ML20210C329

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Ack Receipt of Informing NRC of Steps Taken to Correct Violations Noted in Insp Rept 50-458/86-20.Addl Info Re Review of P&ID Requested,Per 860911 Telcon.Supplemental Info Requested within 30 Days of Ltr Date
ML20210C329
Person / Time
Site: River Bend 
Issue date: 09/16/1986
From: Gagliardo J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To: William Cahill
GULF STATES UTILITIES CO.
References
NUDOCS 8609180311
Download: ML20210C329 (2)


See also: IR 05000458/1986020

Text

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In-Reply Refer To:

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Docket: 50-458/86-20

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Gulf States Utilities

ATTN: William J. Cahill, Jr.

-

Senior Vice President-

River Bend Nuclear Group

P. O. Box 220

St. Francisville, Louisiana 70775

Gentlemen:

Thank you for your letter of August 29, 1986 , in response to our letter

and the attached Notice of Violation dated July 30, 1986'

As a result

.

of our review, we find that additional information, as discussed with your

Mr. E. Grant during a telephone call on September 11, 1986, is needed.

Specifically, we need more information on the review of piping and instrument

drawings that we understand you are conducting.

Please provide the supplemental information within 30 days of the

date of this letter..

Sincerely,

Original signed By

J. E. Gagliardo

J. E. Gagliardo, Chief

Reactor Projects Branch

cc:

. Gulf States Utilities

ATTN:

~J. E. Booker, Manager-

Engineering, Nuclear

Fuels & Licensing

P. O. Box 2951

Beaumont, Texas 77704

Louisiana State University,

Government Documents Department

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Louisiana Radiation Control Program Director

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GULF STATES

UTELETIES COMPANY .

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river SEND STATION

POST OFFICE 80x 220

ST FR ANCISvtLLE. LOUISIANA 70775

AREA CODE 504

635 6094

346 8651

August 29, 1986

RBG-

24275

File Nos. G9.5, G15.4.1

Mr. Robert D. Martin, Regional Administrator

U.S. Nuclear Regulatory Commission

Region IV

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Arlington, TX 76011

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611 Ryan Plaza Drive, Suite 1000

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Dear Mr. Martin:

SEP - 41986 "; j

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River Bend Station - Unit 1

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Refer to:

Region IV

'

Docket No. 50-458/ Report 86-20Y

This

letter

is

in

response

to

the

Notice

of Violation

contained

in

NRC

Inspection

Report

No.

50-458/86-20.

The

inspection

was

performed by Messrs. D. D. Chamberlain and W. B.

Jones

during

the

period

May

1

through

June

15,

1986,

of

activities

authorized

by NRC Operating License NPF-47 for River

Bend Station Unit No. 1.

Gulf States Utilities Company's (GSU) response to the

Notice

of

Violation

8620-01

and

8620-02

is provided in the enclosed

attachment.

This completes

GSU's

response

to

the

Notice

of

Violation.

Sincerely,

f

.

W. J. Cahill, Jr.

Senior Vice President

River Bend Nuclear Group

ca? #As

WJC/ ERG /RRS/ks

Attachment

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UNITED STATES OF AMERICA

EUCLEAR REGUIATORT CGAESSION

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STATE OF UMTISIAEA

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FARISn OF WEST FILICIANA

5

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In the Matter of

I

Docket Bos. 50-458

OULF STATES UTILITIES CGIFANY

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(River Bend Station,

Unit 1)

.

AFFIDAVIT

.

W.

J.

Cahill,

Jr.,

being duly sworn, states that he is a Senior

Vice President of Gulf States Utilities Company

that he is authorized

on the part of said Company to sign and file with the Nuclear Rggulatory

Coussis sion the documents attached hereto

and that all such documents

are true and correct to the best of his knowledge, information and belief.

W.

Cahill, Jr. //

.

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Subscribed and sworn to before me, a Notary Public in and for the

State and Parish above named, this /7 day of duud ,198

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anW.Middlebloops

otary Public in and for

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West Feliciana Parish,

Louisiana

My Commission is for Life.

