ML20211J785

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Forwards Insp Repts 50-295/97-18 & 50-304/97-18 on 970409- 0730 & Notice of Violation.First Violation Involves Failure to Establish Appropriate Measures to Control Parts or Components Which Did Not Conform to Design Requirements
ML20211J785
Person / Time
Site: Zion  File:ZionSolutions icon.png
Issue date: 10/02/1997
From: Grant G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To: Brons J
COMMONWEALTH EDISON CO.
Shared Package
ML20211J790 List:
References
50-295-97-18, 50-304-97-18, NUDOCS 9710080297
Download: ML20211J785 (4)


See also: IR 05000295/1997018

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October 2,

1997

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Mr. J. Brons

Acting Site Vice President

Zion Generating Station

Commonwealth Edison Company

101 Shiloh Boulevard

Zion,IL 60099

SUBJECT:

NRC ENGINEERING AND TECHNICAL SUPPORT INSPECTION REPORT

50-295/97018(DRS); 50-304/97018(DRS) AND NOTICE OF VIOLATION

Dear Mr. Brons:

On July 30,1997, the NRC completed an inspection at your Zion 1 and 2 reactor facilities. The

enclosed report presents the results of that inspection.

The inspection involved examination of engineering related activities; mostly restart issues.

Areas examined during the inspection are identified in the report. Within these areas, the

inspection consisted of selective examin9tions of procedures and representative records,

interviews with engineering staff, and observation of engineering related activities in progress.

Based on the results of this inspection, the inspectors determined that recent engineering

efforts and activities to identify and address long standing design deficiencies were more

comprehensive than past efforts. However, two violations of NRC requirements occurred.

These are cited in the enclosed Notice of Violation (Netice) and the circumstances surrounding

them are described in detall in the subject inspection report. Please note that you are required

to respond to this letter and should follow the instructions specified in the enclosed Notice when

preparing your response. The NRC will use your response, in part, to determine whether

further enforcement action is necessary to ensure compliance with regulatory requirements.

We are concerned about the violations of NRC requirements that were identified during this

inspection. The first violation involves the hilure to establish appropriate measures to control

parts or components which did not conform to design requirements in order to prevent their

inadvertent use or installation. For example, high efficiency particulate air (HEPA) filters

containing aluminum in excess of the design basis limits were installed in Units 1 and 2

containments in addition. nonseismically qualified solenoids were installed on the 1C and 2C

containment spray pumps. The second violation pertains to the failure to implement timely and

- effective corrective actions to address engineering deficiencies and related compensatory

measures. Examples included a 1992 operability evaluation which allowed operation of the

component cooling system down to 40*F (the system operating procedure only allowed

operation above 70*F) and contained compensatory actions which were not implemented by

engineering. Also, several instances of failure to incorporate design requirements into the

appropriate operating procedures in a timely manner were noted.

9710080297 971002

PDR

ADOCK 05000295

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October 2,

1997

cc w/ encl:

R. J. Manning, Executive Vice President,

Generation

M. Wallace, Senior Vice President,

Corporate Services

H. G. Stanley, Vice President,

'WR Operations

Liaison Officer, NOC-BOD

D. A. Sager, Vice President,

Generation Support

D. Farrar, Nuclear Regulatory

Services Manager

I. Johnson, Licensing Operations Manager

Document Control Desk - Licensing

R. Starkey, Plant General Manager

R. Godley, Regulatory Assurance

Supervisor

Richard Hubbard

Nathan Schloss, Economist,

Office of the Attorney General

Mayor, City of Zion

State Liaison Officer

State Liaison Officer, Wisconsin

Chairman, Illinois Commerce Commission

Distribution:

Docket File w/enct

SRis, Zion, Braidwood,

Rill Enf. Cocrdinator w/enct

PUBLIC IE-01 w/enci

Byron w/enct

R. A. Capra, NRR w/enci

OC/LFDCB w/enci

G. E. Grent, Rill w/enct

TSS w/enci

DRP w/enct

LPM, NRR w/enci

DOCDESK w/enci

DRS w/enct

A. B. Beach, Rill w/enct

CAA1 w/enci

Rlli PRR w/enct

J. L, Caldwell, Rllt w/ encl

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J. E'rons

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October 2

1997

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Your response to the violations should include: (1) the reason for the violations, or, if

contested, the basis for disputing the apparent violations; (2) the corrective steps that have

been taken and the results achieved; (3) the corrective steps that will oe taken to avoid further

violations; and (4) the date when full compliance will be achieved.

In accordance with 10 CFR 2.790 of the NRC's " Rules of Practice," a copy of this letter, its

enclosures, and your response (if you choose to provide one) will be placed in the NRC Public

Document Room (PDR),

Sincerely,

original signed by G.

E.

Grant

Geoffrey E. Grant, Director

Division of Reactor Projects

Docket Nos. 50-295; 50-304

1.lcense Nos. DPR-39; DPR-48

EnclosiJre:

Inspection Report 50-295/304/97018(DRS)

She Attached Distribution

DOCUMENT NAME: G:\\Zio97018.DRS (See Previous Concurrence)

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Your response to the violations shouH include: (1) the reasor, for the violations, or, if -

contested, the basis for disputing the apparent violations; (2) the corrective steps that have

been taken and the results achieved; (3) the corrective steps that will be taken to avoid further

violations; and (4) the date when f'JI! compliance will be achieved.

In accordance with 10 CFR 2.790 of the NRC's " Rules of Practice," a copy of this letter, its

enclosures, and your response (if you choose to provide one) will be placed in the NRC Public

Document Room (PDR).

Sincerely,

Geoffrey E. Grant, Director

Division of Reactor Projects

Docket Nos 50-295; 50-304

License Nos. DPR-39; DPR-48

Enclosure:

' Inspection Report 50-295/304/97018(DRS)

See Attached Distribution

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