

the 24 hour2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months period. The date, cable reel number, time in and out shall be documented on the Hold Tag.

i Prior to removal of cables from the reel, the Hold Tag shall be removed by only after the specified 24 hour2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months period.

6.3.1.2 A log shall be established for activities of Paragraph 6.3.1.1 which occur during the period of November 1st through April 1st.

FOR REFERENCE ONLY I

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PROCEDURE 07/02/80 03/28/85 9 of 9 RAB RR DLG oAu

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BRAID *J0OD l. 8.8' QA SECT

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L. K. COMSTOCK INC.

QC CA8LE PULLING CHECKLIST CABLE 10 PULL CARO REVISION CABLE CODE REEL NO.

PRE-PULL ACC.

REJ.

N/A 3.2.1 Cable raceway released for pull.

[]

CRR #

3.2.2 Raceway free of debris.

[]

3.2.3 Raceway free of sharp edges / edge softeners installed.

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3.2.4 Raceway f ree of damage.

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3.2.5 Authorized scaf folding per Paragraph 3.2.5.

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3.2.6 Segregation codes correspond (U05).

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3.2.7 Raceway corresponds to routing shown on pull card.

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3.2.8 Cable pull card latest revision.

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3.2.9 Embedded conduits swabbed.

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3.2.10 Pull calculation card (s) available for use.

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3.2.11 Cable pulling temperature acceptable.

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3.2.12 Cables removed from reel:

A) Ends sealed.

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l 8)

Properly coiled

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C) Not damaged

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3.2.13 Cable correct size and type.

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l 3.2.14 Cable pull rigged correctly.

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3.2.15 Foreman initial and dated pull card.

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3.2.16 Pre-pull inspection coglete, cable released for pull.

(Para. 3.2 through 3.2.16)

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.aceanco a.anovco nevisto virte ca sc. oATc REVISION FORMg PROCECURE 07/02/80 03/28/85 37 RRB RR DLG QASA m

L. K. COMSTOCK & COMPANY. lNC.

BPAIDWCOD 1.B.8 QA SECT PULL ACC..

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N/A 3.4.1 Correct pull compound used.

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3.4.2 Correct tension link used. Size

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3.4.3 Maximum pulling tension during pull.

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3.4.4 Tension Meter No.

Cal. Due Date Maximum Reading Actual Reading 3.4.5 Cable bend radii maintained.

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3.4.6 Raceway properly equipped w/rollouts/sof teners bushings to protect cable.

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3.4.7 Cable free of damage.

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3.5.1 Cables correctly identified.

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3.5.2 Cable ends sealed.

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3.5.3 Cables are properly supported. (grips installed)

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3.5.4 Cable separation acceptable or identu led.

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CSCR No.

3.5.5 Overfill identified.

ICR #

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3.5.6 Flex fitting tightness.

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3.5.7 Pull card filled out correctly.

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3.5.8 Cable routed per pull card.

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PULL PARAMETERS This inspection checklist covers the inspection of the listed cable pulled:

FROM -

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TO TYPE OF PULL PER PARAGRAPH 3.3.2 REMARKS:

l INSPECTED BY:

/

REVIEWE0 BY:

/

QC Inspector Date QC Level II Date oas

L K. COMsTOCK & COMPANY BRAIDWOOD !. 8.S QA SECT APPENDIX 'O' Owner's Criteria for Evaluation of Damage to Cables Existing cable installation procedures and practices are adequate to reasonably assure that physical damage is avoided during the installation. However, if minor kinks or twists and gouges are found, L. K. Comstock and Company shall nofity Commonwealth Edison Company (SCO) per the following criteria:

Comonwealth Edison Company (SCO) shall be notified by NCR if:

A.

A kink or twist is found that is caused by compressing a loop or less than the minimum bending radius.

B.

A gouge is found and is deeper than 50% of the thickness of the jacket.

C.

A permanent identification in the jacket is found and is deeper than the thickness of the jacket.

Comonwealth Edison Company (SCO) shall determine if any corrective measures should be taken. The results should be documented in writing on response to L. K. Comstock and Company NCR.

l FOR REFERENCE ONLY ATTTACHMENT 'Al' Rev. A (03/13/84)

QASI l

..__.._.,_..___.__..._______..____m.__.._..__,

s L K. COMETOCK & COMPANY B RA ID'a*00D a. 8. 3 QA SECT OWNERS'S APPROVED METHOD OF TEMPORARILY SUPPORTING CABLE AND CABLE COILS 1.

Cable supports shall' consist of 3 wraps with a minimum 1/2' rope in a neat and secure fashion.

2.

Cable coils will not be less than 24' in diameter provided the cable bend radii is not violated.

3.

Coiled lengths over 60' long will be supported in 2 places, one or more ropes each, with a minimum of 3 wraps around the cables.

FOR REFERENCE ONLY ATTACHMENT 'Bl' Rev. A (03/13/84)

QAS I

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L. K. COMSTOCK & COMPANY. INC.

BRAIDWOOD 4.8.8 QA SE C T AM8IENT TEMPERATURE RECORD FOR THE MONTH OF 19 I DATE I

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I NOTE: ALL CORRESPONDING TEMPERATURE RECORDING CHARTS SHALL 8E ATTACHED TO THIS REPORT AND FILEO.

THIS REPORT MUST BE USED OURING THE PERIOD BETWEEN NOVEMBER 1 THROUGH APRIL 1.

