ML20205D499

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Insp Repts 50-424/86-56 & 50-425/86-25 on 860616-20. Deviation Noted:Failure to Revise FSAR as Committed
ML20205D499
Person / Time
Site: Vogtle  Southern Nuclear icon.png
Issue date: 07/08/1986
From: Blake J, Kleinsorge W
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML20205D492 List:
References
50-424-86-56, 50-425-86-25, NUDOCS 8608180058
Download: ML20205D499 (6)


See also: IR 05000424/1986056

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REPORT DETAILS

1.

Persons Contacted

Licensee Employees

  • R. H. Pinson, Vice President
  • E. D. Groover, QA Site Manager - Construction
  • M. H. Googe, Project Construction Manager
  • R.W.McManus,ReadinessReview(RR) Manager

Other licensee employees contacted included construction craftsmen,

engineers, technicians, and office personnel.

Other Organization

R. C. Somerfeld, RR, Bechtel Power Corp.

NRC Resident Inspectors

  • H. Livermore, Senior Resident Inspector - Construction

J. Rogge. Senior Resident Inspector - Operations

  • R. Schepens, Resident Inspector
  • Attended exit interview

2.

ExitInterview(307038)

The inspection scope and findings were summarized on June 20, 1986, with

those persons indicated in paragraph 1 above.

The inspector described the

areas inspected and discussed in detail the inspection findings listed

below. No dissenting coninents were received from the licensee.

(0 pen) Deviation 50-424/86-56-01 and 50-425/86-25-01:

Failure to Revise

FSAR As Committed, paragraph 3a.

(0 pen) Inspector Followup Item 50-424/86-56-02 and 50-425/86-25-02:

FSAR

Inconsistencies, paragraph 6a.

The licensee did not identify as proprietary any of the materials provided

to or reviewed by the inspector during this inspection.

3.

LicenseeActiononPreviousEnforcementMatters(927018)(927028)

a.

(0 pen) Violation 50-424, 425/85-23-02:

Failure to Install Pressure

Taps in Accordance with the FSAR and P&ID

0600100050 860729

DR

ADOCK 0500

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GPC letter of response dated July 22, 1985, has been reviewed and

documented to be acceptable by Region II.

The inspector held discus-

sions with cognizant engineers and examined the corrective actions as

stated in the letter of response. The inspector concluded that GPC had

determined the full extent of the subject noncompliance, performed the

necessary survey and follow-up actions to correct the present condi-

tions and developed the necessary corrective actions to preclude

recurrence of similar circumstances. The corrective actions identified

in the letter of response have not been implemented. GPC letter dated

July 22, 1985, indicated that FSAR Figure 9.4.1-2 (Sheets 1 and 3 of 3)

will be revised by such that Air Filter Unit 1-1531-N7-002-000 Static

Pressure Sensor / Pitot Tubes locations in the FSAR correspond to the

as-built configuration by September 13, 1985.

To date, contrary to

the above, FSAR Figure 19.4.1-2 has not been revised.

Therefore, the

licensee deviated from a commitment to the Commission in that they

failed to revise the FSAR.

This deviation will be identified as

50-424/86-56-01 and 50-425/86-25-01:

Failure to Revise FSAR as

Committed.

b.

(Closed) Violation 50-424/85-60-01 and 50-425/85-40-01:

Failure to

Comply with Welding Requirements

GPC letters of response dated February 14, 1986 and March 14, 1986,

have been reviewed and determined to be acceptable by Region II.

The

inspector held discussions with the cognizant engineer and examined the

corrective actions as stated in the letter of response.

The inspector

concluded that GPC had determined the full extent of the subject

noncompliance, performed the necessary survey and follow-up actions to

correct the present conditions and developed the necessary corrective

actions to preclude recurrence of similar circumstances.

The correc-

tive actions identified in the letter of response have been imple-

mented.

4.

Unresolved Items

Unresolved items were not identified during this inspection.

5.

Independent Inspection Effort

Housekeeping (548348), Material Identification and Control (429028) and

Material Control (429408)

The inspector conducted a general inspection of the power block to observe

activities such as housekeeping, material identification and control;

material control, and storage.

Within the areas examined, no violations or deviations were identified.

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6.

Review of Readiness Review Module 18A, Heating Ventilation and Air Condi-

tioning(HVAC)

a.

General

This inspection report documents Region II's initial site inspection

relative to the evaluation of GPC's Readiness Review Module 18A, HVAC.

The inspection was conducted to aid in determining whether Module 18A

provided an acceptable basis for its reported conclusion, concerning

Unit 1 of the Vogtle Electric Generating Plant (VEGP), that the design

and construction programs, and processes associated with the safety-

related and Seismic Category I heating, ventilation, and air-condi-

tioning systems within the scope identified within this module were in

accordance with applicable licensing commitments.

Readiness Review Module 18A is one portion (module) of a many part

review being conducted by GPC to aid in assuring that VEGP Unit I will

be operationally ready in accordance with scheduled plans for obtaining

an operating license. The GPC Module 18A review activities, data and

results are summarized in the Module 18A report, which was submitted to

the NRC March 24, 1986. The module report consisted of eight sections:

1.0, Introduction; 2.0, Organization and Division of Responsibility;

3.0, Commitments; 4.0, Program Description; 5.0, audits; 6.0, Program

Verification;

7.0,

Independent Design Review; and 8.0,

Program

Assessments / Conclusions.

