ML20205S472
| ML20205S472 | |
| Person / Time | |
|---|---|
| Site: | Wolf Creek |
| Issue date: | 04/01/1987 |
| From: | Withers B WOLF CREEK NUCLEAR OPERATING CORP. |
| To: | NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM) |
| References | |
| WM-87-0107, WM-87-107, NUDOCS 8704070039 | |
| Download: ML20205S472 (29) | |
Text
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CREEK NUCLEAR OPERATING CORPORATION April 1, 1987 U.S. Nuclear Regulatory Comission A'ITN: Document Control Desk Washington, D.C.
20555 Letter: WM 87-0107 Re:
Docket No. 50-482 Ref:
1.
Letter dated 1/6/87 from PO'Connor, NRC, to BWithers, WCNOC 2.
Letter ET 87-0070 dated 2/20/87 from JBailey, WCNOC, to NRC Subj:
Response to Request for Additional Information Concerning Main Steam Line Break C
- lemen:
enclosure to this letter provides the information requested in
~ ference 1 concerning the SNUPPS Main Steam Line Break Outside Containment with Superheated Steam Release Analysis.
The information is applicable to both Wolf Creek Generating Station and the Callaway Plant.
As such, the information is identical to Union Electric Company's response to the same subject.
This information was originally scheduled to be subnitted by February 20, 1987. However, as discussed with the Staff, an extension to April 1, 1987 was required to allow tine for completion of computer tasks involved in responding to the Staff's request. This is documented in Reference 2.
If you have any questions concerning this subnittal, please contact me or Mr. O. L. Maynard of my staff.
Very truly yours,
- D 8704070039 870401 PDR ADOCK 05000482 Bart D. Withers P
PDR President and Chief Executive Officer BDN:wbb Enclosure cc: PO'Connor (2)
RMartin g
JCuminins g\\
PO. Box 411 / Burhngton, KS 66839 ! Phone: (316) 364 8831 An Equal opportunity Egoyer M F NC. VET
-p.r p-m m,.
a Enclosure to WM 87-0107 RESPONSE '!O NRC CO2STIONS C0tCERNING SXJPPS MAIN STEAM LINE BREAK SUPERHEAT ANALYSIS FOR WOIE CREEK GENERATING STATION DOCKET NO. 50-482 APRIL 1, 1987 4
j RESPONSE TO NRC QUESTIONS I
I MAIN STEAM LINE BREAK SUPERHEAT ANALYSIS QUESTION 1 With respect to the nodalization schemes, prcvide:
1.A.
Number of nodes (compartments) analyzed; l.B.
For each node (compartment):
I.
Initial temperature II. Initial pressure III. Initial humidity IV. Compartment free volume V.
Number of vents and vent area (square feet) for_each vent; and VI. Compartment beight (feet);
1.C.
Simple nodalization diagrams; 1.D.
Identification of. break compartment, and relative locations of safety related equipment; 1.E.
Number, volume, surface area, and material properties of thermal sinks within compartments; 1.F.
Descriptions of equipment and thermal models of the equipment, including geometry (surface area and volume), material properties (density, thermal conductivity, specific heat) of all materials included in equipment models and sketches of equipment models.
RESPONSE
1 i
1.A.
Three nodes (compartments) were used in the analysis. These were the Main Steam Tunnel (MST) - West, the MST - East, and the atmosphere.
1.B.
Initial conditions for each node are provided in the following tabl e.
Callaway FSAR (Wolf Creek USAR) Figures 1.2-15 and 1.2-16 or Figure 38-2 provide the MST compartment height (approximately 62 feet).
Compartment Initial Initial Relative Volume Junction Pressure Tegp.
Humidity (ft)
Floy) Area (psia)
( F)
(ft MST - West (1) 14.7 120.0 0.70 59,098.92 1-2:
666.81 1-atm.: 203.14 MST - East (2) 14.7 120.0 0.70 59,239.92 2-atm.: 203.14 Atmos.
14.7 95.0 0.50 l
Page 1 of 27
1.C.
For a nodalization diagram, refer to Sheet 2 of Figure 38-4 of -
the Callaway FSAR (Wolf Creek USAR).
