ML20213A461

From kanterella
Jump to navigation Jump to search
Rev 3 to TVA Employee Concerns Special Program Welding Project Rept WP-22-SQN, Inadequate Weld Procedure
ML20213A461
Person / Time
Site: Sequoyah  Tennessee Valley Authority icon.png
Issue date: 01/20/1987
From: James I
TENNESSEE VALLEY AUTHORITY
To:
Shared Package
ML20213A334 List:
References
WP-22-SQN, WP-22-SQN-R03, WP-22-SQN-R3, NUDOCS 8702030292
Download: ML20213A461 (10)


Text

,

~

TVA EMPIhYEE CONCERNS REPORT NUMBER: WP-22-SQN SPECIAL PROGRAM REPORT TYPE: Welding Project REVISION NUMBER:

3 TITLE: Inadequate Weld Procedure REASON FOR REVISION: N/A PREPARATION

~

PREPARED BY:

Original Signed by I. B. James 1-8-87 SIGNATURE DATE REVIEWS PEER:

Original Signed by J. E. Rose 1-8-87 SIGNATURE DATE

.tbl jI$$ sd

/kNh?

TECHNICAL REVIEW ONLY TAS-d SIGNATURE DATE CONCURRENCES Original Signed by CEG-H:

J. F. Lewis 1-12-87 SRP:

M I-20-87 SIGNATURE DATE SIGNATURE

  • DATE APPROVED BY-

', ft l-$0 *bl N/A ECSP MiNAGER DATE '

MANAGER OF NUCLEAR POWER DATE CONCURRENCE (FINAL REPORT ONLY)

  • SRP Secretary's signature denotes SRP concurrences are in files.

2242T 8702030292 870126 PDR ADOCK 05000327 p

PDR

WELDING PROJECT EMPLOYEE CONCERN EVALUATION REPORT REPORT NUMBER: WP-22-SQN, R3 DATE: /-8-87 SUBJECT INADE0UATE WELO PROCEDURE CONCERN (S) CONSIDERED:

JLH-85-003 PREPARED BY The 74nu2 h/. SO

/-8I[

, OC, WP REVIEWED BY\\. 6..

I/R/e7

, OC, WP o.

REVIEWED BY ad,

/o!87

, QA, WP G

C 1/12/87, CEG-H, WELDING REVIEWED BY h, g [ M m j,

APPROVED BY

, PROGRAM MANAGER Revision 1 Incorporated SRP coments.

Revision 2 Incorporated SRP coments.

Revision 3 General Revision of Report.

08430 I

Ii

4 EMPLOYEE CONCERN

SUMMARY

SHEET Report Number:

WP-22-SON, R3 lR3 Report

Title:

INADEQUATE WELD PROCEDURE I. CONCERN CONSIDERED:

JLH-85-003 II. ISSUES INVOLVED 1.

Weld procedure utilized for welding gamma plugs in piping is I

inadequate for the joint in question and/or failure to include IR3 or reference a weld detail drawing in the work package.

I III. STATEMENT ON CONCERN / ISSUE VALIDITY Validity: Y X

.N

, Substantiated: Y X

.N IV. EFFECT ON HARDWARE AND/OR PROGRAM None V. JUSTIFICATION:

The original assigned weld procedure was adequate for the joint l

configuration of gamma plug weld to pipe as shown on the Maintenance lR3 l

Request (MR).

VI. RECOMMENDATION AND/OR CORRECTIVE ACTION NEEDED Pipe Fabrication Institute Drawing, ES-16, was noted on the data sheet, l

attached to the MR, by Engineering. This is an approved weld joint lR3 configuration drawing for TVA.

l l

l l

VII. REINSPECTION NEEDED:

Y

,N X

t l

VIII. ISSUE CLOSURE Closure is based on this report.

l Page 1 of 2 l

\\

t i

'IX. ATTACHMENTS 1.

Text of Employee Concern - JLH-85-003 4

2.

Form, " Employee Concern Program" 3.

Onsite Employee Concern Impact Evaluation I

i -

4 1-I 1

i 1

i i

i 4

i 4

4 1

1 I

i

.I I

i J

.i l

i i

l

(

Page 2 of 2 1

4

- - m _,.,,.- -,..--,.

-..y-....

EMPLOYEE CONCERN Report Number: WP-22-SON, R3 lR3 Report

Title:

INADEOUATE WELD PROCEDURE I.

SCOPE OF EVALUATION This engineering analysis covers the following SQN concern:

JLH-85-003.

lR3 II.

ISSUE (S) ADDRESSED BY CONCERN Inadequate weld procedure and/or failure to include or reference a weld detail drawing in the work package.