The inspector conducted a general inspection of the Unit I containment

and auxiliary building to observe examples of the hardware included in

Module 18A.

The objective during this examination was an overview and

familiarization with the interrelationships between the types of

hardware involved.

Types of hardware examined included:

ducts, duct

supports, fans, dampers, cooling and filtration units, fire dampers,

chilled water equipment containment penetrations and HVAC controls

(local /inline instruments) added familiarization of the readiness

review process for Module ICA was gained through a general presentation

provided by GPC and follow-on discussions with Readiness Review

personnel. The inspector compared the FSAR with the commitment matrix,

Section 3.4 of Module 18A to determine whether any changes had been

made to the FSAR after the effective date November 1,1985, of Module

18A.

With regard to the inspection above, the inspector noted that FSAR

paragraph No. 2.2.3.1.4.1.2 is identified as commitment reference

No. 1873.

FSAR paragraph No. 2.2.3.1.4.1.2 was deleted in FSAR

amendment No.16.

The inspector further noted that FSAR paragraph

2.2.3.1.4.1.3 references paragraph 2.2.3.1.4.1.1 which was also deleted

by FSAR amendment No. 16.

This matter will be identified as inspector

followup item 50-424/86-56-02 and 50-424/86-25-02:

FSAR Inconsisten-

cies.

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b.

Boundaries of Module 18A

The inspector completed the initial examination of the boundaries

associated with Module 18A as indicated within Section 1 of the report.

The objective during this examination was to get clear understanding of

the commitments, activities and hardware items included in Module 18A

and to aid in determination of the extent to which impcrtant activities

and commitments have been included and treated in the GPC review.

c.

Comitment Implementation

Section 3.0 provides the comitments GPC identified for Module 18A and

the verification of their implementation.

Subsections 3.1 through 3.3

of Section 3.0 provided brief introductory information - including a

definition of a commitment, information regarding the sources of the

comitments, and a listing of the typical documents that were deter-

mined to implen'ent commitments.

Subsections 3.4 and 3.5 of Section 3.0 presented respectively, a matrix

listing the comitments identified and a matrix listing the documents

considered to implement the comitments.

In addition to providing a

listing of the comitments identified, Subsection 3.4 provides an

identification of all the other Readiness Review modules to which each

Module 18A comitment was assigned and a determination as to whether

implementation of the commitment was a design organization responsi-

bility, a construction organization responsibility or the responsi-

bility of both.

The Subsection 3.5 matrix includes, for each comit-

ment, an identification of design and/or construction documents that

were determined to implement the comitment.

The inspector completed an initial review of the material presented in

the Module 18A Subsections 3.4 and 3.5 matrices to determine whether

the Readiness Review had satisfactorily identified commitments for the

module and if it had satisfactorily determined their inclusion in

implementing documents.

Requested clarification is specified in the

attachment.

Attachment:

Substance of NRC Questions of June 20, 1986 on Module 18A

Within the areas examined, no violations or deviations were identified.

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ATTACHMENT

SUBSTANCE OF NRC QUESTIONS OF JUNE 20, 1986, ON MODULE 18A

1.

FSAR Section 9.2.2.1.1.1.B

Ref. No. 3441: DC-1592-3.1B calls for a maximum

nuclear service cooling water temperature of 95 F rather than a maximum

ambient air temperature of 104 F which is what the commitment calls for.

It

is not readily apparent that the two temperatures are equivalent.

2.

FSAR Section 9.4.5.4.1.C. Reg. No. 4073:

DC-1532-3.1.B. E and 4.0.A. Rev. 3

doesn't say what the commitment calls for.

The ccmmitment asks for each

electrical equipment room cooled by an HVAC unit to have the fan powered

from the same ESF bus as equipment in the room. The DC doesn't specifically

say that the fan is to be on the same ESF bus as the equipment.

3.

FSAR Section 9.4.5.5.F. Ref. No. 4080: The commitment calls for the battery

room exhaust fans to be Seismic Category I and to have explosion proof fan

motors. There appears to be no design document reference for commitment for

the fan motors to be explosion proof.

4.

FSAR Section 9.4.5.5.j, Ref. No. 4084:

The commitment calls for the minimum

acceptance criteria for HEPA filters to be the removal of 99.97% of the 0.3

micron thermally generated, monodispersed dioctyl phthalate particles.

Spec. X4AJ07-4.8.B. Rev.10 refers to ANSI N509, Para 5.1 which in turn

refers to MIL-F-51068C as modified by NRC Health & Safety Information Issue

306, June 1970.

It appears that neither N509 nor MIL-F-51068C specify that

the particle size removed must be 0.3 microns.

5.

FSAR Section 3.1.5, Rev. No. 2026:

This commitment for periodic leak

testing does not seem to be adequately supported by first order design

criteria.

6.

Why are the below listed FSAR references not listed in Section 3.4 as

Commitments? Programmability, what assures that the below listed references

are implemented?

FSAR References

6.2.5.1.1.0

6.2.5.1.2.C

6.2.5.1.3.0

6.2.5.1.5.A

6.4.2.2.2.J

6.4.2.2.2.L

6.4.2.2.2.H

6.4.2.2.2.N

6.5.1.1.E

6.5.1.3.E

9.4.6.1.2.A

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