4E8ARED Appmovt0 MEvilED TsTLE Om6G.DATE REVISION FORMg PROCEDURE 03/03/81 26 RAB RR QAS4

31tAII'*I'CU 4 8 3 Q,A SECT _

L. ::'.*.370 C?. *. "O.'.'PANY. IN C.

RIOCRID SI?AIA* ION 3T SI 7.I:AC CN 00:I TCt CA3:.I3 IN 7?.II AIA A.';3 IOC?ST

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!?. i e i: (i A e e i e e i e i e Xi ciN e a e e e i e e e e e eg; is!?!!!!U!!W' FOR REFERENCE ONLY

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LICIN!

Kaf i i e e z xi E2A i e e e at t K3 V e e iXI a MUST MAINTAIN stFARA; ION or II" 3ETJII3 cA3tzs K3 Y e e aX)

IN TREE AIX, 1" STI"JE 5 A CABLE IN TF.II AIR K 6,4 eui AND A C&3LZ IN AN OFIN RACZvAY, 6" 3ET.'IIN su !A CA3L13 INsIDE I:.ZcTRIcAL EqcuNr::T, b

SIFARATION NOT REQUIRED m

SIFARATION NOT RZocIRC 30; yggy! Rats IT POSSI3E As IN ]

A m enxrxT 't.t mov. A (03/I3/84) 348 4

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? IT, 3 E" Q. A R E'.

a

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SITE QUALITY ASSURhiCE SHEET 1 CF [

DOCf? TNT PCVTEV SHEET FILE CODE: 2M[,7#8

<r//44W ACxNoWLEDcEMENT REQUIRED: @:o To:

N SY (DATE):

//e /2e fI Organization DOCUMENT (No.. REY., TITLE. ISSUE DATE. AS APPROPRIATE) dd M

d a Aa xmm --sa

//.r/ /S '

DOCUMENT REVISION AND RESUBMITTAL DUE SY (DATE):

ITEM SECTICN/

NO.

PARA.

CC:1MENTS ACxWCWLEDGEMENT (RESPONSE)

Nb

/ Owe'M e

%.cntm t.

,$bo,2d n e-.

A pe FOR flEFERENCE ONLY 5

61 A/>

.2 asm40VLEDGEMENTBY:[

PREPARER: M/.'uv 8 4(e C

DA[]J/./2 */5 l Nl/.2lW DATE:

REVIEV/APPROVA : N)

Q.A. ACCEPTANCE:

DATE:

// / L/Pf d

DATE:

/

CC:

L. K. COMSTOCK PROCEDURE RIVIEW BOARD IIl12 lW Date:

Procedures Reviewed:

1.

4. 3. L, Gev F 6.

2.

4 S.11 Os=u F 7.

3.

4.B.@

l2rhJ D 8.

4.

9.

5.

DA 10.

Attendees:

LKC Proj. Mgr'.

LKC Proj. Eng.

A.-

LKC QC Mgr.

AM

/d9%

LKC QA Mgr.

a/J/Jr -

CECO QA W 1/ W -

M*12 ' $ [

CECO PCD w

others d

L X.<. h. DEEP T.

Organization 88 end. TL4'AA

/*

Organization 7~

//

Name

~

Organization Name Organization Name Organization COMME!rIS:

d. 4 $

- AJo e nM AffA.)M I

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Comstock Engineering, Inc.

Memorandum C. Mennecke Braidwood g.

Office:

From:

R. Seltaann n/1h/85 up.

IXC QA/QC Sections 4.3.5, 4.3.13, k.3.25 o.

4 5 12, 4.d.1, 4 3 6, & 4.5.5 Control No.: 4A85-n-21 We are submitting the attached sections that are listed below for your review and approval. Au counnents and changes have been incorporated.

4.3.5 Rev. D (11/13/85) - Cable Pan InstaMation k.3.13 Rev. F (u/0h/85) - Equipannt/ Junction Box Instanation h.3.25 Rev. E ( u/01/85) - Core Dri ning 4.8.12 Rev. C (10/28/85) - Configuration Inspection of Class I Supports / Hangers Aux. Steel & MisceDaneous Components 4.8.1 Rev. D (10/17/85) - Inspection of Class IE Safety Related Conduit Wireway Instauntion h.3.6 Rev. F (10/26/85) - Concrete Expansion Anchor Instauntion and Inspection M Rev. D (11/01/85) - Cable Instanation Inspection Thank you for your consideration.

1 l

'R. Seltnann Quality Assurance Manager Rs/1f FOR REFEREEE ONLY 4

-_-,-..____.----..~....-,___._._.,__.,__.-.--__..4---___...,_

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2.

F PRIORITY L K. COMSTOCK & COMPANY, INC.

unen READ REPLY at no man w im L

I

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)-

- - - - - - - - - =

To:

CECO - PCD a LKC,QA/,QC Sections L

d

._. _.._11s t,ed belov._,,,__._,_,,

FMERBERGl2 Attached please find four (k) copies of LKC QA/QC Sections that are g

listed belov for your review and approval.

h.3.5 Rev. D (11/13/85), 4.3.13 Rev. F (11/0h/85), h.3.25 Rev. E (11/01/85 ), k.8.12 Rev._C (10/28/85), h.,8,.1,,Rev._D,,, _____,

(10/17/85), k.3.6 Rev. F (10/26/85), & M Rev. D (11/01/85)

Please acknowledge receipt.

nero

.A 4 N

P A,9 N7"' ' r" M

F h

4 FUH IITJE EESg ~.dMJ

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L II I sloNs0 Daft

~

L RECEIVER: WRITE REPLY, DETACM STUS, KEEP PINK COPY, METtlRN WNITE COPY TO SENDER.

c...

9 numa em is iiiii

Commtnwealth Edisen Co.