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ATTACHMENT

Response to Notice of Violation 50-458/8620-01

Level IV

FAILURE TO FOLLOW ADMINISTRATIVE PROCEDURES FOR ISSUANCE OF

TEMPORARY CHANGE NOTICES (TCN's)

REFERENCE:

Notice

of

Violation

Letter

to W. J. Cahill, Jr. from J. E.

-

Gagliardo dated July 30, 1986.

REASON FOR ,THE VIOLATION

During an NRC inspection conducted on

May

1

through

June

15,

1986,

the

inspectors

identified

a

failure

to

follow

Administrative procedures.

As a result of

personnel

oversight,

I&C

Maintenance Technicians failed to comply with the procedural

requirements

of

Administrative

Procedure

.

(ADM)-0003,

" Development,

Control

and

Use

of

Procedures" when initiating

Temporary Change Notice No. 86-0581 for

procedure

STP-051-4210.

This

resulted

in .an

official

work

copy

of- the

procedure

containing duplicate page numbers with different Temporary Change

Notice (TCN) Numbers on each page.

CORRECTIVE STEPS WHICH HAVE BEEN TAKEN AND THE RESULTS ACHIEVED

On

April

10,

1986,.orior to the NRC inspection, Memorandum No.

PAS-86-141 was issued identifying procedures

with

two

or 'more

TCN's

having

duplicate

pages

with

different

changes.

The

memorandum identified

the

deficiencies

with

STP-051-4210

and

requested that the faulty TCN's be corrected.

l

In response to Memorandum No. PAS-86-141, Procedure STP-051-4210,

Revision 2, was submitted for

revision

on

April

20,

1986

to

incorporate

the

outstanding

TCN's

and eliminate the duplicate

pages.

Revision 3 of STP-051-4210 was

approved

and

issued

on

July 30, 1986.

CORRECTIVE STEPS WILL BE TAKEN TO AVOID FURTHER VIOLATIONS

The

I&C Procedure Coordinator reviewed the TCN deficiencies with

.

the responsible individuals and

instructed

the

individuals

to

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comply with

the requirements of ADM-0003 when initiating future

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TCN's.

Memorandum No. PIC-M-86-116 was issued on July 9, 1986 requesting

that

TCN's

issued

by

the I&C Maintenance Department be routed

through the I&C Procedure

Coordinator

prior

to

obtaining

the

Shift

Supervisor's

signature.

The I&C Procedure Coordinator is

responsible for reviewing TCN's being issued to assure compliance

with ADM-0003 and evaluates the necessity of the TCN.

The

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ATTACHMENT (Cont'd)

routing

of the TCN through the I&C Procedure Coordinator will be

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discontinued

when

the

number

of

TCN's

being

issued

is-

significantly reduced.

To prevent recurrence of similar violations, ADM-0003 was revised

on 8/6/86 to clarify procedural instructions for issuing a TCN to

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a page that has been previously changed by a TCN.

DATE WHEN FULL COMPLIANCE WILL BE ACHIEVED

'

STP-051-4210

was

revised

on

July

30, 1986 to incorporate the

outstanding TCN's and eliminate the duplicate pages.

River Bend Station is currently in compliance.

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ATTACHMENT (Cont'd)

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Response to Notice of Violation 50-458/8620-02

Level IV

FAILURE TO CONTROL ACTIVITIES AFFECTING QUALITY-

4

REASON FOR THE VIOLATION

A walkdown of the

"C" Residual Heat Removal (RHR) system by

NRC

inspectors

identified

the

following differences between actual

system configurations and controlling

instructions,

procedures,

and

drawings:

1)

five

pipe

caps,

shown~ as

installed

on

Engineering, Piping _and

Instrument

Drawing

PID-27-C were

not

installed,

2)

valve

E12*MOVF064C,

which

was

shown closed on

Engineering, Piping and Instrument Drawing PID-27-7C was open, 3)

valve E12*VF063C was not locked, although Engineering, Piping and

Instrument Drawing PID-4-3C showed this valve to

be

locked,

4)

differences were found between Engineering, Piping and Instrument

l

Drawing PID-27-7C and System Operating Procedure, SOP-0031, as to

which valves were locked in position.