1.D.
The MST - West was identified in the MSLB superheat submittal 8
of 4/4/86 as the break compartment. All safety-related equipment is
{
located in the lower half of the MST compartments. Relative locations i
of safety-related equipment may be determined from Callaway FSAR (Wolf Creek USAR) Figures 1.2-12,13,15,16; 3B-2 and 3.6-1 (Sheets 1, 2, 3, 29, 30 and 49). However, since worst-case environmental conditions (MST-West) were used in calculating the surface tempera-tures of all equipment without consideration of spatially varying conditions, equipment locations are not a factor in the conclusions stated in the MSL6 superheat submittal.
1.E Table 1 provides the requested information on heat sinks.
1.F In preparing Table 3.4 of the MSLB superheat submittal, nine equip-ment types were modelled.
In addressing the request for additional information, the need to perform a more detailed analysis of one equipment type (Equipment 10) was identified. The ten equipment thermal models are discussed in the following sections. All models are one-dimensional except those for Equipment 9 and 10.
Equipment 1:
Solenoid housing, modelled as a 2"-diameter cylinder (d =
~
0.167'). The material is constructed of stainless steel. The following data was used in the model:
488 lbm/ft3 Density (D) l
=
l l
Thermal Conductivity (k) 9 Btu /hr-ft OF
=
0.11 Btu /lbm OF Specific Heat (cp)
=
0.01' (t = 1/8")
thickness
=
refer to Figure 11 sketch Equipment 2: Terminal box, modelled as an equivalent cylinder of hydraulic diamater 0.95' (dh = 11.4").
The boxes are constructed of 14 gauge steel and were modelled using the following data:
487 lbm/ft3 D
=
27 Btu /hr-ft OF k
=
0.113 Btu /lbm OF c
=
p 0.0747" (t =.006')
thickness
=
refer to Figure 12 i
sketch
- t Page 2 of 27.
1
Equipment 3: Pressure transmitter - top section, modelled as a cylinder of diameter 0.31' (d ~ 3 3/4"). The material is steel, and the data used in the model was as follows:
487 lbm/ft3 D
=
I 27 Btu /hr-ft OF k
=
cp 0.113 Btu /lbm OF
=
0.0747" (t =.006')
thickness
=
refer to Figure 13 sketch Equipment 4: Conax connector, modelled as a 0.75" diameter cylinder (d = 0.063'). The material is stainless steel:
488 lbm/ft3 D
=
9 Btu /hr-ft OF k
=
0.11 Btu /lbm OF c
=
p 1/16" (t = 0.005')
thickness
=
refer to Figure 14 sketch Equipment 5/6/7:
Flexible conduits, modelled as cylinders with diameters varying in accordance with actual size. For Able hoses the thickness varies between 0.1" to 0.12" and 0.11" was used for the models.
For flex conduits, the thickness is 0.0625".
The material is galvanf red carbon steel. The zinc coating was not modelled.
487 lbm/f t3 D
=
27 Btu /hr-ft OF k
=
0.113 Btu /lbm OF c
=
p not required sketch Equipment 8: Solenoid valve body, modelled as a cylinder with a ditmeter of 1.5".
The material is brass. The properties of red brass were used l
532 lbm/ft3 D
=
35 Btu /hr-ft OF k
=
0.092 Btu /lbm OF cp
=
0.25" (t = 0.021')
thickness
=
refer to Figure 11 sketch
- Page 3 of 27
Equipment 9: Two-dimensional model of a terminal block inside a terminal box. The materials, dimensions and configuration of the equipment are listed on Figure 15. The properties of steel are as previously described for other equipment. The properties of Aluminum and Polysulfone are:
3 D (lbm/ft )
168 (A1),
78 (Polys.)
=
k (BTV/hr-ft O )
138 (Al),
0.15 (Polys)
F
=
p (BTV/lbm O )
0.22 ( A1),
0.30 (Polys.)
