ML20210H372

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Discusses 960426 Telcon & 950524 & 960118 Applications, Requesting Registration of Models 2314-0-0 Ds & SU-1, Respectively.Listed Issues Re Subj Model Recommended to Be Addressed
ML20210H372
Person / Time
Issue date: 05/03/1996
From: Michele Burgess
NRC OFFICE OF NUCLEAR MATERIAL SAFETY & SAFEGUARDS (NMSS)
To: Basinger D
HAUNI RICHMOND, INC.
Shared Package
ML20210H287 List:
References
SSD, NUDOCS 9708130440
Download: ML20210H372 (95)


Text

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  • t UNITED STATES 1

M NUCLEAR REGULATORY COMMISSION i(k i f I wasniwovow, o.c. - =$ '%ef May"J, 1996 Mr. Darrell Basinger i Hauni Richmond, Inc. 2800 Charles City Rd. Richmond, VA 23231

Dear t*r. Basinger:

This is in reference to our telephone conversation on April 26, 1996, and to your applications dated May 24, 1995,- and January 18, 1996, requesting registration of the Models 2314-0-0 DS and SU-1, respectively. Regarding your request concerning Model 2314-0-0 DS, as of the date of this letter, we have not received a response to our letter to you dated L February 15,1996 (copy enclosed). In our conversation, you stated that you will be sending full and complete information by August 1,1996. In addition, we are in the process of evaluating your request for registration of the Model SV-1. However, your application contains insufficient information to complete our review. During our conversation, you stated that it is your intentinn to resubmit your application for the Model SU-l to include more complete information, and that this information will also be submitted by August 1, 1996. Based on this understanding, we will hold both applications in open status until August 1, 1996. Upon receipt of your response or resubmittal, we will continue our review. In order to assist you in preparing your resubmission for the Model SU-1, we recommend that you address the following additional issues: 1. The source indicated in your application is the Amersham Buchler Type X.ll7. This number refers to the Amersham capsule type. Please verify that the NRC model number for the source is the model SIF.DI. Otherwise, please provide sufficient information to allow registration of the source. ) 2. On page 2 of your " Technical instruction" manual, it states that "[ijn case of dispute, only the original German text shall be valid." Please be advised that you must manufacture and distribute the product in accordan:e with the statements and representations contained in your application, with enclosures thereto, and the information set out in your registration certificate..The English translation of any foreign document is used as the basis for the safety review and your commitment to the U.S. Nuclear Regulatory Commission. Therefore, please verify that the information submitted is accurate or provide corrected information as necessary. 3. Page 2 of your " Technical instruction" manual also indicated that the information was copyrighted. Excerpts from the document may be included in the registration certificate that we will generate for the device. Therefore, please provide us with an exemption to the copyright restriction, b 9708130440 970808 i PDR RC SSD PDR

D. Basinger, 4. Please provide detailed engineering drawings of the device, including all dimensions, tolerances, methods of fabrication, and materials of construction. The drawings should include complete engineering drawings of each component (e.g. the source, source material holder shielding, source movement, scanner casings, locks, and any other safety features). Describe any safety features (e.g. relief valves, locks, automatic shut-offs), including how they operate, under what conditions they operate, and any conditions where they will not operate. 5. Please provide a description of the source material holder mechanism. Include detailed descriptions (materials, dimensions, etc.) of the mechanism which will automatically return the shutter to the shielded position in case of power failure. Please indicate what assurances are made to keep dust, dirt, debris, and water out of from around the source material holder mechanism. 6. Please describe any ON-OFF indicator (s). Include the nunber and location on the device, including their visibility to users. in -addition, please be aware that-the color red is most commonly used to indicate that a source is out of its shielded position and.that you may need to provide additional clarification to the user on the significance of any yellow indicators. 7. Please indicate the materials of construction and method of attachment for the label on the scanner housing. 8. Please explain the significance of the " Measuring head no " and " Source no." on the label. 9. Please be aware the label must state the exact activity at time of assay, and not the maximum activity allowed in the device. Please verify that all devices contain the maximum activity-or that the label-- -) will reflect the actual activity. 10. Since the device labeling contains the source activity and the date of assay of the source, please verify that this label will be changed if a new source is installed in the device. 11. Your application states the operating temperatures for the device. Please describe any other environmental extremes and o -conditions that the device can expect during use-(e.g.peratinghumidity, corrosive atmosphere, impact, puncture, vibration, fire). 12. Please indicate the estimated number of cycles the source material holder may-experience over it's useful-life - Include the number of cycles per day and per year. 13. Please submit details (with results) of tests performed on prototype devices. These tests should verify that the device would withstand the environment described in your response to Question #12. Any engineering analysis and/or extrapolation of data must be explained in detail. )

D. Basinger, We are looking forward to receiving your response and will continue our review upon receipt. If you have any questions, please contact me at (301) 415-5868 or Mr. Thomas Rich at (301) 415-7893. Sincerely, hw/Ny* Michele L. Burgess, Mechanical Engineer Sealed Source Safety Section Source Containment and Devices Branch Division of Industrial and Medical Nuclear Safety Office of Nuclear Material Safety t and Safeguards

Enclosure:

As stated ) )

D. Bas.nger 3 14.- Please provide a copy of a manual or set of instructions which details the quality assurance and control program implemented in the U.S. which will ensure that the devices are manufactured to the correct drawings-l- and specifications. Please include procedures that detail inspection l and radiation profiles performed on the design when it enters the U.S. or when received by the customer. It is assumed that all devices will be shipped to the Hauni Richmond facility in Virginia prior to distribution to the customer. If this is not the case, please describe where the devices will arrive in the U.S. and how they will be i distributed. 15. Please provide the dose rate on the surface of the scanner housing. - 16. Your application included a " Technical instruction" manual. Please indicate whether this is the users manual for the device. Please provide copies of any other information or documents that will be ( provided to the user. 17. Please provide information on who will-be performing the__ installation-and servicing of the device (i.e. calibrations, wipe test, maintenance, measuring tube exchanges, source installation, etc.) and information on the dose the worker will receive when performing such services. 18. NRC policy requires that leak testing be performed at intervals not to exceed six (6) months unless sufficient operational data is available to support a request for a larger interval. If you wish a longer frequency, please provide sufficient information to demonstrate that such longer interval is justified. Your response should address information that includes, but is not limited to: a. primary containment (source capsule) b.- protection of primary containment c. method of sealing containment .I d. containment construction materials e. form of contained radioactive material f. maximum and minimum use and environmental conditions withstood during prototype tests 9 maximum quantity of contained radioactive material h. radiotoxicity of contained radioactive material 9 operating experience with identical devices or similarly designed and constructed devices ) O

INDEX Section 1 Application 2 Technical Instructions -3 3 Drawings 4 Radiation Sun'eys 5 Drop Test 6 Packing Test 7 Rotary Solenoid Specifications 8 Source Specification 9 Statement accepting the return of sources ) 10 LED and Micro-Switch Specifications 11 Photos of Heating Chamber Test 12 Quality Assurance Program 13 Instructions to Personnel b l

SU 1 Scanning Unit NRC Davice Registr; tion Appendix B ltem Content Description 1 Drawing D449253 705-4 A SU 1P Scanning Unit on Protos 2 Drawing E409300 500-4 C SU 1 Source holder 3 Drawing M487721 500-4 Source Housing Plug 4 Drawing M487720 500-4 Source Housing 5 Drawing M487725 500-4 Washer 6 Drawing M487724 500-4 Adapter Ring 7 Drawing M487730 500-4 A Shutter 8 Drawing M924460-602-4 B SU 1 Electromagnet assembly 9 Drawing M4801015012-A SU-1P Outer cover 10 Drawing E409281-500 3-A SU-1 Inner housing 11 Drawing M409280-500 2 A SU 1 Gaugo 12 Drawing D449253 701-4 A SU 1P Materials 13 Drawing D449253 706-4 A SU 1 Material thickness 14 Wsting E409251300 3 Gauge Internal Wiring 15 Drawing E449253 504-3-8 SU 1 Inner housing 16 Drawing M487743 500-4-C SU 1 Mouth piece 17 Drawing M487740 500 3 8 SU-1 Measuring Tube D12 18 Drawing E409251507-3-A SU-1 Guide assembly 19 Drawing M482054 500-3 A SU-1 Inlet Guide 20-Drawing D449253 704-4-A SU-1 Dispatch case Outside dimension ) )

SU 1 Scanning Unit NRC Devica R:gistrction Section 1 1.

SUMMARY

DATA 1.1 Date of Submission December 20,1996 1.2 Applicant Hauni Richmond, Inc. 2800 Charles City Road Richmond, VA 23231 i Contact Person: Darrell Basinger-Product Manager Telephone:(804)236 5225 Telefax: (804) 236-5212 1.3 pevice Type SU 1 Scanning Unit 1.4 Model Number E44 9260 l ') 1.5 Name of Manufacturer LNI Electronics SA 109B Chemin du Pont-du-Centrenaire CH-1228 Plan-les-Quates Switzerland 1.6 Radixetive Source Model Desianation Model Number X117 Capsule Assembly BSI/ ISO c'assification C64343 Special Form Certificate GB /171/ S-85 Recommended Working Life 10 Years Vendor; Amersham International plc Amersham Laboratories White Lion Road Buckinghamshire England HP7 OLL 1.7 Radionuclide Strontium 90 Maximum Activity: 740 Mbq (20mCl) nominal activity 1.8 Leak Test Frecuency According to goveming rules and regulations 1.9 Principat Use Code E (Beta Gauge) The device is proposed for use under a specific license 1.10 Qustom Device The SU 1 Scanning Unit is not to be considered a custom device. 1 11 Custom User As the SU-1 Scanning Unit is not a custom device, names and addresses of users are not required. page 1

SU 1 Scanning Unit NRC Device R:gistration Srction 2 2,

SUMMARY

DESCRlP.TLCN The following summary describes t$ essential features of the scanning unit with regard to the opcration, design, dimensions, construction / shielding materials and source holder, 2.1 Scannina Unit Descriptior. The nuclear scanning uni' (SU 1)is a highly sensitive measuring device which uses radioactive rays to determ ne the density of the tobacco rod on a cigarette machine during production. This inf ormation is extremely useful to achieve the maximum possible product quahiy. l ,L, l y l D W-L t 1 234 5 6 A source housing (1) ce1taining the radioactive strontium-90 source (2), which has an activity level of 740 Mbq QO mCl), emits beta radiation. Between the beta radiation source and the window tube, whi;h contains the guide tube of the cigarette rod, there is a movable shutter (3). When the machine is at a standstill, the shutter closes automatically, so that no beta rays can pass through the cigarette rod. The shutter only opens, when there is a cigarette rod in the scanner and the machine has reached a speed range selected by the controller, e.g.1,800 cigsfr,iin. Then the beta rays pass through the rod (4) which runs through the guide tube. They come into contact with the gas contained in the ionization chamber (5), which modifin their conductance according to the intensity of radiation. The resulting current is convenec' into voltage by the electrometer amplifier, which is located in the electronic section (6). This signalis passed to the weight controller, The scanning unit is insta'te j in a fixed location to the producbon machine during ] normal use, Please see drawing no. C449253 705-4 A e The Scanning Unit consists essentially of a metal housing, containing : a housing for the radioactae source e e a shutter a measunng tube e an ionization chamber cc:ector l e source ON!OFF indicater electronic components f or signal processing, high voltage and temperature contrel. e safetylock e a> page 2

SU 1 Scanning Unit NRC Device Registration Section 2 2.1.1 Holder for the radioactive sourcs ?Q~W'WWG 1 3 3 , ry " wg Y .. -S 4 ="=. L,. . Q-d i FMr>'-.. _.. ' r N IF M t Eb. s. ( l .. sn.g.1., mp 1 .n w l 3 O ((NL%',N [Y g & y a p.,

1.., s !.