Braidwoco Sta' on RR1. Box 81 PCD-23 Bracevisie. IL 60407 EXHIBIT J Te'eonene 815/458 2801 Page 1 of 1 Revision:

0 DATE: lll ld {(:6 To:

E. buaq._ L, t hma

SUBJECT:

Site Contractor QA/QC Procedures The following site Contractor procedures have been reviewed per Commonwealth Edison Company Procedure QP 5-1.

This review was conducted by Commonwealth Edison Company and Sargent & Lundy.

These procedures are:

lApprovedforuseatBraidwoodStationonanInterim basis.

BRD Letter #: mm i s li Alh.

lApprovedforuseatBraidwoodStation.

l BRD Letter #:

'S&L Transmittal Dated:

lApprovedforuseatBraidwoodStationwithcomments. Contractor can l

BRD Letter #:

S&L Transmittal Dated:

l lNotapproved.

Revise to incorporate comments.

i Comments are to be incorporated and the procedure resubmitted to Commonwealth Edison Company by Procedure No, Revision Issue Date I

4. 2. A B

n / i /AG I

l l

D. L. Shamblin h

Project Construction Superintendent Braidwood Station b

O wnin. V,YL Iy:di/)

lo

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3 M M e s,.g. a.... -

cnanntens

& f.%L.LO M% n

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S S E A S T te o N e o g S t e g g t CMICAGO sLLimoss 40003 J

J isia.:e 3000 Twa.40 3t*:307 l

Dacomber 19. 1985 ProNet !?o. 46S3-05 Commonwealth Edison Company Braidwood - Units 15?

Electrical Installation Work 3fiL Specification:

L-2790 pe= g @{

9f Mr. T. E. Quaka fg 7 rf, ry,f*,. (,

, ),

Braidwood QA Superintendent b

Commonwealth Edison Company E

,6*

Braidwood Station

Dear Mr. Quaka:

Enclosed is a copy of the following L. K. Comstock & Company procedures which have been reviewed and accepted.

Procedures:

431 Rev. D 10-01-85 4 3 12 Rev. E 10-26-85 4.8.1 Rev. D 10-17-85 4.9.9 Rev. D 11-01-85 Yours very truly, I

FRANt A.KOSIK ANITA M. RIOctNG I

h F. A. Kosik Senior Quality Control Coordinator FAK:AMR:pk In dupiteate Enclosures l

Copies:

D. Elias (1/1)

(1/1/

t D. L. Shamblin W. Vahle (1/0)

C. W. Fruehc (1/0) l K. T. Kostal (1/0) l D. L. Leone /W. C. Cleff (1/0)

G. C. Jones (1/0)

B. G. Treecc/T. B. Thorsell (1/0)

D. A. Gallagher (1/1) l R. J. Netzel (1/0)

(

@oP

\\

SAAGENT&LUNDY QUALITY CONTROL PROCEDURES REVIEW REPORT Client CECO Project Braidwood Contractor L. K. Comstock &

Project No.

4683-05 Unit 1&2 Company, Inc.

S&L Specification No. L-2790 PROCEDURE TITLE See Below Date Rev.

Procedure No.

m EcEEEt I X l Reviewed & Accepted

((] Revise as noted and resubmit.

Hold fabrication.

Revise as noted and resubmit.

Results do not meet specifi-l l Contractor can proceed based cation requirements.

on making revisions noted COMMENTS:

4.3.1 Rev. D 10-01-85 Safety Related Conduit Wireway Installation 4.3.12 Rev. E 10-26-85 Component Fabrication and Installation Procedure t

l l

4.8.1 Rev. D 10-17-85 Inspection of Class lE Safety Related Conduit Wireway Installatic l

4.8.8 Rev. D 11-01-85 Cable Installation Inspection l

Distribution:

Reviewed by F. A. Kosik SfGt3(X+MK)C84N>2X>IO!X Date_

December 19, 1985 QC Form 1022 R8

l

.~

DATE:

[ M -d 7 ~8.5 BRD#:

19 r7 n g l'C S e $8 A TO:

SUBJECT:

KC

'PA c edune r The subject procedure (s) has (have) been reviewed by Site Q.A.

Procedure No.

Rev.ision Issue Date

4. 3. I D

wh ks

~

4/. 3 /2 L

iNbsds

> /. t /

)

kMAs H.1.1 b

D/kg

//

Approved for use at Braidwood Station on an Interim basis.

Above Procedure (s) is (are) being forwarded to S & L for review and approval, Approved for use at Braidwood Station - 5 & L approval gf A

attached.

Approved for use at Braidwood Station with comments.

Contractor can proceed based on making revisions noted.

Not approved.

Revise to incorporate comments.

/$-2 7-D

=

s Q.f. Bbpervisor Vaidwood Station (OOO2F)

TT $

w/o attachments cc:

t Q. A.

7ile 4-279'A 20J/

l Procedure

[YM

-~

Commonwealth Edison Co.

Broic*cco Stat on Ie!,'En$. Box 81e h5 58 2801 EXHIBIT J RR1 PCD-23 407 Page 1 of 1 Revision:

0 DATE:

I l11 l84.

TO: 2. d 6LTLA AM -

L.l(.. ( o M ST M X

SUBJECT:

Site Contractor QA/QC Procedures The following site Contractor procedures have been reviewed per Commonwealth Edison Company Procedure QP S-1.

This review was conducted by Commonwealth Edison Company and Sargent & Lundy.

These procedures are:

lApprovedforuseatBraidwoodStationonanInterim l

basis.

BRD Letter #:

Approved for use at Braidwood Station.