F c
=
Equipment 10: Two-dimensional Skinner solenoid valve. The materials dimensions and configuration are provided in Figure 16. The properties of steel and stainless steel are as previously described for other equipment. The properties of copper and epoxy insulation are:
3
~
558(Cu),
11.2(Epoxy)
D (lbm/ft )
=
k (BTV/hr-ft OF) 230 (Cu),
0.36 (Epoxy)
=
p (BTV/lbm O )
0.092 (Cu),
0.24 (Epoxy)
F c
=
Correlation of the equipment listed on Table 3.4 of the MSLB superheat submittal to the above equipment types is discussed below.
Main Steam Pressure Transmitters - The transmitters correlate directly with Equipment 3.
The model used in the analysis is conservative because the thickness of the transmitter housing is approximately 0.25" instead of the modelled.0747".
Main Steam Pressure Transmitter Instrument Cable - This cable is run in solid and flexible conduit in the MST.
The themal lag response of flexible conduit is limiting. Therefore, the cable correlates to Equipment 5 with a conduit diameter of 0.75".
When comparing the thermal response of conduit, the surface temperature of smaller conduit followed more closely the room temperature than larger conduit. Also, for a given size, flexible conduit followed more closely the room temperature than solid conduit.
I It has been noted that an error existed for this equipment on Table I
3.4 of the MSLB superheat submittal. 2For the feegwater isolation signal temperatures, with break sizes 1.g ft and 0.7 ft, thg temperatyres in Table 3.4 should be 250 F and 245 F instead of the 235 F and 232 F values which are incorrectly picked off the thermal lag curves.
(A
- Page 4 of 27 i
revised Table 3.4 is attached. The table has been revised to correct the i
above error and to incorporate additional changes identified in the follow-ing discussion).
MSIV/MFIV Solenoid Valve.- The valve correlates to the curves for a Skinner solenoid valve (Equipment 10).
Revised qualified and thermal lag temperature values have been incorporated into Table 3.4 based on revised qualification data and a two-dimensional analysis for this solenoid valve.
MSIV/MFIV Wiring and Lugs - This equipment is locatM inside terminal boxes mounted on the MSIV and MFIV actuators. The one-dimensional terminal
+
box response curve (Equipment 2) was conservatively applied to this equip-ment.
MSIV/MFIV Terminal Blocks - The terminal blocks correspond to Equipment 9.
lWsed on an examination of the lumped-heat-capacity anapsis for the i
terminal box, it was found that results from thg 1.0 ft MSLB enveloped those of the other breaks, including the 0.7 ft break, at all' times 2
until the end of the analysis for the 1.0 ft MSLB (800 seconds). For this reason, the detailed two-dimensional analysis was performed only for this break. Moreover, since the temperature of the terminal block remained below the qualification temperature for the entire duration of the two-dimensional analysis, the results were considered bounding and conservative.
Tngs the terminal block temperature response was determined for the 1.0 ft break using a two-dimensional analysis.- The equipment tempergttrres for the other size breaks were determined as follows. The 1.0 ft 2
temperature response fcr the terminal blocks was compared to the 1.0 ft response of the terminal box (Equipment 2).
Itwasnotedghattheterminal block response lagged the box response by approximately 85 F in the time period of interest.
Since the terminal block temperature response is drfven by the terminal box response, it was assumed that the approximately 85 F difference in temperature puld exigt between the tgrminal block and the terminal box for the 4.6 ft, 0.7 ft and the 0.5 ft cases.
In this way, the terminal block temperature values for steam line isolatioa in l
Table 3.4 of the submittal report were obtained from the Equipment 2 thermal lag curves.
j For the feedwatgr isolation temperatures in Table 3.4, it was assumed that the 4.6 ft break temperature was tge same as for steam /line isolation (thisassumptionwagusedfortge4.6ft break case for all equipment);
i and, for the 0.7 ft and 0.5 ft cases,thetempegatureoftheterminal bigckwasassugedtoinc5easeatacnstant
.65 F/second from the 1.0 value (135 F). 2 65 F/second is the maximum terminal block rise 0
ft rate for the 1.0 ft break.
j 4
4 1 i
Page 5 of 27 i
1 l
MSIV/MFIV Control Cable - This cable is run in conduit and flexible conduit in the MST. The temperature correlates to the thermal lag values for 1.5" flexible conduit (Equipment 6). The submittal Table 3.4 values for this equipment have been revised to reflect actual thermal lag values for the four break sizes. The values previously provided were based on an average of thermal lag values for 0.75" and 2" flexible _ conduit.