. ;% a - ,, a -t~ sour <cr t. worm w li) sw:= a.uawme:. a-J ww l The source holder (1)is made of steel; the source is safely secured in a hole with fitting (2) When the scanner is not in operation, the shutter (3) returns into its closed position covering the source. See drawing no. E409300-500-4 B Material: pos.2 Aluminum AIMgSi1 E Modulus : 69 kN/mm' Hardness : 35 HB Density : 2.70 g/cm' pos.4 Lead pos. 5-6-8 Steel C Si Mn S Cr Ni DIN : 1.4305 X10CrNiS189 Tensile strength : 500-700 N/mm' Elongation A5 : 35 % min 2 0.2% proof stress : 195 N/mm min 1 E Modulus at 20*C : 200 kN/mm' Density at 20*C : 7.90 g/cm' ,I I 2.1.2 The shutter has two functions: See drawing no. M924460-602 4 B Material: pos.2 Steel C Si Mn S Cr Ni DIN : 1.4305 X10CrNiE189 2 Tensile strength : 500-700 N/mm Elongation AS : 35 % min 0.2% proof stress : 195 N/mm' min 2 E-Modulus at 20*C : 200 kN/mm Density at 20'C : 7.90 g/cm' d ) page 3 l

SU i Scanning Unit NRC Device Registration Section 2 Shutter closed; When the machine is at a standstill and the

obacco rod is not inside the scanner, the

??;f oower to the electromagnet is switched off d ed a reset 6ng spnng automatically cbset c the shutter, in this poenion, the beta rays N emitted !"! tho source material cannot escape {;[ to the outside. ff Q:u6.;r opan:

qu When the tobacco r~J is inside the scanner and the machine has reached a speed which

+ is predetermined in the weight control system i (PM 2), the chutter, controlled by an i electromagnet, opens in this position, the j beta rays from the source material pass { through the rod. Then they enter the gas in l the ionization chambers where the condur. t ice of the gas changes according to l the intensity of the radiation. l Processed signals are fed to the PM 2 weight control. 2.1.3 Al'iabels and waming signs will be affixed to the scanner housing in accordance with the Q ~ requirements of the governing regulations 7 h Refer to page 11 for example. M .Ws The Aluminum labelis fastened to the housing t2 ] with driven grooved studs according to DIN 3 1476. 3 E4g.c 2.1.4 Sourco ON / OFF indicator The shutter is directly fitted to a micro-switch that operates the external LED. Green ; shutter closed Red: shutter open led Bicolor Smm see data sheet Micro switch Serie V4N nbr of operation : >5 x 10 see data sheet 7 .) page 4

SU 1 Scanning Unit NRC D:vica R:gistration S:ction 2 See drawing no. E924400-602-4 B E089022-100 3 A 2.2 Drawinas SU 1 Scanning Unit Overview Diagram according to drawing no.D449253-705-4 A M4801015012 A SU 1P outer cover M409280 500 2 A SU-1 housing E409281500 3 A SU 1 inner housing l D449253-7014 A SU 1P materials D449253 706-4 A SU-1P material thickness Labe: location see 2.1.3 Internal wiring see drawing no, E409251300 3 ) ~ .} page 5 e

SU 1 Scanning Unit NRC Device Registration Section 3 3. DETAILS OF CONSTRUCTION AND USE 3.1 Conditions of Use The device is used in equipment that is located in climatically controlled facilities. It will be installed on a continuously running cigarette production line. The device operational temperature range is 18'C to 60'C. Water is normally not associated with this device. Small degree of paper and tobacco dust is around the scanner. The scanner is exposed to no aggressive ambient atmosphere and to no vibrations. LNI electronics has approxirnately 30 years experience of installing these kinds of scanning unit in the cigarette industry in equivalent operation conditions. 3.2 Detail of Construction Please refer to drawings in the appendix. 3.2.1 Sgannina Unit Housing The scanning unit essentially comprises an inner housing and an outer shielding cover. See drawing no. M409280-500-2-A SU 1 housing See d. awing no. E409281500-3-A SU 1 inner housing See drawing no. M4801015012-A SU1 P outer cover 3.2.1.1 inner Housina This housing contair's the holder for the source, the measuring tube for the cigarette rod, the ionization chamber. The electronic components, such as the signal processing, high voltage supply and temperature control are located in a cell over the ionization chamber. This housing therefore forms a first radiation shielding. ..m .-1 ,. y y. q g nup

c Y

4p s i.g %, ll% S. .. w p g ?$h w ,m c See drawing no. E449253-504-3-B ~ ~ T/ page 6

SU 1 Scanning Unit NRC Device Registration Section 3 Material: pos.4 5 Cast iron GG20 DIN 1691 Tensile strength : 200 N/mm' min Hardness 180-230 HB30 Density at 20*C : 7.2 g/cm' pos. 312-18 Steel C Si Mn S Cr Ni DIN : 1.4305 X10CrNiS189 Tensile strength : 500 700 N/mm' Elongation AS : 35 % min 0.2% proof stress : 195 N/mm' min E Modulus at 20'C : 200 kN/mm' Density at 20*C : 7.90 g/cm' 3.2.1.2 Outer Cover n The outer cover surrounds the inner housing. A lock on the outer cover prevents the scanner from being removed from the production machine by unauthorized personnel. The labeling for the operator is affixed in a visible position on the outer housing. I f, -,7,. ,.lPdi g 9 ' ~.,, jf? xf} $5 wa Idc.: g ?,. NO retos Pgj.e l M tatw h,E55 y:.g;,. n 4d38M ?$$Mt[ Lase 3 2.2 Source Holder The source holder is made of steel and etuminum. The sources are clamped in a hole. The source holder assembly is mounted in the scanner. Drawing no. E409300-500-4-8 Material: see 2.1.1 page 7

1 l SU 1 Scanning Unit NRC Device Rcgistration S:ction 3 3.2.3 Indication of Shter Position The shutter direty operates a micro switch that controls the position indicator of the external LED: Green: Shut:er closed Red: Shut er open. This method of thutter position indication is used by LNI electronics for many years and well known to the users of our systems. The indicator is sealed dust proof against the scanner housing. The machine operotor can view the indicator at any time. The open position is not necessarily an unshielded condition. The rod must be formed and pass through the scanner. Additionally, the machine speed must reach a predetermined set point. 3.2.4 Measurino Tube Wembly The tobacco rod ia ne measured is fed through the measuring tube. The place where the measurement is actual taken is called the

  • measuring window *, The wall thickness of the windowis 0.1mm.

When installed, the measuring tubes seal the inner housing to protect the components within from dust. i i LNI electronics specnes replacement of the measuring tubes every 6 months (see PM { 2 manual chapter 5 r. age 74). i See Drawing no. tJ4',7743 500-4 C SU 1 mouth piece l See Drawing no. M407740-500-3-8 SU 1 measuring tube D12 j See Drawing no. E4C 3251507-3-A SU 1 guide assembly a j Material: pos. 2 3-4 7-10 Steel C Si Mn S Cr Ni 7 DIN : 1.4305 X10CrNiS189 Tensile strength : 500-700 N/mm 8 Elongation A5 : 35 % min 2 0.2% proof stress : 195 N/mm min E-Modulus at 20*C : 200 kN/mm 2 2 Density at 20*C : 7.90 g/cm i pos.1 Aluminum AIMgSi1 - l E-Modulus : 69 kN/mm -8 Hardness : 35 HB Density : 2.70 g/cm' 3.2.4.1 Inlet Guide 1 A inlet guide in the a:Ji tinum measuring tubes prevents the cigarette rod contacting i with the measuring vJn.ow, thus excluding the possibility of damage to the measuring window. . ). page 8 i ) o 1 -..w, y -,3-,,~,,mw,,-,-, w -, ,,,i,,-n,, ,,,.,...-,.w,,--,..,,-i y, i,. m,,-< .,.4

SU 1 Scanning Unit NRC Dsvice Registration S;ction 3 See Drawing no. E409251507 3-ASU 1 guide assembly pos. 5 See Drawing no. M482054 500-3-A SU-1 inlet guide Material: pos. 2-3-4 710 Steel C Si Mn S Cr Ni DIN : 1.4305 X10CrNiS189 Tensile strength : 500 700 N/mm8 Elongation A5 : 35 % min 0.2% proof stress : 195 N/mm' min E Modulus at 20*C : 200 kN/mm' Density at 20*C : 7.90 g/cm' 3.2.5 Scanner Heatino During operation the temperature of the scanner is kept at a constant temperature of 54+/ 2'C by a scanner heater / temperature control. . This ternperature guarantees a constant operating mnge of the electronic signal processing. In the event of failure of the scanner heater, the scanner head temperature may drop to room temperature of 20'C or, if the temperature control fails,it may rise to a maximum of 65'C. In both cases the function of the shutter is ensured. 3.2.6 Air Purae System The air purge system serves two functions: 1, to deflect paper and tobacco dust away from the inlet guide inside the measuring tube during running of the production machine.

2. to blow tobacco particles out of the measuring tube, while the machine is in the standstill mode.

Failure of the air purge system would in no way compromise the radiation safety of the ] gauge. The cleaning air is fed to the scanner via a compressed air hose. Inside the scanner the cleaning air is fed to the measuring tubes via fine mechanical channels. ) page 9

SU 1 Scanning Unit NRC D;vica Rrgistration S:ction 3 3.2.7 Source ~ The scanner is equipped with one x.117 iadioactive source that conform with ISO / DIN C64343. 4, .> v y 1 L The technical data of the source are given ..Jpf (N f' 1 in the manufacturers certificate. A sample of the radioactive source test ,/ report is included in page 15 of i TIE.1096.1e p-q a 1m....u3 .cs w e e... -G. T.%CTf.".1, r r m ],% - g~a SEALED SOURCE \\ y ] N !',';*" E STRONTIUM-90 BETA SOURCE C

  • i

'S 74'l'.*'" sepemm===i ans i See data sheet from Amersham Eoe . Er7 Product code SIF1175 Source model no. X117 _) Nominal activity 740 MBq - 20 mCl BSI/ ISO classification C64343 Special form certificate no. 171 recommended working life 15 years Strontium 90 has t,een used by the tobacco processing industry for many years in similar scanners. The beta radiation of strontium 90 is characterized by opSmal sensitivity for the measuring task. - For the specified measurement accuracy an activity of 740mbq (20mCl)is required. ) page 10 ..~,--y.., -w .,,-.%,-,<r u-4, --y-w w

SU 1 Scanning Unr1 NRC Device Registration Section 3 3.3 Labehng The material of the labels is eluminum. They are fixed to the housing with grooved drive studs according to DIN 1476 Dimension : 77 x 65 mm imme w W E!LNI Messwing h.ed Nr.: T Labels will be sized for legibility. Lettering will be matensis srso done through engraving, l CAUTION

  • **To'un :

et hing, stamping, or other 2omeo l equivalent permanent Radioactive som. ur.: process. material oote: w 3.4 Transport Container See TIE.1096.ie DATA FOR DISPATCH See drawing no. D449253 704-4 A 3.5 Leakaae Testina According to the legal regulations the radioactive source must be checked for leakage every six months. See TIE.1096,1e 4.2 LEAKAGE TEST 3.6 Safety Analysis Summary The important facts pertaining to rafety and radiation protection are summarized as follows: 1. Less than 0.5 rem! year (5 mSv/ year,1 year = 2,000 hours) Under normal operating conditions and also taking account of service checks and leak-test wiping, no individual should receive more than 0.5 rem in one year. 2. Unrestricted Area A control area does not result under normal operating conditions. j page 11

SU 1 Scanning Unit NRC D3vice R gistration-S:ction 3 - 3. Shutter position, The shutter automatically closes every time the machine stops or when the power supply fails l 3.7 Radioloaical Safety Instrucuons See TIE.1090.1 e page 17-18 3.8 Documentation AccomDanvina the Device See TIE.1090.1 e page 1718 3.9 Eervicina -1, Manufacturina and Distribution Controls Each scanner is tested for scattered and leakage radiation before it is dispatched. The - test results are logged and copies are included with the device. Once the device is completed and tested in accordance with the Quality Assurance Program it is dispatched directly to the customer's facilities, arriving in time for installation on the production machinery, Before any device is shipped from Geneva, we will have in our files, both LN! Geneva and HAUNI Richmond, copies of our customers' Material License authorizing them to possess and handle the device, In addition, the customar advises the name of the RSO and specific location where the device must be shipped, LNI sends advance notice of shipment to the customer, providing an estimated time of arrival, l Upon receipt, each customer has in place procedures to receive and inspect the package. A leak test is performed within a specific time following receipt. A radiation survey is performed following installation, The test is performed in accordance with the enclosed test procedure and report

2. Manufacturer's Instructions The manualsP2PCAN V1.4 and TIE.1096.1e with the relevant radiation protection instructions are provided to all users of the nuclear scanner, in addition, LN! electronic offers every user a 5-day safety training course relating to the handling of the nuclear scanner.