BRD Letter #:

IR77 6 S&L Transmittal Dated: 12l191e&

lApprovedforuseatBraidwoodStationwithcomments. Contractor c l

BRD Letter #:

S&L Transmittal Dated:

f l

lNotapproved.

Revise to incorporate comments.

Comments are to be incorporated and the procedure resubmitted to Commonwealth Edison Company by Procedure No.

Revision Issue Date 4.3.I D

toh 186 4.3 12.

E

iol2cIss, D

icia lse,

4. 8.1 g

4.8.A D

iilil %

w D. L. S n

Project nstruction Superintendent IE E Braidwood Station t

ggg

[

LK 6 TvCK YudA ID.

kh g:

EO s

(1

4 PROCEDURE TRACKING SHEET PROCEDURE NO. N 9 ' h REVISION D

(l l-l - 95)

INTERIM:

CECO INTEF.IM APPROVAL

- l l-IM -95

Effective.

l I

I r, b

E S & L/ CECO FINAL APPROVAL -

rd A

Effective

- IMPLE'ENTATION DATE

- \\\\-a5-5?5 SUPERCEDED BY REVISION b

APPROVED /-2l Nb (Interial

Effective

{ g;,,,

i

Effective Date - The date Q.C. received approval.

- Implementation Date - The effective date plus fifteen working days.

ons

L. K. COMSTOCK & COMPANY. INC.

CA SEC 4.8.8 CABLE INSTALLATION INSPECTION PAGE REV/0 ATE 1

0 - 11/01/85 2

0 - 11/01/85 3

A - 03/13/84 4

C - 03/28/85 5

C - 03/28/85 6

C - 03/28/85 ADVANCEDINTERIMCOPY c - o''

8 C - 03/28/85 9

C - 03/28/85 Form #37 C - 03/28/85 Attachment 'Al' i

A - 03/13/84 Attachment '81' A - 03/13/84 Form #26 03/03/81 Attachment 'El' A - 03/13/84 APPROVALS:

DATE ///[v/PC L. K. COMSTOCK AND COMPANY, INC.-

l

)UJ );I d0 TROL MANAGER

'~

L. K. COMSTOCK AND COMPANY, INC.

DATEl!*N'8I PROJECT ANAGER h.\\.

[a OATE 11 \\M.B5 L. K. COMSTOCK AND COMPANY, INC.

w CT' ilNEER gP L. K. COMSTOCK AND COMPANY, INC.

171k2fl0 DATE#f!6 QA MANAGER REV. 0 - 11/01/85 00221 EFFECTIVE DATE:

11/1h/85 l

CAS1

L. K. COMSTOCK & COMPANY, INC.

c4 sect 4.8.8 CABLE INSTALLATION INSPECTION 1.0 REFERENCE 1.1 Manufacturer's Specifications 1.2 5 & L Specifications and Drawings 1.3 LKC QC Procedure 4.3.8, Cable Installation 1.4 LXC QC Procedure 4.13.1, Quality Control Records 1.5 CECO Approved Specifications and Drawings 1.6 CECO PCD letter dated 08/17/82 2.0 PURPOSE /SCOPC 2.1 The purpose of this procedure is to provide inspection guidelines and the documentation to be employed to ensure that safety related electrical cable has been installed in accordance with the latest engineering specifications and/or manufacturer's instructions.

2.2 The scope of this procedure includes Inspection and Documentation for 100% of Class 1E Cable Installations.

h 3.0 PROCEDURE li e d 11.

3.1 Upon receipt from the LXC Systems Department of a properly completed

' Cable Raceway Release Form" (CRR, Ref. Procedure 4.3.8), the LXC Quality Control, Manager / designee will review the CRR for release of the l

listed raceways for cable pulling. The QC Manager / designee will either release or reject the CRR per the following.

Improperly completed CRR's shall be returned to the Systems Department for correction.

3.1.1 CRR's indicating no open ICR/NCR's shall be released for pull and Part II of the CRR shall be completed. A copy shall be forwarded to the QC Vault for filing, originals shall be forwarded to the System's Department.

~

3.1.2 CRR's which indicate open ICR/NCR's shall have the ICR's or NCR's evaluated for their affect on 'the integrity of the cable pull. If the integrity is adversely affected, the CAR shall be rej ected.

If the integrity is not affected, the CRR shall be released Part II shall be completed. Rejected CRR's shall be returned to the Systems Department for resolution. Released CRR's shall be forwarded to the System's Department with a cops to the QC Records Vault.

3.1.2.1 For rejected CRR's, the Systems Department shall completed Part III providing the action taken for navgsics eacc eas ameo an,novco acvisso m ur onio.oart RRB RVS RVS PROCEDURE 07/02/80 11/01/85 1 or 9

L K. COMSTOCK ai COMPANY. INC.

Braidwood h.8.8 cA sec-3.0 PROCEDURE - continued resolution or state "No Action Taken, Withdraw Request". The Form must be returned to the QC Cepartment.for completion of Part IV.

The QC Manager shall again review the request and indicate raceway release, request withdrawal, or resolution rejection. The completed Form shall be forwarded to the System's Department and a copy sent to the QC Records Department.

In the event the resolution to the originally noted problem is rejected, a new CRR Form must be generated.

3.2 Upon notification from Construction for the cable pull, Quality Control shall perform the following prepull checks and document on Form 37, 'QC i

Cable Pulling Checklist".

c 3.2.1 Verify raceway has been released for pull as indicated by CRRi (Cable Raceway Release Form No.) and QC sign off on Cable Pull Ca rd.