MSIV/MFIV Limit Switch - A thermal lag curve was not specifically developed for a limit switch.
It was assumed that a limit switch housing thermal response would be similar to the resporise of the solenoid valve solenoid housing (Equipment 1). This assumption is appropriate because the thickness of a limit switch body (approximately 1/8") is equal to the thicknets of the modelled solenoid valve solenoid housing. For a sketch of a limit switch refer to Figure 17.
MSIV/MFIV Conax Connector - These connectors correlate to Equipment 4.
MSIV/MFIV Limit Switch Instrument Cable - Portions of this cable are routed 4
i in 0.75" Able hose.
Tnerefore, the thermal lag response curve for Equip-ment 7 is appropriate for this cable.
J-601A Solenoid Valve - This valve correlates to the curve for a solenoid j
valve body (Equipment 8).
J-601A Control Cable - This cable is run in conduit and flexible conduit in the steam tunnel and correlates to Equipment 5.
Question 2 1
All assumptions used, including but not limited to the following:
2.A.
Junction loss coefficients; 2.B.
Heat transfer coefficient for heat transfer through walls; 2.C.
Condensation model used.
4
Response
2.A.
Assumptions used in the MSLB superheat submittal concerning mass and l
energy release, environmental conditions and equipment performance are discussed in sections 3.1, 3.2 and 3.3 of the submittal. Additi-onal assumptions pertinent to environmental conditions and equipment performance are:
j a.
Cooling by the MST ventilation system is conservatively neglected.
b.
Owing to their low failure pressure, the MST blowout panels open soon into the transient. Hence, they are modelled as simple open i
vents.
c.
Thermodynamic equilibrium exists at all times in the MST compart-ment atmosphere. Page_6 of 27 i
. -=
l I
l d.
The MST volume is filled with a homogeneous mixture of air, steam and water.
e.
Air is treated as an ideal gas, and steam is treated to second order in the virial expansion of the equation of state.
f.
Flows between compartments are calculated using steady state compressible flow equations for an ideal gas; inertial effects and vapor dropout are not considered.
g.
The junction loss coefficients between nodes have been calculated using simple contraction and expansion losses.
2.B.
For convection, the heat transfer coefficient was calculated based on a velocity, a characteristic length, and the compartment thermodynamic conditions.
Hilpert's Equation was used to evaluate the forced convection heat transfer coefficient based on a Reynolds number at i
film conditions.
If this heat transfer coefficient was less than its natural convection counterpart, then the natural convection heat transfer coefficient was used assuming turbulent conditions (Ref.
NUREG-0588, Rev. 1).
2.C.
For the condensing heat transfer coefficient, four times the Uchida heat transfer coefficient was used (Ref. NUREG-0588, Rev. 1).
Question 3 Analysis results:
4 3.A.
Compartment temperature versus time curve (peak temperature specified);
3.B.
Compartment pressure versus time curve (peak pressure specified);
d 3.C.
Equipment temperature versus time curve (peak temperature specified) for each piece of equipment; 3.D.
Equipment qualification temperature; i
3.E.
Identification of locations for A., B. and C.,
if spatially varying i
within a compartment.
Response
3.A.
Compartment temperature versus time curves were provided in the MSLB superheat submittal, Figures 3.2-1 through 3.2-4.
l 3.B.
The petk pressures achieved in the MST for the MSLB superheat analysis are provided in section 3.2 (page 4) of the MSLB superheat submittal.
These pressure values are lower than those calculated by an analysis that maximizes pressure (rather than temperature) conditions.
Therefore, reference is made to Figure 3B-5 of the Callaway FSAR. (Wolf Creek USAR) for the worst case pressure versus time curve for the g
i MST.
i
' 1 Page 7 of 27 I
3.C.
Worst-case equipment temperature versus time curves are provided, for each of the ten equipment types identified in the response to question 1.F., in Figures 1 through 10.