) page 12

SUd Scanning Unit NRC Device Registration Section 3 3.10 Safety Analysir 4 3.10,1 Operatina En<ironment The scanner is mounted on a cigarette production machine, secured by a lock. The maximum ambient temperatura at the fixing location is 60 *C. Parts of the scanner are masked by cover panels on the machine. There are no aggressFre gases in the vicinity of the scanner. The scanner is usually located in climatically controlled facilities, it is exposed to no extemal forces, vibrations or impact. 3.10.2 Norrnal Conditions of Use The radioactive source are completely enclosed inside the ccenner housing and are not diref tly subject to the operating environment described above. in any foreseeable accident the shutter will close automatically if the electricity supply should fail. The operating personnel of a cigarette production machine spend an estimated 5% of their working time in the immediate vicinity (30 cm) of the nuclear scanner. The scattered radiation in the direction of the co7mting personnelis 0.00 rem /h (0.6 pSv/h) (see PTB Report No. 6.22 - 1977). Over a year comprising a total of 2000 working hours, a total radiation dose of L mrom (60 Sv) results. 3.10.3 Accident Condrtions E!Le There is no record of any case of fire breaking out in the immediate vicinity of a nuclear scanner on a cigarette production machine. However, due regard must be given to the condition of the nuclear scanner within, ~) during and after a fire in the immediate vicinity of the scanner. The radioactive source used has been tested and accepted in accordance with ISO / ANSI standards. The construction used for the source holder and housing are such that there is not the slightest chance of a) the source capsule falling away from the holder and housing b) the source capsule bursting due to external pressures caused by the expansion of surrounding parts under the conditions described in the previous sentence. One of the first components to be destroyed during a fire of the above magnitude would be the cable supplying power to the shutter in order to keep it open. Destruction of the power supply line to the intemal electromagnet would result in closing the shutter. NJ page 13

- _ _ _ ~ ~-. - - - _ - -. - - - - -. - -. - SU 1. Scanning Unit NRC Device Registration Section 3 4 ,i Mechanical Damaae - 5 The scanner head is attached via the scanner head holder to the solid machine bed. The holder it-attached to the machine bed with 4 screws (M8x25). The scanner is ~ ttached to tae holder with a screw (M8x25), guiding pins and the safety lock, so a detachment of the scanner from the machine is only conceivable under highly unusual j. circumstances. The indicator of the shutter position is protected by a hood.' If the power fails or the electrical cable to the settaner is damaged, the shutter remains i at its closed position, i 3.11_ .. Test Procedure; 3.11.1,SU-1 Heatino Chamber Test - Test Eauiproeht i - Heating charnber ( Heraeus Corporation) type : 5050E . PC for data recording, IBM compatible 1 - Function gen 2rator (shutter control) PM-2 stand a'one control After final asse mbly, a wipe test is performed according to the instruction per TIE 1096.1e pape 24. The scanning head is then fixed into the heating chamber for four l days (96 hoursy. 6 Th'e temperature of the heating chamber is varied at four hourintervals, from 20 l degrees C ( 68 degrees F) to 40 degrees C (104 degrees F).- ,,,) j_ During the test (96 hours) the shutter is opened and closed evety 30 seconds. 1 i The shutter m!:ro-switch which drives the indicating LED is monitored via the PC during the test. If a shutter failure occurs, the event will be recorded by the PC, i - The PC is utilized to record the output signal of the scanning head throughout the tect, p After complettar of the test, the recorded results are check to confirm proper operation. If faults have bon recorded repairs will be performed and the test repeated. j As a final st(p the wipe test is carried out according to TIE-1096.1e page 24 and - compared to tit. initiahest results. i e I i m- ,.. _. ~

.,.~.. - - -.- - - -.-.- _ ~. 'A SU21 Scanning Unit NRC Devica Registration Appendix A Quality Management Proaram for Nuclear Scanners .The board of management of LNi electronics bears overall responsibility for the quality of all j _ products manufactured and shipped by the company. The following declaration sets out the i inter-related factors and safety procedures in the production of a nuclear scanner, All staff of LNI electronic are obligated, according to their duties, to follow the procedures and activities - 3' described in this declaration. The nuclear scanners are a very important component of our machines and, for this reason too, are treated with special care and attention throughout the l

company, l

Responsibilities: i l ' Research/Desion j_ Responsible for monitoring of design, design procedures and drawings. Supplier selection and appointment, taking account of technical and quality requirements. - Purchasina i- ' Responsible for needs-oriented procurement of materials and components, and for the execution and review of the procurement process. Radiation Protection Manaoer / Radiation Protection Executive Responsible in accordance with radiation protection legislation for; . compliance with official orders and regulations - ensuring due diligence in implementing measures to protect against urgent danger to life, j health or material. t Production Department Responsible for correct and proper production and testing in accordance with design documents. Quality Assurance in Production 1 Acceptance test reports regarding the conformance of components relevant to radiation safety - are inspected. A function test, a stray radiation measurement and a leak test are carried out. Quahty Promotion in Procurement Responsible for supplier selection by means of questionnaire, Sampling of parts and components, appointment of future suppliers, drawing up of quality assurance agreements, initial sample inspection, and monitoring of documented outgoing goods tests. The quality of the supplier is ascertained by means of an assessment sheet which is drawn up on a monthly basis - in consultation with suppliers. ) page 15 -.-----------m -__---_-_____-__----_----,---.-,,-_.-------_-__,--,---._-___.-----_s v----- w

SU 1 Scanning Unit NRC Device Registration Appendix A Assembly Department Responsible for correct and proper assembly in accordance with design documents, inspection of completeness, adjustment, checking, gauge Cahbration and field testing on the cigarette production unit, preparation for final acceptance. Dispatch Department Responsible for correct and proper packing of the gauge and for dispatch in accordance with IAEO recommendations of the IATA Dangerous Goods Regulations.,5.7 Packing instructions - Class 7 - Radioactive Materials, and in accordance with GGVS/ADR (Dangerous Goods Regulation - Road Transport) GGVE/ RID (Dangerous Goods Regulation - Rail Transport) ] GGVSeellMDG Code (Dangerous Goods Regulation - Sea Transport) ) ) page 16

Certification for 3 Nuclear Scanning Unit SU-1 ) L Tcchnical Information TIE.10961e ) ]E TIE.1096.ie i

~ Thrs document has been w*ltten for aJthonted. Quahfed pmonnel It deals with the product specifed in its bbe and tfus product must be Irwtalled and opersted in strict accordance with the contents of this document. The rnanufacturer accepts no respormibehty for any changes made to the product by the user. Before doing anything with the product, therefore, ensure that it corresponds e,xactly to all relevant informahon and specifications contained in this document. It is in the user's interest to contact the manufacturer immediately if discrepancies are discoveied or if any uncertainty exists b tres respect. The manufacturer st&ulates that all relevant nabonal, local and any other pertinent safety regulabons are stncity adhered to in connection with the operation of the product or any work (adjustments, rrwntenance, repar etc.) camed out on the product itself. Whilst every effort has beren made by the company to ensure accuracy in the transtabon from the onginal German text LNI Electronics SA undertakes no habihty for the accuracy of the trardation from the ongenal German text, wtuch is available on request and wtuch in al cases shel! be regarded as the authoritabve and authorized statement (French and Sparesh translabons are also available) These documents are subject te copynght. They are for your personat informabori only and may not be produced in any form nor made accessible to a third party Manufacture of parts in accordance with these documents requires ou, prior consent. COPYRIGHTS AND RIGHTS OF EXPLOITATION AR the software products and scftware documentaDA contained in the scope of supply of LN1 electronics SA are protected by I copynght in favour of LN4 Electronics SA or the software author from whom LNI Electronics SA has acquired a beence. AA copyrights and rights of esploitabon are the property of LNI Electronics SA and the softyfare authors. } The Licermee shau observ the copynghts and nghts of exploitaban anri, in parbcular,is not allowed to erase the notices drawing attenbon to copyright. RIGHTS TO USE in consideraton for payment of an agreed purchase price (or when the products are dehvered at the latest) LNI Electronics SA grants the Licensee the non-exclusive, bmited and noretransferrable n0ht to use the software products and ther documentabon in accordance with the contract within the the Licensee's company. The nght to use applies to the actual scope of supply in which the software is implemented, or to the contractually agreed scope of software use, The Ucensee is not enttled to Give the softwore to third parbes. The exception is the passing on of integrated software when selling complete machines, provided an indication is given as to the copynghts and rights of explottation of LNI Electrorucs SA or the software authors. J DUPLICATING AND PROCESSING RIGHTS Any duplicahon of software and documentabon shall require prior approvalin wnang by LNI Electrorucs SA. De excephon from this-rule ls the malung of a backup copy, provided the Licensee adds to it the conesponding copynght nohces l shown ln the onginal Processing and changes to the software also can for pnot approval in wnting by LNI Electronics SA unless they have been released for processing or changing. if software 6s processed or changed by the Ucensee, any warranty claim against LN! Electrorvcs SA becomes invalid. 1 R I CLAIMS IN THE EVENT OF VIOLATION OF THESE PROVISIONS If there is violabon of these provisions LNI Electronics SA reserves the nght to serve nobce in respect of the nghts of use and to claim damages. LICENSING PROVISIONS OF SOFTWARE AUTHORS Any further provisions issued by our software authors wiX be submitted to you il apphcaMe. LNI ELECTRONICS SA CH. PONT DU-CENTENAIRE 1098 CH-1228 PLAN LES-OUATES IGENEVA Stbject to tectwcal changes without nonce. h ~~ w E.E TIE 1096.1e 2 =-

'.SU 1 TECHNICAL INFORMATION-I: { CONTENTS 1. INTRODUCTION..........................................................................................4 2. NOTES ON RADIOACTIVE MATERIALS.................................................... 4 3. D E SC RIP TIO N OF TH E SCAN N E R............................................................ 5 3.1 F U N CTI ON AL D E SC R I PTI O N.............................................................................. 5 3.1.1 SCANNER HOUSING........................... .6 3.1.2 S O U R C E CAR R I E R.................................,............. .......7. 3.1.3 RADIOACTIVE SOURC E................................... ......7-3.2-I N S P E CT I O N S............................................................................................ ) 3.3 RADIOACTIVE S OURC E T EST R E PO RT,............................................................. 15 3 3.1. RADIOACTIVE TEST REPORT BACK SIDE. .. 16 - 3.4 DATA FORM FOR DISPATCH............ .......................................,..........17 3.5 CODE OF PRACTISE IN CASE OF ACCIDENT................................................18 3.6 RADIATION PROTECTION TEST-LEAKAGE TEST.................... ....................19 4. MAI N T E N A N C E..................................................................................... 2 2 4.1. M EASU RIN G TUB E ASS EM B LY....................................................... 22 4.1.1 CLEANING THE MEASURING TUBE,,.............. .23 ' 4.2 L EA KA G E TE ST.........,......................,................................................ 2 4 4.3 REMOVE THE SCANNER FROM THE MACHINE......... ............................25 4.3.1. REMOVING THE RADIOACTIVE SOURCE HOLDER.,..., .. 25 b ' E I. I TIE.1096.1e 3 . =- a a

SU 1 TECHh!! CAL INFORMATION 4 1.- INTRODUCTION-4 The do:umeMs which appear on pagesk8 to 20 of this Technical instructions are specimense The test log documents for the radiation protection and leakage tests are supphed with the i Scannirg Unit - 2. NOTES ON RADIOACTIVE MATERIALS The nuc ear scar.ner contains one sealed radioactive source. l. Possession of the scanner the refore requires the approval of the national authonties responsible. Transport of the scanner to a new location is also suoject to approval by the same authority, i j The uter will appoint a radiation protection officer, responsible for enforcement of national safety regulations. 3 Defective Scanning Unit must be replaced as a complete unit. A LNI technician will on request. l be deleg te for this work. e. 5 d 1 i i i i 1 k 3 1 E l ~ TIE 1096.1e 4