3.2.1.1 If new ICR/NCR's are discovered while performing prepull walkdowns to pull cable, the CRR Form shall be evaluated and revised by the Area Manager and forwarded to the QC Department per Procedure 4.3.8.

3.2.2 Raceway is clean of all visible debris.

3.2.3 Raceway ~ 1s free of sharp edges / edge sof teners installed where required.

so Racewayfreeofdamage.fd b

fs=

Sm 3.2.4 3.2.5 Authorized scaffolding built on the raceway system is installet in a manner that will not obstruct or possibly cause damage to the cables.

3.2.6 Raceway segregation codes correspond to cable segregation code shown on pull card, unless otherwise shown per the requirement!

20-E-0-3000A, Sheet 3.

3.2.7 Raceway corresponds to routing shown on cable pull card.

3.2.8 Cable pull card latest revision.

3.2.9 Verify by in-process inspection that embedded conduits are swabbed.

3.2.10 Verify that the foreman has obtained a ' Cable Tray Pull Calculation", and " Conduit Pull Calculation Card" when applicable to the cable pull. Ensure the maximum pull tension, as calculated by LKC Engineering or as specified on S & L Drawing 20E-0-30008, Sheet 1, is documented per the requirements of Paragraph 3.4.3.

Assure the proper pull link or dynamometer is used. The inspector shall sign Q.C. witness on the Calculation Card (s) indicating the foreman had in his possesion and used the cards to set up for the cable pull.

ence==ao Anemovao navisao mu omio. care navgston pace MOCEDME o7/02/g0 11/01/85 2 or 9 RFB RVS RVS

- 5*

L. K. COMSTOCK O COMPANY. INC.

Preidwood h.8.8 cA sect 3.0 PROCEDURE - continued 3.2.11 Verify that cable. pulling temperature is acceptable per Procedure 4.3.8 and Para. 6.3.1.

3.2.12 Verify that cables removed from reels prior to installation are free of reverse bends, properly coiled, ends sealed per Paragraph 3.5.2, and are not damaged while being removed or i

transported.

3.2.13 Verify the cable is the correct size and type per cable pull ca rd.

3.2.14 Verify cable pull rigged correctly.

3.2.15 Verify the foreman has performed all pre-pull requirements.

Foreman shall initial and date on the space provided on the back of the Pull Card, t

3.2.16 Initial and date the Pull Card signifying release of the pull.

3.3 During cable pull activities, the QC Inspector shall:

4 3.3.1 Complete the Form 37 (Cable Pulling Checklist).

3.3.2 Document on Form 37, type of cable pull as defined by the following:

3.3.2.1 Complete Pull - Cable installed through 31],of it's designated raceways.

3.3.2.2 Partial Pull - Cable installed through a portion of the designated raceways, t

3.3.2.3 Pull Back - Cable removed from a section of raceway previously pulled.

~

3.3.2.4 Pull-out - Entire cable removed.

O, 3.3.2.5 Re-Pull - Re-installation of a previously pulled out cable.

P-NOTE: The QC Inspector will complete a Form 37 k,-22 for each operation stated above.

3.4 During the cable installation, the QC Inspector shall verify:

3.4.1 The correct pulling compound is used (as required). The following are acceptable:

3.4.1.1 American Colloid Co. - Slip - X 100, or Ideal Yellow 77 Pulling Compound will be used for cable pulls through conduit.

3.4.1.2 A dry powdered talc will be used when a pulling medium is necessary for cable pan or floor trench installation.

paEPAmEO Asemov go AEvi$ED TITI.E Omlo.OATE MEVISICM PACE RRB RR JOS 07/02/80 03/ 3/8h 3 of 9

-. -..-*??

-,-:--__-.-.-. ___ z _

. r : 3-- -

. = _ - _

L. K. COMSTOCK & COMPANY, INC. -

Braidwood h.8.8 QA sec -

3.0 PROCEDURE - continued 3.4.2 The correct pull link is used (as required) per Procedure 4.3.E l

and size entered on Form 37.

3.4.3 The maximum pull tension is in accordance with the following:

3.4.3.1 Pulls using dynamometers 3.4.3.1.1 If the maximum allowable tension is exceeded, an LXC NCR shall be initiated to document the overtensioning of safety related cables; however, the pull is

[

allowed to proceed and field personnel shall record the following information oi the Pull Calculation Card, i

f

1) Maximum tension reached and approxi-mate location after the allowable tension is exceeded.

2) The approximate location where the i

allowable tension is first exceeded.

3) The tension when the pulling eye clears the conduit or any sheaves at the conduit.

3.4.3.2 Hand ils using breakable pull links f

.g.1 If while pulling cables the ' link'

@b u.

ga v breaks, the cable shall be removed per Q,,E "Q

1 the requirements of Procedure 4.3.8 and l

Ip g

8 dynamometer rigged to complete.the pull.

NOTE:

No pushing length limitation apply for cable pulls.

(pulling crews only). QC witness of safety related cable pushing 11 required.

3.4.4 The appropriate tension meter was used (as required). The QC Inspector shall enter the meter number, calibration due date, maximum allowed meter reading and actual reading on Form 37.

't 3.4.5 The minimum bend radii and training radit are not exceeded.

Reference Drawing 0-30008 for minimum bend and training radii.

3.4.6 Where a cable or group of cables exit a tray, wireway or conduit, that roll-outs, softeners or bushings are installed t prevent damage to the cable (s).

\\

3.4.7 Cables have no evidence of damage before and after 4

installation. Refer to Attachment 'Al' for evaluation of damage to cable.

NOTE: Personnel shall remain attentive as to the condition of cable as they exit conduit.