The worst-case temperature values provided in Table 3.4 of the submittal report are obtained by using the curves and the appropriate actuation time for the equipment. The actuation times, for steam line isolation and feedwater isolation, are listed'in Table III.B-4 (cases 59-63) of WCAP-10961-P except that manual steamline isolation is assumed to occur 600 seconds after reactor trip and allowance is made for steamline isolation valve closure time, i.e. the time from receipt of a closure signal until the valve is fully closed.
3.D.
Equipment qualification temperatures are provided on Table 3.4 of the MSLB superheat submittal (last. column on table).
3.E.
As discussed in the response to question 1.D. above, spatially varying conditions were not assumed in the analysis.
l Page 8 of 27
TABLE 1 HEAT SINK PROPERTIES Thermal
.._E Heat Heat Sink Surface Conductivity)
D XCp Sink Materfal/ Code Area (fts)
Thickness--(ft)
(Btu /hr *F-ft
~{ Btu /ft8 *F) k Strue. Steel /l 4287.13 0.042 25.0 53.9 2
Struc. Steel /l 4300.96 0.042 25.0 53.9 3
Concrete Floor /2 945.00 2.0 0.8 30.0 4
Concrete Floor /2 945.00 2.0 5
Concrete -
3200.00 1.0 Column /2 i
6 Concrete -
3200.00 1.0 Column /2 7
Concrete -
3352.50 2.0 Column /2 8
Concrete -
3352.50 2.0 Column /2 9
Interior 1665.00 1.0 Concretc/2 10 Interior 1665.00 1.0 Concrete /2 11 Concrete 1639.00 2.0 Column /2 12 Concrete -
1639.00 2.0 Column /2 13 Concrete Wall /2 1865.00 4.0 1
14 Concrete Wa11/2 1865.00 4.0 15 Concrete Roof /2 365.00 2.0 i
16 Concrete Roof /2 365.00 2.0 Y
Y Note:
Odd numbered heat sinks are in Compartment 1 and even numbered heat sinks are in Compartment 2.
t J
Page 9 of 27
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f Hoffman NEMA Type 4 JIC Boxes are designed for use in areas which may be regularly hosed down or are otherwise very wet. They
)
are suitable for use in dairies, breweries, and similar installations.
These boxes are fabncated from 16 gauge and 14 gauge steel and have external screw clamps on three sides of the cover. The screw clamps are quick and easy to operate and have no loose parts. The l
continuous hinge has a stainless steel hinge pin. The solid neoprene h
gasket is attached to the cover with oil-resistant adhesive. Cover clamps and clamp screws are stainless steel. All seams are continu-ously welded and there are no holes or knockouts. External feet are y
furnished for mounting. The standard finish is gray enamet inside and out over phosphatized surfaces. Additional fansshing of the exte-rior is necessary if the box is located in a wet area. Weldnuts are provided in 6 x 4 and larger sizes for mounting the optional panels and terminal kits which must be ordered separately. When ordenng special "CHNF" boxes, be sure to completely specify the hanging arrangement. These boxes conform to the NEMA standard fortype 4 g
(Watertight and Dusttight) and Type 13 (Oiltight and Dusttight) enclosures, and to JIC standard EGP-1-1967. All boxes are listed by Underwnters' Laboratones, Inc.
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Box
- Pand Catalog Box Size Catalog Panet Size Mounting Overall Number Gauge AxBxC Number DxE GxH LxW F
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A-404C HNF 16 4x 4x3 None No Panel 4% x 2 SW x 4'SA.
- 2%
3 A-604CH NF 16 6x 4x3 A-6P4 4%x2%
6% x 2 7% x 4'%
24 2%
3 A-806CHNF 14 8x 6x3W A-8P6 6% x 4%
8% x 4 94 x 6'%
3 3%.