R SU 1 TECHNICAL INFORMATION L L_ 3. DESCRIPTION OF THE SCANNER - 3.1 FUNCTIONAL DESCRIPTION { I \\s l c,] - b g i j \\ / W 't 1 234 5 G Joon ) The SU-1 scanner is a very sensitive device and serves to measure the density of a tobacco rod during the production process with the aid of a radioactive source which emits beta rays. A holding device (1) containing a radioactive strontium-90 source (2), which has an activity level of 740 Mbq (20 mCl), emits beta radiation. Between the beta radiation source and the window tube, which contains the guiding tube of the cigarette rodi there is a movable shutter (3). When the machine is at standstill the shutter closes cutomatically so that rn beta rays can pass through the cigarette rod. The shutter only opens when there is a ciguette rod in the scanner and the machine has reached a speed range selected by the controller, e g.1,800 cigsimin. Then the beta rays pass through the rod (4) which runs through the guiding tube. They come into contact with the gas contained in the ionisation chamber (5), which modifies their conductance according to the intensity of radiation. The resulting current is converted lato voltage by the electrometer amplifier which is located in the electronic section (6). This signal is passed to the weight controller. The indicator on the scanner shows the position of the shutter. 4 )- Green : shutter closed Red; shutter open 1 (h TIE.1096.1e 5

SU.1 TECHNICAL INFORMATION 3.1.1 SCANNER HOUSING The dimension of the scanner housing are approx,18 cm x 15 cm x10 cm. For applied materials see drawing below. The cigarette rod runs through a measunng tube (1). The area (A), which serves as a measuring window, has a wall thickness of 0.1 mm. A warning plate on the scanner is located so that is clearly visible on the machine. A safety lock (see below) prevents any unauthorized removal of the scanner and the radioactive source from the Tr.achine. U sreve, m e 1 1 G I.T i. , VER' s. u 1g g Moss no heed Nr.t ~j l %j'f 'n("~4 ^ Materiel JSr90 J / j,- ~ CAUTION; "*l**$$une taomen. Y N RadioaN:tive sme.e ur.: 1 \\q/, 1 material. u i*: jl I r .41e 3 i [ l u - m.. ..) ' i

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SU.S.- TECHNICAL INFORMATION 1 3.1.2 SOURCE CARRIER The source carrier (1) is made of steel; the source is safely secured in a hole fitting (2). When the scanner is not in operation, the shutter (3) returns into its closed position covering the source. 3 2 1.. ra d ; .[ +- !l f((h

h:

.--s l SOURCE STRONilUM .iocas i 3.1.3 RADIOACTIVE SOURCE X.117 The scanner is equipped with one radioactive source that conform with ISO / DIN C64343. i / .],Q, '8 y The technical data of the source are given in the { ___ /' _4 manufacturers certificate. / s STRONTlUM-90 BETA SOURCE A / ] SEALED SOURCE ' w:~~# Product code - SIF1175 l Source model no. X117 'tAe. y.%.. L"-"'"Lg lO',g"* Nominal activity 740 MBq 20 mci e o,v:M m 3

  1. s,.

BSl/ ISO classification C64343 p b i Special form certificate no. 171 , g%- !T,",l'** recommended working life 15 years .,,g 4^ ,, c.. ..u.__ ..m . /., .\\ \\,.. NIU*" = s*= - m iso - - iuAs, anienn C e.oss (AVt Fi/5 m.LNI its Tie.'ose 'e 7 -~mw-',.. J

SU.1 TECHNICAL INFORMATION 3.2 INSPECTIONS Design inspections are conducted by the "Physikalisch-Technische Bundesanstalt" (Federal Institute for Physical Technology) in Braunschweig The inspection report for this scanner type appears on pages 8 to 13. The t "anner is tested for scattered and leakage radiation before it is dispatched and the test resg' are logged. The test log is supplied with the scanner. A specimen test appears on pages 18 to, I 1 1 ) mg.L ( TIE.1096.1e 8 a

--m.-_ - - = _ _.. _m t . SU 1 TECHNICAL INFORMATIOM i li Unof ficial translatlon J Physikalisch;Technische Bundesanstall Bericht Iteport i No. 6.22 -1977 4 j 'Filo: Radiation protection inensurenent on n cigarette string density measuring head i i Manufacturer: 1.tJI Electronics SA CH-1211 Gtneva 16. Switzerland Applicant: K6tber AG f Kampchaussee 3-32 2050 ifamburg 80 Type:') GU-1 Serial No.: 89 01 225 Date of test: 25.09.1990 4 Place of testi Physikalisch-Technische Bundesanstalt Bundesallee 100, 3300 Brsunschweig Radioactive substance:*) Strontium-90 Type of capsule:*I X.117 Activity:"I 740 MDq ~ ) 1 Classification: CG4343. radioactive substance in a special form

  • I According to applicant's stntements 1

Reportin without signature and official starp are not velid tio alterations es; be made to copies of this report. Extracts inay be thken and changos made only with the permission of the Physikalisch-Technische Bundesanstalt. Bundesalloc 200, 3300 Draunschweig 1)In case of dispute, only the original German text shall be valid. e..ia,. = u .u.6.. a.... 4-a.. 6...

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r SU.1 TECHNICAL If 60RMATION 4 r Pace 2_of PTD rpp_ ort 6,2;l_- 1977 ilanufacturer: Amersham International plc White 1. ion Road Duckinghamshire, England HP7, 91.L 7pplication documents: Opera ting manual MR-1 of 13. 89 Pattern drawing flo. 9253-503-3-D of 11.05.90 !)o. 9253-500-3-A of 13.04.BB with teaterialn lir.t and lio. 9300-500-4-A of 04.06.87 I E% cdp %ioA'I T1.e GU-1 density mensuring head is part of a control system to regulite the weight in cigarette inachines. It essentially consists of the outer sheet steel housing with dimensions of about 243 mm x { 117 mm x 222 n.m..the inner cast iron element, the source holdet us.it with the strontium-90 sourco, the sealing system. the ionization chanber, the guide for the cigarette string which posses through the density measuring head, and the appertaining elletrenic systen. A safety lock prevents the measuring head from being removed from the cigarette anchine by unauthorized persons. In rest position. the radiation outlet is covered by a shutter. This shutter releases the radiation outlet only when there is a ciCarette string in the measuring head, the machine has reached a tar.Je of capacity preset by the control device and the covers ) pre"ided for protection have been closed. When the cigarette machino is affected by disturbances and in the case of voltage failure, this shutter is automatien11y set to its rest position by a return spring. Further details can be taken from the docunents deposited with the Phyrikalisch-Technischo Eundesanstalt.

  • I According to applicant's statements

[ TIE.1096.1e 10

SU-1 TECHNICAL INFORMATION Paae 3 of PTD_ts.psyt G.22 - 19),1 w CRKyfAgio_RL_of. the mens _ur emen,t o _n,nd mea surep.cCreag1Ap. As the dentsity n.eunuring head was not mounted on a cigarette machine, all niden of the head were accessible during the measurer.er.to. The local doso rate was neasured with en ionization chamber desemater (Babyline 81) and a scintillation doneneter (mod. 730G/1) of thn PTD. The measure rent results are shown in the following table. l i l ) ) E { TlE.1096.ie II q y ._____n

SU 1 TECHNICAL INFORMATION h ge 4 of PTB report _6,2_2 - 197_7 2 Dh=" neasured local doce rate pSv/h Place of neasurement with 2 eicaretten without eigarettes in the string guide in the string guide bushes (shutter busher. (shutter open) closed) On the measuring head, at a dictence of 10 cm fron the housing surfece: l

1. Front side l

(service side) 1,8 2,0 2, titchine side (radiator side) 4,3 6,0

3. Lower sido 1,2 1,2 4.

Side carrying j the measuring head (upper side, lock seal) 5,0 4.0 5. String inlet opening 4,0 4.0

6. String inlet side 4,0 4,0
7. String outlet side 11 10 On the measuring head.

to t a distance of 30 cm 1 from the housing surface:

1. Front side (service side) 0,7 0,7
2. !!achine side (radiater side) 0,3 0,7
3. Lower eide 0,4 0.4 4.

Side entrying the measuring he.ad (upper side, lock seal) 1,3 1.0 5. String inlet opening 1.2 1,5 6, Strino inlet r,ide 1.2 1,5 7. String outlet side 2,5 6,0 iM LNI

== ' e ,2

SU-9 TECHNICAL INFORMATION i h2e 5 of PTB report 6.22 - 1977 Evaluatign, When the string den:sity mear.uring head is mounted on the Protos 70 cigarette machine according to the operating manual itR-1 of 12/89 access is lindted on the string inlet side by tre join press and on the string outlet side by protruding inachine parts: the same applies to the access to the upper and lower side. Taking this geometry into consideration, it can be said that string inlet sido and string outlet side as well as the upper and lower side can only be reached with the handn. } The radiation protection areas are defined in sections 57 to 60 of the Pedit. tion Protection Ordinanco an revised on 30.06.1989, Federal Law Gazette I,

p. 1321. According to these sections, service monitoring areas (E 60) are service arenc which do not belong to the control areas (5 53) and in which persons handling radioactive substances may be exposed to body doses duri~J the calender year, which exened the limiting values defined in Annex V. Table X 1, columu 4, when they constantly stay in these areas.

From these definitions, when external exposure to X, gamma or beta radiation is assumed, local dose rates can be derived for the service monitoring area at the outer boundary with the monitoring Srea outside the service eren (Table X 1, column 4) and at the inner houndary with the control area (Table X 1, column 3). The local dose rates indicated then result under the exposure conditions mentioned in the following. Local dose rates at the boundaries of the service monitoring area outer boundary laner boundary v1.v / h pSv/h

1. k' hole-body exposuro 0.0 7,5
2. Partial body exposure of the hands, lower arms, feet, lower Icgs, incl.

the respective skin G.0 75 T> ,,, @ { EEE TIE.1096 ie 13 =-

SU.1 TECHNICAL INFOM3ATIOM i Pace 6 of PTB Uyolt_ b 2,2 _1977 When the cigarette string density measuring head is mounted on the Proton 70 cigarette machine, all neasurement placen lie in the monitoring area outside the service area and in the service monitoring area tlader these conditions, a control area deer. not result. Con ci v s_igns_ ) Additional technical meanures to improve radiation protection are not required. It is recommended to carry out the first leak test 32 months after installation of the preparatien and to repeat it at intervain of 3 years. Draunschveig, 20.D2.1991 By order { signed Dr. U. Lauterbach) This is to certify that the Cernan report has been translated into English at the Physikalisch-Technische Lundesanstalt f'H* y. %i. .. 7.... L. a n....... g.f Ys = (PTD foreign languages der g ?! % Ydl i fj' Braun t:chweig, 27.02.1992 w=r EEE TIE.10931e 14 =-

SU-1 TECHNICAL INFORMATiON 3.3 RADIOACTIVE SOURCE TEST REPORT Radioactive source test report ~ preiw come esececen eumo,.e, e,ow m 015257 E&T4 emeadcama SIF1175 STROffr1UM-90 BETA A awn re SOURCE w bm Mcme m SEA 11D SOURCE hANS RAllN OURICit. 171 gggg enece r=ces no ""wd M encommew mymme e, x117 140t48q 20 toc 1 15 YLARS senaf no moamwwww 1 mesawwws2 iest w beeh no g iese g ano em, 3001BC 34.7 n Amps 6195 4195 4195 3002BC 31.9 l 3003hc 32.B a 3804BC 31.8 3805SC 31.7 3eo6ac 31.3 a 3UO7BC 29.3 380 enc 33.8 3009ac 28.9 381onc 32.7 a notes W 3' ., 7 h p sam cae 6 JAN 95. "ths esassdcauon compees wan EW1976. whch e in sareemwn wet 6 02919 (see cweeat ter oehnten and oesenpton of tests) Amersham intomational pic Tempree (0434) 54TO Amersham t.abaraores Fax (0434)543243 Wwe L.acn Road Catuee Actuiry Amershrm Be : se Englard HP7 9LL Teex 83141 ACTNA O v Amersham } wsa .5.5@( TIE.1096.1e 15 =-