3.5 At the completion of the pull verify that:

emEPAmto Appmo v t O REVISEO TifLE Onse.DATE REVtSION PACE C

PROCEDURE 07/02/80 03/28/85 h of 9 RRB RR DLG 0454

L. X. COMSTOCK & COMPANY. INC.

BRAIDWOOD 4.8.8 QA SECT 3.0 PROCEDURE - continued

3. 5.1 Cables have been identified per S & L Drawings and Standards.

3.5.2 Cables have ends sealed with Okonite #35 tape or heatshrink caps.

(Okonite cable does not require sealing inside

, buildings; unsealed ends must not lie in water).

3.5.3 Cables are supported per S & L Drawings, Standards and requirements per Procedure 4.3.8 as applicable This requirement includes grips, coiled cable and other required supporting.

3.5.3.1 In the event cables are coiled at the last printed raceway in which a cable grip is to be installed and installation of the grip cannot be completed due to the coiling, a Termination Inspector shall verify the installation at the time of termination inspection.

All other grip inspections are the responsibility of the Cable Pull Inspector. (Ref. Procedure 4.3.8)

NOTE: Any previously installed cable grips, which may have loosened, shall be reset by the pulling crew.

3.5.3.2 Coiled cables shall be hung in. a manner which, af ter I

a period of time, will not cause permanent cable damage. Refer to Attachment '81' for temporarily supporting cables.

NOTE: Tyraps are to be used only in the training of of cable, not supporting them.

3.5.3.3 Coiled cable is to be placed outside of tray when possible.

NOTE: Cable pulled to and coiled after the last printed raceway shall be considered as a coneleted pull provided the cable does not have to be pulled through any additional raceways (conduits / trays) prior to entering equipment.

b-EXAMPLES:

1.

Routing - 1981 AC 1981A 1980A C Coiled Cable This routing is M T, complete. The inspector shall initial, date and indicate location of coiled cable in " Remarks' section of the Cable Pull Card at this time.

2.

Routing - 12028C 11972C Coiled Cable l

- EPAAEO Ap*AQvtO AEvlSE D TITLE OnlG.DATE MEVISION

AGE OCE M E RR3 RR DLC 07/02/80 03/ 8/85 5 Of 9 Cale

=.._....

L. K. COMSTOCK O COMPANY, INC.

BRAIDWOOD 4.8.8 QASECT 3.0 PROCEDURE - continued This routing is 11 complete. The inspector shall sign the Cable Pull Card as complete

.at this time.

3.5.4 Required separations of redundant cables is maintained as specified in Procedure 4.3.8.

3.5.4.1 Cables which travel in free air and continue to equipment unsupported by electrical raceway shall' i

maintain the following separation criteria,12' or l' in free air and 6' inside equipment. If the separation criteria is in conflict, the inspector shall initiate a Cable Separation Conflict Report (Ref. Procedure 4.3.9).

The inspector shall review the 5 & L Interface Review Report to verify if the conflict has been addressed. If the cables in conflict have been addressed, no report has to be l

initiated. Cables not being addressed in the 5 & L Interface Review Report, a CSCR shall then be initiated and logged in the CSCR Log (Ref. Procedure i

4.8.9).

The CSCR shall be completed with the following information:

l l

3.5.4.1.1 Date.

3.5.4.1.2 Area location by building elevation and column.

3.5.4.1.3 Orawing number and revision' number.

3.5.4.1.4 Equipment I.D. or nearest routing code.

3.5.4.1.5 Cable numbert and segregation code.

3.5.4.1.6 A listing of all cables and segregation codes which are in separation conflict.

3.5.4.1.7 If more cables need to be listed than there is space provided, an attachment g

may be used.

b 3.5.4.1.8 LKC QC shall maintain the CSCR Log, assign numbers to CSCR's initiated by LKC QC and electrical craft personnel.

3.5.4.1.9 The CSCR Number shall be documented on Form #37. The QC Cable Pulling Checklist shall not be held in suspense for the CSCR. 'The checklist will be closed out if there are no other rejected items indi.cated.

- ct nepstose

.apanso novao navisao rm.

omio. cars PROCEDURE 07/02/80 03/28/85 6 of 9 RRB RR DLG

L. K. COMSTOCK & COMPANY, INC.

BRAIDWOOD 4.8.8 CA SECT 3.0 PROCEDURE - continued 3.5.4.1.10 The inspector logging and numbering the CSCR shall ensure the CSCR tag is placed or attached as described in Procedure 4.3.g. and report distributed as follows:

I I

A.

White copy to CEC 0/S & L.

8.

Yellow copy to CECO PCO.

C.

Pink copy to LKC Q.C. (files).

D.

Gold to LKC Engineering Dept.

3.5.5 Cable overfilling (cable extending beyond top edge of pan) is in accordance with Procedure 4.3.8.

3.5.5.1 In cases where overfilling occurs, the inspector shall initiate an ICR (Form #30) noting the 10 and location of the cable pan where overfilling exists.

NOTE: This shall not prevent acceptance of the cable installation; however, reference to the ICR shall be noted in the ' Remarks' section of Fom #37.

3.5.6 When flexible metal conduit has been installed, the fitting shall be left in a ' wrench tight" condition by the conduit installation crew.

If the cable installation operation requires loosening of the fittings, on completion of the operation the fittings shall be returned to the original condition and shall be verified by the Cable Installation Inspector.

3.5.6.1 In some cases, exception to the ' wrench tight" condition _ referenced in 3.5.6 is when termination to l

a device cannot be completed after cable installation and the cable is coiled per Procedure 4.3.8.