5 A-606CHNF 16 6x 6x4 A-6P6 4% x 44 6% x 4 74 x 6'%
33 3%
5 A-1006CHNF 14 10 x 8x4 A 10PS 8% x 64 10% x 6 114 x 8 ' S/,,
34 3%
7 A-1210CHNF 14 12 x 10 x 5 A 12P10 10% x 84 12% x 8 133 x 10'%
44 4%
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l Figure 12 TERMINAL BOX (EQUIPMENT 2)
Page 21 of 27
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SWFEE TO SWFEE - RADIATIOJ No fMTURfL CGNECTIOf fiEAT TPR6FER 3
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Page 25 of 27
Dimensions Snap-Lock Limit Switches 1
Ratings l
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l SPECIFICATIONS OPER ATION AL DAT A l
STANDARD Heavy Duty, Machine Tool Type,
,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,3,,
q Double Pole, Double Throw. Quick em t.is s.or os s..tc.
o.tess'enassw :-
Make, Quick Break, Butt Type.
Form "Z" Contacts.
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U.L Listed / File No. E12967 2
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h, Ok Encfoeure is Water, Oil and Dusttight.
u s +.n. m Meets (N EM A) Type 1,4, & 13 O
Requirements.
sur Torque Necessary for Operation of Switch 23 in.-Ib (Without Retum k
Spring. Item 23,10 in. 4bJ y
c Q Yj Extemal Lever is Adjustable by f30' a-.-
J Increments Thru 180.
j Ambient Temperature: 20*C to +90*C.
f ICW OPERATION SHOWVN)
Double pole, double brook, double Ampere Reti throw, hoevy duty limit switdi See Page 14 for Conteet Configuration
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having mechenieel troeel of 10* eo Volts AC DC
- 8 'd #
- 125 20 5
A. Pro. Travel Trip Position.
. 10*
and two normelly sloesd aircuith 1.5
- 3. Reset Position.
8, Can be fumished with stonderd, C. Total Travel 37, style 1 or style 2 mounting.
800 5
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D. Recommended Travel..
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DIMENSIONS and MOUNTINGS
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STANDARD MOUNTING STYLE 1 MOUNTING STYLE 2 MOUNTING
.'0 5 F ING !N FORM ATION ORDERING NUMBERS 3 Typ Mountirig 888"d*'d Osondte witneue Retstion CW Reise.en CCW gering stetum EA1 W
2W E W O W OO
$TAND ARD MOUNTING (02400X)
(02400X4R)
(02400X.WS)
EA142 N EA1422W EA1423 2 STYLE NO.1 MOUNTING (02400X.11 (02400X.1$R)
(02400X 1 WS)
EA 3N EA14322 EAW33W
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(02400X 2)
(02400X.24R)
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@ Oroe, by Nea E A ter es Numbers iBond Typel O.c Namce's saoaa in 8erentheses For Pieterwace Oasy 7m.Nm Figure 17 Page 26 of 27
f.
Table 3.4: Room /Eq_u_ipment Temperature (*F) at Actuation Time SLIS FWIS 2
2 2
2 2
2 2
2 BREAK SIZE 4.6ft 1.0ft 0.7ft 0.5ft 4.6ft 1.0ft 0.7ft 0.5ft T mpe ature Peak Room Temperature 308 392 356 323 308 295 294 290 NA Main Steam Pressure Transmitters 237 345 345 312 237 228 233 228 420 Main Steam Pressure Transmitter 248 363 358 320 248 250 245 245 340 Instrument Cable MSIV/MFly Solenoid.ValveIII 132 295 318 285 132 155 161 166 328 MSIV/MFIV Wiring and Lugs 233 337 340 303 233 222 223 223 346 (wiring)/
352,(lugs)
MSIV/MFIV Terminal BlocksIII I2) 148 250 253 218 148 135 139 144 300 MSIV/MFIV Control Cable 240 358 355 318 240 242 240 238 385(3)
MSIV/MFIV Limit Switch 230 336 340 306 230 223 224 224 342 MSIV/MFIV Conax Connector 248 363 358 320 248 240 243 242 420 MSIV/MFIV Limit Switch 299 382 364 322 29 9 287 283 283 340 Instrument Cable J-601A Solenoid Valve 230 316 320 290 230' 220,
219 218 335 J-601A Control Cable 248' 363 358 320 248 250 245 245 346 1
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NOTES: (1) The temperatures provided are based on a detailed, two-dimensional thermal' lag analysis.
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(2) Wolf Creek terminal blocks are qualified to 300 F; Callaway, to 312*F.
(3) One MSIV at Wolf Creek has cable qualified to 346*F.
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