SU-1 TECHNICAL INFORMATION 3.3.1 RADIOACTIVE TEST REPORT BACK SIDE g s } y r,. j ll {7 (( i j 1ji i p j !}:1.1,, 2 _- I. .c i iii gip 4I il b l}4}.g ii l.,l i i i t r ll1l g! l_ il .si } llI t) f d,, !!!!!ll l j!!il i !o, j.i Ill 4. g i. h a .s i n{ o. 3 I I I !h !l',! Ikil<pl)i{1l'I' !,s 1 I !- j ti '! Ii [ l k I k ! i[s ljlj!!li' I I l l! ll/ r i I.I 1ig 1: I I [ Li. Ol [ l I i ilit} } ll[)!.!!!! !i[il I 'h.. $ !ll li l!!J ! l_ l !!!ul j al l lh;.. e '!n!! !i ! ! !NIffl'l!I!l!lI ip ei ln. Nlpi jp,. i p g. o !lll.l! l l !j!kII!diil ilff 'l l l l1!! . !! !!I li!!!!I !! ililii I ' ]f., l a m!!!: q)1 n .'il a,l! Ci'l:! i; j i ij fl,n e 1 ,I! 1 II,, l l i j! !! l li Il l j' (11 1 1 .i lj-t l m 3 l: i l i l ' icj 'i .'i i t lll ( ]Jl. I1 1i3 j i p j; q .i n g p,i 1.!I;,u. , g*,,,, i .ig. oi !!!MI d.I.!.I Tal1: 1 c

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SU 9 L TECHNICAL INFORMATION 3.4 DATA FORM FOR DISPATCH g-lmHl DATA FOR DISPATCH 740 Mbq M E 3 NUCLEAR SCANNER SU1 (20mCl).

  • NVCLEAR SCANNERS SHOULD DE PACKED INDMDUALLY IN THEIR OWN CASEE AND NOT AS PART OF CONSIGNEMENT.

EACH CASE MUST BE PROVIDED WITH CARRYING HANDLES THE WHITE I YELLOW e RADIOACTIVE e LABEL WITH TWO VERTICAL RED UNES MUST DE AFFIXED ON 1WO OPPOSITE -. SIDES OF THE CASE. SHIPPING DOCUMENTS MUST DE COMPLETED ACCORDING TO e THE FOLLOWNG DETAILS l RAD 10ACTNE MATERIAL NOT FISSILE (UNDERLINED IN RED) SOURCE: STRONTIUM SR 90 BETA i l ACTMTY: 740 MDq (20 MILLICURIC) FORM. SEALED SOURCE LAND AND SEATRANSPORT AIR FREIGHT GOODS AND PACKAGING IN ACCORDANCE IN ACCORDANCE WITH IATA DANGEROUS WITH CLASS 7 OF IMDG CODE, PAGE 7109 GOODS REGULATIONS 5.7 UN-NR. 2974 TRANSPORT GROUP 11 CATEGORY l WHITE RAD ATION ON CONTAINER SURFACE LESS THAN 5pSvih = 0,5 mromm TRANSPORT INDEX : 0.1 PACKAGE TYPE A SOURCES ARE SEALED IN TIGHTLY WELDET STAINLESS STEEL TUBES AND SATISFY BSillSO CATEGORY C 64 343. THEY ARE HARMLESS TO FOOD, FIREPROOF, AND NON CORROSNE. ~ !!! LNI Tie.,ose,e '7

80-1 TECHNICAL INFORMATION ) - 3.5 CODE OF PRACTISE IN CASE OF ACCIDENT W B kBg CODE OF PRACTISE IN CASE OF ACCIDENT DURING GOODS CLASS 7

== L.Elg TRANSPORT BY ROAD UN NR 2974 DESCRIPTION OF THE ENCAPSULATED STRONTIUM 90 BETA RADIATION OF SPECIAL MLRCilANDISE. F08M(UN-NR2974). MAXIMUM RADIATION ACTIVITY OF 743 Muq CAPSULE BUILT INTO A STEEL-LEAD ALLOY NUCLEAR SCANNER, PACKED IN A SPECIAL REINFORCED WOODEN BOX HA2ARDS NO DANGER OF CONTAMINATION. l EVEN IF THE NUCLEAR SCANNER l$ DAMAGED BY EXTERNAL FORCE, FIRE OR WATER. NO RADtATION HAZARD TO PERSONS WHO HANDLE DAhMGED NUCLEAR SCANNERS OR PARTS THEREOF NO RADIATION HAZARD TO PERSONS WHO ARE FOR PROLONCED PERIODS OF TIME IN CLOSE PROXIMITY TO NUCLEAR SCANNERS. EMERGENCY MEASURES-INFORM THE POUCE AND FIRE DEPARTMENTS e SEAL OF THE ACCIDENT AREA e RESCUE INJURED VICTIMS KEEP SPECTATORS AT BAY e KEEP TO THE WINDWARD SIDE OF THE ACCIDENT SITE e COLLECT ANY SCATTERED PIECES AND KEEP THESE IN A e SAFE PLACE IN EVENT OF FIRE: ALL TYPES OF FIPE EXTINGUISHERS CAN BE USED. EXTINGutSH IN THE WIND DIRECTlON. FIRST AIC: REM AIN CALM e CALL A PHYSICIAN FURTHER ADVICE; CONTACT THE LNI ELECTRONICS RADIATION PROTECTION

OFFICER, MR. H NISSEN TELOFFICE "41-22-884 18-83 TELRESIDENCE "41-21-825-36-33 I

ISSUED BY. LNI ELECTRONICS SA CH. DU PONT-DU-CENTENAIRE 1098 CH-1228 PLAN LES-OUATES f GENEVA SIGNATURE lkAb!kiUNikUkkUfiUkUUibbk) l TIE.1096.1e 18 1 1

SU4 TECHNICAL INFORMATIOM 3.6 RADIATION PROTECTION TESTe LEAKAGE TEST GADIAllem FeUrtC185 TE5Y TE31 M RAOl@eplETtm. NMDMb@ Ittf SWetAt AeD Blegtf for Ptoforal (1 RAPtst M fft1 pnur ~- GADI M:tivt $CAmsluG latti 1815 M IEksit 9A0loatisVI page i page 1 type as.1 Type tu.1 sf 3 de 3 Yt$fisG ptAs$ tentes 95 fftt 3CAmilsG LAll tiff M IEtLftt 1. tatt tu-11 eat telt tatt apperelt de test su 1

2. Dosqueter babyttne 31 type E433 00stestre seoyt tne t/se E433 froc 3.

Clgerette red (ca. 30 cm) eaudin engerette t erw. 30 cm) No. no. Test precadre Preedrire e test 1.1 Put in tigeratta red Infiter un bodin de tigerette 24 wie e# y of f s shutter closed 24 vde decLeichte ebturster forma 24 vdt swy ens snutter gen 24 vde enelenches obturateur ouvert 1.2 hpeat test precedre 1,1 to eless with ll0 vdc aspeter to precedre 1.110 tels avec 20 vdc 1.3 SNtter etened, menaring t@ empty. (kstir6tma fored, tubo de paidsge vien. Radiation ensarement (ett values in erth). Effectuer les senses (valeurs en w/h). The venues as givei in the d6egrass should not be Les veteurs ne chivent pas desesser caus ladispees esceerned. me te disgresse. Inter==*ed value in report. Reporter les veters sur te disgrese. 1.4 SNtter open with 30 cm of red in mesartng th. meuretour ouvert baadin e 30 cm mas le titis pJ A. Shaded areas are ret accesstbte neun sceming mit is Les soies estregees ne sant pas art =ealbles al le tete flaed to cigarette eachtra, se erare est flues mr la eschine, Enter eneared venue in report, esporter les veters sur le disgramme. 1.5 toest test precedre 1.1 with sceming mit nepeter to precedre 1.1 ovec to tate e eense heated up to 60 aeg. C. chauf fde 6 40 dag. C. relating to 1.3 rotat6no to 1.4 IWMAC*a%#Q'.. yy; =ggg %%7@*g'4?f% a s1 s2 77 ry" ' - ~ , e_ 2/ 0.5 i e.2 /. x m..

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SU 1 TECHNICAL INFORMATION i taot4filai Pit 01EC110B 1 Eft 1531 DE SA010PEDftCil0il D LEM ft$f = fist M 9'tisecagitt Peet I pe9e I YEST CER1181CA18 CEAllf!CAf DE 1851 of I de 3 Designet ten Deslyutlen tource Sr 90 Fredet ceds Cam predet $101175 tessie lype e copgete Etti SSI/ISD tiessificatien Ctessificallen $$1/l50 C64343 Speclet fare cert. re. Cert. re. pwr forse speciale 17 1 hanufacturer Fenriennt Aser s8ue LK tource no, no, de source i st*1 oct 1 sctivity of the seated radioactlve Activite de te sosce scelles seurse (Strontles le 9C) tttrantlue Sr 90) -) direct i Indirect 2) Wipe test according to test specificatien fest de frettle aulvent spectf tcallen en ( page 3 Pe98 3 l Sq rCl isotsted activity Activite differentlette testproof taaky (4) etencie (3) run eterete the test sarse is.. Le source testem est... 1) Strect tests test directs Wipe test at the scarce, visuet check. Test as frettis. Centrete vtsuet. 2) IMires:t testi fest Indirects Wipe test en estracted 1paiding tJn test de fretttt sur time sfide entrait tanty acceptable for repeated tests). taeutenant par tests repetitlls) 3) the source is teekereof and sai to Le source est etenche et peut etre utitIsae used further if the seenred isolated pour gutent (3m t'eCttelte IGetee est proche tw:agramd radiaticn roulne decidedty & trutt de fand, sont nettement inferieurs samtter then 14 sq 10.5 rct). 618 sq (0.5 rict). 4) A sorte with en teolated backgramd law starce Swec we activite dif ferentiette redistle of 14 Sq 40.S rCil er anre. de 18 Sq ou sosertere est to siderde ruri to teeming. It mast be witidpa from etenche. elle ett etre lanediatearnt retiree service tenediately, to put in safe da servtce per le respesante de la redte. keeping ter e radiet ten protectlen protectten. esbeltee dans un conterwur ef ficer packed tightly md depostled etenthe et stechee pcht etre et tetide. for linet storage. test (6 radierstectlen accepte air.ture oete nedletim Protectlan test futfitled w= !!n!! TIE.1096.1e 20 =- D

SU-1 TECHNICAL INFORMATION ra-tac 1Atton PeOfttilta 1817 TEST st asetenotEctim NO ttAK Till it8f DE D't!AeCAElf t fEti CallflCAft CEstitlCat DE 115t of 3 de 3 1estplace / P. e tester 14$1lus DEA 44 antes Dt fitt

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1. nurcsea de ceton i ce : 1 cm
2. Petr of twesers tieng)
2. rette de pirrette targue test
3. Spirits
3. Atcoot direct Indirect
4. Polythsie beg 11 cm a 10 ca
4. sechet en potyethylene 15 cm a 10 cm
5. Des %ter embytiru 31
5. Dosteetre sebyttne 31 ao.