The Cable Installation Inspector shall verify that the fitting connected to the rigid conduit is ' wrench tight'.

l 3.5.7 Pull card has been filled out correctly indicating approximate coiled footage location (if applicable), actual footage, and I

reel number. Pull card shall be signed / initialed in the applicable sections by the foreman and inspector.

3.5.8 Cable has been routed through raceways as designated on the Cable Pull Card.

3.6 On completion of the cable installation.the Q.C. Cable Pulling Checklist (Form #37) shall be completed and forewarded to the Q.C.

j Department for Level II review.

FOR REFERENCE ONL 8mEPARED AppmovEO AEVISED TITLE omeo.OATE REVtS40N PAGE c

OCEDURE RR3 IUL DLG 07/02/80 03/28/85 7 of 9 0454

L. K. COMSTOCK G COMPANY, INC.

BRAIDWOOD 4.'8.8 CA SECT 3.0 PROCEDURE - continued 3.6.1 If a discrepancy is found, it will be documented either on an (ICA) Inspection Correction Report or an (NCR) Nonconformance Report in accord 3nce with Procedure 4.11.1 or 4.11.2.

Except as noted in Paragraph 3.5.4.1.

3.6.2 Foria 37's will be reviewed by a Level II Inspector and filed in QC Records per the requirements of Procedure 4.13.1.

3.6.2.1 When a Level II Inspector reviews the documentation of another Level II, the review is for forinat and completeness.

3.6.2.2 When a Level !! Inspector reviews the documentation of a Level I, the Level II evaluates the validity and

. acceptability of the inspection and test results as recorded by the Level I.

4.0 EOUIPMENT 4.1 As required.

5.0 FORMS / RECORDS 5.1 Form #37 - (attached) Cable Pulling Checklist 5.2 Cable Raceway Release Fors (Ref. 4.3.8, Attachment B) 5.3 Evaluation of Damaged Cables - Attachment 'Al' 5.4 Temporarily Supporting of Cables - Attachment '81' 5.5 Form #26 - (attached) Ambient Temperature Record 5.6 CSCR Tag - Reference Procedure 4.8.9 5.7 CSCR - Reference Procedure 4.3.9 5.8 Required Separation by Seg. Code for Cables in Free Air and Equipment

' Attachment 'El' FOR REFERENCE ORY 6.0 SPECIAL INSTRUCTIONS 6.1 QC Inspector must be present to witness re-reeling of cable to a difforent reel due to deterioration of the original reel. This will be documented on a General Inspection Report noting all tags, markings, etc. are transferred to the new reel.

6.2 When pulling a non-leaded cable (s) with a basket weave type pulling grip, the maximum strain shall not exceed 1000 pounds or maximum pulling tension of cable (s), whichever is less.

'^ct mavfsioN

....nco a m ovio navisao nru oaio.oATE PROCEDURE 07/02/80 03/28/85 8 of 9 RRB RR DLG ca s.

_~.

i L. K. COMSTOCK & COMPANY, INC.

BRAIDWOOD 4.8.8 QA SECT

[

6.0 SPECIAL INSTRUCTIONS - continued 6.3 Ouring the period November 1st through April 1st, LKC QC shall monitor l

on a daily basis and document on Form #26, the reading of the Ambient Temperature Recorder, which is located in the cable reel yard. On a weekly basis, the temperature chart will be replaced. The temperature chart removed Ambient Temperature Record will then be attached to the I

Form #26. The purpose of the temperature monitoring is to assure that cable exposed to temperatures below the manufacturer's minimum cable pulling temperatures are not immediately released for installation.

1 NOTE:

In the event the Ambient Temperature Recorder becomes inopera-tive the National Weather Service shall be contacted to obtain the lowest temperature for that 24 hour2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months period.

It shall be noted in the ' Remarks

section on Form #26 that the National Weather Service was contacted to obtain the lowest ambient temperature for that 24 hour2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months period.

4.3.1 Cables exposed to temperatures below the manufacturer's minimum cable pulling temperatures must be stored in an area where the temperature does not fall below 20' F for a minimum of one work day prior to pulling cable from reel. (Minimum 24 hours2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months ).

l 6.3.1.1 A Hold Tag shall be applied to each cable reel for the 24 hour2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months period. The date, cable reel number, time in and out shall be. documented on the Hold Tag.

I Prior to removal of cables from the reel, the Hold Tag shall be removed by only after the specified 24 hour2.777778e-4 days 0.00667 hours 3.968254e-5 weeks 9.132e-6 months period.

l 6.3.1.2 A log shall be established for activities of Paragraph 6.3.1.1 which occur during the period of November 1st through April 1st.

h.

FORRggah.J f

e l

l PeEPA AE O APPACvtO RE veSED TITLE OntG.DATE RivlSION PAGE c

PROCEDURE 07/02/80 03/28/85 9 of 9 RAB RR DLG OASA

~

= _ _ -..

BRAIDWOOD 4.8.8 QA SECT L. K. COMSTOCK & COMPANY. INC.

L. K. CONSTOCK. INC.

g t

QC CA8LC PULLING CHECKLIST CABLE 10 PULL CARD REVISION 1

CA8LE CODE REEL NO.

ACC.

RCJ, N/A PRE-PUL L 3.2.1 Cable raceway released for pull.

[]

CRR 9 3.2.2 Raceway free of debris.