Item 1

Investigations

to

determine

the

reason that the pipe caps are

missing, although shown

installed

on

Engineering,

Piping

and

Instrument Drawing, PID-27-7C, are indeterminate.

Item 2

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The

minimum

flow valve

E12*VF064C

was

placed

in

the

open

position, per the SOP-0031, however, PID-27-7C showed this

valve

l

to be closed.

I

Item 3

Operations

personnel had previously performed an audit of locked

valves on the RHR system

and

determined

valve

E12*VF063C was

verified

to

be

closed,

but no lock was installed on the valve

because it was approximately twenty

feet

above

the

floor

and

l

considered inaccessible.

!

Item 4

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Operations

was aware of the differences between the two existing

system drawing types and the SOP's and

was

in

the

process

of

correcting

this

situation

by

revisions

to

the PID's and the

SOP's.

.The cause of these discrepancies was determined to be the

,

lack

of

configuration

management

programs to ensure procedure

'

updates on the

issuance

of

changes

to

drawings

and

drawing

updates to reflect commitments to lock specific valves.

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Page 4

CORRECTIVE STEP WHICH HAVE BEEN TAKEN AND THE RESULTS ACHIEVED

The

five

missing pipe caps that are shown on PID-27-C have been

replaced.

Since valve E12*MOVF064C was in the proper position in accordance

with

SOP-0031

it

will

be left in this position (i.e., open to

allow minimum flow).

Valve E12*VF063C has been locked as shown on PID-4-3C.

Operations has revised the RHR SOP to agree with existing PID's.

CORRECTIVE STEPS WHICH WILL BE TAKEN TO AVOID FURTHER VIOLATIONS

Nuclear Equipment Operators on rounds will take notice of missing

pipe

caps and replace them.

A supply of caps has been placed in

the Contrcl Room for this purpose.

Additionally, Local Leak Rate

Testing

(LLRT)

Procedures

will

include

a

step

to

ensure

'

replacement of caps which are removed for

LLRT.

Nuclear

Plant

,

Engineering

(NuPE),

along

with Stone & Webster (S&W) is in the

process of determining which valve caps are required for a system

to meet its intended design.

,

PID's

will

be

revised

to indicate valve position for a normal

mode of operation, and Station Operation Manual (SOM)

procedures

will govern actual valve position.

A new

procedure,

Operation

Section

Procedure OSP-0014, which

directly addresses the control of locked valves has

been

issued

by the River 3end Operations Department.

A review of all PID's versus SOPS has been conducted.

Changes to

,

j

the procedures have been issued

to

agree

with

the

PID's.

A

review of the PID's is being performed by NuPE to determine which

,

valves should be locked and which should be left unlocked.

NuPE

'

will

also

develop

a'

procedure which will delineate the locked

valve regulation requirements.

Included in this review will

be

the necessary changes of PID?s to match these requirements.

Upon

,

completion, it is expected

this

will

decrease

the

number

of

l

l

valves required to be locked.

'

Adequate

configuration

management

control

procedures

are

currently in place.

All changes to locked valve status

will

be

followed by updates to the SOP's via these controls.

DATE WHEN FULL COMPLIANCE WILL BE ACHIEVED

The

additional

procedural controls ensuring replacement of pipe

caps in Local Leak Rate Testing Procedures will be

completed

by

October 30, 1986.

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ATTACHMENT (Cont'd)

Valve

E12*VF063C

has

been verified to be locked at the time of

this response.

Procedures being developed by NuPE for determining

locked

valve

regulation

requirements

will be completed by November 30, 1986.

The PID changes brought about by NuPE's reviews will be completed

by December ~31, 1986.

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