Test 7.ece*re Procedare ne test 2. Wipe test fest pu frottis ) 2.1 Inscribe potythene beg with so, of Inscrire to rua. de le tete de moeure su de scwvMg mit er smace. Le searce sur to sechet en potrethytes. 2.2 Carry est utpe test. Ef fectuer to test. 2.3 Put cloth in bee. mettre to tat de cotei dens Le eachet. 3. mesure hockgrend redletion. Messer l'activite notarette Echet t e velar tue 3,1 Att redtonette amarcos must be et imates les sources thivest etre eleiydes toast 6 m mey. ma minian ne e n. 3.2 Teme reteneter reading and recore it. Iner.rtre te votar tue sur le malastre. Range Readire 4 mesure isolated activity. meste de t'activlte dtfferentiette Echet t e talar tue 94 4.1 9tece reteester we beg with piecer le dasteetre er le sschet centment utpe sospie, l'ecasittllen ds frettis. 6.2 late retaaeter reading and record it. Inscrire le valeur lue as to tahalestre. La tt votie 5. Evolustle Evelet ten talte vet eur Sq the isolated eetivity in FCI corresprd l'activite dif ferentielle en nCl correspond to the seenrod weLue e6nus the e le valma ensuree esins l'actielte hectgramd redtatlan, returelle. 1 Sq e 37 en't 1 sq e 37 sci attertim ettention eut imettne r.diation e.,ces in sue rt=er toute scurce ree. esenche. set. un (i., } E.mie de is redi e.nedseteennt to reuxn. eres aid infers the radiettan r et evertisser t protection emcar. j .ct ion. i inst a radioprotectim auspie l 4 o nense Date i n nedtattan Protecitan test futtttles' J i y a w== E2 t TIE.1096.1e 21 4

i SU 1 MAINTENANCE 4. MAINTENANCE - 4.1 - MEASURING TUBE ASSEMBLY 10 1 2 3 7 p 1 N@$ U- -4 f i v-uyih gh -. f7 _y, M. ,,,n g -S -e,;;,-,5NhMM ] i 4W ;;;.cL., '[Ui c [ The guide tube unit comprises the following parts: l. A first tube called window tube or measuring tube (1) made of aluminium with an inside diameter of 12 mm, which has a window 0.1 mm thick at the point where the radiation beam passes through. A second tube made of steel and called guiding tube (5), which is located inside the first tube and - guides the tobacco rod accurately passed the measuring window. The diameter of the guide tube depends on t% diameter of the cigarettes to be producad. PRECISE GUIDANCE OF THE TOBACCO ROD IN THE SCANNER IS EXTREMELY IMPORTANT FOR MEASURING ACCURACY, A blow chamber (3) located beween an extension tube (2) and tne entrance guide (4). 1 The air penetrating the blow chamber serves to remove the dusts and various impunties wtiich may falsify measurement e prevent condensation from forming inside the tube, thus causing the rod to break. + This blowing chamber must be connected up to a constant supply of air. P = 200 mbar (150 mbar) dry, de-oiled, filtered. The various parts which form the measunng tube assembly are centered by a pin (7). l WARNING Measuring tube must be changed by authorized personnel only l } l TIE.1096.ie 22

f i SU.il MAINTENANCE .r 4.1.1 I CLEANING THE MEASUR!NG TUBE - For a daily operati,y time of 8 hours and 5 days a week the service life of the guiding tube is . estimated to be one year. To maitdain constant measurement accuracy, the guiding tube must be cleaned frequently with a - damp brush. To clean inside the guiding tube NEVER USE A HARD OBJECT. I Dismantle and clean the guiding unit every 400 hours. l Fit a new WINDOW TUBE when deformation of the thin tube is greater than 0.3mm. i The airflow inside the blowing chamber should be checked for any blockages at regular intervals. l BY FREQUEi4TLY CLEANING THE GUIDE OF THE CIGARETTE ROD IT IS POSSIBLE TO ACHIEVE A MORE ACCllRATE MEASUREMENT OF TOBACCO DENSITY AND IMPROVE CONTROL. THUS ENSURING THE ROD TO BREAK LESS FREQUENTLY. Cleaning should be performed with a brush of suitable diameter. NEVER USE A METAL BRUSH BECAUSE THIS WOULD DAMAGE THE WINOOW TUBE. EIE a_s LNI Tia.,oee.,e 23 +we-%-yp-F-a

SUS MAINTENANCE. .) 4.2 ~ LEAKAGE TEST - According to the legal regulations the radioactive source must be checked for leakage at eix month intervals. This means that the source holder will be removed. - THE SOURCE ITSELF MUST NOT BE REMOVED UNDER ANY CIRCUMSTANCES. The wipe test should be only carried out by authonzed personnel, hh hI gHy =tf75A'dTTf"*wcww m -l cm a_ceeew= =ac r w e;2. g e z a et. i m w moioswesa w 6 0 tv O / gy,y" q /. i f ru . j N[<, l [. >@l _./ pruovt sewerc uw ( i l l i.o.u.t.eq G en win gr (som r Me6NC A76m7 ~fMii%TGOi Ty A FQM NWD FLUrf - r a e c rett ciot% (

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) i { SU 1 WilNTENANCE i 4.3 REMOVE THE SCANNER FROM THE MACHINE i ANY WORK ON THE SOURCE HOLDER MhY ONLY BE CARRIED OUT DY A TECHNICIAN FROM LNI ELECTRONICS OR BY A SPECIALLY AU f HORIZED PERSON. A WORKTO DE PERFORMED ON THE CIGARETTE MAKER 1 1. Disconnect the general supply to the controller, I i 2. Remove both the cables of connectors X$3 and X54 3 Remove scanner head from its mechanical holder, D. WORK TO BE PERFORMED IN THE ROOM BEHlfQ A PROTECTIVE SHIELD I d. Remove the three mounting bolts of the guiding assembly. I Set scanner on a level surface with the entrance guide r ing up C. ERK TO BE PERFORMED WITH GL QE i l 6. Remove the entrance guide (4), the blowing chamber (3) anti the tube attachment (2) j from the guiding unit. Disconnect the housing from sne me'el body. l l 4.3.1 REMOVING THE RADIOACTIVE SOURC? HOL.)ER l 7. Undo the two screws wtiereby the source is attached to the frame ( 8 insert these two screws into the threaded holes opposite and remove the source. .D i 9. Set the source down on its source holder lid, urscrew it and place it in the transportation container,

10. Store the container immediately in the special box provided

~ - After removing the radioactive source, proceed as fellows in f order to gain access to the functional parts of the scanner' Remove guiding unit (5) Undo 6mm dia. screw on the front of the casting Then disconnect the two halves of the casting i l Undo the upper plate held by 6 screws in order to j i gain access to the electrometer and to the ionisation { chamber. E-- @l TIE.10961e 25 q -w-,--e-, -mmen.c e-wg-w**r-%~s.. w--m,.,, --ayy----wnw--wwe,-,- m,-y. y--w.-r*.*--y--t- -w-- v- -ar w --mw--v m- --rw-w-w,--w----- '""-r e'v---"W-N*'t---e*

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Nu i r scenn:r ulHAUNI Nr. 9'61'156 2 (1242 BA) J.NN ^ ^ \\ N \\ cigarette machine N,, N .F{7;< \\ 'V s, s s )sf protective covering j . N m s s w'

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Nucl:ar Scanner

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= dose rate meter: Szintomat 6134 No. 50468 Invt.No.22993 background: 0.05pSv/h measurement positioning: rod height flanged in-and outlet connections

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W HAUNI Nuclear Scanner Nr. 96 -f(/ SG 2 (3'242 29) monr,urement positioning: rod fielght and surface flanned in-and outlet connections l l INm. No. SOURCE SIGNAL closed SOURCE SIGNAL open without cigarette rod with c!garette rod ~ background: 0.05psv/h background: 0.05 Asv/h ipSv/h] [MSv/h] ~.. -f 2 4.2 ), 2 2: 7 2 0 3

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W LNI l 27.11.1996 inspection Report CDatrol_ Unit.model; robotron x ray-gamma-dosimeter Type 27060; FNR 01037 ~ ) Radiation Backround Level: 0,06 p SVlh Manattrainent circumnianten: e infeed and outlet ledger installed Shutter open, without rod Measuring device without amplifier cover, sensitivity 6 kev to 100 kev ScanntLBRai.IyAe1 ') SU-1; Serial No. SN9541522 (4099) LNI Distance front p SV/h rear p FV/h 0 (6 cm*) 90 40 10 cm 84 20 30 cm 16 13 100 cm 1,4 1.4

  • ) Depending on the type of measuring device c /^

s'au ) B. Link Radiation Protection Officer

IN LNI L DROP TESI L Nuclear Scanner Head SU-1, Serial No. SN9541522 (4099) Icattmtukomental - Nuclear scanner head SU 1. Serial No. SN9541522 (4099). i - Corresponding to its installation height the scanner head has been droped from a height of 105 cm to the floor covered by a steel plate (thickness 17 mm), b - This action was documented by taking several pictures (see attachment). - A wipe test hast been effected before and after the drop test. Beaults: - The wipe tess.: k ore and after the drop test yielded no escape of radiactive {; Strontium 96. ( - There was no loss of shielding and the housing remained undamaged, whereas E the outer cover has been bent. gue O M

(---__--.-.- i l W LNI DROP TEST J i h 'N * ~, .j, 3... . D T i sy j d' .k ~ \\ m.- w-sa . A~. Q g ~, . f: j (s ). a g, R. j 40, A,. i p,, r.. i, l s Q l l l I f Scanner head is dropped 9 h I ~ s ~.I ~ htkN' <j$).k...., - $T7 .. 7: s c p#.. ?""4 x

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.: a e. ..y' s [h ~ ' + Result: Outer cover of the scanner head is bent j

Paga 2 Test Report No. 3892/96 transport-container made of plywood, outer dimensions 39,5 x 22 x 33 cm (1 x w x h without handlestrips), 43,5 x 22 x 33 cm (1 x w x h wit handlestrips), walls made of plywood 11 mm, 5-plies, front strips and frontsides handle strips made of solid wood 5,5 x 2 cm, all joins are screwed with SPAX-screws, the lid of the transport-container is lead-sealable in drill-holes.

3. ouality reaulations The quality regulations for pakagings for dangerous goods of class 7 are in principle similar at all carriers and USA-DOT:

road traffic ADR class 7, Schedulo 9, annex A.7, i sea traffic: IMDG-Code class 7, Schedule 9, air traffic: IATA-DGR class 7, chapter 6, USA-DOT: 49 CFR. The requirements to a Typ A-package consist of general and construc-tural requirements and test-requirements. For the submitted Typ A package with solid content, in the following there will be determined according to chapters and wordings of the IATA-DGR (1995): chapters 6.2.3, 6.8.2, 6.8.4 und 6.9.4 3.1 General and constructural recuirements IATA-DGR 6.2.3.4 " Design for Typ A-Packaging" with reference to IATA-DGR 6.8.4 " Requirements for Typ A-Packages", from there to IATA-DGR 6.8.2 " General Requirements". On basis of the construction of the packagings and the used materials the general requirements 6.8.2 and 6.8.4 and the special requirements _) in 6.8.4 are fullfilled. 3.2 Test-recuirements IATA-DGR 6.9.4 (reference from chapter 6.8.4) " Tests for Demonstra-ting Ability to Withstand Normal Conditions of Transport": Water Spray Test, Free Drop Test, Stacking Test, Penetration Test. 3.3 Realization and result of tests

a. Water Spray Test according to IATA-DGR 6.9.4.3 This test has not been realized, because on basis of the used packaging materials and the packaging design no negative influence onto the package and the following tests and the packed good is to be expected. i.*

gD _ M'48 =

1 Piga 3 Test Report No. 3892/96

b. Free Drop Test according to IATA-DGR 6.9.4.4-5 and Table 6.9.A from 0,3 m drop hight; test facilities and realization of test according to ISO 2248, release of drop by a dropping hook

- drop plain onto area with regard to the greatest possible damage at the packed instrument, onto all 6 areas one after another; State no damage at the packagings and at the instrument, the cushioning between instrument and transport-container is unimportant loose; - drop diagonal onto corner with regard to the greatest possible damage at the packagings, onto all 8 corners one after another; State: all dropped corners of the transport-container are unim-portant compressed, the joins are not injured, the cushioning between instrument and transport-container is unimportant loose;

c. Stacking Test according to IATA-DGR 6.9.4.9-10 This test has not been realized, because at a stacking force of 5 x 23,15 kg = 115,75 kg or of 13 kPa x 0,1 m2 1,3 kN