III. CONCERN VALIDITY OR SUBSTANTIATION The Welding Project (WP) has investigated this concern and determined l

that the concern as stated is misleading. The concern was that there I

was not an approved drawing, shown or referenced, for the weld joint I

configuration being used for welding gamma plugs in piping. The weld l

procedure shown on the MR was adequate.

l l

The action taken stated on the concern report is also misleading. The l

weld procedure was not changed on the data sheet. Engineering added a i

note to the data sheet stating " Joint design is for TVA approved standard i

drawing, Pipe Fabrication Institute (PFI) ES-16, (Access Hole and Plug IR3 For Radiograph Access)." This drawing provided the reference required l

by the inspector to determine that TVA had an approved weld joint I

configuration, for the joint in question, that was to be inspected on i

l SQN MR A-016488.

l The statements noted above are based on discussions with the Supervisor l

that initiated the "Onsite Employee Concern Impact Evaluation" and I

the Quality Engineer that resolved the concern with the employee.

l The investigation did substantiate the concern. TVA has an approved weld joint configuration for the gamma plug designs used. However, the 4

Maintenance Request was revised to reference the joint configuration used to resolve the issue. Based upon this investigation, the issue addressed by this employee concern is closed.

l 4

i Page 1 of 1

ATTACHMEN1 1 Page 1 of 1 08/07/86 (EMPLOYEE CONCERNS)

PAGE:

1 11:32:07 CAT ISSUE PLANl PRIOR 11Y ORG QTC EGG INSP GD RD GD 10

---CONCE R N--

WE S

582 JLH-85-003 KEYWORDS: ADEQUACY GAMMA PLUG PROCEDURE THIS CONCERN WAS NOT DOCUMENTED PER SQA166 BUT HAS BEEN INCLUDED IN THE EMPLOYEE CONCERN LOG.

A WELD PROCEDURE UTILIZED FOR WELDING GAMMA PLUGS IN PIPING IS ADEQUATE FOR JOINT IN QUESTION.

IR:

STAT:

RC: WP-22-SQN TECHNICAL COMMENTARY:

NOTE: Text of concern was typed as written. The word adequate should have boon inadequate.

Soo text of Site Employco Concern Impact Evaluation Summary.

I

_.a

PAGE 1 0F 1 EMPLOYEE CONCERNS PROGRAM

^

Concern Number:

JLH-85-OO3 Confidentiality:

Nuclear Safety Related:

Yes Feedback Desired:

Supervisor Notified:

Unit (s):

Plant:

SQN Concern: A weld procedure utilized for welding gamma plugs.in piping is adequate for the joint in question.

o l

.~

'\\

l I

ECTG has assigned responsibility for investigation of the above concern to:

SC

]

  1. pPARED

'7 DATE l

1 d1V/

b Yh PfROVED gg DATE m

f-0976T

%4

(

l i

l l

1

PAbt

' Ur 3

I Sterdard Prcetics Page 14 SQA166 Attachment B.1 Rev. 4

.- n DNSITE l'IPLOYEE CONCERN IMPACT EVALUATION

- O ' E 7L H - 8 5 - co-f -

Ecployee Concern v 1.

Concern description (This concern was not documented per SQA166 but h".-

been included in the employee concern log.) A we5d procedure utilized for veldine camma ninas in nininn is adequate for the 1oint in cuestion.

2.

Assume concern is substantiated, would this concern icpai t safe plaat operation, startup, or shutdown (yes or no)

Yes 3.

If yes (2), date for completion of investigation is 11/8/85 4.

If answer to 2 is yes notify plant management N/A corrected irmnediately /

Manager Notified Date o

5.

Prepared by John L.11amilton f_ 1/31/86 Date

^

Distribution Original: Employee Concern Files, RES

,c oo O

e

/*

G e

M7 """ "Mr&rr-w- --~ e usaw.

PAGE 2

0F i

T' S

j VS, "

OU

.~

E

. - ~

b

-_,b e

-Ldc db u.elA_que_do.re.

M.ij 6

p!vg_s (~

lj Q

&c wei gw$#

p g,

oa d

me u

.__ pg g

3 :

2

.F

../.3 k.dd.hKb~-

_j YO IT ht._ c

  • L ML cusliAi

.}l bU 8

c..s d _..

/l fu.dLv

-t w eo

_. v ee 2

i _..

_..._..._._mueAt.I ;

v.. _
  • W

'-~ i u u t g. d m 4

_mc._

eas+

. lg

. M _.

.?....

TVn.

den.

14 It

  • >. c.c_ivil.a 9m tat 1_ vdu ed aw k.)

vu 4. L didNb-.Ov-Snyc n &.. Y ls w

w a&Le '

%e <,aba

)l a,I da dA sked L

dd>

L.. m e.. y i

o,~

is

&cLL

-h sd,.t D w'dk.

l'n4sifYJr.~

>Epweek.

4

>4 L

rusiv o%

hL c~ m r

k A,a L-mlda. m j

-L

,~ 7

%,0.~dd dL te.

l w-l 4

rJc2, R'

u ~. e,r '~

t

)

h d v..s ubak c h u AL

.~L

~

b 4 Luc sd J L

>d,oI'ded l

t a

7

  • O e. as * - m tR gQ'yQ Y t%ht J

W b*

e

  • (

l

,!f,.

.i b.$

Tb N1 Q sui w.AL p

JAL L

Oc$wtJ f

4 Oh ad eL m

+

dr (0 i-ska u

%r d&

Qv ak. L rudA~g A

L qLm g

,j j ;.

b eh h

G3 c_m. o.+,

~

slu*

sdk ese M Li k

is r Fj i

OL Wc sw up G

tc Qwua.

s i

i fM' j

a..

I e

,, s y.e.a 'e -

i a

I l

9, 1

e 1

I I

l l

1 i

,I ab %. g

.,v.-,

_