[]

3.2.3 Raceway free of sharp edges / edge softeners installed.

[]

3.2.4 Raceway free of damage.

[]

3.2.5 Authorized scaf folding per Paragraph 3.2.5.

[]

3.2.6 Segregation codes correspond (U05).

[]

3.2.7 Raceway corresponds to routing shown on pull card.

[]

3.2.8 Cable pull card latest revision.

[]

3.2.9 Embedded conduits swabbed.

[]

3.2.10 Pull calculation card (s) available for use.

[}

[]

3.2.11 Cable pulling temperature acceptable.

[]

3.2.12 Cables removed from reel:

A) Ends sealed.

[]

8) Properly coiled

[]

l C) Not damaged

[]

l 3.2.13 Cable correct size and type.

[]

3.2.14 Cable pull rigged correctly.

[]

3.2.15 Foreman initial and dated pull card.

[]

3.2.16 Pre-pull inspection complete. cable released for pull.

(Para. 3.2 through 3.2.16)

(]

[]

(continued on back) h r u n m. u.a.>.. =.i entra n E D ApenOVED REvtMO TITLE O RIG. O AT E HEVISION FCRM #

C PROCEDURE 07/02/80 03/28/85 37 RRB RR DLG au

O

. L K. CORSTOCK & C0AAPANY. lNC.

BRAIDWOOD 4.8.8 QA SECT g

ACC.

REJ.

M/A 3.4.1 Correct pull compound used.

[]

3.4.2 Correct tension link used. Size

[]

3.4.3 Maximum pulling tension during pull.

[]

3.4.4 Tension Meter No.

C41. Due Date Maximum Reading Actual Reading 3.4.5 Cable bend radii maintained.

[]

3.4.6 Raceway properly equipped w/rollouts/ softeners bushings to protect cable.

[]

3.4.7 Cable free of damage.

[]

3.5.1 Cables correctly identified.

[]

3.' 5. 2 Cable ends sealed.

[]

[ ).

[]

L 3.5.3.

Cables are properly supported. (grips installed)

[]

3.5.4 Cable separation acceptable or identified.

[]

CSCR No.

l 3.5.5 overfill identified. ICR #

()

[]

3.5.6 Flex fitting tightness.

[]

l 3.5.7 Pull card filled out correctly.

[]

-3.5.8 Cable routed per pull card.

[]

PULL PARAMETERS This inspection checklist covers the inspection of the listed cable pulled:

FROM -

TO TYPE OF PULL PER PARAGRAPH 3.3.2 REMARKS:

E Y1 DN J

l m*"

[ y Q t % 3 L P,B h su k ua INSPECTED BY:

/

REVIEWED 8Y:

/

QC Inspector Date QC Level II Date i

,3

L L? ':: L - ' "

/*'

L. K. CotETOCK & C0afPANY BRAIDWOOD 4.8.8 QA SECT APPENDIX 'O' t

Owner's Criteria for l

Evaluation of Damage to Cables Existing cable installation procedures and practices are adequate to reasonably assure that physical damage is avoided during the installation. However, if minor kinks or twists and gouges are found, L. K. Comstock and Company shall nofity Commonwealth Edison Company (SCD) per the following criteria:

Commonwealth Edison Company (SCO) shall be notified by NCR if:

A.

A kink or twist is found that is caused by compressing a loop or less than the minimum bending radius.

I B.

A gouge is found and is deeper than 50% of the thickness of the jacket.

1 C.

A permanent identification in the jacket is found and is deeper than the thickness of the jacket.

Comunonwealth Edison Company (SCO) shall determine if any corrective measures should be taken. The results should be documented in writing on response to L. K. Comstock and Company NCR.

L..,

l l

ATTTACHMENT 'Al' i

Rev. A (03/13/84) eas a

d L K. COINTOCK & CORAPANY BRAIDWOOD 4.8.8 QA SECT e

r I

OWNERS'S APPROVED METH00 0F TEMPORARILY SUPPORTING CA8LE AND CA8LE COILS 1.

Cable supports shall consist of 3 wraps with a minimum.1/2" rope in a neat and secure fashion.

2.

Cable coils will not be less than 24" in diameter provided the cable bend radii is not violated.

3.

Colled lengths over 60' long will be supported in 2 places, one f

or more ropes each, with a minimum of 3 wraps around the cables.

t l

I 1

FOR REFEREEE ORY I

l ATTACHMENT '81' Rev. A (03/13/84)

W1 l

J' K.COMSTOCK 8 COMPANY.INC.

BRAIDWOOD 4.8.8 QA SECT AMBIENT TEMPERATURE RECORO

~

FOR THE MONTH OF 19 j

I DATE I

TEMP l INSPECTOR I

DATE I TEMP l INSPECTOR l

REMARKS I l l

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I NOTE: ALL CORRESPONDING TEMPERATURE RECORDING CHARTS SHALL BE ATTACHED TO THI REPORT AND FILEO.

THIS REPORT MUST BE USEO OURING THE PERIOD 8ETWEEN NOVEM8ER 1 THROUGH APRIL 1.

FOR REFERENCE ONLY PREPARED APPROV ED REvaSE D TITLE OneG.OATE REVISION FORM #

PROCEDURE 03/03/81 26 RAB RR 1

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A MUST MADTAIN SDARATION OF 12" 3E.%'EIN CAILZ3 K3A e eI 3 FREE AIX,1" BE!%*EIN A CABLE D FREE AIR Ka c6XII AND A CABLE D AN 075 1ACZWAT, 6" 3EI"."EIN Ka ia CARLES INSIDE ELIc3ICAL EQUIPMENT.

E SpARATION NOT EQUIRED IG spAzATION No! noVIxzD stT Fur:21rD u Possus As a n l

4 ATZnGMENT 'E1' Rev. A (03/13/84) t saa s l

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--

ML20214C465

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