= no damage at the wooden container is to be expected - the threshold of damage is from experience many times higher,

d. Penetration Test according to IATA-DGR 6.9.4.11 The test has been realized by a 6 kg weighing, at the front end half-spherical steel rod, by 1 m drophight onto the cover area, one longside area and one frontside area, each in the middle of area; State: In the plywood at the affected points:

longside area unimportant depression, cover area noticeable begin-ning of fraction, frontside area severe beginning of fraction - the other packaging and the instrument remained uninfluenced, the fractions in the plywood are unimportant for the capability of transport. Summarized test result ~) The presented package fullfills the test-requirements to a Typ A-package. Leader of Institut Expert and Tester +nw p Poe.enung f Svewan ng 6 mb r-k und gr0 fung Prof. K.-R. Eschke g Dipl.-Ing. F. Langpaap w Enclosure ) m

, pTfU d4 Encloruro f) J, g, Q} o tha Test Report No. 3892/96 . ll*~m h ( M19' W 2

COVER' SEALING uS6

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E' STYROPOR ...) I s/ OUTSIDE DIMENSIONS IN rr.m 5 LAYERS OF PLYWOOD-THICKNESS if mm 1.3 /09 /9 f e i s.tet ) @ Wl C uoo. zG/1V06 SU1: DISPATCH CASE-0UTSIDE DIMENSIONS D449253-704 4 8

inshtut fur Deratung Forschung Systemplanung. Vorpackungsentwicklung und.prUfung g an der Fachhochschule Hambutg Test Report Testing of a Typ A-PackLge Hamburg-No. 3892/96 according to regulations Bergedorf of class 7 28.11.1996 4 The test report contains 3 pages and I sheet enclosure Notice: Without written agreement by the testhouse the testreport must not be duplicated in an abridged version. Client LNI clectronics SA Ch. du Pont-du-Centenaire, 109 B CH - 1228 Plan-les-Ouates Testhouse Institut fur Beratung, Forschung, Systemplanung, Verpackungsentwicklung und -prufung an der Fachhochschule llamburg Lohbrugger KirchstraBe 65 D-21033 Hamburg Manufacturer of the package (instrument and packaging): LNI electronics SA i

1. Subiect of testino and result A package with the packed good measuring instrument with a solid radioactive material, UN-No. 2974 RADIOACIVE MATERIAL, SPECIAL FORM, N.O.S.,

shall be tested according to the transport regulations of the carriers and USA-DOT for Typ A-Packages. Result ) The package fullfills all requirements of the carriers and USA-DOT (general and specific requirements and test-requirements) to a Typ A-Package.

2. Description of the Packane A sample-piece was presented with an original instrument, bruttomass 23,15 kg, nettomass 18,47 kg, with following structure (see the enclosure also):

Instrument in a PE-film bag, together with 2 parts of attachment putted into a transport-container, with cushioning material PS-particle foam stuffed around, a waterproof case-liner in the transport-container made of PE-film of 0,2 mm thicknes;.. Postansemf1 feefcn Wrsanaanscht ft D-?IC33 Hemourg C 040/?2 52 27 56 Esoveioutactertiaur'g Hamourg Bergedorf Lohbruryjer penstraav 65 Fa4 040/7 2163 78 Baen-Sitogus Facnhocn4cnuie Nameurg Ga Hamburg Berneco<'

.. m . x ..m...s..m,..... , KUllNKE, IMPULSE FOR DIE AUT0hW I . K LJHNKE, 2 5 NOV,1996 Rep. an,tu: LN!- CLEGIRONICS SA Kuhnke GmbH L0tjonburger Str,101. _...Hom1Jpsson D-23714 Malente Tel: (04523)402-0 Abteilutig. Division. ,, _,__, Datum. Date: 22.1196 Fax (0 45 23) 40 22 47 Seitenzahl, Nurnber ui Pugos. 2 von, from; Claus llansson,, Abloitung. Division:,M M Tel. Dutchwahl, Extension. 311 _ Fax Durchwahl, Extension: G 80 Bub., D 54 ROL 1 24V DC - 100% ED Sehr pochtler f lerr Nissen, wie mit Herrn Ingolf Diose am 21.1196 besprochen. senden wir Ihnen eine Materlataufstellung lor o.g. Drehmagneten. Uas Material der Rockhollodor ist Superflex dhnlich 1.4310. Federbroche unter Laborbedingungen sind bisher in unserem llause nicht aufgetreten im Hause Kuhnko wurden unter Laborbedingungen nax 1 Mio. Schallspio!c orreicht, bel Verwendung der intemen Ansch1590 ohne zusAt7Jichos Moment an der Welle. Bei extemer Drohwinkelbegruruung wurden unter I aborbodingungen Schaftspiele groBer 20 Mio, erreichl Die prniektspezifisch erreichbare Lebensdauer ist abhangig von don tats $chlichen Umgebungsbedingungen, Axint.und Radialkr$ften, extemen Anschl5gon ote, Lebensdauerangaben dienen der Produktboschreibung und sind nicht als rugesicherto Eigenschaften im Rechtssinn zu vorstehen. Sofem i N1-Electronics SA detaillierte Angaben bon 00gt, w$re ein entsprechender Lebensda'sertest unter genau 7u spe:tifi;acronden Rahmenbedingungen erfurderlich. Wir hoffen Ihnen mit diesen Angaben gedient 7u haben und verbleiben freundlichst KUllNKE GmbH Q e%C '. -b ([ew uw,od aQ i C@ A I i A. Claus llansson \\ er \\ Anlage: Materialaulstellung' O\\ 04M Vorteiler OmniRay AG Korber-Hauni Werke, Herr Dinse 3 m yo

Text Translation of previous page Referring to our discussions on 11. 21,96, we have enclosed the following material information. The return spring material is Superuex similar to 1 A310. Spring failures have not occurred in our laboratory. In Kuhnke's laboratories, a maximum of 1 million operations were achieved using the internal limits of the shaft rotation and without a load 0xed to the shaft. With reduced shaft rotation controlled by external limits,20 million operations were achieved in the laboratory, I 11 is not possible to project the lifetime of the device in speciDe applications as this depends on axial, radial, and external forces. These test result are provided as a references and should not be considered a guaranteed lifetime. If LNI Electronic requires a detailed analysis of the of the rotary solenoid lifetime in this application, internal test must be performed. We hope this information meets your requirements. I Kuhnke Gmbfl i J December 19,1996

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Materialaufstellung (list of material) y Drehmagnete Typ D (rotary solenoids typ D)

'j m I j t Tell Handelsname Material Hersteller UL-Nummer 'part). (product-name) (material) - (manufacturer) (UL-number) j~[ SpulenkOrper Fabelnyt PA0.6 Fabella E 66 957 ( i (bobblne) .q m Wicklung CuLRd KL155 Polyurethan Elekirlsola b.z.w. E 125 649 b.z.w. (wire) Schwering u. Hasse E 75 926 di Litze AWG 26 (D2)i AWG 24 (D3) PVCF Raychem : E23136 o lyolefin Cccetymer Puber u. Sitner E 63 322 (flying leads) AWG 22 (C5 - 09) c Decklage Tess 4107 c z.w. Po! yester Belersdorf b z.w. E 63 902 b.zw. (Insulation of the coll) Cf/,C 10820 Cf4C K;ebetechnl< E 63 622 i; -1 Lotstellenisolation Tess 4131 Polyester Belersdoif ' E 63 902 5; (Insolation of soldering) Kabelschutztillie Fabeinyl PA8.6 Fabelta E 68 957 (cab!a protection) Staubkappe Fabelnyt P A S.6 Fabe!ta E SS 957 y (duet cap) ? I bei Austur: rung mit N-Stecker zusatzlich (additional for version with connector typ N): Stecker GSA 200 N Ultremtd Hirschmann E 95 522 (connector typ N) GSA 300 N A3X 1GS Dichtung ~ GSA 200 Nitr!! Butadtn Hirschmann E 95 522 (seeling) Kautschuk ' { I Z D UL.XLS X d s'.1996 g ,(; 21.11 a r ~ ,a. ~.

CCurco CCfSty ISO classification special safety performance tests on prototypes A radiation source must provide highest possible Integnty i The intemational Organizaton for standardizaton 0SO) has together with minimum attenuaton of the required radiaten by producedasystemof classifcatonof sealedradioactive the encapsulationmatenais. sources based on safety requirements for typcal uses (see However, safety must always be the pnme Consideraton. 1S0.29 t 9). Standards for the testing of sealed radoactive sources have "This system provides a manufacturer of scaled radioactive been specified by the Bntish Standa ds Instituton in i sources with a set of tests to evaluate the tafety of his products BS.5288.1976. under working conditons. It also assists a user of such scakd sources to select types whch suit the apphcaton he has in This classifcaton system is modeHed on USA standard USASI mind, especially where protecton against the release of N5.10 whch also gives a number of comparable leak test radcactive matenalis concemed'. methods. The suitabihty and safety of a source will depend on the intended BS.5280 ic in agreement witn the foilowtng standards produced apphcaton and environment of use, of whch there is a wvje by the Internatonal Organizaten for Standardizaton CSO): range. It is the customer's responsibihty to ensure that the ISO.1677 ' Sealed radioactivt sources - Generar source and its specificaton are suitable and safe for his 1S0.2919 ' Sealed radcactive sources - Classifcaton' partcular apphcaton and environment of use. This apphes ISO Technica! Report ' Sealed radioactive sources - leak test especialty 1o non-standard or custom made desgns as well as methods' OSO/TR 4826-1979(E)) standard products. The informaton on these pages is dessned Amersham international has facihties devoted soMy to the to help the customer in his evaluaton. testing of prototype sources according to ISO and similar The tests to which prototype sources are sub ected are hsted in recommendatons. i ta M The test data given in this catalogue are the latest available at Each test can be apphed in several degrees of seventy. Test time of preparaton, results are expressed as a five fgure code to Ind caf e the r u eo @ W W e en W testing and details of the current status of particular sources will These figures are preceded by the letter C or E to show whether be supphed on request. the source actMty is less than or greater than certain limits. These kmits depend upon the toxicity, solubihty and reactmty of the active component of the source. C indicates that the activity level of the source does not exceed the prescnbed hmit and E that the hmit is exceeded Table 1. Classifcaton of seakd source performance standards Test Class 1 2 3 4 5 6 Temoeratuee No test -40"C CO rrsni -40'c(20 rim) -4c"C C0 mi - 40"c C0 min) - 40'C (20 m) i + 80'C { 1 h) + 1(MfC(1n) + 400T(1 h) + 600'C(1 h} + 800'C(111) andItormal 5.vxk and 11n!rmalShock and trermaishock 400'C to 20'C 600'C to 20'C 600'C to 20'C External No test 25kPa absolute to 25kPa absolute to 25kPa ausciute to 25kPaabsolute to 25kPaabsolute to pretsure atmosphenC pressure 2MPa absolute 7MPa ausedute 70MPa abscJute 170MPa abscAate impact Nolett 50giram im 200g from im 2kgirom 1m %g from Im 20kg trom 1m Vibrations No tesi 30 min 30mui 90nm 25Hz to 50t>4 at 25Hr to 504 at % 25Hz to 00t4 at % peak amphtude reak arMitude ary i Smmartgefude 50Hz to 9064

  • peak to ruiam and 0 635mm amp 6ute Bott to 2000Hz peak topeak and at 2%

On} u to $C0t V at 1% Puncture No test Igiram tm 10girom )m $0girum hn 2/nj lr'wn im ikg fram im- - - NotestoTable t t Detadsof ttwieiteypimeibes aregivenetsO 2919auf us 52t.H A hetter ctwi x can be usej *twwe a spaudi lesi pf OL edure has tm a h 4M 2 Estemaioressure tankPa = 1 atmewwwe Wyromure) 3 Impacttest The scurce. rvnimf on a ste,4 ad 85 5tnJ0k Dy J $1**'e rWmWf of itut 'Mersj weght; tte rwwme nas a ftat streor g surface. 25twn dwwter. with the eikpwi tourtjsw1 4 Puncture test DW st asre. pewtwywi rp a rutt unt stwi armi es siri rk by a h.irtlenerj pst firNn %#V). 3rtwn dh.yvit$r wiih twwworvvGl etYj hmerj lO J nitf NWf oilhl' rWpemtw%;nt W

4 ^ - Scurncefoty-i t Performance requirements for typicaluses 4 Momum pertormance requirements are also guen in ISO 2919 for the use of sealed radiaton sources (see table 2 below). J 1-These rw m e 6sor w take into account normal usage and reasonable accidentai nsks, but do not nclude exposure to the i.. nsk of fire,exploson or corroson. Table 2. Sealed source performance requirements. sealed source use ) sealed source testand class Temperature Pressure impact Vitration Pu'Eture I Gamma gaWestmettum and highenergy) Unproiscled saurce 4 3 3 3 3 sourceandevice - 4 3 2 3 2 (' Deu gauges and sourcas tor low eregy gamena gauges 3 3' 2. 2 2 or x-ray suorescence analyvs tencsong gas feed sources) Portable rnoisiure andoensity gauges tinctong hsc heid 4 3 3 3 3 cr aovy transportecs 4 oeneraf rieutron source ar.piscation teschong'eactor start-up) 4 3 3 2 3 g . If thesealedsourcehasn'C' classification Source WOrkinglife Table 2 can be used directly 1o assess the suitability of the ii source for the proposed apphcaton provided that there is no j signifcant fire, explosion or corroson hazard-Tre ' recommended working hfe' (RWL)is our recommendaton of the penod wittvn which the source should be replaced. 11 such a hazard does exist, the user and the manufacturer have This informaton is given in the Test Report. The penod has been .to consider the following factors to determoe whether addlonal a j.- testingisrequired: assessed on the basis of such factors as, toxcity of nuclide, total ntit) 3ctivity, source construction (e.g. capsulo design, souce 1 consequencesoflossof activity osert type, etc.), half-life of nuclide, typicalapplicaton 2 quantityof actrve matenalcontained O the source environments, operational expenence, test performance data, 3 radotoxoty etc. 4 chemicalandphysicalformof thematenalandthe The assessement of ' recommended working hfe' is based on the geometncalshape 5 environmentin whichitis to be used assumption that they are not used in adverse environments. It is 6 protecton afforded to the source-device combinaton-the user's responsibihty to inspect and test the source regularty in order to assess at what poent dunng the ' recommended [ If the sealed source has an 'E' classification working life' the source should be replaced. l Table 2 cannot be used drectly. Advice should be sought regarding ' recommended working life' To determine whether any addtional testing is necessary, an . for sources that are used in adverse environments or for sources { evaluaton of the fire, exploson and corroson hazards must first that having completed the ' recommended working hfe' appear. j be made and a separate evaluaton of the use and design of the satisfactory and may be suitable for an extended penod. t source. Otherintormation [ Some of our source designs exceed the recommendatons of g. Table 2 and may therefore be acceptable for the apphcatons Other information on source safety is contained in the product ksted despite the 'E' classificaton. specification sheets, test reports, handhng and unpacking nstructons where applicable. IAEA specialform i 'Special form'is a test specificaton for soakd sources given in j; the LAEA transport regulations. i (IAEA Safety Senes No. 6,1973 revised editon.) lt is used in determnng the maximum acceptable actwites for U varoustypesof transportcontainers. The required test are: impact test percussiontest 7 bendng test (only for long. slender sources) { . heat test. After each test the source must be subjected toleaching. l assessment tests. Tto cert ficate (SFC) numbers grven against approved items in j the catalogt re listing are those issued by the Department of. Transport, the competent authonty n the UK for admnstenng theIAEA regulations 4 i . ~

1 ~ j Gunlitycentrci Quahty controf of rad:at:on sources can be divded oto four main Krypton emanation test P I parts: The source is held under reduced pressure for 24 hours. The contents of the chamber is analysed for Krypton by scint.llaton

1. Checks made routinely during production counting. Tle test is repeated after at least 7 days. Acceptance Quality Assurance hmit 01pCa(3 7kBq)

Radiation sources are manufactured in accordance wth a stnct quahty astrance programme, details of whch can be obtained

2. Special saf ety perf ormance tests on prototypes on request-A radiaton source must provide highest possue integnty Testing for leakage and contamination together with minimum attenuaton of the required radaten by Sinngent tests for leakage are an essential feature of radcactue the encapsulaton matenals. A compromse must sometimes be sources producton. The methods adopted depend on the made, partcularty for alpha, beta and low energy photon design and intended apphCaton of the source. and also on sources However, safety must always be the pnme Statutory requir'. its. Where riecessary, tests can be specially consideraton.

rnodfied to rn i sticular requirements. Standards for the tectog of sealed radcactue sources have The standard n ods used for testing radiaton sources are been specifed by the Bntsh Standards Instituton in BS 5288, hsted below. The partcular tests used for each type of source 1976. are gwen under the appropnate product entry. This classificaton system is modelled on USA standard USASt Wipe test A N5.10 whch also gives a number of comparable lean test The source is wiped with a Swab or tesue, rnostened with methods. methanol or water: the actmty removed s measured BS.5288 e o agreement witn the Icilowing standards oroduced Acceptancehmat 0-005pCi(0-18kDo)- by the Intematonal Organization for Standard zaton (tSOL (This test conforms to DS.5288/ App D.2.1) ISO.1077 ' Sealed radoactue sources - Generar 4 Wipe test D ISO.2919 ' Scaled radcactive sources - C:assdicaton' The source s wiped with a swab or tissue, moistened with ISO Techncal Report ' Sealed radoactive sources - leak test methanol or water, the actuty removed is measured. methods'(ISO /TR 4826-1979(E)). Acceptancelmt:0 05pCi(f.8kBq). Bubble test D

3. Measurements The source s immersed in water or a suitable boud and the Each source or batch of sources is checked to ensure that the pressure reduced to 100mm of mercury (13kPa) strengths of the sources supphed are within the hmits specifed.

No bubbles must be observed. Wherever possible the results of these checks are indcated on /T his test conforms to DS.5288/ App. D.3.1. and it has been the test report. The methods of specifying the strengths of u nonstrated that this test is suitable for sources with free sources are discussed under the headng specifcation on page 3 vedumes greater than 10mm {Amershaminternatonal 55 and ootails are included in the appropnate sectons of this TechnicalReportNo 81). catalogue. ImmersiontestL The source is immersed in water or other suitable houd at 50"C

4. Test reports for 4 hours and the actmty in the hquid measured Acceptance A test report s supphed with each source or batch of sources.

P" 9 (T e s to BS.5288/ App.D.2.3 ). P c e Immersion test M Product descnpt.on The source s immersed in water whch is raised to 100*C and Capsule tyoe held at that temperature for 10 min. The water is then removed, ISOclassifcaton the source cooled and nnsed usog fresh water. T hese Specialform certifcate operatons are repeated twice, boiling in the water from the Measurement check previous nnsing operation if the actmty detected o a!! the houid Leakage check collected s !ess than 0-005pCi (0- 18kBq) the source is Contaminaton check consderedIobeleak free. (This test conforms to BS.5288/ App. O.2.4.) Helium teak test H A mass spectrometer s used to detect behum leakage f rom sources behum fWed pnor to weidng. Acceptance hmit 10-"mbar I s. " (This test exceeds the requirement v BS 5288/ App D 3.4) Helium pressurisation test S A mass spectrometer is used to detect heJum bakage from sources provously pressunsed in hekum afte encapsulatort AcceptanceImt t0 mbar I s" for non-leachale sohd inserts ' 4 and 10-' mbar I s' ' for a!! others. (This test exceeovhe requirernent of BS.5288/ App. O.3.5L Radon emanation test K The source s immersed in a soluton of phosphonn an organic liquid under vacuum, the leakage of radon is measured by hquid scint:llaton counting. (DWIGHT, D J RadocnemcalCentre Report R t 76) The acceptance hmit corresponds to about 5 x 10 - " Ci per 24 hours (2Bq per 24 hours) This test exceeds the requirement of BS 5288/ App D 2 6)

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SU 1: Scanning Unit NRC Device Registration Appendix-A Quality Manaoement Proaram for Nuclear Scanners The toord of menagement of LNI electronics bears overall responsibility for the quality of all . products manufactured and shipped by the company. The following declaration sets out the inter-related factors and safety procedures in the production of a nuclear scanner. All staff of LNI electronic Lre obligated, according to their duties, to follow the procedures and activities described in this declaration. The nuclear scanners are a very important component of our machines and, for this reason too, are treated with special care and attention throughout the company. Responsibilities: Research/Desion Responsible for monitoring of design, design procedures and drawings. Supplier selection and appointment, taking account of technical and quality requirements. 1 Purchasina Responsible for needs-oriented procurement of materials and components, and for the execution and review of the procurement process. Radiation Protection Manaoer / Radiation Protection Executive Responsible in accordance with radiation protection legislation for: - compliance with official orders and regulations - ensuring due diligence in implementing measures to protect against urgent danger to life, health or material. Production Deoartment Responsible for correct and proper production and testing in accordance with design documents. Quality Assurance in Production Acceptance test reports regarding the conformance of components relevant to radiation safety are inspected. A function test, a stray radiation measurement and a leak test are carried out. Quality Promotion in Procurement Responsible for supplier selection by means of questionnaire. Sampling of parts and components, appointment of future suppliers, drawing up of quality assurance agreements, -initial sample inspection, and monitoring of documented outgoing goods tests. The quality of the supplier is ascertained by means of an assessment sheet which is drawn up on a monthly basis in consultation with suppliers. )

SU-1 Scanning Unit NRC Dsvice R:gistrction Appendix A i Assembly Department Responsible for correct and proper assembly in accordance with design documents. Inspection of completeness, adjustment, checking, gauge Calibration and field testing on the cigarette production unit, preparation for final acceptance. Dispatch Department Responsible for correct and proper packing of the gauge and for dispatch in accordance with IAEO recommendations of the IATA Dangerous Goods Regulations.,5.7 Packing Instructions - Class 7 Radioactive Materials, and in accordance with GGVS/ADR (Dangerous Goods Regulation - Road Transport) GGVE/ RID (Dangerous Goods Regulation - Rail Transport) GGVSeellMDG Code (Dangerous Goods Regulation - Sea Transport) 1 l )

r 44 - CUSTOMER RESPONSIBILITIES WITH RESPECT TO TIIE GAUGE OPERATIONS AND MAINTENANCE Installation of the sources: The sources are always installed by LNI personnel,- . Leak testing of the sources: The customer is trained to'do the leak tests as per our I - seminar program outline included with this document, Measuring Tube Exchanges: The customer is trained to perform these tube I - exchanges as part of the general maintenance training received Forman. Calibration of the gauge: LN1 shall perform the initial calibration of the gauge;. after that the customer shall be trained to perform said function. 1 Trouble-Shooting the Gauge, The customer shall be trained to do basic trouble shooting of the gauge by running diagnostic tests. Exnosure to Workers: Because of the design of the gauge and the encapsulation of the source it is not expected that any worker would exceed 2mR in any one hour, and, since the gauge is a beta source, the exposure would be only shallow, Through training in the principles of ALARA and hands-on instruction, exposures should be less than the value stated above, Training: The training is a 5 day program. This training shall be provided by LNI or others qualified to perform such training, such as Engelhardt & Associates Inc, l i s

- o SUNScanning Unit NRC D3vice Registration : Appendix C w 1

SeminarLDocuments

[ i Nuclear Scanner for SU 1 t 4

1. Radioactive radiation - ohysiemt processes p

radioactive decay _- i . atomic structure marking system ] ' + types of radiation I 1

2. Effects of radioactive radiation

-.. dose radiation exposure f .. radiation biology-strontium 90 e

3. Radiolooical orotection.

.- laws license e health physicist-principles of protection time, distance, and shielding principles -e . units radiation detection instruments types - demonstration - 4. Princioles of nuclear scanner radioactive emitter' . source capsule shutter e design t

5. Maintenance and repair

. badge requirements . radiation dose in service work- .. shielding. . auxiliary equipment - . preparation -.-. loading and unloading . wipe test 1 . - store-room for nuclear scanner . termination of service ]

6. Soecial occurrences page 18

SU-1 Scanning Unit NRC D:vice Registration Appendix C radioactive contamination measures

7. Electronic components functional overview e

electricalinterconnections location of components e electrometer amplifier e heater control e

8. _ Maintenance l

. location faults repair e i ) )}}